JP2004266150A - Planar electromagnetic actuator - Google Patents

Planar electromagnetic actuator Download PDF

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Publication number
JP2004266150A
JP2004266150A JP2003055980A JP2003055980A JP2004266150A JP 2004266150 A JP2004266150 A JP 2004266150A JP 2003055980 A JP2003055980 A JP 2003055980A JP 2003055980 A JP2003055980 A JP 2003055980A JP 2004266150 A JP2004266150 A JP 2004266150A
Authority
JP
Japan
Prior art keywords
movable plate
drive coil
electromagnetic actuator
layer
planar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003055980A
Other languages
Japanese (ja)
Inventor
Tomoyuki Nakazawa
智之 中澤
Yuzuru Ueda
譲 上田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Signal Co Ltd
Miyota KK
Original Assignee
Nippon Signal Co Ltd
Miyota KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Signal Co Ltd, Miyota KK filed Critical Nippon Signal Co Ltd
Priority to JP2003055980A priority Critical patent/JP2004266150A/en
Publication of JP2004266150A publication Critical patent/JP2004266150A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a plurality of driving coils laminated in a pin hole from short-circuiting between the adjacent upper and lower layers even when a pin hole is made on an insulation film in the manufacturing process of a planar electromagnetic actuator. <P>SOLUTION: The planar electromagnetic actuator comprises a planar movable plate, a pair of torsion bars pivotally supporting the movable plate in a rotatable manner, the driving coils formed along the peripheral edge of the movable plate on at least one surface of the movable plate, and a pair of static magnetic field generating means arranged at the outer site of the movable plate in a direction orthogonal to the axial direction of the torsion bars. The driving coils are laminated, and the driving coils of respective layers are not overlapped at the upper and lower layers in the planar electromagnetic actuator. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、可動板に備えた駆動コイルに発生する電磁力によりトーションバーに軸支された可動板を回動するプレーナ型電磁アクチュエータに関するもの
である。
【0002】
【従来の技術】
従来のプレーナ型電磁アクチュエータは、シリコン基板を異方性エッチングして可動板とトーションバーとを一体的に形成し、シリコン基板の固定部に可動板をトーションバーで軸支し、さらに前記可動板の周縁部に沿って良電導性の金属薄膜からなる駆動コイルに静磁界を作用させる静磁界発生手段、例えば永久磁石を設けて構成されている。 (例えば特許文献1)
【0003】
このように構成したプレーナ型電磁アクチュエータの駆動コイルに電流を供給すると、前記静磁界発生手段によって発生する静磁界が、トーションバーの軸方向と平行な可動板の対辺部を流れる駆動コイルの電流に作用して駆動コイルにローレンツ力を発生させ、前記可動板と前記トーションバーを中心に回動させる。この時、前記トーションバーと前記可動板の固有振動数にほぼ等しい周波数の電流が駆動コイルに供給されると、可動板はこの周波数で共振し効率よく回動することになる。
【0004】
図1はプレーナ型電磁アクチュエータを示した図で、(A)は上面図、(B)はA−A’断面図である。可動板1、駆動コイル2、永久磁石3である。図2は駆動コイルの製造工程を示した断面図である。以下、図2により駆動コイルの製造工程について説明する。
(A)可動板1上に良電導性の金属薄膜8を形成する。
(B)金属薄膜8をフォトリソグラフィにより駆動コイル4化する。
(C)駆動コイル4上に絶縁膜5を形成する。
