JP2004504446A5 - - Google Patents

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JP2004504446A5
JP2004504446A5 JP2002513523A JP2002513523A JP2004504446A5 JP 2004504446 A5 JP2004504446 A5 JP 2004504446A5 JP 2002513523 A JP2002513523 A JP 2002513523A JP 2002513523 A JP2002513523 A JP 2002513523A JP 2004504446 A5 JP2004504446 A5 JP 2004504446A5
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ethylene
acrylic acid
copolymer
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composite
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JP2004504446A (en
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Priority claimed from PCT/US2001/021869 external-priority patent/WO2002007791A2/en
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【特許請求の範囲】
【請求項１】 （ａ）一種以上の超吸収性ポリマーおよび（ｂ）（ａ）とイオン相互作用または共有相互作用する官能基を含む一種以上の熱可塑性樹脂を含む押出性熱可塑性超吸収性ポリマーブレンド組成物であって、前記官能基はアシル基またはカルボニル基であり、前記熱可塑性樹脂は、ポリアクリル酸、エチレン−アクリル酸コポリマー、エチレン−ｔ−ブチルアクリレート−アクリル酸ターポリマー、エチレン−酢酸ビニル−一酸化炭素ターポリマー、エチレン−一酸化炭素コポリマー、エチレン−アクリル酸−一酸化炭素ターポリマー、エチレン−ｎ−ブチルアクリレート−一酸化炭素ターポリマーまたはそれらのブレンドであり、ただし、前記熱可塑性樹脂がエチレン−アクリル酸コポリマーであるときには、前記樹脂は前記コポリマーの質量を基準として１０〜２０質量％のアクリル酸を有し、１９０℃及び２．１６キログラムの加荷重条件下に１００〜２００ｇ／１０分のメルトフローレートを有する、押出性熱可塑性超吸収性ポリマーブレンド組成物。
【請求項２】 約０．１〜約３００ｇ／１０分の間のメルトフローレートを与える温度条件および加荷重条件下で、約５〜約１００フィート／分の間の溶融引落速度および約０．１〜約１０の間の溶融張力を有する請求項１に記載の組成物。
【請求項３】 前記超吸収性ポリマーは水溶性α，β−エチレン系不飽和モノマーから調製される請求項１に記載の組成物。
【請求項４】 前記α，β−エチレン系不飽和モノマーは、モノカルボン酸、ビニルポリカルボン酸、アクリルアミドまたはそれらの混合物である請求項３に記載の組成物。
【請求項５】 前記超吸収性ポリマーは、セルロース系−グラフトコポリマー、澱粉−グラフトコポリマー、澱粉−ｇ−ポリ（アクリル酸）、ポリアクリルアミド、ポリビニルアルコール、ポリ（アクリル酸）、スルホン酸基含有モノマーのコポリマーまたはそれらの混合物である請求項１に記載の組成物。
【請求項６】 超吸収性ポリマーが架橋され、部分的に中和され、表面処理され、あるいはそれらの組み合わせが行われた請求項３〜５のいずれか１項に記載の組成物。
【請求項７】 界面活性剤をさらに含む請求項１に記載の組成物。
【請求項８】 ポリエチレン、ポリエチレンのコポリマー、ポリプロピレン、ポリプロピレンのコポリマーまたはポリスチレンをさらに含む請求項１、３または７のいずれか１項に記載の組成物。
【請求項９】 請求項１に記載の押出性熱可塑性超吸収性ポリマーブレンド組成物を調製する方法であって、（ａ）一種以上の超吸収性ポリマーおよび（ｂ）（ａ）とイオン相互作用または共有相互作用する官能基を含む一種以上の熱可塑性樹脂を組み合わせる工程を含み、前記官能基はアシル基またはカルボニル基であり、前記熱可塑性樹脂は、ポリアクリル酸、エチレン−アクリル酸コポリマー、エチレン−ｔ−ブチルアクリレート−アクリル酸ターポリマー、エチレン−酢酸ビニル−一酸化炭素ターポリマー、エチレン−一酸化炭素コポリマー、エチレン−アクリル酸−一酸化炭素ターポリマー、エチレン−ｎ−ブチルアクリレート−一酸化炭素ターポリマーまたはそれらのブレンドであり、ただし、前記熱可塑性樹脂がエチレン−アクリル酸コポリマーであるときには、前記樹脂は前記コポリマーの質量を基準として１０〜２０質量％のアクリル酸を有し、１９０℃及び２．１６キログラムの加荷重条件下に１００〜２００ｇ／１０分のメルトフローレートを有する、方法。
【請求項１０】 （ｃ）界面活性剤を成分（ａ）及び成分（ｂ）に組み合わせる工程をさらに含む請求項９に記載の方法。
【請求項１１】 押出品またはモールド成形品を製造する方法であって、
１）（ａ）一種以上の超吸収性ポリマーおよび（ｂ）（ａ）とイオン相互作用または共有相互作用する官能基を含む一種以上の熱可塑性樹脂を含む押出性熱可塑性超吸収性ポリマー組成物を調製する工程と、ここで、前記官能基はアシル基又はカルボニル基であり、前記熱可塑性樹脂は、ポリアクリル酸、エチレン−アクリル酸コポリマー、エチレン−ｔ−ブチルアクリレート−アクリル酸ターポリマー、エチレン−酢酸ビニル−一酸化炭素ターポリマー、エチレン−一酸化炭素コポリマー、エチレン−アクリル酸−一酸化炭素ターポリマー、エチレン−ｎ−ブチルアクリレート−一酸化炭素ターポリマーまたはそれらのブレンドであり、ただし、前記熱可塑性樹脂がエチレン−アクリル酸コポリマーであるときには、前記樹脂は前記コポリマーの質量を基準として１０〜２０質量％のアクリル酸を有し、１９０℃及び２．１６キログラムの加荷重条件下に１００〜２００ｇ／１０分のメルトフローレートを有する、
２）前記押出性熱可塑性超吸収性ポリマー組成物を押出品または成形品に押出すかまたは成形する工程とを含む方法。
【請求項１２】 前記押出性熱可塑性超吸収性ポリマー組成物は（ｃ）界面活性剤をさらに含む請求項１１に記載の方法。
【請求項１３】 前記押出品または成形品は、単一層フィルム、多層フィルム、不織ウェブ、シート、発泡体、異形材、多層貼合せ体、繊維、チューブ、ロッドまたはパイプである請求項１１または１２に記載の方法。
【請求項１４】 前記押出品または成形品は、モノフィラメント繊維、複合モノフィラメント繊維、スパンボンド不織ウェブ、メルトブロー不織ウェブ、またはそれらの組み合わせを含む複合材である請求項１１または１２に記載の方法。
