JP2004329121A - Apparatus for producing laver - Google Patents

Apparatus for producing laver Download PDF

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Publication number
JP2004329121A
JP2004329121A JP2003130069A JP2003130069A JP2004329121A JP 2004329121 A JP2004329121 A JP 2004329121A JP 2003130069 A JP2003130069 A JP 2003130069A JP 2003130069 A JP2003130069 A JP 2003130069A JP 2004329121 A JP2004329121 A JP 2004329121A
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JP
Japan
Prior art keywords
laver
cage
conveyor
holder
post
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003130069A
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Japanese (ja)
Inventor
Toshimitsu Ohashi
利光 大橋
Yuji Kagata
祐次 加賀田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OTSUBO TEKKO KK
Otsubo Tekko KK
Original Assignee
OTSUBO TEKKO KK
Otsubo Tekko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by OTSUBO TEKKO KK, Otsubo Tekko KK filed Critical OTSUBO TEKKO KK
Priority to JP2003130069A priority Critical patent/JP2004329121A/en
Publication of JP2004329121A publication Critical patent/JP2004329121A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for producing a laver by which a post-treatment device can follow the increase of production ability of the laver. <P>SOLUTION: The apparatus for producing the laver has a conveyor 3 for conveying a draining board holder 8 by sending the holder 8 by pitch feed, a forgoing part including screening parts 4a and 4b arranged in the conveying passage of the draining board holder 8 by the conveyor 3, dehydrating parts 5a and 5b, and peeling parts 6a and 6b, and a drying chamber 10. The two peeling parts 6a and 6b are arranged by the even number of pitches of the draining board holder 8 so that the laver may be carried out from the two peeling parts 6a and 6b to post-processing devices 20a and 20b exclusively used for each of the peeling parts 6a and 6b. The draining board holder 8 is sent by two pitches by pitch feed of the conveyor 3. Two sheets of the laver are simultaneously peeled at the two peeling parts 6a and 6b, and subjected to the post processing in parallel at each of the exclusively used post treating devices 20a and 20b. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、シート状の海苔を製造する海苔製造装置に関するものである。
【0002】
【従来の技術】
シート状の海苔を製造する海苔製造装置は、簀ホルダーをピッチ送りして搬送するコンベアと、このコンベアによる簀ホルダーの搬送路に配設された抄き部、脱水部、剥ぎ部とを含む前段部と、前段部に隣設されて簀ホルダーに保持された簀に展着する生海苔を乾燥する乾燥室から成っており、コンベアを駆動して簀ホルダーをピッチ送りしながら海苔を製造する。また海苔製造装置には、反転機、海苔検査装置、折り曲げ機、結束機などの後処理装置が付設されており、剥ぎ部から搬出された海苔は後処理装置において所定の後処理がなされ、市場に出荷される。
【0003】
【発明が解決しようとする課題】
近年、海苔製造装置は益々大型化し、その生産枚数も増大し、毎時8,000枚以上の生産能力を有するものも実施化されてきている。ところが、後処理装置の処理能力は海苔製造装置の処理能力に追い付かず、このことが海苔生産枚数の更なる増大を阻害する要因となってきている。
【0004】
そこで本発明は、後処理装置が海苔の生産能力の増大に追随できる海苔製造装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明は、簀ホルダーをピッチ送りして搬送するコンベアと、このコンベアによる簀ホルダーの搬送路に配設された抄き部、脱水部、剥ぎ部とを含む前段部と、前段部に隣設されて簀ホルダーに保持された簀に展着する生海苔を乾燥させる乾燥室とを備えた海苔製造装置であって、前記剥ぎ部を簀ホルダーの偶数ピッチをおいて2個配設してこの2個の剥ぎ部から各々の剥ぎ部に専用の後処理装置へ海苔を搬出するようにし、且つ前記コンベアにより簀ホルダーを2ピッチずつピッチ送りすることにより、2個の剥ぎ部にそれぞれ簀ホルダーを一時停止させて2個の剥ぎ部により並行して簀から海苔を剥ぎ取るようにした。
