JP2004275821A - Crushing teeth for jaw crusher - Google Patents

Crushing teeth for jaw crusher Download PDF

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Publication number
JP2004275821A
JP2004275821A JP2003067669A JP2003067669A JP2004275821A JP 2004275821 A JP2004275821 A JP 2004275821A JP 2003067669 A JP2003067669 A JP 2003067669A JP 2003067669 A JP2003067669 A JP 2003067669A JP 2004275821 A JP2004275821 A JP 2004275821A
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Japan
Prior art keywords
teeth
crushing
fixed
tooth
crushed
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JP2003067669A
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Japanese (ja)
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JP4113015B2 (en
Inventor
Tomio Aimori
冨男 相森
Hideki Tominaga
秀樹 冨永
Kenji Yonekura
健二 米倉
Kenichiro Dan
健一郎 團
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Nakayama Iron Works Ltd
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Nakayama Iron Works Ltd
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Priority to JP2003067669A priority Critical patent/JP4113015B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide crushing teeth for a jaw crusher constituted so as to perform attaching/detaching work safely by training a wire rope over the hanging lock parts of the crushing teeth. <P>SOLUTION: The crushing teeth of the jaw crusher are constituted by providing the hanging lock parts 22 for hanging up the fixed teeth 20 (crushing teeth) and inclined projections 24 for smoothly letting a material to be crushed slide to the upper parts of the fixed teeth 20 (crushing teeth). In a state that the wire rope is trained over the hanging lock parts 22 of the fixed teeth 20, the fixed teeth 20 are attached to a crusher main body 1 to perform detaching work. Accordingly, the falling fear of the fixed teeth 20 during work is eliminated and the enhancement of safety is achieved. Further, since the material 5 to be crushed slides on the inclined surfaces of the inclined projections continued to a charging chute 50, the material 5 to be crushed is let slide smoothly even if the hanging lock parts 22 are set to an exposed state and can be charged in a crushing space 15. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、岩石、コンクリート、アスファルト等被破砕物を細かく破砕するジョークラッシャの破砕歯に関する。更に詳しくは、破砕歯の交換時などに、破砕歯の取り付け、取り外し作業を安全に、かつ、容易に行えるようにしたジョークラッシャの破砕歯に関する。
【0002】
【従来の技術】
ジョークラッシャは、クラッシャ本体(フレーム)に取り付けられた固定歯と、クラッシャ本体に揺動可能に設けられたスイングジョーの前面に取り付けられた可動歯と、この固定歯と可動歯との間に形成された破砕空間とを備え、この破砕空間に投入された被破砕物を、固定歯と可動歯で挟圧して細かく破砕する装置である。固定歯、可動歯は、長期間使用していると磨耗、破損等が生じるため、交換、向きの天地反転ができるような構成にしてあることが多い。
【0003】
特に、固定歯の取り付け固定部は破砕作業時に力を受け、変形等を生じてしまうことがあるため交換等を行う必要があり、このため、破砕歯、特に固定歯(不動歯)の取り付け、取り外し作業を容易にかつ作業能率よく行うための提案が種々されている(例えば、特許文献1、特許文献2)。本出願人も、固定歯(不動歯)の内面側に形成した傾斜状切欠部にフレームの側面に設けたクサビ状締付片で固定する技術を開示している(特許文献3)。
