JP2004271572A - Rotating body for fixing, fixing device, and image forming apparatus - Google Patents

Rotating body for fixing, fixing device, and image forming apparatus Download PDF

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Publication number
JP2004271572A
JP2004271572A JP2003058246A JP2003058246A JP2004271572A JP 2004271572 A JP2004271572 A JP 2004271572A JP 2003058246 A JP2003058246 A JP 2003058246A JP 2003058246 A JP2003058246 A JP 2003058246A JP 2004271572 A JP2004271572 A JP 2004271572A
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Prior art keywords
release layer
layer
fixing
pfa
fep
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JP2003058246A
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JP4152223B2 (en
Inventor
Hidenori Machida
秀則 町田
Norihiko Yasuse
徳彦 安瀬
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Ricoh Co Ltd
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Ricoh Co Ltd
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  • Rolls And Other Rotary Bodies (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To stably fix a good-quality image by securing releasing property so that offset is prevented from occurring and also enhancing wear and abrasion resistance. <P>SOLUTION: A releasing layer 41 formed on an elastic layer 40 with which the surface of the metallic substance 39 of a fixing roller 31 is covered is formed of two layers, that is, a substance side releasing layer 41a and a surface releasing layer 41b. The layer 41a is formed of PFA and the layer 41b is formed of FEP, and a boundary between the layers 41a and 41b has fine peak and valley structure, whereby the offset is prevented from occurring by enhancing the releasing property to toner by the FEP of the layer 41b when a toner image 35 transferred to the recording paper 34 medium is fixed. Even when many sheets of recording paper 34 are made to pass and the FEP of the layer 41b is worn, a part of the PFA of the layer 41a having the fine peak and valley structure appears on the surface, so that the wear and abrasion resistance is enhanced. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、電子写真方式の複写機やプリンタ等で記録媒体に転写したトナー像を定着する定着用回転体と定着装置及び画像形成装置、特に離型性と耐久性の向上に関するものである。
【0002】
【従来の技術】
【特許文献1】特開昭60−247250号公報
電子写真方式を使用した複写機等の画像形成装置で記録紙に転写したトナー像を定着する定着装置には熱ローラ方式の定着装置が多く用いられている。この定着装置は内部に熱源を有し、表面をトナーに対し離型性を有する材料、例えばシリコーンゴムやフッ素樹脂で形成した定着ローラと加圧ローラを圧接回転させ、両ローラの圧接部をなすニップを通過する記録紙上の未定着トナー像を加熱加圧して定着する。この熱ローラ方式の定着装置は、定着ローラの表面と記録紙上のトナー像とが加圧下で接触するため、トナー像を記録紙上に融着する際の熱効率が極めて良好であり、迅速に定着を行なうことができ、高速度電子写真複写機等において非常に有効である。しかしながら、定着ローラ表面とトナー像とが溶融状態で、かつ加圧下で接触するため、トナー像の一部が定着ローラ表面に付着して転移し、次の記録紙を汚すというオフセット現象が生じる。この定着ローラの表面に対してトナーが付着しないようにすることは、熱ローラー定着方式の必須条件の一つとされている。
【0003】