【請求項１５】 前記押出品または成形品は、一種以上の複合繊維を含むスパンボンド不織ウェブ、一種以上の複合繊維を含むメルトブロー不織ウェブ、または一種以上のスパンボンド不織ウェブの少なくとも一層の層と一種以上のメルトブロー不織ウェブの少なくとも一層の層とを含む複合材構造体であって、前記複合材の一層以上の層が複合繊維を含む複合材構造体、を含む不織ウェブである請求項１１または１２に記載の方法。
【請求項１６】 押出品または成形品の形をとる請求項１または７に記載の組成物。
【請求項１７】 前記押出品または成形品は、単一層フィルム、多層フィルム、不織ウェブ、シート、発泡体、異形材、多層貼合せ体、繊維、チューブ、ロッドまたはパイプである請求項１６に記載の組成物。
【請求項１８】 前記押出品または成形品は、モノフィラメント繊維、複合モノフィラメント繊維、スパンボンド不織ウェブ、メルトブロー不織ウェブ、またはそれらの組み合わせを含む複合材である請求項１６に記載の組成物。
【請求項１９】 前記押出品または成形品は、一種以上の複合繊維を含むスパンボンド不織ウェブ、一種以上の複合繊維を含むメルトブロー不織ウェブ、または一種以上のスパンボンド不織ウェブの少なくとも一層の層と一種以上のメルトブロー不織ウェブの少なくとも一層の層とを含む複合材構造体であって、前記複合材の一層以上の層が複合繊維を含む複合材構造体、を含む不織ウェブである請求項１６に記載の組成物。
【請求項２０】 前記押出品または成形品は金属に貼合せた単一層フィルムまたは多層フィルムである、請求項１７に記載の組成物。
【請求項２１】 請求項２０に記載の組成物を含むケーブルであって、電力ケーブルまたは通信ケーブルである、ケーブル。
【請求項２２】 請求項１７、１８または１９に記載の組成物を含む使い捨て吸収用具。
【請求項２３】 おむつ、衛生用ナプキン、タンポン、失禁製品、病院着またはベッドパッドである請求項２２に記載の使い捨て吸収用具。 [Claims]
    1. An extrudable thermoplastic superabsorbent comprising (a) one or more superabsorbent polymers and (b) one or more thermoplastic resins containing functional groups that have ionic or covalent interaction with (a). Polymer blend compositionWherein the functional group is an acyl group or a carbonyl group, and the thermoplastic resin is polyacrylic acid, ethylene-acrylic acid copolymer, ethylene-t-butyl acrylate-acrylic acid terpolymer, ethylene-vinyl acetate-one. A carbon oxide terpolymer, an ethylene-carbon monoxide copolymer, an ethylene-acrylic acid-carbon monoxide terpolymer, an ethylene-n-butyl acrylate-carbon monoxide terpolymer or a blend thereof, wherein the thermoplastic resin is ethylene. -When it is an acrylic acid copolymer, the resin has from 10 to 20% by weight of acrylic acid, based on the weight of the copolymer, and at 100 ° C. and a load of 2.16 kilograms, 100 to 200 g / 10 min. Extrudable thermoplastic superabsorbent polymer with melt flow rate Ma blend composition.
    2. Under a temperature and load condition that provides a melt flow rate between about 0.1 to about 300 g / 10 minutes, a melt draw down rate of between about 5 and about 100 feet / minute and a melt draw rate of between about 0.1 and about 100 feet / minute. 2. The method of claim 1 having a melt tension between 1 and about 10.Pair ofAdult.
    3. The superabsorbent polymer of claim 1, wherein the superabsorbent polymer is prepared from a water soluble α, β-ethylenically unsaturated monomer.Pair ofAdult.
    4. The method according to claim 3, wherein the α, β-ethylenically unsaturated monomer is a monocarboxylic acid, vinyl polycarboxylic acid, acrylamide or a mixture thereof.The composition of.
    5. The superabsorbent polymer is a cellulose-graft copolymer, a starch-graft copolymer, a starch-g-poly (acrylic acid), a polyacrylamide, a polyvinyl alcohol, a poly (acrylic acid), a sulfonic acid group-containing monomer. The copolymer of claim 1 or a mixture thereof.Pair ofAdult.
    6. Super absorbent polymerClaims that have been crosslinked, partially neutralized, surface treated, or a combination thereof.In any one of 3-5StatedComposition.
