JP2004262604A - Device, method and fixture for folding sheet like material - Google Patents

Device, method and fixture for folding sheet like material Download PDF

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Publication number
JP2004262604A
JP2004262604A JP2003055229A JP2003055229A JP2004262604A JP 2004262604 A JP2004262604 A JP 2004262604A JP 2003055229 A JP2003055229 A JP 2003055229A JP 2003055229 A JP2003055229 A JP 2003055229A JP 2004262604 A JP2004262604 A JP 2004262604A
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Japan
Prior art keywords
jig
sheet
boundary
fold
folding
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JP2003055229A
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Japanese (ja)
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JP3644945B2 (en
Inventor
Soemon Fuchigami
惣エ門 渕上
Hideki Nakayama
英樹 中山
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OGATA SEIMITU KK
TOTO INSATSU MARKETING KYODO K
TOTO INSATSU MARKETING KYODO KUMIAI
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OGATA SEIMITU KK
TOTO INSATSU MARKETING KYODO K
TOTO INSATSU MARKETING KYODO KUMIAI
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Priority to JP2003055229A priority Critical patent/JP3644945B2/en
Priority to PCT/JP2004/002496 priority patent/WO2004078627A1/en
Publication of JP2004262604A publication Critical patent/JP2004262604A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines

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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a device, method and fixture for folding a sheet like material for putting a desired crease on a sheet-like material that is suitable for manufacturing a sheet-like material with complicated creases. <P>SOLUTION: Unlike the current device for creasing a sheet-like material for putting a desired crease on a sheet-like material, this device includes a front fixture having a plurality of front plate members that are arranged to be folded at boundaries having the similar arrangement to the creases of the current device, a back fixture having a plurality of back members that are arranged to be folded at boundaries having the similar arrangement to the creases of the current device, and a fixture folding mechanism capable of folding the front and back fixtures having a sheet-like material therebetween at the boundaries of the arrangements. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、薄板状材料に所望の折り目を付ける薄板状材料折り装置と薄板状材料折り方法と薄板状材料折り治具とに係る。特に薄板状材料を2方向から同時に屏風状に折り込むのに好適な折り目をつける方法とその方法を実現する装置および治具の構造に特徴のある薄板状材料折り装置と薄板状材料折り方法と薄板状材料折り治具に関する。
【0002】
【従来の技術】
従来、地図等の薄板状材料を左右方向と上下方向から同時に折り込んでコンパクトにすることができる折り方が知られている。
例えば、実公昭56−25023号公報では、図12に示す折り方が開示され、この折り方は、いわゆる「ミウラ折り」として知られている。
「ミウラ折り」によって折られた薄板状材料は、対角の両端を引っ張るという一方向の簡単な操作で展開と収縮ができ、展開と収縮を繰り返しても折り目の反転がおこりにくく、折り目が破けにくいという優れた特徴をもつ。一方、「ミウラ折り」によって折られた薄板状材料は、部分的に展開と収縮をすることができないという特性をもつ。
折り目のついていない薄板状材料を「ミウラ折り」する際には、この部分的に展開と収縮をすることができないという特性のために、薄板状材料の全体に折り目を同時につける必要があり、折り目を付けることが容易でない。
従来は、平面上の薄板状材料にプレス等で筋目を付けた後で、人手により折り目を付けている。
【0003】
【特許文献1】
実公昭56−25023号公報
【0004】
【発明が解決しようとする課題】
上述の様に、従来は、薄板状材料を2方向から同時に屏風状に折り込むには人手の作業が必要であり、作業効率が今以上に向上しないという問題があった。
【0005】
本発明は以上に述べた問題点に鑑み案出されたもので、従来の薄板状材料に所望の折り目を付ける薄板状材料折り装置と薄板状材料折り方法と薄板状材料折り治具とにかわって、例えば、「ミウラ折り」の様な複雑な折り目がついた薄板状材料を製作するのに適した薄板状材料に所望の折り目を付ける薄板状材料折り装置と薄板状材料折り方法と薄板状材料折り治具を提供しようとする。
【0006】
【課題を解決するための手段】
上記目的を達成するため、本発明に係る薄板状材料に所望の折り目を付ける薄板状材料折り装置を、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の表板部材を有する表治具と、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の裏板部材を有する裏治具と、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げることの出来る治具折り曲げ機構と、を備えるものとした。
【0007】
上記本発明の構成により、表治具の複数の表板部材が前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なり、裏治具の複数の裏板部材が前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なり、治具折り曲げ機構が薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げることを出来るので、前記薄板状材料が表治具と裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が前記薄板状材料につく。
【0008】
さらに、本発明に係る薄板状材料折り装置は、前記治具折り曲げ機構が、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを所望の付勢力で挟みつけることの出来る治具付勢機構と、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮めることのできる治具押し機構と、を有するのが好ましい。
