JP2004329969A - Container rotating type treatment apparatus - Google Patents

Container rotating type treatment apparatus Download PDF

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Publication number
JP2004329969A
JP2004329969A JP2003124718A JP2003124718A JP2004329969A JP 2004329969 A JP2004329969 A JP 2004329969A JP 2003124718 A JP2003124718 A JP 2003124718A JP 2003124718 A JP2003124718 A JP 2003124718A JP 2004329969 A JP2004329969 A JP 2004329969A
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Japan
Prior art keywords
container
drive shaft
processing apparatus
type processing
heat exchange
Prior art date
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JP2003124718A
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Japanese (ja)
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JP4237539B2 (en
Inventor
Tadashige Yamazaki
忠成 山崎
Hirotoshi Handa
裕利 半田
Sumihiro Nagata
純洋 永田
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Shinko Pantec Co Ltd
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Kobelco Eco Solutions Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a container rotating type treatment apparatus capable of realizing the compactification of the apparatus itself, the space saving of a clean room, the facilitation of maintenance, the facilitation of the maintenance and control of the clean room and the extension of a work region. <P>SOLUTION: This container rotating type treatment apparatus is equipped with a container 1 in which a material to be treated can be charged, adjusting means 2 and 3 capable of adjusting the least one of the temperature and pressure in the container 1, the drive shaft 4 capable of supporting the container 1 to rotationally drive the same and drive means 5 and 6 capable of applying rotational drive force to the drive shaft 4. The container 1 is supported on one end part 4a of the drive shaft 4 only on one side 1a thereof and the adjusting means 2 and 3 are provided on the side of the other end part 4b of the drive shaft 4. An adjusting piping part 42, which is used when at least one of the temperature and pressure in the container 1 is adjusted using the adjusting means 2 and 3, is provided in the drive shaft 4 and the drive means 5 and 6 are provided between the container 1 and the adjusting means 2 and 3. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、被処理物たる各種粉粒体(例えば医薬、食品、電子材料等の粉粒体)等の混合処理、反応処理、乾燥処理等を行う際に用いられる容器回転型処理装置に関するものである。
【0002】
【従来の技術】
従来技術にかかる容器回転型処理装置としては、例えば、図4に示すような装置が知られている(特許文献1参照)。
【0003】
この図4に示された従来技術にかかる容器回転型処理装置は、被処理物を収容可能な容器101を備え、この容器101は、その回転中心部の一方に設けられた従動軸102と他方に設けられた駆動軸103とにて支持されるように構成されている。
【0004】
この従動軸102および駆動軸103は、それぞれ台座104に設けられた軸受部(従動側軸受部105および駆動側軸受部106)にて回転自在に支持されている。そして、駆動軸103を電動モータ等の駆動手段にて回転駆動させることによって、従動軸102および駆動軸103にて支持された容器101も回転駆動し、容器101内に収容された被処理物の混合処理および乾燥処理等を実施することができる。
【0005】
【特許文献1】
特許第3138456号公報
【0006】
【発明が解決しようとする課題】
しかしながら、上記従来技術にかかる容器回転型処理装置においては、次のような問題があった。
【0007】
まず、従来技術にかかる容器回転型処理装置は、容器101の両側を支持する構成であるため、装置のコンパクト化に限界があるという問題があった。具体的には、このように構成された容器回転型処理装置は、装置の両側に軸受部105,106等を設ける必要があり、また、これらの軸受部105,106等を設けるために、容器101の全長を超える大きさの台座104も必要となるため、装置のコンパクト化に限界があった。
【0008】
