JP2004359327A - Metal pallet - Google Patents

Metal pallet Download PDF

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JP2004359327A
JP2004359327A JP2003163370A JP2003163370A JP2004359327A JP 2004359327 A JP2004359327 A JP 2004359327A JP 2003163370 A JP2003163370 A JP 2003163370A JP 2003163370 A JP2003163370 A JP 2003163370A JP 2004359327 A JP2004359327 A JP 2004359327A
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metal plate
portions
members
plate members
metal
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JP4231737B2 (en
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Yasuhiro Takagi
靖博 高木
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Ishii Sangyo KK
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Ishii Sangyo KK
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Priority to JP2003163370A priority Critical patent/JP4231737B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a metal pallet capable of enhancing the torsional rigidity of a cross member. <P>SOLUTION: A leg member 15 is formed in a channel, and both side wall portions 15a are arranged in the direction parallel to uneven portions 14 (a and b) of first and second metal plate members M1 and M2. Fit-in portions 15c and 15d to be fitted in projecting grooves 14d of the projecting portions 14b on one end and on the other end in the width direction are protruded from upper and lower portions of both side wall portions 15a. Flange portions 15e and 15h to be abutted on and fixed to a bottom wall of depressed grooves 14c of recessed portions 14a of the first and second metal plate members M1 and M2 are formed on upper and lower ends of bottom wall portions 15b of the leg member 15 and upper and lower ends of front wall portions 15g. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、横部材のねじれ剛性を向上させた金属製パレットに関する。
【0002】
【従来の技術】
従来、積み荷用の平パレット、特に金属製パレット1としては、図9および図10に示すように、長さ方向に沿って複数条の凹凸部4(a,b)が形成された金属板メンバーM(1〜3)が設けられて、第1の金属板メンバーM1と第2の金属板メンバーM2とが長さ方向に所定の間隔を隔てて複数配置された脚部材5で上下方向に所定の間隔を隔てられた状態で、脚部材5と第1および第2の金属板メンバーM1,M2とが溶接で固定されてなる横部材2が複数並列(本例では3本)されるとともに、各横部材2の上側の第1の金属板メンバーM1の上面に、第3の金属板メンバーM3でなる縦部材3が長さ方向に所定の間隔を隔てて複数並列(本例では5本)されて、第3の金属板メンバーM3と第1の金属板メンバーM1とが溶接で固定されて構成されてなるものがある。
【0003】
上記各金属板メンバーM(1〜3)は、第1の金属板メンバーM1のような上下向きの状態において、上向きの凸部4bと下向きの凹部4aとが形成され、凸部4bには突出溝4dを有し、凹部4aには没入溝4cを有している。
【0004】
上記脚部材5は、チャンネル状に形成され、両側壁部5aが第1および第2の金属板メンバーM1,M2の凹凸部4(a,b)と平行する方向に配置されて、この両側壁部5aの上部と下部に、幅方向の一側端と他側端の凸部4bの突出溝4dにそれぞれ嵌め込み可能な嵌め込み部5c,5dが突出形成されている。
【0005】
そして、脚部材5の両側壁部5aを第1および第2の金属板メンバーM1,M2の凹凸部4(a,b)と平行する方向として、一側の嵌め込み部5cを第1および第2の金属板メンバーM1,M2の一側端の凸部4bの突出溝4dにそれぞれ嵌め込み、他側の嵌め込み部5dを第1および第2の金属板メンバーM1,M2の他側端の凸部4bの突出溝4dにそれぞれ嵌め込むことにより、第1および第2の金属板メンバーM1,M2を脚部材5で上下方向に所定の間隔を隔てた状態に保持して、この状態で、脚部材5の両側壁部5aと第1および第2の金属板メンバーM1,M2の両側部とを隅肉アーク溶接aで固定することで、横部材2を製造し、ついで、複数並列した横部材2の上側の第1の金属板メンバーM1の上面に、第3の金属板メンバーM3でなる縦部材3を長さ方向に所定の間隔を隔てて複数並列して、この第3の金属板メンバーM3の両側部と第1の金属板メンバーM1の上壁(最外側部分では、第3の金属板メンバーM3の両側部と第1の金属板メンバーM1の端部と脚部材5の底壁部5b)とを隅肉アーク溶接bで固定することで、金属製パレット1に組み立てていた(例えば、特許文献1参照)。
【0006】
一方、図11および図12に示すように、別形態の脚部材5は、チャンネル状に形成され、両側壁部5aが第1および第2の金属板メンバーM1,M2の凹凸部4(a,b)と直交する方向に配置されて、底壁部5b近傍の両側壁部5aの根元と両側壁部5aの先端とに、幅方向の一側端と他側端の凸部4bの突出溝4dにそれぞれ嵌め込み可能な嵌め込み部5c,5dが突出形成されている。
【0007】
