JP2004298432A - Cooking ware in which stain can be easily removed, and exterior surface of cooking equipment - Google Patents

Cooking ware in which stain can be easily removed, and exterior surface of cooking equipment Download PDF

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JP2004298432A
JP2004298432A JP2003095504A JP2003095504A JP2004298432A JP 2004298432 A JP2004298432 A JP 2004298432A JP 2003095504 A JP2003095504 A JP 2003095504A JP 2003095504 A JP2003095504 A JP 2003095504A JP 2004298432 A JP2004298432 A JP 2004298432A
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cooking
stainless steel
carbon
cooking utensil
hardness
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JP2004298432A5 (en
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Atsushi Takabe
篤 高部
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Leben Hanbai KK
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Leben Hanbai KK
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Priority to JP2003095504A priority Critical patent/JP2004298432A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide cooking ware coping with a stainless product or a magnetic cooker having strong hardness on the front surface. <P>SOLUTION: The cooking ware is molded with austenitic stainless steel or a low carbon ferrite system stainless steel member. The front surface of the cooking ware is hardened by a diffusion treatment intrinsic to carbon, and polished. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する分野】
本発明は、調理時に使用する金属製の調理用器具や調理用設備の外装面を構成する外装材に関するものであり、主に調理用器具としては、なべ、釜、やかん、ポット、フライパン等のガス火や電熱等に掛けるものであり、調理用設備の外装面としては流し台の上板や扉面、ガスコンロ、電気コンロ、磁気調理器等の上板等である。これらは調理時の焼けこげ、油汚れ、キズにさらされるもので有ると共に、美観上や衛生上から常に清潔に保たなければならいものに関するものである。
【0002】
【従来の技術】
従来からの金属製の調理用器具は、アルミニュームや、ステンレス鋼が使用されたものがある。アルミニューム製は表面を硬化するためにアルマイト処理を行ったものがある。ステンレス鋼を使用したものの一部に美観上等から表面を陽極酸化処理したものが有る。また、表面をフッ素樹脂加工を施したもの等や、ガラス等を付着した琺瑯仕上げのものが有る。アルマイト処理を行った表面は硬度が低く、母材の柔らかさから衝撃にも弱い。陽極酸化皮膜に関しても硬度は母材より多少固くなった程度の固さである。表面をフッ素樹脂加工したものは焦げ付き防止等に効果が高いが、例えば誤って高温で焦がしてしまうとフッ素樹脂が変質したり、燃えてしまう。また、火にあたる高温部の表面には使用できない。琺瑯仕上げのものは表面が固く汚れが付きにくいが、衝撃等に弱く亀裂等が出来やすく取り扱いに神経を使う。火に掛ける調理器具は焦げや吹きこぼれ等の焦げ等を落とすためにタワシ等で擦る行為が日々繰り返されている。調理用設備の外装面材においては樹脂材やステンレス鋼や琺瑯仕上げのものがある。樹脂材は表面が柔らかくキズつきやすい。ステンレス鋼においては一般に表面硬化処理を行っていない。また、琺瑯仕上げに付いては硬度が有るが衝撃に弱い性質を持っている。例えば調理用流し台においては、まな板や、包丁等が使用され、瀬戸物の茶碗等がおかれたりするため、キズがつきやすい状況となっている。このように表面の硬度が低いものは傷つきやすく、硬度の高い琺瑯仕上げのものは衝撃に弱い欠点が有った。
