JP2004269966A - Device for removing bottom dross - Google Patents

Device for removing bottom dross Download PDF

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Publication number
JP2004269966A
JP2004269966A JP2003062800A JP2003062800A JP2004269966A JP 2004269966 A JP2004269966 A JP 2004269966A JP 2003062800 A JP2003062800 A JP 2003062800A JP 2003062800 A JP2003062800 A JP 2003062800A JP 2004269966 A JP2004269966 A JP 2004269966A
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Japan
Prior art keywords
bottom dross
plating pot
plating
hot
shaft
Prior art date
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Granted
Application number
JP2003062800A
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Japanese (ja)
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JP3979955B2 (en
Inventor
Mitsuhiro Matsumoto
充弘 松本
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Nippon Steel Nisshin Co Ltd
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Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to JP2003062800A priority Critical patent/JP3979955B2/en
Publication of JP2004269966A publication Critical patent/JP2004269966A/en
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Publication of JP3979955B2 publication Critical patent/JP3979955B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To cut and remove bottom dross 3 from a plating pot 1 in the state of containing a hot-dip plating metal 2. <P>SOLUTION: This removing device has an elevatable shaft 22 which retains a rotary cutter 21 in the bottom end and is installed in a carrier 10 travellable to X-direction and Y-direction, and cuts and removes a bottom dross 3 depositing in the plating pot 1 while rotating the rotary cutter 21 with a motor 23. The cut bottom dross 3 is carried away by an inert gas spouted from a nozzle 26, and is discharged from the plating pot 1. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【産業上の利用分野】
本発明は、連続溶融めっきラインに設置されているめっきポットに堆積したボトムドロスを熱間で機械的に切削し除去する装置に関する。
【0002】
【従来技術及び問題点】
連続溶融めっきラインでは、溶融めっき金属を収容しているめっきポットに還元焼鈍された被めっき鋼帯を連続的に送り込み、シンクロールを周回させてめっきポットから引き上げ、付着した過剰量の溶融めっき金属をガスワイピング等で除去することにより目付け量が調整された溶融めっき鋼帯を製造している。めっきポットから引き上げられる溶融めっき金属にドロスが随伴すると、ドロス起因の欠陥がめっき層に持ち込まれる。なかでも、耐食性の向上を狙ってAl,Mg等を多量に添加した亜鉛めっき浴では金属間化合物の生成が多く、結果として多量のドロスが発生しやすい。多量のドロスがめっきポットに堆積すると、被めっき鋼帯の走行不安定化やシンクロールのトラブル等の原因になる。
【0003】
そこで、めっきポットから溶融めっき金属を汲み出し、堆積しているボトムドロスを除去する作業を定期的に繰り返す手作業でめっきポットを保守管理している。ボトムドロスを機械的に除去する作業も一部で採用されている(特開平8−61867号公報,特開平8−92710号公報)。しかし、ボトムドロスの種類によっては凝集力が強く、切削除去が容易でない。また、溶融めっき金属の少なくとも大半をめっきポットから汲み出した後でボトムドロスを切削除去しているので、めっきポットの温度降下が避けられず、作業性も悪い。
【0004】
【課題を解決するための手段】
本発明は、このような問題を解消すべく案出されたものであり、溶融めっき金属をめっきポットに収容したままでボトムドロスを切削除去でき、連続めっきラインの再度の立上げまでの所要時間を短縮することを目的とする。
本発明のボトムドロス除去装置は、めっきポットの相対向する縁に沿って配置されるY方向レールにX方向レールを移動可能に載置した移動架台と、X方向レールに搭載された走行可能なキャリアと、該キャリアに昇降可能に設けられたシャフトの下端に固着された回転刃物とを備えている。シャフトに連動して昇降する不活性ガス吹付けノズルを回転刃物に臨ませても良い。