上記本発明の構成により、治具付勢機構が薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを所望の付勢力で挟みつけ、治具押し機構が薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮めるので、前記薄板状材料が、前記表治具と前記裏治具とから離れることなく、前記表治具と前記裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が前記薄板状材料に容易につく。
【0009】
さらに、本発明に係る薄板状材料折り装置は、前記表治具または前記裏治具が、複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結した屈曲可能なシート状部材である表シート部材または裏シート部材を有する、のが好ましい。
上記本発明の構成により、屈曲可能なシート状部材が複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結しているので、前記表板部材または前記裏板部材が前記境目を境にして鋭角に折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0010】
さらに、本発明に係る薄板状材料折り装置は、前記シート状部材が交差する繊維を持つのが好ましい。
上記本発明の構成により、交差する繊維を持ったシート状部材が前記表板部材または前記裏板部材の片面を前記境目を跨いで連結しているので、前記表板部材または前記裏板部材が前記境目を境にして鋭角にかつ前記境目の隙間が広がりにくく折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0011】
さらに、本発明に係る薄板状材料折り装置は、前記表治具または前記裏治具を前記シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が隙間なく配置される、のが好ましい、
上記本発明の構成により、シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った表板部材または裏板部材が所望の隙間を介して配置されるので、隣り合った表板部材または裏板部材が辺を突き合わて谷折りに折れ曲がることができ、シート状部材が連結した片面の反対側から見て、山折りとなる前記境目を境とする隣り合った表板部材または裏板部材が隙間なく配置されるので、隣り合った表板部材または裏板部材が辺を突き合わて山折りに折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0012】
さらに、本発明に係る薄板状材料折り装置は、薄板状材料を展開して平面に置いた際に、折り目が薄板状材料を辺と角を互いに共有しあう複数の平面領域に区画し、少なくとも薄板状材料の外周縁を持たない平面領域が平行四辺形であって、一つの辺であるX辺が連なって直線のX線となり、前記X辺に交差する辺であるY辺が交互に折れ曲がりながら連なってジグザク状のY線となり、前記X辺が前記X線に沿って交互に山折りと谷折りを繰り返し、X線に沿って並んだY線が交互に山折りと谷折りとを繰り返す、のが好ましい。
上記本発明の構成により、いわゆる「ミウラ折り」の折り目を薄板状材料に簡単につける事ができる。
【0013】
さらに、本発明に係る薄板状材料折り装置は、前記治具押し機構が、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記X線に沿った方向に押し縮めるX軸治具押し機構と、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記Y線に沿った方向に押し縮めるY軸治具押し機構とを持つ、のが好ましい。
上記本発明の構成により、X軸治具押し機構が薄板状材料を前記X線に沿った方向に押し縮め、Y軸治具押し機構が薄板状材料を前記Y線に沿った方向に押し縮めるので、簡単な操作で、いわゆる「ミウラ折り」の折り目を薄板状材料につける事ができる。
【0014】
また、上記目的を達成するため、本発明に係る薄板状材料に所望の折り目を付ける薄板状材料折り方法を、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の表板部材を有する表治具と、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の裏板部材を有する裏治具と、を用意する治具準備工程と、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げる治具折り曲げ工程と、を備えるものとした。
【0015】
上記本発明の構成により、表治具の複数の表板部材が前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なり、裏治具の複数の裏板部材が前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なり、治具折り曲げ工程で薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げるので、前記薄板状材料が表治具と裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が前記薄板状材料につく。
【0016】
さらに、本発明に係る薄板状材料折り方法は、前記治具折り曲げ工程が、薄板状材料を間に挟んで表と裏とに夫々配した前記表治具と前記裏治具とを所望の付勢力で挟みつける治具付勢工程と、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮める治具押し工程と、を有するのが好ましい。
上記本発明の構成により、治具付勢工程で薄板状材料を間に挟んで表と裏とに夫々配した前記表治具と前記裏治具とを所望の付勢力で挟みつけ、治具押し工程で薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮めるので、薄板状材料が前記表治具と前記裏治具とから離れることなく、前記薄板状材料が表治具と裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が前記薄板状材料に容易につく。
【0017】
さらに、本発明に係る薄板状材料折り方法は、前記表治具または前記裏治具が、複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結した屈曲可能なシート状部材である表シート部材または裏シート部材を有する、のが好ましい。
上記本発明の構成により、屈曲可能な前記シート状部材が複数の前記上板部材または前記下板部材の片面を前記境目を跨いで連結しているので、前記上板部材または前記下板部材が境目を境にして鋭角に折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0018】
さらに、本発明に係る薄板状材料折り方法は、前記シート状部材が交差する繊維を持つのが好ましい。
上記本発明の構成により、交差する繊維を持ったシート状部材が前記表板部材または前記裏板部材の片面を前記境目を跨いで連結しているので、前記表板部材または前記裏板部材が境目を境にして鋭角にかつ境目の隙間が広がりにくく折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0019】
さらに、本発明に係る薄板状材料折り方法は、前記表治具または前記裏治具を前記シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が隙間なく配置される、のが好ましい。
上記本発明の構成により、シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った表板部材または裏板部材が所望の隙間を介して配置されるので、隣り合った表板部材または裏板部材が辺を突き合わて谷折りに折れ曲がることができ、シート状部材が連結した片面の反対側から見て、山折りとなる前記境目を境とする隣り合った表板部材または裏板部材が隙間なく配置されるので、隣り合った表板部材または裏板部材が辺を突き合わて山折りに折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0020】
さらに、本発明に係る薄板状材料折り方法は、薄板状材料を展開して平面に置いた際に、折り目が薄板状材料を辺と角を互いに共有しあう複数の平面領域に区画し、少なくとも薄板状材料の外周縁を持たない平面領域が平行四辺形であって、一つの辺であるX辺が連なって直線のX線となり、前記X辺に交差する辺であるY辺が交互に折れ曲がりながら連なってジグザク状のY線となり、前記X辺が前記X線に沿って交互に山折りと谷折りを繰り返し、X線に沿って並んだY線が交互に山折りと谷折りとを繰り返す、のが好ましい、
上記本発明の構成により、いわゆる「ミウラ折り」の折り目を薄板状材料につける事ができる。
【0021】
さらに、本発明に係る薄板状材料折り方法は、前記治具押し工程が、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記X線に沿った方向に押し縮めるX軸治具押し工程と、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記Y線に沿った方向に押し縮めるY軸治具押し工程とを持つ、のが好ましい。
上記本発明の構成により、X線治具押し工程で薄板状材料を前記X線に沿った方向に押し縮め、Y線治具押し工程で薄板状材料を前記Y線に沿った方向に押し縮めるので、簡単な操作で、いわゆる「ミウラ折り」の折り目を薄板状材料につける事ができる。