また、フルカラーの場合では、色材の3原色であるイエロー、マゼンタ、シアンの3色のトナー又はそれに黒色トナーを加えた4色のトナーを用いて色再現を行なうものであり、多色面像を紙上に定着したり、オーバーヘッドプロジェクターシート(OHT)に定着するが、色再現性と透過性を満足しなくてはならない。このためトナー層を充分に溶融し、画像表面を平滑にすることが要求され、オフセットを防止する目的で、定着ローラに例えばシリコーンオイル等を供給しローラ上に均一に被覆する方法が現在の主流となっている。
【0004】
この方法はトナーのオフセットを防止する点では極めて有効であるが、オフセット防止用液体を供給するための装置が必要なため、定着装置が複雑になるという短所を有しており、小型で安価なシステムを設計する上での阻害因子となっている。さらに、プレゼンテーション用としての必要性が増しているオーバーヘッドプロジェクターを利用するトランスペアレンシーフィルム(OHPフィルム)においては、紙と異なりオイル吸収能力が低いため、定着後のOHPフィルム表面のべたつきが問題となっている。このような背景からオイルレス又はオイルの塗布量の少ない定着が可能な定着装置が強く求められている。
【0005】
このため、例えば特許文献1等に示されているように、離型剤として固形シリコーンワニスや高級脂肪酸又は高級アルコール各種ワックス等をトナーに添加することが提案されている。また、定着ローラの外表面にペルフルオロアルコキシふっ素樹脂PFAやポリ4ふっ化エチレンPTFEや4ふっ化エチレン6ふっ化プロピレン共重合体FEPといったふっ素樹脂等の高離型を有する材料を形成してオフセットを防止している。
【0006】
【発明が解決しようとする課題】
しかしながらトナーに固形シリコーンワニスや高級脂肪酸又は高級アルコール各種ワックス等の離型剤をある量以上を添加すると、現像中に離型剤がトナーから遊離して感光体やキャリアに付着するいわゆるフィルミングやスペントが発生するという短所がある。
【0007】
また、定着ローラの表面にふっ素樹脂等で離型層を形成すると、純粋なふっ素樹脂は耐摩耗性に関してそれ程強靭さを備えておらず、寿命が短いという不具合がある。この耐摩耗性は、窒化ケイ素や窒化アルミ,アルミナ,シリカ,カーボン,マイカ,2硫化モリブデン等の比較的高い硬度を持つ無機充填剤を混入することにより向上できるが、無機充填剤の混入量が少ないと耐摩耗性向上の効果が充分でなく、無機充填剤の混入量を増加させると離型性や表面の平滑性が悪くなり、オフセット防止効果が低下してしまうという短所がある。
【0008】
この発明はかかる短所を改善し、少ない離型剤で離型性を確保してオフセットが生じることを防ぐとともに耐磨耗性を向上して、良質な画像を安定して定着することができる定着用回転体と定着装置及び画像形成装置を提供することを目的とするものである。
【0009】
【課題を解決するための手段】
この発明の定着用回転体は、基体表面に弾性層を被覆し、弾性層の表面に離型層を有し、内部に設けられた熱源により加熱して記録媒体に転写された現像剤を記録媒体に定着する定着用回転体において、離型層を、基体側離型層と表面離型層の2層で形成し、基体側離型層をPFAで形成し、表面離型層をFEPで形成し、基体側離型層と表面離型層の界面を微細な山谷構造にし、記録媒体に転写された現像剤像を定着したとき、表面離型層のFEPで現像剤に対する離型性を高めてオフセットが生じることを防ぐ。また、大量の記録媒体を通紙して、表面離型層のFEPが磨耗しても、微細な山谷構造をした基体側離型層のPFAの一部が表面に現れて耐磨耗性を高める。さらに、基体側離型層のPFAの一部が表面に現れても、表面離型層のFEPの大部分が残っているから離型性を保つ。
【0010】
また、基体側離型層を形成するPFAに無機充填剤を充填して、溶融流動性をより低くして基体側離型層と表面離型層の界面の微細な山谷構造を深くする。
【0011】
さらに、基体側離型層を形成するPFAの平均粒径を10〜30μmとし、表面離型層を形成するFEPの平均粒径をPFAの平均粒径より小さくして、基体側離型層と表面離型層の界面の微細な山谷構造を安定して形成する。
【0012】
また、基体を金属からなるローラで形成し、前記2層構造の離型層を、ローラを保持する軸受部まで形成し、ローラの回転に対する負荷を低減する。
【0013】
この発明の定着装置は、前記定着用回転体を有し、良質な画像を長期間定着するすることを特徴とする。
【0014】
この発明の画像形成装置は、前記定着装置を有し、良質な画像を長期間形成することを特徴とする。
【0015】
【発明の実施の形態】
図1はこの発明のデジタル複写機の構成図である。デジタル複写機1は複写機本体2と原稿自動送り装置(以下、ADFという)3と自動仕分け装置4とを有する。複写機本体2は原稿読取ユニット5と書込ユニット6とエンジン部7と給紙ユニット8を有する。原稿読取ユニット5は光源と複数のミラーを有するキャリッジ9とレンズ10とCCD11及びバッファ12を有し、ADF3で送られた原稿を走査して読み取る。書込ユニット6はレーザ光源やポリゴンミラー等を有し、画像情報を含むレーザビーム13をエンジン部7に出射する。エンジン部7は、画像形成ユニット14と1次転写ユニット15と2次転写ユニット16及び定着ユニット17を有する。画像形成ユニット14は、感光体18の周囲に配置された帯電ローラ19と書込ユニット5からのレーザビーム13の照射部とシアン(C),マゼンタ(M),イエロー(Y),ブラック(K)からなるカラー現像部20及びドラムクリーニング部21を有し、感光体18に微小間隙をおいて配置された帯電ローラ19で帯電した感光体18上にレーザビーム13で静電潜像を形成し、形成した静電潜像をカラー現像部20で可視化してトナー像を形成する。1次転写ユニット15は中間転写ベルト22と1次転写部23とテンションローラ24と2次転写ローラ25とクリーニング部26及び基準位置センサ27を有し、感光体18に形成されたトナー像を中間転写ベルト22に1次転写する。中間転写ベルト22は、このデジタル複写機1における最大転写紙サイズであるA3よりも大きく形成されており、使用する転写紙がA4サイズ以下の場合には、2面分のトナー像を保持することができる。この中間転写ベルト22は感光体18上のトナー像を1次転写するとき以外は図示しない接離機構によって感光体18表面から離れ、中間転写ベルト22に画像を1次転写するときだけ感光体18表面に圧接される。2次転写ユニット16は中間転写ベルト22に転写されたトナー像を記録紙に2次転写する。定着ユニット17は記録紙に転写されたトナー像を熱と圧力で定着する。給紙ユニット8は複数の給紙カセット28a〜28cと手差トレイ29を有し、記録紙を2次転写ユニット16に送る。