【0003】
また、従来からネジ類やスプーン、フォーク等のカトラリーにオーステナイト系ステンレス鋼を材料とし炭素固有拡散処理で炭素を固有拡散させ高硬度を得たものは有ったが調理用器具及びこれらに属する鍋、釜、やかん、ポット、フライパン等、及び調理用設備の外装面材及びこれらに属する調理用流し台、ガスや電気コンロ、磁気調理器、冷凍庫、冷蔵庫等の外装面材に使用したものは無かった。また、磁気誘導形の調理用器具及びこれらに属する鍋、釜、やかん、フライパン等に対応したものも無かった。
【0004】
また、低炭素フェライト系ステンレス鋼や、チタン、ニオブ、ジルコニウム、モリブデンまたはそれらの組み合わせを少量添加した安定化ステンレス鋼を用い炭素固有拡散処理し高硬度を得たものは無かった。また、電磁調理器に有効な磁性体で炭素固有拡散処理し高硬度を得たものは無かった。
【0005】
【解決しようとする課題】
従来からの金属製の調理用器具は、焦げ付きこびれ等を除去するためにタワシ等で擦ることが有る。また、通常の汚れにおいても研磨剤等の入った洗剤で洗う事があり、常に傷つきやすい状況にある。また、調理用設備の外装面等においても他の器具でこすれる等や汚れを落とす行為により傷つきやすい状況にある。また、傷の上に汚れが付くと汚れが落ちにくくなり、汚れを落とそうと擦ると、また余計に傷を付けると言った悪循環に陥りやすい。母体の表面の硬度が高いと汚れを落としても母体に傷が付きにくい。この為、金属製の調理用器具や調理用設備の外装面材の硬度を高め、傷つきにくくし、洗浄性を高め衛生的なものとすると共に美観をも保とうとするものである。
【0006】
【課題を解決するための手段】
請求項1の本発明はオーステナイト系ステンレス鋼、及び低炭素フェライト系ステンレス鋼、または、チタン、ニオブ、ジルコニウム、モリブデン又はそれらの組み合わせを少量添加した安定化ステンレス鋼で形成した調理用器具や調理用設備の外装面材において表面に炭素固有拡散処理で炭素を固有拡散させ、表面研磨したものである。
【0007】
請求項2の本発明は、請求項1において調理用器具を電磁誘導形を含む鍋、釜、やかん、ポット、フライパンとしたものである。
【0008】
請求項3の本発明は請求項2において調理用器具の形状を少なくとも本体の底面が略平らで側面を略半球、または円錐状としお互いを重ねた時に3分の2以上が重なる形状としたものである。
【0009】
請求項4の本発明は請求項1において調理用設備の外装面材を調理用流し台、コンロ、磁気調理器、冷凍庫、冷蔵庫としたものである。
【0010】
上記の請求項1から請求項4に係わる本発明はオーステナイト系ステンレス鋼を炭素固有拡散処理で炭素を固有拡散する事により表面を硬化させたものである。従来の浸炭技術では金属結晶に炭素が結合し、化合物(セメンタイト組織等)として表面を構成していた為にもろかったり、炭素の析出等により錆びが発生しやすかった。一方炭素固有拡散処理においては結晶の隙間に炭素が入り込む処理であり、炭素の溶出も殆ど無く、耐摩耗性等にも優れた加工処理である。ステンレス鋼SUS316Lでは表面より硬度(HV:50g荷重)で900前後で10μmの厚味に硬度が得られる結果がみられ、材料が安価なステンレス鋼SUS304においても表面研磨前でHV硬度900前後が得られ、表面研磨後でもHV硬度600以上が得られる結果となった。マルテンサイト系ステンレス鋼の硬度はHV硬度300から400前後であるのと比べかなりの硬度が得られたと言える。また、表面より20μmから50μm付近にかけ徐々に硬度が低下する。表面は高硬度であり、内部は低硬度HV200以下で本来のオーステナイト系ステンレス鋼の性質を示す。
【0011】
また、低炭素フェライト系ステンレス鋼に炭素固有拡散処理で炭素を固有拡散する事により表面を硬化させたものである。従来フェライト系ステンレス鋼に炭素固有拡散処理を行っても効果が無いと言われてきましたが、低炭素フェライト系ステンレス鋼(例:住友金属工業の鋼種NAR−160炭素含有率0.015wt%ニオブを含有したステンレス鋼)を用いた場合に硬度(HV:50g荷重)500付近の硬度を得られた。また、表面を研磨する事により、輝きを増した調理用器具や調理用設備の外面材となり錆びにくく、全体が傷つきにくくなり、いつまでも美しさを保つ事が出来るものである。耐摩耗性にも優れた特性を示す。また、低炭素フェライト系ステンレス鋼は磁性体あり電磁調理器に有効な特性を示すと共に加工性に優れた特性をも示す。
【0012】
また、チタン、ニオブ、ジルコニウム、モリブデンまたはそれらの組合せを少量添加した安定化ステンレス鋼に炭素固有拡散処理で炭素を固有拡散する事により表面を硬化させたものである。
【0013】
粒界腐食は主にオーステナイト系ステンレスにみられ、焼鈍温度より冷却する場合、必要な冷却速度が得られない場合や、急冷したものを500〜800℃程度の温度範囲に再加熱すると結晶粒界にそって著しく腐食されやすくなる現象をいう。これはCrの炭化物Cr23C6が結晶粒界に析出し、この付近のCrの濃度が減少する為、激しい腐食が起こるとされている。一方安定化ステンレス鋼はチタン、ニオブ、ジルコニウム、モリブデンまたはそれらの組み合わせを少量添加し、クロム炭化物の析出による耐食性の劣化を改善したオーステナイト系ステンレス鋼である。同じように低炭素フェライト系ステンレス鋼(例:住友金属工業の鋼種NAR−160炭素含有率0.015wt%ニオブを含有したステンレス鋼)は、チタン、ニオブ、ジルコニウム、モリブデンまたはそれらの組合せを少量添加し、クロム炭化物の析出による耐食性の劣化を改善した安定化ステンレス鋼ともいえる。