【0022】
また、上記目的を達成するため、本発明に係る薄板状材料に所望の折り目を付ける薄板状材料折り治具を、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の表板部材を有する表治具と、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の裏板部材を有する裏治具と、を備えるものとした。
【0023】
上記本発明の構成により、表治具の複数の表板部材が前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なり、裏治具の複数の裏板部材が前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なるので、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げると、薄板状材料が表治具と裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が薄板状材料につく。
【0024】
さらに、本発明に係る薄板状材料折り治具は、前記表治具または前記裏治具が、複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結した屈曲可能なシート状部材である表シート部材または裏シート部材を有する、のが好ましい。
上記本発明の構成により、屈曲可能なシート状の前記シート状部材が複数の前記上板部材または前記下板部材の片面を前記境目を跨いで連結しているので、前記上板部材または前記下板部材が前記境目を境にして鋭角に折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0025】
さらに、本発明に係る薄板状材料折り治具は、前記シート状部材が交差する繊維を持つ、のが好ましい。
上記本発明の構成により、交差する繊維を持ったシート状部材が前記上板部材または前記下板部材の片面を前記境目を跨いで連結しているので、前記上板部材または前記下板部材が境目を境にして鋭角にかつ境目の隙間が広がりにくく折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0026】
さらに、本発明に係る薄板状材料折り治具は、前記表治具または前記裏治具を前記シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が隙間なく配置される、のが好ましい。
上記本発明の構成により、シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った表板部材または裏板部材が所望の隙間を介して配置されるので、隣り合った表板部材または裏板部材が辺を突き合わて谷折りに折れ曲がることができ、シート状部材が連結した片面の反対側から見て、山折りとなる前記境目を境とする隣り合った表板部材または裏板部材が隙間なく配置されるので、隣り合った表板部材または裏板部材が辺を突き合わて山折りに折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
【0027】
さらに、本発明に係る薄板状材料折り治具は、薄板状材料を展開して平面に置いた際に、折り目が薄板状材料を辺と角を互いに共有しあう複数の平面領域に区画し、少なくとも薄板状材料の外周縁を持たない平面領域が平行四辺形であって、一つの辺であるX辺が連なって直線のX線となり、前記X辺に交差する辺であるY辺が交互に折れ曲がりながら連なってジグザク状のY線となり、前記X辺が前記X線に沿って交互に山折りと谷折りを繰り返し、X線に沿って並んだY線が交互に山折りと谷折りとを繰り返す、のが好ましい、
上記本発明の構成により、いわゆる「ミウラ折り」の折り目を薄板状材料に簡単につける事ができる。
【0028】
【発明の実施の形態】
以下、本発明の好ましい実施形態を、図面を参照して説明する。なお、各図において、共通する部分には同一の符号を付し、重複した説明を省略する。
【0029】
本発明の実施形態に係る薄板状材料折り治具を説明する。図1は、薄板状材料の一例の平面図である。図2は、本発明の実施形態の裏面図である。図3は、本発明の実施形態の平面図である。
【0030】
薄板状材料折り治具は、薄板状材料に所望の折り目を付ける治具である。
最初に、所望の折り目について説明する。
例えば、所望の折り目のついた薄板状材料は、いわゆる「ミウラ折り」方法で折られた紙である。
「ミウラ折り」を、直交X−Y−Z空間に置かれた薄板状材料を折る場合を例に説明する。
「ミウラ折り」とは、その薄板状材料をX−Y平面に展開した際に、隣合った同士が辺と角とを互いに共有し合う複数の平面領域で構成され、すくなくとも外周縁を持たない平面領域が平行四辺形であってX軸に沿った辺であるX辺が連なって直線のX線となり、Y軸に沿った辺であるY辺が交互に折れ曲がりながら連なってジグザグ状のY線となり、X辺がX線に沿って交互に山折りと谷折りとを繰り返しつつ、X線に沿って並んだジグザク条のY線が交互に山折りと谷折りとを繰り返す様にする「折り方」である。
山折りとは、一方の面(例えば、表面)からみて折り目が凸状になる折りであり、山折り線とは、山折りされた折り目の線である。
谷折りとは、一方の面(例えば、表面)からみて折り目が凹状になり折りであり、谷折り線とは、谷折りされた折り目の線である。
この様にした際に、2本のX辺と2本のY辺とが集まる交点に注目すると、2本のY辺が山折りである場合には2本のY辺の交差角が90度を越える側のX辺が山折りになり反対側のX辺が谷折りになる。また、2本のY辺が谷折りである場合には2本のY辺の交差角が90度を越える側のX辺が谷折りになり反対側のX辺が山折りになる。
【0031】
ここで、直角四辺形の薄板状材料である地図を折り畳む場合を例にとり説明する。また、X−Y平面が水平であるとし、表面を上に向けて折り畳むものとしてて説明する。
平行四辺形は、対する一対の辺が平行である四辺形のことであり、X辺の長さがaであり、Y辺の長さがbであり、X辺とY辺の交差角が直角よりθ度だけ傾いているとして説明する。
図1は、折り込まれた地図を再度展開した様子を示す図であり、X軸方向に8枚、Y軸方向に5枚の合計40枚の平面領域で構成された薄板状材料(ここでは、地図)を示し、そのうちX軸方向の両端を除く30枚の平面領域が平行四辺形であるものを示している。
【0032】
次に、本発明の実施形態にかかる薄板状材料折り治具を説明する。
薄板状材料折り治具は、薄板状材料(例えば、紙、プラスチックシート等)に所望の折り目を付ける治具であって、表治具10と裏治具20とで構成される。
薄板状材料折り治具を使用して薄板状材料1を表治具10と裏治具20との間に挟んで折り目をつけるので、説明の便宜上、薄板状材料の上面を表面と、下面を裏面と呼び、表面に配するものを表治具10と、裏面に配する治具を裏治具20と呼称した。
【0033】
表治具10は、複数の表板部材11と表シート部材12とで構成される。
表板部材11は、例えば、薄い(例えば、厚さ0.3mm)ステンレス板またはプラスチック板であり、折り目と相似に配列した境目を境にして折れ曲がり可能に連なる。
ここで、境目のピッチ間隔は折り目のピッチ間隔より僅かに大きい。また、折り目と境目のX軸方向またはY軸方向の相似の率は、折り目をつける作業の要領により作業毎に実用上問題にならない程度に変化する。
表シート部材12は、複数の表板部材11の片面を境目を跨いで連結した屈曲可能なシート状部材である。
例えば、表シート部材12は、複数の表板部材11の片面に境目を跨いで貼られた屈曲可能なシート状部材である。特に、シート状部材が交差する繊維を持つのが好ましく、例えばシート状部材は、布、木綿布である。繊維が境目に交差するのが特に好ましい。
また、例えば、表治具10がプラスチックシートをラミネートしたカードボードでできており、表シート部材12はそのカードボードを境目に沿ってプレスしてできた厚みの少ない部分であり、表板部材11が残りの部分である。
また、例えば、表治具10がプラスチック板(例えば、0.5mm厚さ)でできており、表シート部材12はそのプラスチック板を境目に沿ってプレス、溶融または切削してできた厚みの少ない部分であり、表板部材11が残りの部分である。
【0034】
特に、表治具10を表シート部材12が連結した片面の反対側から見て、谷折りとなる境目を境とする隣り合った表板部材11が所望の隙間G(例えば、2mm)を介して配置され、山折りとなる境目を境とする隣り合った表板部材11が隙間なく配置される、のが好ましい。
所望の隙間Gは、折り目をつける対象である薄板状材料の材質や厚みに応じて最適な値に選定される。例えば、薄板状材料が紙であって厚みが大きくなれば、0.2m単位に2.0mm〜3.0mmの範囲で隙間Gを選択する。
図2は、40枚の表板部材11がX方向に8枚、Y方向に5枚になって碁盤の目状に配され、1枚の表シート部材12が40枚の表板部材11の全体に貼られているのを示している。
【0035】
裏治具20は、複数の裏板部材21と裏シート部材22とで構成される。
裏板部材21は、例えば、薄い(例えば、厚さ0.3mm)ステンレス板またはプラスチック板であり、折り目と相似に配列した境目を境にして折れ曲がり可能に連なる。
ここで、境目のピッチ間隔は折り目のピッチ間隔より僅かに大きい。また、折り目と境目のX軸方向またはY軸方向の相似の率は、折り目をつける作業の要領により作業毎に実用上問題にならない程度に変化する。