【0016】
ADF3は読み取る原稿を原稿読取ユニット5に送り、原稿読取ユニット5で読み取った原稿を回収する。自動仕分け装置4は複数段の仕分けビン30a〜30nを有し、画像が形成された記録紙を仕分けして排出する。
【0017】
このデジタル複写機1で原稿読取ユニット5で読み取った原稿の画像形成サイクルが始まると、形成する画像が1色の場合は、読み取った原稿の画像データにより感光体18にトナー像を形成し、形成されたトナー像を中間転写ベルト22に1次転写する。2次転写ユニット16は中間転写ベルト22に転写されたトナー像の先端に合わせて給紙された記録紙にトナー像を2次転写する。トナー像を転写した記録紙は定着ユニット17に送られ加熱,加圧して定着される。トナー像が定着された記録紙は自動仕分け装置4に排出される。また、中間転写ベルト22に残留しているトナーはクリーニング部26で回収する。
【0018】
形成する画像が2色以上の場合は、中間転写ベルト22に設けた基準マークを基準位置センサ27で検出したことを基準にして原稿読取ユニッ5で原稿を読み取り、読み取った画像データを制御部100の中央制御部101に送るとともに画像メモリ102に格納する。中央制御部101は送られた画像データにより感光体18に第1色目のトナー像を形成し、感光体18に形成したトナー像を中間転写ベルト22に1次転写する。引き続いて中央制御部101は画像メモリ102に格納された画像データにより感光体18に第2色目のトナー像を形成し、感光体18に形成したトナー像を中間転写ベルト22に1次転写する。この感光体18に対する画像形成と中間転写ベルト22に対する1次転写を各色毎に繰り返す。すなわち、2色の画像を形成する場合には中間転写ベルト22を2回転し、フルカラーの画像を形成する場合には中間転写ベルト22を4回転して、各回転毎に感光体18に形成されたトナー像を中間転写ベルト22に1次転写して各色の画像を位置ずれなしに重ね合わせる。所定の色のトナー像を中間転写ベルト22に転写したら、中間転写ベルト22に転写されたトナー像の先端に合わせて給紙された記録紙にトナー像を2次転写し、定着ユニット17で加熱,加圧して定着する。
【0019】
このデジタル複写機1の定着ユニット17は定着ローラ31と加圧ローラ32を有する。定着ローラ31は、図2の断面図に示すように、ヒータ33を内蔵し、加圧ローラ32とのニップ部で記録紙34に転写されたトナー像35を加熱加圧して記録紙34に定着する。トナー像35を定着後の記録紙34は分離爪36によって定着ローラ31の表面から剥離されて所定の方向に取り出される。この定着ローラ31を加熱するとき例えばサーミスタ等の温度センサ37で定着ローラ31の表面温度を検出してヒータ33に対する通電を制御する。定着ローラ31の表面に付着したトナーはクリーニング手段38で除去される。
【0020】
定着ローラ31は、アルミニウム等の金属ローラの基体39の表面に例えばシリコーンゴムからなる弾性層40が被覆され、弾性層40の表面にふっ素樹脂からなる離型層41が被覆されている。基体39の内面はヒータ33の熱を吸収しやすくするために黒体塗装しても良い。また、弾性層40はフルカラー用の定着ローラ31に使われているが、モノクロ用の場合使用しない場合がある。また、基体39と弾性層40の間と、弾性層40と離型層41の間には必要に応じて接着層を設けても良い。
【0021】
離型層41は、図3の部分拡大断面図の(a)に示すように、基体側離型層41aと表面離型層41bの2層から形成されている。基体側離型層41aはペルフルオロアルコキシふっ素樹脂PFAで形成され、表面離型層41bは例えば4ふっ化エチレン6ふっ化プロピレン共重合体FEPで形成されている。この基体側離型層41aと表面離型層41bの界面は微細な山谷構造をしており、表面離型層41bの表面は平滑面となっている。基体側離型層41aを形成するPFAは表面離型層41bを形成するFEPより離型性と溶融時の流動性はより低いが、耐摩耗性はFEPより高い。また、表面離型層41bを形成するFEPは溶融流動性が高いため、FEPを塗装した後に焼成しただけで平滑面が得られ、PFAのように研磨等の平滑化加工を必要としないという利点を有する。
【0022】
このように定着ローラ31の離型層41を基体側離型層41aと表面離型層41bの2層で形成し、基体側離型層41aを耐磨耗性を有するPFAで形成し、表面離型層41bを離型性が良いFEPで形成し、かつ基体側離型層41aと表面離型層41bの界面は微細な山谷構造にすることにより、記録紙34に転写されたトナー像35を加熱加圧して定着したときに、定着ローラ31のトナーに対する離型性を高めてオフセットが生じることを防ぐことができる。また大量の記録紙34を通紙して、表面離型層41bのFEPが磨耗しても、微細な山谷構造をした基体側離型層41aのPFAの一部が表面に現れて耐磨耗性を高めることができる。また、基体側離型層41aのPFAの一部が表面に現れても、表面離型層41bのFEPの大部分が残っているから離型性を保つことができる。
【0023】
また、基体側離型層41aと表面離型層41bの2層で形成した離型層41を、図4の側面図の(b)に示すように、通紙幅Wの範囲でなく、(a)に示すように定着ローラ31を保持する滑り軸受42の範囲W1まで設けることにより、定着ローラ31と滑る軸受42との間の摩擦を小さくすることができ、定着ローラ31を回転するモータの負荷を小さくすることができる。また、定着ローラ31の滑る軸受42との接触面の磨耗を小さくして、長時間安定して使用することができる。
【0024】
次に、定着ローラ31の製造方法について図5の断面図を参照して説明する。基体39の表面にプライマーを塗布した後、シリコーンゴムを被覆して弾性層40を形成する。この弾性層40の表面にプライマーを塗布し、その上に基体側離型層41aを形成する平均粒径が10〜30μmのPFAを塗装し、その後、表面離型層41bを、PFAの平均粒径より小さく、例えば10μm以下の平均粒径のFEPを塗装して焼成して離型層41を形成する。このPFAとFEPの塗装はスプレー塗装や静電粉体塗装で行えば良い。この離型層41を形成するとき、PFAはFEPよりも溶融流動性が低いため、焼成後、PFAは粒状を保ち、このPFAの隙間をFEPが埋めて、図3に示すように、基体側離型層41aと表面離型層41bの界面を山谷構造にすることができる。この界面の山谷構造を形成するために、PFAの平均粒径を10〜30μmにすることが望ましく、また、焼成後に平滑加工を行わず平滑な表面を得るためにはFEPの平均粒径を10μm以下にすることが望ましい。
