JP2004284151A - Method and apparatus for molding matter made of synthetic resin having bottomed groove and method for judging depth of bottomed groove - Google Patents

Method and apparatus for molding matter made of synthetic resin having bottomed groove and method for judging depth of bottomed groove Download PDF

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Publication number
JP2004284151A
JP2004284151A JP2003077766A JP2003077766A JP2004284151A JP 2004284151 A JP2004284151 A JP 2004284151A JP 2003077766 A JP2003077766 A JP 2003077766A JP 2003077766 A JP2003077766 A JP 2003077766A JP 2004284151 A JP2004284151 A JP 2004284151A
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Japan
Prior art keywords
groove
cavity
synthetic resin
forming member
molding
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JP2003077766A
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Japanese (ja)
Inventor
Kenji Kato
賢治 加藤
Nobuhiko Todaka
信彦 戸高
Hiroki Hara
弘樹 原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Auto Body Co Ltd
Toyota Motor Corp
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Toyota Auto Body Co Ltd
Toyota Motor Corp
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Priority to JP2003077766A priority Critical patent/JP2004284151A/en
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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To judge the depth of a bottomed groove by a simple method in a molding technique for molding matter made of a synthetic resin having the bottomed groove. <P>SOLUTION: A pressure member 20 driven by a cylinder 28 is housed in the slide hole 16, which is provided on the fixed mold 12 of a mold 10, in a slidable manner, and a groove molding member 22, which is movable along the guide groove 141 bored in the fixed mold 12, and a moving member 24 movable along the communication hole 142 bored in the fixed mold 12 are erected on the pressure member 20. After a molten synthetic resin is sealed in a cavity 18, the groove molding member 22 is protruded into the synthetic resin by driving the cylinder 28 to form the bottomed groove 76 becoming a breaking part 74 and it is observed whether the projection formed by a moving member 24, of which the vertical part 242 is set so as to become flush with the inner surface 182 of the cavity 18 when the groove molding member 22 protrudes into the cavity 18 by normal dimension, is present in a groove depth confirming part 78 to judge the depth of the bottomed groove 76. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、有底の溝を有する合成樹脂製物体を成形する成形技術に関し、特に、有底溝の深さが所定の寸法にあるかどうかを成形後の合成樹脂製物体を触視して判定可能にした成形技術に関する。
【0002】
【従来の技術】
有底の溝を有する合成樹脂製物体の代表例として、自動車のインストルメントパネルに設けられたエアバッグドアがある。エアバッグドアは、インストルメントパネルの内部に設置されたエアバッグが展開したときに破断しやすいように、インストルメントパネル裏面に有底の溝を設けて、且つ、その溝の存在が表面からはわからないように(成形時の「ヒケ」が発生しないように)インストルメントパネルと一体的に成形されている。
この有底の溝を有する合成樹脂製物体の製造方法が、特開平8−268205号公報(以下、「特許文献1」という。)に記載された「パッドの製造方法」として開示されている。
【0003】
この特許文献1に記載のパッド10の成形型23は、破断予定部12に形成されるノッチ部14の形成部位に、複数の嵌合孔25bが形成され、各嵌合孔25bには、ノッチ形成部材26が摺動可能に配設されている。(特許文献1の「0026」および第1図参照)
そして、この成形型23を使用して、パッド10を成形する場合には、まず、型締めして、キャビティ23a内にパッド10の成形材料Mを注入する。この時ノッチ形成部材26は、割型25の型面25aから突出しないようにして待機させておく。そして、成形材料Mの注入が完了したならば、ノッチ形成部材26を上昇させ、その後、割型24・25を冷却し、成形材料Mを硬化させる。成形材料Mが硬化したならば、型開きさせ、離型させれば、パッド10の製造が完了する。(特許文献1の「0028」乃至「0030」および第1図参照)
【0004】
そして、天井壁部11の外周面側に、破断予定部12やノッチ部14のヒケ等が生じず、かつ、エアバッグ2の膨張時に破断可能なように、ノッチ部14の肉厚t1は、0.6〜1.2mm程度、破断予定部12のノッチ部14以外の一般部13の肉厚t0は、0.8〜2.0mm程度としている。(特許文献1の「0021」参照)
【0005】
また、特開昭63−302013号公報(以下、「特許文献2」という。)には、ブロック9をキャビティ空間4内に前進させたときに、キャビティ空間4に射出されている樹脂25が過充填とならないように、余剰の樹脂25が樹脂逃げ用空所26に排出されるように、閉鎖棒40をブロック9と連動させて閉鎖棒40により樹脂逃げ用空所26を形成するようにした「部分薄肉樹脂成形品の射出成形方法及び装置」が開示されている(特許文献2の第4図、第5図参照)。
【0006】
【特許文献1】
特開平8−268205号公報
【特許文献2】
特開昭63−302013号公報
【0007】
【発明が解決しようとする課題】