そして、脚部材5の両側壁部5aを第1および第2の金属板メンバーM1,M2の凹凸部4(a,b)と直交する方向として、一側の嵌め込み部5cを第1および第2の金属板メンバーM1,M2の一側端の凸部4bの突出溝4dにそれぞれ嵌め込み、他側の嵌め込み部5dを第1および第2の金属板メンバーM1,M2の他側端の凸部4bの突出溝4dにそれぞれ嵌め込むことにより、第1および第2の金属板メンバーM1,M2を脚部材5で上下方向に所定の間隔を隔てた状態に保持して、この状態で、両側壁部5aの上下端に形成したフランジ部5eと第1および第2の金属板メンバーM1,M2の凹部4aの没入溝4cの底壁とをスポット溶接cで固定することで、横部材2を製造し、ついで、複数並列した横部材2の上側の第1の金属板メンバーM1の上面に、第3の金属板メンバーM3でなる縦部材3を長さ方向に所定の間隔を隔てて複数並列して、この第3の金属板メンバーM3の凹部4aの没入溝4cの底壁と第1金属板メンバーM1の凸部4bの突出溝4dの底壁とをスポット溶接dで固定することで、金属製パレット1に組み立てていた(例えば、特許文献2参照)。
【0008】
【特許文献1】
実公昭63−40448号公報
【特許文献2】
特開2003−118734号公報
【0009】
【発明が解決しようとする課題】
しかしながら、特許文献1の横部材2の脚部材5は、両側壁部5aが第1および第2の金属板メンバーM1,M2の凹凸部4(a,b)と平行する方向に配置されているものの、開口5fの部分と底壁部5bとは、第1および第2の金属板メンバーM1,M2とに固定されていないから、第1の金属板メンバーM1と第2の金属板メンバーM2とに、長さ方向に互いに逆向きの力が加わったときには、脚部材5が変形して、横部材2がねじれやすいという問題がある。
【0010】
また、特許文献2の横部材2の脚部材5は、両側壁部5aが第1および第2の金属板メンバーM1,M2の凹凸部4(a,b)と直交する方向に配置されていて、側方に開口5fが位置するから、両側壁部5aのフランジ部5eが第1および第2の金属板メンバーM1,M2に固定されているものの、第1の金属板メンバーM1と第2の金属板メンバーM2とに、長さ方向に互いに逆向きの力が加わったときには、脚部材5が変形して、横部材2がねじれやすいという問題がある。
【0011】
本発明は、上記従来の問題を解決するためになされたもので、横部材のねじれ剛性を向上させた金属製パレットを提供することを目的とするものである。
【0012】
【課題を解決するための手段】
上記課題を解決するために、本発明は、長さ方向に沿って複数条の凹凸部が形成された金属板メンバーが設けられて、第1の金属板メンバーと第2の金属板メンバーとが長さ方向に所定の間隔を隔てて複数配置された脚部材で上下方向に所定の間隔を隔てられた状態で、脚部材と第1および第2の金属板メンバーとが固定されてなる横部材が複数並列されるとともに、各横部材の上側の第1の金属板メンバーの上面に、第3の金属板メンバーでなる縦部材が長さ方向に所定の間隔を隔てて複数並列されて、第3の金属板メンバーと第1の金属板メンバーとが固定されて構成されてなる金属製パレットにおいて、
上記脚部材は、チャンネル状に形成され、両側壁部が第1および第2の金属板メンバーの凹凸部と平行する方向に配置されて、この両側壁部の上部と下部に、幅方向の一側端と他側端の凸部の突出溝にそれぞれ嵌め込み可能な嵌め込み部が突出形成されている一方、上記脚部材の底壁部の上下端に、第1および第2の金属板メンバーの凹部の没入溝の底壁に当接させて固定されるフランジ部がそれぞれ形成されているととともに、開口側の嵌め込み部から内向きに折り曲げられた前壁部がそれぞれ設けられて、この前壁部上下端に、第1および第2の金属板メンバーの凹部の没入溝の底壁に当接させて固定されるフランジ部がそれぞれ形成されていることを特徴とする金属製パレットを提供するものである。
【0013】
請求項2のように、上記脚部材の両前壁部の前端は、開口を塞ぐように相互に突き合わせ若しくは重ね合わされて固定されている構成とすることが好ましい。
【0014】
請求項3のように、上記脚部材のフランジ部は、外向きに突出形成されている構成とすることが好ましい。
【0015】
請求項4のように、上記脚部材は、底壁部が第1および第2の金属板メンバーの端部において、外向きとなるように配置されている構成とすることが好ましい。
【0016】
【発明の作用および効果】
本発明によれば、脚部材の両側壁部を第1および第2の金属板メンバーの凹凸部と平行する方向として、嵌め込み部を第1および第2の金属板メンバーの一側端と他側端の凸部の突出溝にそれぞれ嵌め込み、底壁部のフランジ部を第1および第2の金属板メンバーの凹部の没入溝の底壁に当接させて固定するとともに、前壁部のフランジ部を第1および第2の金属板メンバーの凹部の没入溝の底壁に当接させて固定することで、横部材を製造することができる。
【0017】
したがって、脚部材の両側壁部を第1および第2の金属板メンバーの凹凸部と平行する方向としたことと相俟って、底壁部と前壁部のフランジ部を第1および第2の金属板メンバーに固定しているから、第1の金属板メンバーと第2の金属板メンバーとに、長さ方向に互いに逆方向の力が加わったときでも、脚部材が変形しにくくなって、横部材がねじれにくくなるので、横部材のねじれ剛性が向上するようになる。
【0018】
また、底壁部と前壁部のフランジ部により、横部材の圧縮(座屈)強度も向上するようになる。
【0019】
請求項2によれば、脚部材の前壁部の前端を、開口を塞ぐように相互に突き合わせ若しくは重ね合わせて固定すると、脚部材が平面視で閉断面を構成して強度が向上するので、横部材のねじれ剛性がより向上するようになる。
【0020】
請求項3によれば、脚部材のフランジ部を外向きに突出形成しているので、第1および第2の金属板メンバーの底壁とのスポット溶接等による固定が容易に行える。
【0021】
請求項4によれば、脚部材の底壁部が第1および第2の金属板メンバーの端部において、外向きとなるように配置しているので、外観性が良好になる。
【0022】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して詳細に説明する。
【0023】
図6および図7に示すように、金属製パレット11は、従来と同様に、長さ方向に沿って複数条の凹凸部14(a,b)が形成された金属板メンバーM(1〜3)が設けられている。
【0024】
第1の金属板メンバーM1と第2の金属板メンバーM2とが長さ方向に所定の間隔を隔てて複数配置された脚部材15で上下方向に所定の間隔を隔てられた状態で、脚部材15と第1および第2の金属板メンバーM1,M2とがスポット溶接cで固定されてなる横部材12が複数並列(本例では3本)されている。
【0025】
この各横部材12の上側の第1の金属板メンバーM1の上面に、第3の金属板メンバーM3でなる縦部材13が長さ方向に所定の間隔を隔てて複数並列(本例では5本)されて、第3の金属板メンバーM3と第1の金属板メンバーM1とがスポット溶接d(図1参照)で固定されて構成されている。
【0026】
上記各金属板メンバーM(1〜3)は、図8に示すような上下向きの状態において、上向きの凸部14bと下向きの凹部14aとが幅方向に交互に形成され、凸部14bには突出溝14dを有し、凹部14aには没入溝14cを有している。なお、第2の金属板メンバーM2は、第1および第3の金属板メンバーM1,3とは上下逆向きに配置されて凹凸部14の向きも変わるが、凸部14bと凹部14aおよび突出溝14dと没入溝14cの部分名称は第1および第3の金属板メンバーM1,3と同じに取り扱うこととする。
【0027】