【0014】
一方炭素固有拡散処理はステンレス不動態化皮膜、O(酸化膜)をF(フッ化膜)に置き換え活性化した上で、C(炭素)を表面結晶格子の隙間に固容拡散した処理であり、一般に炉内に母材を挿入した後に500℃付近に昇温し、フッ素系ガスをを吹き込み、フッ素系ガスを排出後、浸炭系ガスを吹き込み500℃付近に10時間以上保ち浸炭を行う処理である。この為ステンレス鋼にCrの炭化物が結晶粒界に析出し粒界腐食を促進しかねない状態でもあり、500℃以下でも一部にその様な傾向が発生していると見られる。
【0015】
これらのことから、安定化ステンレス鋼を用いることによりCrの炭化物が結晶粒界への析出を減少させる事になると共に、炭素固有拡散処理における昇温の範囲を高め固有拡散の浸炭係数を高め処理時間を早める事や、粒界腐食温度を意識した温度管理から解放され安価な処理が可能になる。
本発明は主に炭素固有拡散処理による表面硬度を調理用器具や調理用設備の外装面材に使用する事が目的であり、処理や後加工等による硬度の違いにより請求の範囲を定めるものではなく、従来のステンレス製品等との接触による傷の軽減や、タワシ等の擦り行為にも傷つき難いものとするためにステンレス鋼母材に比べ高硬度(母材の2倍程度以上)になれば良いものである。
【0016】
炭素固有拡散処理は炭素を多く含むマルテンサイト系ステンレス鋼には表面硬化の効果が発揮されない。一般にステンレス鋼SUS304は冷間加工で組織の一部が変態しマルテンサイトを生じるため、加工硬化の発生しやすい加工をさけるか、ステンレス鋼SUS316L等の低炭素でモリブデンを含み耐粒界腐食の上位の材料を使用する事が効果的である。しかし、ステンレス鋼SUS304で冷間加工による硬度の劣化は一般の鍋等の加工では加工部に目立った差が無かった。SUS304はSUS316L等に比べ安価である為、有効に活用できると考えられる。炭素固有拡散処理での炭素を固有拡散したものは従来の窒化処理に比べ曲げても亀裂や、剥離がおきにくく、錆びにくくなる。炭素固有拡散処理後のステンレス鋼の表面には黒色皮膜が付着する。黒色皮膜は比較的錆びやすい特徴を有する為に一般には電解処理で除去する方法がとられている。また、表面研磨として電解研磨やバレル研磨等及びこれらの組合せた方法がとられている。ここでは特に黒色皮膜の除去方法や表面研磨法を指定するものではない。また、ここでの黒色皮膜は本来の母材より硬度が高く美観も示すため特に高い耐食性を要求される使用状況でなければ付着した状態でもよいものである。また、黒色被膜が付着した状態での耐食性は母材にチタン、ニオブ、ジルコニウム、モリブデンまたはそれらの組み合わせを少量添加した安定化ステンレス鋼(以後、安定化ステンレスと称す。)を用いることにより向上する。
【0017】
【実施例】
以下、本発明の実施例を図面により具体的に説明する。図1は本発明の実施例で調理用器具の斜視図を示し調理器具1は炭素固有拡散処理を施し表面研磨した加工面6からなる調理器具本体2と蓋4から構成され、蓋4には蓋摘み部5が取り付けられ調理器具本体2には取手部3が取り付けられている。調理器具本体2はオーステナイト系ステンレス鋼、または、低炭素フェライト系ステンレス鋼、または、安定化ステンレスと内部にアルミニュームを張り合わせた三層クラッド材での成形を示す。
【0018】
ここでのクラッド材は例えば低炭素フェライト系ステンレス鋼を使用した場合には磁性体で有るため電磁誘導形の調理用器具ともなりうる。また、ここでクラッド材として外面をオーステナイト系ステンレス鋼、内面を低炭素フェライト系ステンレス鋼の様に組み合わせたものでも良い。またクラッド材は三層でも五層でも構わないもので表面がオーステナイト系ステンレス鋼または、低炭素フェライト系ステンレス鋼、または、安定化ステンレスで有れば構わないもので有る。
【0019】
図2は本発明の他の実施例の調理用器具の平面図を示し、調理器具1はオーステナイト系ステンレス鋼、または、低炭素フェライト系ステンレス鋼、安定化ステンレスで成型後、炭素固有拡散処理を施し表面研磨した加工面6からなる調理器具本体2と蓋4から構成され、蓋4には蓋摘み部5が取り付けられている。また、調理器具本体2は、オーステナイト系ステンレス鋼で成形され、内側にはフェライト系ステンレス鋼等の磁性体12が貼り付けられた状態を示す。
【0020】
図3は本発明の他の実施例の斜視図で調理器具1はオーステナイト系ステンレス鋼、または、低炭素フェライト系ステンレス鋼、安定化ステンレスで成型後、炭素固有拡散処理を施し表面研磨した加工面6からなる調理器具本体2bと取手部3aから構成されたものを示し、調理器具本体2bを炭素固有拡散処理を施し表面研磨後、取手部3aをリベット等で取り付けたものである。
【0021】
図4は本発明の他の実施例の斜視図で調理器具1はオーステナイト系ステンレス鋼、または、低炭素フェライト系ステンレス鋼、または、安定化ステンレスで成型後、炭素固有拡散処理を施し表面研磨した加工面6からなる調理器具本体2bと取手部3bから構成され、調理器具本体2bは取手結合部13から構成されると共に調理器具本体2bと取手部3bは取り外しが容易な構造で、図4は取り外した状態を示す。調理器具本体2bは取手結合部13を接合してから炭素固有拡散処理を施し表面研磨を行っても、炭素固有拡散処理を施し表面研磨後接合しても良いものである。
