JP2004313009A - Apparatus for supplementing seedling box - Google Patents

Apparatus for supplementing seedling box Download PDF

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Publication number
JP2004313009A
JP2004313009A JP2003107158A JP2003107158A JP2004313009A JP 2004313009 A JP2004313009 A JP 2004313009A JP 2003107158 A JP2003107158 A JP 2003107158A JP 2003107158 A JP2003107158 A JP 2003107158A JP 2004313009 A JP2004313009 A JP 2004313009A
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Japan
Prior art keywords
seedling box
seedling
box
boxes
room
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JP2003107158A
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Japanese (ja)
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JP4041855B2 (en
Inventor
Masatoshi Yabuuchi
正俊 藪内
Akira Sasaki
明 佐々木
Shigenori Sen
繁典 撰
Zenshi Okamoto
善嗣 岡本
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Minoru Industrial Co Ltd
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Minoru Industrial Co Ltd
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Priority to JP2003107158A priority Critical patent/JP4041855B2/en
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  • Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To handle a plurality of seedling boxes without assigning an exclusive operator for supplementing the seedling boxes. <P>SOLUTION: This apparatus 2 for supplementing the seedling boxes is equipped with a conveyor part 5 for transporting the seedling boxes BS for supplementing in which the seedling boxes are stacked toward a seedling box housing part 3 and a seedling box transferring part 6 for transferring the seedling boxes BS for supplementing from the end on the downstream side of the conveyor part 5 onto the seedling box Bt in the topmost stage which is the seedling box B in the topmost stage in the seedling box housing part 3 when the number of the seedling boxes B in the seedling box housing part 3 is a prescribed number or below. Pot-like seedling chambers 8 are arranged in each seedling box B in a lattice form in the longitudinal and transverse directions when viewed in a plane. The seedling box transferring part 6 makes the seedling boxes BS slide and move while guiding each seedling chamber bottom 8a of the seedling box Bb in the lowermost stage which is the seedling box B in the lowermost stage of the seedling boxes BS for supplementing so as to ride on an unopening part 8c other than opening parts 8b of the seedling chambers of the seedling box Bt in the topmost stage. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、空の苗箱を段積み状態で収容する苗箱収容部に対して、空の苗箱が段積みされた補給用苗箱を補給する苗箱補給装置に関するものである。
【0002】
【従来の技術】
特許文献1に開示されているように、従来の苗箱供給装置91は、図9に示すように空の苗箱を段積み状態で収容する苗箱収容部92と、該苗箱収容部92から最下段の苗箱を一枚ずつ掻き落として取り出す苗箱取出部93とを備えており、これにより空の苗箱を一枚ずつ播種部94に供給するように構成されている。
【0003】
苗箱取出部93は、最下段の苗箱の両側縁を受ける突出位置及び受けない後退位置の間で往復動するように対向して設けられた一対の掛止爪95と、下から二段目の苗箱の両側縁を受ける突出位置及び受けない後退位置の間で掛止爪95と交互に往復動するように対向して設けられた一対の受爪96と、掛止爪95が後退位置かつ受爪96が突出位置となっているときに最下段の苗箱を掻き落とす掻落爪97とを備えている。
【0004】
この苗箱供給装置91の動作を図10を参照しながら、各段階ごとに順を追って説明する。なお、最初は同図(a)に示すように掛止爪95上に苗箱Bが多数段積みされた状態にあるものとする。
【0005】
まず、受爪96が下から二段目の苗箱Bの側縁に掛止するように突出するとともに、受爪96の突出に対応して掛止爪95が後退する(同図(b)参照)。次いで、受爪96には下から二段目の苗箱Bが支持されるとともに、最下段の苗箱Bは掛止爪95の掛止を解かれる(同図(c)参照)。このとき、掻落爪97が最下段の苗箱Bの側縁を押し下げるように下方へ回転し、該苗箱Bを掻き落として一枚の苗箱Bを取り出す。次いで、受爪96が後退するとともに、該受爪96の後退に対応して掛止爪95が突出する(同図(d)参照)。その後、受爪96の後退により、該受爪96上に支持されていた苗箱Bが掛止爪95上に落下し、該掛止爪95に両側縁が支持される(同図(a)参照)。以上を繰り返すことにより、苗箱Bを一枚ずつ取り出して供給するようになっている。
【0006】
苗箱収容部92への苗箱Bの補給は、該苗箱収容部92内の苗箱Bの減り具合に応じて適宜人手により行われており、図10(a)に示す両掛止爪95が最も突出した状態、即ち最下段の苗箱Bの両側縁を確実に掛止している状態となるタイミングで、補給用苗箱BSが苗箱収容部92内の苗箱B上に載置される。
【0007】
【特許文献1】
特開昭58−138307号公報
【0008】
【発明が解決しようとする課題】
ところが、苗箱収容部92は、掛止爪95又は受爪96で苗箱Bの側縁を掛止して支持するように構成されているので、該側縁が支持可能な重量、即ち該側縁の強度によって苗箱収容部92に収容可能な苗箱Bの数(例えば20枚程度)が制限される。このため、苗箱収容部92に収容可能な数を大幅に超える大量の苗箱Bを処理する必要があるときは、苗箱収容部92内の苗箱Bが無くならないように苗箱Bを定期的に補給する必要があり、この作業に一人の専任作業者が必要となるという課題がある。
【0009】
また、苗箱Bの補給を人手により行っているので、作業者が補給作業に慣れていなかったり、作業者の注意が散漫になっていたりすると、苗箱Bを載置するタイミングがずれることがある。特に、図10(b)又は(d)の状態のように、掛止爪95及び受爪96の先端位置が平面視で略一致している状態(掛止爪95及び受爪96がそれぞれ突出位置及び後退位置の中間にある状態)では、掛止爪95及び受爪96による側縁の掛止が浅いので、苗箱収容部92内の最上段の苗箱Bから上方に離れた位置から補給する苗箱Bを苗箱収容部92内へ落とし込むと、その衝撃で側縁が掛止爪95や受爪96の掛止を外れることがある。このため苗箱収容部92内の苗箱Bが落下してしまい、作業が中断して効率が低下するという問題がある。