上記脚部材15は、図1〜図4に示すように、チャンネル状に形成され、両側壁部15aが第1および第2の金属板メンバーM1,M2の凹凸部14(a,b)と平行する方向に配置されて、この両側壁部15aの上部と下部に、幅方向の一側端と他側端の凸部14bの突出溝14dにそれぞれ嵌め込み可能な嵌め込み部15c,15dがそれぞれ突出形成されている。
【0028】
上記脚部材5の底壁部15bの上下端には、第1および第2の金属板メンバーM1,M2の2箇所の凹部14aの没入溝14cの底壁に当接するフランジ部15eがそれぞれ外向きに突出形成されている。
【0029】
上記脚部材5の開口15f側の嵌め込み部15c,15dから内向きに折り曲げられた前壁部15gがそれぞれ設けられ、この前壁部15gの上下端に、第1および第2の金属板メンバーM1,M2の2箇所の凹部14aの没入溝14cの底壁に当接するフランジ部15hがそれぞれ外向きに突出形成されている。
【0030】
なお、底壁部15bとフランジ部15eのコーナー部分と、前壁部15gとフランジ部15hのコーナー部分とには、フランジ部15e,15hの強度を上げるために打ち出した三角状補強リブ15iがそれぞれ形成されている。
【0031】
上記の各金属板メンバーM(1〜3)および脚部材15を組み立てて金属製パレット11を製造する方法を次に説明する。
【0032】
第1の金属板メンバーと第2の金属板メンバーM1,M2との間に、長さ方向に所定の間隔を隔てて複数配置(本例では5個)した脚部材15の両側壁部15aを、第1および第2の金属板メンバーM1,M2の凹凸部14(a,b)と平行する方向として、嵌め込み部15cを第1および第2の金属板メンバーM1,M2の一側端の凸部14bの突出溝14dにそれぞれ嵌め込み、嵌め込み部15dを第1および第2の金属板メンバーM1,M2の他側端の凸部14bの突出溝14dにそれぞれ嵌め込み、各フランジ部15e,15hを第1および第2の金属板メンバーM1,M2の左右の凹部14aの没入溝14cの底壁に当接させると、第1および第2の金属板メンバーM1,M2を脚部材15で上下方向に所定の間隔を隔てた状態に保持できるようになる(図2の状態)。
【0033】
この状態で、第1および第2の金属板メンバーM1,M2の左右の凹部14aの没入溝14cの底壁と脚部材15のフランジ部15e,15hとをスポット溶接cで固定すると、横部材12を製造することができる。
【0034】
そして、この横部材12を複数並列(本例では3本)して、各横部材12の上側の第1の金属板メンバーM1の上面に、第3の金属板メンバーM3でなる縦部材13を長さ方向に所定の間隔を隔てて複数並列(本例では5本)して、この第3の金属板メンバーM3の左右の凹部14aの没入溝14cの底壁と第1の金属板メンバーM1の両側端(左右端)の凸部14bの突出溝14dの上壁とをスポット溶接dで固定すると、金属製パレット11の組み立てが完了する。
【0035】
上記金製パレット11の脚部材15の構造によれば、脚部材15の両側壁部15aを第1および第2の金属板メンバーM1,M2の凹凸部14(a,b)と平行する方向として、嵌め込み部15c,15dを第1および第2の金属板メンバーM1,M2の一側端と他側端の凸部14bの突出溝14dにそれぞれ嵌め込み、底壁部15bのフランジ部15eを第1および第2の金属板メンバーM1,M2の凹部14aの没入溝14cの底壁に当接させてスポット溶接cで固定するとともに、前壁部15gのフランジ部15hを第1および第2の金属板メンバーM1,M2の凹部14aの没入溝14cの底壁に当接させてスポット溶接cで固定することで、横部材12を製造することができる。
【0036】
したがって、脚部材15の両側壁部15bを第1および第2の金属板メンバーM1,M2の凹凸部14(a,b)と平行する方向としたことと相俟って、底壁部15bと前壁部15gのフランジ部15e,15hを第1および第2の金属板メンバーM1,M2にスポット溶接cで固定しているから、第1の金属板メンバーM1と第2の金属板メンバーM2とに、長さ方向に互いに逆方向の力F1,F2(図2参照)が加わったときでも、脚部材15が変形しにくくなって、横部材12がねじれにくくなるので、横部材12のねじれ剛性が向上するようになる。
【0037】
また、底壁部15bと前壁部15gのフランジ部15e,15hにより、横部材12の圧縮(座屈)強度も向上するようになる。
【0038】
さらに、脚部材15のフランジ部15e,15hを外向きに突出形成しているので、第1および第2の金属板メンバーM1,M2の凹部14aの没入溝14cの底壁とのスポット溶接cによる固定が容易に行える。
【0039】
さらにまた、図6に示したように、脚部材15の底壁部15bが第1および第2の金属板メンバーM1,M2の端部において、外向きとなるように配置すれば、開口15fが第1および第2の金属板メンバーM1,M2の端部方向から見えないので、外観性が良好になる。
【0040】
上記実施形態の脚部材15では、前壁部15gの間に開口15fが開いていたが、図5(a)のように、脚部材15の前壁部15gの前端を、開口15fを塞ぐように相互に突き合わせて、突き合わせ部分を直接に、若しくはあて板を当てがってスポット溶接eをしても良い。
【0041】
あるいは、図5(b)(c)のように、脚部材15の前壁部15gの前端を、開口15fを塞ぐように相互に重ね合わせ、重ね合わせ部分をスポット溶接eしても良い。
【0042】
このようにすれば、脚部材15が平面視で閉断面を構成して強度が向上するので、横部材12のねじれ剛性がより向上するようになる。
【図面の簡単な説明】
【図1】本発明に係る金属製パレットの要部分解斜視図である。
【図2】第1、第2金属板メンバーと脚部材とで構成した横部材の斜視図である。
【図3】脚部材であり、(a)は平面図、(b)は側面図である。
【図4】脚部材であり、(a)は背面図、(b)は(a)のA−A線断面図である。
【図5】(a)〜(c)は、それぞれ脚部材の変形例の要部平面図である。
【図6】金属製パレットの斜視図である。
【図7】金属製パレットであり、(a)は平面図、(b)は正面図、(c)は側面図である。
【図8】金属板メンバーであり、(a)は要部斜視図、(b)は側面図である。
【図9】従来の金属製パレットの斜視図である。
【図10】特許文献1の金属製パレットであり、(a)は要部側面図、(b)は脚部材の斜視図である。
【図11】特許文献2の金属製パレットの要部分解斜視図である。
【図12】第1、第2金属板メンバーと脚部材とで構成した横部材の斜視図である。
【符号の説明】
11 金属製パレット
12 横部材
13 縦部材
14 凹凸部
14a 凹部
14b 凸部
14c 没入溝
14d 突出溝
15 脚部材
15a 両側壁部
15b 底壁部
15c,15d 嵌め込み部
15e,15h フランジ部
15f 開口
15g 前壁部
M1〜M3 第1〜第3の金属板メンバー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a metal pallet with improved torsional rigidity of a transverse member.
[0002]
[Prior art]