【0022】
図5は本発明の他の実施例の平面図を示し、調理器具本体2aを重ね合わせた状態をしめす。図5(a)は底面が略平らで側面が略半球状の調理器具本体2aを示し、調理器具2a同士を重ねた場合の高さ部7と重なり部8を示す。また、調理器具本体2aは取手部3を取り付けて形成される構造の調理用器具を示す。
【0023】
炭素固有拡散処理は一般に炉内母材を挿入した後に500℃付近に昇温し、フッ素系ガスをを吹き込み、フッ素系ガスを排出後、浸炭系ガスを吹き込み500℃付近に10時間以上保ち浸炭を行う処理である。また、SUS−304や低炭素フェライト系ステンレス鋼においては20時間前後を要する。このため炉内に如何に多くの母材を入れられるかが価格面に影響してくる。特に鍋、釜類は炉内のスペースを占有しがちなため、出来るだけ効率よく重ね合わせられる形状が要求される。一般的なマッフル炉と一般的な鍋の大きさからの算出で少なくとも重なり部8が高さ部7の3分の2以上は必要と算出された。
【0024】
図5(b)は底面が略平らで側面が略半球状の調理器具本体2aを重ね合わせた状態を示し、調理器具本体2aのみで形成される構造の調理用器具を示す。図5(c)は底面が略平らで側面が円錐状の調理器具本体2aで、調理器具2a同士を重ねた状態を示す。また、調理器具本体2aは取手部が一体で形成される構造の調理用器具を示す。
【0025】
図6は本発明の他の実施例を示し、(a)は正面図を示し、(b)は側面図を示す。調理器具1は調理器具本体2aと取手部3cと一体で形成される構造の調理用器具を示す。また、取手部3c付近に取手が熱伝導により熱くなりにくいように、熱分散穴9を設けたものを示す。また、本実施例の調理器具はサラダボールや盛りつけ皿の用途としても使用ができる。
【0026】
図7は本発明の他の実施例の斜視図を示し、調理用設備10は調理台の外装面11やガスコンロの外装面11a扉の外装面11bを有し、それぞれは、オーステナイト系ステンレス鋼、または、低炭素フェライト系ステンレス鋼、または、安定化ステンレスで成型後、炭素固有拡散処理を施し表面研磨した加工面6からなる外装面で構成されるものを示す。図示していないものもあるが、ここでの調理用設備の外装面は、調理用流し台、ガスコンロ、電気コンロ、磁気調理器、冷凍庫、冷蔵庫等でもよいものである。
【0027】
【発明の効果】
本発明は前述の構成のように、調理用器具や調理用設備の外装面を清潔かつ衛生的に保ち美観をともなったものを提供するものであり、いつまでも美しく傷つかず長持ちさせる効果、強いては買い替え交換頻度が大幅に改善されると共に環境保全にも貢献できる。また、調理用器具としての鍋や釜等においても美観を保つことから本来調理場でだけに使用されていたものが、盛り皿やサラダボール等としても食卓に使用することが可能となり、本来の調理器具としての機能以外にも使用範囲が広がると共に新たなデザイン形状が出現する事にもなる極めて有用な発明と言える。
【0028】
【図面の簡単な説明】
【図1】本発明の調理用器具実施例の斜視図である。
【図2】本発明の他の調理用器具実施例の正面図である。
【図3】本発明の他の調理用器具実施例の斜視図である。
【図4】本発明の他の調理用器具実施例の斜視図である。
【図5】本発明の他の調理用器具実施例の正面図である。
【図6】本発明の他の調理用器具実施例の正面図と側面図である。
【図7】本発明の他の調理用設備実施例の斜視図である。
【0029】
【符号の説明】
1…調理器具
2…調理器具本体
2a…調理器具本体
2b…調理器具本体
3…取手部
3a…取手部
3b…取手部
3c…取手部
4…蓋
5…蓋摘み部
6…加工面
7…高さ部
8…重なり部
9…熱分散穴
10…調理設備
11…外装面
11a…外装面
11b…外装面
12…磁性体
13…取付結合部
[0001]
[Field of the Invention]
The present invention relates to a metal cooking utensil used for cooking and an exterior material constituting an exterior surface of the cooking equipment. The cooking utensil mainly includes a pan, a pot, a kettle, a pot, a frying pan, and the like. It is used for gas fire, electric heating, etc., and the outer surface of the cooking equipment includes an upper plate and a door surface of a sink, an upper plate of a gas stove, an electric stove, a magnetic cooker and the like. These are things that are exposed to burns, oil stains, and scratches during cooking, and also those that must be kept clean at all times for aesthetic and hygienic reasons.