ところで、特許文献1において、上記嵌合孔25bは成形型23のキャビティ23a内に開口しているため、本明細書の図9、図10の例に示すように、溶融した成形材料Mが嵌合孔25bとノッチ形成部材26の間に噛み込み、ノッチ形成部材26が十分上昇しないまま成形が終了する場合があり、その場合は、前記ノッチ部14の肉厚t1(図10の「T0」に相当)は所定の肉厚より厚く形成され、エアバッグ展開時にエアバッグドアの開放に影響するという問題がある。
ところが、成形された後にノッチ部14の肉厚t1を簡単に精度よく測定することは、ノッチ部14の溝が小さいため容易ではなかった。
【0008】
そこで、本発明は、かかる課題を解決すべく、簡単な方法で有底の溝の深さを判定できる合成樹脂製物体の成形を可能とする技術を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明に係る請求項1に記載の有底溝を有する合成樹脂製物体の成形装置は、キャビティを有する成形型と、前記キャビティ内に突出する突出位置および前記キャビティ内から退出した退出位置へ移動させることができるように前記成形型に設けられた溝成形部材とを備え、前記キャビティ内に溶融状態の合成樹脂を封入した後、前記溝成形部材を前記突出位置に移動させて前記合成樹脂を固化させることにより、前記溝成形部材に対応する部位に有底溝を有する合成樹脂製物体を成形する成形装置であって、一端が前記キャビティに連通するように前記成形型に形成された連通孔と、前記連通孔内に前記溝成形部材の移動に伴って移動するように設けられ、前記溝成形部材が正規の突出位置にあるときは、前記キャビティ側の先端面が前記キャビティの内面と略面一になる面一位置に配置され、前記溝成形部材の位置が正規の突出位置に対して前記退出位置側にずれているときは、前記先端面が前記面一位置に対して前記連通孔の他端側にずれた位置に配置される移動部材と、を備えることを特徴とする。
【0010】
よって、移動部材を溝成形部材の移動に伴って移動するように設けたので、溝成形部材のキャビティ内への突出量が移動部材の移動量に反映され、かつ、溝成形部材が正規の突出位置にあるときは、前記移動部材のキャビティ側の先端面が前記キャビティの内面と略面一になる面一位置に配置したので、移動部材によって合成樹脂製物体に形成される突起の有無により、溝成形部材の移動量が把握でき、この成形装置により成形された有底溝を有する合成樹脂製物体の有底溝の深さを容易に知ることができる。
【0011】
また、本発明に係る請求項2に記載の有底溝を有する合成樹脂製物体の成形方法は、溶融状態の合成樹脂を成形型のキャビティに封じる封入工程と、前記成形型に設けられた溝成形部材を前記キャビティ内に突出する突出位置へ移動させる突出工程と、前記合成樹脂が固化した後、前記溝成形部材を前記キャビティ内から退出させる退出工程と、を備える有底溝を有する合成樹脂製物体の成形方法であって、一端が前記キャビティに連通するように前記成形型に形成された連通孔と、前記溝成形部材が正規の突出位置にあるときは、前記キャビティ側の先端面が前記キャビティの内面と略面一になる面一位置に配置され、前記溝成形部材の位置が正規の突出位置に対して前記退出位置側にずれているときは、前記先端面が前記面一位置に対して前記連通孔の他端側にずれた位置に配置されるように移動する移動部材とを備えた成形型を用いて、前記突出工程において、前記溝成形部材の移動に伴って前記移動部材が前記連通孔内を移動するようにしたことを特徴とする。
よって、移動部材によって合成樹脂製物体に形成される突起の有無により、溝成形部材の移動量が把握でき、この成形方法により成形された有底溝を有する合成樹脂製物体の有底溝の深さを容易に知ることができる。
【0012】
また、本発明に係る請求項3に記載の有底溝を有する合成樹脂製物体の有底溝の深さ判定方法は、請求項1に記載の成形装置により成形された有底溝を有する合成樹脂製物体の有底溝の深さを判定する方法であって、前記連通孔内に合成樹脂が流入することにより形成された突起の有無で、前記有底溝の深さが正規の寸法かどうかを判定することを特徴とする。
よって、移動部材により形成されるキャビティ内面の突起の有無を触視するだけで、有底溝の深さが正規の寸法かどうかを判定することができ、正規寸法の製品のみを選択できるため、有底溝を有する合成樹脂製物体の溝深さ不足品の市場流出を防止することができる。
【0013】
【発明の実施の形態】
次に、本発明に係る有底溝を有する合成樹脂製物体の成形装置と成形方法および有底溝の深さ判定方法の一の実施の形態について図面を参照して以下に説明する。本実施の形態の有底溝を有する合成樹脂製物体の成形装置と成形方法および有底溝の深さ判定方法は、自動車のインストルメントパネルの成形に適用されたものである。
ここで、図1は、インストルメントパネルを成形する成形型の断面図であり、図2は、成形されたインストルメントパネルの部分斜視図である。
なお、本実施の形態で使用する符号は、前述の従来例で使用した符号とは無関係である。
【0014】
(構成)まず、インストルメントパネル70の概略の構成を説明する。車両のインストルメントパネル70には、図2に示すように、エアバッグドア72が形成されるが、エアバッグ展開時にはこのエアバッグドア72の「日」字状の破断部(有底溝)74から破断して容易に開き、かつ、この破断部74が表面から目立たないように成形することが要求されている。
破断部74は、インストルメントパネル70の裏面から表面に向かって後述する先細状の溝成形部材22によって、インストルメントパネル70の表面に貫通しない程度の深さの有底溝76が、僅かな間隔をおいて点線状に多数成形されたものである。
【0015】
次に、車両のインストルメントパネル(合成樹脂製物体)を成形する成形型の構成について説明する。合成樹脂製物体としてのインストルメントパネル70を成形する成形型10は、図1に示すように、図略の射出成形装置に固定される固定型12と、該固定型12に対して型締め・型開き可能に支持される可動型14と、固定型12内に収容されたシリンダ28と、該シリンダ28に接続された軸26と、該軸26の先端に取り付けられ、軸26を介してシリンダ28によって駆動させられる押圧部材20と、前記シリンダ28の駆動を制御する制御装置30とから構成されている。
固定型12と可動型14との間には、キャビティ18が形成されている。このキャビティ18には合成樹脂が封入されてインストルメントパネル70が成形される。
【0016】
エアバッグドア72を形成する固定型12の所定の部位には、図3に示すように、前記破断部74に該当する「日」字状に並んでキャビティ18に連通する多数のガイド溝141と、破断部74の四つの角部の近傍に設けられ、同じくキャビティ18に連通する連通孔142とが設けられている。
これらガイド溝141と連通孔142とが穿設された固定型12のキャビティ18と反対側には、押圧部材20が摺動可能に収容される摺動孔16が設けられ、該押圧部材20の軸26とは反対側の面に、多数の溝成形部材22と4本の移動部材24とが後述する高さの差を持ってキャビティ18に向かって立設されている。
【0017】
すなわち、図3の部分拡大断面図に示すように、押圧部材20の軸26と接続する反対側の面には、本体部221と該本体部221から先端に向かって先細状の先端部222とからなる溝成形部材22が立設されている。
なお、この溝成形部材22は、図では1本のみしか記載されていないが、実際は押圧部材20上に破断部74の「日」字状に多数立設されている。
【0018】
また、押圧部材20の溝成形部材22が立設された面の、インストルメントパネル70の溝深さ確認部78に該当する位置には、本体部241と先端の平頭な頭頂部242とからなる円柱状の移動部材24が立設されている。
すなわち、溝成形部材22は、固定型12に穿設したガイド溝141に、先端部222が前記キャビティ18に面するように本体部221で摺動して移動可能に、また、移動部材24は、固定型12に穿設した連通孔142に、頭頂部242が前記キャビティ18に面するように本体部241で摺動して移動可能にそれぞれ押圧部材20に立設されている。
【0019】
そして、溝成形部材22の先端と移動部材24の先端との高さは、図5に示すように、溝成形部材22がキャビティ18内に突出して、溝成形部材22の先端部222の先端と可動型14のキャビティ18の外面181との間隙が所定(正規)の間隙T1となるまで移動して、固定型12のキャビティ18の内面182からL1だけ移動したときに、図3に示すように、移動部材24の頭頂部242が固定型12のキャビティ18の内面182と面一となるように設定されている。
すなわち、図5に示すように、溝成形部材22の先端部222の先端がキャビティ18の内面182と同一位置にあるときに、移動部材24の頭頂部242はキャビティ18の内面182からL2だけ退出した位置にあり、L1=L2となるように設定されている。
【0020】
