JP2004506073A - Novel fluorinated copolymers, their use as coating and impregnating agents on substrates and the resulting substrates - Google Patents

Novel fluorinated copolymers, their use as coating and impregnating agents on substrates and the resulting substrates Download PDF

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JP2004506073A
JP2004506073A JP2002518331A JP2002518331A JP2004506073A JP 2004506073 A JP2004506073 A JP 2004506073A JP 2002518331 A JP2002518331 A JP 2002518331A JP 2002518331 A JP2002518331 A JP 2002518331A JP 2004506073 A JP2004506073 A JP 2004506073A
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fluorinated copolymer
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トンブ ズュディ,ドゥニ
ルグラン,イヴォン
ジュユー,ディディエ
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Arkema France SA
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Atofina SA
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Abstract

100重量部当たり5〜92部のポリフッ化モノマー(I)、0.10〜25部のモノマー(II)、(III)または(VI)、0〜20部の陰イオン性モノマー、0〜25部のビニルモノマー(V)、0〜60部のモノマー(VI)、0〜10部のフッ素化コポリマーを架橋可能なモノマー、0〜25部のモノマー(VII)を含むモノマー組成物から得られる陽イオン性フッ素化コポリマー。
【化1】

Figure 2004506073

(R、R=HまたはC〜Cアルキル基、A=O、SまたはN原子を有する二価結合基、R=C〜C20パーフルオロ;R、R、R、R12=Hまたは−CH;R、R、R、R、R10=H、C−C18アルキル、ベンジルまたはヒドロキシエチル;X1−、X2−=一価の陰イオン;R11=C−C18アルキルカルボキシレート;R13=C−Cアルキレン;R14=C−C32アルキルまたはシクロアルキル;R15=HまたはC−Cアルキル;A=C−Cアルキル;R16、R17=H、C−C18アルキル、ヒドロキシエチルまたはベンジル)5 to 92 parts per 100 parts by weight of polyfluorinated monomer (I), 0.10 to 25 parts of monomer (II), (III) or (VI), 0 to 20 parts of anionic monomer, 0 to 25 parts A cation obtained from a monomer composition comprising a vinyl monomer (V), 0 to 60 parts of a monomer (VI), 0 to 10 parts of a monomer capable of crosslinking a fluorinated copolymer, and 0 to 25 parts of a monomer (VII) Fluorinated copolymer.
Embedded image
Figure 2004506073

(R 1, R 2 = H or C 1 -C 4 alkyl group, A = O, a divalent linking group having the S or N atom, R f = C 2 ~C 20 perfluoroalkyl; R 3, R 6, R 8, R 12 = H or -CH 3; R 4, R 5 , R 7, R 9, R 10 = H, C 1 -C 18 alkyl, benzyl or hydroxyethyl; X 1-, X 2- = monovalent R 11 CC 1 -C 18 alkyl carboxylate; R 13 CC 1 -C 6 alkylene; R 14 CC 1 -C 32 alkyl or cycloalkyl; R 15 HH or C 1 -C 4 alkyl A 2 = C 1 -C 4 alkyl; R 16 , R 17 = H, C 1 -C 18 alkyl, hydroxyethyl or benzyl)

Description

【0001】
【発明の分野】
本発明は、新規なフッ素化コポリマーと、各種基材(例えば織物、革、木材、不織布、金属、コンクリート、特に紙およびその類似品および繊維)に疎油性および疎水性を付与するための被覆および含浸剤としてのその使用と、こうして氏よりされた基材とに関するものである。
【0002】
【従来の技術】
上記用途では下記の3種類を含む多くの陽イオン性フッ化誘導体が提案されている:
(1)ラテックスまたはエマルション(界面剤で安定化させたポリマー粒子の水中分散液)、
(2)水/溶剤混合物中の溶液
(3)上記(2)の溶剤を除去して得られる水性分散液
【0003】
【特許文献1】欧州特許第EP−B−0,234,601号
上記文献には下記(a)〜(e)を共重合して得られるラテックスまたはエマルション状態の陽イオン性フッ素化コポリマーが開示されている:
(a)下記式のアクリレートフルオロモノマー 60〜80重量%
【化11】

Figure 2004506073
(ここで、R(0) は3〜20個の炭素原子を有する脂肪族のパーフルオロラジカル、A(0)は二価の結合基)、
【0004】
(b)下記の(i)または(ii) 1〜30重量%
(i)下記式のアルキルまたはアルコキシアルキル(メタ)アクリレートモノマー:
【化12】
Figure 2004506073
(ここで、R(1)はHまたはメチル、R(2)はC−Cアルキレン基、R(3)はC−C20アルキル基またはシクロアルキル基、mは0または1、nは0〜10、ただし、nが0の場合、R(3)はC−C16アルキル基またはシクロアルキル基)
【0005】
(ii)下記式のハロゲン化アルキルまたはアルコキシアルキルアクリレートモノマー:
【化13】
Figure 2004506073
(ここで、R(4)はC−Cアルキレン基またはハロアルキレン基、R(5)はC−C20アルキル基、シクロアルキル基、ハロアルキル基またはハロシクロアルキル基で、少なくとも1つのR(4)基またはR(5)基はハロゲン原子を含み、pは0または1、qは0〜10、ただし、qが0の場合、R(5)はC−C16ハロアルキル基またはハロシクロアルキル基)
【0006】
(c)下記式モノマー 2〜10重量%(コポリマーがモノマー(i)由来の単位を有する場合)または1〜15重量%(コポリマーが(ii)由来の単位を有する場合):
【化14】
Figure 2004506073
(ここでR(6)はHまたはメチル)
【0007】
(d)下記式の陽イオンモノマー 1〜6重量%
【化15】
Figure 2004506073
(ここで、R(7)はHまたはメチル、Z(0)はラジカル重合を活性化する電子吸引性の二価の基、Y(0)+は陽イオン性の一価の基、X(0)−は陰イオン)
(e)0〜20重量%の塩化ビニリデン。
【0008】
【特許文献2】国際特許出願第WO98/23657号
上記文献には下記(a)〜(d)を共重合して得られる水/溶剤(N−ビニルピロリドン)混合物中の溶液状の陽イオン性フッ素化コポリマーが記載されている:
(a)下記一般式のポリフルオロモノマー 50〜92重量%
【化16】
Figure 2004506073
(ここで、A(10)は炭素原子を介してOに結合され且つ1つまたは複数の酸素原子、硫黄原子および/または窒素原子を有することができる二価の結合基、R(10)の一方は水素原子、他方は水素原子または1〜4個の炭素原子を有するアルキル基、Rは2〜20個、好ましくは4〜16個の炭素原子を含む直鎖または分岐鎖のパーフルオロ基)
【0009】
(b)下記一般式のモノマー 1〜25重量%
【化17】
Figure 2004506073
(ここで、R(11)は水素原子または1〜4個の炭素原子を含むアルキル基、A(11)は1〜4個の炭素原子を含む直鎖または分岐鎖のアルキレン基、R(12)およびR(13)は水素原子、1〜18個の炭素原子を含む直鎖または分岐鎖のアルキル基またはヒドロキシエチル基またはベンジル基を表し、互いに同一でも異なっていてもよく、さらには、R(12)とR(13)とがそれらが結合している窒素原子と一緒にモルフォリン基、ピペラジン基またはピロリジン−1−イル基を形成することもできる)
【0010】
(c)下記一般式のビニル誘導体 1〜25重量%
CH=CH−R(14)
(ここで、R(14)は1〜18個の炭素原子を含むアルキルカルボキシレートまたはアルキルエーテル基)
(d)上記3つのモノマー以外の任意のモノマー 0〜10重量%
【0011】
上記国際特許出願に記載されたフッ素化コポリマーは水に混和性を有する有機溶剤または溶剤混合物の溶液中で共重合反応を実施した後に、無機酸または有機酸の水溶液で稀釈して得られる。この稀釈段階は過酸化水素の存在下で実施するか、稀釈後に過酸化水素水溶液を用いて行う。この稀釈段階後に真空蒸留や窒素等の不活性ガスを流す操作で揮発性化合物を除去して、被加工基材に塗布可能な組成物の商品を得る必要がある。
しかし、この国際特許出願に記載の溶剤は高価なN−メチレンピロリドンをベースとする混合物である。この溶剤は沸点が高いため蒸留操作では完全に除去できず、かなりの量が商品の組成物中に残っている。
この商品の組成物は水/溶剤(N−メチレンピロリドン)混合物中の溶液の形にする。そうすることによって安定し、輸送および貯蔵が有利になる。しかし、用途、特に食品包装の分野で用いられる紙またはその類似製品の加工では、食品と接触する際に有機溶剤の存在が欠点となる。
【0012】
【特許文献3】国際特許出願第WO98/23657号
上記文献(第5頁、第14〜15行参照)では軽質溶剤を用いて蒸留後に有機溶剤を全く含まない組成物すなわち水性コポリマー分散液を得ている。この文献に記載の陽イオン性フッ素化コポリマーの製造で用いられる第3または第4アミノモノマーは1つの分子当たり1つの第3アミノ基または1つの第4アミノ基を有する。
【0013】
【発明が解決しようとする課題】
本発明者は、上記公知の構造とは違って、2つの第3アミノ基または2つの第4アミノ基または1つの第3アミノ基と第4アミノ基との組合せを含む他のモノマーを用いることによって、各種基材、特に紙および織物に疎水性および疎油性を与えることができるということ、さらに、水性組成物、特にラテックス、エマルションまたは分散液の形または水/溶剤混合物中の溶液の形をした新規な陽イオン性フッ素化コポリマーを調製することができるということを見出した。
【0014】
【課題を解決するための手段】
本発明の対象は、100重量部当たり下記(A)〜(G)を含むモノマー組成物から得られる陽イオン性フッ素化コポリマーにある:
(A) 少なくとも1種の下記式(I)のポリフッ化モノマー 5〜92重量部、好ましくは40〜90重量部:
【0015】
【化18】
Figure 2004506073
【0016】
(ここで、
とRは共に水素原子を表すか、一方が水素原子を表し、もう一方がC〜Cアルキル基を表し、
は炭素原子を介してOに結合され、一つまたは複数の酸素原子および/または硫黄原子および/または窒素原子を有することができる二価の結合基を表し、
は直鎖または分岐鎖のC〜C20パーフルオロ基を表す)
(B) 下記式(II)、(III)および(VI)のモノマーの中から選択される少なくとも1種のモノマー 0.10〜25重量部、好ましくは1〜18重量部:
【0017】
【化19】
Figure 2004506073
【0018】
(ここで、
はHまたは−CHを表し、
およびRはH、C−C18アルキル、ベンジルまたはヒドロキシエチルを表し、互いに同一または異なっており、
1−は一価の陰イオンを表す)、
【0019】
【化20】
Figure 2004506073
(ここで、
はHまたは−CHを表し、
はH、C−C18アルキル、ベンジルまたはヒドロキシエチルを表す)
【0020】
【化21】
Figure 2004506073
【0021】
(ここで、
はHまたは−CHを表し、
およびR10は水素、C−C18アルキル、ベンジルまたはヒドロキシエチルを表し、互いに同一または異なっており、
2−は一価の陰イオンを表す)
(C) 少なくとも一種の陰イオン性モノマーまたはpHを変えることによって陰イオンになり得るモノマー 0〜20重量部、好ましくは1〜10重量部
(D) 一般式(V)の少なくとも一種のビニルモノマー 0〜25重量部、好ましくは2〜10重量部:
【0022】
【化22】
Figure 2004506073
(ここで、
11はC−C18アルキルまたはアルキルカルボキシレートまたはアルキルエーテル基を表す)
(E) 一般式(VI)の少なくとも一種のモノマー 0〜60重量部:
【0023】
【化23】
Figure 2004506073
【0024】
(ここで、
12はHまたは−CHを表し、
mは0または1であり、
13は少なくとも1つのハロゲンで置換されていてもよいC−Cアルキレン残基を表し、
nは0であるか、1〜11の整数(両端を含む)であり、
14は少なくとも1つのハロゲンで置換されていてもよいC−C32アルキル残基、または少なくとも1つのハロゲンで置換されていてもよいシクロアルキル残基を表す)
(F) フッ素化コポリマーを基材上に被覆する間または被覆後にフッ素化コポリマーを架橋できるようにする少なくとも1種のモノマー 0〜10重量部
(G) 一般式(VII)の少なくとも1種のモノマー 0〜25重量部:
【0025】
【化24】
Figure 2004506073
【0026】
(ここで、
15は水素原子または1〜4個の炭素原子を含むアルキル基を表し、
は1〜4個の炭素原子を含む直鎖または分岐したアルキレン基を表し、
16およびR17は水素原子、1〜18個の炭素原子を含む直鎖または分岐したアルキル基或いはヒドロキシエチルまたはベンジル基を表し、互いに同一または異なっており、或いは、R16およびR17がこれらが結合している窒素原子と一緒にモルフォリン、ピペリジンまたはピロリジン−1−イル基を形成する)
【0027】
【実施の態様】
式(I)のモノマー(A)は特にRがC−C16パーフルオロアルキル基であるモノマーである。式(I)のモノマーは下記式(Ia)のモノマーから選択されるのが好ましい:
【0028】
【化25】
Figure 2004506073
(ここで、RはC−C16パーフルオロアルキル基を表す)
【0029】
式(II)のモノマー(B)は特に下記の中から選択される:
がHを表し、
が−CHを表し、
が−CHまたはベンジルを表し、
1−がClを表す。
式(III)のモノマー(B)は特に、RがHを表し、Rが−CHを表すモノマーから選択される。
式(IV)のモノマー(B)は特に、RがHを表し、Rが−CHを表し、R10が−CHまたはベンジルを表し、X2−がClを表すモノマーから選択される。
【0030】
本発明コポリマーがエマルション状態で得られる場合には、化合物(B)として化合物(II)(R=H、R=−CH、R=−CHまたは−CH−C、X1−=Cl、および/または、化合物(IV)(R=H、R=−CH、R10=−CHまたは−CH−C、X2−=Cl)を用いるのが好ましい。
本発明コポリマーが溶液状態で得られる場合には、化合物(B)として化合物(III)(R=H、R=−CH)、および/または、化合物(IV)(R=H、R=−CH、R10=−CHまたは−CH−C、X2−=Cl)を用いるのが好ましい。
【0031】
陰イオン性モノマーまたはpHを変えることによって陰イオンになり得るモノマー(モノマーC)は、エチレン性不飽和カルボン酸およびその塩と、エチレン性不飽和スルホン化モノマーおよびその塩の中から選択するのが好ましい。
エチレン性不飽和カルボン酸はメタクリル酸が好ましく、エチレン性不飽和スルホン化モノマーは2−アクリルアミド−2−メチルプロパン−スルホン酸およびその塩との中から選択するのが好ましい。モノマー(C)としてメタクリル酸を用いるのが好ましい。
モノマー(D)は酢酸ビニルにするのが好ましい。
モノマー(E)はベヘニルアクリレート、ステアリルメタクリレート、メトキシエチルアクリレートおよびメトキシエチルメタクリレートの中から選択するのが好ましい。
【0032】
フッ素化コポリマーを基材上に被覆する間または被覆後に上記コポリマーを架橋できるようにするモノマー(F)は下記の中から選択するのが好ましい:
(F1) エチレン性不飽和シランモノマー、
(F2) 2−ヒドロキシ−3−クロロプロピル(メタ)アクリレート、
(F3) エポキシ基を有する(メタ)アクリレート
(F4) 下記式(VIII)のモノマー:
【0033】
【化26】
Figure 2004506073
(ここで、R18はHまたは−CHを表し、R19およびR20はそれぞれ別々にHまたは必要に応じて複数のOH基を有していてもよいC−Cアルキル、または(C−C)アルコキシ−(C−C)アルキルを表し、互いに同一または異なっている)
【0034】
(F5) 下記式(IX)のモノマー:
【化27】
Figure 2004506073
(ここで、R21はHまたは−CHを表し、R22、R23およびR24はそれぞれHまたはC−Cアルキルを表し、互いに同一または異なっている)
【0035】
モノマー(F4)はN−メチロールアクリルアミドであるのが好ましい。
式(IX)のモノマー(F5)はR21とR22がそれぞれHを表し、R23とR24がそれぞれ−CHを表すモノマーであるのが好ましい。
モノマー(G)はジメチルアミノエチルメタクリレートであるのが好ましい。
本発明のフッ素化コポリマーは、ポリマーの最終調整状態に応じて、2つの重合方法すなわち乳化重合(ラテックス状またはエマルション状のポリマーを得る場合)および溶液重合(水/溶剤混合物中の溶液または溶剤除去後の水性分散液状のポリマーを得る場合)を用いてモノマーをラジカル共重合することによって製造できる。
【0036】
乳化重合
乳化重合の場合には単数または複数の水混和性の有機溶剤を用いなければならない。本発明では、引火点が100℃以上の製品となる水/溶剤混合物の組成物になる。
有機溶剤は少なくとも部分的に水で稀釈可能な化合物、例えばプロピレングリコール、エチレングリコール、エチルグリコール、メトキシプロパノール、エチレンカーボネート、プロピレンカーボネート、エチレングリコールジエチルエーテル、プロピレングリコールメチルエーテル、N−メチルピロリドン、アセトン、メチルエチルケトン、酢酸、プロピオン酸、テトラヒドロフラン、ジアセトンアルコール、メチルアルコール、エチルアルコール、イソプロピルアルコールおよびγ−ブチロラクトン等である。
【0037】
水/溶剤混合物の水は40〜90重量%、溶剤混合物は5〜60重量%にすることができる。
下記溶剤を用いるのが好ましい:
(a)プロピレングリコール、N−メチルピロリドン、プロピレングリコールメチルエーテルまたは酢酸;この場合、溶剤混合物が0〜100℃の引火点にならないため重合の後に蒸留を実施しない。
(b)アセトン;水/アセトン混合物は引火点が0〜100℃になる。この場合、蒸留を実施してエマルションから溶剤を除去する。
【0038】
乳化共重合は陽イオン性界面活性剤(モノマー混合物に対して1〜10重量%の非イオン界面活性剤と組み合わせても、組み合わせなくてもよい)の存在下で実施する。反応混合物(水/溶剤/モノマー/界面活性剤)中のモノマーの合計濃度は15〜70重量%、好ましくは30〜70重量%である。
モノマー混合物に対して0.01〜0.5重量%のメルカプタン等の連鎖移動剤を用いるか、モノマー導入方法を調節して分子量を調整する。
【0039】
共重合は過酸化型(例えば過酸化水素)または過酸塩(過硫酸塩)またはアゾ型、例えば4,4’−アゾビス(4−シアノペンタン酸)またはアゾビス(アミニジノプロパン)塩酸塩等の開始剤を用いて20〜150℃で開始できる。開始剤はモノマー混合物に対して0.1〜4重量%用いる。
水混和性溶剤の量は幅広い範囲で可変であり、一般に全モノマー100重量部に対して10〜80重量部にする。モノマーの乳化には超音波すなわちManton−Gaulin型のホモジナイザー等の高エネルギー乳化手段を用いることができる。
重合段階の後に溶剤を蒸留する段階を実施して有機溶剤を含まない水性乳化剤(emulsion in water)を得ることができる。
【0040】
溶液重合
この溶液重合は重合終了時に酸によって四級化または塩(Salifie)になる少なくとも1種の第3アミノ基を有するコポリマーの場合に用いられる。この溶液重合は水混和性を有する有機溶剤または溶剤混合物中で実施する。水と混合した蒸留可能な溶剤を用いて溶剤を含まない生成物を得るのが好ましい。次いで、反応媒体を無機酸または有機酸の存在下で希釈して高分子を塩にする。
本発明の好ましい変形例ではこの稀釈段階を過酸化水素の存在下で実施するか、稀釈段階後に過酸化水素水溶液を用いて処理する。
【0041】
共重合を実施する水との混合物としての蒸留可能な水と混和性のある水混和性有機溶剤の例としては、ケトン(例えばアセトンおよびメチルエチルケトン)、アルコール(例えばイソプロパノル)およびエーテル(メチルエーテル)等が挙げられる。本発明では溶剤としてメチルイソブチルケトンまたはメチルエチルケトン、或いはこれらのケトンとアセトンとの混合物を用いるのが好ましい。
水と混和性があり且つ蒸留ができない水混和性有機溶剤(この中で共重合を実施する)の例としてはN−ビニルピロリドンが挙げられる。
有機溶剤または有機溶剤混合物中のモノマー濃度の合計は15〜70重量%、好ましくは30〜60重量%の範囲にできる。
【0042】
共重合は、モノマーの全重量に対して0.1〜2重量%の少なくとも1種の開始剤の存在下で実施する。開始剤としては過酸化物、例えば過酸化ベンゾイル、過酸化ラウロイル、過酸化スクシニルおよびペルピヴァリン酸ター−ブチルまたはアゾ化合物、例えば2、2’−アゾビス(イソブチロニトリル)、4‐4’−アゾビス(4−シアノペンタン)酸およびアゾビス(アミジノプロパン)を用いることができる。40℃から反応混合物の沸点までの温度で共重合を実施する。60〜90℃で実施するのが好ましい。
【0043】