[0002]
[Prior art]
Conventional metal cooking utensils include those using aluminum or stainless steel. Some aluminum alloys are anodized to harden the surface. Some of those using stainless steel have their surfaces anodized for aesthetic reasons. In addition, there are those having a surface treated with a fluororesin, and those having an enamel finish to which glass or the like is adhered. The anodized surface has low hardness and is weak against impacts due to the softness of the base material. The hardness of the anodic oxide film is a hardness that is slightly harder than that of the base material. A surface treated with a fluororesin is highly effective in preventing scorching and the like. However, if the surface is accidentally scorched at a high temperature, for example, the fluororesin will be altered or burnt. In addition, it cannot be used on the surface of a high-temperature portion that is subject to fire. Enamel-finished ones have a hard surface and are hardly stained, but are vulnerable to impacts and cracks are easily formed, so they require careful handling. The act of rubbing with a scourer or the like to reduce burning such as burning and spilling of cooking utensils on fire is repeated daily. As the exterior surface material of the cooking equipment, there are resin materials, stainless steel and enamel finishes. The resin material has a soft surface and is easily scratched. Stainless steel is generally not subjected to a surface hardening treatment. In addition, the enamel finish has hardness but is weak against impact. For example, in a cooking sink, a cutting board, a kitchen knife or the like is used, and a setware bowl or the like is placed thereon, so that the situation is apt to be scratched. Those having a low surface hardness were easily damaged, and those having a high hardness enamel finish had a weakness against impact.
[0003]
In addition, there has been a type of austenitic stainless steel used as a material for cutlery such as screws, spoons, and forks, and carbon has been inherently diffused by carbon intrinsic diffusion treatment to obtain high hardness, but cooking utensils and pots belonging to these have been obtained. There were none used for the exterior surface materials of pots, kettles, kettles, pots, frying pans, etc., and the exterior surfaces of cooking facilities and the associated kitchen sinks, gas and electric stoves, magnetic cookers, freezers, refrigerators, etc. . In addition, there were no magnetic induction type cooking utensils and those corresponding to pots, kettles, kettles, frying pans, etc. belonging thereto.
[0004]
In addition, none of low carbon ferritic stainless steels or stabilized stainless steels to which titanium, niobium, zirconium, molybdenum or a combination thereof were added in a small amount to obtain a high hardness by carbon-specific diffusion treatment. Further, there was no magnetic material effective for an electromagnetic cooker, which obtained a high hardness by performing a carbon-specific diffusion treatment.
[0005]
[Problem to be solved]
Conventional metal cooking utensils may be rubbed with scourers or the like to remove scorched sticks and the like. In addition, even ordinary dirt may be washed with a detergent containing an abrasive or the like, so that it is always in a fragile condition. In addition, the exterior surface of the cooking equipment is easily damaged by rubbing with other utensils or the action of removing dirt. In addition, if dirt adheres to the wound, it becomes difficult to remove the dirt, and if it is rubbed to remove the dirt, it is easy to fall into a vicious circle of saying that it will cause additional damage. If the hardness of the surface of the mother body is high, the mother body is hardly damaged even when dirt is removed. For this reason, the hardness of the exterior surface material of the metal cooking utensil and the cooking equipment is increased, the surface is hardly damaged, the cleaning property is improved, the sanitation is improved, and the aesthetic appearance is also maintained.
[0006]
[Means for Solving the Problems]
The present invention according to claim 1 is a cooking utensil or a cooking tool made of austenitic stainless steel, low carbon ferritic stainless steel, or stabilized stainless steel to which a small amount of titanium, niobium, zirconium, molybdenum or a combination thereof is added. In the exterior surface material of the equipment, carbon is intrinsically diffused to the surface by carbon intrinsic diffusion treatment, and the surface is polished.
[0007]
According to a second aspect of the present invention, in the first aspect, the cooking utensil is a pot, a kettle, a kettle, a pot, or a frying pan including an electromagnetic induction type.
[0008]
According to a third aspect of the present invention, in the second aspect, the shape of the cooking utensil is such that at least the bottom surface of the main body is substantially flat and the side surfaces are substantially hemispherical or conical, and two thirds or more are overlapped when they are overlapped. It is.
[0009]
According to a fourth aspect of the present invention, in the first aspect, the exterior surface material of the cooking equipment is a cooking sink, a stove, a magnetic cooker, a freezer, and a refrigerator.
[0010]
The present invention according to claims 1 to 4 above is an austenitic stainless steel whose surface is hardened by intrinsically diffusing carbon by carbon intrinsic diffusion treatment. In the conventional carburizing technique, carbon is bonded to a metal crystal to form a surface as a compound (a cementite structure or the like), so that it is brittle, and rust easily occurs due to precipitation of carbon and the like. On the other hand, the carbon-specific diffusion process is a process in which carbon enters into the gaps between crystals, there is almost no elution of carbon, and the process is excellent in wear resistance and the like. In the case of stainless steel SUS316L, the hardness (HV: 50 g load) was higher than that of the surface, and a hardness of about 10 μm was obtained at around 900. Even with stainless steel SUS304, which is inexpensive, a HV hardness of around 900 was obtained before surface polishing. As a result, an HV hardness of 600 or more was obtained even after surface polishing. It can be said that the hardness of the martensitic stainless steel is considerably higher than that of the HV hardness of about 300 to about 400. Further, the hardness gradually decreases from 20 μm to around 50 μm from the surface. The surface has a high hardness and the inside has a low hardness HV of 200 or less, and exhibits the properties of an austenitic stainless steel.