【0004】
更に、固定歯61は重量物であり、作業者が手で持ち上げることができるものでない。従って、クラッシャ本体60に固定歯61の取り付け、取り外し作業を行う際、固定歯61はクレーン、チェーンブロック等巻上げ搬送手段(図示せず)で吊り上げる必要があった。従来の固定歯61には、図9(a)に示すように吊り上げるためのフック部64が、歯面62の反対側(クラッシャ本体60側)の後部面63側に設けられていることが多かった。これは、歯面62側にフック部64を設けると、長期間、破砕作業を行っている間にフック部64が磨耗して無くなってしまうおそれがあるためである。
【0005】
このように、フック部64が歯面62の反対側にあると、固定歯61を取り外すのに次のような作業が必要であった。固定歯61の締め付けボルト(図示せず)の締め付けをゆるめた後、木材等当て物を当て、固定歯61が落下しないようにする。作業者がバール71等でフック部64に手が入るように固定歯61を移動させる(図9(b)参照)。作業者は、木片等で手が挟まれないように、かつ、固定歯61を落下させないように工夫をしながら、ワイヤロープ70のワイヤ掛けを行い、クレーン(図示せず)を巻き上げる操作をして、投入シュート69との干渉に注意をしながらワイヤロープ70を介して固定歯61を吊り上げる(図9(c)参照)。
【0006】
【特許文献1】
実公昭59−33474号公報
【特許文献2】
実開平5−95649号公報
【特許文献3】
実用新案登録第2578908号公報
【0007】
【発明が解決しようとする課題】
しかしながら、この従来の取り付け、取り外し作業では、固定歯61とクラッシャ本体60等の間に手や体を挟まれたり、固定歯61自体を落下させたりする事故が多く、安全性の問題があった。そのため、熟練した作業者が、注意深く時間をかけて取り付け、取り外し作業を行っていたので、固定歯の交換作業時間が長くなり、生産性の低下を招いていたという問題も生じていた。また、前記した特許文献には、この問題点を解決して、固定歯や可動歯の取り付け、取り外し作業を安全に行う技術に関しては開示されていない。
【0008】
本発明は、上記した問題点を解決するためになされたもので、下記の目的を達成する。本発明の目的は、破砕歯の上面に吊り係合部と傾斜凸部とを設け、破砕歯がクラッシャ本体に取り付け固定された状態で、ワイヤロープのワイヤ掛け、ワイヤはずし作業を行えるようにしたことであって、破砕歯がクラッシュ本体から取り外されても安全に破砕歯の取り付け、取り外し作業を行えるようにして安全性を向上させたジョークラッシャ用破砕歯を提供することにある。本発明の他の目的は、傾斜凸部には、投入シュートの傾斜面に連続した傾斜面を設け、被破砕物を円滑に滑動させて破砕空間に投入することができるジョークラッシャ用破砕歯を提供することにある。
【0009】
【課題を解決するための手段】
本発明は、前記目的を達成するために次の手段をとる。
発明1のジョークラッシャ用破砕歯は、クラッシャ本体と、このクラッシャ本体に着脱可能に固定された固定歯と、この固定歯に対して相対移動するスイングジョーと、前記固定歯に対して鋭角に対向して設定され被破砕物を破砕するための破砕空間を前記固定歯との間に形成するように前記スイングジョーに固定された可動歯とを有し、前記固定歯に対する前記可動歯の相対運動で前記被破砕物を挟圧して破砕するジョークラッシャの破砕歯であって、前記被破砕物を前記ジョークラッシャの破砕空間に投入する投入シュートの傾斜面とほぼ一致して連続して接する傾斜面を有する傾斜凸部と、この傾斜凸部に隣接して配置され、前記破砕歯を吊り上げる吊り係合部とを前記破砕歯の上部に設けたことを特徴としている。
【0010】
発明2のジョークラッシャ用破砕歯は、発明1において、前記傾斜凸部は、断面が略三角形状で前記破砕空間側に傾斜面を有している凸部であることを特徴としている。
発明3のジョークラッシャ用破砕歯は、発明1または2において、前記傾斜凸部および前記吊り係合部は、前記破砕歯の下部にも同構成で設けられ、前記破砕歯を天地反転して取り付けても使用可能とする形状にしたことを特徴としている。
【0011】
発明4のジョークラッシャ用破砕歯は、発明1から3において、前記破砕歯は固定歯であることを特徴としている。
発明5のジョークラッシャ用破砕歯は、発明1から3において、前記破砕歯は可動歯であることを特徴としている。
【0012】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明を適用したジョークラッシャの正面図、図2は、図1のA部の拡大図、図3は、本発明に関わるジョークラッシャの固定歯の正面図、図4は、固定歯の側面図、図5は、固定歯の平面図、図6は、図1をVI−VI線で矢視した断面図、図7は、本発明に関わる固定歯の吊り上げ方法の説明図、図8は、傾斜凸部、吊り係合部の他の実施形態を示す図である。
【0013】
破砕歯の構成を理解する一助のために、図1に示すように、本発明の破砕歯を適用するジョークラッシャ1として、シングルトッグル型ジョークラッシャを例にして説明を行う。クラッシャ本体(以下、本体と記載)10に軸受(図示せず)を介して回転駆動軸32が回転可能に支持されている。回転駆動軸32は、図示しない駆動用モータにより駆動される。回転駆動軸32と一体に回転する回転体(図示せず)に偏心して偏心回転軸33が設けられている。
【0014】
偏心回転軸33はスイングジョー31の上端部を支持している。偏心回転軸33は偏心して回転するので、この回転に伴いスイングジョー31は、往復移動動作をする。スイングジョー31の下端部の後部に窪み31a設けられている。本体10に固定したプレート受け35にも窪み35aが設けられている。スイングジョー31の窪み31aとプレート受け35の窪み35aとの間にトッグルプレート34が介設されている。
【0015】
スイングジョー31の下端に揺動可能にテンションロッド36が取り付けられている。テンションロッド36の後端の鍔部36aと、テンションロッド36を貫通させるように本体10に固定されているバネ受け38との間に圧縮コイルバネ37が介設されている。
【0016】
