JP2004333099A - Gas burner - Google Patents

Gas burner Download PDF

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Publication number
JP2004333099A
JP2004333099A JP2003133615A JP2003133615A JP2004333099A JP 2004333099 A JP2004333099 A JP 2004333099A JP 2003133615 A JP2003133615 A JP 2003133615A JP 2003133615 A JP2003133615 A JP 2003133615A JP 2004333099 A JP2004333099 A JP 2004333099A
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JP
Japan
Prior art keywords
mixed gas
hole
plate
combustion
gas chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003133615A
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Japanese (ja)
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JP4085272B2 (en
Inventor
Kazunari Narita
一成 成田
Masao Hattori
正雄 服部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NARITA SEITOUSHIYO KK
Original Assignee
NARITA SEITOUSHIYO KK
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Priority to JP2003133615A priority Critical patent/JP4085272B2/en
Publication of JP2004333099A publication Critical patent/JP2004333099A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas burner capable of carrying out combustion in a favorable state with little danger of explosion, and capable of changing a form of heating in response to the type of an object to be heated. <P>SOLUTION: A through-hole 6 is formed in an upper wall part of a mixed gas chamber 2 supplied with mixed gas of combustion gas and air, a combustion plate 11 made of a porous material is provided on its upper side, and mixed gas from the mixed gas chamber 2 is burned on a top face of the combustion plate 11. A space part 7 for communicating mixed gas with a cross-sectional area that is wider than the through-hole 6 is provided between an upper end of the through-hole 6 and a bottom face of the combustion plate 11 so that mixed gas flowing out through the through-hole 6 from the mixed gas chamber 2 is distributed well to the bottom face of the combustion plate 11. A packing 13 with an opened center part is interposed between a top face of the mixed gas chamber 2 and the bottom face of the combustion plate 11. It is structurally simple and preferable to use an opening of the packing 13 as the space part 7 for communicating mixed gas. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、煎餅等の食品に焼き目を付けながら加熱するのに適したガスバーナに関する。
