JP2004294010A - Heat exchanger and fin tube - Google Patents
Heat exchanger and fin tube Download PDFInfo
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- JP2004294010A JP2004294010A JP2003089971A JP2003089971A JP2004294010A JP 2004294010 A JP2004294010 A JP 2004294010A JP 2003089971 A JP2003089971 A JP 2003089971A JP 2003089971 A JP2003089971 A JP 2003089971A JP 2004294010 A JP2004294010 A JP 2004294010A
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- Prior art keywords
- fin
- heat exchanger
- tube
- fins
- secondary heat
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Abstract
Description
【0001】
【発明の属する分野】
本発明は、水を湯に変える熱交換装置及び該熱交換装置に用いるフィン管に関するものである。
【0002】
【従来の技術】
図1は、家庭用ガス給湯暖房機の熱源機として、近時実施されている熱交換装置(1)を示している。
該熱交換装置(1)は、ガスバーナ(20)の上方に一次熱交換器(3)、該一次熱交換器の上方に二次熱交換器(4)を配備し、水配管(5)によって水を二次熱交換器(4)から一次熱交換器(3)に導く。
二次熱交換器(4)を通過する水配管は、図3に示す如く、管の長さ方向に等間隔にフィン(60)を形成し、管の表面積を大きくしている。
一次熱交換器(3)を通過する水配管は、平行に並べた金属製吸熱板(33)の列を貫通している。
【0003】
ガスバーナ(20)の燃焼排ガスの温度は、バーナ近傍で約1500℃、一次熱交換器(3)近傍で約200℃、二次熱交換器(4)の近傍で約80℃である。
上記熱交換装置(1)より以前の熱交換装置は、二次熱交換器(4)は存在せず、一次熱交換器(3)を通過して上昇する燃焼排ガスの温度を有効に利用していなかった。
図1の熱交換装置(1)は、一次熱交換器(3)を通過して上昇する燃焼排ガスの温度を、二次熱交換器(4)で有効利用して水を予備的に加熱できるため、熱効率を高めることができる。
【0004】
ところが、二次熱交換器(4)のフィン管(6)には、燃焼排ガス中の水分が凝縮して、水滴が付着する。
従来のフィン管(6)のフィン(60)は、管軸を含む面での断面形状は半円形であり、付着した水滴が落下し難く、フィン(62)の表面に付着している時間が長い。このため、二次熱交換器(4)の熱交換効率を低下させる問題があった。
【0005】
本発明は、フィン管のフィンの形状に工夫を施すことにより、上記問題を解決できるフィン管及び該フィン管を用いた熱交換装置を明らかにするものである。
【0006】
【課題を解決する手段】
本発明のフィン管は、金属管(61)の外周に、該管を一周する円形鍔状のフィン(62)を管(61)の長さ方向に略等間隔に突設したフィン管(6)であって、フィン(62)は管と一体に連続している中空体であり、管(61)の軸心を含む面でのフィン(62)の断面形状は、外周縁が略三角形状に尖っており、フィン内部は管の内部に連続している。
【0007】
本発明の熱交換装置は、バーナ(20)等の加熱源の上方に一次熱交換器(3)を配備し、該一次熱交換機の上方に二次熱交換器(4)を配備しており、上記フィン管を二次熱交換器(4)に実施している。水は二次熱交換器(4)を経て一次熱交換器(3)に導かれる。
【0008】
【作用及び効果】
フィン管(6)の表面で、燃焼排ガスを含む外気の水分が凝縮して結露が生じても、フィン(62)に付着した水滴は、フィン(62)を伝ってフィン(62)の下端に集まる。フィン(62)は外周側へ尖っているから、水切れが良く、水滴は、フィン(62)に長く留まることなく、フィン管(6)から滴下する。
従って、従来の様にフィン表面に長時間留まる水滴群によって、フィンの熱交換効率を低下させることを抑えることができる。
又、フィン(62)は中空体であって管(61)内部に連続しているから、管を通過する水と、フィンとの熱交換の効率を高めることができる。
【0009】
【発明の実施の形態】
本発明の熱交換装置の基本構成は、図1に基づいて説明した、一次熱交換器(3)と二次熱交換器(4)を有する従来例の熱交換装置(1)と同様である。