Conventionally, as a flat pallet for loading, in particular, a metal pallet 1, as shown in FIGS. 9 and 10, a metal plate member in which a plurality of uneven portions 4 (a, b) are formed along the length direction. M (1-3) is provided, and the first metal plate member M1 and the second metal plate member M2 are predetermined in the vertical direction by a plurality of leg members 5 arranged at predetermined intervals in the length direction. In the state where the distance of is separated, a plurality of lateral members 2 in which the leg member 5 and the first and second metal plate members M1, M2 are fixed by welding are arranged in parallel (three in this example), On the upper surface of the first metal plate member M1 on the upper side of each horizontal member 2, a plurality of vertical members 3 made of the third metal plate member M3 are arranged in parallel in the length direction with a predetermined interval (five in this example). The third metal plate member M3 and the first metal plate member M1 are fixed by welding. Has been is made is configured.
[0003]
Each of the metal plate members M (1 to 3) is formed with an upward convex portion 4b and a downward concave portion 4a in a vertically upward state like the first metal plate member M1, and protrudes from the convex portion 4b. There is a groove 4d, and the recess 4a has an immersion groove 4c.
[0004]
The leg member 5 is formed in a channel shape, and both side walls 5a are arranged in a direction parallel to the concavo-convex parts 4 (a, b) of the first and second metal plate members M1, M2, and the both side walls In the upper part and the lower part of the part 5a, fitting parts 5c and 5d that can be fitted into the protruding grooves 4d of the convex part 4b on one side end and the other side end in the width direction are formed to project.
[0005]
Then, the both side wall portions 5a of the leg member 5 are set in a direction parallel to the uneven portions 4 (a, b) of the first and second metal plate members M1, M2, and the fitting portion 5c on one side is set to the first and second portions. The metal plate members M1 and M2 are respectively fitted into the protruding grooves 4d of the convex portions 4b on one side end, and the other side fitting portions 5d are fitted to the convex portions 4b on the other side ends of the first and second metal plate members M1 and M2. The first and second metal plate members M1 and M2 are held by the leg member 5 at a predetermined distance in the vertical direction by being fitted in the protruding grooves 4d of the leg member 5 in this state. The lateral member 2 is manufactured by fixing the both side walls 5a and the both side portions of the first and second metal plate members M1 and M2 by fillet arc welding a, and then a plurality of the lateral members 2 arranged in parallel are manufactured. A third metal plate is formed on the upper surface of the upper first metal plate member M1. A plurality of vertical members 3 made of a member M3 are arranged in parallel in the length direction at a predetermined interval, and both side portions of the third metal plate member M3 and the upper wall of the first metal plate member M1 (in the outermost portion) By fixing both sides of the third metal plate member M3, the end of the first metal plate member M1, and the bottom wall portion 5b of the leg member 5 by fillet arc welding b, the metal pallet 1 is attached. It was assembled (for example, refer patent document 1).