【0002】
【従来の技術】
上記用途で使用されるガスバーナとしては、燃焼ガスと空気とを混合した混合ガスが供給される鋼管の一部に穴を開け、その穴から吐出する混合ガスを直接燃焼させる比較的簡単な構成のものが多い。
【0003】
【発明が解決しようとする課題】
しかしながら、この種のガスバーナは、鋼管の外面近くで混合ガスを燃焼させるので、鋼管が高温になり、鋼管内の混合ガスに引火して爆発(フラッシュバック)を起こす危険性があった。また、炎の火力で被加熱物を直接加熱する形態で限定されるので、焼き加減の調整が難しく、種類の異なる被加熱物に対してはうまく対応できないという問題点があった。そこで本発明は、爆発の危険がなく良好な状態で燃焼させることができ、被加熱物の種類に応じて加熱の形態を変更可能なガスバーナを提供することを課題としている。
【0004】
【課題を解決するための手段】
上記課題に対し、本発明は以下の技術的手段を採用した。すなわち、請求項1に記載のガスバーナは、燃焼ガスと空気とを混合した混合ガスが供給される混合ガス室の上壁部に通孔を形成し、その上側に上下に連通する多数の小孔を有するセラミックプレートを設けて、該セラミックプレートの上面で前記混合ガス室からの混合ガスを燃焼させるように構成したガスバーナであって、前記通孔の上端とセラミックプレートの下面との間に通孔の開口面積よりも広い積を有するの混合ガス流通用空間部を設けたことを特徴としている。
【0005】
混合ガス室内の混合ガスが通孔を通ってセラミックプレートが収容されている空間に流出し、さらにセラミックプレートの小孔を下から上へ通り抜けてセラミックプレートの上面部に達し、そこで混合ガスが燃焼する。混合ガスの燃焼位置と混合ガス室とが隔てられているうえ、燃焼部が断熱性の高いセラミックプレートでできているので、燃焼による熱が混合ガス室に伝わりにくく該混合ガス室内の混合ガスに引火する危険が少ない。また、通孔の上端とセラミックプレートの下面との間に通孔の開口面積よりも広い面積を有する混合ガス流通用空間部が設けられているので、通孔から流出した混合ガスがセラミックプレートの下面に行き渡ったときに流速の違いが生じ、流速の大きい通孔直上部では大きな炎が形成され、流速の比較的小さい周囲部分に小さな炎が形成される。このため、大きな炎を中央部に形成することができ、しかも流速を大きくしても周囲の炎によって保炎されるため、炎が吹き消されない。
【0006】
請求項2に記載したように、混合ガス室の上面とセラミックプレートの下面との間に中央部が開口したパッキンを介在させ、そのパッキンの開口部を混合ガス流通用空間部とすると、部品点数の少ない簡単な構造で混合ガス流通用空間部が得られる。
【0007】
また、請求項3に記載したように、混合ガス室の上面にパッキンを載置し、その上にセラミックプレートを載置し、該セラミックプレートを混合ガス室に対し着脱可能なプレート押え板で固定した構成とすると、セラミックプレート及びパッキンの交換やメンテナンスが容易になる。パッキンの厚みを変えて混合ガス流通用空間部の高さを調節することにより、セラミックプレートの上面に供給される混合ガス量の分布が変更になり、燃焼の状態が変化する。
【0008】
【発明の実施の形態】
以下、図面に基づき本発明を具体的に説明する。図1以下は本発明の代表的な実施の形態を表すもので、このガスバーナ1は、左右方向に長い薄肉鋼板製の混合ガス室2と、その上側に設けた燃焼部3とからなっている。
【0009】
混合ガス室2には、左端面に形成された供給口5から燃焼ガスと空気の混合ガスが供給される。そして、その供給された混合ガスが、混合ガス室2の上壁部に左右方向に所定間隔で形成された複数の通孔6,…を通って燃焼部3の混合ガス流通用空間部7に流出する。混合ガス室2内には供給口5から遠くなるほど混合ガス室の有効断面積が狭くなるように斜めに案内板8が設けられており、各通孔6からの混合ガス流出量がほぼ一定になるようになっている。
【0010】
燃焼部3は、混合ガス室2の上面に内端側が上方に起立した前後一対のプレート保持板10を固着して設け、その保持板10の内側の空間に多孔質のセラミックプレート11を複数枚(図示例では4枚)左右に並べて装入し、さらにそのセラミックプレート11を前後一対のプレート押え板12で上側から押えて固定している。セラミックプレート11には上下に連通する多数の小孔11a,…が形成されている。
【0011】
混合ガス室2とセラミックプレート11との間には、図5に示すような、中央部が開口した平面視ロ型のパッキン13が介装されている。このパッキン13の開口部が前記混合ガス流通用空間部7になっている。また、セラミックプレート11とプレート押え板12との間には、前後一対の細長い板状のパッキン14,14がそれぞれ介装されている。さらに、各セラミックプレート11の境界部にもパッキン15が介装されている。これらのパッキン13,14,15は、カオウール等の断熱材で作られている。
【0012】
