JP2004291714A - Rear floor structure - Google Patents

Rear floor structure Download PDF

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Publication number
JP2004291714A
JP2004291714A JP2003084267A JP2003084267A JP2004291714A JP 2004291714 A JP2004291714 A JP 2004291714A JP 2003084267 A JP2003084267 A JP 2003084267A JP 2003084267 A JP2003084267 A JP 2003084267A JP 2004291714 A JP2004291714 A JP 2004291714A
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Japan
Prior art keywords
rear floor
floor panel
floor structure
collision
frames
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003084267A
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Japanese (ja)
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JP4394894B2 (en
Inventor
Masanobu Yamashiro
正伸 山城
Satoru Okazaki
悟 岡崎
Akinobu Murasato
映信 村里
Kazumasa Sasaki
一匡 佐々木
Tamaki Mikami
環 三上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Nippon Steel Corp
Original Assignee
Honda Motor Co Ltd
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd, Nippon Steel Corp filed Critical Honda Motor Co Ltd
Priority to JP2003084267A priority Critical patent/JP4394894B2/en
Publication of JP2004291714A publication Critical patent/JP2004291714A/en
Application granted granted Critical
Publication of JP4394894B2 publication Critical patent/JP4394894B2/en
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Expired - Fee Related legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rear floor structure for suppressing an increase in weight and improving collision energy absorbing efficiency of a rear floor at the time of a rear end collision. <P>SOLUTION: This rear floor structure 1 is provided with a rear floor panel 2 of a vehicle body, and left and right rear frames 3 extending in a vehicle body front and rear direction to form closed section together with the rear floor panel 2. The left and right rear frames 3 are formed by members having higher strength than that of the rear floor panel 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、後面衝突に対応するリアフロア構造に関するものである。
【0002】
【従来の技術】
近年、環境問題等に配慮して自動車のボディ構造の軽量化が求められている。
一方、車両衝突時における乗員保護性能を維持・向上させるためには、一定以上の車体強度及び車体剛性を確保する必要がある。
【0003】
そこで、必要な部分の強度、剛性を確保するため、異なる特性を持つ複数の部材を溶接等により接合して、車体のボディ構造を形成している。
例えば、特許文献1では、異種材を平行に接合する技術が開示されている。
【0004】
【特許文献1】
特開平11−104749号公報([0005]−[0007])
【0005】
【発明が解決しようとする課題】
後面衝突時に車両の衝突エネルギが増加すると、それに比例して車体の変形量も増加する。より大きな衝突エネルギに対処するためには、車体の強度アップ(リアフレームの断面、板厚の増加、材質の改善等)や後面衝突時の潰れ範囲(クラッシュストローク)の増加を行うことが考えられる。
しかしながら、自動車ボディの軽量化が求められる今日では、なるべく重量をかけずに、車体の衝突エネルギ吸収効率を上げることが重要となる。
【0006】
そこで、本発明は、重量の増加を抑えるとともに、後面衝突時におけるリアフロアの衝突エネルギ吸収効率を改善したリアフロア構造を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明は、車体のリアフロアパネルと、車体前後方向に延び、このリアフロアパネルとともに閉断面を形成する左右のリアフレームとを備えるリアフロア構造であって、左右のリアフレームをリアフロアパネルよりも強度の高い部材で形成したことを特徴とする。
【0008】
このような構成によると、左右のリアフレームを高強度鋼板等の高強度部材で形成し、中央のリアフロアパネルを軟鋼板等の強度の低い部材で形成したことにより、後面衝突時の車体の変形量を小さくしたまま、エネルギ吸収効率を増加させることができる。すなわち、左右のリアフレームの座屈荷重を増加したことによって、より大きな衝突エネルギに対しても車体変形量を減少させて客室を保護することが可能となる一方、座屈荷重を超えた変形が起きると、中央のリアフロアパネルとともに左右のリアフレームが潰れることにより、後面衝突時の衝撃吸収効率を改善することができる。