スイングジョー31の前面に平板状の可動歯30がクサビ状締め付け部材、ボルト、ナットなどからなる可動歯取り付け手段39によって固定されている。可動歯30に対向して平板状の固定歯20が本体10の内部の少し傾斜した壁面に取り付けられている。可動歯30に対して鋭角に固定歯20が設定され、被破砕物5を破砕するための破砕空間15が形成されている。
【0017】
破砕空間15の上部には、投入シュート50が設けられ、フィーダ51等で搬送されてきた岩石、コンクリート、アスファルト等被破砕物5を破砕空間15に投入する。可動歯30の揺動往復運動によって、固定歯20と可動歯30との間で相対動作をもたらし、破砕空間15に投入された被破砕物5は挟圧され、細かく破砕される。細かく破砕された被破砕物5はジョークラッシャ1の下部から排出される。
【0018】
次に、本発明の破砕歯の構成について固定歯を例に詳述する。固定歯20は、図2から図5に示すように、前部に歯面21が、歯面21の反対側(裏側)に後部面26が形成されている。固定歯20の上部、下部には、突出縁部20a、20bが形成されている。固定歯20の上面の中央には、被破砕物5が投入シュート50から落下して円滑に滑動するための傾斜面24aが形成された傾斜凸部24が設けられている。この傾斜面24aは、投入シュート50の傾斜面と同一またはほぼ同一の傾斜角を有し、連続した傾斜面を構成している。
【0019】
すなわち、被破砕物5は、投入シュート50の傾斜面、傾斜凸部24の傾斜面24aをスムースに滑動し、破砕空間15に投入される。傾斜凸部24の両側には、固定歯20を吊り上げるための吊り穴23が形成された吊り係合部22、22が設けられている。図2に示すように、傾斜凸部24と吊り係合部22との間に空間はあるが、破砕過程で細かい被破砕物5で埋められてしまい、略傾斜面24aに倣う形状となる。
【0020】
このため、傾斜面24aを滑動してきた被破砕物5は、吊り係合部22、22にほとんど当たらないように構成されているため、被破砕物5の滑動により、吊り係合部22、22が損傷したり、磨耗したりすることが生じない。上部突出縁部20aの両側面側には傾斜状切り欠き部25、25が形成されている。この傾斜状切り欠き部25は本体10に固定歯20を取り付けて固定するために設けられたものである。
【0021】
図6に示すように、本体10の側部10aには、クサビ状締め付け片(以下、コッタと記載)11、ボルト12、ナット13、圧縮コイルバネ14からなる固定歯取り付け手段が設けられている。すなわち、ナット13、13を均等に締め付けていくと、コッタ11、11が圧縮コイルバネ14、14に抗して移動する。
【0022】
コッタ11を固定歯20の傾斜状切り欠き部25の傾斜面と本体10の上面とに当接させると、コッタ11が固定歯20を押し上げ、固定歯20の下部突出縁部20bの内面27bと本体10の下面とを係止させる。さらに、ナット13を締め付けることにより、傾斜状切り欠き部25の傾斜面と本体10の上面との間にコッタ11を圧入させ、本体10に固定歯20を強固に固定する。
【0023】
なお、この実施の形態では、固定歯20の下部にも、上部同様構成の形態で、被破砕物5が滑動するための傾斜面24aが形成された傾斜凸部24、固定歯20を吊り上げるための吊り穴23が形成された吊り係合部22、22、固定歯20を固定するための傾斜状切り欠き部25、25が設けられている。これは、固定歯20を天地反転して取り付け固定し、破砕作業が行えるようにしているためである。なお、傾斜凸部24、吊り係合部22、22、傾斜状切り欠き部25、25を一方の面(例えば、図3の上面)にだけ設けたものであってもよい。
【0024】
次に、固定歯20を本体10から交換する際の固定歯20を取り外す方法について図7をもとに説明を行う。本体10に固定歯20を取り付け固定した状態でワイヤロープ55を吊り係合部22の吊り穴23に通すワイヤ掛け作業を行う。クレーン、チェーンブロック等巻上げ搬送手段(図示せず、以下クレーンと記載)を巻き上げる操作をしてワイヤロープ55が若干の緩みを持つ程度にする。
【0025】
これは、固定歯20の固定を解除したとき、何らかの原因で固定歯20が本体10から外れても固定歯20がワイヤロープ55で吊り下げ支持され、落下しないようにさせておくための処置である。次に前述のコッタ11取りつけの逆の作業を行い固定歯20を外す。即ち、固定歯取り付け手段のナット13、13を緩め、コッタ11,11と傾斜状切り欠き部25、25との係合を解除し、本体10と固定歯20の固定を解除する。
【0026】
このとき、固定歯20取り付け手段の固定解除の作業を本体10の側方の外部から行うことができるので作業が容易である。固定歯20と投入シュート50との当接をさけるため固定歯20を前方に、即ち可動歯側に少し移動させながら、クレーンを巻き上げると図7のようにワイヤロープ55を介して固定歯20をシュート50から避けるようにして吊り上げることができる。
【0027】
固定歯20を別の固定歯に交換または同固定歯20を天地反転して、固定歯20を本体10に取り付け固定する場合には、前述の取り外し操作の逆を行えばよい。この取り付け固定作業時にも、本体10に固定歯20を取り付け固定した後、ワイヤロープ55を吊り係合部22、22からはずすことができるので安全に取り付け作業を行うことができる。
【0028】
また、破砕作業時には、被破砕物5は投入シュート50の傾斜面、傾斜凸部24の傾斜面24aを円滑に滑動するとともに、前述のように吊り係合部22、22と当たることがほとんどなく破砕空間15に投入することができるので、吊り係合部22が破損、磨耗等することがない。
【0029】
なお、図2のように、傾斜凸部24の傾斜面24aのほうが吊り係合部22の頭部より高いほうが好ましいが、図8に示すように、傾斜凸部124の傾斜面124aを被破砕物5が滑動するのを妨げない程度に少し低く構成してもよい。また、傾斜面24a、124aを平面状のものとして説明を行ったが、投入シュート50側に滑動しやすい形状で接し、被破砕物5の落下位置にある破砕空間15側へ投入シュート50の傾斜面と連続して滑動する構成であれば、例えば、傾斜面が曲面状のもの、平面を組み合わせたもの、平面と曲面を組み合わせたもの、あるいは他の部材の追加等で傾斜面を構成するものであってもよい。
【0030】