前記プレート保持板10は溶接により混合ガス室2の外面に固着されている。そして、プレート保持板10にスポット溶接により一体化した取付板17にナット18を溶接で固着し、このナット18にビス19を螺着させて前記プレート押え板12をプレート保持板10に固着している。この構成であると、ビス19を抜いてプレート押え板12を取り外すことにより、セラミックプレート11やパッキン13,14,15の交換やメンテナンスを容易に行うことができる。また、混合ガス室2の外壁にビス穴が開けられていないので、混合ガス室2内の混合ガスが漏れるおそれがない。さらに、プレート保持板10とプレート押え板12とで断面箱型の構造になっているので、強度向上に効果がある。なお、プレート保持板10及びプレート押え板12はセラミックプレート11の左右長さ(4枚分)に合わせて複数個(図示例では3個)が左右方向に並べられているが、その接続箇所をプレート保持板10とプレート押え板12とで左右にずらして、強度の低下を防いでいる。
【0013】
混合ガス室2に供給された混合ガスは、通孔6を通って混合ガス流通用空間部7に流出し、さらにセラミックプレート11の小孔11a,…を下から上へ通り抜けてセラミックプレート11の上面に達して、ここで燃焼する。通孔6の上端とセラミックプレート11の下端との間に混合ガス流通用空間部7が形成されているので、混合ガスがセラミックプレート11の下面によく行き渡り、セラミックプレート11の上面における燃焼領域全体に混合ガスが供給される。実際には、通孔6の真上にあたるセラミックプレート11の中央部に多くの燃焼ガスが集まり、中央部を中心に燃焼が生じる。
【0014】
例えば、パッキン13の厚み(混合ガス流通用空間部7の高さ)が1mm程度の場合は、図3、図6に示すように、通孔6の直上部で大きなメインフレームAが発生し、その周囲は炎がほとんど発生せずセラミックプレート11が赤熱Bした状態となる。パッキン13をこれによりも厚くすると、図7に示すように、メインフレームAの周囲に小さな青い炎すなわちブルーフレームCが発生する。このように、パッキン13の厚みを変更することにより、燃焼の状態を変えられる。したがって、炎の火力と赤熱したセラミックプレート11の輻射熱とで被加熱物を加熱する形態と、主として炎だけで被加熱物を加熱する形態とを、被加熱物の種類に応じて選択することが可能である。着脱可能なプレート押え板12を取り外すことにより、簡単にパッキン13を交換できるので、上記加熱形態の変更は容易である。
【0015】
このガスバーナ1は、混合ガスの燃焼位置と混合ガス室2とが隔てられているうえ、燃焼部が断熱性の高いセラミックプレート11でできているので、燃焼による熱が混合ガス室2に伝わりにくく該混合ガス室内の混合ガスに引火する危険が少なく安全である。また、風等によってメインフレームAが消えてしまっても、ブルーフレームC等の周囲の熱によりすぐに再点火されるので、不完全燃焼が生じるおそれはない。さらに、複数枚のセラミックプレート11を並べて燃焼部3を構成しているので、セラミックプレート11の枚数を増減させることにより、使用現場の条件に合った適正長さのバーナーを簡単に作ることができる。
【0016】
【発明の効果】
以上に説明したように、本発明によるガスバーナは、混合ガスの燃焼位置と混合ガス室とが隔てられていて、しかも燃焼部が断熱性の高いセラミックプレートでできているので、混合ガス室内の混合ガスに引火する危険が少なく安全である。また、通孔の上端とセラミックプレートの下面との間に混合ガス流通用空間部を設けることにより、セラミックプレートの下面への混合ガスの回りが良くなり、良好な状態での燃焼が得られる。通孔の上端とセラミックプレートの下面との距離を変更すれば燃焼の形態を変更でき、燃加熱物の種類に応じた多様の加熱が可能である。
【0017】
特に、請求項2に記載の構成とすると、部品点数の少ない簡単な構造で混合ガス流通用空間部が得られる。また、請求項3に記載の構成とすると、セラミックプレート及びパッキンの交換やメンテナンスが容易になる。
【図面の簡単な説明】
【図1】ガスバーナの(a)正面図、及び(b)平面図である。
【図2】ガスバーナの正面断面図である。
【図3】燃焼状態を示す図2の一部拡大図である。
【図4】図2におけるS−S断面図である。
【図5】パッキンの斜視図である。
【図6】燃焼状態を示す燃焼部の断面図である。
【図7】図6とは異なる燃焼状態を示す燃焼部の断面図である。
【符号の説明】
1 ガスバーナ
2 混合ガス室
6 通孔
7 混合ガス流通用空間部
10 プレート保持板
11 セラミックプレート
11a 小孔
12 セラミックプレート押え板
13,14,15 パッキン
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a gas burner suitable for heating food such as rice crackers while grilling.
[0002]
[Prior art]
The gas burner used in the above applications has a relatively simple configuration in which a hole is made in a part of a steel pipe to which a mixed gas obtained by mixing a combustion gas and air is supplied, and the mixed gas discharged from the hole is directly burned. There are many things.