裏シート部材22は、複数の裏板部材21の片面を境目を跨いで連結した屈曲可能なシート状部材である。
例えば、裏シート部材22は、複数の裏板部材21の片面に境目を跨いで貼られた屈曲可能なシート状部材である。特に、シート状部材が交差する繊維を持つのが好ましく、例えばシート状部材は、布、木綿布である。繊維が境目に交差するのが特に好ましい。
また、例えば、裏治具20がプラスチックシートをラミネートしたカードボードでできており、裏シート部材22はそのカードボードを境目に沿ってプレスしてできた厚みの少ない部分であり、裏板部材21が残りの部分である。
また、例えば、裏治具20がプラスチック板(例えば、0.5mm厚さ)でできており、裏シート部材22はそのプラスチック板を境目に沿ってプレス、溶融または切削してできた厚みの少ない部分であり、裏板部材21が残りの部分である。
【0036】
特に、裏治具20を裏シート部材22が連結した片面の反対側から見て、谷折りとなる境目を境とする隣り合った裏板部材21が所望の隙間G(例えば、2mm)を介して配置され、山折りとなる境目を境とする隣り合った裏板部材21が隙間なく配置される、のが好ましい。
所望の隙間Gは、折り目をつける対象である薄板状材料の材質や厚みに応じて最適な値に選定される。例えば、薄板状材料が紙であって厚みが大きくなれば、0.2m単位に2.0mm〜3.0mmの範囲で隙間Gを選択する。
図3は、40枚の裏板部材21がX方向に8枚、Y方向に5枚になって碁盤の目状に配され、1枚の裏シート部材22が40枚の裏板部材21の全体に貼られているのが示されている。
【0037】
次に、薄板状材料折り方法を、上述した薄板状材料折り治具10,20を用いて薄板状材料1に折り目をつける場合を例にして、説明する。図4は、本発明の実施形態の作用説明図である。図5は、本発明の実施形態の作用模式図である。
(A)
裏治具20を裏板部材21が上を向くように配する。
薄板状材料1を裏治具20の上面に配する。
表治具10を表板部材11が下を向くよう薄板状材料1の上に配する。
薄板状材料1を間に挟んだ表治具10と裏治具20とを上下から所定の力で挟みつける。
所定の力は、以下の工程(特にB工程)においても維持する必要がある。
【0038】
(B)
薄板状材料1を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押す。押し始める際に、境目を境として谷折りにすべき境目を谷折りとし、境目を境として山折りにすべき境目を山折りとなる様に、折り癖をつけることが必要である。
図5は、表治具10と裏治具20とに挟まれた薄板状材料1が折り目を付けられる様子を模式的に示している。上から見て、Y線に沿った境目を境に折れ曲がった一対の表板部材11に挟まれて、山折りの折り目が薄板状材料1につく。上から見て、Y線に沿った境目を境に折れ曲がった一対の裏板部材21に挟まれて、谷折りの折り目が薄板状材料1につく。
【0039】
(C)
十分にX線に沿った方向に押した後で、薄板状材料1を間に挟んだ表治具10と裏治具20とをY線に沿った方向に押す。
上から見て、X線に沿った境目を境に折れ曲がった一対の表板部材11に挟まれて、X辺の山折りの折り目が薄板状材料1につく。上から見て、X線に沿った境目を境に折れ曲がった一対の裏板部材21に挟まれて、X辺の谷折りの折り目が薄板状材料1につく。
【0040】
(D)
表治具10と裏治具20とを展開して、薄板状材料1を取りだすと、薄板状材料1に所望の折り目が付いている。
この折り目に沿って薄板状材料1を折り畳むと、いわゆる「ミウラ折り」された薄板状材料1が完成する。
【0041】
次に、本発明の実施形態に係る薄板状材料折り装置30の構造を、図を基に、説明する。図6は、本発明の実施形態に係る薄板状材料折り装置の平面図である。図7は、本発明の実施形態に係る薄板状材料折り装置の正面図である。図8は、本発明の実施形態に係る薄板状材料折り装置の側面図である。
図6乃至図8は、構造の理解の便利のために、表治具10と裏治具20とを省略して、薄板状材料折り装置30を図示している。
薄板状材料折り装置30は、薄板状材料1に所望の折り目を付ける装置であって、表治具10と裏治具20と治具折り曲げ機構40、50、60と折り癖機構70と治具展開機構80と薄板状材料フィード機構90とで構成される。
表治具10と裏治具20の構造は、上述の薄板状材料折り治具10、20のものの構造と同じなので、説明を省略する。
【0042】
治具折り曲げ機構40、50、60は、薄板状材料を間に挟んだ表治具10と裏治具20とを境目を境にして折り曲げることの出来る機構であり、治具付勢機構40と治具押し機構50、60とで構成される。
治具押し機構50、60は、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮めることのできる機構であり、X軸治具押し機構50とY軸治具押し機構60とで構成される。
以下では、説明の便宜のために、空間に直交XYZ軸空間を仮想し、表治具10と裏治具20とをそのXY平面にセットした際に、XY平面を水平とし、X軸をX線に沿った向きの軸とし、Z軸を垂直に軸の向いたものとする。従って、Y軸はY線に沿った向きをもつ軸となる。
【0043】
治具付勢機構40は、薄板状材料を間に挟んで表と裏とに各々配した表治具10と裏治具20とを所望の付勢力でZ軸方向に挟みつけることの出来る機構であり、Z軸ガイド41と治具付勢フレーム42と治具付勢部材43とで構成される。
Z軸ガイド41は、治具付勢機構40をZ軸に沿って摺動自在にするためのガイドである。
図6乃至図8は、薄板状材料折り装置の基礎100の四隅に配された垂直に延びる丸棒でできたZ軸ガイド41が示されている。
治具付勢フレーム42は、Z軸ガイド41にガイドされて上下に摺動自在になったフレームである。
治具付勢部材43は、治具付勢フレーム42に両端を固定され、水平に延びた部材である。治具付勢部材43が、表治具10の上面に当接する。
従って、治具付勢フレーム42と治具付勢部材43との重量が表治具10の上面に作用し、薄板状材料を間に挟んで表裏に各々配した表治具10と裏治具10とを所望の付勢力で挟みつけることを出来る。
【0044】
X軸治具押し機構50は、薄板状材料を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押し縮める機構であり、X軸移動フレーム51とX軸移動押し部材52とX軸固定押し部材53とX軸固定フレーム54とX軸移動レール55とX軸移動機構56とX軸駆動機構57と治具サポート58、59とで構成される。
【0045】
X軸移動フレーム51は、X軸移動レール55に支持されてX軸に沿って移動する構造体である。X軸移動フレーム51は、表治具10と裏治具20のX軸に交差する一方の端部をY軸方向に移動自在に支持している。
X軸移動押し部材52は、X軸移動フレーム51に固定され薄板状材料を間に挟んだ表治具10と裏治具20のX軸に直交する片方の端面に当接する部材である。X軸移動押し部材52は、X軸移動フレーム51の移動に伴って、X軸に沿って移動し、薄板状材料を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押す。X軸移動押し部材52の表治具10と裏治具20とに当接する面は、水平の溝が所定間隔で設けられる。
【0046】
X軸固定押し部材53は、X軸固定フレーム54に固定され薄板状材料を間に挟んだ表治具10と裏治具20のX軸の直交する他方の端面に当接する部材であり、X軸固定フレーム54に支持される。X軸固定押し部材53の表治具10と裏治具20とに当接する面は、水平の溝が所定間隔で設けられる。
X軸固定フレーム54は、基礎100に固定されたフレームである。X軸固定フレーム54は、表治具10と裏治具20のX軸に交差する他方の端部をY軸方向に移動自在に支持している。
【0047】
X軸移動レール55は、基礎100に固定されX軸に沿って伸びるレールである。
X軸移動機構56は、X軸移動レール55に沿ってX軸移動フレーム51を移動させる機構であり、例えば、送りねじである。
X軸駆動機構57は、X軸移動機構56を駆動する機構であり、例えば、電動モータである。
治具サポート58、59は、裏治具20のY軸に交差する両方の端部をX軸方向に移動自在に支持する構造体である。
【0048】
従って、治具サポート58、59が、薄板状材料を間に挟んだ表治具10と裏治具20とをX軸方向摺動自在に支持し、X軸駆動機構57が駆動すると、X軸移動機構56がX軸移動フレーム51をX軸に沿って移動させ、薄板状材料1を間に挟んだ表治具10と裏治具20がX軸移動押し部材52とX軸固定押し部材53とに挟まれるので、薄板状材料1を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押し縮めることができる。
【0049】
Y軸治具押し機構60は、薄板状材料を間に挟んだ前記表治具と裏治具とを前記Y線に沿った方向に押し縮める機構であり、Y軸移動押し部材61とY軸固定押し部材62とY軸移動機構63とで構成される。
Y軸移動押し部材61は、薄板状材料を間に挟んだ表治具10と裏治具20のY軸に直交する片方の端面に当接する部材である。
Y軸固定押し部材62は、薄板状材料を間に挟んだ表治具10と裏治具20のY軸に直交する他方の端面に当接する部材である。
Y軸移動機構63は、Y軸移動押し部材61をY軸に沿って移動させる機構であり、例えはエア駆動リニアアクチエータである。
【0050】