【0025】
また、定着ローラ31の離型層41を形成するとき、PFAに無機充填剤、例えば窒化ケイ素や窒化アルミ,アルミナ,シリカ,カーボン,マイカ又は2硫化モリブデンのいずれかを充填することにより、溶融流動性をPFA単体より低くすることができ、基体側離型層41aと表面離型層41bの界面を山谷構造をより深くすることができる。
【0026】
この定着ローラ31をデジタル複写機1に使用してオフセットと耐磨耗性を評価した結果と、比較例として離型層41にFEPの1層を設けた場合と、離型層41にPFAの1層を設けた場合及びPFAにシリカを充填したPFAを1層設けた場合のオフセットと耐磨耗性を評価した結果を下記表に示す。下記表において、本発明1は離型層41をPFAの基体側離型層41aとFEPの表面離型層41bで形成した場合、本発明2〜本発明8はPFAにカーボン,マイカ,2硫化モリブデン,窒化アルミ,窒化ケイ素,アルミナ,シリカをそれぞれ充填して基体側離型層41aを形成した場合を示す。離型性は罫線状オフセットチャートを連続100枚通紙して評価し耐摩耗性は20000枚通紙を行ない、表面の削れ量により評価した。
【0027】
【表1】

Figure 2004271572
【0028】
前記表に示す離型性の評価結果の2重丸印はオフセットなしで、定着ローラ31の汚れなしの場合、丸印は実用上問題となるオフセットなして、定着ローラ31の汚れなしの場合、三角印は実用上問題となるオフセットはないが定着ローラ31に汚れがある場合、ばつ印は実用上問題となるオフセットがある場合を示す。また、耐摩耗性の評価結果は、丸印は定着ローラ31に疵がないか、摩耗と疵はめられるが、画像上問題ない場合、三角印はハーフトーン画像で軽微な疵が発生した場合、ばつ印は定着ローラ31に疵等が発生して画像スジ等の欠陥が認められた場合を示す。前記表に示すように、本発明の場合はいずれも比較例と比べて定着ローラ31の寿命を長くすることができるとともに良質な画像を安定して形成することができた。
【0029】
前記説明では定着ユニット17に定着ローラ31を使用した場合について示したが、図6の構成図に示すように、加熱ローラ43と駆動ローラ44に巻き回された定着ベルト45を、図3(b)の部分断面図に示すように、ポリイミドや金属箔のエンドレスベルト基体46の表面に弾性層40と離型層41を形成し、離型層41を、PFA又は無機充填剤を充填したPFAの基体側離型層41aとFEPの表面離型層41bの2層で形成し、基体側離型層41aと表面離型層41bの界面を微細な山谷構造にすることにより、定着ベルト45のオフセットを防止して寿命を長くすることができる。
【0030】
【発明の効果】
この発明は以上説明したように、定着用回転体の離型層を、基体側離型層と表面離型層の2層で形成し、基体側離型層をPFAで形成し、表面離型層をFEPで形成し、基体側離型層と表面離型層の界面を微細な山谷構造にすることにより、記録媒体に転写された現像剤像を定着したとき、表面離型層のFEPで現像剤に対する離型性を高めてオフセットが生じることを防ぐことができる。また、大量の記録媒体を通紙して、表面離型層のFEPが磨耗しても、微細な山谷構造をした基体側離型層のPFAの一部が表面に現れて耐磨耗性を高めることができる。さらに、基体側離型層のPFAの一部が表面に現れても、表面離型層のFEPの大部分が残っているから離型性を保つことができる。
【0031】
また、基体側離型層を形成するPFAに無機充填剤を充填することにより、基体側離型層の溶融流動性をより低くして基体側離型層と表面離型層の界面の微細な山谷構造を深くすることができ、長期間安定して離型性を保つことができる。
【0032】
さらに、基体側離型層を形成するPFAの平均粒径を10〜30μmとし、表面離型層を形成するFEPの平均粒径をPFAの平均粒径より小さくすることにより、基体側離型層と表面離型層の界面の微細な山谷構造を安定して形成し、離型性と体磨耗性を高めることができる。
【0033】
また、基体を金属からなるローラで形成し、2層構造の離型層を、ローラを保持する軸受部まで形成し、ローラの回転に対する負荷を低減するとともに、ローラの軸受部における磨耗を低減することができる。
【0034】
この定着用回転体を定着装置に使用することにより、良質な画像を長期間定着するすることができる。
【0035】
また、この定着装置を電子写真方式の画像形成装置に使用することにより、良質な画像を長期間形成することができる。
【図面の簡単な説明】
【図1】この発明のデジタル複写機の構成図である。
【図2】定着ユニットの構成を示す断面図である。
【図3】離型層の構成を示す部分断面図である。
【図4】離型層の範囲を示す側面図である。
【図5】離型層の製造方法を示す部分断面図である。
【図6】他の定着ユニットの構成図である。
【符号の説明】
1;デジタル複写機、2;複写機本体、3;ADF、4;自動仕分け装置、
5;原稿読取ユニット、6;書込ユニット、7;エンジン部、
8;給紙ユニット、14;画像形成ユニット、15;1次転写ユニット、
16;2次転写ユニット、17;定着ユニット、18;感光体、
31;定着ローラ、39;基体、40;弾性層、41;離型層、
41a;基体側離型層、41b;表面離型層。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a fixing rotator, a fixing device, and an image forming apparatus for fixing a toner image transferred to a recording medium by an electrophotographic copying machine, a printer, or the like, and more particularly to an improvement in releasability and durability.