【0006】
本発明は、簀ホルダーを2ピッチずつピッチ送りすることにより、2個の剥ぎ部にそれぞれ簀ホルダーを一時停止させて2個の剥ぎ部により並行して簀から海苔を剥ぎ取る。そして各々の剥ぎ部は各々に専用の後処理装置へ搬出し、各々の後処理装置で後処理を行う。
【0007】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。図1は海苔製造装置の側面図、図2は海苔製造装置の前段部の剥ぎ部付近と後処理装置の平面図、図3は簀ホルダーのピッチ送りを説明するための剥ぎ部付近の平面図、図4は簀ホルダーの平面図である。
【0008】
まず、図1を参照して海苔製造装置の全体構成を説明する。海苔製造装置は、前段部1と、前段部1に隣設する乾燥室10から成っている。前段部1に設けられたスプロケット2には簀ホルダー8の搬送路となる無端チェンなどのコンベア3が調帯されており、簀ホルダー8が矢印A方向にピッチ送りして搬送される。図4において、簀ホルダー8には簀9が複数枚保持されている。コンベア3は、モータや伝動機構などの動力手段30により駆動される。
【0009】
コンベア1の上側走行路には抄き部4a,4bが2個設けられており、またその下流には脱水部5a,5bが2個設けられている。またコンベア3の下側走行路には剥ぎ部6a,6bが2個設けられている。
【0010】
乾燥室10の内部には無端チェンなどから成るコンベア11a,11bが上下2段設けられている。12はコンベア11a,11bが調帯されたスプロケットである。コンベア11a,11bには支骨13がピッチをおいて立設されている。図2において、海苔製造装置の側方には後処理装置20a,20bが2組設けられている。後処理装置20a,20bは、反転機21、海苔検査装置22、折り曲げ機23、結束機24などから成っている。
【0011】
反転機21は剥ぎ部6a,6bから搬出された海苔を表裏反転させる。海苔検査装置22は、海苔の品質検査を行う。折り曲げ機23は、10枚積層した海苔を2つ折りする。結束機24は折り曲げられた海苔束をテープにより結束する。なお後処理装置は、本実施の形態に示す後処理装置に限定されない。
【0012】
図4において、簀ホルダー8は簀9を横一列に複数枚(本例では8枚)保持している。Pは簀ホルダー8の送りピッチである。図1、図2において、コンベア1は簀ホルダー8を2ピッチ2Pずつピッチ送り(間欠送り)する。
【0013】
図1、図2において、2個の剥ぎ部6a,6bは2ピッチ2Pをおいて配設されている。そして2個の剥ぎ部6a,6bは、互いに独立した専用の後処理装置20a,20bに各々接続されている。
【0014】
この海苔製造装置は上記のような構成より成り、次にその動作を説明する。簀ホルダー8は前段部1のコンベア3により矢印A方向へピッチ送りされる。そして抄き部4a,4bにおいて簀ホルダー8に保持された簀9上に生海苔がシート状に抄き上げられ、次いで簀ホルダー8は脱水部5a,5bへ搬送され、そこで簀9に展着する生海苔をプレス脱水などにより脱水する。次いで簀ホルダー8は乾燥室10内の上段のコンベア11aの支骨13の間に搬入され、コンベア11により矢印B方向へ搬送されながら生海苔は乾燥される。次いで簀ホルダー8は上段のコンベア11aから下段のコンベア11bへ受け渡されコンベア11bにより矢印C方向へ搬送されながら、生海苔は乾燥される。生海苔の乾燥が終了した簀ホルダー8は下段のコンベア11bから前段部1のコンベア3へ受け渡され、コンベア3により2ピッチ2Pでピッチ送りしながら、2個の剥ぎ部6a,6bにより並行して同時に簀9から海苔を剥ぎ取る。
【0015】
次に、図3を参照して剥ぎ作業を説明する。図2において、ハッチングを付した簀9は海苔が付着している簀を示しており、またハッチングを付していない簀9は剥ぎ部6a,6bにより海苔が剥ぎ取られた簀を示している。矢印a,bで示すように、簀ホルダー8は2ピッチ2Pずつピッチ送りされ、ピッチ2Pをおいて配設された何れかの剥ぎ部6a,6bで一時停止し、そこで簀9から海苔が剥ぎ取らされる。
【0016】
矢印aで示す2ピッチでピッチ送りされる簀ホルダー8(「○」印を付している)は一方の剥ぎ部6aで一時停止し、簀9から海苔は剥ぎ取られ、後処理装置20aへ搬出される(矢印イ)。次いでこの簀ホルダー8は下流へ2ピッチ送られる。一方、矢印bで示す2ピッチでピッチ送りされる簀ホルダー8(「×」印を付している)は他方の剥ぎ部6bで一時停止し、簀9から海苔は剥ぎ取られ、後処理装置20bへ搬出される(矢印ロ)。
【0017】
2個の剥ぎ部6a,6bによる剥ぎ動作は、同一サイクルタイム内において同時に並行して行われる。すなわち2個の剥ぎ部6a,6bには○印を付した簀ホルダー8と×印を付した簀ホルダー8が同時に一時停止し、そこでそれぞれの簀9から海苔を同時に剥離して後処理装置20a,20bへ同時に搬出する。そして2個の後処理装置20a,20bは並行して後処理作業を行う。このように2個の後処理装置20a,20bは、2個の剥ぎ部6a,6bから搬出された海苔について並行して後処理作業を行うことにより、大型の海苔製造装置の生産能力に十分に追随して所定の後処理を行うことができる。
【0018】
図5は本発明の他の実施の形態の簀ホルダーの平面図である。この簀ホルダー8’は、縦2列であり、図3に示す簀ホルダー8を2個一体とした型式となっている。本発明は、このような2個一体式の簀ホルダー8’にも適用できる。
【0019】
【発明の効果】
以上説明したように本発明は、簀ホルダーを2個の剥ぎ部に同時に停止させて2個の剥ぎ部で並行して海苔を剥離し、2個の剥ぎ部に専用の後処理装置へ搬出して2個の後処理装置で並行して後処理を行うことができるので、後処理装置は大型の海苔製造装置の生産能力に十分に追随して所定の後処理を行うことができる。
【図面の簡単な説明】
【図1】海苔製造装置の側面図
【図2】海苔製造装置の前段部の剥ぎ部付近と後処理装置の平面図
【図3】簀ホルダーのピッチ送りを説明するための剥ぎ部付近の平面図
【図4】簀ホルダーの平面図
【図5】本発明の他の実施の形態の簀ホルダーの平面図
【符号の説明】
1 前段部
3 コンベア
4a、4b 抄き部
5a、5b 脱水部
6a、6b 剥ぎ部
8、8’ 簀ホルダー
9 簀
10 乾燥室
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a laver manufacturing apparatus for manufacturing a sheet of laver.
[0002]
[Prior art]