【0010】
本発明の目的は、上記課題を解決し、苗箱補給用の専任の作業者をおくことなく、多数の苗箱を扱うことができる苗箱補給装置を提供することにある。
【0011】
【課題を解決するための手段】
上記目的を達成するために、本発明の苗箱補給装置は、空の苗箱を段積み状態で収容する苗箱収容部に向けて、空の苗箱が段積みされた複数組の補給用苗箱を順次搬送するコンベア部と、前記苗箱収容部内の苗箱が所定数以下の状態になっていることを検知する苗箱収容部状態検知部と、該状態を検知すると前記コンベア部の下流側端部から一組の補給用苗箱を前記苗箱収容部内の最上段の苗箱である最上段苗箱の上に移送する苗箱移送部とを備えた苗箱補給装置であって、前記苗箱は、ポット状の苗室が平面視で縦横方向に碁盤目状に配設されるとともに、段積み時に上側の苗箱の苗室底部が下側の苗箱の苗室開口部に嵌入するように構成されており、前記苗箱移送部は、前記補給用苗箱の最下段の苗箱である最下段苗箱の前記苗室底部が、前記最上段苗箱の前記苗室開口部以外の非開口部に乗っているようにガイドしながら、前記最上段苗箱上における所定位置まで前記補給用苗箱をスライド移動させる第一スライド移送手段と、該所定位置における前記最下段苗箱の前記各苗室底部が、該各苗室底部の近傍にある前記最上段苗箱の前記各苗室開口部に嵌入するように前記補給用苗箱をスライド移動させる第二スライド移送手段とを備えている。
【0012】
この構成によれば、前記コンベア部上に多数の補給用苗箱を一度に準備しておくと、その補給用苗箱を自動的に前記苗箱収容部に補給するように構成されているので、作業者が補給用苗箱を補給する時間間隔を大幅に延長することができ、従来とは異なり、苗箱を供給するための専任の作業者を省くことができる。
【0013】
また、前記苗箱移送部の前記第一移送手段及び前記第二移送手段は、前記最上段苗箱上で前記補給用苗箱を位置決めしつつスライド移動させるだけでよく、該補給用苗箱を持ち上げたり降ろしたりする必要がないので、簡単な構成で実現することができる。
【0014】
前記所定位置は、平面視で前記最上段苗箱における前記苗室の縦又は横のいずれか一方の配設方向へ、該最上段苗箱に対して前記最下段苗箱が相対的に該苗室の配設間隔よりも小さくずれているとともに、最下段苗箱の苗室底部が最上段苗箱の非開口部に乗っている位置であり、前記第一スライド移送手段は、平面視で前記一方の配設方向へ、前記最上段苗箱に対して前記最下段苗箱が相対的に前記苗室の配設間隔よりも小さくずれた状態で、他方の配設方向へ前記補給用苗箱を送るようにガイドするガイド部と、該ガイド部に押し付けながら前記他方の配設方向へ前記補給用苗箱を移送する移送装置とを備え、前記第二スライド移送手段は、前記一方の配設方向におけるずれを無くすように移送する構成とされた態様を例示する。
【0015】
前記ずれの大きさとしては、特に限定されないが、前記一方の配設方向における前記苗室の配設間隔の略1/2とすることを例示する。
【0016】
前記第二スライド移送手段は、前記苗箱収容部内の前記苗箱の減少による下降に伴って前記補給用苗箱の側縁部に当接し、前記一方の配設方向へのずれを無くすように前記補給用苗箱を移送する傾斜面からなる態様を例示する。
【0017】
また、前記第二移送手段によれば、前記最下段苗箱の前記各苗室底部は、前記最上段苗箱における前記非開口部から前記各苗室開口部に落ち込んで嵌合するようになっており、そのときの落差が少ないので、前記苗箱収容部に与える衝撃が小さく済む。このため、従来のように苗箱を供給するタイミングをとる必要がないため、簡単に構成することができる。
【0018】
前記第二スライド移送手段は、前記補給用苗箱を徐々にスライド移動させるように構成された態様を例示する。
【0019】
この構成によれば、前記補給用苗箱は、徐々にスライド移動されることにより、その前記最下段苗箱の前記苗室底部の外面が前記最上段苗箱の前記苗室開口部の内面に沿って滑りながら落ち込むので、該外面と該内面との摩擦により前記苗箱収容部に与える衝撃をさらに低減することができる。
【0020】
前記コンベア部は、複数のローラにより苗箱を搬送路長さ方向に搬送するローラコンベアを有し、該各ローラは、その軸が搬送路長さ方向へ傾けられた態様を例示する。
【0021】
この構成によれば、前記各ローラが搬送路長さ方向において幅広く苗箱を支持するようになるので、前記ローラの数を減らすことができ、前記コンベア部を安価に構成できる。
【0022】
前記各ローラは、隣同士の前記軸の関係が、搬送路幅方向に延びる対称軸に対して線対称の関係となるように交互に傾けられた態様を例示する。
【0023】
この構成によれば、前記軸が傾いていることによる影響を隣同士の前記ローラで打ち消し合わせることができ、苗箱を搬送路長さ方向へスムーズに搬送することができる。
【0024】
前記各ローラは、苗箱の裏側にある搬送路幅方向に延びる窪みが該ローラ上を通過するときに、該ローラが該窪み以外の箇所を常に支持している状態となるように、前記軸の傾きが設定された態様を例示する。
【0025】
この構成によれば、前記窪みが前記ローラ上を通過するときにおいて、該窪み内に該ローラの周面が入ることによる引っ掛かりを防止することができ、被搬送物をスムーズに搬送することができる。特に、苗箱のように、裏側に多数の窪みがあって何段階にも引っ掛かりやすい被搬送物や、軟質(可撓性)材料で形成されている被搬送物ほど効果が高い。
【0026】
また、例えば、被搬送物が重力により下流側へ自然に流れるように搬送路を傾斜させるときに、その傾斜を小さくすることができるので、次の効果が得られる。
(1)上流側があまり高くならないので、搬送路上に被搬送物を載せたり降ろしたりするときの作業性がよい。
(2)被搬送物の流れが緩やかになり、該被搬送物が供給される機械に対する負担も小さくなる。
(3)軽量の被搬送物(例えば、1枚の苗箱や、段積みされた数枚の苗箱)でもスムーズに搬送することができる。
【0027】
なお、上記コンベア部の構成は、苗箱以外の被搬送物に対しても同様な効果を奏する。
【0028】
【発明の実施の形態】
図1〜図6は、本発明を播種機1の苗箱収容部3に補給用苗箱BSを補給する苗箱補給装置2に具体化した第一実施形態を示している。苗箱補給装置2は、段積みされた複数組の補給用苗箱BSを苗箱収容部3へ向けて順次搬送するコンベア部5と、苗箱収容部3内の苗箱Bが所定数以下の状態になっていることを検知する検知部7と、該状態を検知するとコンベア部5の下流側端部から一組の補給用苗箱BSを苗箱収容部3内の最上段の苗箱Bの上に移送する苗箱移送部6とを備えている。なお、以下、苗箱搬送方向における上流側及び下流側を、それぞれ単に「上流側」及び「下流側」という。
【0029】
本例の苗箱Bは、図5及び図6に示すようにポット状の苗室8が苗箱Bの短辺長さ方向(以下、短辺側を「横」という。)及び長辺長さ方向(以下、長辺側を「縦」という。)へ碁盤目状に配設されるとともに、段積み時に上側の苗箱Bの苗室底部8aが下側の苗箱Bの苗室開口部8bに嵌入するように構成されている。本例の苗室8は、縦方向には一定の配設間隔Sで配されており、横方向には中央の配設間隔が広くなっているが、それ以外は一定の配設間隔Sで配されている。なお、以下、補給用苗箱BSの最下段の苗箱Bのことを「最下段苗箱Bb」といい、苗箱収容部3内の最上段の苗箱Bのことを「最上段苗箱Bt」という。
【0030】
播種機1は、図1に示すように、空の苗箱Bを段積み状態で収容する苗箱収容部3と、該苗箱収容部3から最下段の苗箱Bを一枚ずつ掻き落として取り出す苗箱取出部4と、苗箱取出部4により掻き落とされた苗箱Bを搬送する苗箱搬送台10と、該苗箱搬送台10の搬送経路上に配設された土入れ部11、播種部12、及び覆土部13とを備えており、苗箱搬送台10により搬送される苗箱Bに土入れ部11で床土を入れ、播種部12で該床土上に種を播き、覆土部13で種の上に覆土するようになっている。
【0031】
苗箱収容部3は、苗箱搬送台10の上流側端部の上方に平面視で矩形枠状に形成されており、上方から嵌挿された苗箱Bを段積み状態で収容するとともに苗箱搬送台10の上に案内するようになっている。苗箱収容部3の下流側には、苗箱収容部3の上方において、段積みされた苗箱Bの先端位置を規制するための規制部としての規制板15が設けられている。
【0032】
苗箱取出部4は、従来例のものと同様に構成されており、その動作は、図10を参照しながら説明した従来例のものと同様であるため重複説明を省く。
【0033】
コンベア部5は、上流側にある第一ローラコンベア30と、下流側にある第二ローラコンベア31とを備えている。第一ローラコンベア30は、図3に示すように補給用苗箱BSが重力により下流側へ自然に流れるように傾斜された搬送路30aを有している。第一ローラコンベア30の搬送路30aの終端部は、図2に示すように第二ローラコンベア31の搬送路31aの始端側の側部に平面視直交状に連結されている。第二ローラコンベア31は、その搬送路31aの長さ方向に補給用苗箱BSを送る長さ方向送りローラ34に加え、搬送路31aの始端部に、第一ローラコンベア30から送られてきた補給用苗箱BSを該搬送路31aの幅方向に送るための幅方向送りローラ33と、該幅方向への行き過ぎを規制するストッパ35とを備えている。なお、図2において、第一ローラコンベア30及びストッパ35を搬送路31aに対してそれぞれ反転した位置に設けるようにしてもよい。
【0034】