稀釈段階では強酸〜やや強酸の有機酸または無機酸の水溶液(すなわち解離定数または第1解離定数が10−5以上の酸)をコポリマーの有機溶液に添加する。酸の例としては塩酸、臭化水素酸、硫酸、硝酸、燐酸、酢酸、ホルム酸、ピロピオン酸およびラクト酸が挙げられる。酢酸を用いるのが好ましい。用いる水溶液の量および酸濃度は、式(III)、(IV)および(VII)のモノマーのアミン官能基を完全に塩にし且つ5〜30重量%、好ましくは20〜30重量%の固体含有量を有する最終コポリマー溶液を得るのに十分なものでなければならない。アミン官能基を完全に塩にするには酸の当量を式(III)、(IV)および(VII)のモノマーに対して0〜5当量、好ましくは1〜2当量にするのが有利である。
【0044】
用いる過酸化水素の量はモノマーの初期全重量に対して0〜10重量%、好ましくは0.5〜4重量%にする。25〜100℃、好ましくは70〜85℃で処理する。
本発明フッ素化コポリマーのエマルションまたは溶液は各種基材、例えば革、不織布、建材、紙および厚紙等に塗布できる。特に、本発明コポリマーは各種の方法(サイズプレスや材料全体に添加)で織物または紙に塗布でき、それによって、他の添加剤無しで、基材に優れた疎水性および疎油性を与えることができる。
【0045】
本発明の他の対象は、上記に定義の本発明の少なくとも1種のフッ素化コポリマーを含む固体基材にある。
本発明化合物で疎油性および疎水性を付与できる基材としては紙、厚紙およびその類似製品が挙げられる。例えば、セルロースまたは再生セルロース、天然繊維、人工繊維または合成繊維、例えば綿、アセチル・セルロース、ウール、絹、ポリアミド、ポリエステル、ポリオレフィン、ポリウレタンまたはポリアクリロニトリル等の繊維をベースにした織物または非織物、革、プラスチック、ガラス、木材、金属、磁器および塗装面等の各種材料に用いることができる。コンクリート、石、レンガおよびタイル等の建築材料を本発明化合物で処理するのも有利である。
【0046】
本発明のフッ素化コポリマーを含む組成物は基本的に水性媒体または水と溶剤との混合物中に稀釈して周知の方法、例えば被覆、含浸、浸漬、噴霧、刷毛塗り、たんぽ刷りまたはフィルムコーティング等で塗布することができる。
本発明化合物の水溶液は紙に塗布することができ、基材の表面上に(好ましくは紙の重量の0.05〜0.2重量%のフッ素量で)塗布するか、素材本体内に添加すなわち製紙用パルプ中に添加(好ましくはパルプ重量の0.2〜0.4%のフッ素量で添加)することができる。
【0047】
得られた処理済み基材は室温または高温で乾燥した後、必要に応じて基材の種類に応じた200℃以下の範囲に加熱することが十分な疎油性および疎水性を示す。
本発明のフッ素化コポリマーを塗布する基材に対する接着性を十分にし、さらに本発明の特定の効果を得るために、適当なの添加剤、ポリマー、熱縮合可能な化合物および基材との架橋を促進可能な触媒を混合するのが有利である。例としては尿素ホルムアルデヒドまたはメラミンホルムアルデヒド縮合物または初期縮合物、ジグリシジルグリセロール、ポリアミン−エピクロロヒドリン樹脂等のエポキシ誘導体、グリオキサールとその誘導体、ポリビニルアルコールおよび陽イオン性澱粉、酸化澱粉および両性澱粉等が挙げられる。
【0048】
本発明のフッ素化コポリマーを1種または複数の非イオン性および/または陽イオン性界面活性剤と混合して基材との濡れ性を改良することもできる。この界面活性剤の量はコポリマーの総量に対して0〜100%にすることができる。
本発明で処理した基材の性能評価は以下テストで行った。
【0049】
耐油度テストまたはキット番号( Kit Value
このテストは「TAPPI,Vol.50, No.10の第152A頁、第153A頁」と規格RC338およびUM511に記載されており、キャスターオイル、トルエンおよびヘプタンの混合物を用いて基材の耐油度を測定する。各混合物は3種類の化合物を下記比率で含んでいる:
【0050】
【表1】
Figure 2004506073
【0051】
テストでは処理した紙上に上記の混合物の液滴を静かに置く。液滴を紙上に15秒間放置してから、紙または厚紙の外観を観察し、表面の褐変によって濡れまたは浸透性を記録する。紙に浸透しない(または紙を濡らさない)混合物のヘプタン比率が最大の混合物に対応する「番号」がその紙のキット番号となり、処理した紙の疎油度を表す。キット番号が高い程、紙の耐油性は良い。
【0052】
COBB テスト
Cobbテスト[規格NF EN 20535−ISO 535 (1994)]は、高さ1cmの水柱を支持する1mの紙が1分間に吸収する水の量(g単位)を測定するものである。
【0053】
耐油テスト
耐油性は、「AATCC Technical Manual、Test Method 118‐1972」に記載の方法を用いて所定の基材上で測定した。このテストでは下記の1〜8の番号を付けた一連のオイルを用いて基材の非湿潤性を測定する:
No.1: 流動パラフィン
No.2: 流動パラフィン/n−ヘキサデカン(64/35)
No.3: n−ヘキサデカン
No.4: n−テトラデカン
No.5: n−ドデカン
No.6: n−デカン
No.7: n−オクタン
No.8: n−ヘプタン
このテストでは処理済の基材の上に上記オイル滴を置き、30秒接触させた後の影響を観察する。基材に浸透したり、濡らしたりしなかった最後のオイルの番号で評価する。
【0054】
耐水 疎水性 テスト
「噴霧テスト」とよばれるこのテストは、AATCC 22−1989規格に記載されている。このテストでは45℃に傾けた支持体に固定した処理済の織物の上に約20秒間、約15cmの高さからスプリンクラーを取付けた漏斗から250mlの水を注ぐ。このテストでは視覚で読取り、0(完全に濡れた織物)〜100(完全に乾いた織物)で評価する。
【0055】
【実施例】
以下、本発明の実施例を説明するが、本発明が下記実施例に限定されるものではない。
部および比率(%)は特に表示が無ければ重量単位である。
略号は以下のものを表す:
S‐ADANQUAT 2BZ: 下記式の化合物
【0056】
【化28】
Figure 2004506073
【0057】
実施例1および2では下記式のポリフッ化アクリレートの混合物を用いた:
【化29】
Figure 2004506073
(ここで、pは8、10、12および14(それぞれ重量比63/25/10/2に対応する)である)
【0058】
実施例1
サーモスタット付きジャケットで加熱された固定撹拌器と還流凝縮器とが取り付けられた1000容量部の反応器に、下記を導入した:
383重量部の脱塩水、
140重量部のアセトン、
3.75重量部のトリメチルオレイル塩化アンモニウム、
3.43重量部のエトキシ化アルキルフェノール混合物(HLB=15)、
176.9重量部の上記定義のポリフッ化アクリレートの混合物
43.2重量部のメトキシエチルアクリレート、
25重量部の48%N−メチロールアクリルアミド水溶液、
12.8重量部の75%S−ADAMQUAT 2BZ水溶液、
0.48重量部のn−ドデシルメルカプタン。
【0059】
窒素で不活性化し、70℃に加熱してから、8重量部の水に溶解した1.2重量部のアゾビス(アミジノプロパン)塩酸塩を用いて重合を開始した。70℃で2時間重合した後、固形分が30.2%の796重量部のエマルションを得る。
次に、90℃でアセトンを蒸留し、固形分36%のラテックスを得る。これを水で稀釈して固形分25%の完全に安定したエマルションにする。この生成物は密閉カップテスト(Setaflash NF.T.300.50を用いた)で0〜100℃の間に引火点を有していなかった。
【0060】
実施例2
サーモスタット付きジャケットで加熱された固定撹拌器と還流凝縮器とを取り付けた1000容量部の反応器に下記を導入した:
257.4重量部の脱塩水、
91.8重量部のアセトン、
8.98重量部のトリメチルオレイル塩化アンモニウム、
8.22重量部のエトキシ化アルキルフェノール混合物(HLB=15)、
118.7重量部の上記定義のポリフッ化アクリレートの混合物
50.3重量部のメトキシエチルアクリレート、
5.74重量部の48%N−メチロールアクリルアミド水溶液、
7.30重量部の下記式モノマーの50%溶液:
【0061】
【化30】
Figure 2004506073
2.80重量部の75%S−ADAMQUAT 2BZ水溶液、
8.45重量部のメチルアクリレート、
0.18重量部のn−ドデシルメルカプタン。
【0062】
窒素で不活性化し、70℃に加熱してから、9重量部の水に溶解した0.9重量部のアゾビス(アミジノプロパン)塩酸塩を用いて重合を開始した。70℃で2時間重合した後、固形分が36%の573重量部のエマルションを得た。
次に、90℃でアセトンを蒸留して固形分40%のラテックスを得た。これを水で稀釈して固形分20%の完全に安定したエマルションにした。この生成物は密閉カップテスト(Setaflash NF.T.300.50を用いた)で0〜100℃の間に引火点を有していなかった。
【0063】
実施例3
実施例1で得られたエマルションを16g/l含むサイズプレス浴(size−press bath)を調製した。
この組成物をサイズプレスで漂白パルプから成る70g/mの紙に塗布した。塗布率は約70%であった。120℃で1分乾燥した後、処理した紙を室温で1日貯蔵し、各種テストを実施した。
結果は[表2]に示す。
【0064】
【表2】
Figure 2004506073
本発明の陽イオン性フッ素化コポリマーで処理した紙は優れた疎油性および疎水性を示す。
【0065】
実施例4
実施例2で得られたエマルションを20g/lと水中に1.5g/lの酢酸を含む水溶液とのバジング浴(padding bath)を室温で調製した。ポリエステル織物を40%に圧搾しながらこの浴中でパッド(foularde)する。乾燥後、織物をBENZ型ヒートセッタ内で160℃で1分間ヒートセットした。
織物の疎水性および疎油性をテストし、結果を[表3]に示す。
【0066】
【表3】
Figure 2004506073
本発明の陽イオン性フッ素化コポリマーで処理した織物が優れた疎油性および疎水性を有することが分かる。[0001]
FIELD OF THE INVENTION
The present invention relates to novel fluorinated copolymers and coatings for imparting oleophobicity and hydrophobicity to various substrates, such as textiles, leather, wood, nonwovens, metals, concrete, especially paper and the like and fibers. It relates to its use as an impregnating agent and to the substrates thus made.
[0002]
[Prior art]
A number of cationic fluorinated derivatives have been proposed for the above uses, including the following three:
(1) latex or emulsion (dispersion in water of polymer particles stabilized by surfactant),
(2) A solution in a water / solvent mixture (3) An aqueous dispersion obtained by removing the solvent of the above (2)
[Patent Document 1] EP-B-0,234,601 The above document discloses a cationic fluorinated copolymer in latex or emulsion state obtained by copolymerizing the following (a) to (e). Has been:
(A) 60-80% by weight of acrylate fluoromonomer of the following formula
Embedded image
Figure 2004506073
(Where R (0) f is an aliphatic perfluoro radical having 3 to 20 carbon atoms, A (0) is a divalent linking group),
[0004]
(B) The following (i) or (ii) 1 to 30% by weight
(I) an alkyl or alkoxyalkyl (meth) acrylate monomer of the formula:
Embedded image
Figure 2004506073
(Where R (1) is H or methyl, R (2) is a C 1 -C 6 alkylene group, R (3) is a C 1 -C 20 alkyl group or a cycloalkyl group, m is 0 or 1, n Is 0 to 10, provided that when n is 0, R (3) is a C 1 -C 16 alkyl group or a cycloalkyl group)
[0005]
(Ii) a halogenated alkyl or alkoxyalkyl acrylate monomer of the formula:
Embedded image
Figure 2004506073
(Where R (4) is a C 1 -C 6 alkylene group or a haloalkylene group, R (5) is a C 1 -C 20 alkyl group, a cycloalkyl group, a haloalkyl group or a halocycloalkyl group, and at least one The R (4) group or the R (5) group contains a halogen atom, p is 0 or 1, q is 0 to 10, provided that when q is 0, R (5) is a C 1 -C 16 haloalkyl group or Halocycloalkyl group)
[0006]
(C) 2 to 10% by weight (when the copolymer has units derived from monomer (i)) or 1 to 15% by weight (when the copolymer has units derived from (ii)):
Embedded image
Figure 2004506073
(Where R (6) is H or methyl)
[0007]
(D) 1 to 6% by weight of a cationic monomer of the following formula
Embedded image
Figure 2004506073
(Where R (7) is H or methyl, Z (0) is an electron-withdrawing divalent group that activates radical polymerization, Y (0) + is a cationic monovalent group, X ( 0) -is an anion)
(E) 0 to 20% by weight of vinylidene chloride.
[0008]
[Patent Document 2] International Patent Application No. WO98 / 23657 The above-mentioned document discloses a cationic solution in a water / solvent (N-vinylpyrrolidone) mixture obtained by copolymerizing the following (a) to (d). Fluorinated copolymers have been described:
(A) 50 to 92% by weight of a polyfluoro monomer represented by the following general formula
Embedded image
Figure 2004506073
Wherein A (10) is a divalent linking group bonded to O via a carbon atom and can have one or more oxygen, sulfur and / or nitrogen atoms, R (10) One is a hydrogen atom, the other is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R f is a linear or branched perfluoro group containing 2 to 20, preferably 4 to 16 carbon atoms. )
[0009]
(B) Monomers of the following general formula: 1 to 25% by weight
Embedded image
Figure 2004506073
(Where R (11) is a hydrogen atom or an alkyl group containing 1 to 4 carbon atoms, A (11) is a linear or branched alkylene group containing 1 to 4 carbon atoms, R (12 ) And R (13) represent a hydrogen atom, a linear or branched alkyl group containing 1 to 18 carbon atoms or a hydroxyethyl group or a benzyl group, which may be the same or different from each other; (12) and R (13) together with the nitrogen atom to which they are attached can also form a morpholine, piperazine or pyrrolidin-1-yl group)
[0010]
(C) 1 to 25% by weight of a vinyl derivative represented by the following general formula
CH 2 = CH-R (14 )
(Where R (14) is an alkyl carboxylate or alkyl ether group containing 1 to 18 carbon atoms)
(D) Any monomer other than the above three monomers 0 to 10% by weight
[0011]
The fluorinated copolymer described in the above-mentioned international patent application is obtained by carrying out a copolymerization reaction in a solution of an organic solvent or a solvent mixture miscible with water, and then diluting with an aqueous solution of an inorganic acid or an organic acid. This dilution step is carried out in the presence of hydrogen peroxide or after dilution with an aqueous solution of hydrogen peroxide. After this dilution step, it is necessary to remove volatile compounds by vacuum distillation or an operation of flowing an inert gas such as nitrogen to obtain a product of a composition that can be applied to a substrate to be processed.
However, the solvents described in this international patent application are expensive N-methylenepyrrolidone based mixtures. This solvent cannot be completely removed by the distillation operation due to its high boiling point, and a considerable amount remains in the commercial composition.
The commercial composition is in the form of a solution in a water / solvent (N-methylenepyrrolidone) mixture. Doing so provides stability and transportation and storage advantages. However, in the application, in particular in the processing of paper or similar products used in the field of food packaging, the presence of organic solvents when in contact with food is disadvantageous.
[0012]
[Patent Document 3] International Patent Application No. WO 98/23657 In the above-mentioned document (see page 5, lines 14 to 15), a composition containing no organic solvent after distillation using a light solvent, that is, an aqueous copolymer dispersion is obtained. ing. The tertiary or quaternary amino monomers used in the preparation of the cationic fluorinated copolymers described in this document have one tertiary or one quaternary amino group per molecule.