The laver manufacturing apparatus that manufactures the sheet-like laver includes a conveyor that feeds and transports the cage holder at a pitch, and a pre-stage including a sheeting unit, a dewatering unit, and a peeling unit that are arranged in the transport path of the cage holder by this conveyor. And a drying chamber for drying the raw seaweed spread on the cage held next to the former, which is held next to the former stage. The conveyor is driven to produce the seaweed while pitching the cage holder. In addition, the laver production apparatus is provided with post-processing devices such as a reversing machine, a laver inspection device, a bending machine, and a binding machine, and the laver carried out from the stripping portion is subjected to a predetermined post-processing by the post-processing device. Shipped to.
[0003]
[Problems to be solved by the invention]
In recent years, laver production apparatuses have become larger and larger, and the number of produced laver has also increased, and those having a production capacity of 8,000 or more per hour have been put into practice. However, the processing capacity of the post-processing apparatus cannot keep up with the processing capacity of the laver manufacturing apparatus, and this is a factor that hinders a further increase in the number of laver production.
[0004]
Accordingly, an object of the present invention is to provide a laver manufacturing apparatus that allows a post-processing apparatus to follow an increase in laver production capacity.
[0005]
[Means for Solving the Problems]
The present invention relates to a conveyor that feeds and transports a cage holder at a pitch, a former section including a sheeting section, a dewatering section, and a stripping section disposed on a transport path of the cage holder by this conveyor, and a section adjacent to the former section. And a drying chamber for drying the raw seaweed spread on the cage held in the cage holder, wherein two of the stripped portions are arranged at even pitches of the cage holder. The seaweed is carried out from the two stripping parts to the dedicated post-processing device at each of the stripping parts, and by feeding the cage holder by the pitch by two pitches by the conveyor, the cage holders are respectively moved to the two stripping parts. The suspension was temporarily stopped, and the seaweed was peeled off from the cage in parallel by two peeling parts.
[0006]
According to the present invention, by feeding the cage holder by two pitches, the cage holder is temporarily stopped at the two peeling portions, and the laver is peeled off from the cage in parallel by the two peeling portions. Then, each of the stripped portions is carried out to a dedicated post-processing device, and post-processing is performed by each of the post-processing devices.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a side view of the laver manufacturing apparatus, FIG. 2 is a plan view of the vicinity of a stripped portion in the front part of the laver manufacturing apparatus and a plan view of a post-processing device, and FIG. FIG. 4 is a plan view of the cage holder.