また、上述したように、装置の両側に軸受部105,106等を設け、容器101の全長を超える大きさの台座104が必要となるため、容器101に被処理物を投入等する際の作業領域が限定されるという問題があった。つまり、それぞれの軸受部105,106が設けられた箇所の周辺は、作業領域としては利用できないため、基本的には、作業領域が二方に限られるという問題があった。
【0009】
さらに、容器101をクリーンルーム内に配設する場合において、従来技術にかかる装置は、容器101のみではなく、従動軸102、および従動軸102が設けられている側の軸受部105と台座104をもクリーンルーム内に設ける必要がある。よって、従来技術によれば、クリーンルームの省スペース化にも限界があった。
【0010】
また、容器101の両側に回転軸102,103および軸受部105,106が設けられており、さらに、容器101を回転させるために機能するモータおよび減速機が右側の台座104A内に設けられている。これらの軸受部、モータ、および減速機は、必要に応じてメンテナンス処理を行う必要があり、このメンテナンス処理をクリーンルーム内で行うとすれば、油塵、ゴミ、ほこり等が飛散するという問題があった。
【0011】
そこで、本発明は、上記従来技術の問題を解決するためになされたものであって、装置自身のコンパクト化、クリーンルームの省スペース化、メンテナンスの容易化、クリーンルームの維持管理の容易さ、および作業領域の拡大を実現可能な容器回転型処理装置を提供することを課題とする。
【0012】
【課題を解決するための手段】
すなわち、上記課題を解決するための本発明にかかる容器回転型処理装置は、被処理物を投入可能な容器と、前記容器内部の温度および圧力の少なくとも一方を調整可能な調整手段と、前記容器を支持すると共に回転駆動させ得る駆動軸と、前記駆動軸に回転駆動力を与え得る駆動手段とを備え、
前記容器は、回転駆動する際の回転軸方向の一方側のみが前記駆動軸の一端部に支持されている
ことを特徴としている。
【0013】
このような構成によれば、回転駆動して被処理物の混合処理等を実施可能な前記容器の一方側のみが前記駆動軸の一端部に支持されているため(従来のように両側が支持された構成でないため)、従来設けられていた他方側の軸受部や両側の軸受部を支持すべく容器の全長を超える大きさに形成された台座が不要となる。したがって、このような構成によれば、従来よりもコンパクトに構成可能な容器回転型処理装置を得ることができる。
また、上記のように前記容器の一方側のみが前記駆動軸の一端部に支持されているため、前記容器の他方側領域(従来他方側の軸受部が設けられていた領域)についても、被処理物投入時等の作業領域として利用可能となる。つまり、従来と異なり、前記容器周りの三方を作業領域として利用することができる。
さらに、軸受部が前記容器の片方側(一方側)のみに設けられることとなるため、前記容器を回転駆動させる際のメンテナンス箇所を一箇所にまとめることができる。
また、上述した構成にかかる容器回転型処理装置によれば、他方側の軸受部や大きな台座等をなくすことが可能であるため(つまり、容器回転型処理装置をコンパクトに構成可能であるため)、容器回転型処理装置をクリーンルーム内に配設する場合、クリーンルームの省スペース化も実現できる。さらに、軸受部、モータ、および減速機のメンテナンス処理時における汚染も防止することができる。
【0014】
また、本発明にかかる容器回転型処理装置においては、前記駆動手段を成す減速機が、前記駆動軸を介して前記容器を支持している構成であることが好ましい。
【0015】
また、本発明にかかる容器回転型処理装置においては、前記駆動軸を介して前記容器を支持する軸受部が、前記容器と前記調整手段との間に設けられた構成であることが好ましい。
【0016】
また、本発明にかかる容器回転型処理装置においては、前記軸受部が二つ以上設けられた構成であることが好ましい。
【0017】
また、本発明にかかる容器回転型処理装置においては、前記調整手段として、前記容器内部の被処理物に対する熱交換を実施可能な熱交換手段と、前記容器内部の圧力を調整可能な圧力調整手段とを備え、前記調整配管部として、前記容器外部の熱交換部と前記熱交換手段とを連通させるべく設けられた熱交換配管部と、前記容器内部と前記圧力調整手段とを連通させるべく設けられた圧力調整配管部とを備えた構成であることが好ましい。
【0018】
すなわち、本発明にかかる容器回転型処理装置は、
被処理物を投入可能な容器と、前記容器内部の被処理物に対する熱交換を実施可能な熱交換手段と、前記容器内部の圧力を調整可能な圧力調整手段と、前記容器を支持すると共に回転駆動させ得る駆動軸と、前記駆動軸を回転駆動させる駆動手段とを備え、
前記容器は、回転駆動する際の回転軸方向の一方側のみが前記駆動軸の一端部に支持され、前記熱交換手段および前記圧力調整手段は、前記駆動軸の他端部側に設けられており、
前記駆動軸内部には、前記熱交換手段を用いて前記容器内部の前記被処理物の熱交換を行う際に使用される熱交換配管部と、前記圧力調整手段を用いて前記容器内部の圧力調整を行う際に使用される圧力調整配管部とが設けられており、
前記駆動手段が、前記容器と、前記熱交換手段および前記圧力調整手段との間に設けられた
ことを特徴としている。
【0019】
【発明の実施の形態】
以下、図面に基づいて、本発明の実施の形態を説明する。
【0020】
図1は、本発明の実施形態にかかる容器回転型処理装置の概略側面図を示したものである。ここで、本実施形態にかかる容器回転型処理装置は、容器内に投入された被処理物の混合処理、反応処理、乾燥処理等を実施可能に構成されている。
【0021】
本実施形態にかかる容器回転型処理装置は、図1に示すように、被処理物を投入可能な容器1、この容器1内部の被処理物に対する熱交換を実施可能な熱交換手段2、容器1内部の圧力を調整可能な圧力調整手段3、容器1を支持すると共に回転駆動させ得る駆動軸4、および駆動軸4を回転駆動させる駆動手段を成す電動モータ5等を用いて構成されている。ここで、駆動手段は、電動モータ5および減速機6等を用いて構成され、これらの駆動手段は、容器1と、熱交換手段2および圧力調整手段3との間に設けられている。また、熱交換手段2としては、熱媒体を供給可能な装置(例えば、熱媒体温度調節装置、スチーム発生装置(ボイラ)等)があげられ、圧力調整手段3としては、コンプレッサ、真空吸引装置等があげられる。
【0022】
容器1は、回転駆動する際の回転軸方向の一方側1aのみが駆動軸4の一端部4aに支持されている。そして、熱交換手段2および圧力調整手段3は、駆動軸4の他端部側4bに設けられている。駆動軸4内部には、熱交換手段2を用いて容器1内部の被処理物の熱交換を行う際に使用される熱交換配管部(図示省略)と、圧力調整手段3を用いて容器1内部の圧力調整を行う際に使用される圧力調整配管部(図示省略)とを備えた調整配管部42が設けられている。
【0023】
また、容器回転型処理装置を成すダブルコーン型の容器1の上端部には、蓋体15が開閉自在に備えられた投入口16が設けられ、容器1の下端部には、バタフライ弁(図示省略)等を備えた排出口17が設けられている。さらに、容器1は、被処理物が投入され得る容器本体部11と、容器本体部11の外側に設けられたジャケット部12と、熱交換手段2からジャケット部12に供給された熱媒体を回収する回収部13と、これらの要素11,12,13の外側に設けられたケーシング部14とを用いて構成されている。
【0024】