検知部7は、苗箱収容部3に所定数より多い苗箱Bがあることを検出するように配設されたリミットスイッチからなっており、苗箱Bが所定数より多い状態になると検知信号を出力し、苗箱収容部3内の苗箱Bが所定数以下の状態になると検知信号を出力しないようになっている。本例では、苗箱Bの下流側側縁部に当接することにより、苗箱Bがあることを検出するようになっている。
【0035】
苗箱移送部6は、最下段苗箱Bbの苗室底部8aが、最上段苗箱Btの苗室開口部8b以外の非開口部8cに乗っているようにガイドしながら、最上段苗箱Bt上における所定位置まで補給用苗箱BSをスライド移動させる第一スライド移送部36と、該所定位置における最下段苗箱Bbの各苗室底部8aが、該各苗室底部8aの近傍にある最上段苗箱Btの各苗室開口部8bに嵌入するように補給用苗箱BSをスライド移動させる第二スライド移送部37と、幅方向送りローラ33上の補給用苗箱BSを長さ方向送りローラ34側へ搬送する搬送装置38とを備えている。本例では、所定位置は、図5に二点鎖線で示すように、平面視で最上段苗箱Btにおける苗室8の横の配設方向へ、該最上段苗箱Btに対して最下段苗箱Bbが相対的に該苗室8の配設間隔Sの略1/2ずれた位置であるものとしている。なお、苗室8は縦に一定の配設間隔Sで配されているので、所定位置としては、両苗箱Bが苗室8の縦の配設間隔Sの整数倍の間隔分、相対的にずれた位置を採用することもできる。
【0036】
第一スライド移送部36は、平面視で苗室8の横の配設方向へ、最上段苗箱Btに対して最下段苗箱Bbが相対的に苗室8の配設間隔Sの略1/2ずれた状態で、苗室8の縦の配設方向へ補給用苗箱BSを送るようにガイドするガイド部40と、該ガイド部40に押し付けながら苗室8の縦の配設方向へ補給用苗箱BSを移送する移送装置41とを備えている。移送装置41は、搬送路31aの反ガイド部側に設けられており、苗室8の縦の配設方向へ間隔をおいて回転可能に支持された一対のスプロケット42と、該両スプロケットに巻き掛けられたチェーン43と、該チェーン43に等間隔をおいて取り付けられた一対の送り部材44と、一方のスプロケット42を駆動する駆動モータ(図示略)とを備えている。そして、チェーン43とともに移動する送り部材44により、補給用苗箱BSの後側かつ反ガイド部側を押して、補給用苗箱BSを移送するようになっている。
【0037】
第二スライド移送部37は、苗箱収容部3内の苗箱Bの減少による下降に伴って苗箱Bの側縁部に当接し、苗室8の横の配設方向へのずれを無くすように補給用苗箱BSを移送する傾斜面からなっている。この傾斜面により、補給用苗箱BSは苗室8の横の配設方向へ徐々にスライド移動されるようになっている。
【0038】
搬送装置38は、第二ローラコンベア31の搬送路31aの始端側における搬送路幅方向の略中央に設けられており、搬送路長さ方向へ間隔をおいて回転可能に支持された一対のスプロケット47と、該両スプロケット47に巻き掛けられたチェーン48と、該チェーン48に等間隔をおいて取り付けられた一対の送り部材49と、一方のスプロケット47を駆動する駆動モータ(図示略)とを備えている。そして、チェーン48とともに移動する送り部材49により、補給用苗箱BSの後側中央部を押して、該補給用苗箱BSを搬送するようになっている。両スプロケットの軸間隔は苗箱Bの長辺の長さよりも長めに設定されており、これにより、送り終えた補給用苗箱BSと、その後に第一ローラコンベア30から幅方向送りローラ33上に送られてくる補給用苗箱BSとの間に第一スライド移送部36の送り部材44を挿入できるようにするための隙間を作るようにしている。
【0039】
次に、本苗箱補給装置2の一連の動作を説明する。ここで、最初に苗箱収容部3内の苗箱Bは所定数以上あるものとする。まず、苗箱取出部4により、苗箱収容部3内の苗箱Bが1枚ずつ順次取り出されて行き、苗箱収容部3内の苗箱Bが所定数以下となると、検知部7が苗箱検知信号を出力しなくなる。すると、第一スライド移送部36の移送装置41により補給用苗箱BSを苗箱収容部3へ向けて移送するとともに、搬送装置38により幅方向送りローラ33上の補給用苗箱BSを長さ方向送りローラ34側へ向けて搬送する(図5の実線参照)。そして、補給用苗箱BSが所定位置に到達すると(図5の二点鎖線及び図6(a)参照)、それを検知した検知部7が苗箱検知信号を出力する。すると、移送装置41及び搬送装置38を停止させる。その後、苗箱取出部4により、苗箱収容部3内の苗箱Bが順次取り出されて行くと、それに伴って、所定位置の補給用苗箱BSが第二スライド移送部37により、苗室8の横の配設方向へのずれを無くすように徐々に移送されて行く(図6(b)参照)。そして、ついには最下段苗箱Bbの苗室底部8aが最上段苗箱Btの苗室開口部8bに嵌入する(図6(c)参照)。これにより、苗箱収容部3への苗箱Bの補給が完了する。
【0040】
以上のように構成された本発明の苗箱補給装置2によれば、コンベア部5上に多数の補給用苗箱BSを一度に準備しておくと、苗箱収容部3内の苗箱Bが所定数以下の状態になっていることを検知して補給用苗箱BSを苗箱移送部6が自動的に苗箱収容部3に補給するように構成されているので、作業者が補給用苗箱BSを補給する時間間隔を大幅に延長することができ、従来とは異なり、苗箱Bを供給するための専任の作業者を省くことができる。
【0041】
また、第一スライド移送部36及び第二スライド移送部37は、最上段苗箱Bt上で補給用苗箱BSを位置決めしつつスライド移動させるだけでよく、該補給用苗箱BSを持ち上げたり降ろしたりする必要がないので、本例のように簡単な構成で実現することができる。
【0042】
また、第二移送手段によれば、最下段苗箱Bbの各苗室底部8aは、最上段苗箱Btにおける非開口部8cから各苗室開口部8bに落ち込んで嵌合するようになっており、そのときの落差が少ないので、苗箱収容部3に与える衝撃が小さく済む。このため、従来のように苗箱Bを供給するタイミングをとる必要がないため、簡単に構成することができる。
【0043】
しかも、補給用苗箱BSは、徐々にスライド移動されることにより、その最下段苗箱Bbの苗室底部8aの外面が最上段苗箱Btの苗室開口部8bの内面に沿って滑りながら落ち込むので、該外面と該内面との摩擦により苗箱収容部3に与える衝撃をさらに低減することができる。
【0044】
次に、図7は本発明を具体化した第二実施形態の苗箱補給装置60を示している。本実施形態の苗箱補給装置60は、主に以下の点において第一実施形態と相違している。従って、第一実施形態と共通する部分については同実施形態と同一符号を付することにより重複説明を省く(他の実施形態についても同様)。
【0045】
本例では、補給用苗箱BSは、図7に示すように、苗室8の縦の配設方向へ1列ずつ交互にずらされて苗箱Bが段積みされている。このため、苗室8の縦の配設方向のずれが最下段苗箱Bbと最上段苗箱Btとで一致している場合は、第一実施形態と同様に平面視で両苗箱Bの位置が一致した状態で段積みされる。また、苗室8の縦の配設方向のずれが最下段苗箱Bbと最上段苗箱Btとで一致していない(苗室8の縦の配設方向へ1列ずれている)場合は、平面視で両苗箱Bの位置が苗室8の縦の配設方向へ1列ずれた状態で段積みされる。なお、検知部7は、このずれに関わらず検知対象の苗箱Bを検知することができるように構成されている。
【0046】
コンベア部5は、搬送路が直線状に延びるように第一ローラコンベア61と第二ローラコンベア62とが直列接続されている。
【0047】
搬送装置63は、第二ローラコンベア62の搬送路長さ方向に間隔をおいて配設された一対の送りローラ64,65を備えている。両ローラ64,65の回転軸にはそれぞれスプロケット64a,65aが設けられるとともに、両スプロケット64a,65aにはチェーン66が巻き掛けられている。スプロケット64aに対して、スプロケット65aは径が小さいものが採用されており、いずれか一方のスプロケットを回転駆動すると、上流側送りローラ64よりも下流側送りローラ65が速く回転するようになっている。これにより、搬送時に上流側送りローラ64によって送られる補給用苗箱BSと、下流側送りローラ65によって送られる補給用苗箱BSとの隙間が開くようにし、該隙間に第一スライド移送部36の送り部材44を挿入できるようにしている。
【0048】
本実施形態の苗箱補給装置60によっても、第一実施形態のものと同様の効果を得ることができる。
【0049】
次に、本発明を具体化した第三実施形態の苗箱補給装置について、図8を参照しながら説明する。本実施形態の苗箱補給装置は、被搬送物としての苗箱Bを搬送するコンベア部70の構造を次のように変更している点において第一実施形態と相違している。
【0050】
本実施形態のコンベア部70の第一ローラコンベア71は、図8に示すようにローラ72の軸73が搬送路長さ方向Dlへ傾けられている。これにより、各ローラ72が搬送路長さ方向Dlにおいて幅広く苗箱Bを支持するようになるので、ローラ72の数を減らすことができ、安価に構成できる。
【0051】
ローラ72の軸の傾け方としては、特に限定されないが、本例では次のようにしている。
(1)各ローラ72は、隣同士の軸73の関係が、搬送路幅方向Dwに延びる対称軸に対して線対称の関係となるように交互に傾けられている。これにより、ローラ72の軸73が傾いていることの影響を隣同士のローラ72で打ち消し合わせることができ、苗箱Bを搬送路長さ方向Dlへスムーズに搬送することができる。