油圧シリンダ28には制御装置30が接続されており、制御装置30の指令によりシリンダ28を駆動させて、軸26を介して押圧部材20を移動させ、押圧部材20の移動により溝成形部材22および移動部材24がキャビティ18に対して突出位置および退出位置に移動するように構成されている。
【0021】
(作用)次に、以上のように構成した成形型10を用いてインストルメントパネル(合成樹脂製物体)70を成形する成形方法について説明する。
まず、可動型14を固定型12に対して型締めし、キャビティ18を形成すると同時に、制御装置30によりシリンダ28を駆動して押圧部材20をシリンダ28側に引き込み、図5に示すように、溝成形部材22および移動部材24をキャビティ18から退出する初期位置に移動させておく。
【0022】
この状態のキャビティ18に溶融状態の合成樹脂を図略の射出成形装置から射出して、溶融状態の合成樹脂をキャビティ18に封じる(封入工程)。
キャビティ18に封入された溶融状態の合成樹脂は、キャビティ18に連通しているガイド溝141および連通孔142にも流入し、溝成形部材22の先端部222および移動部材24の頭頂部242に接触する(図5参照)。
【0023】
キャビティ18内に合成樹脂が封入されると合成樹脂の圧力により固定型12に対して可動型14を開こうとする力が働くが、この力に抗して固定型12に対して可動型14を固定する(保圧工程)。
この保圧工程中に、制御装置30によりシリンダ28が駆動させられて押圧部材20が押圧され、それに取り付けられた溝成形部材22が、固定型12に設けたガイド溝141に案内されてキャビティ18内に突出する突出位置に移動させられる(突出工程)。
【0024】
なお、図4は突出工程の途中段階を示し、図3に、溝成形部材22が正規の突出位置まで達した状態を示している。
そして、この保圧工程中は、合成樹脂は溶融状態から徐々に硬化しつつある途中のまだ柔らかい状態にあるので、溝成形部材22がキャビティ18内の合成樹脂中に突出することが可能である。
【0025】
シリンダ28の駆動により押圧部材20に取り付けられた溝成形部材22がキャビティ18内に突出すると同時に、同じく押圧部材20に取り付けられた移動部材24も、その頭頂部242に接触している合成樹脂を押圧しながらキャビティ18に向かって移動する。
そして、溝成形部材22が図3に示す正規の突出位置まで達すると、移動部材24の先端の頭頂部242はキャビティ18の内面182と略面一になる面一位置に配置される。
【0026】
以上のように、溝成形部材22が正規の突出位置に突出し、移動部材24の頭頂部242がキャビティ18の内面182と面一な位置に配置された状態を保持して成形型10を冷却し、封入された合成樹脂を固化させる。
合成樹脂が固化した後、制御装置30の指令によりシリンダ28を上記とは逆方向に駆動させて、溝成形部材22をガイド溝141に沿ってキャビティ18から退出させる。このとき同時に、移動部材24も連通孔142に沿って後退し、初期位置に戻る(退出工程)(図6参照)。
【0027】
溝成形部材22がキャビティ18から退出し、移動部材24が初期位置に戻ると、キャビティ18内の合成樹脂には有底溝76が形成される。溝成形部材22が正規の突出位置に配置されていた場合には、溝深さ確認部78はキャビティ18の内面182と面一となり、何も形成されない。
【0028】
なお、溝成形部材22が正規の突出位置に配置されていなかった場合には、図6に点線で示すように、合成樹脂には正規の寸法よりも深さの浅い有底溝76が形成され、同時に溝深さ確認部78にも突起79が形成される。
突起79のキャビティ内面182即ち合成樹脂製物体70の内面からの高さは、正規寸法よりも深さの浅い有底溝76の、正規寸法の深さとの差と同一となる。つまり、突起79の高さ分だけ有底溝76の深さが正規寸法より浅く形成されたこととなる。
【0029】
その後、固定型12に対して可動型14を開放する方向に移動させて型を開き、成形された合成樹脂製物体(インストルメントパネル)70を成形型10から取り出す。そして、インストルメントパネル70の裏面の溝深さ確認部78を触視して、溝深さ確認部78に突起79があるか否かを判定する。
【0030】
つぎに、上記のようにして成形された有底溝を有する合成樹脂製物体の有底溝の深さの判定方法について説明する。
もし、溝深さ確認部78にインストルメントパネル70の裏面よりも出っ張った突起79がある場合には、溝成形部材22のキャビティ18内への突出量が正規よりも不足して、その結果、有底溝76の深さが不足し、破断部74の厚さT1が正規の厚さより厚いと判定し、そのインストルメントパネル70は有底溝深さ不足品として処分することとする。
【0031】
溝深さ確認部78がインストルメントパネル70の裏面と面一で、突起79が形成されていない場合には、溝成形部材22のキャビティ18内への突出量が正規であり、その結果、有底溝76は深さが正規寸法で形成され、破断部74の厚さT1が正規の厚さであると判定して、そのインストルメントパネル70は合格品として後工程に搬送する。
【0032】
このように、本実施の形態では、成形型10の固定型12に設けた摺動孔16に、シリンダ28により駆動される押圧部材20を摺動可能に収容し、この押圧部材20に、固定型12に穿設したガイド溝141に沿って移動可能な溝成形部材22と、同じく固定型12に穿設した連通孔142に沿って移動可能な移動部材24とを立設し、溶融した合成樹脂をキャビティ18内に封入した後、シリンダ28を駆動させて溝成形部材22を合成樹脂内に突出させて破断部74となる有底溝76を形成するとともに、溝成形部材22が正規の寸法だけキャビティ18内に突出したときに頭頂部242がキャビティ18の内面182と面一となるように設定した移動部材24により形成された突起が、溝深さ確認部78にあるか否かを触視して、有底溝76の深さを判定可能にしたので、有底溝を有する合成樹脂製物体の有底溝の深さが正規の寸法に成形されているかどうかを短時間で簡単に判別できるようになった。
【0033】
また、本発明では、他の実施の形態として、溝成形部材22による有底溝76の成形状況を監視するための監視装置を設置することもできる。
すなわち、図7に示すように、固定型12の側壁に、CCDカメラで代表される撮像装置80を、キャビティ18の内面182に開口するように穿設したガイド溝141が撮影でき、かつ、型締めしたときに干渉しないように取り付け、その映像を図略のパソコン等の映像表示装置に表示させるようにした監視装置を設置しておく。
【0034】
そして、前述した成形工程の中で、成形後、型開きして合成樹脂製物体70を成形型10から取り出した後に、再度シリンダ28を駆動させて押圧部材20をキャビティ18に向かって移動させ、図8に示すように、全ての溝成形部材22の先端部222をガイド溝141から突出させる。
この先端部222の突出状況を前述の撮像装置80で撮影して、その画像を予め表示させておいた正規の先端部222の画像と比較して、先端部222の不足部分が無いか監視する。
【0035】
正規の画像と完全に一致して不足部分がなければ、その合成樹脂製物体70を合格品として次工程に搬送する。
もし、不足部分があれば、溝成形部材22が何らかの影響で破損して先端部222が欠けたと判断し、先端部222が欠けているとその部分の有底溝76が正規の深さに形成されず、破断部74全体として正規に成形されていないため、その合成樹脂製物体70を不良品として除外することとなる。
このようにして、この第2の実施の形態の成形方法でも、容易に短時間でエアバッグドア72の破断部74の成形状況を監視して判断できるため、不良品の合成樹脂製物体70が市場に流出することはなくなった。
【0036】
なお、本発明は前記実施の形態のものに限定されるものではなく、その趣旨を逸脱しない範囲で様々な変更が可能である。
例えば、前記実施の形態では、エアバッグドアの破断部形状を「日」字状のもので説明したが、これに限られず、「H」字状や「I」字状のものも可能である。
また、前記実施の形態では、シリンダや押圧部材や溝成形部材を固定型側に設けたもので説明したが、これらを設けた側を可動型としてもよい。
【0037】
【発明の効果】
本発明は、成形型と、キャビティ内に突出する位置とキャビティ内から退出した位置へ移動できる溝成形部材と、キャビティに連通する連通孔内で溝成形部材の移動に伴って移動するように設けられ、溝成形部材が正規の突出位置にあるときは、キャビティ側の先端面がキャビティの内面とほぼ面一になる面一位置に配置され、溝成形部材の位置が正規の突出位置に対して退出位置側にずれているときは、先端面が面一位置に対して連通孔の他端側にずれた位置に配置される移動部材とを備える成形装置を構成し、この成形装置を用いて、キャビティ内に合成樹脂を封入し、キャビティ内に溝成形部材を突出させ、溝成形部材が正規の突出位置にあるときは、キャビティ側の先端面がキャビティの内面とほぼ同一になる面一位置に配置され、溝成形部材の位置が正規の突出位置に対して退出位置側にずれているときは、先端面が面一位置に対して連通孔の他端側にずれた位置に配置される移動部材を移動させることにより、有底溝を有する合成樹脂製物体を成形し、連通孔内に合成樹脂が流入することにより成形された突起の有無により、有底溝の深さが正規の寸法か否かを判定するようにしたので、前記突起を触視することにより有底溝の深さを容易に短時間で判定することが可能となった。