熱交換手段2からジャケット部12に対しては、熱媒体入口部21と調整配管部42を成す熱媒体供給流路(図示省略)とを介して熱媒体(例えば、温水、冷水等)が供給され、ジャケット部12から熱媒体出口部22に対しては、回収部13と調整配管部42を成す熱媒体回収流路(図示省略)とを介して熱媒体が回収される。なお、熱媒体出口部22から回収された熱媒体は、温度調整を行ってから熱交換手段2に再送された後、あるいは熱交換手段2に再送されて温度調整が行われた後、再び熱媒体入口部21からジャケット部12に供給されてもよい。すなわち、熱媒体は循環使用させるべく構成されてもよい。
【0025】
容器1内部には、容器本体部11内の圧力を調整する際に用いられる圧力調整管31が設けられており、この圧力調整管31は、駆動軸4と共に回転駆動すべく駆動軸4に連接して設けられている。この圧力調整管31は、調整配管部42を成す圧力調整配管部(図示省略)を介して圧力調整手段3と連通されている。圧力調整手段3としては、上述したように、例えば、コンプレッサや真空吸引装置等が用いられるため、容器本体部11内は、必要に応じて加圧あるいは減圧される。
【0026】
また、圧力調整管31の先端部には、駆動軸4および圧力調整管31内部を挿通した温度計鞘管43が設けられている。この温度計鞘管43内には、熱電対等が配設される。
【0027】
上述したように、駆動軸4内部には、容器1内部の温度調整を行う際に用いられる熱媒体供給流路および熱媒体回収流路から成る熱交換配管部と、容器1内部の圧力調整を行う際に用いられる圧力調整配管部と、容器1内部の温度測定を行うために熱電対等が配設される温度計鞘管43とが設けられている。そして、本実施形態においては、駆動軸4を構成する中空状の外管41内部に、外側から順番に、熱媒体回収流路、熱媒体供給流路、圧力調整配管部、および温度計鞘管43が設けられている。
【0028】
本実施形態においては、駆動手段を成す電動モータ5および減速機6が、台座7に設けられており、この減速機6にて、駆動軸4が支持されている。
本実施形態にかかる減速機6は、ウォーム歯車を用いて構成されることが好ましい。このようにウォーム歯車を用いた構成の減速機6であれば、一般的な歯車を用いて構成された減速機よりも、小型で大きな減速比(例えば1/100)を得られると共に、駆動軸4を回転駆動させる際における振動および騒音等も減少させることができる。また、ウォーム歯車は、ねじれ角が小さいと逆転不能の特徴を有するため、特に制動装置等を設けることなく、回転駆動される容器1を任意の位置に停止させることが可能となる。つまり、本実施形態によれば、ウォーム歯車を用いることによって、容器1の回転停止時あるいは容器1に対する被処理物の投入時等において容器1の停止状態が適切に保持されるため、作業容易性、信頼性、および安全性等に優れた容器回転型処理装置を制動装置を設けることなく構成することができる。
【0029】
本実施形態にかかる容器回転型処理装置は、以上のように構成されて次のように機能する。以下においては、本実施形態にかかる容器回転型処理装置を用いて、被処理物の混合乾燥処理を行う場合について説明する。
【0030】
まず、本実施形態にかかる容器回転型処理装置においては、均一に処理(混合、乾燥等)されるべき粉粒体等の被処理物が、投入口16から容器本体部11内に投入される。ここで、粉粒体等の被処理物としては、例えば、化学・医薬品業界等の分野における医薬原体または中間体等があげられる。
【0031】
次に、容器本体部11内に被処理物が投入された後、圧力調整手段3および圧力調整管31等を用いて容器本体部11内を減圧し、熱交換手段2およびジャケット部12等を用いて容器本体部11内を加熱しつつ、駆動手段(電動モータ5および減速機6等)および駆動軸4を用いて容器1を回転駆動させる。本実施形態においては、上記のように、減圧と加熱とによって容器本体部11内の被処理物に必要な熱量を与えることが可能となるため、必要に応じて、低温にて乾燥処理を実現することができる。かかる構成によれば、熱に敏感な医薬品、食品等の混合・乾燥処理をより効果的に実施することができる。
【0032】
本実施形態においては、上記の減圧工程、加熱工程、および回転工程を適切に制御することによって、被処理物の混合・乾燥処理が行われ、かかる処理が終了した後には、容器本体部11内の圧力を大気圧状態にまで復帰させる工程(復圧工程)が実施される。
そして、容器1の回転工程および復圧工程が終了した後、適切な混合・乾燥処理が終了した処理物が排出口17から排出され、次工程に搬送される。
【0033】
以上のように、本実施形態にかかる容器回転型処理装置は構成され機能することによって、次のような効果を得ることができる。
【0034】
まず、本実施形態によれば、容器1の一方側1aのみが駆動軸4の一端部4aに支持されているため(いわゆる「片持ち構造」であるため)、従来設けられていた他方側の軸受部や台座(容器の全長を超える大きさに形成された台座)が不要となる。したがって、本実施形態によれば、従来よりもコンパクトに構成可能な容器回転型処理装置を得ることができる。
【0035】
また、従来は容器1の回転軸方向の両側に軸受等の構成要素が設けられていたため、容器1の左右両側にメンテナンス作業を行うためのスペースが必要であった。しかしながら、本実施形態においては、上述したように、駆動軸4の他端部4b側に容器1以外の全ての構成要素(熱交換手段2および圧力調整手段3等)が設けられているため、メンテナンス作業を行うスペースは、駆動軸4の他端部4b側のみに設ければよい。したがって、本実施形態によれば、メンテナンス作業を行う際のスペースを含めた装置の設置スペースを縮小することができる。さらに、メンテナンス作業が一箇所で実施可能であるため(例えば、移動等の手間が省かれるため)、メンテナンス作業の容易化も図ることができる。
【0036】
また、従来は容器の左右両側に軸受等の構成要素が設けられているため、容器内への被処理物の投入は、この軸受等の後方に回り込んで軸受等越しに行うか、あるいは容器の正面(あるいは背面)側から行われる。軸受等越しに行うと、容器等との距離が離れると共に、軸受等に被処理物が付着するおそれがあるため、あまり好ましくない。また、容器の正面あるいは背面側は、容器の回転方向であって回転範囲内に入るおそれがあるため好ましくない。
しかしながら、本実施形態においては、容器1の他方側1bには軸受等の構成要素が設けられていないため、この他方側1bから容器1に対する被処理物の投入を行うことができる。つまり、本実施形態によれば、容器1の回転方向に対面することなく、特に障害物もない状態で被処理物の投入を行うことができる。
なお、被処理物の投入以外の他の作業領域としても従来技術にかかる装置においては、基本的に軸受等の設けられていない容器の正面側と背面側とが利用されていたが、本実施形態によれば、これらに加えて、容器1の他方側1bも作業領域とすることができる。
【0037】
また、上述した構成にかかる容器回転型処理装置によれば、容器1の他方側1bに軸受部や大きな台座等を設ける必要がないため、容器回転型処理装置をクリーンルーム内に配設する際、例えば、図1に示すように、仕切板9の左側領域に設けられた容器1のみを収容可能なクリーンルームとすることができる。つまり、装置自身のコンパクト化に加えて、クリーンルームの省スペース化も実現できる。また、クリーンルームの汚染原因(他方側の軸受部や大きな台座)が削減されるので、クリーンルーム内をできる限りクリーンに保つことができる。