従って、X軸移動フレーム51とX軸固定フレーム54が薄板状材料を間に挟んだ表治具10と裏治具20とをY軸方向に摺動自在に支持し、Y移動機構63がY軸移動押し部材61をY軸に沿って移動させると、薄板状材料1を間に挟んだ表治具10と裏治具20とがY軸移動押し部材61とY軸固定押し部材62との挟まれ、薄板状材料1を間に挟んだ表治具10と裏治具20とを前記Y線に沿った方向に押し縮めることができる。
【0051】
折り癖機構70は、表治具10と裏治具20の境目を境とした折れ曲がる向きを強制する機構であり、折り癖歯71と折り癖歯ガイド72と折り癖カム73と折り癖駆動機構74とで構成される。
薄板状材料を間に挟んだ表治具10と裏治具20とは、境目を境に折れ曲る向きに2通りの向きがある。すなわち、一方の面側からみて、境目が山折りとなる向きと谷折りとなる向きである。薄板状材料に所望の折り目を付けるために、薄板状材料を間に挟んだ表治具10と裏治具20と降り畳む初期段階で、個々の境目を所望の谷折りまたは山折りにする必要がある。
【0052】
折り癖歯71は、下から見て裏治具20の谷折りとなる境目を突き上げる歯を持った部材であり、折り癖歯ガイド72に上下方向移動自在に支持される。折り癖歯71の下部が、後述する折り癖カム73のに駆動される従動節となる。
折り癖歯ガイド72は、折り癖歯71を上下方向移動自在に支持するガイドである。
折り癖カム73は、折り癖歯71を上方へ突き上がる為の立体カムであり、X軸に沿って移動自在になっている。
折り癖駆動機構74は、折り癖カム73をX軸に沿って移動させる駆動機構であり、例えば、エア駆動リニアアクチエータである。
【0053】
従って、折り癖駆動機構74が折り癖カム73をX軸に沿って移動させると、折り癖歯71が折り癖カム73に突き上げられて、折り癖歯71が裏軸20の下から見て谷折りとなる境目を突き上げるので、表治具10と裏軸20の境目を境とした折れ曲がる向きを強制できる。
【0054】
治具展開機構80は、表治具10を上方に持ち上げて表治具10と裏治具とを引き離す機構であり、真空チャック駆動機構81と真空チャック82と治具展開駆動機構83とで構成される。
真空チャック駆動機構81は、真空チャック82を上下に移動する機構であり、治具付勢フレーム42に固定される。
真空チャック82は、真空により表治具10の上面を吸着把持または開放するエンドエフェクタである。
治具展開駆動機構83は、治具付勢フレーム42を上下に移動させる駆動機構であり、例えばエア駆動リニアアクチエータである。
従って、治具展開駆動機構83が治具付勢フレーム42を下方に位置させ、真空チャック駆動機構81が真空チャック82を下方におろすと、真空チャック82が表治具10の上面を吸着把持できる。そのまま、治具展開駆動機構83が治具付勢フレーム42を上方に移動させると、表治具10を上方に持ち上げて表治具10と裏治具とを引き離すことができる。
【0055】
薄板状材料フィード機構90は、薄板状材料1を表治具10と裏治具20との間に供給する機構であり、カセット91とフィード機構92とで構成される。
カセット91は、積み重ねられた薄板状材料1を保存する容器である。
フィード機構92は、カセット91から、1枚の薄板状材料1を取りだし、表治具10と裏治具20との間に供給する機構である。
【0056】
次に、本発明の実施形態に係る薄板状材料折り方法を、上述した薄板状材料折り装置を使用した場合を例にとり、図を基に、説明する。
図9は、本発明の実施形態に係るフローチャート図である。図10は、本発明の実施形態に係る作用平面図である。図11は、本発明の実施形態に係る作用側面図である。
【0057】
薄板状材料折り方法は、薄板状材料に所望の折り目を付ける方法であって、治具準備工程S100と薄板状材料供給工程S200と治具閉じ工程S300と治具折り曲げ工程S400と治具展開工程S500と治具開き工程S600と薄板状材料取りだし工程S700とで構成される。
治具折り曲げ工程S400は、薄板状材料を間に挟んだ表治具10と裏治具20とを境目を境にして折り曲げる工程であり、治具付勢工程S410と治具押し工程S420とで構成される。
治具押し工程S420は、薄板状材料を間に挟んで表と裏とに各々配した表治具10と裏治具20とを薄板状材料1の面に沿った方向に押し縮める工程であり、X軸治具押し工程S421とY軸治具押し工程S422とで構成される。
以下で、各工程を詳述する。
【0058】
治具準備工程S100は、表治具10と裏治具20とを準備する工程である。表治具10と裏治具20の構造は、上述した表治具10と裏治具20の構造と同じなので、説明を省略する。
【0059】
薄板状材料供給工程S200は、上下に重なった表治具10と裏治具20との間に、1枚の薄板状材料(例えば、紙)を供給する工程である。
薄板状材料供給工程S200の初期状態では、真空チャック82が表治具10の上面を真空吸着し、治具展開駆動機構83が、治具付勢フレーム42を上方に持ち上げている。
フィード機構が、カセット91に積み重なった薄板状材料から一枚の薄板状材料を抜きだし、表治具10と裏治具20との間に挿入する。
【0060】
治具閉じ工程S300は、表治具10を下ろして、表治具10と薄板状材料1と裏治具20とを重ねる工程である。
治具展開駆動機構83が、治具付勢フレーム42を下方におろす。真空チャック82が、表治具10の吸着を開放し、真空チャック駆動機構81が真空チャック82を上方へ退避させる。
【0061】
治具付勢工程S410は、薄板状材料1を間に挟んで表と裏とに夫々配した表治具10と裏治具20とを所望の付勢力で挟みつける工程である。
治具展開駆動機構83が治具付勢フレーム42を支持する力をゼロにすると、治具付勢フレーム42と治具付勢部材43の重量が、表治具10の上部に作用し、その重量が薄板状材料を間に挟んで表と裏とに夫々配した表治具10と裏治具20とを挟みつける。
治具展開駆動機構83が治具付勢フレーム42を下方に押す力を発生させて、表治具10を押す力を大きくしてもよい。
図10(A)と図11(A)は、治具付勢部材43が、薄板状材料1を間に挟んだ表治具10と裏治具20とを上から押さえつけている様子を示している。
【0062】
X軸治具押し工程S421は、薄板状材料1を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押し縮める工程である。
X軸駆動機構57がX軸移動機構56を回転させる。X軸移動機構56が、X軸移動フレーム51をX軸に沿った方向へ移動する。X軸移動押し部材52とX軸固定押し部材53とが、薄板状材料1を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押し縮める。
図10(B)と図11(B)は、X軸移動押し部材51とX軸固定押し部材53とが、薄板状材料1を間に挟んだ表治具10と裏治具20とをX線に沿った方向に押し縮める様子を示している。
主に、Y線の折り目が、薄板状材料1につく。
【0063】
Y軸治具押し工程S422は、薄板状材料1を間に挟んだ表治具10と裏治具20とをY線に沿った方向に押す工程である。
Y軸移動機構63が、Y軸移動押し部材61をY軸に沿った方向へ移動する。Y軸移動押し部材61とY軸固定押し部材62とが、薄板状材料1を間に挟んだ表治具10と裏治具20とをY線に沿った方向に押し縮める。
図10(C)と図11(C)は、Y軸移動押し部材61とY軸固定押し部材62とが、薄板状材料1を間に挟んだ表治具10と裏治具20とをY線に沿った方向に押し縮める様子を示している。
主に、X線の折り目が、薄板状材料1につく。
【0064】
治具展開工程S500は、X軸方向とY軸方向の折れ曲がった薄板状材料1を間に挟んだ表治具10と裏治具20と展開する工程である。
X軸駆動機構57がX軸移動機構56を逆回転させる。X軸移動機構56が、X軸移動フレーム51をX軸に沿った方向へ移動する。X軸移動押し部材52とX軸固定押し部材53とが、薄板状材料1を間に挟んだ表治具10と裏治具20とをX線に沿った方向に引き延ばし展開する。
【0065】
治具開き工程S600は、表治具10を上げて、表治具10を薄板状材料1と裏治具20とから離す工程である。
真空チャック駆動機構81が真空チャック82を下方に移動させる。真空チャック82が、表治具10の真空吸着する。治具展開駆動機構83が、治具付勢フレーム42を上方に上げる。
表治具10が、薄板状材料1と裏治具20とから離れる。
【0066】
薄板状材料取りだし工程S700は、裏治具20に乗った薄板状材料1を取りだす工程である。薄板状材料取りだし機構(図示せず)が、薄板状材料1を取りだす。
【0067】
上述の実施形態の薄板状材料折り治具と薄板状材料折り装置と薄板状材料折り方法を用いれば、簡単な構造の治具を用い、簡単な操作により、所望の折り目を薄板状材料に付けることができる。
また、シート状部材を表治具または裏治具の複数の表板部材または裏板部材の片面を境目を跨いで連結する様に設けたので、表板部材または裏板部材が境目を境に鋭角に折れ曲がることができ、薄板状材料に正確な折り目をつけることができる。
また、シート状部材を表治具または裏治具の複数の表板部材または裏板部材の片面に境目を跨いで貼り付けたので、表板部材または裏板部材が境目を境に鋭角に折れ曲がることができ、薄板状材料に正確な折り目をつけることができる。
また、表治具または裏治具をシート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った表板部材または裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った表板部材または裏板部材が隙間なく配置される様にしたので、表治具または裏治具を折り曲げた際に、隣り合った表板部材または裏板部材の辺が突きあたり、薄板状材料を鋭角に折ることができ、正確な折り目をつけることができる。