【図面の簡単な説明】
【図1】本発明の一の実施の形態に係る合成樹脂製物体の成形型の断面図である。
【図2】本発明の一の実施の形態に係る合成樹脂製物体(インストルメントパネル)を示した斜視図である。
【図3】本発明の一の実施の形態に係る合成樹脂製物体の成形型の部分拡大断面図で、溝成形部材の突出完の状態を示す図である。
【図4】本発明の一の実施の形態に係る合成樹脂製物体の成形型の部分拡大断面図で、溝成形部材の突出途中を示す図である。
【図5】本発明の一の実施の形態に係る合成樹脂製物体の成形型の部分拡大断面図で、溝成形部材の初期状態を示す図である。
【図6】本発明の一の実施の形態に係る合成樹脂製物体の成形型の部分拡大断面図で、溝成形部材の退出完の状態を示す図である。
【図7】本発明の他の実施の形態に係る合成樹脂製物体の監視状況を示す斜視図で、型開き直後を示す図である。
【図8】本発明の他の実施の形態に係る合成樹脂製物体の監視状況を示す斜視図で、型開き後、溝成形部材を再度突出させた状態を示す図である。
【図9】従来の溝成形部材の部分を示す斜視図である。
【図10】同じく、従来の溝成形部材の部分を示す断面図である。
【符号の説明】
1 成形装置
10 成形型
12 固定型
14 可動型
142 連通孔
18 キャビティ
22 溝成形部材
24 移動部材
242 頭頂部
70 合成樹脂製物体
76 有底溝
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a molding technique for molding a synthetic resin object having a groove with a bottom, and in particular, by visually checking the synthetic resin object after molding to determine whether or not the depth of the groove with a bottom has a predetermined dimension. The present invention relates to a molding technique that enables determination.
[0002]
[Prior art]
A typical example of a synthetic resin object having a groove with a bottom is an airbag door provided on an instrument panel of an automobile. The airbag door is provided with a groove with a bottom on the back of the instrument panel so that the airbag installed inside the instrument panel is easily broken when deployed. It is molded integrally with the instrument panel so as not to be noticed (so as not to cause sink marks during molding).
A method for manufacturing a synthetic resin object having a groove with a bottom is disclosed as a “pad manufacturing method” described in JP-A-8-268205 (hereinafter referred to as “Patent Document 1”).
[0003]
In the molding die 23 of the pad 10 described in Patent Literature 1, a plurality of fitting holes 25b are formed in a formation portion of a notch portion 14 formed in the planned breaking portion 12, and each fitting hole 25b has a notch. A forming member 26 is slidably disposed. (See “0026” in Patent Document 1 and FIG. 1)
When the pad 10 is molded by using the molding die 23, the molding material M of the pad 10 is first injected into the cavity 23a by clamping. At this time, the notch forming member 26 is kept on standby so as not to protrude from the mold surface 25a of the split mold 25. Then, when the injection of the molding material M is completed, the notch forming member 26 is raised, and thereafter, the split dies 24 and 25 are cooled to cure the molding material M. When the molding material M is cured, the mold is opened and released, and the production of the pad 10 is completed. (See “0028” to “0030” of Patent Document 1 and FIG. 1)
[0004]
The thickness t1 of the notch portion 14 is set such that no sink marks or the like of the breakable portion 12 or the notch portion 14 occur on the outer peripheral surface side of the ceiling wall portion 11 and the airbag 2 can be broken when inflated. The thickness t0 of the general part 13 other than the notch part 14 of the part to be broken 12 is about 0.8 to 2.0 mm. (See “0021” in Patent Document 1)
[0005]
Also, Japanese Patent Application Laid-Open No. 63-302013 (hereinafter referred to as “Patent Document 2”) discloses that when the block 9 is advanced into the cavity space 4, the resin 25 injected into the cavity space 4 is excessive. The closing bar 40 is interlocked with the block 9 to form the resin escape space 26 so that the excess resin 25 is discharged to the resin escape space 26 so as not to be filled. A "method and apparatus for injection molding of a partially thin resin molded article" is disclosed (see FIGS. 4 and 5 of Patent Document 2).