[0003]
[Problems to be solved by the invention]
However, this type of gas burner burns the mixed gas near the outer surface of the steel pipe, so that the steel pipe becomes hot, and there is a danger that the mixed gas in the steel pipe may ignite and cause an explosion (flashback). In addition, since the heating target is limited to a form in which the heating target is directly heated by the heat of the flame, it is difficult to adjust the degree of burning, and there is a problem that it is difficult to cope with different types of the heating target. Therefore, an object of the present invention is to provide a gas burner that can be burned in a good state without danger of explosion and that can change a heating mode according to a type of an object to be heated.
[0004]
[Means for Solving the Problems]
In order to solve the above problem, the present invention employs the following technical means. That is, in the gas burner according to the first aspect, a through hole is formed in an upper wall portion of a mixed gas chamber to which a mixed gas obtained by mixing a combustion gas and air is supplied, and a large number of small holes communicating vertically above the mixed gas chamber. A gas burner configured to provide a ceramic plate having: and burning the mixed gas from the mixed gas chamber on an upper surface of the ceramic plate, wherein a through hole is provided between an upper end of the through hole and a lower surface of the ceramic plate. A mixed gas circulation space having a product larger than the opening area of the mixed gas is provided.
[0005]
The mixed gas in the mixed gas chamber flows out through the through-hole into the space where the ceramic plate is housed, and further passes through the small holes of the ceramic plate from bottom to top to reach the upper surface of the ceramic plate, where the mixed gas is burned. I do. The combustion position of the mixed gas and the mixed gas chamber are separated from each other, and the combustion part is made of a ceramic plate with high heat insulation, so that the heat generated by the combustion is hardly transmitted to the mixed gas chamber. Low risk of ignition. Further, since the mixed gas circulation space having an area larger than the opening area of the through hole is provided between the upper end of the through hole and the lower surface of the ceramic plate, the mixed gas flowing out of the through hole is formed on the ceramic plate. A difference in flow velocity occurs at the lower surface, and a large flame is formed immediately above the through hole where the flow velocity is high, and a small flame is formed in a peripheral portion where the flow velocity is relatively low. For this reason, a large flame can be formed in the center portion, and even if the flow velocity is increased, the flame is held by the surrounding flame, so that the flame is not blown out.
[0006]
As described in claim 2, when a packing having a central portion opened is interposed between the upper surface of the mixed gas chamber and the lower surface of the ceramic plate, and the opening of the packing is a space for flowing the mixed gas, the number of parts can be reduced. The mixed gas circulation space can be obtained with a simple structure having a small number of components.
[0007]
Further, as described in claim 3, a packing is mounted on the upper surface of the mixed gas chamber, a ceramic plate is mounted thereon, and the ceramic plate is fixed to the mixed gas chamber by a detachable plate pressing plate. With this configuration, replacement and maintenance of the ceramic plate and the packing are facilitated. By adjusting the height of the mixed gas flow space by changing the thickness of the packing, the distribution of the mixed gas supplied to the upper surface of the ceramic plate is changed, and the state of combustion changes.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be specifically described with reference to the drawings. FIG. 1 et seq. Show a typical embodiment of the present invention. This gas burner 1 is composed of a mixed gas chamber 2 made of a thin steel plate which is long in the left-right direction and a combustion section 3 provided on the upper side thereof. .
[0009]
A mixed gas of combustion gas and air is supplied to the mixed gas chamber 2 from a supply port 5 formed on the left end face. Then, the supplied mixed gas passes through a plurality of through holes 6 formed at predetermined intervals in the left-right direction in the upper wall portion of the mixed gas chamber 2 and enters the mixed gas distribution space 7 of the combustion section 3. leak. In the mixed gas chamber 2, guide plates 8 are provided obliquely so that the effective cross-sectional area of the mixed gas chamber becomes smaller as the distance from the supply port 5 becomes smaller, and the amount of mixed gas flowing out from each through hole 6 becomes substantially constant. It is becoming.