[0013]
[Problems to be solved by the invention]
The present inventor has proposed that, unlike the above known structure, use of another monomer containing two tertiary amino groups or two quaternary amino groups or a combination of one tertiary amino group and quaternary amino group Can impart hydrophobic and oleophobic properties to various substrates, especially paper and textiles, and furthermore to form aqueous compositions, especially latexes, emulsions or dispersions or solutions in water / solvent mixtures. It has been found that new cationic fluorinated copolymers can be prepared.
[0014]
[Means for Solving the Problems]
The subject of the present invention is a cationic fluorinated copolymer obtained from a monomer composition comprising the following (A) to (G) per 100 parts by weight:
(A) at least one polyfluorinated monomer of the following formula (I): 5 to 92 parts by weight, preferably 40 to 90 parts by weight:
[0015]
Embedded image
Figure 2004506073
[0016]
(here,
R 1 and R 2 both represent a hydrogen atom, or one represents a hydrogen atom and the other represents a C 1 -C 4 alkyl group;
A 1 represents a divalent linking group bonded to O via a carbon atom and capable of having one or more oxygen atoms and / or sulfur atoms and / or nitrogen atoms;
R f represents a linear or branched C 2 -C 20 perfluoro group)
(B) 0.10 to 25 parts by weight, preferably 1 to 18 parts by weight, of at least one monomer selected from monomers of the following formulas (II), (III) and (VI):
[0017]
Embedded image
Figure 2004506073
[0018]
(here,
R 3 represents H or —CH 3 ;
R 4 and R 5 represent H, C 1 -C 18 alkyl, benzyl or hydroxyethyl and are the same or different from each other;
X 1 represents a monovalent anion),
[0019]
Embedded image
Figure 2004506073
(here,
R 6 represents H or —CH 3 ;
R 7 represents H, C 1 -C 18 alkyl, benzyl or hydroxyethyl)
[0020]
Embedded image
Figure 2004506073
[0021]
(here,
R 8 represents H or —CH 3 ,
R 9 and R 10 represent hydrogen, C 1 -C 18 alkyl, benzyl or hydroxyethyl and are the same or different from each other;
X 2-represents a monovalent anion)
(C) at least one anionic monomer or a monomer that can become an anion by changing pH 0 to 20 parts by weight, preferably 1 to 10 parts by weight (D) at least one vinyl monomer of the general formula (V) 0 2525 parts by weight, preferably 2-10 parts by weight:
[0022]
Embedded image
Figure 2004506073
(here,
R 11 represents a C 1 -C 18 alkyl or alkyl carboxylate or alkyl ether group)
(E) at least one monomer of the general formula (VI): 0 to 60 parts by weight:
[0023]
Embedded image
Figure 2004506073
[0024]
(here,
R 12 represents H or —CH 3 ,
m is 0 or 1,
R 13 represents a C 1 -C 6 alkylene residue optionally substituted with at least one halogen,
n is 0 or an integer of 1 to 11 (including both ends);
R 14 represents a C 1 -C 32 alkyl residue optionally substituted with at least one halogen, or a cycloalkyl residue optionally substituted with at least one halogen)
(F) at least one monomer that allows the fluorinated copolymer to crosslink during or after coating the fluorinated copolymer on the substrate 0 to 10 parts by weight (G) at least one monomer of general formula (VII) 0 to 25 parts by weight:
[0025]
Embedded image
Figure 2004506073
[0026]
(here,
R 15 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms,
A 2 represents a linear or branched alkylene group containing 1 to 4 carbon atoms,
R 16 and R 17 represent a hydrogen atom, a linear or branched alkyl group containing 1 to 18 carbon atoms or a hydroxyethyl or benzyl group, which are the same or different from each other, or R 16 and R 17 are Forms a morpholine, piperidine or pyrrolidin-1-yl group together with the nitrogen atom to which it is attached)
[0027]
Embodiment
The monomers (A) of the formula (I) are especially those in which R f is a C 4 -C 16 perfluoroalkyl group. Preferably, the monomer of formula (I) is selected from monomers of formula (Ia):
[0028]
Embedded image
Figure 2004506073
(Where R f represents a C 4 -C 16 perfluoroalkyl group)
[0029]
The monomers (B) of the formula (II) are in particular selected from:
R 3 represents H;
R 4 represents —CH 3 ,
R 5 represents —CH 3 or benzyl;
X 1- represents Cl .
The monomers (B) of the formula (III) are in particular selected from monomers in which R 6 represents H and R 7 represents —CH 3 .
The monomers (B) of the formula (IV) are in particular selected from monomers in which R 8 represents H, R 9 represents —CH 3 , R 10 represents —CH 3 or benzyl and X 2- represents Cl −. Is done.
[0030]
When the copolymers of the invention is obtained by emulsion state, the compound (B) as the compound (II) (R 3 = H , R 4 = -CH 3, R 5 = -CH 3 or -CH 2 -C 6 H 5 , X 1- = Cl -, and / or compound (IV) (R 8 = H , R 9 = -CH 3, R 10 = -CH 3 or -CH 2 -C 6 H 5, X 2- = Cl - ) Is preferably used.
When the copolymer of the present invention is obtained in a solution state, compound (III) (R 6 H, R 7 −—CH 3 ) and / or compound (IV) (R 8 HH, R 9 = -CH 3, R 10 = -CH 3 or -CH 2 -C 6 H 5, X 2- = Cl -) preferably used.
[0031]
The anionic monomer or a monomer that can become an anion by changing the pH (monomer C) is selected from ethylenically unsaturated carboxylic acids and salts thereof and ethylenically unsaturated sulfonated monomers and salts thereof. preferable.
The ethylenically unsaturated carboxylic acid is preferably methacrylic acid, and the ethylenically unsaturated sulfonated monomer is preferably selected from 2-acrylamido-2-methylpropane-sulfonic acid and salts thereof. It is preferable to use methacrylic acid as the monomer (C).
The monomer (D) is preferably vinyl acetate.
The monomer (E) is preferably selected from behenyl acrylate, stearyl methacrylate, methoxyethyl acrylate and methoxyethyl methacrylate.
[0032]
The monomers (F) which enable the copolymer to be crosslinked during or after the coating of the fluorinated copolymer on the substrate are preferably selected from:
(F1) an ethylenically unsaturated silane monomer,
(F2) 2-hydroxy-3-chloropropyl (meth) acrylate,
(F3) Epoxy-containing (meth) acrylate (F4) Monomer of the following formula (VIII):
[0033]
Embedded image
Figure 2004506073
(Where R 18 represents H or —CH 3 , and R 19 and R 20 are each independently H or C 1 -C 5 alkyl optionally having a plurality of OH groups, or ( Represents a C 1 -C 5 ) alkoxy- (C 1 -C 5 ) alkyl, which are the same or different from each other)
[0034]
(F5) a monomer of the following formula (IX):
Embedded image
Figure 2004506073
(Where R 21 represents H or —CH 3 and R 22 , R 23 and R 24 each represent H or C 1 -C 4 alkyl, which are the same or different from each other)
[0035]
The monomer (F4) is preferably N-methylolacrylamide.
The monomer (F5) of the formula (IX) is preferably a monomer wherein R 21 and R 22 each represent H, and R 23 and R 24 each represent -CH 3 .
The monomer (G) is preferably dimethylaminoethyl methacrylate.
The fluorinated copolymers of the present invention can be prepared by two polymerization methods, depending on the final preparation of the polymer: emulsion polymerization (when a latex or emulsion polymer is obtained) and solution polymerization (solution or solvent removal in a water / solvent mixture). (In the case where a polymer in the form of an aqueous dispersion later is obtained), it can be produced by radical copolymerization of a monomer.
[0036]
Emulsion polymerization In the case of emulsion polymerization, one or more water-miscible organic solvents must be used. In the present invention, the composition of the water / solvent mixture is a product having a flash point of 100 ° C. or higher.
The organic solvent is at least partially dilutable with water, such as propylene glycol, ethylene glycol, ethyl glycol, methoxypropanol, ethylene carbonate, propylene carbonate, ethylene glycol diethyl ether, propylene glycol methyl ether, N-methylpyrrolidone, acetone, Methyl ethyl ketone, acetic acid, propionic acid, tetrahydrofuran, diacetone alcohol, methyl alcohol, ethyl alcohol, isopropyl alcohol, and γ-butyrolactone.
[0037]
The water of the water / solvent mixture can be 40-90% by weight and the solvent mixture can be 5-60% by weight.
It is preferred to use the following solvents:
(A) propylene glycol, N-methylpyrrolidone, propylene glycol methyl ether or acetic acid; in this case, no distillation is carried out after the polymerization, since the flash point of the solvent mixture does not reach 0-100 ° C.
(B) Acetone; The flash point of the water / acetone mixture is 0-100 ° C. In this case, distillation is performed to remove the solvent from the emulsion.
[0038]
The emulsion copolymerization is carried out in the presence of a cationic surfactant, which may or may not be combined with 1 to 10% by weight of the nonionic surfactant, based on the monomer mixture. The total concentration of the monomers in the reaction mixture (water / solvent / monomer / surfactant) is between 15 and 70% by weight, preferably between 30 and 70% by weight.