[0006]
[Patent Document 1]
JP-A-8-268205 [Patent Document 2]
JP-A-63-302013
[Problems to be solved by the invention]
By the way, in Patent Document 1, since the fitting hole 25b is opened in the cavity 23a of the molding die 23, the molten molding material M is fitted as shown in the examples of FIGS. There is a case where the molding is completed before the notch forming member 26 is not sufficiently lifted by being engaged between the mating hole 25b and the notch forming member 26, and in this case, the thickness t1 of the notch portion 14 ("T0" in FIG. 10). Is formed thicker than a predetermined thickness, which has a problem that the opening of the airbag door is affected when the airbag is deployed.
However, it is not easy to measure the thickness t1 of the notch portion 14 easily and accurately after the molding because the groove of the notch portion 14 is small.
[0008]
Therefore, an object of the present invention is to provide a technique capable of molding a synthetic resin object capable of determining the depth of a bottomed groove by a simple method in order to solve such a problem.
[0009]
[Means for Solving the Problems]
An apparatus for molding a synthetic resin object having a bottomed groove according to claim 1 of the present invention moves to a molding die having a cavity, a projecting position projecting into the cavity, and a retreating position retreating from the cavity. And a groove forming member provided in the molding die so that the synthetic resin in a molten state is sealed in the cavity, and then the groove forming member is moved to the projecting position to remove the synthetic resin. A molding apparatus for molding a synthetic resin object having a bottomed groove in a portion corresponding to the groove molding member by solidifying, a communication hole formed in the molding die such that one end communicates with the cavity. And, provided so as to move with the movement of the groove forming member in the communication hole, when the groove forming member is at a regular protruding position, the tip end surface on the cavity side is the When the position of the groove forming member is shifted to the retreat position side with respect to a regular projecting position, the distal end surface is positioned at the same surface as the inner surface of the cavity. A moving member disposed at a position shifted toward the other end of the communication hole.
[0010]
Therefore, since the moving member is provided so as to move with the movement of the groove forming member, the amount of protrusion of the groove forming member into the cavity is reflected on the amount of movement of the moving member, and the groove forming member has a regular protrusion. When it is in the position, since the tip end surface on the cavity side of the moving member is disposed at a position flush with the inner surface of the cavity, the presence or absence of a projection formed on the synthetic resin object by the moving member, The moving amount of the groove forming member can be grasped, and the depth of the bottomed groove of the synthetic resin object having the bottomed groove formed by this molding device can be easily known.
[0011]
A molding method for molding a synthetic resin object having a groove with a bottom according to claim 2 of the present invention includes a sealing step of sealing a synthetic resin in a molten state in a cavity of a molding die, and a groove provided in the molding die. A synthetic resin having a bottomed groove, comprising: a projecting step of moving a molding member to a projecting position projecting into the cavity; and a retreating step of retreating the groove molding member from the cavity after the synthetic resin is solidified. In the method of molding an object, a communication hole formed in the molding die such that one end thereof communicates with the cavity, and when the groove forming member is at a regular protruding position, the front end surface of the cavity side is When the position of the groove forming member is shifted to the retreat position side with respect to a regular projecting position, the distal end surface is positioned at the same surface as the inner surface of the cavity. Against In the projecting step, the moving member is moved along with the movement of the groove forming member by using a mold having a moving member that moves so as to be disposed at a position shifted to the other end side of the communication hole. It is characterized in that it moves within the communication hole.
Therefore, the movement amount of the groove forming member can be grasped by the presence or absence of the projection formed on the synthetic resin object by the moving member, and the depth of the bottomed groove of the synthetic resin object having the bottomed groove formed by this molding method can be determined. Can be easily known.
[0012]
According to a third aspect of the present invention, there is provided a method for determining the depth of a bottomed groove of a synthetic resin object having a bottomed groove, comprising the step of forming a synthetic resin having a bottomed groove formed by the molding apparatus according to the first aspect. A method for determining the depth of a bottomed groove of a resin object, wherein the depth of the bottomed groove is a regular dimension based on the presence or absence of a protrusion formed by flowing a synthetic resin into the communication hole. Is determined.
Therefore, it is possible to determine whether or not the depth of the bottomed groove is a regular dimension only by touching the presence or absence of a protrusion on the inner surface of the cavity formed by the moving member, and to select only a product of a regular dimension, It is possible to prevent the outflow of a synthetic resin object having a bottomed groove having insufficient groove depth from the market.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, one embodiment of a molding apparatus and a molding method of a synthetic resin object having a bottomed groove and a method of determining a depth of the bottomed groove according to the present invention will be described below with reference to the drawings. The molding apparatus and the molding method of the synthetic resin object having the bottomed groove and the method of determining the depth of the bottomed groove according to the present embodiment are applied to the molding of an instrument panel of an automobile.
Here, FIG. 1 is a sectional view of a molding die for molding the instrument panel, and FIG. 2 is a partial perspective view of the molded instrument panel.
Note that the reference numerals used in the present embodiment are irrelevant to the reference numerals used in the above-described conventional example.
[0014]
(Configuration) First, a schematic configuration of the instrument panel 70 will be described. As shown in FIG. 2, an airbag door 72 is formed in the instrument panel 70 of the vehicle. When the airbag is deployed, a “day” shaped broken portion (groove with a bottom) 74 of the airbag door 72 is formed. It is required to form easily so as to break open from the surface and to make the broken portion 74 inconspicuous from the surface.
The break portion 74 is formed by a tapered groove forming member 22 described later from the back surface to the front surface of the instrument panel 70, and a bottomed groove 76 having a depth such that it does not penetrate the surface of the instrument panel 70 is formed at a slight interval. And a large number of them are formed in dotted lines.