【0038】
さらに、図1には特に示さなかったが、容器1を昇降させる機構を付加する場合、本実施形態によれば、従来技術にかかる容器回転型処理装置よりもより簡単な構成とすることができる。つまり、従来技術では容器の両側(各軸受の下方)に、容器1の両軸を昇降させるためのシリンダ等を設け、これらが同期して駆動するように昇降手段を構成する必要がある。しかしながら、本実施形態によれば、容器1が駆動軸4に支持され、この駆動軸4が駆動手段を成す減速機6にて支持されているため(片持ち構造であるため)、この減速機6の下方にのみシリンダ等から成る昇降手段を設ければよく、従来のように二つの昇降手段もこれらを同期させる手段も必要としない。よって、本実施形態によれば、より簡単な構造に基づいて、容器1を昇降させるように構成することができる。
【0039】
例えば、容器1を昇降させる構成としては、図2に示すようなものがあげられる。図2は、昇降手段(図示省略)を設けた容器回転型処理装置をクリーンルーム内に設置した場合における要部断面図を示したものである。
この図2によれば、減速機6の下方にのみ昇降手段が設けられ、この減速機6上に設けられた駆動軸4にて容器が支持されており、この容器が、仕切板9にて仕切られたクリーンルーム内に配設されている。そして、この仕切板9には、駆動軸4が昇降移動可能な長穴91が形成され、駆動軸4には長穴91を覆うように板部材92が設けられている。この図2に示された構成によれば、板部材92が仕切板9の長穴91を移動すると共に移動時においてシール可能に構成されているため、駆動軸4を介して容器が昇降可能であると共にクリーンルーム内外の遮蔽状態を効果的に維持することができる。よって、クリーンルーム内をできる限りクリーンに保つことが可能となる。
【0040】
なお、本発明は上記実施形態に限定されるものではなく、その趣旨を逸脱しない限りにおいて、上述したもの以外に種々の変更を行うことが可能である。
【0041】
上記実施形態においては、台座7上に設けられた減速機6にて駆動軸4を支持する場合について説明したが本発明はこの構成に限定されるものではなく、容器1が駆動軸4の一端部4aに支持された片持ち構造であって、他の構成要素が駆動軸4の他端部4b側に設けられる構成であれば、必要に応じて、駆動軸4の支持手段等を変更してもよい。
したがって、例えば、図3に示すような構成としてもよい。
【0042】
図3は、本発明の他の実施形態にかかる容器回転型処理装置の部分概略側面図を示したものである。この図3に示した容器回転型処理装置は、容器1(図示省略)等の基本的な構成は図1に示した実施形態と同様であって、台座7周辺における駆動軸4の支持手段が異なる。よって、ここでは、主に図1にて示した実施形態と異なる部分について説明し、同様の構成要素については同様の符号を付して、その詳細な説明は省略する。
【0043】
図3に示された他の実施形態にかかる容器回転型処理装置は、台座7上に二つの軸受部8が設けられ、これらの軸受部8にて駆動軸4が支持されている。そして、この軸受部8の駆動軸他端部4b側に、電動モータ5および減速機6等から構成される駆動手段が設けられている。かかる駆動手段は、台座7に支持されている。
【0044】
この図3に示すような構成によれば、図1にて説明した種々の効果と共に、容器の大型化に伴う、減速機6内に組み込まれた軸受の負荷を軽減させることができる。したがって、容器の大きさに耐え得るような構成とするために、減速機のサイズを大きくする必要がなくなり、容器を回転駆動させるだけの減速機を選定することが可能となる。
【0045】
なお、この軸受部8の数は二つに限定されず、必要に応じて、一つでもまた三つ以上でもよい。
【0046】
また、上記各実施形態においては、容器1に対する熱交換手段として、熱媒体を流通させる構成のものを示したが、本発明はこの構成に限定されず、例えば、電気的に温度を制御可能な熱交換手段を容器1外部に設けるような構成としてもよい。
【0047】
さらに、上記各実施形態においては、容器1がダブルコーン型である場合について説明したが、本発明はこの構成に限定されるものではない。したがって、例えば、容器1が、球型、直方体型、円筒型、V型等であってもよい。
【0048】
【発明の効果】
以上説明したように本発明にかかる容器回転型処理装置は、容器が駆動軸の一端部に支持された、いわゆる片持ち構造であって、駆動軸の他端部側に他の構成要素が設けられている。
したがって、本発明によれば、装置自身のコンパクト化、クリーンルームの省スペース化、メンテナンスの容易化、クリーンルームの維持管理の容易さ、および作業領域の拡大等を実現可能な容器回転型処理装置を得ることができる。
【図面の簡単な説明】
【図1】本発明の実施形態にかかる容器回転型処理装置の概略側面図である。
【図2】本発明の実施形態にかかる容器回転型処理装置を成す容器を昇降させる構成の一例であって、その要部断面図である。
【図3】本発明の他の実施形態にかかる容器回転型処理装置の部分概略側面図である。
【図4】従来技術にかかる容器回転型処理装置の概略側面図である。
【符号の説明】
1…容器、2…熱交換手段、3…圧力調整手段、4…駆動軸、5…電動モータ、6…減速機、7…台座、8…軸受部、9…仕切板、11…容器本体部、12…ジャケット部、13…回収部、ケーシング部、15…蓋体、16…投入口、17…排出口、21…熱媒体入口部、22…熱媒体出口部、31…圧力調整管、41…外管、42…調整配管部、43…温度計鞘管、91…長穴、92…板部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a container rotation type processing apparatus used when mixing, reaction, drying, etc. of various particles (for example, particles of drugs, foods, electronic materials, etc.) to be processed. It is.
[0002]
[Prior art]
As a container rotation type processing apparatus according to the prior art, for example, an apparatus as shown in FIG. 4 is known (see Patent Document 1).
[0003]
The container rotating type processing apparatus according to the prior art shown in FIG. 4 includes a container 101 that can store an object to be processed. The container 101 includes a driven shaft 102 provided at one of its rotation centers and the other. It is comprised so that it may be supported with the drive shaft 103 provided in this.