The molecular weight is adjusted by using a chain transfer agent such as mercaptan in an amount of 0.01 to 0.5% by weight based on the monomer mixture, or by adjusting the monomer introduction method.
[0039]
The copolymerization may be carried out using a peroxide type (eg, hydrogen peroxide) or a persalt (persulfate) or an azo type, such as 4,4′-azobis (4-cyanopentanoic acid) or azobis (aminidinopropane) hydrochloride. It can be started at 20-150 ° C. with an initiator. The initiator is used in an amount of 0.1 to 4% by weight based on the monomer mixture.
The amount of water-miscible solvent can vary over a wide range and generally ranges from 10 to 80 parts by weight per 100 parts by weight of total monomers. For emulsification of the monomer, high-energy emulsifying means such as ultrasonic waves, a Manton-Gaulin type homogenizer, or the like can be used.
After the polymerization step, a step of distilling the solvent can be performed to obtain an aqueous emulsifier in water free of an organic solvent.
[0040]
Solution polymerization This solution polymerization is used in the case of copolymers having at least one tertiary amino group which is quaternized or salified by acid at the end of the polymerization. The solution polymerization is carried out in a water-miscible organic solvent or solvent mixture. It is preferred to obtain a solvent-free product using a distillable solvent mixed with water. The polymer is then salted by diluting the reaction medium in the presence of an inorganic or organic acid.
In a preferred variant of the invention, this dilution step is carried out in the presence of hydrogen peroxide or after the dilution step it is treated with an aqueous hydrogen peroxide solution.
[0041]
Examples of water-miscible organic solvents which are miscible with water, which are miscible with the water in which the copolymerization is carried out, include ketones (eg acetone and methyl ethyl ketone), alcohols (eg isopropanol) and ethers (methyl ether) and the like. Is mentioned. In the present invention, it is preferable to use methyl isobutyl ketone or methyl ethyl ketone or a mixture of these ketones and acetone as the solvent.
An example of a water-miscible organic solvent that is miscible with water and cannot be distilled (in which copolymerization is performed) is N-vinylpyrrolidone.
The sum of the monomer concentrations in the organic solvent or organic solvent mixture can range from 15 to 70% by weight, preferably 30 to 60% by weight.
[0042]
The copolymerization is carried out in the presence of from 0.1 to 2% by weight, based on the total weight of the monomers, of at least one initiator. Initiators include peroxides such as benzoyl peroxide, lauroyl peroxide, succinyl peroxide and ter-butyl perpivalate or azo compounds such as 2,2'-azobis (isobutyronitrile), 4-4'-azobis (4-Cyanopentane) acid and azobis (amidinopropane) can be used. The copolymerization is carried out at a temperature between 40 ° C. and the boiling point of the reaction mixture. It is preferably carried out at 60 to 90 ° C.
[0043]
In the dilution step, an aqueous solution of a strong acid to a slightly strong organic or inorganic acid (ie, an acid having a dissociation constant or a first dissociation constant of 10 −5 or more) is added to the organic solution of the copolymer. Examples of acids include hydrochloric, hydrobromic, sulfuric, nitric, phosphoric, acetic, formic, propionic, and lactoic acids. Preferably, acetic acid is used. The amount of aqueous solution used and the acid concentration are such that the amine functions of the monomers of the formulas (III), (IV) and (VII) are completely salted and the solids content is 5 to 30% by weight, preferably 20 to 30% by weight. Must be sufficient to obtain a final copolymer solution having In order to completely salt the amine function, the acid equivalents are advantageously from 0 to 5 equivalents, preferably from 1 to 2 equivalents, relative to the monomers of formulas (III), (IV) and (VII). .
[0044]
The amount of hydrogen peroxide used is 0 to 10% by weight, preferably 0.5 to 4% by weight, based on the total initial weight of the monomers. The treatment is performed at 25 to 100 ° C, preferably 70 to 85 ° C.
The emulsion or solution of the fluorinated copolymer of the present invention can be applied to various substrates such as leather, nonwoven fabric, building materials, paper and cardboard. In particular, the copolymers according to the invention can be applied to textiles or papers in various ways (size press or addition to the whole material), thereby giving the substrate excellent hydrophobic and oleophobic properties without other additives. it can.
[0045]
Another subject of the invention is a solid substrate comprising at least one fluorinated copolymer of the invention as defined above.
Substrates to which the compounds of the present invention can impart oleophobicity and hydrophobicity include paper, cardboard and similar products. For example, woven or non-woven, leather based fibers such as cellulose or regenerated cellulose, natural fibers, artificial fibers or synthetic fibers such as cotton, acetyl cellulose, wool, silk, polyamide, polyester, polyolefin, polyurethane or polyacrylonitrile , Plastic, glass, wood, metal, porcelain and painted surfaces. It is also advantageous to treat building materials such as concrete, stone, brick and tile with the compounds of the present invention.
[0046]
The composition comprising the fluorinated copolymer of the present invention is basically diluted in an aqueous medium or a mixture of water and a solvent and is coated in a known manner, such as coating, impregnating, dipping, spraying, brushing, dandelion or film coating. Can be applied.
The aqueous solution of the compound of the present invention can be applied to paper and applied on the surface of the substrate (preferably with a fluorine content of 0.05 to 0.2% by weight of the paper) or added to the base material. That is, it can be added to papermaking pulp (preferably with a fluorine content of 0.2 to 0.4% of the pulp weight).
[0047]
The treated substrate obtained shows sufficient oleophobicity and hydrophobicity to be dried at room temperature or high temperature and then heated to a temperature of 200 ° C. or less depending on the type of the substrate as necessary.
In order to ensure sufficient adhesion to the substrate to which the fluorinated copolymer of the present invention is applied and further to obtain the specific effects of the present invention, appropriate additives, polymers, heat-condensable compounds, and crosslinking with the substrate are promoted. It is advantageous to mix possible catalysts. Examples include urea formaldehyde or melamine formaldehyde condensates or precondensates, diglycidyl glycerol, epoxy derivatives such as polyamine-epichlorohydrin resin, glyoxal and its derivatives, polyvinyl alcohol and cationic starch, oxidized starch and amphoteric starch, etc. Is mentioned.
[0048]
The fluorinated copolymers of the present invention can also be mixed with one or more nonionic and / or cationic surfactants to improve wettability with the substrate. The amount of this surfactant can be from 0 to 100% based on the total amount of the copolymer.
The performance of the substrate treated in the present invention was evaluated by the following tests.
[0049]
Oil resistance test or kit number ( Kit Value )
This test is described in “TAPPI, Vol. 50, No. 10, pp. 152A, 153A” and Standards RC338 and UM511. The oil resistance of the substrate is determined using a mixture of caster oil, toluene and heptane. Measure. Each mixture contains the three compounds in the following proportions:
[0050]
[Table 1]
Figure 2004506073
[0051]
In the test, drops of the above mixture are gently placed on the treated paper. The droplets are left on the paper for 15 seconds before observing the appearance of the paper or cardboard and recording the wetting or penetration by browning of the surface. The "number" corresponding to the mixture with the highest heptane ratio of the mixture that does not penetrate (or wet) the paper is the kit number for that paper and represents the oleophobicity of the treated paper. The higher the kit number, the better the oil resistance of the paper.
[0052]
COBB Test The Cobb test [Standard NF EN 20535-ISO 535 (1994)] measures the amount of water (in g) that 1 m 2 of paper supporting a 1 cm high water column absorbs in one minute.
[0053]
Oil Resistance Test Oil resistance was measured on a given substrate using the method described in "AATCC Technical Manual, Test Method 118-1972". This test measures the non-wetting properties of a substrate using a series of oils numbered 1-8 below:
No. 1: Liquid paraffin No. 1 2: Liquid paraffin / n-hexadecane (64/35)
No. 3: n-hexadecane No. 3: 4: n-tetradecane No. 5: n-dodecane No. 5 6: n-decane No. 6 7: n-octane No. 7 8: n-heptane In this test, the oil drop is placed on the treated substrate and the effect after 30 seconds of contact is observed. Evaluate by the number of the last oil that did not penetrate or wet the substrate.
[0054]
Water resistance ( hydrophobicity ) test This test, called the "spray test", is described in the AATCC 22-1989 standard. In this test, 250 ml of water are poured from a funnel fitted with a sprinkler from a height of about 15 cm on a treated fabric fixed on a support inclined at 45 ° C. for about 20 seconds. This test is read visually and rated from 0 (completely wet fabric) to 100 (completely dry fabric).
[0055]
【Example】
Hereinafter, examples of the present invention will be described, but the present invention is not limited to the following examples.
Parts and ratios (%) are by weight unless otherwise indicated.
Abbreviations represent:
S-ADANQUAT 2BZ: a compound of the following formula:
Embedded image
Figure 2004506073
[0057]
Examples 1 and 2 used a mixture of polyfluorinated acrylates of the formula:
Embedded image
Figure 2004506073
(Where p is 8, 10, 12 and 14 (corresponding to a weight ratio of 63/25/10/2 respectively))
[0058]
Example 1
The following were introduced into a 1000-volume reactor equipped with a fixed stirrer and a reflux condenser heated by a thermostated jacket:
383 parts by weight of demineralized water,
140 parts by weight of acetone,
3.75 parts by weight of trimethyl oleyl ammonium chloride,
3.43 parts by weight of an ethoxylated alkylphenol mixture (HLB = 15),
173.9 parts by weight of a mixture of polyfluorinated acrylates as defined above, 43.2 parts by weight of methoxyethyl acrylate,
25 parts by weight of a 48% aqueous solution of N-methylolacrylamide,
12.8 parts by weight of a 75% S-ADAMQUAT 2BZ aqueous solution,
0.48 parts by weight of n-dodecyl mercaptan.