[0011]
Further, the surface is hardened by inherently diffusing carbon into low carbon ferritic stainless steel by an intrinsic carbon diffusion treatment. Conventionally, it has been said that performing carbon-specific diffusion treatment on ferritic stainless steel has no effect. However, low carbon ferritic stainless steel (eg, NAR-160 steel type of Sumitomo Metal Industries, carbon content 0.015 wt% niobium) ) (Hardness: HV: load of 50 g), a hardness around 500 was obtained. In addition, by polishing the surface, it becomes an outer material of cooking utensils and cooking equipment with increased brightness, is less likely to rust, is less likely to be damaged as a whole, and can maintain its beauty forever. Shows excellent properties in abrasion resistance. Further, low-carbon ferritic stainless steel has a magnetic material and exhibits properties that are effective for an electromagnetic cooker and also has excellent workability.
[0012]
Further, the surface is hardened by intrinsically diffusing carbon by a carbon intrinsic diffusion treatment in a stabilized stainless steel to which titanium, niobium, zirconium, molybdenum or a combination thereof is added in a small amount.
[0013]
Intergranular corrosion is mainly observed in austenitic stainless steels. When cooling below the annealing temperature, when the required cooling rate cannot be obtained, or when the quenched product is reheated to a temperature range of about 500 to 800 ° C, the grain boundary corrosion occurs. It is a phenomenon that becomes extremely susceptible to corrosion. This is considered to cause severe corrosion since Cr carbide Cr23C6 precipitates at the crystal grain boundaries and the concentration of Cr in the vicinity thereof decreases. On the other hand, the stabilized stainless steel is an austenitic stainless steel in which a small amount of titanium, niobium, zirconium, molybdenum, or a combination thereof is added, and deterioration of corrosion resistance due to precipitation of chromium carbide is improved. Similarly, a low-carbon ferritic stainless steel (eg, a steel type NAR-160 from Sumitomo Metal Industries, a stainless steel containing 0.015 wt% niobium) contains a small amount of titanium, niobium, zirconium, molybdenum or a combination thereof. However, it can be said that the stainless steel is a stabilized stainless steel in which deterioration of corrosion resistance due to precipitation of chromium carbide is improved.
[0014]
On the other hand, the carbon-specific diffusion treatment is a treatment in which the passivation film of stainless steel, O (oxide film) is replaced with F (fluoride film) and activated, and then C (carbon) is diffused solidly into the gaps of the surface crystal lattice. Generally, after the base material is inserted into the furnace, the temperature is raised to about 500 ° C., a fluorine-based gas is blown, and after the fluorine-based gas is discharged, a carburizing-based gas is blown, and the carburizing is performed at about 500 ° C. for 10 hours or more. It is. For this reason, the carbide of Cr precipitates at the crystal grain boundaries in the stainless steel, which may promote intergranular corrosion, and it is considered that such a tendency occurs partially even at 500 ° C. or less.
[0015]
From these facts, the use of stabilized stainless steel reduces the precipitation of Cr carbide at the crystal grain boundaries, increases the range of temperature rise in the carbon-specific diffusion treatment, and increases the carburization coefficient of the specific diffusion. It is possible to shorten the time and release the temperature control that is conscious of the intergranular corrosion temperature, which enables inexpensive processing.
The purpose of the present invention is to mainly use the surface hardness by the carbon-specific diffusion treatment for the exterior surface materials of cooking utensils and cooking equipment, and the scope of the claims is not determined by the difference in hardness due to treatment or post-processing. In order to reduce scratches due to contact with conventional stainless steel products and to make it hard to be damaged by scrubbing such as scourers, if the hardness is higher than stainless steel base metal (about twice or more than that of base metal) Good thing.
[0016]
The carbon-specific diffusion treatment does not show the effect of surface hardening on martensitic stainless steel containing a large amount of carbon. In general, stainless steel SUS304 is partially transformed during cold working to form martensite. Therefore, avoid work that easily causes work hardening, or use stainless steel such as SUS316L, etc., which is low carbon and contains molybdenum. It is effective to use the material. However, there was no noticeable difference in the hardness of the stainless steel SUS304 due to the cold working in the processing of a general pot or the like. Since SUS304 is cheaper than SUS316L or the like, it can be considered to be effectively used. The carbon inherently diffused by the carbon inherent diffusion treatment is less likely to crack, peel, and rust even when bent, as compared with the conventional nitriding treatment. A black film adheres to the surface of the stainless steel after the carbon-specific diffusion treatment. Since the black film has a characteristic of being relatively easily rusted, a method of removing it by electrolytic treatment is generally adopted. As the surface polishing, electrolytic polishing, barrel polishing, or the like, and a combination thereof are employed. Here, the method for removing the black film and the method for polishing the surface are not specified. Further, the black film here has a higher hardness than the original base material and also has an aesthetic appearance, so that the black film may be in an adhered state unless a use condition requiring particularly high corrosion resistance is required. Further, the corrosion resistance in the state where the black coating is adhered is improved by using a stabilized stainless steel (hereinafter, referred to as a stabilized stainless steel) in which a small amount of titanium, niobium, zirconium, molybdenum or a combination thereof is added to the base material. .