(2)各ローラ72は、苗箱Bの裏側にある搬送路幅方向Dwに延びる窪み75がローラ72上を通過するときに、ローラ72が該窪み75以外の箇所(本例では、少なくともいずれかの苗室底部8a)を常に支持している状態となるように、軸73の傾きが設定されている。これにより、窪み75がローラ72上を通過するときにおいて、窪み75内にローラ72の周面が入ることによる引っ掛かりを防止することができる。特に、苗箱Bのように、裏側に多数の窪み75があって何段階にも引っ掛かりやすい被搬送物や、軟質(可撓性)材料で形成されている被搬送物ほど効果が高い。
【0052】
本実施形態によれば、第一実施形態と同様の効果に加え、上述した本実施形態特有の効果を得ることができる。
【0053】
なお、本発明は前記実施形態に限定されるものではなく、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。
(1)補給用苗箱BSにおける上下の苗箱Bのずらせ方を適宜変更すること。
(2)コンベア部5を無限軌道を有するものに変更すること。
【0054】
【発明の効果】
本発明に係る苗箱供給装置によれば、苗箱補給用の専任の作業者をおくことなく、多数の苗箱を扱うことができるという優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明の第一実施形態に係る播種機用苗箱補給装置を示す側面図である。
【図2】同苗箱補給装置の平面図である。
【図3】図2のIII−III線断面図である。
【図4】同苗箱補給装置の拡大側断面図である。
【図5】同苗箱補給装置の作動状態を示す平面図である。
【図6】同苗箱補給装置の作動状態を示す図であり、図2のVI矢視図である。
【図7】本発明の第二実施形態に係る播種機用苗箱補給装置を示す側面図である。
【図8】本発明の第三実施形態に係る播種機用苗箱補給装置のコンベア部を示す図であり、(a)は平面図、(b)は(a)のb−b線断面図である。
【図9】従来の苗箱供給装置を備えた播種機を示す側面図である。
【図10】同苗箱供給装置の一連の作動状態を示す図である。
【符号の説明】
1 播種機
2 苗箱補給装置
3 苗箱収容部
4 苗箱取出部
5 コンベア部
6 苗箱移送部
7 検知部
8 苗室
8a 苗室底部
8b 苗室開口部
8c 非開口部
36 第一スライド移送部
37 第二スライド移送部
40 ガイド部
41 移送装置
60 苗箱補給装置
70 コンベア部
71 第一ローラコンベア
72 ローラ
73 軸
75 窪み
BS 補給用苗箱
B 苗箱
Bb 最下段苗箱
Bt 最上段苗箱
S 配設間隔
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a seedling box replenishing apparatus for replenishing a seedling box storage section that houses empty seedling boxes in a stacked state with a supply seedling box in which empty seedling boxes are stacked.
[0002]
[Prior art]
As disclosed in Patent Literature 1, a conventional seedling box supply device 91 includes a seedling box storage unit 92 that stores empty seedling boxes in a stacked state as shown in FIG. And a seedling box extraction unit 93 for scraping and removing the bottom seedling boxes one by one from the container, thereby supplying empty seedling boxes to the seeding unit 94 one by one.
[0003]
The seedling box take-out portion 93 is provided with a pair of hooking claws 95 provided opposite to each other so as to reciprocate between a protruding position for receiving both side edges of the lowermost seedling box and a retreating position not receiving the same. A pair of receiving claws 96 provided so as to alternately reciprocate with the hooking claws 95 between a protruding position for receiving both side edges of the seedling box and a retreating position not receiving, and the hooking claws 95 are retracted. And a scraping nail 97 for scraping off the lowermost seedling box when the receiving nail 96 is at the projecting position.
[0004]
The operation of the seedling box supply device 91 will be described step by step with reference to FIG. Initially, it is assumed that a large number of seedling boxes B are stacked on the hooking claws 95 as shown in FIG.
[0005]
First, the receiving claws 96 project from the bottom so as to be hooked on the side edges of the second seedling box B, and the hooking claws 95 are retracted in accordance with the projection of the receiving claws 96 (FIG. 9B). reference). Next, the second-stage seedling box B from below is supported by the receiving claws 96, and the lowermost seedling box B is released from the hooks 95 (see FIG. 3C). At this time, the scraping nail 97 rotates downward so as to push down the side edge of the lowermost seedling box B, and scrapes the seedling box B to take out one seedling box B. Next, the receiving claw 96 retreats, and the latching claw 95 protrudes in response to the retraction of the receiving claw 96 (see FIG. 4D). Thereafter, the seedling box B supported on the receiving claw 96 is dropped onto the hanging claw 95 by the retreat of the receiving claw 96, and both side edges are supported by the hanging claw 95 (FIG. 9A). reference). By repeating the above, the seedling boxes B are taken out one by one and supplied.
[0006]
The replenishment of the seedling box B into the seedling box storage part 92 is appropriately performed manually according to the degree of reduction of the seedling boxes B in the seedling box storage part 92, and the double hooking claws shown in FIG. The replenishing seedling box BS is placed on the seedling box B in the seedling box housing part 92 at the timing when the 95 is in the most protruding state, that is, when the both side edges of the lowermost seedling box B are securely hooked. Is placed.