[0059]
After inerting with nitrogen and heating to 70 ° C., polymerization was initiated using 1.2 parts by weight of azobis (amidinopropane) hydrochloride dissolved in 8 parts by weight of water. After polymerization for 2 hours at 70 ° C., 796 parts by weight of an emulsion having a solids content of 30.2% are obtained.
Next, acetone is distilled at 90 ° C. to obtain a latex having a solid content of 36%. This is diluted with water to a completely stable emulsion with 25% solids. The product did not have a flash point between 0 and 100 ° C. in a closed cup test (using Setaflash NF.T. 300.50).
[0060]
Example 2
The following were introduced into a 1000 volume reactor equipped with a thermostated jacketed fixed stirrer and a reflux condenser:
257.4 parts by weight of demineralized water,
91.8 parts by weight of acetone,
8.98 parts by weight of trimethyl oleyl ammonium chloride,
8.22 parts by weight of an ethoxylated alkylphenol mixture (HLB = 15),
118.7 parts by weight of a mixture of polyfluorinated acrylates as defined above, 50.3 parts by weight of methoxyethyl acrylate,
5.74 parts by weight of a 48% aqueous solution of N-methylolacrylamide,
7.30 parts by weight of a 50% solution of a monomer of the formula:
[0061]
Embedded image
Figure 2004506073
2.80 parts by weight of a 75% S-ADAMQUAT 2BZ aqueous solution,
8.45 parts by weight of methyl acrylate,
0.18 parts by weight of n-dodecyl mercaptan.
[0062]
After inerting with nitrogen and heating to 70 ° C., polymerization was initiated using 0.9 parts by weight of azobis (amidinopropane) hydrochloride dissolved in 9 parts by weight of water. After polymerization at 70 ° C. for 2 hours, 573 parts by weight of an emulsion having a solid content of 36% was obtained.
Next, acetone was distilled at 90 ° C. to obtain a latex having a solid content of 40%. This was diluted with water to a completely stable emulsion with 20% solids. The product did not have a flash point between 0 and 100 ° C. in a closed cup test (using Setaflash NF.T. 300.50).
[0063]
Example 3
A size-press bath containing 16 g / l of the emulsion obtained in Example 1 was prepared.
This composition was applied on a size press to 70 g / m 2 paper of bleached pulp. The coating rate was about 70%. After drying at 120 ° C. for 1 minute, the treated paper was stored at room temperature for 1 day and various tests were performed.
The results are shown in [Table 2].
[0064]
[Table 2]
Figure 2004506073
Paper treated with the cationic fluorinated copolymer of the present invention exhibits excellent oleophobicity and hydrophobicity.
[0065]
Example 4
A padding bath of 20 g / l of the emulsion obtained in Example 2 and an aqueous solution containing 1.5 g / l acetic acid in water was prepared at room temperature. The polyester fabric is foularded in this bath while squeezing to 40%. After drying, the fabric was heat set at 160 ° C. for 1 minute in a BENZ type heat setter.
The fabric was tested for hydrophobicity and oleophobicity and the results are shown in Table 3.
[0066]
[Table 3]
Figure 2004506073
It can be seen that the fabric treated with the cationic fluorinated copolymer of the present invention has excellent oleophobicity and hydrophobicity.

Claims (23)

100重量部当たり下記(A)〜(G)を含むモノマー組成物から得られる陽イオン性フッ素化コポリマー:
(A) 少なくとも1種の下記式(I)のポリフッ化モノマー 5〜92重量部:
Figure 2004506073
(ここで、
とRは共に水素原子を表すか、一方が水素原子を表し、もう一方がC〜Cアルキル基を表し、
は炭素原子を介してOに結合され、一つまたは複数の酸素原子および/または硫黄原子および/または窒素原子を有することができる二価結合基を表し、
は直鎖または分岐鎖のC〜C20パーフルオロ基を表す)
(B) 下記式(II)、(III)および(VI)のモノマーの中から選択される少なくとも1種のモノマー 0.10〜25重量部:
Figure 2004506073
(ここで、
はHまたは−CHを表し、
およびRはH、C−C18アルキル、ベンジルまたはヒドロキシエチルを表し、互いに同一または異なっており、
1−は一価の陰イオンを表す)、
Figure 2004506073
(ここで、
はHまたは−CHを表し、
はH、C−C18アルキル、ベンジルまたはヒドロキシエチルを表す)
Figure 2004506073
(ここで、
はHまたは−CHを表し、
およびR10は水素、C−C18アルキル、ベンジルまたはヒドロキシエチルを表し、互いに同一または異なっており、
2−は一価の陰イオンを表す)
(C) 少なくとも一種の陰イオン性モノマーまたはpHを変えることによって陰イオンになり得るモノマー 0〜20重量部、
(D) 一般式(V)の少なくとも一種のビニルモノマー 0〜25重量部:
Figure 2004506073
(ここで、
11はC−C18アルキルまたはアルキルカルボキシレートまたはアルキルエーテル基を表す)
(E) 一般式(VI)の少なくとも一種のモノマー 0〜60重量部:
Figure 2004506073
(ここで、
12はHまたは−CHを表し、
mは0または1であり、
13は少なくとも1つのハロゲンで置換されていてもよいC−Cアルキレン残基を表し、
nは0であるか、1〜11の整数(両端を含む)であり、
14は少なくとも1つのハロゲンで置換されていてもよいC−C32アルキル残基、または少なくとも1つのハロゲンで置換されていてもよいシクロアルキル残基を表す)
(F) フッ素化コポリマーを基材上に被覆する間または被覆後にフッ素化コポリマーを架橋できるようにする少なくとも1種のモノマー 0〜10重量部
(G) 一般式(VII)の少なくとも1種のモノマー 0〜25重量部:
Figure 2004506073
(ここで、
15は水素原子または1〜4個の炭素原子を含むアルキル基を表し、
は1〜4個の炭素原子を含む直鎖または分岐したアルキレン基を表し、
16およびR17は水素原子、1〜18個の炭素原子を含む直鎖または分岐したアルキル基或いはヒドロキシエチルまたはベンジル基を表し、互いに同一または異なっており、或いは、R16およびR17がこれらが結合している窒素原子と一緒にモルフォリン、ピペリジンまたはピロリジン−1−イル基を形成する)
Cationic fluorinated copolymer obtained from a monomer composition containing the following (A) to (G) per 100 parts by weight:
(A) 5 to 92 parts by weight of at least one polyfluorinated monomer of the following formula (I):
Figure 2004506073
(here,
R 1 and R 2 both represent a hydrogen atom, or one represents a hydrogen atom and the other represents a C 1 -C 4 alkyl group;
A 1 represents a divalent linking group bonded to O via a carbon atom, which may have one or more oxygen atoms and / or sulfur atoms and / or nitrogen atoms,
R f represents a linear or branched C 2 -C 20 perfluoro group)
(B) 0.10 to 25 parts by weight of at least one monomer selected from monomers of the following formulas (II), (III) and (VI):
Figure 2004506073
(here,
R 3 represents H or —CH 3 ;
R 4 and R 5 represent H, C 1 -C 18 alkyl, benzyl or hydroxyethyl and are the same or different from each other;
X 1 represents a monovalent anion),
Figure 2004506073
(here,
R 6 represents H or —CH 3 ;
R 7 represents H, C 1 -C 18 alkyl, benzyl or hydroxyethyl)
Figure 2004506073
(here,
R 8 represents H or —CH 3 ,
R 9 and R 10 represent hydrogen, C 1 -C 18 alkyl, benzyl or hydroxyethyl and are the same or different from each other;
X 2-represents a monovalent anion)
(C) 0 to 20 parts by weight of at least one anionic monomer or a monomer capable of becoming an anion by changing pH;
(D) at least one vinyl monomer of the general formula (V): 0 to 25 parts by weight:
Figure 2004506073
(here,
R 11 represents a C 1 -C 18 alkyl or alkyl carboxylate or alkyl ether group)
(E) at least one monomer of the general formula (VI): 0 to 60 parts by weight:
Figure 2004506073
(here,
R 12 represents H or —CH 3 ,
m is 0 or 1,
R 13 represents a C 1 -C 6 alkylene residue optionally substituted with at least one halogen,
n is 0 or an integer of 1 to 11 (including both ends);
R 14 represents a C 1 -C 32 alkyl residue optionally substituted with at least one halogen, or a cycloalkyl residue optionally substituted with at least one halogen)
(F) at least one monomer that allows the fluorinated copolymer to crosslink during or after coating the fluorinated copolymer on the substrate 0 to 10 parts by weight (G) at least one monomer of general formula (VII) 0 to 25 parts by weight:
Figure 2004506073
(here,
R 15 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms,
A 2 represents a linear or branched alkylene group containing 1 to 4 carbon atoms,
R 16 and R 17 represent a hydrogen atom, a linear or branched alkyl group containing 1 to 18 carbon atoms or a hydroxyethyl or benzyl group, which are the same or different from each other, or R 16 and R 17 are Forms a morpholine, piperidine or pyrrolidin-1-yl group together with the nitrogen atom to which it is attached)
モノマー(A)が全モノマー100重量部当たり40〜90重量部存在する請求項1に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to claim 1, wherein the monomer (A) is present in an amount of 40 to 90 parts by weight per 100 parts by weight of the total monomers. 式(I)のモノマー(A)のRがC−C16パーフルオロアルキル基である請求項1または2に記載の陽イオン性フッ素化コポリマー。Cationic fluorinated copolymer according to claim 1 or 2 R f is a C 4 -C 16 perfluoroalkyl group of the monomer of formula (I) (A). 式(II)のモノマー(A)が下記式(Ia)のモノマーから選択される請求項1〜3のいずれか一項に記載の陽イオン性フッ素化コポリマー:
Figure 2004506073
(ここで、RはC−C16パーフルオロアルキル基を表す)
The cationic fluorinated copolymer according to any one of claims 1 to 3, wherein the monomer (A) of the formula (II) is selected from the monomers of the following formula (Ia):
Figure 2004506073
(Where R f represents a C 4 -C 16 perfluoroalkyl group)
モノマー(B)が全モノマー100重量部当たり1〜18重量部存在する請求項1〜4のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to any one of claims 1 to 4, wherein the monomer (B) is present in an amount of 1 to 18 parts by weight per 100 parts by weight of the total monomers. 下記(a)〜(c)を特徴とする請求項1〜5のいずれか一項に記載の陽イオン性フッ素化コポリマー:
(a) 式(II)のモノマー(B)のRがHを表し、Rが−CHを表し、Rが−CHまたはベンジルを表し、X1−がClを表し、
(b) 式(III)のモノマー(B)のRがHを表し、Rが−CHを表し、
(c) 式(IV)のモノマー(B)のRがHを表し、Rが−CHを表し、R10が−CHまたはベンジルを表し、X2−がClを表す。
The cationic fluorinated copolymer according to any one of claims 1 to 5, characterized by the following (a) to (c):
R 3 of monomer (B) of (a) reacting a compound of formula (II) represents H, R 4 represents -CH 3, R 5 represents -CH 3 or benzyl, X 1-is Cl - represents,
R 6 monomer (B) of (b) formula (III) represents H, R 7 represents -CH 3,
R 8 in the monomers (B) of (c) formula (IV) represents H, R 9 represents -CH 3, R 10 represents -CH 3 or benzyl, X 2-is Cl - represents a.