また、シート状部材として交差する繊維を持ったシート状部材を採用したので、表板部材または裏板部材が折れ曲がった際に、境目の間隔が一定しており、薄板状材料により正確な折り目をつけることができる。
また特に、シート状部材の繊維の向きを境目に交差させると、表板部材または裏板部材が折れ曲がった際に、境目の間隔が一定しており、薄板状材料により正確な折り目をつけることができる。
また、薄板状材料を挟んだ表治具と裏治具とを折り曲げるので、表治具と裏治具との境目に近似した折り目を薄板状材料につけることができる。
また、薄板状材料を挟んだ表治具と裏治具とを上下から挟み込んで、薄板状材料を挟んだ表治具と裏治具とを水平方向に押し縮めるので、表治具と裏治具との境目に近似した折り目を薄板状材料につけることができる。
また、いわゆる「ミウラ折り」の折り目を薄板状材料に付けるのに、薄板状材料を挟んだ表治具と裏治具とを上下から挟み込んで、最初にX線に沿って押し縮め、次にY線に沿って押し縮めるので、いわゆる「ミウラ折り」の折り目を薄板状材料に極めて簡単に付けることができる。
【0068】
本発明は以上に述べた実施形態に限られるものではなく、発明の要旨を逸脱しない範囲で各種の変更が可能である。
いわゆる、「ミウラ折り」の折り目を、平たい薄板状材料(例えば、紙)につける場合を例に説明したがこれに限定されず、曲面状の薄板状材料に折り目を付けたり、他の折りの折り目をつけることもできる。
また、四辺形の薄板状材料に折り目を付ける例で説明したがこれに限定されず、ロール状の薄板状材料に連続的の折り目を付けても良い。
【0069】
【発明の効果】
以上説明したように本発明の薄板状材料折り治具と薄板状材料折り装置と薄板状材料折り方法をは、その構成により、以下の効果を有する。
所望の折り目と相似になった境目を境として折れ曲がり可能になった表治具と裏治具を用意し、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げると、前記薄板状材料が表治具と裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が前記薄板状材料につく。
また、薄板状材料を間に挟んだ前記表治具と前記裏治具とを挟みつけて、薄板状材料を間に挟んだ前記表治具と前記裏治具と該薄板状材料の面に沿った方向に押し縮めるので、薄板状材料が前記表治具と前記裏治具とから離れることなく、前記薄板状材料が表治具と裏治具とに挟まれて境目に沿って折れ曲がり、所望の折り目が前記薄板状材料に容易につく。
また、屈曲可能なシート状の表シート部材または裏シート部材を複数の前記上板部材または前記下板部材の片面を前記境目を跨いで連結する様に設けたので、前記上板部材または前記下板部材が境目を境にして鋭角に折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
また、交差する繊維を持ったシート状部材を前記上板部材または前記下板部材の片面を境目を跨いで連結する様に設けたので、前記上板部材または前記下板部材が境目を境にして鋭角にかつ境目の隙間が広がりにくく折れ曲がることができ、薄板状材料に所望の折り目がより正確につく。
また、隣り合った表板部材または裏板部材が辺を突き合わて山折りまたは谷折りに折れ曲がる様に、表板部材または裏板部材の隙間を調整したので、薄板状材料に所望の折り目がより正確につく。
また、いわゆる「ミウラ」折りの折り目を付けるのに上記の治具、装置または方法を採用したので、いわゆる「ミウラ折り」の折り目を薄板状材料に簡単につける事ができる。
また、いわゆる「ミウラ」折りの折り目を付けるのに薄板状材料を前記X線に沿った方向に押し、薄板状材料を前記Y線に沿った方向に押すので、簡単な操作で、いわゆる「ミウラ折り」の折り目を薄板状材料につける事ができる。
従って、例えば、「ミウラ折り」の様な複雑な折り目がついた薄板状材料を製作するのに適した薄板状材料に所望の折り目を付ける薄板状材料折り装置と薄板状材料折り方法と薄板状材料折り治具を提供できる。
【0070】
【図面の簡単な説明】
【図1】薄板状材料の一例の平面図である。
【図2】本発明の実施形態の裏面図である。
【図3】本発明の実施形態の正面図である。
【図4】本発明の実施形態の作用説明図である。
【図5】本発明の実施形態の作用模式図である。
【図6】本発明の実施形態に係る薄板状材料折り装置の平面図である。
【図7】本発明の実施形態に係る薄板状材料折り装置の正面図である。
【図8】本発明の実施形態に係る薄板状材料折り装置の側面図である。
【図9】本発明の実施形態に係るフローチャート図である。
【図10】本発明の実施形態に係る作用を説明する平面図である。
【図11】本発明の実施形態に係る作用を説明する側面図である。
【図12】いわゆる「ミウラ折り」の説明図である。
【符号の説明】
1 薄板状部材
2 X線
3 Y線
4 Y辺
5 X辺
10 表治具
11 表板部材
12 表シート部材
20 裏治具
21 裏板部材
22 裏シート部材
30 薄板状材料折り装置
40 治具付勢機構
41 Z軸ガイド
42 治具付勢フレーム
43 治具付勢部材
50 X軸治具押し機構
51 X軸移動フレーム
52 X軸移動押し部材
53 X軸固定押し部材
54 X軸固定フレーム
55 X軸移動レール
56 X軸移動機構
57 X軸駆動機構
58 治具サポート
59 治具サポート
60 Y軸押し機構
61 Y軸移動押し部材
62 Y軸固定押し部材
63 Y軸移動機構
70 折り癖機構
71 折り癖歯
72 折り癖カム
73 折り癖駆動機構
80 治具展開機構
81 真空チャック駆動機構
82 真空チャック
83 治具展開駆動機構
90 薄板状材料フィード機構
91 カセット
92 フィード機構
100 基礎
S100 治具準備工程
S200 薄板状材料供給工程
S300 治具閉じ工程
S400 治具折り曲げ工程
S410 治具付勢工程
S420 治具押し工程
S421 X軸治具押し工程
S422 Y軸治具押し工程
S500 治具展開工程
S600 治具開き工程
S700 薄板状材料取りだし工程
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a thin sheet material folding apparatus, a thin sheet material folding method, and a thin sheet material folding jig for forming a desired fold on a thin sheet material. In particular, a method of forming a fold suitable for folding a sheet material from two directions into a folding screen at the same time, a device for implementing the method, a sheet material folding apparatus characterized by the structure of a jig, a sheet material folding method, and a sheet The present invention relates to a shape material folding jig.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, there has been known a folding method in which a thin plate-like material such as a map can be folded simultaneously in the left-right direction and the up-down direction to make it compact.
For example, Japanese Utility Model Publication No. 56-25023 discloses a folding method shown in FIG. 12, and this folding method is known as so-called "Miura folding".
The sheet-like material folded by "Miura folding" can be expanded and contracted by a simple one-way operation of pulling the diagonal ends, and even if the expansion and contraction are repeated, the fold is unlikely to reverse, and the fold is broken It has an excellent feature of being difficult. On the other hand, a sheet-like material folded by "Miura folding" has a characteristic that it cannot be partially expanded and contracted.