[0004]
The driven shaft 102 and the drive shaft 103 are rotatably supported by bearing portions (driven-side bearing portion 105 and drive-side bearing portion 106) provided on the pedestal 104, respectively. Then, the drive shaft 103 is rotationally driven by a driving means such as an electric motor, whereby the driven shaft 102 and the container 101 supported by the drive shaft 103 are also rotationally driven, and the object to be processed accommodated in the container 101 is driven. Mixing treatment, drying treatment, and the like can be performed.
[0005]
[Patent Document 1]
Japanese Patent No. 3138456 [0006]
[Problems to be solved by the invention]
However, the container rotating type processing apparatus according to the conventional technique has the following problems.
[0007]
First, since the container rotation type processing apparatus according to the prior art is configured to support both sides of the container 101, there is a problem that there is a limit to the compactness of the apparatus. Specifically, the container rotating type processing apparatus configured as described above needs to be provided with bearings 105 and 106 on both sides of the apparatus, and in order to provide these bearings 105 and 106 and the like, Since a pedestal 104 having a size exceeding the total length of 101 is also required, there is a limit to downsizing the apparatus.
[0008]
Further, as described above, the bearings 105, 106, etc. are provided on both sides of the apparatus, and the pedestal 104 having a size exceeding the total length of the container 101 is required. There was a problem that the area was limited. That is, since the periphery of the place where the bearings 105 and 106 are provided cannot be used as a work area, there is a problem that the work area is basically limited to two.
[0009]
Further, when the container 101 is disposed in the clean room, the apparatus according to the prior art includes not only the container 101 but also the driven shaft 102 and the bearing portion 105 and the pedestal 104 on the side where the driven shaft 102 is provided. It is necessary to install in a clean room. Therefore, according to the prior art, there is a limit to space saving in the clean room.
[0010]
In addition, rotating shafts 102 and 103 and bearings 105 and 106 are provided on both sides of the container 101, and a motor and a speed reducer that function to rotate the container 101 are provided in the right pedestal 104A. . These bearings, motors, and reduction gears must be subjected to maintenance processing as necessary. If this maintenance processing is performed in a clean room, there is a problem that oil dust, dust, dust, etc. are scattered. It was.
[0011]
Therefore, the present invention has been made to solve the above-described problems of the prior art, and the device itself is made compact, space-saving in the clean room, easy maintenance, easy maintenance of the clean room, and work. It is an object of the present invention to provide a container rotating type processing apparatus capable of expanding the area.
[0012]
[Means for Solving the Problems]
That is, a container rotating type processing apparatus according to the present invention for solving the above-described problems includes a container into which an object to be processed can be charged, an adjusting means capable of adjusting at least one of temperature and pressure inside the container, and the container And a drive shaft that can be driven to rotate, and a drive means that can apply a rotational drive force to the drive shaft,
The container is characterized in that only one side in the direction of the rotational axis when rotationally driven is supported by one end of the drive shaft.
[0013]
According to such a configuration, only one side of the container that can be rotationally driven to perform processing such as mixing of objects to be processed is supported by one end of the drive shaft (both sides are supported as in the prior art). Therefore, a pedestal having a size exceeding the full length of the container is not required to support the other bearing portion and the bearing portions on both sides, which have been conventionally provided. Therefore, according to such a structure, the container rotation type processing apparatus which can be comprised more compactly than before can be obtained.
In addition, since only one side of the container is supported on one end of the drive shaft as described above, the other side region of the container (the region where the other side bearing portion is conventionally provided) is also covered. It can be used as a work area when a workpiece is input. That is, unlike the conventional case, three sides around the container can be used as a work area.
Furthermore, since the bearing portion is provided only on one side (one side) of the container, maintenance places when the container is rotationally driven can be combined into one place.
Moreover, according to the container rotation type processing apparatus according to the above-described configuration, it is possible to eliminate the other-side bearing portion, a large pedestal, and the like (that is, the container rotation type processing apparatus can be configured compactly). In the case where the container rotation type processing apparatus is disposed in the clean room, it is possible to realize space saving of the clean room. Furthermore, contamination during the maintenance process of the bearing portion, the motor, and the reduction gear can be prevented.
[0014]
Moreover, in the container rotation type processing apparatus according to the present invention, it is preferable that the speed reducer constituting the driving means is configured to support the container via the drive shaft.
[0015]
In the container rotating type processing apparatus according to the present invention, it is preferable that a bearing portion for supporting the container via the drive shaft is provided between the container and the adjusting means.
[0016]
Moreover, in the container rotation type processing apparatus according to the present invention, it is preferable that two or more bearing portions are provided.
[0017]
In the container rotating type processing apparatus according to the present invention, as the adjusting means, heat exchanging means capable of exchanging heat with respect to the object to be processed inside the container, and pressure adjusting means capable of adjusting the pressure inside the container. A heat exchanging pipe provided to communicate the heat exchanging part outside the container and the heat exchanging means, and an inside of the container and the pressure adjusting means. It is preferable that it is the structure provided with the measured pressure adjustment piping part.
[0018]
That is, the container rotation type processing apparatus according to the present invention is:
A container into which the object to be processed can be charged, heat exchange means capable of exchanging heat with respect to the object to be processed inside the container, pressure adjusting means capable of adjusting the pressure inside the container, and supporting and rotating the container A drive shaft that can be driven, and drive means for rotationally driving the drive shaft,
The container is supported on one end of the drive shaft only on one side in the direction of the rotation axis when rotating, and the heat exchange means and the pressure adjustment means are provided on the other end side of the drive shaft. And
Inside the drive shaft, a heat exchange pipe portion used when heat exchange of the object to be processed inside the container is performed using the heat exchange means, and a pressure inside the container using the pressure adjusting means. There is a pressure adjustment pipe used for adjustment,
The driving means is provided between the container, the heat exchanging means, and the pressure adjusting means.
[0019]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0020]
FIG. 1 is a schematic side view of a container rotating type processing apparatus according to an embodiment of the present invention. Here, the container rotation type processing apparatus according to the present embodiment is configured to be able to perform a mixing process, a reaction process, a drying process, and the like of an object to be processed put in the container.