[0007]
[Patent Document 1]
JP-A-58-138307
[Problems to be solved by the invention]
However, since the seedling box housing portion 92 is configured to hook and support the side edge of the seedling box B with the hooking claws 95 or the receiving claws 96, the weight that the side edge can support, that is, The number (for example, about 20) of seedling boxes B that can be accommodated in the seedling box accommodation section 92 is limited by the strength of the side edge. For this reason, when it is necessary to process a large number of seedling boxes B that greatly exceeds the number that can be accommodated in the seedling box storing section 92, the seedling boxes B are stored so that the seedling boxes B in the seedling box storing section 92 do not run out. There is a problem that it is necessary to replenish regularly, and one full-time worker is required for this work.
[0009]
In addition, since the replenishment of the seedling box B is performed manually, the timing for placing the seedling box B may be shifted if the worker is not accustomed to the replenishing operation or the worker is distracted. is there. In particular, as shown in FIG. 10B or FIG. 10D, a state in which the tip positions of the hooking claws 95 and the receiving claws 96 are substantially coincident in plan view (the hooking claws 95 and the receiving claws 96 project respectively). In the middle position between the retracted position and the retracted position), since the side edges of the hooks 95 and the receiving claws 96 are shallowly hooked, the hooks are located upward from the uppermost seedling box B in the seedling box housing portion 92. When the seedling box B to be replenished is dropped into the seedling box housing portion 92, the side edge may be disengaged from the hooks 95 and 96 by the impact. For this reason, there is a problem that the seedling box B in the seedling box storage unit 92 falls, and the operation is interrupted, and the efficiency is reduced.
[0010]
An object of the present invention is to solve the above-mentioned problems and to provide a seedling box replenishing device capable of handling a large number of seedling boxes without leaving a dedicated worker for replenishing seedling boxes.
[0011]
[Means for Solving the Problems]
In order to achieve the above object, a seedling box replenishing apparatus of the present invention provides a plurality of sets of empty seedling boxes stacked in a row, toward a seedling box storage section for storing empty seedling boxes in a stacked state. A conveyor unit for sequentially transporting the seedling boxes, a seedling box storage unit state detection unit that detects that the number of seedling boxes in the seedling box storage unit is equal to or less than a predetermined number, and a conveyor unit that detects the state. A seedling box transfer unit for transferring a set of supply seedling boxes from a downstream end to a top seedling box, which is a top seedling box in the seedling box storage unit, In the seedling box, the pot-shaped seedling room is arranged in a grid pattern in the vertical and horizontal directions in plan view, and the bottom of the seedling room of the upper seedling box is opened at the time of stacking. The seedling box transfer unit is configured such that the seedling room bottom of the lowest seedling box, which is the lowest seedling box of the supply seedling box, First slide transfer means for sliding the replenishing seedling box to a predetermined position on the uppermost seedling box while guiding it so as to ride on a non-opening other than the seedling room opening of the uppermost seedling box. The replenishing seedling box so that the seedling room bottom of the lowermost seedling box at the predetermined position fits into the seedling room opening of the uppermost seedling box near the seedling room bottom. And a second slide transfer means for sliding the.
[0012]
According to this configuration, when a large number of replenishing seedling boxes are prepared at once on the conveyor unit, the replenishing seedling boxes are configured to be automatically replenished to the seedling box storage unit. In addition, the time interval at which the worker replenishes the replenishing seedling box can be greatly extended, and unlike the conventional case, a dedicated worker for supplying the seedling box can be omitted.
[0013]
Further, the first transfer means and the second transfer means of the seedling box transfer unit need only slide the positioning while positioning the supply seedling box on the uppermost seedling box. Since there is no need to lift or lower, it can be realized with a simple configuration.
[0014]
The predetermined position is such that the lowermost seedling box is relatively located with respect to the uppermost seedling box in either the vertical or horizontal arrangement direction of the seedling room in the uppermost seedling box in plan view. The distance is smaller than the arrangement interval of the chambers, and the bottom of the seedling room of the lowermost seedling box is at a position where it is on the non-opening portion of the uppermost seedling box, and the first slide transfer means is a plan view. In one disposing direction, the lower seedling box is relatively displaced from the uppermost seedling box by a distance smaller than the disposing interval of the seedling room, and the replenishing seedling box is displaced in the other disposing direction. And a transfer device for transferring the replenishing seedling box in the other disposition direction while pressing against the guide portion, wherein the second slide transfer means is provided with the one disposition. An example in which the transfer is performed so as to eliminate the deviation in the direction is illustrated.
[0015]
Although the size of the displacement is not particularly limited, it is exemplified that the displacement is approximately 略 of the arrangement interval of the seedling rooms in the one arrangement direction.
[0016]
The second slide transfer means abuts on a side edge of the replenishing seedling box as the seedling box in the seedling box housing part is lowered due to a decrease in the seedling box, so as to eliminate the displacement in the one arrangement direction. The aspect which consists of a slope which transfers the said seedling box for supply is illustrated.
[0017]
According to the second transfer means, the bottom of each seedling room of the lowermost seedling box falls into the opening of each seedling room from the non-opening portion of the uppermost seedling box and fits. Since the drop at that time is small, the impact given to the seedling box housing portion can be small. For this reason, it is not necessary to take the timing to supply the seedling boxes as in the related art, so that the configuration can be simplified.
[0018]
The second slide transfer means exemplifies a mode in which the supply seedling box is configured to slide gradually.
[0019]
According to this configuration, the supply seedling box is gradually slid, so that the outer surface of the seedling room bottom of the lowermost seedling box is on the inner surface of the seedling room opening of the uppermost seedling box. Since it falls down while sliding along, it is possible to further reduce the impact given to the seedling box housing part due to friction between the outer surface and the inner surface.
[0020]
The conveyor section has a roller conveyor for transporting the seedling boxes in the length direction of the transport path by a plurality of rollers, and each roller has an example in which the axis thereof is inclined in the length direction of the transport path.
[0021]
According to this configuration, each of the rollers supports the seedling box widely in the length direction of the transport path, so that the number of the rollers can be reduced, and the conveyor can be configured at a low cost.
[0022]
Each of the rollers exemplifies a mode in which adjacent rollers are alternately inclined so that the relationship between the adjacent axes is a line-symmetric relationship with respect to a symmetric axis extending in the width direction of the conveyance path.
[0023]
According to this configuration, the influence of the inclination of the shaft can be canceled by the adjacent rollers, and the seedling box can be smoothly transported in the transport path length direction.
[0024]
The rollers are arranged such that, when a dent extending in the width direction of the conveying path on the back side of the seedling box passes over the roller, the roller always supports a portion other than the dent. An example is shown in which the inclination is set.
[0025]
According to this configuration, when the dent passes over the roller, it is possible to prevent the peripheral surface of the roller from being caught in the dent and prevent the object from being conveyed smoothly. . In particular, a transported object such as a seedling box, which has a large number of depressions on the back side and is easily caught in multiple stages, and a transported object formed of a soft (flexible) material is more effective.
[0026]
Further, for example, when the transport path is inclined so that the transported object naturally flows to the downstream side due to gravity, the inclination can be reduced, and the following effects are obtained.
(1) Since the height on the upstream side is not so high, workability when loading and unloading the transported object on the transport path is good.
(2) The flow of the transferred object becomes gentle, and the load on the machine to which the transferred object is supplied is reduced.
(3) Even a light transported object (for example, one seedling box or several stacked seedling boxes) can be smoothly transferred.
[0027]
In addition, the structure of the said conveyor part has the same effect also with respect to conveyed objects other than a seedling box.
[0028]
BEST MODE FOR CARRYING OUT THE INVENTION
FIGS. 1 to 6 show a first embodiment in which the present invention is embodied in a seedling box replenishing device 2 for replenishing a seedling box housing part 3 of a seeding machine 1 with a replenishing seedling box BS. The seedling box replenishing device 2 includes a conveyor unit 5 for sequentially transporting a plurality of sets of replenishing seedling boxes BS stacked toward the seedling box storage unit 3 and a predetermined number of seedling boxes B in the seedling box storage unit 3. And a set of replenishing seedling boxes BS from the downstream end of the conveyor section 5 when the state is detected. And a seedling box transfer part 6 for transferring the seedlings onto the seedling box B. Hereinafter, the upstream side and the downstream side in the seedling box transport direction are simply referred to as “upstream side” and “downstream side”, respectively.