    7. The method according to claim 1, further comprising a surfactant.Pair ofAdult.
    8. The method according to claim 1, further comprising polyethylene, a copolymer of polyethylene, polypropylene, a copolymer of polypropylene or polystyrene.7Described in any one ofPair ofAdult.
    9. Claim 1A method for preparing an extrudable thermoplastic superabsorbent polymer blend composition, comprising: (a) one or more superabsorbent polymers and (b) a functional group that has ionic or covalent interaction with (a). Including the step of combining the above thermoplastic resins.The functional group is an acyl group or a carbonyl group, and the thermoplastic resin is polyacrylic acid, ethylene-acrylic acid copolymer, ethylene-t-butyl acrylate-acrylic acid terpolymer, ethylene-vinyl acetate-carbon monoxide. Terpolymer, ethylene-carbon monoxide copolymer, ethylene-acrylic acid-carbon monoxide terpolymer, ethylene-n-butyl acrylate-carbon monoxide terpolymer or a blend thereof, wherein the thermoplastic resin is ethylene-acrylic. When it is an acid copolymer, the resin has from 10 to 20% by weight of acrylic acid, based on the weight of the copolymer, and a melt flow of 100 to 200 g / 10 minutes at 190 ° C. and 2.16 kilograms loading. Having a rate,Method.
    (10) A surfactant is used.Component (a) and component (b)Claims further comprising the step of combining9The method described in.
    11. An extrudate ormoldA method for producing a molded article, comprising:
  1) Extrudable thermoplastic superabsorbent polymer composition comprising (a) one or more superabsorbent polymers and (b) one or more thermoplastic resins containing functional groups that have ionic or covalent interactions with (a). Preparing a;Here, the functional group is an acyl group or a carbonyl group, and the thermoplastic resin is polyacrylic acid, ethylene-acrylic acid copolymer, ethylene-t-butyl acrylate-acrylic acid terpolymer, ethylene-vinyl acetate-monoxide. Carbon terpolymer, ethylene-carbon monoxide copolymer, ethylene-acrylic acid-carbon monoxide terpolymer, ethylene-n-butyl acrylate-carbon monoxide terpolymer or a blend thereof, provided that the thermoplastic resin is ethylene-carbon monoxide. When an acrylic acid copolymer, the resin has from 10 to 20% by weight of acrylic acid, based on the weight of the copolymer, and has a melt temperature of 100 to 200 g / 10 minutes at 190 ° C. and 2.16 kilogram load. Having a flow rate,
  2) The aboveExtrudabilityExtruding thermoplastic superabsorbent polymer compositions into extruded or molded articlesBittenOr molding.
    12. The method according to claim 12,Extrudable thermoplasticThe superabsorbent polymer composition further comprises (c) a surfactant.11The method described in.
    13. The extruded productOr molded productsIs a single layer film, a multilayer film, a nonwoven web, a sheet, a foam, a profile, a multilayer laminate, a fiber, a tube, a rod or a pipe.11Or12The method described in.
    14. The extruded articleOr molded productsIs a composite comprising a monofilament fiber, a composite monofilament fiber, a spunbond nonwoven web, a meltblown nonwoven web, or a combination thereof.11Or12The method described in.