【0005】
【実施の形態】
本発明に従ったボトムドロス除去装置は、めっきポット1に架設した走行可能なキャリア10を備え、キャリア10に切削工具20を昇降可能に設けている(図1)。
連続溶融めっきラインが稼動している状態では、周回するシンクロール(図示せず)がめっきポット1に浸漬されており、還元焼鈍された被めっき鋼帯(図示せず)がめっきポット1内の溶融めっき金属2に連続的に送り込まれ、シンクロールを周回して溶融めっき金属2から引き上げられる。めっき作業が継続すると、溶融めっき金属2の合金成分相互の反応,大気との反応や溶融めっき金属2と被めっき鋼帯との反応によってドロスが発生し、重いドロスがボトムドロス3となってめっきポット1の底部に沈降堆積する。
【0006】
ボトムドロス3の堆積量が設定値になると、連続溶融めっきラインを止め、シンクロールをめっきポット1から引き上げ、めっきポット1にボトムドロス除去装置を載せる。めっきポット1に検尺棒を挿し込んで測定したボトムドロス3の堆積量を指標とすることもできるが、ラインの操業実績から推定される堆積量を指標として、連続溶融めっきラインを停止させ、ボトムドロス除去装置をめっきポット1に搭載しても良い。
【0007】
ボトムドロス除去装置は、めっきポット1の相対向する縁部に配置されるY方向レール11(図2)の両端をビームで連結して移動架台を構成し、Y方向レール11に沿って走行可能なX方向レール12をY方向レール11に搭載している。キャリア10は、X方向レール12上を転動する車輪13を備え、動力が伝達されるプーリ14或いは動力伝達歯車を備えたX方向シャフト15を一側に伸ばしている。キャリア10は、Y方向シャフト16の前後進によってX方向レール12と共にY方向レール11に沿って走行し、プーリ14に伝達された動力でX方向レール12に沿って走行するが、常用のX−Yテーブルを使用可能なため動力伝達機構の詳細は説明を省略する。
【0008】
キャリア10に搭載された切削工具20は、下端に回転刃物21を固着したシャフト22を下方に伸ばし、回転刃物21で切削されたボトムドロス3を押し流す不活性ガス吹付けノズル26を回転刃物21に臨ませている。回転刃物21には、ボトムドロス3よりも格段に硬い超硬合金製の刃物が使用される。ノズル26は、シャフト22に同期して昇降するように設けられている。
シャフト22は、ハンドル23を一端に備えたシャフト25との間にベルト,チェーン等の動力伝達機構(図示せず)を掛け渡しており、手動又はモータ動力でハンドル23を回転させることによってZ方向に昇降可能になっている。シャフト22は上端が刃物回転用モータ24の出力軸に接続され、モータ24からの動力で回転刃物21が回転する。
【0009】
めっきポット1に堆積しているボトムドロス3の除去に際しては、めっきポット1からシンクロールを引き上げ、溶融めっき金属2を基本的には汲み出すことなく(湯面4を一定高さにたもったまま)めっきポット1の両縁にY方向レール11を位置決めしてボトムドロス除去装置をめっきポット1の上に載置する。このとき、シャフト22を上昇させて回転刃物21を上端位置に移動させておく。
【0010】
次いで、Y方向レール11,X方向レール12に沿った走行でキャリア10を所定位置に設定し、回転刃物21を回転させながらシャフト22を下降させる。回転刃物21がボトムドロス3に接触すると、シャフト22を下降させるハンドル23の負荷が大きくなるので、負荷の検出に応じて回転刃物21の回転速度を上げる。また、ノズル26から回転刃物21に向けて不活性ガスを吹き付ける。その結果、めっきポット1に堆積しているボトムドロス3が回転刃物21で切削され、不活性ガスでめっきポット1の底部から押し流され、めっきポット1に取り付けられている樋(図示せず)を経て系外に排出される。
【0011】
ボトムドロス3が切削除去されるとハンドル23に加わる負荷が減少するので、負荷の減少をまってシャフト22を下降させ、ボトムドロス3を掘り下げる。シャフト22の下降量が設定値に達した段階で、当該位置にあるボトムドロス3が切削除去されたものと判定し、シャフト22を上昇させ、キャリア10をX方向に移動し、同じ操作手順で近傍のボトムドロス3を切削除去する。或いは、回転刃物21を一定の深さ位置に保ったままでキャリア10をX方向に移動させながら、ボトムドロス3の切削除去を連続させることもできる。
【0012】
X方向に沿ってボトムドロス3を切削除去する一工程が終わった段階で、キャリア10をX方向レール12と共にY方向に沿って移動させる。そして、Y方向に異なる位置でキャリア10をX方向に移動させながらボトムドロス3の切削除去を繰り返す。
このようにキャリア10をX方向,Y方向に移動させながらボトムドロス3が回転刃物21で切削除去され、めっきポット1から排出される。しかも、溶融めっき金属2を汲み出す必要がないため、温度降下が小さく連続溶融めっきラインの再立上げに要する時間が短縮される。
【0013】
【発明の効果】
以上に説明したように、昇降可能なシャフト22の下端に固着した回転刃物21でボトムドロス3を切削除去する方式では、溶融めっき金属2を汲み出す必要なくボトムドロス3を切削除去できる。そのため、全量の溶融めっき金属2を汲み出した後でボトムドロス3を冷間で除去する従来方式は勿論、一部の溶融めっき金属2を残したままでボトムドロス3を除去する方式に比較して、めっきポット1の温度降下が大幅に小さくなる。その結果、ボトムドロス3を除去した後のめっきポット1に新規の溶融めっき金属2を注入して必要なめっき温度まで昇温する時間が短縮され、連続溶融めっきラインの迅速な再立上げが可能となる。
【図面の簡単な説明】
【図1】めっきポットにボトムドロス除去装置を配置した側面図
【図2】同ボトムドロス除去装置の平面図
【符号の説明】
1:めっきポット 2:溶融めっき金属 3:ボトムドロス 4:湯面
10:キャリア 11:Y方向レール 12:X方向レール 13:車輪
14:プーリ 16:Y方向シャフト
20:切削工具 21:回転刃物 22:シャフト 23:ハンドル
24:刃物回転用モータ 26:不活性ガス吹付けノズル
[0001]
[Industrial applications]