[0029]
In the seedling box B of this example, as shown in FIGS. 5 and 6, the pot-shaped seedling room 8 has a short side length direction (hereinafter, the short side is referred to as “horizontal”) and a long side length of the seedling box B. In the vertical direction (hereinafter, the long side is referred to as “vertical”), and the seedling room bottom 8a of the upper seedling box B is opened at the time of stacking. It is configured to fit into the portion 8b. The seedling rooms 8 of this example are arranged at a constant arrangement interval S in the vertical direction, and the central arrangement interval is wide in the horizontal direction, but at other constant arrangement intervals S in the other directions. Are arranged. Hereinafter, the lowermost seedling box B of the replenishing seedling box BS is referred to as “the lowermost seedling box Bb”, and the uppermost seedling box B in the seedling box storage unit 3 is referred to as “the uppermost seedling box. Bt ".
[0030]
As shown in FIG. 1, the seeding machine 1 scrapes the seedling box storage unit 3 for storing empty seedling boxes B in a stacked state, and the lowermost seedling box B from the seedling box storage unit 3 one by one. A seedling box take-out section 4, a seedling box transfer table 10 for transferring the seedling box B scraped by the seedling box take-out section 4, and a soiling section disposed on a transfer path of the seedling box transfer table 10. 11, a sowing unit 12, and a soil covering unit 13. The seedling box B is transported by the seedling box carrier 10, and the soil is put into the seeding unit 11 at the soil placement unit 11, and the seeds are seeded on the floor soil at the seeding unit 12. The seeds are sowed and covered with a soil covering part 13 on the seeds.
[0031]
The seedling box storage unit 3 is formed in a rectangular frame shape in plan view above the upstream end of the seedling box carrier 10, and stores the seedling boxes B inserted from above in a stacked state and seedlings. It is designed to be guided on a box carrier 10. On the downstream side of the seedling box storage unit 3, above the seedling box storage unit 3, there is provided a regulating plate 15 as a regulating unit for regulating the tip position of the stacked seedling boxes B.
[0032]
The seedling box removal unit 4 is configured in the same manner as that of the conventional example, and its operation is the same as that of the conventional example described with reference to FIG.
[0033]
The conveyor section 5 includes a first roller conveyor 30 on the upstream side and a second roller conveyor 31 on the downstream side. As shown in FIG. 3, the first roller conveyor 30 has a transport path 30a that is inclined so that the replenishing seedling box BS naturally flows downstream due to gravity. As shown in FIG. 2, the terminal end of the transport path 30 a of the first roller conveyor 30 is connected to the start roller side of the transport path 31 a of the second roller conveyor 31 in a shape perpendicular to the plan view. The second roller conveyor 31 is fed from the first roller conveyor 30 to the start end of the transport path 31a, in addition to the lengthwise feed roller 34 for feeding the replenishing seedling boxes BS in the length direction of the transport path 31a. A width direction feed roller 33 for feeding the replenishing seedling box BS in the width direction of the transport path 31a, and a stopper 35 for restricting excessive movement in the width direction are provided. In FIG. 2, the first roller conveyor 30 and the stopper 35 may be provided at positions that are respectively inverted with respect to the transport path 31a.
[0034]
The detecting section 7 is constituted by a limit switch arranged to detect that there are more seedling boxes B in the seedling box housing section 3 than a predetermined number. Is output, and when the number of seedling boxes B in the seedling box storage section 3 becomes equal to or less than a predetermined number, no detection signal is output. In this example, the presence of the seedling box B is detected by contacting the downstream side edge of the seedling box B.
[0035]
The seedling box transfer unit 6 guides the seedling room bottom 8a of the lowermost seedling box Bb so as to ride on the non-opening portion 8c other than the seedling room opening 8b of the uppermost seedling box Bt. The first slide transfer unit 36 that slides the supply seedling box BS to a predetermined position on Bt, and the seedling room bottoms 8a of the lowermost seedling box Bb at the predetermined position are near the seedling room bottoms 8a. The second slide transfer section 37 for slidingly moving the replenishing seedling box BS so as to fit into the respective seedling room openings 8b of the uppermost seedling box Bt, and the replenishing seedling box BS on the width direction feed roller 33 is moved in the length direction. And a transport device 38 for transporting the sheet to the feed roller 34 side. In the present example, the predetermined position is, as shown by the two-dot chain line in FIG. 5, the lowermost position relative to the uppermost seedling box Bt in the arrangement direction beside the seedling room 8 in the uppermost seedling box Bt in plan view. It is assumed that the seedling box Bb is located at a position relatively shifted by about 1/2 of the arrangement interval S of the seedling room 8. Since the seedling rooms 8 are vertically arranged at a constant arrangement interval S, the predetermined positions are such that the two seedling boxes B are spaced relative to each other by an integral multiple of the vertical arrangement interval S of the seedling rooms 8. It is also possible to adopt a position deviated from.
[0036]
The first slide transfer unit 36 is arranged such that the lowermost seedling box Bb is disposed at a position substantially equal to the arrangement interval S of the seedling room 8 relative to the uppermost seedling box Bt in the arrangement direction beside the seedling room 8 in plan view. A guide portion 40 for guiding the supply seedling box BS to be fed in the vertical arrangement direction of the seedling room 8 in a state of being shifted by 1/2, and in a vertical arrangement direction of the seedling room 8 while being pressed against the guide portion 40. And a transfer device 41 for transferring the supply seedling box BS. The transfer device 41 is provided on the side opposite to the guide portion of the transport path 31a, and is supported by a pair of sprockets 42 rotatably supported at intervals in the vertical arrangement direction of the seedling room 8 and wound around the two sprockets. The chain 43 includes a chain 43 that is hung, a pair of feed members 44 attached to the chain 43 at equal intervals, and a drive motor (not shown) that drives one sprocket 42. Then, the feeding member 44 that moves together with the chain 43 pushes the rear side of the replenishing seedling box BS and the opposite side of the guide portion to transfer the replenishing seedling box BS.
[0037]
The second slide transfer unit 37 comes into contact with the side edge of the seedling box B as the seedling box B in the seedling box storage unit 3 is lowered due to the decrease, and eliminates displacement in the lateral arrangement direction of the seedling room 8. As shown in FIG. Due to the inclined surface, the supply seedling box BS is gradually slid in the direction in which the seedling room 8 is arranged next to the seedling room 8.
[0038]
The transport device 38 is provided at substantially the center in the transport path width direction at the start end of the transport path 31a of the second roller conveyor 31, and is supported by a pair of sprockets rotatably supported at intervals in the transport path length direction. 47, a chain 48 wound around both sprockets 47, a pair of feed members 49 attached at equal intervals to the chain 48, and a drive motor (not shown) for driving one sprocket 47. Have. Then, the feeding member 49 that moves together with the chain 48 pushes the rear central portion of the replenishing seedling box BS to convey the replenishing seedling box BS. The axial interval between the two sprockets is set to be longer than the length of the long side of the seedling box B, so that the replenishing seedling box BS that has been fed and the first feed roller 33 from the first roller conveyer 30 A gap is formed between the feeding unit 44 and the supply seedling box BS to allow the feeding member 44 of the first slide transfer unit 36 to be inserted.