[0017]
【Example】
Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings. FIG. 1 is a perspective view of a cooking utensil according to an embodiment of the present invention. A cooking utensil 1 includes a cooking utensil main body 2 having a processed surface 6 subjected to a carbon-specific diffusion treatment and polished surface, and a lid 4. A lid knob 5 is attached, and a handle 3 is attached to the cooking utensil main body 2. The cooking utensil body 2 is formed of austenitic stainless steel, low-carbon ferritic stainless steel, or stabilized stainless steel and a three-layer clad material in which aluminum is bonded inside.
[0018]
When the low-carbon ferritic stainless steel is used, for example, the clad material is a magnetic material, and thus can be an electromagnetic induction type cooking utensil. The clad material may be a combination of an austenitic stainless steel on the outer surface and a low carbon ferrite stainless steel on the inner surface. The clad material may have three or five layers, and the surface may be austenitic stainless steel, low-carbon ferrite stainless steel, or stabilized stainless steel.
[0019]
FIG. 2 is a plan view of a cooking utensil according to another embodiment of the present invention. The cooking utensil 1 is formed of austenitic stainless steel, low-carbon ferritic stainless steel, or stabilized stainless steel, and then subjected to carbon-specific diffusion treatment. The cooking utensil main body 2 includes a processed surface 6 that has been applied and polished, and a lid 4, and a lid knob 5 is attached to the lid 4. The cooking utensil main body 2 is formed of austenitic stainless steel, and shows a state in which a magnetic body 12 such as ferritic stainless steel is adhered to the inside.
[0020]
FIG. 3 is a perspective view of another embodiment of the present invention, in which the cooking utensil 1 is formed of austenitic stainless steel, low-carbon ferritic stainless steel, or stabilized stainless steel, and then subjected to a carbon-specific diffusion treatment and polished surface. 6 shows a cooking utensil main body 2b and a handle portion 3a. The cooking utensil main body 2b is subjected to carbon-specific diffusion treatment and surface polishing, and then the handle portion 3a is attached with rivets or the like.
[0021]
FIG. 4 is a perspective view of another embodiment of the present invention. The cooking utensil 1 is formed of austenitic stainless steel, low-carbon ferritic stainless steel, or stabilized stainless steel, and then subjected to a carbon-specific diffusion treatment and polished. The cooking utensil main body 2b is composed of the processing surface 6 and the handle portion 3b. The cooking utensil main body 2b is composed of the handle coupling portion 13, and the cooking utensil main body 2b and the handle portion 3b are easily detachable. Shows the state where it was removed. The cooking utensil main body 2b may be subjected to a carbon-specific diffusion treatment and then surface polishing after joining the handle coupling portion 13, or may be subjected to a carbon-specific diffusion treatment and surface polishing and then joined.
[0022]
FIG. 5 shows a plan view of another embodiment of the present invention, showing a state in which the cooking utensil main body 2a is overlaid. FIG. 5A shows a cooking utensil body 2a having a substantially flat bottom surface and a substantially hemispherical side surface, and shows a height portion 7 and an overlapping portion 8 when the cooking utensils 2a are overlapped. The cooking utensil body 2a is a cooking utensil having a structure formed by attaching the handle 3.
[0023]
In general, the carbon-specific diffusion treatment is carried out by inserting the base material in the furnace, raising the temperature to around 500 ° C., blowing in a fluorine-based gas, discharging the fluorine-based gas, and then injecting a carburizing-based gas and keeping the temperature at around 500 ° C. for 10 hours or more. This is the process of performing In the case of SUS-304 or low carbon ferritic stainless steel, it takes about 20 hours. For this reason, how much base material can be put in the furnace affects the price. In particular, pots and kettles tend to occupy space in the furnace, and therefore are required to have a shape that can be overlapped as efficiently as possible. By calculation from the general muffle furnace and the general pan size, it was determined that at least the overlapping portion 8 was required to be at least two-thirds of the height portion 7.
[0024]
FIG. 5B shows a state in which the cooking utensil bodies 2a having substantially flat bottom surfaces and substantially hemispherical side surfaces are superimposed, and shows a cooking utensil having a structure formed by only the cooking utensil main body 2a. FIG. 5C shows a cooking utensil body 2a having a substantially flat bottom surface and a conical side surface, and shows a state in which the cooking utensils 2a are overlapped. Further, the cooking utensil main body 2a is a cooking utensil having a structure in which a handle portion is integrally formed.
[0025]
FIG. 6 shows another embodiment of the present invention, in which (a) shows a front view and (b) shows a side view. The cooking utensil 1 is a cooking utensil having a structure integrally formed with the cooking utensil main body 2a and the handle 3c. Also, a heat dispersing hole 9 is provided near the handle portion 3c so that the handle is unlikely to be heated by heat conduction. Further, the cooking utensil of this embodiment can be used as a salad bowl or a serving dish.