従来例での説明不足を補うと、一次熱交換器(3)及び二次熱交換器(4)は、夫々上下面が開口した筺状カバー(31)(41)に囲まれている。
両カバー(31)(41)の下端に内向きフランジ(32)(42)が突設され、両内向きフランジ(32)(42)にドレン管(34)(44)が接続される。両ドレン管(34)(44)は中和器(7)へ導かれる。
中和器(7)は、カバー(31)(41)内面に付着してフランジ(32)(42)に滴下し、ドレン管(34)(44)を通じて中和器(7)内に導かれた酸性凝縮水を中和し、排出する役割をなす。
熱交換装置(1)は、筺体(11)で覆われている。
【0010】
本発明の特徴は、二次熱交換器(4)を通過するフィン管(6)にある。
フィン管(6)は、図2aに示す如く、金属管(61)の外周に、該管を一周する円形鍔状のフィン(62)を、管(61)の長さ方向に略等間隔に突設している。
各フィン(62)は管(61)と一体に連続している中空体であり、図2bに示す如く、管(61)の軸心を含む面でのフィン(62)の断面形状は、外周縁が略三角形状に尖っている。
各フィン(62)の対向する環状側壁は、外側に少し円弧状に膨らみ、且つ該側壁には、管の軸心を半径中心とする環状の浅い凹み部(63)(63)がフィン(62)を一周して形成されている。
【0011】
実施例のフィン管(6)は、耐熱性、耐錆性に優れ、良熱伝導性であって、後記するフィン加圧成形が可能な金属、例えば、チタン、ステンレス等で形成される。
尚、実施例のフィン管(6)は、最小外径16mm、最大外径22.5mm、肉厚3mmフィンのピッチ4.4mmである。
【0012】
然して、バーナ(20)の燃焼排ガス中の水分が凝縮し、二次熱交換器(4)のフィン管(6)の表面で、結露が生じても、フィン(62)に付着した水滴は、フィン(62)を伝ってフィン(62)の下端に集まる。フィン(62)は外周側へ尖っているから、水切れが良く、水滴は、フィンに長く留まることなく落下する。
従って、従来の様にフィン表面に長時間留まる水滴群によって、フィン(62)の熱交換効率を低下させることを抑えることができる。
【0013】
又、フィン(62)の対向する側面は丸く膨らみ、且つ、フィン(62)を一周する凹み部(63)(63)が形成されているため、フィン(62)の表面積が大きくなり、吸熱効率を高めることができる。
又、フィン(62)は中空体であって管(61)内部に連続しているから、管を通過する水と、フィンとの熱交換の効率を高めることができる。
【0014】
尚、一次熱交換器(3)では、周辺温度が高いので、管に結露は生じない。
【0015】
本発明の実施に際し、加熱源(2)は、ガスバーナ(20)に限らず、燃焼ガスの高温を利用するものであれば、種類を問わない。
【0016】
上記実施例の説明は、本発明を説明するためのものであって、特許請求の範囲に記載の発明を限定し、或は範囲を減縮する様に解すべきではない。又、本発明の各部構成は上記実施例に限らず、特許請求の範囲に記載の技術的範囲内で種々の変形が可能であることは勿論である。
【図面の簡単な説明】
【図1】二次熱交換器を具えた熱交換装置の概略説明図である。
【図2】a図は、フィン管を示し、中心線から上は管の断面を示している。
b図は、フインの拡大断面図である。
【図3】従来例のフィンの断面断面形状を示している。
【符号の説明】
(1) 熱交換装置
(2) 加熱源
(3) 一次熱交換器
(4) 二次熱交換器
(5) 水配管
(6) フィン管
(61) 金属管
(62) フィン[0001]
[Field of the Invention]
TECHNICAL FIELD The present invention relates to a heat exchange device for converting water into hot water and a fin tube used for the heat exchange device.
[0002]
[Prior art]
FIG. 1 shows a heat exchange device (1) which is recently implemented as a heat source device of a household gas hot water supply / room heater.
The heat exchanger (1) has a primary heat exchanger (3) above a gas burner (20) and a secondary heat exchanger (4) above the primary heat exchanger, and is provided with a water pipe (5). Water is led from the secondary heat exchanger (4) to the primary heat exchanger (3).