[0039]
Next, a series of operations of the seedling box supply device 2 will be described. Here, it is assumed that the number of seedling boxes B in the seedling box storage unit 3 is equal to or more than a predetermined number. First, the seedling box removal section 4 sequentially takes out the seedling boxes B in the seedling box storage section 3 one by one. When the number of seedling boxes B in the seedling box storage section 3 becomes equal to or less than a predetermined number, the detection section 7 is activated. The seedling box detection signal is not output. Then, the supply seedling box BS is transferred toward the seedling box storage part 3 by the transfer device 41 of the first slide transfer part 36, and the supply seedling box BS on the widthwise feed roller 33 is lengthened by the transfer device 38. The sheet is conveyed toward the direction feed roller 34 (see the solid line in FIG. 5). When the replenishing seedling box BS reaches a predetermined position (see the two-dot chain line in FIG. 5 and FIG. 6A), the detecting unit 7 that has detected this outputs a seedling box detection signal. Then, the transfer device 41 and the transport device 38 are stopped. Then, when the seedling boxes B in the seedling box storage section 3 are sequentially taken out by the seedling box taking-out section 4, the replenishing seedling boxes BS at a predetermined position are moved by the second slide transfer section 37 along with the seedling room. 8 is gradually transferred so as to eliminate the displacement in the horizontal arrangement direction (see FIG. 6B). Finally, the seedling room bottom 8a of the lowermost seedling box Bb fits into the seedling room opening 8b of the uppermost seedling box Bt (see FIG. 6C). Thus, the supply of the seedling box B to the seedling box storage unit 3 is completed.
[0040]
According to the seedling box replenishing apparatus 2 of the present invention configured as described above, if a large number of replenishing seedling boxes BS are prepared on the conveyor section 5 at one time, the seedling boxes B in the seedling box storage section 3 are prepared. It is configured that the seedling box transfer unit 6 automatically replenishes the seedling box storage unit 3 with the replenishing seedling box BS by detecting that the number is less than or equal to a predetermined number. The time interval for replenishing the seedling box BS can be greatly extended, and unlike the conventional case, a dedicated worker for supplying the seedling box B can be omitted.
[0041]
Further, the first slide transfer section 36 and the second slide transfer section 37 need only slide the supply seedling box BS while positioning it on the uppermost seedling box Bt, and lift and lower the supply seedling box BS. Since there is no need to perform this, it can be realized with a simple configuration as in this example.
[0042]
Further, according to the second transfer means, each seedling room bottom portion 8a of the lowermost seedling box Bb falls into the respective seedling room opening portion 8b from the non-opening portion 8c of the uppermost seedling box Bt and fits. Since the drop at that time is small, the impact given to the seedling box storage unit 3 can be small. For this reason, it is not necessary to take the timing to supply the seedling box B as in the related art, so that the configuration can be simplified.
[0043]
Moreover, the replenishing seedling box BS is gradually slid, so that the outer surface of the seedling room bottom 8a of the lowermost seedling box Bb slides along the inner surface of the seedling room opening 8b of the uppermost seedling box Bt. Since it falls, the impact given to the seedling box housing part 3 by the friction between the outer surface and the inner surface can be further reduced.
[0044]
Next, FIG. 7 shows a seedling box supply device 60 according to a second embodiment of the present invention. The seedling box supply device 60 of the present embodiment is different from the first embodiment mainly in the following points. Therefore, the same parts as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and the description thereof will not be repeated (the same applies to other embodiments).
[0045]
In this example, as shown in FIG. 7, the seedling boxes B for replenishment are stacked in a row so that the seedling boxes B are alternately shifted one by one in the vertical arrangement direction of the seedling room 8 as shown in FIG. For this reason, when the displacement of the seedling room 8 in the vertical disposition direction coincides with the lowermost seedling box Bb and the uppermost seedling box Bt, as in the first embodiment, both seedling boxes B are viewed in plan. They are stacked with their positions matched. In addition, in the case where the displacement of the seedling room 8 in the vertical arrangement direction does not match between the lowermost seedling box Bb and the uppermost seedling box Bt (is shifted by one row in the vertical arrangement direction of the seedling room 8). Then, the two seedling boxes B are stacked in a state where the positions of the two seedling boxes B are shifted by one line in the vertical arrangement direction of the seedling room 8 in plan view. The detecting unit 7 is configured to be able to detect the seedling box B to be detected regardless of the displacement.
[0046]
In the conveyor section 5, a first roller conveyor 61 and a second roller conveyor 62 are connected in series such that the transport path extends linearly.
[0047]
The transport device 63 includes a pair of feed rollers 64 and 65 arranged at intervals in the length direction of the transport path of the second roller conveyor 62. Sprockets 64a and 65a are provided on the rotation shafts of the rollers 64 and 65, respectively, and a chain 66 is wound around the sprockets 64a and 65a. The sprocket 65a has a smaller diameter than the sprocket 64a, and when one of the sprockets is rotationally driven, the downstream feed roller 65 rotates faster than the upstream feed roller 64. . As a result, the gap between the replenishing seedling box BS fed by the upstream feed roller 64 and the replenishing seedling box BS fed by the downstream feed roller 65 at the time of transport is opened, and the first slide transfer unit 36 Can be inserted.
[0048]
According to the seedling box supply device 60 of the present embodiment, the same effect as that of the first embodiment can be obtained.
[0049]
Next, a seedling box supply device according to a third embodiment of the invention will be described with reference to FIG. The seedling box replenishing apparatus of the present embodiment differs from the first embodiment in that the structure of the conveyor unit 70 for transferring the seedling box B as an object to be transferred is changed as follows.
[0050]
In the first roller conveyor 71 of the conveyor unit 70 of the present embodiment, the shaft 73 of the roller 72 is inclined in the transport path length direction Dl as shown in FIG. This allows each roller 72 to support the seedling box B widely in the transport path length direction Dl, so that the number of the rollers 72 can be reduced and the cost can be reduced.
[0051]
The manner in which the axis of the roller 72 is inclined is not particularly limited, but in the present example, the manner is as follows.
(1) The rollers 72 are alternately inclined such that the relationship between the adjacent shafts 73 is line-symmetric with respect to the symmetry axis extending in the transport path width direction Dw. Thereby, the influence of the inclination of the shaft 73 of the roller 72 can be canceled by the adjacent rollers 72, and the seedling box B can be smoothly transported in the transport path length direction Dl.
(2) When the dent 75 extending in the conveying path width direction Dw on the back side of the seedling box B passes over the roller 72, the roller 72 is moved to a position other than the dent 75 (in this example, at least one of the dents 75). The inclination of the shaft 73 is set so that the seedling room bottom 8a) is always supported. Thereby, when the dent 75 passes over the roller 72, it is possible to prevent the peripheral surface of the roller 72 from getting caught in the dent 75. In particular, as the seedling box B has a large number of dents 75 on the back side, the transported object which is likely to be caught in many stages and the transported object formed of a soft (flexible) material are more effective.
[0052]
According to the present embodiment, in addition to the same effects as in the first embodiment, the above-described effects unique to the present embodiment can be obtained.
[0053]
Note that the present invention is not limited to the above-described embodiment, and may be embodied with appropriate modifications without departing from the spirit of the invention, for example, as described below.
(1) The way of shifting the upper and lower seedling boxes B in the supply seedling box BS is appropriately changed.
(2) Changing the conveyor section 5 to one having an endless track.
[0054]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to the seedling box supply apparatus which concerns on this invention, the outstanding effect that a large number of seedling boxes can be handled is produced, without leaving a dedicated worker for a seedling box supply.
[Brief description of the drawings]
FIG. 1 is a side view showing a seedling box supply device for a sowing machine according to a first embodiment of the present invention.
FIG. 2 is a plan view of the seedling box supply device.
FIG. 3 is a sectional view taken along line III-III of FIG. 2;
FIG. 4 is an enlarged side sectional view of the seedling box supply device.
FIG. 5 is a plan view showing an operation state of the seedling box supply device.
FIG. 6 is a view showing an operation state of the seedling box supply device, and is a view taken in the direction of arrow VI in FIG. 2;
FIG. 7 is a side view showing a seedling box replenishing device for a sowing machine according to a second embodiment of the present invention.