[0015]
Next, the configuration of a mold for molding an instrument panel (synthetic resin object) of a vehicle will be described. As shown in FIG. 1, a molding die 10 for molding an instrument panel 70 as a synthetic resin object includes a fixed die 12 fixed to an injection molding device (not shown), The movable mold 14 is supported so as to be able to open the mold, the cylinder 28 is accommodated in the fixed mold 12, a shaft 26 is connected to the cylinder 28, and the cylinder 26 is attached to the tip of the shaft 26. It comprises a pressing member 20 driven by 28 and a control device 30 for controlling the driving of the cylinder 28.
A cavity 18 is formed between the fixed mold 12 and the movable mold 14. A synthetic resin is sealed in the cavity 18 to form an instrument panel 70.
[0016]
As shown in FIG. 3, a plurality of guide grooves 141 communicating with the cavity 18 are arranged in a “day” shape corresponding to the break portion 74 at predetermined portions of the fixed mold 12 forming the airbag door 72. , A communication hole 142 provided near the four corners of the break portion 74 and also communicating with the cavity 18.
On the side opposite to the cavity 18 of the fixed die 12 in which the guide groove 141 and the communication hole 142 are formed, a sliding hole 16 in which the pressing member 20 is slidably provided is provided. On the surface opposite to the shaft 26, a large number of groove forming members 22 and four moving members 24 are erected toward the cavity 18 with a height difference described later.
[0017]
That is, as shown in the partial enlarged cross-sectional view of FIG. 3, the surface of the pressing member 20 opposite to the shaft 26 connected to the shaft 26 includes Is formed upright.
Although only one groove forming member 22 is shown in the figure, a large number of the broken portions 74 are actually erected on the pressing member 20 in the figure.
[0018]
Further, at the position corresponding to the groove depth confirmation portion 78 of the instrument panel 70 on the surface on which the groove forming member 22 of the pressing member 20 is erected, a main body portion 241 and a flat top 242 at the tip are formed. A columnar moving member 24 is provided upright.
That is, the groove forming member 22 is slidable and movable in the guide groove 141 formed in the fixed die 12 by the main body 221 so that the tip end portion 222 faces the cavity 18. The top part 242 is slidably moved by the main body part 241 so as to face the cavity 18 in the communication hole 142 formed in the fixed die 12 so as to be movably set up on the pressing member 20.
[0019]
The height of the tip of the groove forming member 22 and the height of the tip of the moving member 24 are, as shown in FIG. 5, the height of the groove forming member 22 protruding into the cavity 18 and the height of the leading end 222 of the groove forming member 22. When the gap between the movable mold 14 and the outer surface 181 of the cavity 18 moves to a predetermined (regular) gap T1 and moves from the inner surface 182 of the cavity 18 of the fixed mold 12 by L1, as shown in FIG. The top 242 of the moving member 24 is set to be flush with the inner surface 182 of the cavity 18 of the fixed mold 12.
That is, as shown in FIG. 5, when the tip of the tip 222 of the groove forming member 22 is at the same position as the inner surface 182 of the cavity 18, the top 242 of the moving member 24 retreats by L2 from the inner surface 182 of the cavity 18. And set so that L1 = L2.
[0020]
A control device 30 is connected to the hydraulic cylinder 28, and the cylinder 28 is driven by a command of the control device 30 to move the pressing member 20 via the shaft 26, and the movement of the pressing member 20 causes the groove forming member 22 and The moving member 24 is configured to move to the projecting position and the retreating position with respect to the cavity 18.
[0021]
(Operation) Next, a molding method for molding the instrument panel (synthetic resin object) 70 using the molding die 10 configured as described above will be described.
First, the movable mold 14 is clamped to the fixed mold 12 to form the cavity 18, and at the same time, the control device 30 drives the cylinder 28 to pull the pressing member 20 toward the cylinder 28, as shown in FIG. The groove forming member 22 and the moving member 24 are moved to an initial position where the groove forming member 22 and the moving member 24 withdraw from the cavity 18.
[0022]
The synthetic resin in a molten state is injected into the cavity 18 in this state from an injection molding device (not shown), and the synthetic resin in the molten state is sealed in the cavity 18 (enclosing step).
The molten synthetic resin sealed in the cavity 18 also flows into the guide groove 141 and the communication hole 142 communicating with the cavity 18, and contacts the tip 222 of the groove forming member 22 and the top 242 of the moving member 24. (See FIG. 5).
[0023]
When the synthetic resin is sealed in the cavity 18, a force to open the movable mold 14 acts on the fixed mold 12 due to the pressure of the synthetic resin. Is fixed (pressure keeping step).
During this pressure-holding step, the cylinder 28 is driven by the control device 30 to press the pressing member 20, and the groove forming member 22 attached thereto is guided by the guide groove 141 provided in the fixed mold 12, and the cavity 18 is moved. It is moved to a protruding position that protrudes inward (protruding step).
[0024]
FIG. 4 shows an intermediate stage of the projecting step, and FIG. 3 shows a state in which the groove forming member 22 has reached a regular projecting position.
During the pressure holding step, the synthetic resin is in a soft state in which the synthetic resin is gradually hardening from the molten state, so that the groove forming member 22 can protrude into the synthetic resin in the cavity 18. .
[0025]
At the same time that the groove forming member 22 attached to the pressing member 20 projects into the cavity 18 by driving the cylinder 28, the moving member 24 also attached to the pressing member 20 also removes the synthetic resin contacting the top 242 thereof. It moves toward the cavity 18 while pressing.
When the groove forming member 22 reaches the regular projecting position shown in FIG. 3, the top portion 242 of the distal end of the moving member 24 is disposed at a position flush with the inner surface 182 of the cavity 18.
[0026]
As described above, the groove forming member 22 protrudes to the regular protruding position, and the top portion 242 of the moving member 24 is maintained at a position flush with the inner surface 182 of the cavity 18 to cool the forming die 10. Then, the encapsulated synthetic resin is solidified.
After the synthetic resin is solidified, the cylinder 28 is driven in the opposite direction to that described above by a command from the control device 30, and the groove forming member 22 is retracted from the cavity 18 along the guide groove 141. At this time, the moving member 24 also retreats along the communication hole 142 and returns to the initial position (retreating step) (see FIG. 6).
[0027]
When the groove forming member 22 retreats from the cavity 18 and the moving member 24 returns to the initial position, a bottomed groove 76 is formed in the synthetic resin in the cavity 18. When the groove forming member 22 is arranged at the regular projecting position, the groove depth confirmation portion 78 is flush with the inner surface 182 of the cavity 18 and nothing is formed.
