JP2004284761A - Outer mast lower stay device - Google Patents

Outer mast lower stay device Download PDF

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Publication number
JP2004284761A
JP2004284761A JP2003080155A JP2003080155A JP2004284761A JP 2004284761 A JP2004284761 A JP 2004284761A JP 2003080155 A JP2003080155 A JP 2003080155A JP 2003080155 A JP2003080155 A JP 2003080155A JP 2004284761 A JP2004284761 A JP 2004284761A
Authority
JP
Japan
Prior art keywords
outer mast
stay
mast
welded
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003080155A
Other languages
Japanese (ja)
Inventor
Hideaki Nakabayashi
秀明 中林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Forklift KK
Original Assignee
Komatsu Forklift KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Forklift KK filed Critical Komatsu Forklift KK
Priority to JP2003080155A priority Critical patent/JP2004284761A/en
Publication of JP2004284761A publication Critical patent/JP2004284761A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide an outer mast lower stay device for a high mast model having a lift as high as 5 m or more capable of precluding a crack in and breakage of an outer mast rail originating from a high stress in the welded end part of a lower stay in the revolving operation or running on a poorly conditioned road while it embraces long stretching object(s). <P>SOLUTION: The outer mast lower stay device is structured so that the lower stay 3 to be welded to each outer mast 1 of an industrial vehicle is furnished in its over-part with an extension part 31 in the shape of a concave arc of circle. A cylinder stay 2 or a second plate 5 is welded in such a way that the corners 11 of the outer mast 1 run off, and the welding part of the cylinder stay 2 with each outer mast 1 on the right and the left side is furnished with a third plate 6 for precluding a relative tumble of the cylinder stay and the outer mast. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
産業車両の外マストロアステー装置に関するものである。
【0002】
【従来の技術】
従来外マストロアステー装置は外マスト下部に複数の板を溶接したもので、図4に示すようにロアステーにシリンダステーが載せられ、第1プレートを加えて一体としたものが普通の構造であった。
【0003】
別な構造を持つ特許文献1のものでは、ロアステーを外マストに溶接する時、マスト傾き調整が容易な板金構成について開示している。
【0004】
【特許文献1】
特開平11−165992号公報
【0005】
また、図5に示したものや特許文献2のものでは、シリンダステーを外マストと分離した溶接取り付けをして、溶接熱のマストへの影響を減らし応力集中を抑えて外マストの耐久性の向上を目指している。
【特許文献2】
特公平8−5628号公報
【0006】
【発明が解決しようとする課題】
しかし上述の従来のものでは、特に揚高5m以上の高マストの機種においては、長尺物の荷物を抱え旋回作業や悪路走行時に、外マストレールとロアステーの溶接止端部の応力が高く外マストレールに亀裂が発生し破損に及ぶことがあった。更に特許文献1では、マストとロアステーの取り付け部との距離を抑える点で不利があり、特許文献2では、ロアステーの溶接熱がマストへ及ぼす影響や応力集中に対しては触れられていない。この発明はこのような不具合を解決することを課題とした。
【0007】
【課題を解決するための手段及び作用効果】
この発明は上述の課題に対処してなされたもので、請求項1記載の発明は、外マストへ溶接するロアステーの外形形状に、凹形円弧状の延出部を上部に形成したことを特徴とする外マストロアステー装置である。
【0008】
この構成を採用することにより、外マストとロアステーの溶接線長を延伸すると共に、外マストにかかる引張り荷重を断面変化で分散して伝える構成となり応力が低減される。
【0009】
請求項2記載の発明は、リフトシリンダ受け台用のシリンダステーを外マストの側面へ回り込む形状とし、外マストの角部を逃がして溶接したことを特徴とする請求項1記載の外マストロアステー装置である。
【0010】
この構成はリフトシリンダ受け台用としての機能に加え、外マストの揺れに対するねじり剛性の向上と角部の応力集中低減に役立つものとなる。
【0011】
請求項3記載の発明は、ロアステーの倒れ防止用の第2プレートを外マスト側面へ回り込む形状とし、外マストの角部を逃がして溶接したことを特徴とする請求項1記載の外マストロアステー装置である。
【0012】
この構成も請求項2と同じく、外マストの揺れに対するねじり剛性の向上と角部の応力集中低減に役立つものとなる。
【0013】
請求項4記載の発明は、シリンダステーと左右両側の外マストとの溶接部にシリンダステーと外マストの相対的な倒れを防ぐために第3プレートを設け、外マストの角部を避けて位置決めし溶接したことを特徴とする請求項1記載の外マストロアステー装置である。
【0014】
この構成は、外マストの横揺れに対応する合理的なリブの配置となり、マストの安定性能の向上に役立つ。
【0015】
【発明の実施の形態】
以下この発明の実施例について図面により説明する。
図1はこの発明による外マストロアステー装置の斜視図、図2は同じく上面図、図3は同じく後面図である。
【0016】
図1において、外マスト1はコの字形に形成したレール状の部材で、後側下部にロアステー3が溶接されている。
ロアステー3の上端部には、外マスト1の後面に向かってその外形形状に凹形円弧31状の延出部を形成してあり、シリンダステー2はそのロアステー3上に載せられた状態で、この凹形円弧状の延出部31を逃がして、左右の外マスト1の外側を抱え込むように取り付けられている。
【0017】
更に第1プレート4が、ロアステー3の左右内側を支えると共に、シリンダステー2の下面を支えて取り付けられている。ロアステー3には更に第2プレート5がシリンダステー2から一段下に下がって外マスト1の外側と連結して取り付けられている。
【0018】
シリンダステー2の外マスト1の外側抱え込みに加えて、第2プレート5が設けられていることで、高揚程の機種に対しては外マストの揺れに対するねじり剛性が一段と向上するので、安定した荷役作業の確保に役立つ。
【0019】
シリンダステー2と外マスト1の外側との取り付け部には、第3プレート6が両方に跨って三角リブを形成しており、この第3プレート6が外マスト1の左右側面方向への倒れに対し支えとなって、横揺れを少なくする効果を発揮している。
【0020】
外マスト1の角部11に溶接がかからないように、外マスト1の外側面からその後面方向に向かってなだらかな円弧状の切欠きにより抱えるように回り込んでいるシリンダステー2と第2プレート5は、角部11を避けて大きくなだらかな円弧状の切欠きを有する形状としている。この状態は図2の上面図で見れば明らかである。
なお、強度上あるいは剛性上問題がなければ第2プレートを有しなくてもよい。
【0021】