[0002]
[Prior art]
A fixing device of a heat roller type is often used as a fixing device for fixing a toner image transferred onto a recording sheet in an image forming apparatus such as a copying machine using an electrophotographic method. Have been. This fixing device has a heat source inside, and presses and rotates a fixing roller and a pressure roller formed of a material having a surface releasable from toner, for example, silicone rubber or fluororesin, and forms a pressure contact portion between both rollers. The unfixed toner image on the recording paper passing through the nip is fixed by heating and pressing. In this heat roller type fixing device, since the surface of the fixing roller and the toner image on the recording paper come into contact with each other under pressure, the thermal efficiency at the time of fusing the toner image onto the recording paper is extremely good, and the fixing can be performed quickly. This is very effective in a high-speed electrophotographic copying machine or the like. However, since the surface of the fixing roller and the toner image are in contact with each other in a molten state and under pressure, an offset phenomenon occurs in which a part of the toner image adheres to the surface of the fixing roller and is transferred, thereby soiling the next recording paper. Preventing toner from adhering to the surface of the fixing roller is one of the essential conditions of the heat roller fixing method.
[0003]
Further, in the case of full color, color reproduction is performed using three primary color toners of yellow, magenta, and cyan, or a four-color toner obtained by adding black toner thereto. Is fixed on paper or fixed on an overhead projector sheet (OHT), but color reproducibility and transparency must be satisfied. For this reason, it is required that the toner layer is sufficiently melted and the image surface is smoothed, and for the purpose of preventing offset, for example, a method of supplying a fixing roller with, for example, silicone oil and uniformly covering the roller with the fixing roller is currently used. It has become.
[0004]
Although this method is extremely effective in preventing toner offset, it has a disadvantage that the fixing device is complicated because a device for supplying an anti-offset liquid is required, and is small and inexpensive. It is an inhibitor in designing the system. Furthermore, in a transparency film (OHP film) using an overhead projector, which is increasingly required for presentation, unlike paper, the oil absorption capacity is low, so that the stickiness of the OHP film surface after fixing becomes a problem. I have. From such a background, there is a strong demand for a fixing device capable of fixing without oil or with a small amount of applied oil.
[0005]
For this reason, as disclosed in Patent Document 1, for example, it has been proposed to add a solid silicone varnish, a higher fatty acid or a higher alcohol variety wax as a release agent to the toner. Also, on the outer surface of the fixing roller, a material having a high mold release such as a fluororesin such as perfluoroalkoxy fluororesin PFA, polytetrafluoroethylene PTFE or polytetrafluoroethylene 6-fluoropropylene copolymer FEP is formed to offset. It is preventing.
[0006]
[Problems to be solved by the invention]
However, when a certain amount or more of a release agent such as a solid silicone varnish or a higher fatty acid or a higher alcohol various waxes is added to the toner, the release agent is released from the toner during development and adheres to a photoreceptor or a carrier. The disadvantage is that spent occurs.
[0007]
Further, when a release layer is formed on the surface of the fixing roller with fluororesin or the like, pure fluororesin does not have such a high toughness in terms of abrasion resistance, and thus has a disadvantage that its life is short. The wear resistance can be improved by adding a relatively hard inorganic filler such as silicon nitride, aluminum nitride, alumina, silica, carbon, mica, and molybdenum disulfide. If the amount is too small, the effect of improving the abrasion resistance is not sufficient, and if the amount of the inorganic filler mixed is increased, the releasability and the surface smoothness are deteriorated, and the offset prevention effect is reduced.
[0008]
The present invention improves such disadvantages, and secures a releasability with a small amount of a release agent, prevents an offset from occurring, improves abrasion resistance, and can stably fix a high-quality image. It is an object of the present invention to provide a rotating body, a fixing device, and an image forming apparatus.
[0009]
[Means for Solving the Problems]
The fixing rotator of the present invention covers an elastic layer on a substrate surface, has a release layer on the surface of the elastic layer, and records a developer transferred to a recording medium by heating with a heat source provided inside. In a fixing rotator for fixing to a medium, a release layer is formed of two layers, a substrate-side release layer and a surface release layer, the substrate-side release layer is formed of PFA, and the surface release layer is formed of FEP. After forming, the interface between the substrate side release layer and the surface release layer has a fine peak-valley structure, and when the developer image transferred to the recording medium is fixed, the releasability of the surface release layer to the developer is improved by the FEP. To prevent offset from occurring. Also, even if a large amount of recording medium is passed through and the FEP of the surface release layer is worn, a part of the PFA of the substrate-side release layer having a fine valley structure appears on the surface to reduce wear resistance. Enhance. Furthermore, even if a part of the PFA of the release layer on the substrate side appears on the surface, most of the FEP of the surface release layer remains, so that the releasability is maintained.
[0010]
Further, PFA forming the base-side release layer is filled with an inorganic filler to lower the melt fluidity to deepen the fine valley structure at the interface between the base-side release layer and the surface release layer.
[0011]
Further, the average particle size of PFA forming the substrate-side release layer is set to 10 to 30 μm, and the average particle size of FEP forming the surface release layer is made smaller than the average particle size of PFA, so that A fine peak-valley structure at the interface of the surface release layer is formed stably.
[0012]
In addition, the base is formed of a metal roller, and the release layer having the two-layer structure is formed up to the bearing for holding the roller, thereby reducing the load on the rotation of the roller.
[0013]
The fixing device according to the present invention is characterized in that the fixing device includes the fixing rotating body and fixes a high-quality image for a long period of time.