The present invention relates to an apparatus for mechanically cutting and removing bottom dross deposited in a plating pot installed in a continuous hot-dip galvanizing line by hot heat.
[0002]
[Prior art and problems]
In the continuous hot-dip galvanizing line, the steel strip to be plated annealed is continuously fed into a plating pot containing hot-dip metal, and is rotated around a sink roll and pulled up from the hot-dip, and an excessive amount of hot-dip Is manufactured by hot-dip galvanized steel strip with the basis weight adjusted by gas wiping or the like. When the dross accompanies the hot-dip plated metal pulled up from the plating pot, defects caused by the dross are introduced into the plating layer. Above all, in a zinc plating bath to which a large amount of Al, Mg or the like is added for the purpose of improving corrosion resistance, a large amount of intermetallic compounds is generated, and as a result, a large amount of dross is easily generated. When a large amount of dross accumulates on the plating pot, it causes unstable running of the steel strip to be plated and troubles of the sink roll.
[0003]
Therefore, the maintenance of the plating pot is performed by manually drawing out hot-dip metal from the plating pot and periodically removing the deposited bottom dross. The operation of mechanically removing the bottom dross is also partially adopted (Japanese Patent Application Laid-Open Nos. 8-61867 and 8-92710). However, depending on the type of bottom dross, the cohesive force is strong and cutting and removal are not easy. Further, since the bottom dross is cut and removed after at least most of the hot-dip plated metal has been pumped out of the plating pot, a temperature drop of the plating pot is inevitable and workability is poor.
[0004]
[Means for Solving the Problems]
The present invention has been devised in order to solve such a problem, and it is possible to cut and remove a bottom dross while holding a hot-dip metal in a plating pot, and reduce a time required until a continuous plating line is started up again. The purpose is to shorten it.
A bottom dross removing apparatus according to the present invention includes a movable gantry on which a X-direction rail is movably mounted on a Y-direction rail arranged along opposing edges of a plating pot, and a movable carrier mounted on the X-direction rail. And a rotary blade fixed to a lower end of a shaft provided on the carrier so as to be movable up and down. An inert gas spray nozzle that moves up and down in conjunction with the shaft may face the rotary blade.
[0005]
Embodiment
The apparatus for removing bottom dross according to the present invention includes a movable carrier 10 provided on a plating pot 1, and a cutting tool 20 is provided on the carrier 10 so as to be able to move up and down (FIG. 1).