(D)絶縁膜5上に良電導性の金属薄膜8を形成する。
(E)金属薄膜8をフォトリソグラフィにより駆動コイル6化する。
【0005】
従来技術における、プレーナ型電磁アクチュエータにおいては、第1層目駆動コイル4の内端部(コンタクト部)と第2層目駆動コイル6の内端部(コンタクト部)でコンタクトして2層の駆動コイルを一つの駆動コイルにし、駆動コイルの巻き数を2倍にすることで駆動力を確保している。
【0006】
第1層目駆動コイルと第2層目駆動コイルをコンタクトする為に、絶縁膜5を形成しても第1層目駆動コイル4のコンタクト部は露出させている。(不図示)しかし、第1層目駆動コイル4と第2層目駆動コイル6は、コンタクト部以外では絶縁されていなければならない。
【0007】
【特許文献1】
特許公報第2722314号
【0008】
【発明が解決しようとする課題】
第1層目駆動コイル4上に絶縁膜5を介して第2層目駆動コイル6を形成する際に、第1層目駆動コイル4が絶縁膜から露出してしまうと、第1層目駆動コイル4と第2層目駆動コイル6がコンタクト部以外でショートしてしまう。コンタクト部以外での第1層目駆動コイル4と第2層目駆動コイル6がショートすると、駆動コイルの実質上の巻き数が少なくなり、駆動コイルに発生するローレンツ力が低下する。本発明が解決しようとする課題は、第1層目駆動コイル4のコンタクト部以外が絶縁膜から露出している状態で第2層目駆動コイル6を形成しても第1層目駆動コイル4と第2層目駆動コイル6がコンタクト部以外でショートしないようにする点である。
【0009】
前記第1層目駆動コイル4と第2層目駆動コイル6のショート発生原因は、製造工程にある。すなわち、第1層目駆動コイル4形成後、コイル上面に絶縁膜5を形成し、その上層に第2層目駆動コイル6を形成するが、前記絶縁膜5にピンホールが発生する事があり、ピンホールが第1層目駆動コイル4上の絶縁膜5に発生すると第1層目駆動コイル4と第2層目駆動コイル6がショートしてしまうからである。
【0010】
【課題を解決するための手段】
平板状の可動板と、該可動板を回動可能に軸支する一対のトーションバーと、前記可動板の少なくとも一方の面に該可動板の周縁に沿って形成された駆動コイルと、前記トーションバーの軸方向と直行する方向で前記可動板の外方部位に配設された一対の静磁界発生手段とを有するプレーナ型電磁アクチュエータであって、前記駆動コイルは積層されており、各層の駆動コイルは隣り合う上下層で重複しないプレーナ型電磁アクチュエータとする。
【0011】
【発明の実施の形態】
本発明の一実施形態を図3、図4に基づいて説明する。図3、図4は本発明の一実施形態のプレーナ型電磁アクチュエータの駆動コイル部構造を示す断面図である。可動板1上に金属膜で第1層目駆動コイル9を形成し、第1層目駆動コイル9を絶縁する為に絶縁膜5を形成する。絶縁膜5の上層には第1層目駆動コイル9に重複しないように金属膜で第2層目駆動コイル10を形成する。また、第2層目駆動コイル10を保護する為に保護膜7を形成する。本発明のプレーナ型電磁アクチュエータは複数積層された駆動コイルが隣り合う上下層で重複しない構造であるので、図4に示すように、絶縁膜5にピンホール11が発生した事により、第1層目駆動コイル9が露出している状態で第2層目駆動コイル10が形成されても、第1層目駆動コイル9と第2層目駆動コイル10がショートする事はない。ここでは、積層された駆動コイルが2層構造の場合で説明したが、3層以上の複数層が積層された駆動コイルの場合でも上下層で駆動コイルが重複しない構造であれば同様な効果を得ることができる。
【0012】
図5は本発明のプレーナ型電磁アクチュエータの駆動コイル部構造の他の実施形態を示す断面図であり、可動板の両面にそれぞれ2層構造の駆動コイルを形成したものである。このように可動板1の両面に、2層構造の駆動コイルを形成した場合でも同様な効果を得ることができる。
【0013】
本発明は、複数積層された駆動コイルが隣り合う上下層で重複しないようにしているため、従来技術で製造されたプレーナ型電磁アクチュエータの駆動コイルに比べ駆動コイル幅が狭くなる。駆動コイルの断面積が小さくなり抵抗値が大きくなると駆動コイルが発熱し、可動板の回動に悪影響を与えることがある。その為、抵抗値を下げる為には膜を厚くする必要がある。また、積層された駆動コイルの幅が異なる場合は駆動コイルの抵抗値に差が生じるので、駆動コイルの断面積が同じになるよう膜厚を調整する事により従来技術と同様な抵抗値を得る事が可能である。
【0014】
【発明の効果】
本発明により、複数積層された駆動コイルが隣り合う上下層でショートする事を解消する事ができ、可動板の回動に必要なローレンツ力の低下を防ぐ事ができる。さらに、積層駆動コイル形成工程の歩留りを向上することができた。
【0015】
絶縁膜にピンホールが発生しても、駆動コイルが隣り合う上下層でショートすることがないので、絶縁膜の形成作業が容易となる。
【図面の簡単な説明】
【図1】プレーナ型電磁アクチュエータを示す図で、(A)正面図、(B)A−A’断面図である。
【図2】駆動コイルの製造工程を示す図
【図3】本発明の一実施形態のプレーナ型電磁アクチュエータの駆動コイル部構造を示す断面図
【図4】本発明の一実施形態のプレーナ型電磁アクチュエータの駆動コイル部構造を示す断面図
【図5】本発明のプレーナ型電磁アクチュエータの駆動コイル部の他の実施形態を示す断面図
【符号の説明】
1 可動板
2 駆動コイル
3 永久磁石
4 第1層目駆動コイル
5 絶縁膜
6 第2層目駆動コイル
7 保護膜
8 金属膜
9 第1層目駆動コイル
10 第2層目駆動コイル
11 ピンホール
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a planar-type electromagnetic actuator that rotates a movable plate supported by a torsion bar by an electromagnetic force generated in a drive coil provided on the movable plate.