外マストが3枚の厚板とコの字形に溶接形成したレール状の部材である場合には、外マスト1の溶接線を構成している角部11を回り込んで、シリンダステー2や第2プレート5を取り付けることにより、角部の溶接重ねを避けて溶接熱の影響を少なくし、外マスト1の角部11にかかる応力集中を減らして、亀裂の発生を防ぎ耐久性を向上させることができる。
【0022】
更に、ロアステー3の上部に凹形円弧状の延出部を設けることでは、外マスト1とロアステー3の溶接線を延伸して母材に応力を分散させることにより応力の平均値を下げると共に、負荷を受ける断面積の急激な変化を緩和することで、応力を大幅に緩和することができる。
【0023】
また、シリンダステーや第2プレートを外マスの角部を逃して大きくなだらかな円弧状の切欠きを有することにより、ロアステーとマストの連続溶接が可能となり、溶接作業性が向上する。
さらにシリンダステーや第2プレートへの応力集中が緩和できる。
【図面の簡単な説明】
【図1】この発明による外マストロアステー装置の斜視図である。
【図2】同じく、上面図である。
【図3】同じく、後面図である。
【図4】従来の外マスト下部へロアステーを溶接した一例を示す側面図である
【図5】同じく、従来のロアステー溶接の別な一例を示す側面図である
【符号の説明】
1 外マスト
11 角部
2 シリンダステー
3 ロアステー
31 円弧
5 第2プレート
6 第3プレート
S 一定寸法
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an outer mastro astigmatic device for an industrial vehicle.
[0002]
[Prior art]
Conventionally, the outer mast astigmatic device has a plurality of plates welded to a lower portion of the outer mast. As shown in FIG. 4, a cylinder stay is mounted on a lower stud, and a general structure is formed by adding a first plate and integrating the same. Was.
[0003]
Patent Document 1 having another structure discloses a sheet metal configuration in which the mast inclination can be easily adjusted when the lower stay is welded to the outer mast.
[0004]
[Patent Document 1]
Japanese Patent Application Laid-Open No. H11-165998
Further, in the one shown in FIG. 5 or the one in Patent Document 2, the cylinder stay is separated from the outer mast by welding to reduce the influence of welding heat on the mast, reduce stress concentration, and improve the durability of the outer mast. Aiming for improvement.
[Patent Document 2]
Japanese Patent Publication No. 8-5628
[Problems to be solved by the invention]
However, in the above-mentioned conventional type, especially in a high-mast model with a height of 5 m or more, the stress at the weld toe portion between the outer mast rail and the lower stay is high during turning work or running on a rough road with a long load. The outer mast rail was sometimes cracked and damaged. Further, Patent Literature 1 is disadvantageous in that the distance between the mast and the mounting portion of the lower stay is reduced, and Patent Literature 2 does not mention the influence of welding heat of the lower stay on the mast or stress concentration. An object of the present invention is to solve such a problem.
[0007]
Means for Solving the Problems and Functions and Effects
The present invention has been made in view of the above-mentioned problems, and the invention according to claim 1 is characterized in that a concave arc-shaped extending portion is formed on an upper portion of an outer shape of a lower stay to be welded to an outer mast. Is an external astro-stay device.
[0008]
By adopting this configuration, the length of the weld line between the outer mast and the lower stay is extended, and the tensile load applied to the outer mast is transmitted in a dispersed manner by a cross-sectional change, thereby reducing the stress.
[0009]
The invention according to claim 2 is characterized in that the cylinder stay for the lift cylinder receiving stand is formed so as to wrap around the side surface of the outer mast, and a corner of the outer mast is released and welded. Device.
[0010]
This configuration is useful for improving the torsional rigidity against the swing of the outer mast and reducing the stress concentration at the corners, in addition to the function for the lift cylinder cradle.
[0011]
According to a third aspect of the present invention, the second plate for preventing the lower stay from falling down is formed so as to wrap around the side surface of the outer mast, and a corner of the outer mast is released and welded. Device.
[0012]
This configuration also contributes to the improvement of the torsional rigidity against the swing of the outer mast and the reduction of the stress concentration at the corners, as in the second aspect.
[0013]
According to a fourth aspect of the present invention, a third plate is provided at a welded portion between the cylinder stay and the outer mast on both the left and right sides to prevent the cylinder stay and the outer mast from falling relative to each other, and is positioned so as to avoid corners of the outer mast. The outer mast aster apparatus according to claim 1, wherein the outer mastro aster apparatus is welded.