[0010]
The combustion part 3 is provided with a pair of front and rear plate holding plates 10 with their inner ends rising upwardly fixed to the upper surface of the mixed gas chamber 2, and a plurality of porous ceramic plates 11 are provided in the space inside the holding plates 10. (Four sheets in the illustrated example) are arranged side by side, and the ceramic plate 11 is pressed and fixed from above by a pair of front and rear plate holding plates 12. The ceramic plate 11 has a number of small holes 11a,.
[0011]
As shown in FIG. 5, between the mixed gas chamber 2 and the ceramic plate 11, a packing 13 having a central portion opened and having a shape as viewed in plan is interposed. The opening of the packing 13 serves as the mixed gas flow space 7. Further, a pair of front and rear elongated plate-like packings 14, 14 are interposed between the ceramic plate 11 and the plate holding plate 12, respectively. Further, a packing 15 is also interposed at the boundary between the ceramic plates 11. These packings 13, 14, 15 are made of a heat insulating material such as kao wool.
[0012]
The plate holding plate 10 is fixed to the outer surface of the mixed gas chamber 2 by welding. Then, a nut 18 is fixed to the mounting plate 17 integrated with the plate holding plate 10 by spot welding by welding, and a screw 19 is screwed to the nut 18 to fix the plate holding plate 12 to the plate holding plate 10. I have. With this configuration, the replacement and maintenance of the ceramic plate 11 and the packings 13, 14, 15 can be easily performed by removing the screws 19 and removing the plate holding plate 12. Further, since no screw hole is formed in the outer wall of the mixed gas chamber 2, there is no possibility that the mixed gas in the mixed gas chamber 2 leaks. Further, since the plate holding plate 10 and the plate holding plate 12 have a box-shaped structure in cross section, there is an effect of improving strength. A plurality (three in the illustrated example) of the plate holding plate 10 and the plate holding plate 12 are arranged in the left and right direction in accordance with the left and right length (for four plates) of the ceramic plate 11. The plate holding plate 10 and the plate holding plate 12 are shifted left and right to prevent a decrease in strength.
[0013]
The mixed gas supplied to the mixed gas chamber 2 flows out into the mixed gas circulation space 7 through the through hole 6, and further passes through the small holes 11 a,. It reaches the upper surface and burns here. Since the mixed gas circulation space 7 is formed between the upper end of the through hole 6 and the lower end of the ceramic plate 11, the mixed gas spreads well on the lower surface of the ceramic plate 11, and the entire combustion area on the upper surface of the ceramic plate 11 is formed. Is supplied with a mixed gas. Actually, a large amount of combustion gas is collected at the center of the ceramic plate 11 directly above the through hole 6, and combustion occurs around the center.
[0014]
For example, when the thickness of the packing 13 (the height of the mixed gas flow space 7) is about 1 mm, a large main frame A is generated immediately above the through hole 6, as shown in FIGS. There is almost no flame around it and the ceramic plate 11 is in a state of red heat B. If the packing 13 is made thicker than this, a small blue flame or blue frame C is generated around the main frame A as shown in FIG. As described above, by changing the thickness of the packing 13, the state of combustion can be changed. Therefore, it is possible to select a mode in which the object to be heated is heated by the fire power of the flame and the radiant heat of the glowing ceramic plate 11 and a mode in which the object to be heated is mainly heated only by the flame according to the type of the object to be heated. It is possible. By removing the detachable plate holding plate 12, the packing 13 can be easily replaced, so that the heating mode can be easily changed.
[0015]
In this gas burner 1, the combustion position of the mixed gas and the mixed gas chamber 2 are separated from each other, and the combustion part is made of a ceramic plate 11 having high heat insulation. There is little danger of igniting the mixed gas in the mixed gas chamber and it is safe. Further, even if the main frame A is extinguished by wind or the like, re-ignition is immediately performed by heat around the blue frame C or the like, and there is no possibility that incomplete combustion occurs. Furthermore, since the combustion part 3 is constituted by arranging a plurality of ceramic plates 11, a burner having an appropriate length suitable for the conditions of the use site can be easily made by increasing or decreasing the number of ceramic plates 11. .