[0021]
As shown in FIG. 1, a container rotating type processing apparatus according to this embodiment includes a container 1 into which an object to be processed can be charged, a heat exchange means 2 capable of exchanging heat with respect to the object to be processed inside the container 1, and a container. 1 is configured using a pressure adjusting means 3 capable of adjusting the internal pressure, a drive shaft 4 that supports the container 1 and can be driven to rotate, and an electric motor 5 that constitutes a drive means that drives the drive shaft 4 to rotate. . Here, the drive means is configured using an electric motor 5 and a speed reducer 6, and these drive means are provided between the container 1, the heat exchange means 2 and the pressure adjustment means 3. Examples of the heat exchange means 2 include devices capable of supplying a heat medium (for example, a heat medium temperature adjusting device, a steam generator (boiler), etc.), and the pressure adjusting means 3 includes a compressor, a vacuum suction device, and the like. Can be given.
[0022]
The container 1 is supported by the one end 4 a of the drive shaft 4 only on one side 1 a in the direction of the rotation axis when being driven to rotate. The heat exchanging means 2 and the pressure adjusting means 3 are provided on the other end side 4 b of the drive shaft 4. Inside the drive shaft 4, a heat exchange pipe section (not shown) used when heat exchange is performed on an object to be processed inside the container 1 using the heat exchange means 2, and the container 1 using the pressure adjustment means 3. An adjustment piping section 42 including a pressure adjustment piping section (not shown) used when adjusting the internal pressure is provided.
[0023]
In addition, the upper end portion of the double cone type container 1 constituting the container rotation type processing apparatus is provided with an insertion port 16 provided with a lid 15 that can be opened and closed. A lower end portion of the container 1 has a butterfly valve (not shown). A discharge port 17 provided with an omission) is provided. Further, the container 1 collects a container main body 11 into which an object to be processed can be charged, a jacket 12 provided outside the container main body 11, and a heat medium supplied from the heat exchange means 2 to the jacket 12. The recovery part 13 to be used and the casing part 14 provided outside these elements 11, 12, 13 are used.
[0024]
A heat medium (for example, hot water, cold water, etc.) is supplied from the heat exchanging means 2 to the jacket portion 12 through a heat medium supply passage (not shown) that forms the heat medium inlet portion 21 and the adjustment pipe portion 42. Then, the heat medium is recovered from the jacket portion 12 to the heat medium outlet portion 22 via the heat medium recovery flow path (not shown) that forms the recovery portion 13 and the adjustment piping portion 42. The heat medium recovered from the heat medium outlet 22 is reheated to the heat exchanging means 2 after adjusting the temperature, or is retransmitted to the heat exchanging means 2 and the temperature is adjusted, and then heated again. It may be supplied from the medium inlet portion 21 to the jacket portion 12. That is, the heat medium may be configured to be circulated.
[0025]
Inside the container 1, there is provided a pressure adjusting pipe 31 used when adjusting the pressure in the container main body 11. The pressure adjusting pipe 31 is connected to the drive shaft 4 so as to be rotationally driven together with the drive shaft 4. Is provided. The pressure adjustment pipe 31 communicates with the pressure adjustment means 3 via a pressure adjustment pipe part (not shown) constituting the adjustment pipe part 42. As described above, for example, a compressor, a vacuum suction device, or the like is used as the pressure adjusting unit 3, and therefore the inside of the container main body 11 is pressurized or depressurized as necessary.
[0026]
Further, a thermometer sheath tube 43 that is inserted through the inside of the drive shaft 4 and the pressure adjustment tube 31 is provided at the tip of the pressure adjustment tube 31. A thermocouple or the like is disposed in the thermometer sheath tube 43.
[0027]
As described above, in the drive shaft 4, the heat exchange pipe portion composed of the heat medium supply channel and the heat medium recovery channel used for adjusting the temperature inside the container 1, and the pressure inside the container 1 are adjusted. There are provided a pressure adjusting pipe portion used when performing, and a thermometer sheath tube 43 in which a thermocouple or the like is disposed in order to measure the temperature inside the container 1. In the present embodiment, the heat medium recovery flow channel, the heat medium supply flow channel, the pressure adjustment piping unit, and the thermometer sheath tube are arranged in order from the outside in the hollow outer tube 41 constituting the drive shaft 4. 43 is provided.
[0028]
In the present embodiment, an electric motor 5 and a speed reducer 6 that constitute drive means are provided on a base 7, and the drive shaft 4 is supported by the speed reducer 6.
The speed reducer 6 according to the present embodiment is preferably configured using a worm gear. Thus, the speed reducer 6 configured using the worm gear can obtain a smaller reduction ratio (for example, 1/100) and a drive shaft than a speed reducer configured using a general gear. Vibration and noise when rotating 4 can be reduced. In addition, since the worm gear has a feature that the reverse rotation is impossible when the twist angle is small, the container 1 to be rotationally driven can be stopped at an arbitrary position without providing a braking device or the like. That is, according to the present embodiment, by using the worm gear, the stopped state of the container 1 is appropriately maintained when the rotation of the container 1 is stopped or when an object to be processed is introduced into the container 1. In addition, a container rotation type processing apparatus excellent in reliability, safety, and the like can be configured without providing a braking device.
[0029]
The container rotation type processing apparatus according to the present embodiment is configured as described above and functions as follows. Below, the case where the mixing drying process of a to-be-processed object is performed using the container rotation type processing apparatus concerning this embodiment is demonstrated.
[0030]
First, in the container rotation type processing apparatus according to the present embodiment, an object to be processed such as a granular material to be uniformly processed (mixed, dried, etc.) is input into the container main body 11 from the input port 16. . Here, examples of the object to be treated such as a granular material include a drug substance or an intermediate in the chemical / pharmaceutical industry.
[0031]
Next, after the object to be processed is put into the container main body 11, the inside of the container main body 11 is depressurized by using the pressure adjusting means 3, the pressure adjusting pipe 31 and the like, and the heat exchanging means 2, the jacket 12 and the like are The container 1 is rotated using the drive means (electric motor 5, reduction gear 6, etc.) and the drive shaft 4 while heating the inside of the container main body 11. In the present embodiment, as described above, it is possible to give a necessary amount of heat to the object to be processed in the container main body 11 by reducing the pressure and heating, so that the drying process is realized at a low temperature as necessary. can do. According to such a configuration, it is possible to more effectively carry out mixing / drying processing of heat-sensitive drugs, foods, and the like.