In a state where the continuous hot-dip plating line is operating, a circling sink roll (not shown) is immersed in the plating pot 1, and a steel strip to be plated (not shown) annealed by reduction is placed in the plating pot 1. It is continuously fed into the hot-dip metal 2 and is pulled up from the hot-dip metal 2 around the sink roll. When the plating operation is continued, dross is generated by a reaction between alloy components of the hot-dip metal 2 and a reaction with the atmosphere or a reaction between the hot-dip metal 2 and the steel strip to be plated. 1 settles and deposits at the bottom.
[0006]
When the deposition amount of the bottom dross 3 reaches the set value, the continuous hot dipping line is stopped, the sink roll is pulled up from the plating pot 1, and the bottom dross removing device is placed on the plating pot 1. The deposition amount of the bottom dross 3 measured by inserting a measuring rod into the plating pot 1 can be used as an index, but the continuous dipping line is stopped using the deposition amount estimated from the line operation results as an index, and the bottom dross is stopped. The removing device may be mounted on the plating pot 1.
[0007]
The bottom dross removing device connects the ends of a Y-direction rail 11 (FIG. 2) arranged at opposing edges of the plating pot 1 with beams to form a movable gantry, and can travel along the Y-direction rail 11. The X-direction rail 12 is mounted on the Y-direction rail 11. The carrier 10 includes wheels 13 that roll on an X-direction rail 12, and extends an X-direction shaft 15 provided with a pulley 14 to which power is transmitted or a power transmission gear to one side. The carrier 10 travels along the Y-direction rail 11 together with the X-direction rail 12 by forward and backward movement of the Y-direction shaft 16, and travels along the X-direction rail 12 with the power transmitted to the pulley 14. Since the Y table can be used, the details of the power transmission mechanism will not be described.
[0008]
The cutting tool 20 mounted on the carrier 10 extends a shaft 22 having a rotating blade 21 fixed to a lower end thereof downward, and faces an inert gas spray nozzle 26 for flushing the bottom dross 3 cut by the rotating blade 21 to the rotating blade 21. Not. As the rotary blade 21, a blade made of cemented carbide, which is much harder than the bottom dross 3, is used. The nozzle 26 is provided so as to move up and down in synchronization with the shaft 22.
The shaft 22 has a power transmission mechanism (not shown) such as a belt or a chain stretched between the shaft 22 and a shaft 25 having a handle 23 at one end, and is rotated in the Z direction by rotating the handle 23 manually or by motor power. Can be moved up and down. The upper end of the shaft 22 is connected to the output shaft of a blade rotating motor 24, and the rotating blade 21 is rotated by power from the motor 24.
[0009]
When removing the bottom dross 3 deposited on the plating pot 1, the sink roll is pulled up from the plating pot 1, and the molten metal 2 is basically not pumped out (while the molten metal surface 4 is kept at a certain height). ) The Y-direction rails 11 are positioned on both edges of the plating pot 1 and the bottom dross removing device is placed on the plating pot 1. At this time, the rotary blade 21 is moved to the upper end position by raising the shaft 22.
[0010]
Next, the carrier 10 is set at a predetermined position by traveling along the Y-direction rail 11 and the X-direction rail 12, and the shaft 22 is lowered while rotating the rotary blade 21. When the rotary blade 21 comes into contact with the bottom dross 3, the load on the handle 23 for lowering the shaft 22 increases. Therefore, the rotation speed of the rotary blade 21 is increased according to the detection of the load. Further, an inert gas is blown from the nozzle 26 toward the rotary blade 21. As a result, the bottom dross 3 deposited on the plating pot 1 is cut by the rotary cutter 21, flushed from the bottom of the plating pot 1 with an inert gas, and passed through a gutter (not shown) attached to the plating pot 1. It is discharged out of the system.
[0011]
When the bottom dross 3 is removed by cutting, the load applied to the handle 23 is reduced. Therefore, the load is reduced, the shaft 22 is lowered, and the bottom dross 3 is dug down. When the amount of lowering of the shaft 22 reaches the set value, it is determined that the bottom dross 3 at that position has been removed by cutting, the shaft 22 is raised, the carrier 10 is moved in the X direction, and the vicinity is moved in the same operation procedure. The bottom dross 3 is removed by cutting. Alternatively, it is also possible to continuously cut and remove the bottom dross 3 while moving the carrier 10 in the X direction while keeping the rotary blade 21 at a fixed depth position.