【0009】
また、前述したリアフロア構造においては、特定箇所で座屈を生じるべく、左右のリアフレームに湾曲部を設けるとともに、これら湾曲部をクロスメンバで接合したことを特徴とする。
【0010】
このような構成によると、例えば、客室とトランクの間にリアフレームの湾曲部を位置させ、後面衝突時には湾曲部でリアフレームの座屈を生じさせる。そして、衝突エネルギによる潰れ変形をクロスメンバの後方に位置するトランクのみで行わせ、客室側の潰れ変形は強度の高いクロスメンバによって防止することができる。
従って、客室の変形を最小限に抑える一方で、トランクの潰れ変形によって衝突エネルギを吸収し、乗員に加わる衝撃を緩和できる。
【0011】
【発明の実施の形態】
以下、添付図面を参照して、本発明の実施の形態について詳細に説明する。
【0012】
図1は本発明の実施形態に係るリアフロア構造を示す斜視図、図2は図1のI−I線に沿った断面図である。
【0013】
図1及び図2に示すリアフロア構造1は、リアフロアパネル2及び左右のリアフレーム3を含み、乗用車のモノコックボディの一部を構成している。
リアフロア構造1を製造する際は、軟鋼板の両端に高強度鋼板を突合せて溶接した後、プレス加工を施してリアフロアパネル2と左右のリアフレーム上面部3Aを形成する。その後、コの字形断面の高強度部材からなるリアフレーム下部3Bを、リアフレーム上面部3Aと突合せ溶接することで、リアフロアパネル2と左右のリアフレーム3を一体とする。そして、車幅方向に亘ってリアフロア構造1にクロスメンバ4を溶接する。
【0014】
このようなリアフロア構造1では、強度の低いリアフロアパネル2の両端に、高強度の左右リアフレーム3が接合された構成となる。
なお、高強度鋼板としては、ハイテンと呼ばれる材料を用いている。
【0015】
図1に示すように、リアフロア構造1は、クロスメンバ4によって客室側とトランク側に区分され、クロスメンバ4の前方(客室側)には後部シートが配置される。
【0016】
次に、図3を参照して、後面衝突時のリアフロア構造1の変形について説明する。図3は、後面衝突により座屈荷重を超えてリアフレーム3が変形する状態を示す説明図であり、(a)は衝突力がリアフレーム3に伝達する状態を示すモデル図、(b)はリアフレーム3に座屈が生じる状態を示すモデル図である。
同図に示すように、後面衝突が起きると、リアフレーム3に座屈が生じて車体が潰れる。しかしながら、リアフレーム3を高強度として座屈荷重を増加させたことにより、従来のリアフロア構造に比較して、衝突初期の車体変形量を減少させることができる。
そして、リアフレーム3に座屈荷重を超えた変形が起きると、リアフレーム3はリアフロアパネル2とともに潰れ変形を開始する。その際、軟鋼板で形成されたリアフロアパネル2によって、クラッシュストロークを増加させ、衝突エネルギの吸収量を増加させている。
【0017】
図3に示すように、リアフレーム3は、後部シートが配置される部分が湾曲した形状であり、その湾曲部3Cにクロスメンバ4が固着されている。そのため、座屈荷重を超える衝突力が入力されると、リアフレーム3の湾曲部3Cにおいて座屈が発生する。
リアフレーム3の座屈発生後、リアフロア構造1には、トランク側において潰れ変形が生じる。しかしながら、軟鋼板で形成されたリアフロアパネル2によって衝突エネルギが吸収されるので、後部シートの乗員に強い衝撃が加わることを防ぐことができる。
また、強度の高いクロスメンバ4を客室側の後端部に配したことにより、後面衝突時の衝突力がクロスメンバ4に伝達された場合であっても、客室が潰れることを回避できる。
【0018】
以上に述べたリアフロア構造1においては、左右のリアフレーム3を高強度鋼板で形成したことによって、リアフレーム3の断面、板厚、重量を実質的に増加させることなく車体の強度アップを実現している。一方、中央のリアフロアパネル2を軟鋼板で形成したことによって、自動車ボディの軽量化も実現している。
また、特定箇所で座屈を生じるべく、左右のリアフレーム3に湾曲部3Cを設け、これらの湾曲部3Cをクロスメンバ4で接合しているので、後面衝突時に乗員の安全性を確保するように、車体の変形をコントロールできる。
【0019】
以上、本発明の好適な実施形態について述べたが、本発明は前述した実施形態に限定されるものではなく、特許請求の範囲に記載された発明の範囲内で様々に変形又は変更することができる。
例えば、リアフレーム3の特定箇所で座屈を生じさせることができれば、湾曲部3Cに限定されず、傾斜部や断面縮小部、その他構造的に脆弱な部分を設けることもできる。
【0020】
【発明の効果】
以上に述べたように、請求項1に係る発明によれば、左右のリアフレームを高強度部材で形成し、中央のリアフロアパネルを強度の低い部材で形成したことにより、後面衝突時の車体の変形量を小さくしたまま、エネルギ吸収効率を増加させることができる。すなわち、左右のリアフレームの座屈荷重を増加したことによって、より大きな衝突エネルギに対しても車体変形量を減少させて客室を保護することが可能となる一方、座屈荷重を超えた変形が起きると、中央のリアフロアパネルとともに左右のリアフレームが潰れることにより、後面衝突時の衝撃吸収効率を改善することができる。
【0021】
請求項2に係る発明によれば、例えば、客室とトランクの間にリアフレームの湾曲部を位置させ、後面衝突時には湾曲部でリアフレームの座屈を生じさせる。そして、衝突エネルギによる潰れ変形をクロスメンバの後方に位置するトランクのみで行わせることができる。
従って、客室の変形を最小限に抑える一方で、トランクの潰れ変形によって衝突エネルギを吸収し、乗員に加わる衝撃を緩和できる。
【図面の簡単な説明】
【図1】本発明の実施形態に係るリアフロア構造を示す斜視図である。
【図2】図1のI−I線に沿った断面図である。
【図3】後面衝突により座屈荷重を超えてリアフレームが変形する状態を示す説明図であり、(a)は衝突力がリアフレームに伝達する状態を示すモデル図、(b)はリアフレームに座屈が生じる状態を示すモデル図である。
【符号の説明】
1 リアフロア構造
2 リアフロアパネル
3 リアフレーム
3C 湾曲部
4 クロスメンバ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a rear floor structure corresponding to a rear collision.
[0002]
[Prior art]