さらに、吊り係合部、傾斜凸部を固定歯に一体に設けた例で説明を行ったが、吊り係合部、傾斜凸部の少なくともどちらか一方が別体に形成され、固定歯にボルト等締結部材で固定されているものであってもよい。また、吊り係合部は、穴式でなくかぎ状のフックであってもよい。又、吊り係合部は傾斜凸部の略中央部に設けてもよい。
以上、破砕歯を固定歯として詳述したが、本発明の破砕歯の構成は可動歯にも適用できることはいうまでもない。可動歯についても固定歯と略同構成となるので、可動歯における同様の説明は省略する。
【0031】
【発明の効果】
破砕歯をクラッシャ本体から取り外す場合、クラッシャ本体に破砕歯を取り付け固定した状態で、吊り係合部に投入シュートと破砕歯の干渉を避け、クレーンによるワイヤロープのワイヤ掛けを行うことができることとなったので作業の安全性が高まった。逆に、破砕歯をクラッシュ本体に取り付ける場合、クラッシュ本体に破砕歯を取り付け固定した後、吊り係合部からワイヤロープをはずすことができる。
【0032】
従って、破砕歯が倒れたり、落下したりするおそれがなくなり、安全性が飛躍的に向上した。また、投入シュートの傾斜面と傾斜凸部の傾斜面とが連続して接する構成にしたので、吊り係合部が破砕歯の上部にあっても、被破砕物が円滑に滑動しジョークラッシャの破砕空間に投入できる。また、投入シュートと破砕歯の干渉もほとんど生じないので、破砕歯を吊り上げる操作を容易にでき、クレーンの操作で容易に非熟練者でも取り付け、取り外し操作ができる。また、傾斜凸部を設け、この傾斜凸部上を被破砕物が滑動するので、吊り係合部が露出されていても、破損、磨耗がない。
【図面の簡単な説明】
【図1】図1は、本発明の破砕歯を適用したジョークラッシャの正面図である。
【図2】図2は、図1のA部の拡大図である。
【図3】図3は、本発明に関わる固定歯の正面図である。
【図4】図4は、本発明に関わる固定歯の側面図である。
【図5】図5は、本発明に関わる固定歯の平面図である。
【図6】図6は、図1をVI−VI線で矢視した断面図である。
【図7】図7は、本発明に関わる固定歯の吊り上げ方法の説明図である。
【図8】図8は、本発明の破砕歯の傾斜凸部、吊り係合部で他の実施形態を示す図である。
【図9】図9は、従来のジョークラッシャ用固定歯の取り外し方法の説明図である。
【符号の説明】
1…クラッシャ本体
5…被破砕物
10…クラッシャ本体
15…破砕空間
20…固定歯
21…歯面
22…吊り係合部
23…吊り穴
24…傾斜凸部
24a…傾斜面
25…傾斜状切り欠き部
26…後部面
30…可動歯
31…スイングジョー
32…回転駆動軸
33…偏心回転軸
50…投入シュート
52…フィーダ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a crushing tooth of a jaw crusher for finely crushing an object to be crushed such as rock, concrete, and asphalt. More specifically, the present invention relates to a crushing tooth of a jaw crusher, which makes it possible to attach and remove the crushing tooth safely and easily when replacing the crushing tooth.
[0002]
[Prior art]
The jaw crusher is formed between fixed teeth attached to the crusher body (frame), movable teeth attached to the front surface of a swing jaw swingably provided on the crusher body, and the fixed teeth and the movable teeth. A crushing space is provided, and the object to be crushed charged into the crushing space is finely crushed by being pressed between fixed teeth and movable teeth. Since the fixed teeth and the movable teeth are worn or damaged when used for a long period of time, the fixed teeth and the movable teeth are often configured to be exchangeable and reversible.
[0003]
In particular, the fixed portion of the fixed teeth receives a force during the crushing operation and may be deformed or the like. Therefore, it is necessary to replace the fixed portion. Therefore, the mounting of the crushed teeth, particularly the fixed teeth (immobile teeth), Various proposals have been made to easily and efficiently perform the removal work (for example, Patent Documents 1 and 2). The present applicant also discloses a technique in which a wedge-shaped fastening piece provided on a side surface of a frame is used to fix an inclined notch formed on an inner surface side of a fixed tooth (a fixed tooth) (Patent Document 3).