[0014]
An image forming apparatus according to the present invention includes the fixing device and forms a high-quality image for a long period of time.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 is a block diagram of a digital copying machine according to the present invention. The digital copying machine 1 has a copying machine main body 2, an automatic document feeder (hereinafter, ADF) 3, and an automatic sorting device 4. The copying machine main body 2 includes a document reading unit 5, a writing unit 6, an engine unit 7, and a paper feeding unit 8. The document reading unit 5 has a carriage 9 having a light source and a plurality of mirrors, a lens 10, a CCD 11 and a buffer 12, and scans and reads a document sent by the ADF 3. The writing unit 6 has a laser light source, a polygon mirror, and the like, and emits a laser beam 13 including image information to the engine unit 7. The engine unit 7 includes an image forming unit 14, a primary transfer unit 15, a secondary transfer unit 16, and a fixing unit 17. The image forming unit 14 includes a charging roller 19 disposed around the photoreceptor 18 and an irradiation unit of the laser beam 13 from the writing unit 5 and cyan (C), magenta (M), yellow (Y), and black (K). ), A laser beam 13 is formed on the photoreceptor 18 charged by the charging roller 19 disposed at a small gap from the photoreceptor 18 to form an electrostatic latent image. Then, the formed electrostatic latent image is visualized by the color developing unit 20 to form a toner image. The primary transfer unit 15 has an intermediate transfer belt 22, a primary transfer unit 23, a tension roller 24, a secondary transfer roller 25, a cleaning unit 26, and a reference position sensor 27, and intermediately transfers a toner image formed on the photoconductor 18. The primary transfer is performed on the transfer belt 22. The intermediate transfer belt 22 is formed to be larger than A3, which is the maximum transfer paper size in the digital copying machine 1. When the transfer paper to be used is smaller than A4 size, the intermediate transfer belt 22 holds two toner images. Can be. The intermediate transfer belt 22 is separated from the surface of the photoconductor 18 by a contact / separation mechanism (not shown) except when the toner image on the photoconductor 18 is primarily transferred, and only when the image is primarily transferred to the intermediate transfer belt 22. It is pressed against the surface. The secondary transfer unit 16 secondary-transfers the toner image transferred to the intermediate transfer belt 22 onto recording paper. The fixing unit 17 fixes the toner image transferred on the recording paper by heat and pressure. The paper feed unit 8 has a plurality of paper feed cassettes 28 a to 28 c and a manual feed tray 29, and sends recording paper to the secondary transfer unit 16.
[0016]
The ADF 3 sends a document to be read to the document reading unit 5 and collects the document read by the document reading unit 5. The automatic sorting device 4 has a plurality of sorting bins 30a to 30n, and sorts and discharges recording paper on which an image is formed.
[0017]
When the image forming cycle of the original read by the original reading unit 5 in the digital copying machine 1 is started, if the image to be formed is one color, a toner image is formed on the photoreceptor 18 by the image data of the read original, and the formation is performed. The transferred toner image is primarily transferred to the intermediate transfer belt 22. The secondary transfer unit 16 secondary-transfers the toner image onto recording paper fed in accordance with the leading end of the toner image transferred to the intermediate transfer belt 22. The recording paper on which the toner image has been transferred is sent to the fixing unit 17 and is heated and pressed to be fixed. The recording paper on which the toner image has been fixed is discharged to the automatic sorting device 4. Further, the toner remaining on the intermediate transfer belt 22 is collected by the cleaning unit 26.
[0018]
If the image to be formed has two or more colors, the document is read by the document reading unit 5 based on the detection of the reference mark provided on the intermediate transfer belt 22 by the reference position sensor 27, and the read image data is transmitted to the control unit 100. To the central control unit 101 and stored in the image memory 102. The central control unit 101 forms a first color toner image on the photoconductor 18 based on the sent image data, and primary-transfers the toner image formed on the photoconductor 18 to the intermediate transfer belt 22. Subsequently, the central control unit 101 forms a second color toner image on the photoconductor 18 based on the image data stored in the image memory 102, and primarily transfers the toner image formed on the photoconductor 18 to the intermediate transfer belt 22. The image formation on the photoconductor 18 and the primary transfer on the intermediate transfer belt 22 are repeated for each color. That is, the intermediate transfer belt 22 is rotated twice to form a two-color image, and the intermediate transfer belt 22 is rotated four times to form a full-color image. The transferred toner images are primarily transferred onto the intermediate transfer belt 22 so that the images of the respective colors are superimposed without displacement. After the toner image of a predetermined color has been transferred to the intermediate transfer belt 22, the toner image is secondarily transferred to recording paper fed according to the leading end of the toner image transferred to the intermediate transfer belt 22, and heated by the fixing unit 17. , Pressing and fixing.
[0019]
The fixing unit 17 of the digital copying machine 1 has a fixing roller 31 and a pressure roller 32. The fixing roller 31 has a built-in heater 33 as shown in the sectional view of FIG. 2, and heats and presses the toner image 35 transferred to the recording paper 34 at a nip portion with the pressure roller 32 to fix the toner image 35 on the recording paper 34. I do. After the toner image 35 is fixed, the recording paper 34 is separated from the surface of the fixing roller 31 by the separation claw 36 and is taken out in a predetermined direction. When the fixing roller 31 is heated, the temperature of the fixing roller 31 is detected by a temperature sensor 37 such as a thermistor, and the power supply to the heater 33 is controlled. The toner adhered to the surface of the fixing roller 31 is removed by the cleaning unit 38.
[0020]
The fixing roller 31 has an elastic layer 40 made of, for example, silicone rubber on the surface of a base 39 of a metal roller made of aluminum or the like, and a release layer 41 made of a fluororesin on the surface of the elastic layer 40. The inner surface of the base 39 may be coated with a black body in order to easily absorb the heat of the heater 33. The elastic layer 40 is used for the fixing roller 31 for full color, but may not be used for monochrome. An adhesive layer may be provided between the base 39 and the elastic layer 40 and between the elastic layer 40 and the release layer 41 as necessary.