2. Description of the Related Art In recent years, there has been a demand for a lighter body structure of an automobile in consideration of environmental issues and the like.
On the other hand, in order to maintain and improve the occupant protection performance at the time of a vehicle collision, it is necessary to secure a certain level of vehicle body strength and vehicle body rigidity.
[0003]
Therefore, in order to ensure the strength and rigidity of necessary parts, a plurality of members having different characteristics are joined by welding or the like to form the body structure of the vehicle body.
For example, Patent Literature 1 discloses a technique for joining dissimilar materials in parallel.
[0004]
[Patent Document 1]
Japanese Patent Application Laid-Open No. H11-104749 ([0005]-[0007])
[0005]
[Problems to be solved by the invention]
When the collision energy of the vehicle increases at the time of a rear collision, the amount of deformation of the vehicle body increases in proportion thereto. In order to cope with a larger collision energy, it is conceivable to increase the strength of the vehicle body (increase the cross section of the rear frame, increase the plate thickness, improve the material, etc.) or increase the crush range (crash stroke) at the time of a rear collision. .
However, today, it is important to reduce the weight of an automobile body, and it is important to increase the collision energy absorption efficiency of the vehicle body without increasing the weight as much as possible.
[0006]
Therefore, an object of the present invention is to provide a rear floor structure in which an increase in weight is suppressed and the collision energy absorption efficiency of the rear floor at the time of a rear collision is improved.
[0007]
[Means for Solving the Problems]
The present invention is a rear floor structure including a rear floor panel of a vehicle body and left and right rear frames extending in the vehicle front-rear direction and forming a closed cross section together with the rear floor panel, wherein the left and right rear frames have higher strength than the rear floor panel. It is characterized by being formed of a member.
[0008]
According to such a configuration, the left and right rear frames are formed of a high-strength member such as a high-strength steel plate, and the central rear floor panel is formed of a low-strength member such as a mild steel plate. The energy absorption efficiency can be increased while keeping the amount small. In other words, by increasing the buckling load of the left and right rear frames, it becomes possible to protect the cabin by reducing the amount of vehicle deformation even with a larger collision energy, while deformation exceeding the buckling load When this happens, the left and right rear frames are crushed together with the central rear floor panel, so that it is possible to improve the impact absorption efficiency at the time of a rear collision.