[0004]
Furthermore, the fixed teeth 61 are heavy and cannot be lifted by a worker by hand. Therefore, when attaching and detaching the fixed teeth 61 to and from the crusher main body 60, the fixed teeth 61 need to be lifted by a hoisting and conveying means (not shown) such as a crane or a chain block. As shown in FIG. 9A, the conventional fixed teeth 61 are often provided with hook portions 64 for lifting, on the rear surface 63 side opposite to the tooth surface 62 (the crusher main body 60 side). Was. This is because, if the hook portion 64 is provided on the tooth surface 62 side, the hook portion 64 may be worn away during the crushing operation for a long time, and may be lost.
[0005]
As described above, when the hook portion 64 is on the opposite side of the tooth surface 62, the following operation is required to remove the fixed teeth 61. After loosening the tightening bolts (not shown) of the fixed teeth 61, a pad such as wood is applied to prevent the fixed teeth 61 from dropping. The operator moves the fixed teeth 61 with the crowbar 71 or the like so that the hook 64 can be reached (see FIG. 9B). The operator performs the operation of winding the wire rope 70 and hoisting the crane (not shown) while devising the hand so as not to be pinched by a piece of wood or the like and not to drop the fixed teeth 61. Then, the fixed teeth 61 are lifted via the wire rope 70 while paying attention to the interference with the input chute 69 (see FIG. 9C).
[0006]
[Patent Document 1]
Japanese Utility Model Publication No. 59-33474 [Patent Document 2]
Japanese Utility Model Laid-Open No. 5-95649 [Patent Document 3]
Japanese Utility Model Registration No. 2578908
[Problems to be solved by the invention]
However, in the conventional attaching and detaching operations, there are many accidents in which a hand or a body is caught between the fixed teeth 61 and the crusher main body 60 or the like, or the fixed teeth 61 themselves drop, resulting in a safety problem. . For this reason, since a skilled operator carefully takes time to perform the attachment and detachment work, the work for replacing the fixed teeth becomes longer, which causes a problem that the productivity is reduced. Further, the above-mentioned patent document does not disclose a technique for solving this problem and safely attaching and detaching fixed and movable teeth.
[0008]
The present invention has been made to solve the above problems, and achieves the following objects. An object of the present invention is to provide a hanging engagement portion and an inclined convex portion on an upper surface of a crushing tooth so that a wire rope can be hooked and a wire removal operation can be performed in a state where the crushing tooth is fixedly attached to a crusher body. The object of the present invention is to provide a crushing tooth for a jaw crusher in which safety can be improved by allowing the crushing tooth to be securely attached and removed even when the crushing tooth is removed from the crash body. Another object of the present invention is to provide a crushing tooth for a jaw crusher, which is provided with an inclined surface that is continuous with the inclined surface of the charging chute on the inclined convex portion so that the material to be crushed can be smoothly slid into the crushing space. To provide.
[0009]
[Means for Solving the Problems]
The present invention takes the following means to achieve the above object.
A crushing tooth for a jaw crusher according to a first aspect of the present invention includes a crusher main body, a fixed tooth detachably fixed to the crusher main body, a swing jaw relatively moving with respect to the fixed tooth, and an acute angle opposed to the fixed tooth. Movable teeth fixed to the swing jaws so as to form a crushing space for crushing the object to be crushed with the fixed teeth, and the relative movement of the movable teeth with respect to the fixed teeth. A crushing tooth of a jaw crusher for pinching and crushing the object to be crushed, wherein the inclined surface is substantially coincident with the inclined surface of a charging chute for introducing the crushable object into the crushing space of the jaw crusher and is continuously in contact therewith. And a suspension engaging portion that is disposed adjacent to the inclined convex portion and lifts the crushed tooth, is provided above the crushed tooth.
[0010]
A crushing tooth for a jaw crusher according to a second aspect is characterized in that, in the first aspect, the inclined convex portion is a convex portion having a substantially triangular cross section and having an inclined surface on the crushing space side.
A crushing tooth for a jaw crusher according to a third aspect of the present invention is the crushing tooth for a jaw crusher according to the first or second aspect, wherein the inclined convex portion and the hanging engagement portion are provided with the same configuration below the crushing tooth, and the crushing tooth is mounted upside down. It is characterized in that it can be used even if it is used.
[0011]
A crushed tooth for a jaw crusher according to a fourth aspect is characterized in that, in the first to third aspects, the crushed tooth is a fixed tooth.
A crushing tooth for a jaw crusher according to an invention 5 is characterized in that, in the inventions 1 to 3, the crushing teeth are movable teeth.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a front view of a jaw crusher to which the present invention is applied, FIG. 2 is an enlarged view of a portion A in FIG. 1, FIG. 3 is a front view of a fixing tooth of the jaw crusher according to the present invention, and FIG. FIG. 5 is a plan view of the fixed tooth, FIG. 6 is a cross-sectional view of FIG. 1 taken along the line VI-VI, FIG. 7 is an explanatory view of a method of lifting the fixed tooth according to the present invention, FIG. 8 is a diagram showing another embodiment of the inclined convex portion and the hanging engagement portion.
[0013]
In order to help understand the configuration of the crushed tooth, a single toggle type jaw crusher will be described as an example as the jaw crusher 1 to which the crushed tooth of the present invention is applied, as shown in FIG. A rotation drive shaft 32 is rotatably supported by a crusher main body (hereinafter, referred to as main body) 10 via a bearing (not shown). The rotary drive shaft 32 is driven by a drive motor (not shown). An eccentric rotation shaft 33 is provided eccentrically to a rotating body (not shown) that rotates integrally with the rotation drive shaft 32.