[0026]
FIG. 7 shows a perspective view of another embodiment of the present invention, in which a cooking facility 10 has an outer surface 11b of a cooking table and an outer surface 11a of a gas stove, and an outer surface 11b of a door. Alternatively, it is formed of a low carbon ferrite stainless steel or a stabilized stainless steel, and is formed of an exterior surface composed of a processed surface 6 which is subjected to a carbon-specific diffusion treatment and polished. Although not shown, the exterior surface of the cooking equipment here may be a cooking sink, gas stove, electric stove, magnetic cooker, freezer, refrigerator, or the like.
[0027]
【The invention's effect】
The present invention provides a clean and hygienic exterior surface of a cooking utensil or a cooking facility with an aesthetic appearance, as described above, and has the effect of lasting beautifully and without damage, and in the case of replacement by purchase. The frequency of replacement is greatly improved, and it can also contribute to environmental conservation. In addition, pots and pots used as cooking utensils are also used only in the kitchen because they retain their aesthetic appearance.However, they can also be used on serving tables as serving plates and salad balls. It can be said that the invention is an extremely useful invention in which the range of use is expanded in addition to the function as a cooking appliance, and a new design shape appears.
[0028]
[Brief description of the drawings]
FIG. 1 is a perspective view of an embodiment of a cooking utensil according to the present invention.
FIG. 2 is a front view of another embodiment of the cooking utensil of the present invention.
FIG. 3 is a perspective view of another embodiment of the cooking utensil of the present invention.
FIG. 4 is a perspective view of another embodiment of the cooking utensil of the present invention.
FIG. 5 is a front view of another embodiment of the cooking utensil of the present invention.
FIG. 6 is a front view and a side view of another embodiment of the cooking utensil of the present invention.
FIG. 7 is a perspective view of another cooking equipment embodiment of the present invention.
[0029]
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Cookware 2 ... Cookware body 2a ... Cookware body 2b ... Cookware body 3 ... Handle part 3a ... Handle part 3b ... Handle part 3c ... Handle part 4 ... Lid 5 ... Lid knob part 6 ... Processing surface 7 ... High Depth part 8 Overlapping part 9 Heat dispersing hole 10 Cooking equipment 11 Exterior surface 11 a Exterior surface 11 b Exterior surface 12 Magnetic body 13 Attachment joint

Claims (4)

オーステナイト系ステンレス鋼、または、低炭素フェライト系ステンレス鋼、または、チタン、ニオブ、ジルコニウム、モリブデンまたはそれらの組み合わせを少量添加した安定化ステンレス鋼で形成した調理用器具及び調理用設備の外装面材において表面に炭素固有拡散処理で炭素を固有拡散硬化させ、表面研磨したもの。For exterior surfaces of cooking utensils and cooking equipment made of austenitic stainless steel, low-carbon ferritic stainless steel, or stabilized stainless steel containing a small amount of titanium, niobium, zirconium, molybdenum or a combination thereof The surface is polished by intrinsic diffusion hardening of carbon by carbon intrinsic diffusion treatment on the surface. 請求項1において調理用器具を電磁誘導形を含む鍋、釜、やかん、ポット、フライパンとしたもの。The cooking utensil according to claim 1, wherein the cooking utensil is a pot, a kettle, a kettle, a pot or a frying pan including an electromagnetic induction type. 請求項2において調理用器具の形状を少なくとも本体の底面が略平らで側面を略半球、または円錐状としお互いを重ねた時に3分の2以上が重なる形状としたもの。3. The cooking utensil according to claim 2, wherein at least the bottom surface of the main body is substantially flat and the side surface is substantially hemispherical or conical and at least two-thirds overlap when they are overlapped. 請求項1において調理用設備の外装面材を調理用流し台、コンロ、磁気調理器、冷凍庫、冷蔵庫としたもの。2. The cooking equipment according to claim 1, wherein the exterior surface material of the cooking equipment is a cooking sink, a stove, a magnetic cooker, a freezer, and a refrigerator.
JP2003095504A 2003-03-31 2003-03-31 Cooking ware in which stain can be easily removed, and exterior surface of cooking equipment Pending JP2004298432A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015524325A (en) * 2012-08-08 2015-08-24 サン ロレンツォ エッセ.エルレ.エルレ.San Lorenzo S.R.L. Manufacturing method for manufacturing cookware articles having a silver or silver alloy inner surface obtained by electroforming
KR102175889B1 (en) * 2020-05-06 2020-11-06 이운학 Cookware having flat bottom structure and manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015524325A (en) * 2012-08-08 2015-08-24 サン ロレンツォ エッセ.エルレ.エルレ.San Lorenzo S.R.L. Manufacturing method for manufacturing cookware articles having a silver or silver alloy inner surface obtained by electroforming
KR102175889B1 (en) * 2020-05-06 2020-11-06 이운학 Cookware having flat bottom structure and manufacturing method thereof

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