[0006]
On the other hand, as shown in FIG. 11 and FIG. 12, the leg member 5 of another form is formed in a channel shape, and both side wall portions 5a are uneven portions 4 (a, 2) of the first and second metal plate members M1, M2. b) Protruding grooves of convex portions 4b at one end in the width direction and at the other end at the roots of the side wall portions 5a in the vicinity of the bottom wall portion 5b and the tips of the side wall portions 5a. The fitting portions 5c and 5d, which can be fitted into 4d, are formed to protrude.
[0007]
Then, the both side wall portions 5a of the leg member 5 are set in a direction orthogonal to the concavo-convex portions 4 (a, b) of the first and second metal plate members M1, M2, and the fitting portion 5c on one side is set to the first and second portions. The metal plate members M1 and M2 are respectively fitted into the protruding grooves 4d of the convex portions 4b on one side end, and the other side fitting portions 5d are fitted to the convex portions 4b on the other side ends of the first and second metal plate members M1 and M2. The first and second metal plate members M1 and M2 are held by the leg members 5 at a predetermined distance in the vertical direction by being fitted in the projecting grooves 4d respectively. The horizontal member 2 is manufactured by fixing the flange 5e formed on the upper and lower ends of 5a and the bottom wall of the immersion groove 4c of the recess 4a of the first and second metal plate members M1 and M2 by spot welding c. Then, a plurality of first members on the upper side of the side members 2 arranged in parallel A plurality of vertical members 3 made of the third metal plate member M3 are arranged in parallel in the length direction at a predetermined interval on the upper surface of the metal plate member M1, and an immersion groove of the recess 4a of the third metal plate member M3 is arranged. The bottom wall of 4c and the bottom wall of the protruding groove 4d of the convex portion 4b of the first metal plate member M1 are fixed by spot welding d to assemble the metal pallet 1 (see, for example, Patent Document 2).
[0008]
[Patent Document 1]
Japanese Utility Model Publication No. 63-40448 [Patent Document 2]
Japanese Patent Laid-Open No. 2003-118734
[Problems to be solved by the invention]
However, the leg member 5 of the lateral member 2 of Patent Document 1 is disposed in a direction in which the side wall portions 5a are parallel to the uneven portions 4 (a, b) of the first and second metal plate members M1, M2. However, since the portion of the opening 5f and the bottom wall portion 5b are not fixed to the first and second metal plate members M1 and M2, the first metal plate member M1 and the second metal plate member M2 In addition, when forces opposite to each other in the length direction are applied, there is a problem that the leg member 5 is deformed and the transverse member 2 is easily twisted.
[0010]
Further, the leg member 5 of the lateral member 2 of Patent Document 2 is arranged in a direction in which both side wall portions 5a are orthogonal to the uneven portions 4 (a, b) of the first and second metal plate members M1, M2. Since the opening 5f is located on the side, the flange portions 5e of the side wall portions 5a are fixed to the first and second metal plate members M1 and M2, but the first metal plate member M1 and the second metal plate member M1 When forces opposite to each other in the length direction are applied to the metal plate member M2, there is a problem that the leg member 5 is deformed and the transverse member 2 is easily twisted.
[0011]
The present invention has been made to solve the above conventional problems, and an object of the present invention is to provide a metal pallet in which the torsional rigidity of the transverse member is improved.
[0012]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the present invention is provided with a metal plate member in which a plurality of protrusions and recesses are formed along the length direction, and the first metal plate member and the second metal plate member are A transverse member in which a plurality of leg members arranged at predetermined intervals in the length direction are fixed to the leg members and the first and second metal plate members with a predetermined interval in the vertical direction. Are arranged in parallel, and on the upper surface of the first metal plate member on the upper side of each lateral member, a plurality of vertical members made of the third metal plate member are arranged in parallel in the length direction at a predetermined interval, In the metal pallet formed by fixing the metal plate member 3 and the first metal plate member,
The leg member is formed in a channel shape, and both side wall portions are arranged in a direction parallel to the concavo-convex portions of the first and second metal plate members. While the fitting part which can be each fitted in the protrusion groove | channel of the convex part of a side end and an other side end protrudes, the recessed part of the 1st and 2nd metal plate member is formed in the upper and lower ends of the bottom wall part of the said leg member Flange portions that are fixed in contact with the bottom walls of the immersion grooves are formed, and front wall portions that are bent inward from the fitting portions on the opening side are provided, respectively. Provided is a metal pallet characterized in that flange portions are formed on the upper and lower ends to be fixed in contact with the bottom walls of the recessed grooves of the recesses of the first and second metal plate members, respectively. is there.
[0013]
According to a second aspect of the present invention, it is preferable that the front ends of both front wall portions of the leg member are fixed to each other so as to block each other or to overlap each other so as to close the opening.
[0014]
According to a third aspect of the present invention, the flange portion of the leg member is preferably formed to protrude outward.
[0015]
According to a fourth aspect of the present invention, the leg member is preferably configured such that the bottom wall portion is disposed outward at the end portions of the first and second metal plate members.
[0016]
Operation and effect of the invention
According to the present invention, the both side walls of the leg member are in a direction parallel to the concavo-convex portions of the first and second metal plate members, and the fitting portions are on one side end and the other side of the first and second metal plate members. The flange portion of the bottom wall portion is fitted into the protruding groove of the end convex portion, and the flange portion of the front wall portion is fixed by bringing the flange portion of the bottom wall portion into contact with the bottom wall of the recessed groove of the concave portion of the first and second metal plate members. Can be made to contact with and fix to the bottom wall of the recessed groove of the recessed part of the 1st and 2nd metal plate member, and a horizontal member can be manufactured.