When performing “Miura folding” on an unfolded sheet material, it is necessary to make a fold on the entire sheet material at the same time because of the property that it cannot partially expand and contract. It is not easy to attach.
Conventionally, a flat sheet-like material is scored with a press or the like and then creased manually.
[0003]
[Patent Document 1]
Japanese Utility Model Publication No. 56-25023
[0004]
[Problems to be solved by the invention]
As described above, conventionally, a manual operation is required to simultaneously fold a thin plate-like material into a folding screen from two directions, and there has been a problem that the working efficiency is not further improved.
[0005]
The present invention has been devised in view of the above-described problems, and replaces a conventional sheet material folding apparatus, a sheet material folding method, and a sheet material folding jig for forming a desired fold on a sheet material. For example, a sheet-like material folding apparatus, a sheet-like material folding method, and a sheet-like material that apply a desired fold to a sheet-like material suitable for manufacturing a sheet-like material with a complicated fold such as “Miura folding” Attempts to provide a material folding jig.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, a sheet material folding apparatus for applying a desired fold to a sheet material according to the present invention includes a plurality of front plate members that are capable of being bent at a boundary arranged in a manner similar to the fold. A front jig having a back jig having a plurality of back plate members that are continuously connected to bendable at a boundary arranged in a manner similar to the fold, and the front jig and the back having a thin plate material interposed therebetween. And a jig bending mechanism that can bend the jig with the boundary.
[0007]
According to the configuration of the present invention, the plurality of front plate members of the front jig are bent so as to be able to bend at a boundary arranged similar to the fold, and the plurality of back plate members of the back jig are arranged similar to the fold. The jig bending mechanism can bend the front jig and the back jig sandwiching the thin plate-like material with the juncture as a boundary, so that the jig bending mechanism can be bent. The material is bent between the front jig and the back jig along the boundary, and a desired fold is formed in the sheet-like material.
[0008]
Further, in the sheet-like material folding apparatus according to the present invention, the jig bending mechanism may attach the front jig and the back jig which are respectively disposed on the front and back sides with the thin plate material interposed therebetween. A jig urging mechanism that can be pinched by a force, and the front jig and the back jig respectively arranged on the front and back with the thin plate material interposed therebetween, along the surface of the thin plate material. It is preferable to have a jig pushing mechanism capable of contracting in the direction.
According to the configuration of the present invention, the jig urging mechanism clamps the front jig and the back jig, which are respectively disposed on the front and back sides with the thin plate-like material therebetween, with a desired urging force, Since the pressing mechanism compresses the front jig and the back jig respectively arranged on the front and back with the thin plate material interposed therebetween in the direction along the surface of the thin plate material, the thin plate material is Without being separated from the front jig and the back jig, the jig is bent along the boundary between the front jig and the back jig, and a desired fold is easily formed on the thin plate material.
[0009]
Further, in the thin sheet material folding apparatus according to the present invention, the front jig or the back jig may have a bendable sheet shape in which one surface of a plurality of the front plate members or the back plate members is connected across the boundary. It is preferable to have a front sheet member or a back sheet member which is a member.