[0014]
This configuration provides a rational arrangement of ribs corresponding to the roll of the outer mast, and helps to improve the stability performance of the mast.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view of an outer mastroasting device according to the present invention, FIG. 2 is a top view thereof, and FIG. 3 is a rear view thereof.
[0016]
In FIG. 1, an outer mast 1 is a rail-shaped member formed in a U-shape, and a lower stay 3 is welded to a lower rear portion.
At the upper end of the lower stay 3, an extension of a concave arc 31 shape is formed in the outer shape toward the rear surface of the outer mast 1, and the cylinder stay 2 is placed on the lower stay 3, The concave arc-shaped extension portion 31 is attached so as to escape therefrom and to hold the outer sides of the left and right outer masts 1.
[0017]
Further, the first plate 4 is attached to support the left and right inner sides of the lower stay 3 and support the lower surface of the cylinder stay 2. A second plate 5 is further attached to the lower stay 3 so as to be one step lower than the cylinder stay 2 and connected to the outside of the outer mast 1.
[0018]
In addition to holding the outer mast 1 on the outside of the cylinder stay 2 and providing the second plate 5, the torsional rigidity against the sway of the outer mast is further improved for high-lift models, so that stable loading and unloading is achieved. Helps secure work.
[0019]
A third plate 6 forms a triangular rib straddling both sides of the attachment portion between the cylinder stay 2 and the outside of the outer mast 1, and this third plate 6 prevents the outer mast 1 from falling in the left and right side direction. It has the effect of reducing the roll by supporting it.
[0020]
The cylinder stay 2 and the second plate 5 wrapped around the outer mast 1 so as to be held by a gentle arc-shaped notch from the outer surface to the rear surface so as to prevent welding on the corner 11 of the outer mast 1. Is shaped to have a large, gentle arc-shaped notch avoiding the corners 11. This state is clear from the top view of FIG.
If there is no problem in strength or rigidity, the second plate may not be provided.
[0021]
In the case where the outer mast is a rail-shaped member formed by welding three thick plates in a U-shape, the outer mast 1 goes around the corner 11 forming the welding line of the outer mast 1 to form the cylinder stay 2 and the third mast. By attaching the two plates 5, the influence of the welding heat is reduced by avoiding the welding overlap at the corners, the stress concentration on the corners 11 of the outer mast 1 is reduced, the generation of cracks is prevented, and the durability is improved. Can be.
[0022]
Furthermore, by providing a concave arc-shaped extension at the upper part of the lower stay 3, the welding line between the outer mast 1 and the lower stay 3 is extended to disperse the stress in the base material, thereby reducing the average value of the stress. The stress can be greatly reduced by alleviating a sudden change in the cross-sectional area under load.
[0023]
In addition, since the cylinder stay or the second plate has a large, gentle arc-shaped notch to escape the corner of the outer mass, continuous welding of the lower stay and the mast becomes possible, and welding workability is improved.
Further, stress concentration on the cylinder stay and the second plate can be reduced.
[Brief description of the drawings]
FIG. 1 is a perspective view of an outer mastroasting device according to the present invention.
FIG. 2 is also a top view.
FIG. 3 is also a rear view.
FIG. 4 is a side view showing an example in which a lower stay is welded to a lower portion of a conventional outer mast. FIG. 5 is a side view showing another example of a conventional lower stay welding.
1 outer mast 11 corner 2 cylinder stay 3 lower stay 31 arc 5 second plate 6 third plate S fixed dimensions