[0009]
Further, the above-described rear floor structure is characterized in that curved portions are provided on the left and right rear frames so that buckling occurs at a specific location, and these curved portions are joined by a cross member.
[0010]
According to such a configuration, for example, the curved portion of the rear frame is located between the cabin and the trunk, and the rear frame buckles at the curved portion in the event of a rear collision. Then, the crush deformation due to the collision energy is performed only by the trunk located behind the cross member, and the crush deformation on the passenger side can be prevented by the high strength cross member.
Therefore, while the deformation of the passenger compartment is minimized, the collision energy is absorbed by the crush deformation of the trunk, and the impact applied to the occupant can be reduced.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0012]
FIG. 1 is a perspective view showing a rear floor structure according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view taken along line II of FIG.
[0013]
A rear floor structure 1 shown in FIGS. 1 and 2 includes a rear floor panel 2 and left and right rear frames 3 and constitutes a part of a monocoque body of a passenger car.
When manufacturing the rear floor structure 1, high strength steel plates are butt-welded to both ends of a mild steel plate and then welded, followed by press working to form the rear floor panel 2 and the left and right rear frame upper surface portions 3A. Then, the rear floor panel 2 and the left and right rear frames 3 are integrated by butt-welding the rear frame lower portion 3B made of a high-strength member having a U-shaped cross section to the rear frame upper surface portion 3A. Then, the cross member 4 is welded to the rear floor structure 1 over the vehicle width direction.
[0014]
In such a rear floor structure 1, a high strength left and right rear frame 3 is joined to both ends of a low strength rear floor panel 2.
In addition, as a high-strength steel plate, a material called Hi-Ten is used.
[0015]
As shown in FIG. 1, the rear floor structure 1 is divided into a passenger compartment side and a trunk side by a cross member 4, and a rear seat is disposed in front of the cross member 4 (in the passenger compartment).
[0016]
Next, a modification of the rear floor structure 1 at the time of a rear collision will be described with reference to FIG. FIGS. 3A and 3B are explanatory diagrams illustrating a state in which the rear frame 3 is deformed beyond the buckling load due to a rear collision. FIG. 3A is a model diagram illustrating a state in which a collision force is transmitted to the rear frame 3, and FIG. FIG. 4 is a model diagram showing a state in which buckling occurs in a rear frame 3.
As shown in the figure, when a rear collision occurs, buckling occurs in the rear frame 3 and the vehicle body is crushed. However, by increasing the buckling load by increasing the strength of the rear frame 3, it is possible to reduce the amount of deformation of the vehicle body at the beginning of the collision as compared with the conventional rear floor structure.
Then, when a deformation exceeding the buckling load occurs in the rear frame 3, the rear frame 3 starts to crush and deform together with the rear floor panel 2. At this time, the rear floor panel 2 formed of a mild steel plate increases the crash stroke and increases the amount of collision energy absorption.
[0017]
As shown in FIG. 3, the rear frame 3 has a curved shape at a portion where the rear seat is arranged, and the cross member 4 is fixed to the curved portion 3C. Therefore, when a collision force exceeding the buckling load is input, buckling occurs in the curved portion 3 </ b> C of the rear frame 3.
After the buckling of the rear frame 3 occurs, the rear floor structure 1 is crushed and deformed on the trunk side. However, since the collision energy is absorbed by the rear floor panel 2 formed of a mild steel plate, it is possible to prevent a strong impact from being applied to the occupant of the rear seat.
In addition, by arranging the high strength cross member 4 at the rear end of the cabin, it is possible to prevent the cabin from being crushed even when the collision force at the time of a rear collision is transmitted to the cross member 4.
[0018]
In the rear floor structure 1 described above, since the left and right rear frames 3 are formed of high-strength steel plates, the strength of the vehicle body can be increased without substantially increasing the cross section, plate thickness, and weight of the rear frames 3. ing. On the other hand, since the central rear floor panel 2 is formed of a mild steel plate, the weight of the vehicle body is also reduced.