[0002]
[Prior art]
In a conventional planar electromagnetic actuator, a movable plate and a torsion bar are integrally formed by anisotropically etching a silicon substrate, and the movable plate is supported on a fixed portion of the silicon substrate by a torsion bar. A static magnetic field generating means for applying a static magnetic field to the drive coil made of a highly conductive metal thin film is provided along the peripheral edge of the coil, for example, a permanent magnet is provided. (For example, Patent Document 1)
[0003]
When a current is supplied to the drive coil of the planar electromagnetic actuator configured as described above, the static magnetic field generated by the static magnetic field generating means is changed to the current of the drive coil flowing through the opposite side of the movable plate parallel to the axial direction of the torsion bar. Acting to generate a Lorentz force on the drive coil to rotate the movable coil about the movable plate and the torsion bar. At this time, when a current having a frequency substantially equal to the natural frequency of the torsion bar and the movable plate is supplied to the drive coil, the movable plate resonates at this frequency and rotates efficiently.
[0004]
1A and 1B are views showing a planar type electromagnetic actuator, wherein FIG. 1A is a top view and FIG. 1B is a cross-sectional view along AA ′. The movable plate 1, the drive coil 2, and the permanent magnet 3. FIG. 2 is a cross-sectional view illustrating a manufacturing process of the drive coil. Hereinafter, the manufacturing process of the drive coil will be described with reference to FIG.
(A) A metal thin film 8 having good conductivity is formed on the movable plate 1.
(B) The metal thin film 8 is formed into a drive coil 4 by photolithography.
(C) An insulating film 5 is formed on the drive coil 4.
(D) A highly conductive metal thin film 8 is formed on the insulating film 5.
(E) The metal thin film 8 is formed into a drive coil 6 by photolithography.
[0005]
In the planar type electromagnetic actuator according to the related art, two-layer drive is performed by making contact at the inner end (contact portion) of the first-layer drive coil 4 and the inner end (contact portion) of the second-layer drive coil 6. The driving force is secured by using one coil as the coil and doubling the number of turns of the driving coil.
[0006]
In order to contact the first-layer drive coil and the second-layer drive coil, the contact portion of the first-layer drive coil 4 is exposed even if the insulating film 5 is formed. However, the first-layer drive coil 4 and the second-layer drive coil 6 must be insulated except for the contact portion.
[0007]
[Patent Document 1]
Patent Publication No. 2722314
[Problems to be solved by the invention]
When forming the second-layer drive coil 6 on the first-layer drive coil 4 via the insulating film 5, if the first-layer drive coil 4 is exposed from the insulating film, the first-layer drive coil 4 The coil 4 and the second-layer drive coil 6 are short-circuited except at the contact portion. If the first-layer drive coil 4 and the second-layer drive coil 6 are short-circuited at portions other than the contact portion, the actual number of turns of the drive coil decreases, and the Lorentz force generated in the drive coil decreases. The problem to be solved by the present invention is that even if the second-layer drive coil 6 is formed in a state in which portions other than the contact portion of the first-layer drive coil 4 are exposed from the insulating film, the first-layer drive coil 4 And that the second-layer drive coil 6 is not short-circuited except at the contact portion.
[0009]
The cause of the short circuit between the first-layer drive coil 4 and the second-layer drive coil 6 is in the manufacturing process. That is, after the first-layer drive coil 4 is formed, the insulating film 5 is formed on the upper surface of the coil, and the second-layer drive coil 6 is formed thereon. However, pinholes may be generated in the insulating film 5. If a pinhole is generated in the insulating film 5 on the first-layer drive coil 4, the first-layer drive coil 4 and the second-layer drive coil 6 are short-circuited.
[0010]
[Means for Solving the Problems]
A flat movable plate, a pair of torsion bars rotatably supporting the movable plate, a drive coil formed on at least one surface of the movable plate along a peripheral edge of the movable plate, A planar type electromagnetic actuator having a pair of static magnetic field generating means disposed on an outer portion of the movable plate in a direction perpendicular to an axial direction of a bar, wherein the drive coils are stacked, and drive of each layer is performed. The coil is a planar electromagnetic actuator that does not overlap between adjacent upper and lower layers.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described with reference to FIGS. 3 and 4 are cross-sectional views showing the structure of the drive coil unit of the planar electromagnetic actuator according to one embodiment of the present invention. A first-layer drive coil 9 is formed of a metal film on the movable plate 1, and an insulating film 5 is formed to insulate the first-layer drive coil 9. A second-layer driving coil 10 is formed of a metal film on the insulating film 5 so as not to overlap with the first-layer driving coil 9. Further, a protective film 7 is formed to protect the second-layer drive coil 10. Since the planar type electromagnetic actuator of the present invention has a structure in which a plurality of stacked drive coils do not overlap in the upper and lower layers adjacent to each other, the pinhole 11 is generated in the insulating film 5 as shown in FIG. Even if the second-layer drive coil 10 is formed while the second-layer drive coil 9 is exposed, the first-layer drive coil 9 and the second-layer drive coil 10 are not short-circuited. Here, the case where the stacked drive coils have a two-layer structure has been described. However, even in the case of a drive coil in which a plurality of layers of three or more layers are stacked, similar effects can be obtained as long as the drive coils do not overlap in the upper and lower layers. Obtainable.