[0014]
The eccentric rotation shaft 33 supports the upper end of the swing jaw 31. Since the eccentric rotation shaft 33 rotates eccentrically, the swing jaw 31 reciprocates with this rotation. A recess 31 a is provided at the rear of the lower end of the swing jaw 31. The plate receiver 35 fixed to the main body 10 is also provided with a depression 35a. A toggle plate 34 is provided between the depression 31 a of the swing jaw 31 and the depression 35 a of the plate receiver 35.
[0015]
A tension rod 36 is swingably attached to the lower end of the swing jaw 31. A compression coil spring 37 is interposed between a rear flange 36 a of the tension rod 36 and a spring receiver 38 fixed to the main body 10 so as to penetrate the tension rod 36.
[0016]
The movable teeth 30 having a flat plate shape are fixed to the front surface of the swing jaw 31 by movable tooth attachment means 39 including a wedge-shaped fastening member, a bolt, a nut, and the like. A flat fixed tooth 20 is attached to the slightly inclined wall inside the main body 10 so as to face the movable tooth 30. The fixed teeth 20 are set at an acute angle to the movable teeth 30, and a crushing space 15 for crushing the crushed object 5 is formed.
[0017]
A charging chute 50 is provided above the crushing space 15, and the crushed material 5 such as rock, concrete, asphalt and the like conveyed by the feeder 51 and the like is charged into the crushing space 15. The reciprocating motion of the movable teeth 30 causes relative movement between the fixed teeth 20 and the movable teeth 30, and the crushed material 5 put into the crushing space 15 is pinched and finely crushed. The finely crushed material 5 is discharged from the lower portion of the jaw crusher 1.
[0018]
Next, the configuration of the crushed tooth of the present invention will be described in detail using a fixed tooth as an example. As shown in FIGS. 2 to 5, the fixed tooth 20 has a tooth surface 21 at a front portion, and a rear surface 26 at an opposite side (back side) of the tooth surface 21. Protruding edges 20a and 20b are formed on the upper and lower portions of the fixed teeth 20. At the center of the upper surface of the fixed teeth 20, an inclined convex portion 24 having an inclined surface 24 a for allowing the crushed object 5 to fall from the input chute 50 and smoothly slide is provided. The inclined surface 24a has the same or substantially the same inclination angle as the inclined surface of the input chute 50, and forms a continuous inclined surface.
[0019]
That is, the material 5 to be crushed slides smoothly on the inclined surface of the charging chute 50 and the inclined surface 24 a of the inclined convex portion 24, and is thrown into the crushing space 15. On both sides of the inclined convex portion 24, hanging engaging portions 22, 22 having hanging holes 23 for lifting the fixed teeth 20 are provided. As shown in FIG. 2, there is a space between the inclined convex portion 24 and the suspending engagement portion 22, but the space is filled with the fine crushed object 5 during the crushing process, and the shape follows the substantially inclined surface 24 a.
[0020]
For this reason, since the crushed object 5 that has slid on the inclined surface 24a is configured to hardly hit the hanging engagement portions 22, 22, the crushed object 5 slides to cause the hanging engagement portions 22, 22. It will not be damaged or worn. On both side surfaces of the upper protruding edge portion 20a, inclined cutout portions 25, 25 are formed. The inclined notch 25 is provided for attaching and fixing the fixed teeth 20 to the main body 10.
[0021]
As shown in FIG. 6, fixed teeth attaching means including a wedge-shaped fastening piece (hereinafter referred to as a cotter) 11, a bolt 12, a nut 13, and a compression coil spring 14 are provided on a side portion 10 a of the main body 10. That is, when the nuts 13 are evenly tightened, the cotters 11, 11 move against the compression coil springs 14, 14.
[0022]
When the cotter 11 is brought into contact with the inclined surface of the inclined cutout portion 25 of the fixed tooth 20 and the upper surface of the main body 10, the cotter 11 pushes up the fixed tooth 20, and the inner surface 27 b of the lower protruding edge 20 b of the fixed tooth 20 and The lower surface of the main body 10 is locked. Further, by tightening the nut 13, the cotter 11 is press-fitted between the inclined surface of the inclined notch 25 and the upper surface of the main body 10, and the fixed teeth 20 are firmly fixed to the main body 10.
[0023]
In this embodiment, the inclined teeth 24 having the inclined surface 24a for sliding the object 5 to be crushed and the fixed teeth 20 are lifted below the fixed teeth 20 in the same configuration as the upper part. Are provided with the hanging engagement portions 22, 22 in which the hanging holes 23 are formed, and the inclined cutout portions 25, 25 for fixing the fixed teeth 20. This is because the fixed teeth 20 are turned upside down and fixed, so that the crushing operation can be performed. Note that the inclined convex portion 24, the hanging engagement portions 22, 22, and the inclined cutout portions 25, 25 may be provided only on one surface (for example, the upper surface in FIG. 3).