モノマー(C)が全モノマー100重量部当たり1〜10重量部存在する請求項1〜6のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to any one of claims 1 to 6, wherein the monomer (C) is present in an amount of 1 to 10 parts by weight per 100 parts by weight of the total monomers. モノマー(C)がエチレン性不飽和カルボン酸およびその塩と、エチレン性不飽和スルホン化モノマーおよびその塩の中から選択される請求項1〜7のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorination according to any one of claims 1 to 7, wherein the monomer (C) is selected from ethylenically unsaturated carboxylic acids and salts thereof and ethylenically unsaturated sulfonated monomers and salts thereof. Copolymer. エチレン性不飽和カルボン酸がメタクリル酸であり、エチレン性不飽和スルホン化モノマーが2−アクリルアミド−2−メチルプロパン−スルホン酸およびその塩の中から選択される請求項8に記載の陽イオン性フッ素化コポリマー。9. The cationic fluorine according to claim 8, wherein the ethylenically unsaturated carboxylic acid is methacrylic acid and the ethylenically unsaturated sulfonated monomer is selected from 2-acrylamido-2-methylpropane-sulfonic acid and salts thereof. Copolymerized. モノマー(D)が全モノマー100重量部当たり2〜10重量部存在する請求項1〜6のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to any one of claims 1 to 6, wherein the monomer (D) is present in an amount of 2 to 10 parts by weight per 100 parts by weight of the total monomers. モノマー(D)が酢酸ビニルである請求項1〜10のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to any one of claims 1 to 10, wherein the monomer (D) is vinyl acetate. モノマー(E)がベヘニルアクリレート、ステアリルメタクリレート、メトキシエチルアクリレートおよびメトキシエチルメタクリレートの中から選択される請求項1〜11のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to any one of claims 1 to 11, wherein the monomer (E) is selected from behenyl acrylate, stearyl methacrylate, methoxyethyl acrylate and methoxyethyl methacrylate. モノマー(F)が下記(F1)〜(F5)の中から選択される請求項1〜12のいずれか一項に記載の陽イオン性フッ素化コポリマー:
(F1) エチレン性不飽和シランモノマー、
(F2) 2−ヒドロキシ−3−クロロプロピル(メタ)アクリレート、
(F3) エポキシ基を有する(メタ)アクリレート
(F4) 下記式(VIII)のモノマー:
Figure 2004506073
(ここで、
18はHまたは−CHを表し、
19およびR20はHまたは一つまたは複数のOH基を有していてもよいC−Cアルキルまたは(C−C)アルコキシ−(C−C)アルキルを表し、互いに同一または異なっている)
(F5) 下記式(IX)のモノマー:
Figure 2004506073
(ここで、
21はHまたは−CHを表し、
22、R23およびR24はHまたはC−Cアルキルを表し、互いに同一または異なっている)
The cationic fluorinated copolymer according to any one of claims 1 to 12, wherein the monomer (F) is selected from the following (F1) to (F5):
(F1) an ethylenically unsaturated silane monomer,
(F2) 2-hydroxy-3-chloropropyl (meth) acrylate,
(F3) Epoxy-containing (meth) acrylate (F4) Monomer of the following formula (VIII):
Figure 2004506073
(here,
R 18 represents H or —CH 3 ,
R 19 and R 20 represent H or C 1 -C 5 alkyl or (C 1 -C 5 ) alkoxy- (C 1 -C 5 ) alkyl optionally having one or more OH groups, Same or different)
(F5) a monomer of the following formula (IX):
Figure 2004506073
(here,
R 21 represents H or —CH 3 ,
R 22 , R 23 and R 24 represent H or C 1 -C 4 alkyl and are the same or different from each other)
モノマー(F4)がN−メチロールアクリルアミドである請求項13に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to claim 13, wherein the monomer (F4) is N-methylolacrylamide. 式(IX)のモノマー(F5)のR21とR22がHを表し、R23とR24が−CHを表す請求項13に記載の陽イオン性フッ素化コポリマー。 R 21 and R 22 represent H, cationic fluorinated copolymer of claim 13, R 23 and R 24 represents -CH 3 monomers of formula (IX) (F5). 式(VII)のモノマー(G)がジメチルアミノエチルメタクリレートである請求項1〜15のいずれか一項に記載の陽イオン性フッ素化コポリマー。The cationic fluorinated copolymer according to any one of claims 1 to 15, wherein the monomer (G) of the formula (VII) is dimethylaminoethyl methacrylate. 少なくとも1種の水と混和する有機溶剤中での乳化重合によって得られ、重合後に必要に応じて溶剤を蒸留して有機溶剤を含まない水性乳化剤を得る、請求項1〜16のいずれか一項に記載の陽イオン性フッ素化コポリマー。17. An aqueous emulsifier obtained by emulsion polymerization in an organic solvent miscible with at least one water and optionally distilling the solvent after polymerization to obtain an aqueous emulsifier containing no organic solvent. 3. The cationic fluorinated copolymer according to item 1. 水と混和する有機溶剤または有機溶剤混合物中で溶液重合した後、無機酸または有機酸の水溶液で稀釈し、この稀釈段階後は必要に応じて過酸化水素の存在下で実施するか、後で過酸化水素水溶液で処理する請求項1〜16のいずれか一項に記載の陽イオン性フッ素化コポリマー。After solution polymerization in a water-miscible organic solvent or mixture of organic solvents, it is diluted with an aqueous solution of an inorganic or organic acid, and after this dilution step it is carried out in the presence of hydrogen peroxide, if necessary, or The cationic fluorinated copolymer according to any one of claims 1 to 16, which is treated with an aqueous hydrogen peroxide solution. 請求項1〜18のいずれか一項に記載の陽イオン性フッ素化コポリマーの、固体基材、特に紙および厚紙の疎油加工または疎水加工での使用。Use of the cationic fluorinated copolymer according to any one of claims 1 to 18 in oleophobic or hydrophobic processing of solid substrates, in particular paper and cardboard. 紙の重量に対してフッ素の量が0.05〜0.2重量%となるように紙の表面に塗布する請求項19に記載の使用。The use according to claim 19, wherein the amount of fluorine is applied to the surface of the paper such that the amount of fluorine is 0.05 to 0.2% by weight based on the weight of the paper. パルプの重量に対してフッ素の量が0.2〜0.4重量%となるように製紙用パルプ中に添加する請求項19に記載の使用。The use according to claim 19, wherein the amount of fluorine is added to the papermaking pulp such that the amount of fluorine is 0.2 to 0.4% by weight based on the weight of the pulp. 請求項1〜18のいずれか一項に記載の少なくとも1種のフッ素化コポリマーを含む固体基材。A solid substrate comprising at least one fluorinated copolymer according to any one of the preceding claims. 紙または厚紙である請求項22に記載の固体基材。23. The solid substrate according to claim 22, which is paper or cardboard.
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