[0032]
In the present embodiment, by appropriately controlling the decompression step, the heating step, and the rotation step, the object to be processed is mixed and dried, and after the processing is completed, the inside of the container main body 11 A step of returning the pressure to the atmospheric pressure state (return pressure step) is performed.
And after the rotation process and the decompression process of the container 1 are complete | finished, the processed material which the appropriate mixing and drying process was complete | finished is discharged | emitted from the discharge port 17, and is conveyed to the following process.
[0033]
As described above, the container rotating type processing apparatus according to the present embodiment can be configured and function to obtain the following effects.
[0034]
First, according to this embodiment, since only one side 1a of the container 1 is supported by the one end 4a of the drive shaft 4 (because of a so-called “cantilever structure”), A bearing part and a pedestal (a pedestal formed in a size exceeding the full length of the container) are not required. Therefore, according to this embodiment, it is possible to obtain a container rotation type processing apparatus that can be configured more compactly than in the past.
[0035]
Conventionally, since components such as bearings are provided on both sides of the container 1 in the direction of the rotation axis, a space for performing maintenance work on both the left and right sides of the container 1 is required. However, in the present embodiment, as described above, since all the components (heat exchange means 2 and pressure adjustment means 3 etc.) other than the container 1 are provided on the other end 4b side of the drive shaft 4, The space for performing the maintenance work may be provided only on the other end 4 b side of the drive shaft 4. Therefore, according to this embodiment, it is possible to reduce the installation space of the apparatus including the space for performing maintenance work. Furthermore, since the maintenance work can be performed at one place (for example, the trouble of moving or the like is saved), the maintenance work can be facilitated.
[0036]
In addition, since components such as bearings are conventionally provided on the left and right sides of the container, the work piece is put into the container around the rear of the bearing or the like, or through the bearing. From the front (or back) side. If it is carried out over a bearing or the like, the distance from the container or the like is increased, and the object to be treated may adhere to the bearing or the like, which is not preferable. Further, the front or back side of the container is not preferable because it is in the rotation direction of the container and may fall within the rotation range.
However, in the present embodiment, since components such as bearings are not provided on the other side 1b of the container 1, the object to be processed can be introduced into the container 1 from the other side 1b. That is, according to the present embodiment, the object to be processed can be charged without facing the rotation direction of the container 1 and without any obstacles.
In addition, in the apparatus according to the prior art as a work area other than the input of the workpiece, basically the front side and the back side of the container not provided with a bearing or the like were used. According to the form, in addition to these, the other side 1b of the container 1 can also be used as a work area.
[0037]
Further, according to the container rotation type processing apparatus according to the above-described configuration, there is no need to provide a bearing portion, a large pedestal, or the like on the other side 1b of the container 1, so when arranging the container rotation type processing apparatus in the clean room, For example, as shown in FIG. 1, it can be set as the clean room which can accommodate only the container 1 provided in the left side area | region of the partition plate 9. FIG. In other words, in addition to the compactness of the device itself, it is possible to realize space saving in the clean room. Moreover, since the cause of contamination of the clean room (bearing portion on the other side and large pedestal) is reduced, the clean room can be kept as clean as possible.
[0038]
Further, although not particularly shown in FIG. 1, when a mechanism for raising and lowering the container 1 is added, according to the present embodiment, a simpler configuration than the container rotating type processing apparatus according to the prior art can be obtained. . That is, in the prior art, it is necessary to provide a cylinder or the like for raising and lowering both shafts of the container 1 on both sides of the container (below the bearings) and to configure the lifting means so that these are driven in synchronization. However, according to this embodiment, since the container 1 is supported by the drive shaft 4 and this drive shaft 4 is supported by the speed reducer 6 constituting the drive means (because of the cantilever structure), this speed reducer. It is only necessary to provide an elevating means comprising a cylinder or the like only under 6, and no two elevating means nor a means for synchronizing them is required as in the prior art. Therefore, according to the present embodiment, the container 1 can be configured to move up and down based on a simpler structure.
[0039]
For example, as a structure which raises / lowers the container 1, what is shown in FIG. 2 is mention | raise | lifted. FIG. 2 is a cross-sectional view of the main part when a container rotating type processing apparatus provided with lifting means (not shown) is installed in a clean room.
According to FIG. 2, elevating means is provided only below the speed reducer 6, and the container is supported by the drive shaft 4 provided on the speed reducer 6. It is arranged in a partitioned clean room. The partition plate 9 is formed with a long hole 91 through which the drive shaft 4 can be moved up and down, and the drive shaft 4 is provided with a plate member 92 so as to cover the long hole 91. According to the configuration shown in FIG. 2, since the plate member 92 moves through the long hole 91 of the partition plate 9 and can be sealed when moved, the container can be raised and lowered via the drive shaft 4. In addition, the shielding state inside and outside the clean room can be effectively maintained. Therefore, it is possible to keep the clean room as clean as possible.
[0040]
The present invention is not limited to the above-described embodiment, and various modifications other than those described above can be made without departing from the spirit of the present invention.
[0041]
In the above embodiment, the case where the drive shaft 4 is supported by the speed reducer 6 provided on the base 7 has been described, but the present invention is not limited to this configuration, and the container 1 is one end of the drive shaft 4. If the structure is a cantilever structure supported by the portion 4a and the other components are provided on the other end portion 4b side of the drive shaft 4, the support means for the drive shaft 4 is changed as necessary. May be.
Therefore, for example, a configuration as shown in FIG.
[0042]
FIG. 3: shows the partial schematic side view of the container rotation type processing apparatus concerning other embodiment of this invention. The basic configuration of the container rotating type processing apparatus shown in FIG. 3 such as the container 1 (not shown) is the same as that of the embodiment shown in FIG. 1, and the support means for the drive shaft 4 around the base 7 is provided. Different. Therefore, here, different parts from the embodiment shown in FIG. 1 will be mainly described, the same components are denoted by the same reference numerals, and detailed description thereof will be omitted.
[0043]
In the container rotation type processing apparatus according to another embodiment shown in FIG. 3, two bearing portions 8 are provided on the base 7, and the drive shaft 4 is supported by these bearing portions 8. And the drive means comprised from the electric motor 5 and the reduction gear 6 grade | etc., Is provided in the drive shaft other end part 4b side of this bearing part 8. FIG. Such driving means is supported by the base 7.