[0012]
After one step of cutting and removing the bottom dross 3 along the X direction is completed, the carrier 10 is moved along with the X direction rail 12 along the Y direction. Then, the cutting and removal of the bottom dross 3 are repeated while moving the carrier 10 in the X direction at different positions in the Y direction.
As described above, the bottom dross 3 is cut and removed by the rotary blade 21 while moving the carrier 10 in the X direction and the Y direction, and is discharged from the plating pot 1. Moreover, since there is no need to pump out the hot-dip metal 2, the temperature drop is small and the time required for restarting the continuous hot-dip plating line is reduced.
[0013]
【The invention's effect】
As described above, in the method of cutting and removing the bottom dross 3 with the rotary blade 21 fixed to the lower end of the shaft 22 that can be raised and lowered, the bottom dross 3 can be cut and removed without having to pump out the hot-dip metal 2. Therefore, compared with the conventional method in which the bottom dross 3 is removed in a cold state after the entire amount of the hot-dip metal 2 has been drawn out, the plating pot is compared with the method in which the bottom dross 3 is removed while leaving a portion of the hot-dip metal 2. 1 is much smaller. As a result, the time for injecting new hot-dip plating metal 2 into the plating pot 1 after removing the bottom dross 3 and raising the temperature to the required plating temperature is reduced, and the rapid re-starting of the continuous hot-dip plating line becomes possible. Become.
[Brief description of the drawings]
FIG. 1 is a side view in which a bottom dross removing device is arranged in a plating pot. FIG. 2 is a plan view of the bottom dross removing device.
1: Plating pot 2: Hot-dip metal 3: Bottom dross 4: Hot surface 10: Carrier 11: Y-direction rail 12: X-direction rail 13: Wheel 14: Pulley 16: Y-direction shaft 20: Cutting tool 21: Rotary blade 22: Shaft 23: Handle 24: Blade rotating motor 26: Inert gas spray nozzle

Claims (2)

めっきポットの相対向する縁に沿って配置されるY方向レールにX方向レールを移動可能に載置した移動架台と、X方向レールに搭載された走行可能なキャリアと、該キャリアに昇降可能に設けられたシャフトの下端に固着された回転刃物とを備え、キャリアをX方向,Y方向に移動させめっきポットに堆積しているボトムドロスを回転刃物で切削除去することを特徴とするボトムドロス除去装置。A movable gantry in which an X-direction rail is movably mounted on a Y-direction rail arranged along opposing edges of a plating pot; a movable carrier mounted on the X-direction rail; And a rotary blade fixed to the lower end of the provided shaft, wherein the carrier is moved in the X and Y directions to cut and remove bottom dross accumulated in the plating pot with the rotary blade. シャフトに連動して昇降する不活性ガス吹付けノズルを回転刃物に臨ませている請求項1記載のボトムドロス除去装置。2. The bottom dross removing device according to claim 1, wherein an inert gas spray nozzle that moves up and down in association with the shaft faces the rotary blade.
JP2003062800A 2003-03-10 2003-03-10 Bottom dross removal device Expired - Lifetime JP3979955B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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JP3979955B2 JP3979955B2 (en) 2007-09-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008223079A (en) * 2007-03-12 2008-09-25 Jfe Steel Kk Pumping apparatus and pumping tool for bottom dross
KR20200021669A (en) * 2018-08-21 2020-03-02 주식회사 포스코 Dross removing apparatus used for plating pot
CN112030089A (en) * 2020-08-31 2020-12-04 武汉定飞科技有限公司 Device and method for removing bottom slag of aluminum-zinc pot

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008223079A (en) * 2007-03-12 2008-09-25 Jfe Steel Kk Pumping apparatus and pumping tool for bottom dross
KR20200021669A (en) * 2018-08-21 2020-03-02 주식회사 포스코 Dross removing apparatus used for plating pot
KR102108163B1 (en) 2018-08-21 2020-05-08 주식회사 포스코 Dross removing apparatus used for plating pot
CN112030089A (en) * 2020-08-31 2020-12-04 武汉定飞科技有限公司 Device and method for removing bottom slag of aluminum-zinc pot
CN112030089B (en) * 2020-08-31 2022-06-21 武汉定飞科技有限公司 Device and method for removing bottom slag of aluminum-zinc pot

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Publication number Publication date
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