[0008]
First, the entire configuration of the laver manufacturing apparatus will be described with reference to FIG. The laver manufacturing apparatus includes a front section 1 and a drying chamber 10 provided adjacent to the front section 1. A conveyor 3 such as an endless chain serving as a transport path for the cradle holder 8 is tuned to the sprocket 2 provided in the front part 1, and the cradle holder 8 is transported by being pitch-fed in the direction of arrow A. In FIG. 4, the cage holder 8 holds a plurality of cages 9. The conveyor 3 is driven by power means 30 such as a motor and a transmission mechanism.
[0009]
Two sheeting units 4a and 4b are provided on the upper traveling path of the conveyor 1, and two dewatering units 5a and 5b are provided downstream thereof. Further, two peeling portions 6a and 6b are provided on the lower traveling path of the conveyor 3.
[0010]
Inside the drying chamber 10, there are provided upper and lower two-stage conveyors 11 a and 11 b including endless chains and the like. Reference numeral 12 denotes a sprocket in which the conveyors 11a and 11b are adjusted. On the conveyors 11a and 11b, support bones 13 are erected at a pitch. In FIG. 2, two sets of post-processing devices 20a and 20b are provided beside the laver manufacturing device. The post-processing devices 20a and 20b include a reversing device 21, a laver inspection device 22, a folding device 23, a binding device 24, and the like.
[0011]
The reversing machine 21 reverses the nori carried out from the stripping portions 6a and 6b. The laver inspection device 22 performs a laver quality inspection. The folding machine 23 folds ten laminated laver into two. The binding machine 24 binds the folded seaweed bundle with a tape. Note that the post-processing device is not limited to the post-processing device described in this embodiment.
[0012]
In FIG. 4, the cage holder 8 holds a plurality of cages 9 (eight in this example) in a horizontal row. P is the feed pitch of the cage holder 8. 1 and 2, the conveyor 1 feeds the cage holder 8 at a pitch of 2 pitches 2P (intermittent feed).
[0013]
1 and 2, the two stripped portions 6a and 6b are arranged with two pitches 2P. The two stripping portions 6a and 6b are connected to dedicated post-processing devices 20a and 20b independent of each other.
[0014]
This laver manufacturing apparatus has the above-described configuration, and its operation will be described next. The cage holder 8 is pitch-fed in the direction of arrow A by the conveyor 3 of the front section 1. Then, in the paper making units 4a and 4b, the raw nori is sheeted on the cage 9 held by the cage holder 8, and then the cage holder 8 is transported to the dewatering units 5a and 5b, where it is spread on the cage 9. The dried seaweed is dehydrated by press dehydration. Next, the cage holder 8 is carried between the supporting bones 13 of the upper conveyor 11a in the drying chamber 10, and the raw nori is dried while being conveyed in the direction of arrow B by the conveyor 11. Next, the raw seaweed is dried while the cage holder 8 is delivered from the upper conveyor 11a to the lower conveyor 11b, and is conveyed by the conveyor 11b in the direction of arrow C. The cage holder 8 after the drying of the raw seaweed is transferred from the lower conveyor 11b to the conveyor 3 of the former stage 1 and is fed by the conveyor 3 at two pitches 2P while being fed in parallel by the two stripping parts 6a and 6b. At the same time, peel the seaweed from the cage 9.
[0015]
Next, the stripping operation will be described with reference to FIG. In FIG. 2, hatched cage 9 indicates a cage to which nori is attached, and non-hatched cage 9 indicates a cage to which nori has been stripped off by stripping portions 6a and 6b. . As shown by the arrows a and b, the cage holder 8 is fed at a pitch of 2 pitches 2P, and temporarily stops at any of the stripping portions 6a and 6b arranged at a pitch of 2P. Be taken.
[0016]
The cage holder 8 (marked with a circle) which is fed at two pitches indicated by the arrow a is temporarily stopped at one of the peeling portions 6a, and the laver is peeled off from the cage 9 to the post-processing device 20a. It is carried out (arrow a). Next, the cage holder 8 is sent two pitches downstream. On the other hand, the cage holder 8 (marked with “X”) fed by two pitches indicated by the arrow b is temporarily stopped at the other stripping part 6b, the laver is peeled off from the cage 9, and the post-processing device It is carried out to 20b (arrow B).