In the water pipe passing through the secondary heat exchanger (4), as shown in FIG. 3, fins (60) are formed at equal intervals in the length direction of the pipe to increase the surface area of the pipe.
The water pipe passing through the primary heat exchanger (3) passes through a row of metal heat absorbing plates (33) arranged in parallel.
[0003]
The temperature of the combustion exhaust gas from the gas burner (20) is about 1500 ° C near the burner, about 200 ° C near the primary heat exchanger (3), and about 80 ° C near the secondary heat exchanger (4).
In the heat exchanger before the heat exchanger (1), the secondary heat exchanger (4) does not exist, and the temperature of the flue gas rising through the primary heat exchanger (3) is effectively used. I didn't.
The heat exchange device (1) in FIG. 1 can preliminarily heat water by effectively utilizing the temperature of the flue gas rising through the primary heat exchanger (3) in the secondary heat exchanger (4). Therefore, thermal efficiency can be improved.
[0004]
However, water in the combustion exhaust gas condenses on the fin tubes (6) of the secondary heat exchanger (4), and water droplets adhere.
The fin (60) of the conventional fin tube (6) has a semicircular cross-sectional shape in a plane including the tube axis, makes it difficult for attached water droplets to fall, and reduces the time during which it adheres to the surface of the fin (62). long. For this reason, there was a problem that the heat exchange efficiency of the secondary heat exchanger (4) was reduced.
[0005]
The present invention clarifies a fin tube and a heat exchange device using the fin tube that can solve the above-described problem by devising the shape of the fin of the fin tube.
[0006]
[Means to solve the problem]
The fin tube (6) of the present invention comprises a metal tube (61) and a fin tube (6) in which circular flange-shaped fins (62) surrounding the tube protrude at substantially equal intervals in the longitudinal direction of the tube (61). ), The fin (62) is a hollow body continuous with the pipe, and the cross-sectional shape of the fin (62) in a plane including the axis of the pipe (61) has a substantially triangular outer peripheral edge. The inside of the fin is continuous with the inside of the tube.
[0007]
The heat exchanger of the present invention has a primary heat exchanger (3) disposed above a heating source such as a burner (20) and a secondary heat exchanger (4) disposed above the primary heat exchanger. The above-mentioned fin tube is implemented in the secondary heat exchanger (4). Water is led to the primary heat exchanger (3) via the secondary heat exchanger (4).
[0008]
[Action and effect]
Even if the moisture of the outside air including the combustion exhaust gas condenses on the surface of the fin tube (6) and dew condensation occurs, water droplets attached to the fin (62) travel along the fin (62) to reach the lower end of the fin (62). get together. Since the fin (62) is sharp to the outer peripheral side, the drainage is good, and the water droplet drops from the fin tube (6) without staying at the fin (62) for a long time.
Therefore, it is possible to suppress a decrease in the heat exchange efficiency of the fin due to a group of water droplets remaining on the fin surface for a long time as in the related art.
Further, since the fin (62) is a hollow body and is continuous inside the pipe (61), the efficiency of heat exchange between the water passing through the pipe and the fin can be increased.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
The basic configuration of the heat exchanger of the present invention is the same as that of the conventional heat exchanger (1) having the primary heat exchanger (3) and the secondary heat exchanger (4) described with reference to FIG. .
To make up for the lack of explanation in the conventional example, the primary heat exchanger (3) and the secondary heat exchanger (4) are surrounded by housing covers (31) and (41) whose upper and lower surfaces are respectively opened.
Inward flanges (32) and (42) project from lower ends of both covers (31) and (41), and drain pipes (34) and (44) are connected to the inward flanges (32) and (42). Both drain pipes (34) and (44) are led to the neutralizer (7).
The neutralizer (7) adheres to the inner surfaces of the covers (31) and (41), drops on the flanges (32) and (42), and is guided into the neutralizer (7) through the drain pipes (34) and (44). It serves to neutralize and discharge the acidic condensed water.
The heat exchange device (1) is covered with a housing (11).
[0010]
A feature of the invention lies in the fin tubes (6) passing through the secondary heat exchanger (4).
As shown in FIG. 2A, the fin tube (6) is formed by forming a circular flange-like fin (62) around the metal tube (61) around the metal tube (61) at substantially regular intervals in the length direction of the tube (61). It is protruding.