[0021]
The release layer 41 is formed of two layers, a base release layer 41a and a surface release layer 41b, as shown in FIG. The substrate-side release layer 41a is formed of a perfluoroalkoxy fluororesin PFA, and the surface release layer 41b is formed of, for example, ethylene tetrafluoride-6-propylene propylene copolymer FEP. The interface between the substrate-side release layer 41a and the surface release layer 41b has a fine peak-valley structure, and the surface of the surface release layer 41b is a smooth surface. PFA forming the base-side release layer 41a has lower releasability and fluidity at the time of melting than FEP forming the surface release layer 41b, but has higher abrasion resistance than FEP. Further, since the FEP forming the surface release layer 41b has high melt fluidity, a smooth surface can be obtained only by sintering after coating the FEP, and there is no need for a smoothing process such as polishing unlike PFA. Having.
[0022]
As described above, the release layer 41 of the fixing roller 31 is formed of the base-side release layer 41a and the surface release layer 41b, and the base-side release layer 41a is formed of PFA having abrasion resistance. The release layer 41b is formed of FEP having good releasability, and the interface between the substrate-side release layer 41a and the surface release layer 41b has a fine peak-and-valley structure, so that the toner image 35 transferred to the recording paper 34 is formed. When fixing is performed by applying heat and pressure to the toner, the releasability of the fixing roller 31 from the toner can be enhanced to prevent occurrence of offset. Even if the FEP of the surface release layer 41b is worn by passing a large amount of the recording paper 34, a part of the PFA of the base-side release layer 41a having a fine valley structure appears on the surface, and the wear is reduced. Can be enhanced. In addition, even if a part of the PFA of the substrate-side release layer 41a appears on the surface, most of the FEP of the surface release layer 41b remains, so that the releasability can be maintained.
[0023]
Further, as shown in (b) of the side view of FIG. 4, the release layer 41 formed by the two layers of the base-side release layer 41 a and the surface release layer 41 b is not in the range of the paper passing width W but in (a). By providing up to the range W1 of the sliding bearing 42 for holding the fixing roller 31 as shown in (1), the friction between the fixing roller 31 and the sliding bearing 42 can be reduced, and the load of the motor rotating the fixing roller 31 can be reduced. Can be reduced. Further, the wear of the contact surface of the fixing roller 31 with the sliding bearing 42 is reduced, so that the fixing roller 31 can be used stably for a long time.
[0024]
Next, a method for manufacturing the fixing roller 31 will be described with reference to the cross-sectional view of FIG. After applying a primer to the surface of the base 39, the elastic layer 40 is formed by coating with silicone rubber. A primer is applied to the surface of the elastic layer 40, and PFA having an average particle size of 10 to 30 μm for forming the base-side release layer 41a is applied thereon. Thereafter, the surface release layer 41b is coated with an average particle size of PFA. The release layer 41 is formed by coating and firing an FEP having an average particle diameter smaller than the diameter, for example, 10 μm or less. The coating of PFA and FEP may be performed by spray coating or electrostatic powder coating. When this release layer 41 is formed, PFA has a lower melt fluidity than FEP, so that after firing, PFA keeps a granular state, and the gap between the PFA is filled with FEP, and as shown in FIG. The interface between the release layer 41a and the surface release layer 41b can have a valley structure. In order to form a peak-valley structure at the interface, it is preferable that the average particle size of PFA is 10 to 30 μm. In order to obtain a smooth surface without performing smoothing after firing, the average particle size of FEP is 10 μm. It is desirable to make the following.
[0025]
When the release layer 41 of the fixing roller 31 is formed, the PFA is filled with an inorganic filler such as silicon nitride, aluminum nitride, alumina, silica, carbon, mica, or molybdenum disulfide to melt and flow. Properties can be made lower than that of PFA alone, and the interface between the substrate-side release layer 41a and the surface release layer 41b can have a deeper valley structure.
[0026]
The results of evaluating the offset and abrasion resistance by using the fixing roller 31 in the digital copying machine 1, the case where one layer of FEP is provided for the release layer 41 as a comparative example, and the case of The following table shows the results of evaluating the offset and wear resistance when one layer was provided and when one layer of PFA filled with silica was provided. In the following table, in the present invention 1, when the release layer 41 is formed of the substrate-side release layer 41a of PFA and the surface release layer 41b of FEP, the present invention 2 to the present invention 8 use carbon, mica and disulfide for PFA. A case is shown in which molybdenum, aluminum nitride, silicon nitride, alumina, and silica are respectively filled to form the base-side release layer 41a. The releasability was evaluated by continuously passing 100 ruled line offset charts, and the abrasion resistance was evaluated by passing 20,000 sheets, and the amount of surface scraping.
[0027]
[Table 1]
Figure 2004271572
[0028]
The double circles of the releasability evaluation results shown in the above table have no offset and the fixing roller 31 is not stained, and the circles are practically problematic offsets and the fixing roller 31 is not stained. The triangular marks indicate the case where there is no practically problematic offset but the fixing roller 31 is dirty, and the crosses indicate the case where there is a practically problematic offset. In addition, the results of the evaluation of wear resistance are as follows. A circle indicates that the fixing roller 31 has no flaws, or abrasion and flaws are present, but there is no problem on the image. A triangular mark indicates that a minor flaw occurs in the halftone image. A cross mark indicates a case where a flaw or the like is generated on the fixing roller 31 and a defect such as an image stripe is recognized. As shown in the above table, in the case of the present invention, the life of the fixing roller 31 can be prolonged and the high quality image can be stably formed as compared with the comparative example.