FIG. 8 is a view showing a conveyor part of a seedling box replenishing apparatus for a seeding machine according to a third embodiment of the present invention, wherein (a) is a plan view and (b) is a cross-sectional view taken along the line bb of (a). It is.
FIG. 9 is a side view showing a seeding machine provided with a conventional seedling box supply device.
FIG. 10 is a diagram showing a series of operating states of the seedling box supply device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Seeding machine 2 Seedling box replenishing device 3 Seedling box storage part 4 Seedling box taking-out part 5 Conveyor part 6 Seedling box transfer part 7 Detecting part 8 Seedling room 8a Seedling room bottom 8b Seedling room opening 8c Non-opening part 36 First slide transfer Part 37 Second slide transfer part 40 Guide part 41 Transfer device 60 Seedling box replenishing device 70 Conveyor part 71 First roller conveyor 72 Roller 73 Shaft 75 Recess BS Replenishing seedling box B Seedling box Bb Lowermost seedling box Bt Uppermost seedling box S Arrangement interval

Claims (7)

空の苗箱を段積み状態で収容する苗箱収容部に向けて、空の苗箱が段積みされた複数組の補給用苗箱を順次搬送するコンベア部と、
前記苗箱収容部内の苗箱が所定数以下の状態になっていることを検知する苗箱収容部状態検知部と、
該状態を検知すると前記コンベア部の下流側端部から一組の補給用苗箱を前記苗箱収容部内の最上段の苗箱である最上段苗箱の上に移送する苗箱移送部とを備えた苗箱補給装置であって、
前記苗箱は、ポット状の苗室が平面視で縦横方向に碁盤目状に配設されるとともに、段積み時に上側の苗箱の苗室底部が下側の苗箱の苗室開口部に嵌入するように構成されており、
前記苗箱移送部は、前記補給用苗箱の最下段の苗箱である最下段苗箱の前記苗室底部が、前記最上段苗箱の前記苗室開口部以外の非開口部に乗っているようにガイドしながら、前記最上段苗箱上における所定位置まで前記補給用苗箱をスライド移動させる第一スライド移送手段と、
該所定位置における前記最下段苗箱の前記各苗室底部が、該各苗室底部の近傍にある前記最上段苗箱の前記各苗室開口部に嵌入するように前記補給用苗箱をスライド移動させる第二スライド移送手段とを備えた苗箱補給装置。
A conveyor unit for sequentially transporting a plurality of sets of replenishing seedling boxes in which empty seedling boxes are stacked, toward a seedling box storage unit that houses empty seedling boxes in a stacked state,
Seedling box storage unit state detection unit that detects that the seedling boxes in the seedling box storage unit are in a state of a predetermined number or less,
When detecting this state, a seedling box transfer unit that transfers a set of replenishing seedling boxes from the downstream end of the conveyor unit onto the uppermost seedling box that is the uppermost seedling box in the seedling box storage unit. A seedling box replenishing device with
In the seedling box, the pot-shaped seedling room is arranged in a grid pattern in the vertical and horizontal directions in plan view, and the bottom of the seedling room of the upper seedling box is placed at the opening of the seedling room of the lower seedling box during stacking. It is configured to fit
The seedling box transfer unit, the seedling room bottom of the lowermost seedling box, which is the lowest seedling box of the replenishing seedling box, riding on a non-opening other than the seedling room opening of the uppermost seedling box. A first slide transfer unit that slides the supply seedling box to a predetermined position on the uppermost seedling box while guiding so that
Slide the supply seedling box so that the bottom of each seedling room of the bottommost seedling box at the predetermined position fits into each seedling room opening of the topmost seedling box near the bottom of each seedling room. A seedling box replenishing device comprising: a second slide transfer means for moving.
前記所定位置は、平面視で前記最上段苗箱における前記苗室の縦又は横のいずれか一方の配設方向へ、該最上段苗箱に対して前記最下段苗箱が相対的に該苗室の配設間隔よりも小さくずれているとともに、最下段苗箱の苗室底部が最上段苗箱の非開口部に乗っている位置であり、
前記第一スライド移送手段は、平面視で前記一方の配設方向へ、前記最上段苗箱に対して前記最下段苗箱が相対的に前記苗室の配設間隔よりも小さくずれた状態で、他方の配設方向へ前記補給用苗箱を送るようにガイドするガイド部と、該ガイド部に押し付けながら前記他方の配設方向へ前記補給用苗箱を移送する移送装置とを備え、
前記第二スライド移送手段は、前記一方の配設方向におけるずれを無くすように移送する構成とされた請求項1記載の苗箱補給装置。
The predetermined position is such that the lowermost seedling box is relatively located with respect to the uppermost seedling box in either the vertical or horizontal arrangement direction of the seedling room in the uppermost seedling box in plan view. It is a position that is smaller than the arrangement interval of the rooms and the bottom of the seedling room of the lowermost seedling box rides on the non-opening of the uppermost seedling box,
The first slide transfer means may be arranged such that the lowermost seedling box is displaced relative to the uppermost seedling box by a distance smaller than the arrangement interval of the seedling rooms in the one arrangement direction in plan view. A guide unit for guiding the supply seedling box to be sent in the other arrangement direction, and a transfer device for transferring the supply seedling box in the other arrangement direction while pressing against the guide unit,
2. The seedling box replenishing device according to claim 1, wherein said second slide transfer means is configured to transfer so as to eliminate displacement in said one arrangement direction.
前記第二スライド移送手段は、前記苗箱収容部内の前記苗箱の減少による下降に伴って前記補給用苗箱の側縁部に当接し、前記一方の配設方向へのずれを無くすように前記補給用苗箱を移送する傾斜面からなる請求項2記載の苗箱補給装置。The second slide transfer means abuts on a side edge of the replenishing seedling box as the seedling box in the seedling box housing part descends due to a decrease in the seedling box, so as to eliminate displacement in the one arrangement direction. 3. The seedling box replenishing device according to claim 2, comprising an inclined surface for transferring the replenishing seedling box. 前記第二スライド移送手段は、前記補給用苗箱を徐々にスライド移動させるように構成された請求項1〜3のいずれか一項に記載の苗箱補給装置。The seedling box supply device according to any one of claims 1 to 3, wherein the second slide transfer means is configured to gradually slide the supply seedling box. 前記コンベア部は、複数のローラにより苗箱を搬送路長さ方向に搬送するローラコンベアを有し、該各ローラは、その軸が搬送路長さ方向へ傾けられた請求項1〜4のいずれか一項に記載の苗箱補給装置。5. The conveyor according to claim 1, further comprising a roller conveyor that transports the seedling boxes in a transport path length direction by a plurality of rollers, and each of the rollers has an axis inclined in the transport path length direction. The seedling box supply device according to claim 1. 前記各ローラは、隣同士の前記軸の関係が、搬送路幅方向に延びる対称軸に対して線対称の関係となるように交互に傾けられた請求項5記載の苗箱補給装置。The seedling box supply device according to claim 5, wherein the rollers are alternately tilted such that the relationship between the adjacent axes is a line-symmetric relationship with respect to a symmetry axis extending in the transport path width direction. 前記各ローラは、苗箱の裏側にある搬送路幅方向に延びる窪みが該ローラ上を通過するときに、該ローラが該窪み以外の箇所を常に支持している状態となるように、前記軸の傾きが設定された請求項5又は6記載の苗箱補給装置。The rollers are arranged such that, when a dent extending in the width direction of the conveyance path on the back side of the seedling box passes over the roller, the roller always supports a portion other than the dent. The seedling box supply device according to claim 5 or 6, wherein the inclination of the seedling box is set.
JP2003107158A 2003-04-10 2003-04-10 Seedling box replenishment device Expired - Fee Related JP4041855B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103563679A (en) * 2013-11-27 2014-02-12 湖南祥友科技有限公司 Automatic seedling raising seedbed

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103563679A (en) * 2013-11-27 2014-02-12 湖南祥友科技有限公司 Automatic seedling raising seedbed

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