[0016]
【The invention's effect】
As described above, in the gas burner according to the present invention, since the combustion position of the mixed gas and the mixed gas chamber are separated from each other, and the combustion section is made of a ceramic plate having high heat insulation, the mixing in the mixed gas chamber is prevented. It is safe with little risk of ignition of gas. Further, by providing the mixed gas flow space between the upper end of the through hole and the lower surface of the ceramic plate, the circulation of the mixed gas to the lower surface of the ceramic plate is improved, and good combustion can be obtained. If the distance between the upper end of the through hole and the lower surface of the ceramic plate is changed, the form of combustion can be changed, and various types of heating can be performed in accordance with the type of the fuel heating object.
[0017]
In particular, with the configuration described in claim 2, the mixed gas circulation space can be obtained with a simple structure having a small number of parts. Further, with the configuration described in claim 3, replacement and maintenance of the ceramic plate and the packing are facilitated.
[Brief description of the drawings]
FIG. 1 is a (a) front view and (b) a plan view of a gas burner.
FIG. 2 is a front sectional view of a gas burner.
FIG. 3 is a partially enlarged view of FIG. 2 showing a combustion state.
FIG. 4 is a sectional view taken along the line SS in FIG. 2;
FIG. 5 is a perspective view of a packing.
FIG. 6 is a sectional view of a combustion section showing a combustion state.
FIG. 7 is a sectional view of a combustion section showing a combustion state different from that of FIG. 6;
[Explanation of symbols]
REFERENCE SIGNS LIST 1 gas burner 2 mixed gas chamber 6 through hole 7 mixed gas circulation space 10 plate holding plate 11 ceramic plate 11 a small hole 12 ceramic plate holding plate 13, 14, 15 packing

Claims (3)

燃焼ガスと空気とを混合した混合ガスが供給される混合ガス室の上壁部に通孔を形成し、その上側に上下に連通する多数の小孔を有するセラミックプレートを設けて、該セラミックプレートの上面で前記混合ガス室からの混合ガスを燃焼させるように構成したガスバーナであって、前記通孔の上端とセラミックプレートの下面との間に通孔の開口面積よりも広い面積を有する混合ガス流通用空間部を設けたことを特徴とするガスバーナ。A through hole is formed in an upper wall portion of a mixed gas chamber to which a mixed gas obtained by mixing a combustion gas and air is supplied, and a ceramic plate having a number of small holes vertically communicated is provided above the mixed gas chamber, and the ceramic plate is provided with a through hole. A gas burner configured to burn the mixed gas from the mixed gas chamber on the upper surface of the mixed gas, the mixed gas having an area larger than an opening area of the through hole between an upper end of the through hole and a lower surface of the ceramic plate. A gas burner having a space for distribution. 混合ガス室の上面とセラミックプレートの下面との間に中央部が開口したパッキンを介在させ、そのパッキンの開口部を混合ガス流通用空間部とした請求項1に記載のガスバーナ。2. The gas burner according to claim 1, wherein a packing having a central portion opened is interposed between the upper surface of the mixed gas chamber and the lower surface of the ceramic plate, and the opening of the packing is used as a mixed gas circulation space. 混合ガス室の上面にパッキンを載置し、その上にセラミックプレートを載置し、該セラミックプレートを混合ガス室に対し着脱可能なプレート押え板で固定した請求項2に記載のガスバーナ。3. The gas burner according to claim 2, wherein a packing is mounted on an upper surface of the mixed gas chamber, a ceramic plate is mounted thereon, and the ceramic plate is fixed to the mixed gas chamber by a plate holding plate which is detachable.
JP2003133615A 2003-05-12 2003-05-12 Gas burner Expired - Fee Related JP4085272B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101193276B1 (en) 2011-04-28 2012-10-19 린나이코리아 주식회사 Plate type burner
US20120301837A1 (en) * 2011-05-27 2012-11-29 Kazuyuki Akagi Plate type burner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101193276B1 (en) 2011-04-28 2012-10-19 린나이코리아 주식회사 Plate type burner
US20120301837A1 (en) * 2011-05-27 2012-11-29 Kazuyuki Akagi Plate type burner

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