Claims (4)

外マスト(1)へ溶接するロアステー(3)の外形形状に、凹形円弧状の延出部(31)を上部に形成したことを特徴とする外マストロアステー装置。An outer mast aster stay device characterized in that a concave arc-shaped extension (31) is formed on the outer shape of a lower stay (3) to be welded to the outer mast (1). リフトシリンダ受け台用のシリンダステー(2)を外マスト(1)側面へ回り込む形状とし、外マスト(1)の角部(11)を逃がして溶接したことを特徴とする請求項1記載の外マストロアステー装置。2. An outer mast (1) according to claim 1, wherein the cylinder stay (2) for the lift cylinder cradle is shaped so as to go around the side surface of the outer mast (1), and the corner (11) of the outer mast (1) is released and welded. Mastro astey equipment. ロアステー(3)の倒れ防止用の第2プレート(5)を外マスト(1)側面へ回り込む形状とし、外マスト(1)の角部(11)を逃がして溶接したことを特徴とする請求項1記載の外マストロアステー装置。The second plate (5) for preventing falling of the lower stay (3) is formed so as to wrap around the side surface of the outer mast (1), and the corner (11) of the outer mast (1) is released and welded. 2. The outer mastroasting apparatus according to 1. シリンダステー(2)と左右両側の外マスト(1)との溶接部にシリンダステー(2)と外マスト(1)の相対的な倒れを防ぐために第3プレート(6)を設け、外マスト(1)の角部(11)を避けて位置決めし溶接したことを特徴とする請求項1記載の外マストロアステー装置。A third plate (6) is provided at the weld between the cylinder stay (2) and the outer mast (1) on both the left and right sides to prevent the cylinder stay (2) and the outer mast (1) from falling down relative to each other. 2. The outer mast aster stay device according to claim 1, wherein the welding is performed by positioning and avoiding the corner (11) of (1).
JP2003080155A 2003-03-24 2003-03-24 Outer mast lower stay device Pending JP2004284761A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003080155A JP2004284761A (en) 2003-03-24 2003-03-24 Outer mast lower stay device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003080155A JP2004284761A (en) 2003-03-24 2003-03-24 Outer mast lower stay device

Publications (1)

Publication Number Publication Date
JP2004284761A true JP2004284761A (en) 2004-10-14

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014139843A1 (en) * 2013-03-15 2014-09-18 Jungheinrich Aktiengesellschaft Mast assembly for an industrial truck

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014139843A1 (en) * 2013-03-15 2014-09-18 Jungheinrich Aktiengesellschaft Mast assembly for an industrial truck

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