[0029]
In the above description, the case where the fixing roller 31 is used for the fixing unit 17 has been described. However, as shown in the configuration diagram of FIG. 6, the fixing belt 45 wound around the heating roller 43 and the driving roller 44 is used as shown in FIG. As shown in the partial cross-sectional view of (a), an elastic layer 40 and a release layer 41 are formed on the surface of an endless belt base 46 made of polyimide or metal foil, and the release layer 41 is made of PFA or PFA filled with an inorganic filler. The offset of the fixing belt 45 is formed by forming the interface between the substrate-side release layer 41a and the surface release layer 41b into a fine peak-and-valley structure by forming the substrate-side release layer 41a and the FEP surface release layer 41b into two layers. Can be prevented and the life can be extended.
[0030]
【The invention's effect】
As described above, according to the present invention, a release layer of a fixing rotating body is formed of two layers, a substrate-side release layer and a surface release layer, and the substrate-side release layer is formed of PFA. The layer is formed by FEP, and the interface between the substrate side release layer and the surface release layer is formed into a fine peak-valley structure. An offset can be prevented by increasing the releasability of the developer. Also, even if a large amount of recording medium is passed through and the FEP of the surface release layer is worn, a part of the PFA of the substrate-side release layer having a fine valley structure appears on the surface to reduce wear resistance. Can be enhanced. Furthermore, even if a part of the PFA of the substrate-side release layer appears on the surface, most of the FEP of the surface release layer remains, so that the releasability can be maintained.
[0031]
Further, by filling the PFA forming the base-side release layer with an inorganic filler, the melt fluidity of the base-side release layer is lowered, and the fine interface at the interface between the base-side release layer and the surface release layer is reduced. The valley structure can be deepened, and the releasability can be stably maintained for a long time.
[0032]
Further, by setting the average particle size of PFA forming the base-side release layer to 10 to 30 μm and making the average particle size of FEP forming the surface release layer smaller than the average particle size of PFA, And a fine valley structure at the interface between the surface and the release layer can be formed stably, and the release properties and body wear properties can be enhanced.
[0033]
Further, the base is formed by a roller made of metal, and a release layer having a two-layer structure is formed up to a bearing for holding the roller, thereby reducing a load on the rotation of the roller and reducing abrasion in the bearing of the roller. be able to.
[0034]
By using the fixing rotator in a fixing device, a high-quality image can be fixed for a long period of time.
[0035]
Further, by using this fixing device in an electrophotographic image forming apparatus, a high-quality image can be formed for a long period of time.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a digital copying machine according to the present invention.
FIG. 2 is a cross-sectional view illustrating a configuration of a fixing unit.
FIG. 3 is a partial cross-sectional view illustrating a configuration of a release layer.
FIG. 4 is a side view showing a range of a release layer.
FIG. 5 is a partial cross-sectional view illustrating a method for manufacturing a release layer.
FIG. 6 is a configuration diagram of another fixing unit.
[Explanation of symbols]
1; digital copying machine; 2; copying machine body; 3; ADF; 4;
5; document reading unit, 6; writing unit, 7; engine unit,
8; paper feed unit; 14; image forming unit; 15; primary transfer unit;
16; secondary transfer unit, 17; fixing unit, 18; photoconductor,
31; fixing roller, 39; base, 40; elastic layer, 41; release layer,
41a: Base-side release layer, 41b: Surface release layer.

Claims (6)

基体表面に弾性層を被覆し、弾性層の表面に離型層を有し、内部に設けられた熱源により加熱して記録媒体に転写された現像剤を記録媒体に定着する定着用回転体において、
前記離型層を、基体側離型層と表面離型層の2層で形成し、前記基体側離型層をPFAで形成し、前記表面離型層をFEPで形成し、基体側離型層と表面離型層の界面を微細な山谷構造にしたことを特徴とする定着用回転体。
A fixing rotator that covers a substrate surface with an elastic layer, has a release layer on the surface of the elastic layer, and fixes the developer transferred to the recording medium by heating with a heat source provided therein to the recording medium. ,
The release layer is formed of two layers, a substrate-side release layer and a surface release layer, the substrate-side release layer is formed of PFA, and the surface release layer is formed of FEP. A fixing rotating body characterized in that an interface between the layer and the surface release layer has a fine valley structure.
前記基体側離型層を形成するPFAに無機充填剤を充填した請求項1記載の定着用回転体。2. The fixing rotating body according to claim 1, wherein an inorganic filler is filled in the PFA forming the base-side release layer. 前記基体側離型層を形成するPFAの平均粒径を10〜30μmとし、前記表面離型層を形成するFEPの平均粒径をPFAの平均粒径より小さくした請求項1又は2に記載の定着用回転体。The average particle size of PFA forming the base-side release layer is 10 to 30 μm, and the average particle size of FEP forming the surface release layer is smaller than the average particle size of PFA. Rotating body for fixing. 前記基体を金属からなるローラで形成し、前記2層構造の離型層を、ローラを保持する軸受部まで形成した請求項1乃至3のいずれかに記載の定着用回転体。4. The fixing rotating body according to claim 1, wherein the base is formed by a roller made of metal, and the release layer having the two-layer structure is formed up to a bearing portion that holds the roller. 5. 請求項1乃至4のいずれかに記載の定着用回転体を有することを特徴とする定着装置。A fixing device comprising the fixing rotating body according to claim 1. 請求項5に記載の定着装置を有することを特徴とする画像形成装置。An image forming apparatus comprising the fixing device according to claim 5.
JP2003058246A 2003-03-05 2003-03-05 Fixing rotator, fixing device, and image forming apparatus Expired - Fee Related JP4152223B2 (en)

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