[0017]
Accordingly, the flange portions of the bottom wall portion and the front wall portion are connected to the first and second flange portions in combination with the direction in which both side wall portions of the leg member are parallel to the uneven portions of the first and second metal plate members. Since the first metal plate member and the second metal plate member are applied with forces in opposite directions in the length direction, the leg members are not easily deformed. Since the horizontal member is difficult to twist, the torsional rigidity of the horizontal member is improved.
[0018]
Further, the compressive (buckling) strength of the transverse member is improved by the flange portions of the bottom wall portion and the front wall portion.
[0019]
According to claim 2, when the front end of the front wall portion of the leg member is fixed by abutting or overlapping each other so as to close the opening, the leg member forms a closed section in a plan view and the strength is improved. The torsional rigidity of the lateral member is further improved.
[0020]
According to the third aspect, since the flange portion of the leg member protrudes outward, it can be easily fixed by spot welding or the like with the bottom walls of the first and second metal plate members.
[0021]
According to the fourth aspect, since the bottom wall portion of the leg member is disposed so as to face outward at the end portions of the first and second metal plate members, the appearance is improved.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0023]
As shown in FIGS. 6 and 7, the metal pallet 11 has a metal plate member M (1 to 3) in which a plurality of concavo-convex portions 14 (a, b) are formed along the length direction, as in the conventional case. ) Is provided.
[0024]
In a state where a plurality of first metal plate members M1 and second metal plate members M2 are arranged at predetermined intervals in the vertical direction by a plurality of leg members 15 arranged at predetermined intervals in the length direction. A plurality of lateral members 12 (three in this example) are formed by fixing 15 and the first and second metal plate members M1, M2 by spot welding c.
[0025]
A plurality of vertical members 13 made of the third metal plate member M3 are arranged in parallel at a predetermined interval in the length direction on the upper surface of the first metal plate member M1 on the upper side of each lateral member 12 (in this example, five). The third metal plate member M3 and the first metal plate member M1 are fixed by spot welding d (see FIG. 1).
[0026]
Each of the metal plate members M (1 to 3) has an upward convex portion 14b and a downward concave portion 14a alternately formed in the width direction in the upward and downward state as shown in FIG. It has a projecting groove 14d, and a recess 14a has an immersion groove 14c. The second metal plate member M2 is arranged upside down with respect to the first and third metal plate members M1 and 3, and the direction of the concavo-convex portion 14 is also changed, but the convex portion 14b, the concave portion 14a, and the protruding groove The part names of 14d and the immersion groove 14c are handled in the same way as the first and third metal plate members M1 and M3.
[0027]
1 to 4, the leg member 15 is formed in a channel shape, and both side wall portions 15a are parallel to the concavo-convex portions 14 (a, b) of the first and second metal plate members M1, M2. The fitting portions 15c and 15d that can be fitted in the protruding grooves 14d of the convex portions 14b at one side end and the other side end in the width direction are formed at the upper and lower portions of the both side wall portions 15a. Has been.
[0028]
At the upper and lower ends of the bottom wall portion 15b of the leg member 5, flange portions 15e that contact the bottom walls of the recessed grooves 14c of the two concave portions 14a of the first and second metal plate members M1 and M2 respectively face outward. Is formed to protrude.
[0029]
Front wall portions 15g bent inward from the fitting portions 15c and 15d on the opening 15f side of the leg member 5 are provided, and the first and second metal plate members M1 are provided at the upper and lower ends of the front wall portion 15g. , M2 are respectively formed with flange portions 15h projecting outwardly so as to come into contact with the bottom walls of the recessed grooves 14c of the recessed portions 14a.
[0030]
Note that triangular reinforcing ribs 15i that are punched out to increase the strength of the flange portions 15e and 15h are respectively provided at the corner portions of the bottom wall portion 15b and the flange portion 15e and the corner portions of the front wall portion 15g and the flange portion 15h. Is formed.
[0031]
Next, a method for manufacturing the metal pallet 11 by assembling the metal plate members M (1 to 3) and the leg members 15 will be described.
[0032]
A plurality of side wall portions 15a of the leg member 15 (five in this example) arranged at predetermined intervals in the length direction between the first metal plate member and the second metal plate members M1 and M2. The fitting portion 15c is projected on one side end of the first and second metal plate members M1 and M2 in a direction parallel to the concave and convex portions 14 (a and b) of the first and second metal plate members M1 and M2. The projections 14d of the portions 14b are respectively fitted into the projection grooves 14d, the fitting portions 15d are respectively fitted into the projection grooves 14d of the projections 14b on the other end of the first and second metal plate members M1, M2, and the flange portions 15e, 15h are respectively fitted. When the first and second metal plate members M1 and M2 are brought into contact with the bottom walls of the recessed grooves 14c of the left and right recesses 14a of the first and second metal plate members M1 and M2, the first and second metal plate members M1 and M2 are predetermined in the vertical direction by the leg members 15. In a state with an interval of It becomes possible lifting (the state in FIG. 2).
[0033]
In this state, when the bottom walls of the immersion grooves 14c of the left and right recesses 14a of the first and second metal plate members M1 and M2 and the flange portions 15e and 15h of the leg member 15 are fixed by spot welding c, the transverse member 12 is obtained. Can be manufactured.
[0034]
A plurality of the horizontal members 12 are juxtaposed (three in this example), and the vertical member 13 made of the third metal plate member M3 is formed on the upper surface of the first metal plate member M1 on the upper side of each horizontal member 12. A plurality of parallel lines (five in this example) are arranged at predetermined intervals in the length direction, and the bottom wall of the immersion groove 14c of the left and right recesses 14a of the third metal plate member M3 and the first metal plate member M1. Assembling of the metal pallet 11 is completed by fixing the upper wall of the protruding groove 14d of the projecting portion 14b on both side ends (left and right ends) of the steel plate by spot welding d.