[0017]
The stripping operation by the two stripping sections 6a and 6b is performed simultaneously and concurrently within the same cycle time. In other words, the cage holder 8 marked with a circle and the cage holder 8 marked with an X mark are simultaneously stopped at the two stripped portions 6a and 6b, and the laver is simultaneously peeled off from the cage 9 at the same time. , 20b at the same time. The two post-processing devices 20a and 20b perform post-processing operations in parallel. As described above, the two post-processing devices 20a and 20b perform the post-processing work on the laver carried out from the two stripping portions 6a and 6b in parallel, so that the production capacity of the large-sized laver manufacturing device is sufficient. Following the predetermined post-processing can be performed.
[0018]
FIG. 5 is a plan view of a cage holder according to another embodiment of the present invention. This cage holder 8 ′ has two vertical rows, and is a type in which two cage holders 8 shown in FIG. 3 are integrated. The present invention can be applied to such a two-piece cage holder 8 '.
[0019]
【The invention's effect】
As described above, according to the present invention, the cage holder is simultaneously stopped at the two stripping sections, the laver is peeled in parallel at the two stripping sections, and the laver is transported to the dedicated post-processing device at the two stripping sections. Since the post-processing can be performed in parallel by the two post-processing apparatuses, the post-processing apparatus can perform the predetermined post-processing sufficiently following the production capacity of the large-sized laver manufacturing apparatus.
[Brief description of the drawings]
FIG. 1 is a side view of a laver manufacturing apparatus. FIG. 2 is a plan view of a vicinity of a stripped portion in a front part of the laver manufacturing apparatus and a plan view of a post-processing device. FIG. FIG. 4 is a plan view of a cage holder. FIG. 5 is a plan view of a cage holder according to another embodiment of the present invention.
1 front section 3 conveyors 4a, 4b sheeting sections 5a, 5b dehydrating sections 6a, 6b stripping sections 8, 8 'cage holder 9 cage 10 drying room

Claims (1)

簀ホルダーをピッチ送りして搬送するコンベアと、このコンベアによる簀ホルダーの搬送路に配設された抄き部、脱水部、剥ぎ部とを含む前段部と、前段部に隣設されて簀ホルダーに保持された簀に展着する生海苔を乾燥させる乾燥室とを備えた海苔製造装置であって、
前記剥ぎ部を簀ホルダーの偶数ピッチをおいて2個配設してこの2個の剥ぎ部から各々の剥ぎ部に専用の後処理装置へ海苔を搬出するようにし、且つ前記コンベアにより簀ホルダーを2ピッチずつピッチ送りすることにより、2個の剥ぎ部にそれぞれ簀ホルダーを一時停止させて2個の剥ぎ部により並行して簀から海苔を剥ぎ取るようにしたことを特徴とする海苔製造装置。
A conveyor that feeds and transports the cage holder at pitches, a front section including a paper making section, a dewatering section, and a stripping section disposed on the conveyor path of the cage holder by this conveyor, and a cage holder adjacent to the front section. Nori production equipment comprising a drying chamber for drying the raw nori spread on the cage held in
Two stripping portions are arranged at even pitches of the cradle holder, and the laver is carried out from the two stripping portions to a dedicated post-processing device at each stripping portion, and the plier holder is moved by the conveyor. A laver manufacturing apparatus characterized in that nori holders are temporarily stopped at two stripping portions by feeding two pitches at a time, and laver is peeled off from the cage in parallel by the two stripping portions.
JP2003130069A 2003-05-08 2003-05-08 Apparatus for producing laver Pending JP2004329121A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010193725A (en) * 2009-02-23 2010-09-09 Nichimo Co Ltd Apparatus for producing laver
JP2015084689A (en) * 2013-10-29 2015-05-07 ニシハツ産業株式会社 Dried laver processing line
JP2015084688A (en) * 2013-10-29 2015-05-07 ニシハツ産業株式会社 Dried laver inverting and transporting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010193725A (en) * 2009-02-23 2010-09-09 Nichimo Co Ltd Apparatus for producing laver
JP2015084689A (en) * 2013-10-29 2015-05-07 ニシハツ産業株式会社 Dried laver processing line
JP2015084688A (en) * 2013-10-29 2015-05-07 ニシハツ産業株式会社 Dried laver inverting and transporting device

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