[0024]
Next, a method of removing the fixed teeth 20 when exchanging the fixed teeth 20 from the main body 10 will be described with reference to FIG. In a state where the fixed teeth 20 are attached and fixed to the main body 10, a wire hanging operation of passing the wire rope 55 through the hanging hole 23 of the hanging engagement portion 22 is performed. An operation of hoisting a hoisting and conveying means (not shown, hereinafter referred to as a crane) such as a crane and a chain block is performed so that the wire rope 55 has a slight slack.
[0025]
This is a procedure for keeping the fixed teeth 20 suspended and supported by the wire rope 55 even when the fixed teeth 20 are detached from the main body 10 for some reason when the fixed teeth 20 are released, so as not to drop. is there. Next, the operation opposite to the mounting of the cotter 11 is performed to remove the fixed teeth 20. That is, the nuts 13, 13 of the fixed tooth attaching means are loosened, the engagement between the cotters 11, 11 and the inclined notches 25, 25 is released, and the fixing of the main body 10 and the fixed teeth 20 is released.
[0026]
At this time, the work of releasing the fixing of the fixing teeth 20 attaching means can be performed from the outside of the side of the main body 10, so that the work is easy. When the crane is hoisted while slightly moving the fixed teeth 20 forward, that is, toward the movable teeth side in order to avoid the contact between the fixed teeth 20 and the input chute 50, the fixed teeth 20 are moved through the wire rope 55 as shown in FIG. The chute 50 can be lifted so as to avoid it.
[0027]
When replacing the fixed tooth 20 with another fixed tooth or turning the fixed tooth 20 upside down and attaching and fixing the fixed tooth 20 to the main body 10, the above-described removal operation may be performed in reverse. Also in this fixing work, the wire rope 55 can be detached from the suspending engagement portions 22, 22 after the fixing teeth 20 are fixed to the main body 10, so that the fixing work can be performed safely.
[0028]
During the crushing operation, the crushed object 5 smoothly slides on the inclined surface of the input chute 50 and the inclined surface 24a of the inclined convex portion 24, and hardly hits the hanging engagement portions 22, 22, as described above. Since the suspension engaging portion 22 can be put into the crushing space 15, the suspension engaging portion 22 is not damaged or worn.
[0029]
In addition, as shown in FIG. 2, it is preferable that the inclined surface 24 a of the inclined convex portion 24 is higher than the head of the hanging engagement portion 22, but as shown in FIG. 8, the inclined surface 124 a of the inclined convex portion 124 is crushed. It may be configured to be slightly lower so as not to hinder the object 5 from sliding. In addition, the description has been given assuming that the inclined surfaces 24a and 124a are planar, but the inclined surfaces 24a and 124a are in contact with the input chute 50 in a shape that allows easy sliding, and the input chute 50 is inclined toward the crushing space 15 where the object 5 to be crushed falls. If it is a configuration that slides continuously with a surface, for example, the inclined surface is a curved surface, a combination of flat surfaces, a combination of a flat surface and a curved surface, or a configuration in which an inclined surface is formed by adding another member or the like. It may be.
[0030]
Further, the description has been given of an example in which the suspension engaging portion and the inclined convex portion are provided integrally with the fixed tooth. However, at least one of the hanging engaging portion and the inclined convex portion is formed separately, and a bolt is attached to the fixed tooth. It may be fixed by a fastening member. Further, the hanging engagement portion may be a hook in a hook shape instead of a hole type. Further, the suspension engaging portion may be provided substantially at the center of the inclined convex portion.
As described above, the crushing teeth are described in detail as fixed teeth, but it is needless to say that the configuration of the crushing teeth of the present invention can be applied to movable teeth. Since the movable teeth have substantially the same configuration as the fixed teeth, the same description on the movable teeth is omitted.
[0031]
【The invention's effect】
When the crushing teeth are removed from the crusher body, the crusher body can be hooked onto the wire rope with a crane while the crushing body is fixed with the crushing teeth, avoiding the interference between the chute and the crushing teeth. As a result, work safety has improved. Conversely, when the crushing teeth are attached to the crush main body, the wire rope can be detached from the hanging engagement portion after the fracturing teeth are attached and fixed to the crush main body.
[0032]
Therefore, there is no possibility that the crushed teeth fall or fall, and the safety is dramatically improved. Also, since the inclined surface of the injection chute and the inclined surface of the inclined convex portion are continuously in contact with each other, even if the hanging engagement portion is located above the crushing teeth, the object to be crushed slides smoothly, and the jaw crusher is moved. It can be put into the crushing space. Further, since there is almost no interference between the input chute and the crushing teeth, the operation of lifting the crushing teeth can be easily performed, and even a non-skilled person can easily mount and remove the operation by operating the crane. In addition, since the smashed object slides on the inclined convex portion and the crushed object slides on the inclined convex portion, there is no breakage or wear even if the hanging engaging portion is exposed.
[Brief description of the drawings]
FIG. 1 is a front view of a jaw crusher to which a crushed tooth of the present invention is applied.
FIG. 2 is an enlarged view of a portion A in FIG. 1;
FIG. 3 is a front view of a fixed tooth according to the present invention.
FIG. 4 is a side view of a fixed tooth according to the present invention.