[0035]
According to the structure of the leg member 15 of the metal pallet 11, the side wall portions 15a of the leg member 15 are in a direction parallel to the concave and convex portions 14 (a, b) of the first and second metal plate members M1, M2. The fitting portions 15c and 15d are fitted into the projecting grooves 14d of the first and second metal plate members M1 and M2 on one side end and the convex portion 14b on the other side end, respectively, and the flange portion 15e of the bottom wall portion 15b is first fitted. The second metal plate members M1 and M2 are brought into contact with the bottom wall of the recessed groove 14c of the recess 14a and fixed by spot welding c, and the flange portion 15h of the front wall portion 15g is fixed to the first and second metal plates. The transverse member 12 can be manufactured by making it contact | abut to the bottom wall of the immersion groove 14c of the recessed part 14a of the members M1 and M2, and fixing by spot welding c.
[0036]
Therefore, coupled with the fact that the side wall portions 15b of the leg member 15 are in a direction parallel to the concavo-convex portions 14 (a, b) of the first and second metal plate members M1, M2, the bottom wall portion 15b Since the flange portions 15e and 15h of the front wall portion 15g are fixed to the first and second metal plate members M1 and M2 by spot welding c, the first metal plate member M1 and the second metal plate member M2 In addition, even when forces F1 and F2 (see FIG. 2) opposite to each other in the length direction are applied, the leg member 15 becomes difficult to deform and the transverse member 12 becomes difficult to twist, so the torsional rigidity of the transverse member 12 Will be improved.
[0037]
Further, the compression (buckling) strength of the transverse member 12 is improved by the flange portions 15e and 15h of the bottom wall portion 15b and the front wall portion 15g.
[0038]
Further, since the flange portions 15e and 15h of the leg member 15 are formed so as to protrude outward, spot welding c is performed with the bottom wall of the recessed groove 14c of the recess 14a of the first and second metal plate members M1 and M2. Fixing can be done easily.
[0039]
Furthermore, as shown in FIG. 6, if the bottom wall portion 15b of the leg member 15 is disposed so as to face outward at the ends of the first and second metal plate members M1 and M2, the opening 15f is formed. Since it cannot see from the edge part direction of the 1st and 2nd metal plate member M1, M2, external appearance property becomes favorable.
[0040]
In the leg member 15 of the above embodiment, the opening 15f is opened between the front wall portions 15g. However, as shown in FIG. 5A, the front end of the front wall portion 15g of the leg member 15 is blocked by the opening 15f. However, spot welding e may be performed by directly butting the butted portions or by applying a contact plate.
[0041]
Alternatively, as shown in FIGS. 5B and 5C, the front ends of the front wall portion 15g of the leg member 15 may be overlapped with each other so as to close the opening 15f, and the overlapped portion may be spot welded.
[0042]
In this way, the leg member 15 forms a closed section in plan view and the strength is improved, so that the torsional rigidity of the lateral member 12 is further improved.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of a main part of a metal pallet according to the present invention.
FIG. 2 is a perspective view of a transverse member composed of first and second metal plate members and leg members.
FIG. 3 is a leg member, (a) is a plan view and (b) is a side view.
4A and 4B are leg members, and FIG. 4A is a rear view, and FIG. 4B is a cross-sectional view taken along line AA in FIG.
FIGS. 5A to 5C are main part plan views of modified examples of leg members, respectively. FIGS.
FIG. 6 is a perspective view of a metal pallet.
FIG. 7 is a metal pallet, (a) is a plan view, (b) is a front view, and (c) is a side view.
8A and 8B are metal plate members, FIG. 8A is a perspective view of a main part, and FIG. 8B is a side view.
FIG. 9 is a perspective view of a conventional metal pallet.
10A and 10B are metal pallets of Patent Document 1, wherein FIG. 10A is a side view of a main part, and FIG. 10B is a perspective view of a leg member.
11 is an exploded perspective view of a main part of a metal pallet disclosed in Patent Document 2. FIG.
FIG. 12 is a perspective view of a transverse member composed of first and second metal plate members and leg members.
[Explanation of symbols]
11 Metal Pallet 12 Horizontal member 13 Vertical member 14 Concave portion 14a Concave portion 14b Convex portion 14c Immersion groove 14d Protruding groove 15 Leg member 15a Both side wall portions 15b Bottom wall portion 15c, 15d Fitting portion 15e, 15h Flange portion 15f Opening 15g Front wall Part M1-M3 1st-3rd metal plate member

Claims (4)

長さ方向に沿って複数条の凹凸部が形成された金属板メンバーが設けられて、第1の金属板メンバーと第2の金属板メンバーとが長さ方向に所定の間隔を隔てて複数配置された脚部材で上下方向に所定の間隔を隔てられた状態で、脚部材と第1および第2の金属板メンバーとが固定されてなる横部材が複数並列されるとともに、各横部材の上側の第1の金属板メンバーの上面に、第3の金属板メンバーでなる縦部材が長さ方向に所定の間隔を隔てて複数並列されて、第3の金属板メンバーと第1の金属板メンバーとが固定されて構成されてなる金属製パレットにおいて、
上記脚部材は、チャンネル状に形成され、両側壁部が第1および第2の金属板メンバーの凹凸部と平行する方向に配置されて、この両側壁部の上部と下部に、幅方向の一側端と他側端の凸部の突出溝にそれぞれ嵌め込み可能な嵌め込み部が突出形成されている一方、上記脚部材の底壁部の上下端に、第1および第2の金属板メンバーの凹部の没入溝の底壁に当接させて固定されるフランジ部がそれぞれ形成されているととともに、開口側の嵌め込み部から内向きに折り曲げられた前壁部がそれぞれ設けられて、この前壁部の上下端に、第1および第2の金属板メンバーの凹部の没入溝の底壁に当接させて固定されるフランジ部がそれぞれ形成されていることを特徴とする金属製パレット。
A metal plate member having a plurality of concavo-convex portions formed along the length direction is provided, and a plurality of first metal plate members and second metal plate members are arranged at predetermined intervals in the length direction. A plurality of lateral members each having the leg member and the first and second metal plate members fixed to each other with the leg members spaced apart by a predetermined distance in the vertical direction, and the upper side of each lateral member A plurality of vertical members made of a third metal plate member are juxtaposed at predetermined intervals in the length direction on the upper surface of the first metal plate member, and the third metal plate member and the first metal plate member In a metal pallet made by fixing and
The leg member is formed in a channel shape, and both side wall portions are arranged in a direction parallel to the concavo-convex portions of the first and second metal plate members. While the fitting part which can be each fitted in the protrusion groove | channel of the convex part of a side end and an other side end protrudes, the recessed part of the 1st and 2nd metal plate member is formed in the upper and lower ends of the bottom wall part of the said leg member Flange portions that are fixed in contact with the bottom walls of the immersion grooves are formed, and front wall portions that are bent inward from the fitting portions on the opening side are provided, respectively. A metal pallet characterized in that flange portions are formed on the upper and lower ends of the first and second metal plate members to be fixed in contact with the bottom walls of the recessed grooves of the concave portions of the first and second metal plate members, respectively.