[0028]
When the groove forming member 22 is not arranged at the regular projecting position, as shown by the dotted line in FIG. 6, a bottomed groove 76 having a depth smaller than the regular dimension is formed in the synthetic resin. At the same time, a projection 79 is also formed on the groove depth confirmation portion 78.
The height of the protrusion 79 from the inner surface 182 of the cavity, that is, the inner surface of the synthetic resin object 70 is the same as the difference between the depth of the bottomed groove 76 having a depth smaller than the regular size and the regular size. That is, the depth of the bottomed groove 76 is formed to be shallower than the regular dimension by the height of the projection 79.
[0029]
Thereafter, the movable mold 14 is moved relative to the fixed mold 12 in the opening direction to open the mold, and the molded synthetic resin object (instrument panel) 70 is removed from the mold 10. Then, by visually checking the groove depth confirmation unit 78 on the back surface of the instrument panel 70, it is determined whether the groove depth confirmation unit 78 has the protrusion 79.
[0030]
Next, a method of determining the depth of the bottomed groove of the synthetic resin object having the bottomed groove formed as described above will be described.
If the groove depth confirmation portion 78 has a protrusion 79 projecting from the back surface of the instrument panel 70, the amount of protrusion of the groove forming member 22 into the cavity 18 is less than normal, and as a result, It is determined that the depth of the bottomed groove 76 is insufficient, and the thickness T1 of the fractured portion 74 is larger than the regular thickness, and the instrument panel 70 is disposed of as a product with the insufficient bottomed groove depth.
[0031]
When the groove depth confirmation portion 78 is flush with the back surface of the instrument panel 70 and the projection 79 is not formed, the amount of protrusion of the groove forming member 22 into the cavity 18 is normal, and as a result, The bottom groove 76 is formed to have a regular depth, and it is determined that the thickness T1 of the break portion 74 is the regular thickness, and the instrument panel 70 is conveyed to a subsequent process as a passable product.
[0032]
As described above, in the present embodiment, the pressing member 20 driven by the cylinder 28 is slidably housed in the sliding hole 16 provided in the fixed die 12 of the molding die 10, and is fixed to the pressing member 20. A groove forming member 22 movable along a guide groove 141 formed in the mold 12 and a moving member 24 movable along a communication hole 142 also formed in the fixed mold 12 are erected and are combined. After sealing the resin in the cavity 18, the cylinder 28 is driven to project the groove forming member 22 into the synthetic resin to form the bottomed groove 76 which becomes the break portion 74, and the groove forming member 22 has a regular size. It is determined whether or not the protrusion formed by the moving member 24 set such that the top portion 242 is flush with the inner surface 182 of the cavity 18 when protruding only into the cavity 18 exists in the groove depth confirmation portion 78. Look, have Since the depth of the groove 76 can be determined, it can be easily determined in a short time whether or not the depth of the bottomed groove of the synthetic resin object having the bottomed groove is formed to a regular size. .
[0033]
Further, in the present invention, as another embodiment, a monitoring device for monitoring the forming state of the bottomed groove 76 by the groove forming member 22 can be provided.
That is, as shown in FIG. 7, on the side wall of the fixed mold 12, a guide groove 141 formed by drilling an imaging device 80 represented by a CCD camera so as to open on the inner surface 182 of the cavity 18 can be photographed. A monitoring device is installed so that the image is displayed on an image display device such as a personal computer (not shown) so as not to interfere when tightened.
[0034]
Then, in the molding process described above, after molding, after the mold is opened and the synthetic resin object 70 is taken out of the molding die 10, the cylinder 28 is driven again to move the pressing member 20 toward the cavity 18, As shown in FIG. 8, the distal ends 222 of all the groove forming members 22 are made to protrude from the guide grooves 141.
The protruding state of the tip 222 is photographed by the above-described imaging device 80, and the image is compared with an image of the regular tip 222 displayed in advance to monitor whether there is a shortage of the tip 222. .
[0035]
If there is no missing part completely coincident with the regular image, the synthetic resin object 70 is conveyed to the next step as an acceptable product.
If there is an insufficiency, it is determined that the groove forming member 22 is damaged by some influence and the tip 222 is chipped, and if the tip 222 is chipped, the bottomed groove 76 of that portion is formed to a regular depth. However, since the entire broken portion 74 is not properly formed, the synthetic resin object 70 is excluded as a defective product.
In this manner, according to the molding method of the second embodiment, the molding state of the broken portion 74 of the airbag door 72 can be easily monitored and determined in a short time. It no longer flows to the market.
[0036]
Note that the present invention is not limited to the above-described embodiment, and various changes can be made without departing from the gist of the present invention.
For example, in the above-described embodiment, the shape of the broken portion of the airbag door has been described as a “Japanese” shape. However, the present invention is not limited to this, and an “H” shape or an “I” shape is also possible. .
Further, in the above embodiment, the cylinder, the pressing member, and the groove forming member are described as being provided on the fixed mold side, but the side provided with these may be a movable mold.
[0037]
【The invention's effect】
The present invention provides a molding die, a groove forming member movable to a position protruding into the cavity and a position retracted from the cavity, and provided so as to move with a movement of the groove forming member in a communication hole communicating with the cavity. When the groove forming member is at the regular projecting position, the front end surface on the cavity side is arranged at a flush position substantially flush with the inner surface of the cavity, and the position of the groove forming member is relative to the regular projecting position. When it is shifted to the retreat position side, a forming device including a moving member whose tip end surface is shifted to the other end side of the communication hole with respect to the flush position is configured, and using this forming device The synthetic resin is sealed in the cavity, and the groove forming member is protruded into the cavity. When the groove forming member is at a regular protruding position, the front end surface on the cavity side is substantially the same as the inner surface of the cavity. Placed in When the position of the forming member is shifted to the retreat position side with respect to the regular projecting position, the moving member arranged at the position where the front end surface is shifted to the other end side of the communication hole with respect to the flush surface is moved. By molding a synthetic resin object having a bottomed groove, it is determined whether or not the depth of the bottomed groove is a regular dimension based on the presence or absence of the protrusion formed by the flow of the synthetic resin into the communication hole. Therefore, the depth of the bottomed groove can be easily determined in a short time by touching the protrusion.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a molding die for a synthetic resin object according to an embodiment of the present invention.
FIG. 2 is a perspective view showing a synthetic resin object (instrument panel) according to one embodiment of the present invention.
FIG. 3 is a partially enlarged cross-sectional view of a molding die for a synthetic resin object according to one embodiment of the present invention, showing a state in which a groove molding member has completely protruded.