[0012]
FIG. 5 is a cross-sectional view showing another embodiment of the drive coil structure of the planar electromagnetic actuator of the present invention, in which two-layer drive coils are formed on both surfaces of the movable plate. The same effect can be obtained even when the two-layer drive coil is formed on both surfaces of the movable plate 1 as described above.
[0013]
According to the present invention, since a plurality of stacked drive coils do not overlap in the adjacent upper and lower layers, the width of the drive coil is narrower than that of a planar-type electromagnetic actuator manufactured by the related art. When the cross-sectional area of the drive coil decreases and the resistance value increases, the drive coil generates heat, which may adversely affect the rotation of the movable plate. Therefore, it is necessary to make the film thicker in order to lower the resistance value. Further, when the width of the stacked drive coils is different, a difference occurs in the resistance value of the drive coil. Therefore, by adjusting the film thickness so that the cross-sectional area of the drive coil becomes the same, the same resistance value as that of the related art is obtained. Things are possible.
[0014]
【The invention's effect】
According to the present invention, it is possible to eliminate a short circuit between a plurality of stacked drive coils in adjacent upper and lower layers, and to prevent a decrease in Lorentz force required for rotating the movable plate. Further, the yield of the stacked driving coil forming step could be improved.
[0015]
Even if a pinhole occurs in the insulating film, the drive coil does not short-circuit between the adjacent upper and lower layers, so that the operation of forming the insulating film is facilitated.
[Brief description of the drawings]
FIG. 1 is a diagram showing a planar type electromagnetic actuator, in which (A) is a front view and (B) is a cross-sectional view along AA ′.
FIG. 2 is a view showing a manufacturing process of a drive coil; FIG. 3 is a cross-sectional view showing a drive coil structure of a planar type electromagnetic actuator according to one embodiment of the present invention; FIG. FIG. 5 is a cross-sectional view showing a structure of a drive coil unit of an actuator. FIG. 5 is a cross-sectional view showing another embodiment of a drive coil unit of a planar electromagnetic actuator of the present invention.
REFERENCE SIGNS LIST 1 movable plate 2 drive coil 3 permanent magnet 4 first layer drive coil 5 insulating film 6 second layer drive coil 7 protective film 8 metal film 9 first layer drive coil 10 second layer drive coil 11 pinhole

Claims (1)

平板状の可動板と、該可動板を回動可能に軸支する一対のトーションバーと、前記可動板の少なくとも一方の面に該可動板の周縁に沿って形成された駆動コイルと、前記トーションバーの軸方向と直行する方向で前記可動板の外方部位に配設された一対の静磁界発生手段とを有するプレーナ型電磁アクチュエータであって、前記駆動コイルは積層されており、各層の駆動コイルは隣り合う上下層で重複しないことを特徴とするプレーナ型電磁アクチュエータ。A flat movable plate, a pair of torsion bars rotatably supporting the movable plate, a drive coil formed on at least one surface of the movable plate along a peripheral edge of the movable plate, A planar type electromagnetic actuator having a pair of static magnetic field generating means disposed on an outer portion of the movable plate in a direction perpendicular to an axial direction of a bar, wherein the drive coils are stacked, and drive of each layer is performed. A planar type electromagnetic actuator characterized in that coils do not overlap between adjacent upper and lower layers.
JP2003055980A 2003-03-03 2003-03-03 Planar electromagnetic actuator Pending JP2004266150A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Family

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014056132A (en) * 2012-09-13 2014-03-27 Seiko Epson Corp Actuator, optical scanner, image display device, and head-mounted display
CN110186775A (en) * 2019-06-26 2019-08-30 哈尔滨理工大学 Winding insulation radial force simulation method and device when a kind of transformer short-circuit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014056132A (en) * 2012-09-13 2014-03-27 Seiko Epson Corp Actuator, optical scanner, image display device, and head-mounted display
CN110186775A (en) * 2019-06-26 2019-08-30 哈尔滨理工大学 Winding insulation radial force simulation method and device when a kind of transformer short-circuit
CN110186775B (en) * 2019-06-26 2022-05-27 哈尔滨理工大学 Method and device for simulating radial stress of winding insulation during short circuit of transformer

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