上記脚部材の両前壁部の前端は、開口を塞ぐように相互に突き合わせ若しくは重ね合わされて固定されている請求項1記載の金属製パレット。The metal pallet according to claim 1, wherein the front ends of both front wall portions of the leg member are fixed to each other so as to close each other so as to close the opening. 上記脚部材のフランジ部は、外向きに突出形成されている請求項1または2記載の金属製パレット。The metal pallet according to claim 1, wherein the flange portion of the leg member is formed to protrude outward. 上記脚部材は、底壁部が第1および第2の金属板メンバーの端部において、外向きとなるように配置されている請求項1〜請求項3のいずれか1項に記載の金属製パレット。The said leg member is arrange | positioned so that a bottom wall part may face outward in the edge part of the 1st and 2nd metal plate member, The metal products of any one of Claims 1-3 palette.
JP2003163370A 2003-06-09 2003-06-09 Metal pallet Expired - Lifetime JP4231737B2 (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006075835A1 (en) 2005-01-15 2006-07-20 Alpallet Co., Ltd. A pallet
KR100661338B1 (en) 2006-04-10 2006-12-27 한국파렛트 주식회사 Fabricated aluminum pallet
JP2007210624A (en) * 2006-02-08 2007-08-23 Toho Sheet & Frame Co Ltd Metal pallet and its manufacturing method
KR100832400B1 (en) 2006-12-19 2008-05-26 재단법인 포항산업과학연구원 A steel pallet mid-supporter for the fork lifter to access in four way
KR101153848B1 (en) * 2011-12-29 2012-06-18 주식회사 로스캠 Resistance and ease of processing and assembly metal pellet manufacturing method thereof
KR101222932B1 (en) 2010-09-30 2013-01-31 이희만 Assembly type pallets
US8863674B2 (en) 2011-08-18 2014-10-21 Unitload Pty Ltd Load bearing structure
CN110015486A (en) * 2019-04-22 2019-07-16 东莞市林格储物包装有限公司 Hollow metal foot pier and its manufacturing method
CN112775629A (en) * 2020-12-31 2021-05-11 锋尚绿品零碳物联技术(青岛)有限公司 Tray processing method

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7987798B2 (en) 2005-01-15 2011-08-02 Alpallet Co., Ltd. Pallet members
EP1836094A1 (en) * 2005-01-15 2007-09-26 Alpallet Co. Ltd. A pallet
WO2006075835A1 (en) 2005-01-15 2006-07-20 Alpallet Co., Ltd. A pallet
JP4761478B2 (en) * 2005-01-15 2011-08-31 エイエルパレット カンパニー リミテッド palette
JP2008526635A (en) * 2005-01-15 2008-07-24 アルパレット カンパニー リミテッド palette
EP1836094A4 (en) * 2005-01-15 2009-11-11 Alpallet Co Ltd A pallet
KR100697812B1 (en) * 2005-01-15 2007-03-20 (주)에이엘팔레트 Pallet for stacking articles
JP2007210624A (en) * 2006-02-08 2007-08-23 Toho Sheet & Frame Co Ltd Metal pallet and its manufacturing method
KR100661338B1 (en) 2006-04-10 2006-12-27 한국파렛트 주식회사 Fabricated aluminum pallet
KR100832400B1 (en) 2006-12-19 2008-05-26 재단법인 포항산업과학연구원 A steel pallet mid-supporter for the fork lifter to access in four way
KR101222932B1 (en) 2010-09-30 2013-01-31 이희만 Assembly type pallets
US8863674B2 (en) 2011-08-18 2014-10-21 Unitload Pty Ltd Load bearing structure
US9199764B2 (en) 2011-08-18 2015-12-01 Unitload Pty Ltd Load bearing structure
KR101153848B1 (en) * 2011-12-29 2012-06-18 주식회사 로스캠 Resistance and ease of processing and assembly metal pellet manufacturing method thereof
CN110015486A (en) * 2019-04-22 2019-07-16 东莞市林格储物包装有限公司 Hollow metal foot pier and its manufacturing method
CN110015486B (en) * 2019-04-22 2023-07-07 广东省林格科技集团有限公司 Hollow metal foot pier and manufacturing method thereof
CN112775629A (en) * 2020-12-31 2021-05-11 锋尚绿品零碳物联技术(青岛)有限公司 Tray processing method

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