[0044]
According to the configuration as shown in FIG. 3, along with the various effects described in FIG. 1, it is possible to reduce the load on the bearing incorporated in the speed reducer 6 with the increase in size of the container. Therefore, it is not necessary to increase the size of the speed reducer in order to be able to withstand the size of the container, and it is possible to select a speed reducer that only rotates the container.
[0045]
The number of the bearing portions 8 is not limited to two, and may be one or three or more as necessary.
[0046]
Moreover, in each said embodiment, although the thing of the structure which distribute | circulates a heat medium was shown as a heat exchange means with respect to the container 1, this invention is not limited to this structure, For example, temperature can be controlled electrically. The heat exchange means may be provided outside the container 1.
[0047]
Furthermore, in each said embodiment, although the case where the container 1 was a double cone type was demonstrated, this invention is not limited to this structure. Therefore, for example, the container 1 may be a spherical shape, a rectangular parallelepiped shape, a cylindrical shape, a V shape, or the like.
[0048]
【The invention's effect】
As described above, the container rotary processing apparatus according to the present invention has a so-called cantilever structure in which the container is supported by one end of the drive shaft, and other components are provided on the other end of the drive shaft. It has been.
Therefore, according to the present invention, there is obtained a container rotating type processing apparatus capable of realizing compactness of the apparatus itself, space saving of the clean room, easy maintenance, easy maintenance of the clean room, expansion of the work area, and the like. be able to.
[Brief description of the drawings]
FIG. 1 is a schematic side view of a container rotating type processing apparatus according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view of an essential part of an example of a configuration for raising and lowering a container constituting a container rotating type processing apparatus according to an embodiment of the present invention.
FIG. 3 is a partial schematic side view of a container rotating type processing apparatus according to another embodiment of the present invention.
FIG. 4 is a schematic side view of a conventional container rotating type processing apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Container, 2 ... Heat exchange means, 3 ... Pressure adjusting means, 4 ... Drive shaft, 5 ... Electric motor, 6 ... Reduction gear, 7 ... Base, 8 ... Bearing part, 9 ... Partition plate, 11 ... Container main-body part , 12 ... jacket part, 13 ... recovery part, casing part, 15 ... lid, 16 ... inlet, 17 ... outlet, 21 ... heat medium inlet part, 22 ... heat medium outlet part, 31 ... pressure adjusting pipe, 41 ... outer pipe, 42 ... adjustment pipe section, 43 ... thermometer sheath pipe, 91 ... oblong hole, 92 ... plate member

Claims (5)

被処理物を投入可能な容器と、前記容器内部の温度および圧力の少なくとも一方を調整可能な調整手段と、前記容器を支持すると共に回転駆動させ得る駆動軸と、前記駆動軸に回転駆動力を与え得る駆動手段とを備え、
前記容器は、回転駆動する際の回転軸方向の一方側のみが前記駆動軸の一端部に支持されている
ことを特徴とする容器回転型処理装置。
A container into which an object to be treated can be charged; an adjusting means capable of adjusting at least one of temperature and pressure inside the container; a drive shaft that supports and rotates the container; and a rotational driving force applied to the drive shaft. Drive means that can be provided,
The container rotating type processing apparatus is characterized in that the container is supported by one end of the driving shaft only on one side in the direction of the rotating shaft when rotating.
前記駆動手段を成す減速機が、前記駆動軸を介して前記容器を支持している
請求項1に記載の容器回転型処理装置。
The container rotation type processing apparatus according to claim 1, wherein a speed reducer constituting the driving unit supports the container via the driving shaft.
前記駆動軸を介して前記容器を支持する軸受部が、前記容器と前記調整手段との間に設けられた
請求項1または2に記載の容器回転型処理装置。
The container rotation type processing apparatus according to claim 1, wherein a bearing portion that supports the container via the drive shaft is provided between the container and the adjustment unit.
前記軸受部が二つ以上設けられた
請求項3に記載の容器回転型処理装置。
The container rotation type processing apparatus according to claim 3, wherein two or more of the bearing portions are provided.
前記調整手段として、前記容器内部の被処理物に対する熱交換を実施可能な熱交換手段と、前記容器内部の圧力を調整可能な圧力調整手段とを備え、
前記調整配管部として、前記容器外部の熱交換部と前記熱交換手段とを連通させるべく設けられた熱交換配管部と、前記容器内部と前記圧力調整手段とを連通させるべく設けられた圧力調整配管部とを備えた
請求項1から4のいずれか1項に記載の容器回転型処理装置。
The adjustment means includes a heat exchange means capable of performing heat exchange on the object to be processed inside the container, and a pressure adjustment means capable of adjusting the pressure inside the container,
As the adjustment pipe section, a heat exchange pipe section provided to communicate the heat exchange section outside the container and the heat exchange means, and a pressure adjustment provided to communicate the interior of the container and the pressure adjustment means The container rotation type processing apparatus according to any one of claims 1 to 4, further comprising a piping section.
JP2003124718A 2003-04-30 2003-04-30 Container rotating type processing apparatus installed in a clean room and workpiece processing equipment having the container rotating type processing apparatus installed in a clean room Expired - Lifetime JP4237539B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014124608A (en) * 2012-12-27 2014-07-07 Powrex Corp Granule processing apparatus
JP2015013258A (en) * 2013-07-05 2015-01-22 株式会社パウレック Granule treatment apparatus
CN112539604A (en) * 2020-11-27 2021-03-23 济南森峰科技有限公司 Drying device for laser cladding powder
CN116147302A (en) * 2023-04-20 2023-05-23 寿光诺盟化工有限公司 Bipyramid drying device based on para-toluenesulfonamide

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014124608A (en) * 2012-12-27 2014-07-07 Powrex Corp Granule processing apparatus
JP2015013258A (en) * 2013-07-05 2015-01-22 株式会社パウレック Granule treatment apparatus
CN112539604A (en) * 2020-11-27 2021-03-23 济南森峰科技有限公司 Drying device for laser cladding powder
CN116147302A (en) * 2023-04-20 2023-05-23 寿光诺盟化工有限公司 Bipyramid drying device based on para-toluenesulfonamide

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