    15. The extruded productOr molded productsIs a spunbond nonwoven web containing one or more composite fibers, a meltblown nonwoven web containing one or more composite fibers, or at least one layer of one or more spunbond nonwoven webs and one or more meltblown nonwoven webs. A composite structure comprising at least one layer, wherein the one or more layers of the composite is a non-woven web comprising a composite structure comprising composite fibers.11Or12The method described in.
    16. An article according to claim 1, which is in the form of an extruded or molded article.7A composition according to claim 1.
    17. The extruded or molded article isA single-layer film, a multilayer film, a nonwoven web, a sheet, a foam, a profile, a multilayer laminate, a fiber, a tube, a rod or a pipe.16Described inComposition.
    18. The extruded or molded article isA composite comprising a monofilament fiber, a composite monofilament fiber, a spunbond nonwoven web, a meltblown nonwoven web, or a combination thereof.16Described inComposition.
    (19) The extruded or molded article isSpunbond nonwoven web containing one or more composite fibers, meltblown nonwoven web containing one or more composite fibers, or at least one layer of one or more spunbond nonwoven webs and at least one layer of one or more meltblown nonwoven webs A composite structure comprising: a non-woven web comprising: a composite structure comprising conjugate fibers, wherein one or more layers of the composite comprises a composite fiber.16Described inComposition.
    20. The extruded or molded product isSingle layer film or multilayer film bonded to metal18. The composition according to claim 17, which is
    21. Claim20Described inCompositionIncludingMukeTableWherein the cable is a power cable or a communication cable..
    22. Claim17, 18 or 19Described inCompositionIncluding disposable absorbent tools.
    23. A diaper, sanitary napkin, tampon, incontinence product, hospital gown or bed pad.22A disposable absorbent article according to item 1.

JP2002513523A 2000-07-24 2001-07-11 Thermoplastic superabsorbent polymer blend composition and preparation of the composition Pending JP2004504446A (en)

Applications Claiming Priority (2)

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US22052900P 2000-07-24 2000-07-24
PCT/US2001/021869 WO2002007791A2 (en) 2000-07-24 2001-07-11 Thermoplastic superabsorbent polymer blend compositions and their preparation

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JP2004504446A5 true JP2004504446A5 (en) 2008-09-04

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US (1) US20020039869A1 (en)
EP (1) EP1311620A2 (en)
JP (1) JP2004504446A (en)
KR (1) KR20030031129A (en)
CN (1) CN1180032C (en)
AU (2) AU2453102A (en)
CA (1) CA2414197C (en)
CZ (1) CZ2003176A3 (en)
IL (2) IL154029A0 (en)
MX (1) MXPA03000200A (en)
WO (1) WO2002007791A2 (en)

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