In addition, since curved portions 3C are provided on the left and right rear frames 3 so as to cause buckling at specific locations, and these curved portions 3C are joined by the cross member 4, the safety of the occupant during a rear collision is ensured. In addition, you can control the deformation of the body.
[0019]
As described above, the preferred embodiments of the present invention have been described. However, the present invention is not limited to the above-described embodiments, and may be variously modified or changed within the scope of the invention described in the claims. it can.
For example, as long as buckling can be caused at a specific portion of the rear frame 3, not only the curved portion 3C but also an inclined portion, a reduced cross-section portion, and other structurally vulnerable portions can be provided.
[0020]
【The invention's effect】
As described above, according to the first aspect of the present invention, the left and right rear frames are formed of high-strength members, and the central rear floor panel is formed of low-strength members. The energy absorption efficiency can be increased while keeping the amount of deformation small. In other words, by increasing the buckling load of the left and right rear frames, it becomes possible to protect the cabin by reducing the amount of vehicle deformation even with a larger collision energy, while deformation exceeding the buckling load When this happens, the left and right rear frames are crushed together with the central rear floor panel, so that it is possible to improve the impact absorption efficiency at the time of a rear collision.
[0021]
According to the invention according to claim 2, for example, the curved portion of the rear frame is located between the cabin and the trunk, and the rear frame buckles at the curved portion in the event of a rear collision. Then, the crush deformation due to the collision energy can be performed only by the trunk located behind the cross member.
Therefore, while the deformation of the passenger compartment is minimized, the collision energy is absorbed by the crush deformation of the trunk, and the impact applied to the occupant can be reduced.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a rear floor structure according to an embodiment of the present invention.
FIG. 2 is a sectional view taken along the line II of FIG.
3A and 3B are explanatory diagrams illustrating a state in which a rear frame is deformed by exceeding a buckling load due to a rear collision; FIG. 3A is a model diagram illustrating a state in which a collision force is transmitted to the rear frame; FIG. FIG. 4 is a model diagram showing a state in which buckling occurs.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Rear floor structure 2 Rear floor panel 3 Rear frame 3C Curved part 4 Cross member

Claims (2)

車体のリアフロアパネルと、車体前後方向に延び、このリアフロアパネルとともに閉断面を形成する左右のリアフレームとを備えるリアフロア構造であって、
前記左右のリアフレームを前記リアフロアパネルよりも強度の高い部材で形成したことを特徴とするリアフロア構造。
A rear floor structure including a rear floor panel of a vehicle body and left and right rear frames extending in a vehicle front-rear direction and forming a closed cross section together with the rear floor panel,
A rear floor structure, wherein the left and right rear frames are formed of members having higher strength than the rear floor panel.
特定箇所で座屈を生じるべく、前記左右のリアフレームに湾曲部を設けるとともに、これら湾曲部をクロスメンバで接合したことを特徴とする請求項1に記載のリアフロア構造。The rear floor structure according to claim 1, wherein curved portions are provided in the left and right rear frames so as to cause buckling at specific locations, and the curved portions are joined by a cross member.
JP2003084267A 2003-03-26 2003-03-26 Rear floor structure Expired - Fee Related JP4394894B2 (en)

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JP2004291714A true JP2004291714A (en) 2004-10-21
JP4394894B2 JP4394894B2 (en) 2010-01-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017119472A1 (en) 2016-01-06 2017-07-13 新日鐵住金株式会社 Vehicle rear structure
JP2020026859A (en) * 2018-08-14 2020-02-20 富士ゼロックス株式会社 Frame structure and image formation apparatus

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WO2017119472A1 (en) 2016-01-06 2017-07-13 新日鐵住金株式会社 Vehicle rear structure
KR20180088728A (en) 2016-01-06 2018-08-06 신닛테츠스미킨 카부시키카이샤 Vehicle rear structure
US10633032B2 (en) 2016-01-06 2020-04-28 Nippon Steel Corporation Vehicle rear portion structure
JP2020026859A (en) * 2018-08-14 2020-02-20 富士ゼロックス株式会社 Frame structure and image formation apparatus
JP7192302B2 (en) 2018-08-14 2022-12-20 富士フイルムビジネスイノベーション株式会社 Frame structure and image forming apparatus

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