Each fin (62) is a hollow body that is integrally continuous with the tube (61), and as shown in FIG. 2b, the cross-sectional shape of the fin (62) on the plane including the axis of the tube (61) is outside. The periphery is pointed in a substantially triangular shape.
The opposed annular side walls of each fin (62) bulge outwardly in a slightly arcuate shape, and the side walls are provided with annular shallow recesses (63) (63) centered on the axis of the tube. ).
[0011]
The fin tube (6) of the embodiment has excellent heat resistance and rust resistance, has good thermal conductivity, and is formed of a metal which can be subjected to fin pressure molding described later, for example, titanium, stainless steel, or the like.
The fin tube (6) of the embodiment has a minimum outer diameter of 16 mm, a maximum outer diameter of 22.5 mm, and a fin pitch of 3 mm and a pitch of 4.4 mm.
[0012]
However, even if water in the flue gas of the burner (20) condenses and dew condensation occurs on the surface of the fin tube (6) of the secondary heat exchanger (4), water droplets adhering to the fin (62) are It gathers at the lower end of the fin (62) along the fin (62). Since the fins (62) are sharp to the outer peripheral side, the drainage is good and the water drops fall without staying on the fins for a long time.
Therefore, it is possible to suppress a decrease in the heat exchange efficiency of the fin (62) due to a group of water droplets remaining on the fin surface for a long time as in the related art.
[0013]
In addition, the opposing side surfaces of the fin (62) bulge round and the concave portions (63) (63) surrounding the fin (62) are formed, so that the surface area of the fin (62) increases, and the heat absorption efficiency increases. Can be increased.
Further, since the fin (62) is a hollow body and is continuous inside the pipe (61), the efficiency of heat exchange between the water passing through the pipe and the fin can be increased.
[0014]
In addition, in the primary heat exchanger (3), since the surrounding temperature is high, dew condensation does not occur in the tubes.
[0015]
In carrying out the present invention, the heating source (2) is not limited to the gas burner (20), and may be of any type as long as it utilizes the high temperature of the combustion gas.
[0016]
The description of the above embodiments is intended to explain the present invention, and should not be construed as limiting the invention described in the claims or reducing the scope thereof. Further, the configuration of each part of the present invention is not limited to the above-described embodiment, and it is needless to say that various modifications can be made within the technical scope described in the claims.
[Brief description of the drawings]
FIG. 1 is a schematic explanatory diagram of a heat exchange device provided with a secondary heat exchanger.
FIG. 2a shows a fin tube, and shows a cross section of the tube from above the center line.
FIG. b is an enlarged sectional view of the fin.
FIG. 3 shows a cross-sectional shape of a conventional fin.
[Explanation of symbols]
(1) Heat exchanger (2) Heat source (3) Primary heat exchanger (4) Secondary heat exchanger (5) Water pipe (6) Fin pipe (61) Metal pipe (62) Fin
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003089971A JP4133506B2 (en) | 2003-03-28 | 2003-03-28 | Heat exchange device and finned tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003089971A JP4133506B2 (en) | 2003-03-28 | 2003-03-28 | Heat exchange device and finned tube |
Publications (2)
Publication Number | Publication Date |
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JP2004294010A true JP2004294010A (en) | 2004-10-21 |
JP4133506B2 JP4133506B2 (en) | 2008-08-13 |
Family
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JP2003089971A Expired - Fee Related JP4133506B2 (en) | 2003-03-28 | 2003-03-28 | Heat exchange device and finned tube |
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JP (1) | JP4133506B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008101797A (en) * | 2006-10-18 | 2008-05-01 | Daiei Rasen Kogyo:Kk | Corrugated tube |
KR100948396B1 (en) | 2009-04-14 | 2010-03-19 | 문용호 | Pipe for heat exchangers |
-
2003
- 2003-03-28 JP JP2003089971A patent/JP4133506B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008101797A (en) * | 2006-10-18 | 2008-05-01 | Daiei Rasen Kogyo:Kk | Corrugated tube |
KR100948396B1 (en) | 2009-04-14 | 2010-03-19 | 문용호 | Pipe for heat exchangers |
Also Published As
Publication number | Publication date |
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JP4133506B2 (en) | 2008-08-13 |
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