FIG. 5 is a plan view of a fixed tooth according to the present invention.
FIG. 6 is a cross-sectional view of FIG. 1 taken along line VI-VI.
FIG. 7 is an explanatory view of a method of lifting fixed teeth according to the present invention.
FIG. 8 is a diagram showing another embodiment of the crushing teeth of the present invention with the inclined convex portion and the hanging engagement portion.
FIG. 9 is an explanatory view of a conventional method of removing fixed teeth for jaw crushers.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Crusher main body 5 ... Crushed object 10 ... Crusher main body 15 ... Crushing space 20 ... Fixed teeth 21 ... Tooth surface 22 ... Suspension engaging part 23 ... Suspension hole 24 ... Inclined convex portion 24a ... Inclined surface 25 ... Inclined notch Part 26 ... rear surface 30 ... movable teeth 31 ... swing jaw 32 ... rotation drive shaft 33 ... eccentric rotation shaft 50 ... loading chute 52 ... feeder

Claims (5)

クラッシャ本体と、このクラッシャ本体に着脱可能に固定された固定歯と、この固定歯に対して相対移動するスイングジョーと、前記固定歯に対して鋭角に対向して設定され被破砕物を破砕するための破砕空間を前記固定歯との間に形成するように前記スイングジョーに固定された可動歯とを有し、前記固定歯に対する前記可動歯の相対運動で前記被破砕物を挟圧して破砕するジョークラッシャの破砕歯であって、
前記被破砕物を前記ジョークラッシャの破砕空間に投入する投入シュートの傾斜面とほぼ一致して連続して接する傾斜面を有する傾斜凸部と、この傾斜凸部に隣接して配置され、前記破砕歯を吊り上げる吊り係合部とを前記破砕歯の上部に設けたことを特徴とするジョークラッシャ用破砕歯。
A crusher main body, fixed teeth detachably fixed to the crusher main body, a swing jaw relatively moving with respect to the fixed teeth, and an object set at an acute angle to the fixed teeth to crush an object to be crushed. Movable teeth fixed to the swing jaws so as to form a crushing space between the movable teeth and the fixed teeth, and crushes the object to be crushed by the relative movement of the movable teeth with respect to the fixed teeth. Jaw crusher crushing teeth
An inclined convex portion having an inclined surface that is substantially coincident with and continuously in contact with an inclined surface of a charging chute for introducing the crushed object into the crushing space of the jaw crusher; A crushing tooth for a jaw crusher, wherein a hanging engaging portion for lifting teeth is provided above the crushing tooth.
請求項1に記載のジョークラッシャ用破砕歯において、
前記傾斜凸部は、断面が略三角形状で前記破砕空間側に傾斜面を有している凸部であることを特徴とするジョークラッシャ用破砕歯。
The crushing teeth for jaw crushers according to claim 1,
A crushing tooth for a jaw crusher, wherein the inclined convex portion is a convex portion having a substantially triangular cross section and having an inclined surface on the crushing space side.
請求項1または2に記載されたジョークラッシャ用破砕歯において、前記傾斜凸部および前記吊り係合部は、前記破砕歯の下部にも同構成で設けられ、前記破砕歯を天地反転して取り付けても使用可能とする形状にしたことを特徴とするジョークラッシャ用破砕歯。The crushing teeth for jaw crushers according to claim 1 or 2, wherein the inclined convex portion and the suspension engaging portion are provided in the same configuration below the crushing teeth, and the crushing teeth are mounted upside down. A crushing tooth for a jaw crusher, characterized in that the crushing tooth is shaped so that it can be used. 請求項1から3に記載のジョークラッシャ用破砕歯の選択されるいずれか1項において、
前記破砕歯は、固定歯であることを特徴とするジョークラッシャ用破砕歯。
A crushing tooth for jaw crushers according to any one of claims 1 to 3,
The crushing teeth for jaw crushers, wherein the crushing teeth are fixed teeth.
請求項1から3に記載のジョークラッシャ用破砕歯の選択されるいずれか1項において、
前記破砕歯は、可動歯であることを特徴とするジョークラッシャ用破砕歯。
A crushing tooth for jaw crushers according to any one of claims 1 to 3,
A crushing tooth for a jaw crusher, wherein the crushing tooth is a movable tooth.
JP2003067669A 2003-03-13 2003-03-13 Crushing teeth for jaw crusher Expired - Lifetime JP4113015B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015174051A (en) * 2014-03-17 2015-10-05 株式会社栗本鐵工所 Jaw-crusher tooth plate
CN112403562A (en) * 2020-10-30 2021-02-26 重庆贻晨兴工业设计有限责任公司 Jaw crusher with double movable jaws and using method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015174051A (en) * 2014-03-17 2015-10-05 株式会社栗本鐵工所 Jaw-crusher tooth plate
CN112403562A (en) * 2020-10-30 2021-02-26 重庆贻晨兴工业设计有限责任公司 Jaw crusher with double movable jaws and using method
CN112403562B (en) * 2020-10-30 2021-12-24 锡林郭勒盟隆兴矿业有限责任公司 Jaw crusher with double movable jaws and using method

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