FIG. 4 is a partially enlarged cross-sectional view of a molding die for a synthetic resin object according to one embodiment of the present invention, showing a groove forming member being protruded.
FIG. 5 is a partially enlarged sectional view of a molding die for a synthetic resin object according to one embodiment of the present invention, showing an initial state of a groove molding member.
FIG. 6 is a partially enlarged cross-sectional view of a molding die of a synthetic resin object according to one embodiment of the present invention, showing a state in which a groove forming member has completely retreated.
FIG. 7 is a perspective view showing a monitoring state of a synthetic resin object according to another embodiment of the present invention, showing a state immediately after the mold is opened.
FIG. 8 is a perspective view showing a state of monitoring a synthetic resin object according to another embodiment of the present invention, showing a state where the groove forming member is again projected after the mold is opened.
FIG. 9 is a perspective view showing a part of a conventional groove forming member.
FIG. 10 is a sectional view showing a part of a conventional groove forming member.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Molding apparatus 10 Molding die 12 Fixed die 14 Movable die 142 Communication hole 18 Cavity 22 Groove forming member 24 Moving member 242 Top part 70 Synthetic resin object 76 Bottom groove

Claims (3)

キャビティを有する成形型と、前記キャビティ内に突出する突出位置および前記キャビティ内から退出した退出位置へ移動させることができるように前記成形型に設けられた溝成形部材とを備え、前記キャビティ内に溶融状態の合成樹脂を封入した後、前記溝成形部材を前記突出位置に移動させて前記合成樹脂を固化させることにより、前記溝成形部材に対応する部位に有底溝を有する合成樹脂製物体を成形する成形装置であって、
一端が前記キャビティに連通するように前記成形型に形成された連通孔と、
前記連通孔内に前記溝成形部材の移動に伴って移動するように設けられ、前記溝成形部材が正規の突出位置にあるときは、前記キャビティ側の先端面が前記キャビティの内面と略面一になる面一位置に配置され、前記溝成形部材の位置が正規の突出位置に対して前記退出位置側にずれているときは、前記先端面が前記面一位置に対して前記連通孔の他端側にずれた位置に配置される移動部材と、
を備えることを特徴とする有底溝を有する合成樹脂製物体の成形装置。
A mold having a cavity, a groove forming member provided in the mold so as to be able to move to a protruding position protruding into the cavity and a retreat position retracted from the cavity, and provided in the cavity. After enclosing the synthetic resin in a molten state, by moving the groove forming member to the projecting position and solidifying the synthetic resin, a synthetic resin object having a bottomed groove in a portion corresponding to the groove forming member is formed. A molding device for molding,
A communication hole formed in the mold so that one end communicates with the cavity;
The groove-forming member is provided in the communication hole so as to move with the movement of the groove-forming member, and when the groove-forming member is at a regular projecting position, the tip surface on the cavity side is substantially flush with the inner surface of the cavity. When the position of the groove forming member is shifted to the retreat position side with respect to a regular protruding position, the tip end surface is other than the communication hole with respect to the flat surface position. A moving member arranged at a position shifted to the end side,
An apparatus for molding a synthetic resin object having a bottomed groove.
溶融状態の合成樹脂を成形型のキャビティに封じる封入工程と、前記成形型に設けられた溝成形部材を前記キャビティ内に突出する突出位置へ移動させる突出工程と、前記合成樹脂が固化した後、前記溝成形部材を前記キャビティ内から退出させる退出工程と、を備える有底溝を有する合成樹脂製物体の成形方法であって、
一端が前記キャビティに連通するように前記成形型に形成された連通孔と、前記溝成形部材が正規の突出位置にあるときは、前記キャビティ側の先端面が前記キャビティの内面と略面一になる面一位置に配置され、前記溝成形部材の位置が正規の突出位置に対して前記退出位置側にずれているときは、前記先端面が前記面一位置に対して前記連通孔の他端側にずれた位置に配置されるように移動する移動部材とを備えた成形型を用いて、
前記突出工程において、前記溝成形部材の移動に伴って前記移動部材が前記連通孔内を移動するようにしたことを特徴とする有底溝を有する合成樹脂製物体の成形方法。
An encapsulating step of sealing the synthetic resin in a molten state in a cavity of a mold, a projecting step of moving a groove forming member provided in the mold to a projecting position projecting into the cavity, and after the synthetic resin is solidified, A retreating step of retreating the groove forming member from the inside of the cavity, comprising:
A communication hole formed in the mold so that one end communicates with the cavity, and when the groove forming member is at a regular protruding position, the tip surface on the cavity side is substantially flush with the inner surface of the cavity. When the position of the groove forming member is shifted to the retreat position side with respect to a regular projecting position, the other end of the communication hole is positioned with respect to the flat surface. Using a mold having a moving member that moves so as to be arranged at a position shifted to the side,
The method of molding a synthetic resin object having a bottomed groove, wherein in the projecting step, the moving member moves in the communication hole as the groove forming member moves.
請求項1に記載の成形装置により成形された有底溝を有する合成樹脂製物体の有底溝の深さを判定する方法であって、
前記連通孔内に合成樹脂が流入することにより形成された突起の有無で、前記有底溝の深さが正規の寸法かどうかを判定する有底溝を有する合成樹脂製物体の有底溝の深さ判定方法。
A method for determining the depth of a bottomed groove of a synthetic resin object having a bottomed groove formed by the molding apparatus according to claim 1,
The presence or absence of a protrusion formed by the flow of the synthetic resin into the communication hole determines whether or not the depth of the bottomed groove is a regular dimension. Depth determination method.
JP2003077766A 2003-03-20 2003-03-20 Method and apparatus for molding matter made of synthetic resin having bottomed groove and method for judging depth of bottomed groove Pending JP2004284151A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006051745A (en) * 2004-08-16 2006-02-23 K S Eng Kk Mold for injection molding, method of injection molding, and parts for injection molding
JP2007069446A (en) * 2005-09-07 2007-03-22 Kyowa Kogyo Kk Method and apparatus for molding panel for safety device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006051745A (en) * 2004-08-16 2006-02-23 K S Eng Kk Mold for injection molding, method of injection molding, and parts for injection molding
JP2007069446A (en) * 2005-09-07 2007-03-22 Kyowa Kogyo Kk Method and apparatus for molding panel for safety device
JP4574502B2 (en) * 2005-09-07 2010-11-04 共和工業株式会社 Panel forming apparatus for safety device and method for forming the same

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