According to the configuration of the present invention, the bendable sheet-like member connects one surface of the plurality of front plate members or the back plate member across the boundary, so that the front plate member or the back plate member is It can be bent at an acute angle at the boundary, and the desired fold is more accurately formed in the sheet-like material.
[0010]
Further, in the sheet-like material folding apparatus according to the present invention, it is preferable that the sheet-like members have fibers crossing each other.
According to the configuration of the present invention, since the sheet-like member having intersecting fibers connects one surface of the front plate member or the back plate member across the boundary, the front plate member or the back plate member is The boundary can be bent at an acute angle and the boundary is hardly widened and the desired fold can be more accurately formed on the sheet-like material.
[0011]
Further, the sheet-like material folding apparatus according to the present invention may be configured such that, when the front jig or the back jig is viewed from the opposite side of one surface to which the sheet-like member is connected, the jig adjacent to the boundary where the valley fold is formed. The front plate member or the back plate member is disposed with a desired gap therebetween, and the adjacent front plate member or the back plate member bordering the boundary where the mountain fold is formed is disposed without a gap. Is preferred,
According to the configuration of the present invention, when viewed from the side opposite to the one surface to which the sheet-like members are connected, the adjacent top plate member or back plate member bordering the boundary at which the valley fold is formed is arranged via a desired gap. Therefore, the adjacent front plate member or back plate member can bend in a valley fold with the sides abutting against each other, and when viewed from the opposite side of one side where the sheet-like members are connected, the boundary that is a mountain fold is defined as a boundary. The adjacent front plate member or back plate member is disposed without a gap, so that the adjacent front plate member or back plate member can be bent in a mountain fold with the sides abutting each other, and the desired fold can be formed on the sheet-like material. Is more accurate.
[0012]
Furthermore, the sheet-like material folding apparatus according to the present invention, when the sheet-like material is developed and placed on a plane, the fold divides the sheet-like material into a plurality of plane regions sharing sides and corners with each other, at least. A plane region having no outer peripheral edge of the sheet-like material is a parallelogram, and one side, X side, is continuous to form a straight X-ray, and the Y side, which is a side intersecting with the X side, is bent alternately. The X side alternately repeats a mountain fold and a valley fold along the X-ray, and the Y line arranged along the X-ray alternates a mountain fold and a valley fold alternately Is preferred.
According to the configuration of the present invention, a so-called “Miura folding” fold can be easily formed on a thin plate material.
[0013]
Further, in the thin plate material folding apparatus according to the present invention, the jig pushing mechanism may compress the front jig and the back jig sandwiching the thin plate material in a direction along the X-ray. It is preferable to have a shaft jig pushing mechanism and a Y-axis jig pushing mechanism for pushing and shrinking the front jig and the back jig sandwiching the thin plate material in the direction along the Y line.
According to the configuration of the present invention, the X-axis jig pushing mechanism compresses the thin plate material in the direction along the X-ray, and the Y-axis jig pushing mechanism compresses the thin plate material in the direction along the Y line. Therefore, a so-called "Miura fold" fold can be formed on the sheet material by a simple operation.
[0014]
Further, in order to achieve the above object, a method of folding a thin sheet material according to the present invention for forming a desired fold on a thin sheet material is performed by a plurality of front plates that can be bent at a boundary arranged in a similar manner to the fold. A jig preparation step of preparing a front jig having a member, a back jig having a plurality of back plate members that can be bent at a boundary arranged in a manner similar to the fold, and a thin plate-shaped material. A jig bending step of bending the front jig and the back jig sandwiched therebetween at the boundary.
[0015]
According to the configuration of the present invention, the plurality of front plate members of the front jig are bent so as to be able to bend at a boundary arranged similar to the fold, and the plurality of back plate members of the back jig are arranged similar to the fold. The front jig and the back jig sandwiching the thin plate material in the jig bending step are bent at the boundary, so that the thin plate material can be bent. The sheet is bent along the boundary between the jig and the back jig, and a desired fold is formed in the thin plate-shaped material.
[0016]
Further, in the method for folding a sheet-like material according to the present invention, the jig bending step may include a step of attaching the front jig and the back jig which are respectively disposed on the front and the back with the sheet-like material interposed therebetween. A jig urging step of pinching with a force, and pressing the front jig and the back jig respectively arranged on the front and back with the thin plate material interposed therebetween in a direction along the surface of the thin plate material. And a jig pushing step for shrinking.
According to the configuration of the present invention, in the jig urging step, the front jig and the back jig, which are respectively disposed on the front and the back with the thin plate-shaped material interposed therebetween, are sandwiched by a desired urging force, and the jig is formed. In the pressing step, the front jig and the back jig respectively arranged on the front and back with the thin plate material interposed therebetween are pressed and shrunk in a direction along the surface of the thin plate material, so that the thin plate material is The sheet material is bent between the front jig and the back jig along the boundary without being separated from the front jig and the back jig, and a desired fold is easily formed on the sheet material.
[0017]
Further, in the method of folding a thin sheet material according to the present invention, the front jig or the back jig may be bent in a sheet shape in which one surface of a plurality of the front plate members or the back plate members is connected across the boundary. It is preferable to have a front sheet member or a back sheet member which is a member.
According to the configuration of the present invention, since the bendable sheet-like member connects one surface of the plurality of upper plate members or the lower plate member across the boundary, the upper plate member or the lower plate member is It can be bent at an acute angle at the boundary, and the desired fold is more accurately formed in the sheet-like material.
[0018]
Further, in the method for folding a sheet-like material according to the present invention, it is preferable that the sheet-like members have intersecting fibers.
According to the configuration of the present invention, since the sheet-like member having intersecting fibers connects one surface of the front plate member or the back plate member across the boundary, the front plate member or the back plate member is A sharp angle can be formed at the boundary and the gap between the boundaries can be hardly widened and can be bent, so that the desired fold can be formed more accurately on the sheet-like material.
[0019]
Furthermore, in the method of folding a thin plate-like material according to the present invention, when the front jig or the back jig is viewed from a side opposite to one surface to which the sheet-like members are connected, adjacent junctures at the boundary where valley folds are formed. The front plate member or the back plate member is disposed with a desired gap therebetween, and the adjacent front plate member or the back plate member bordering the boundary where the mountain fold is formed is disposed without a gap. Is preferred.
According to the configuration of the present invention, when viewed from the side opposite to the one surface to which the sheet-like members are connected, the adjacent top plate member or back plate member bordering the boundary at which the valley fold is formed is arranged via a desired gap. Therefore, the adjacent front plate member or back plate member can bend in a valley fold with the sides abutting against each other, and when viewed from the opposite side of one side where the sheet-like members are connected, the boundary that is a mountain fold is defined as a boundary. The adjacent front plate member or back plate member is disposed without a gap, so that the adjacent front plate member or back plate member can be bent in a mountain fold with the sides abutting each other, and the desired fold can be formed on the sheet-like material. Is more accurate.
[0020]
Furthermore, in the method for folding a sheet-like material according to the present invention, when the sheet-like material is developed and placed on a plane, the fold divides the sheet-like material into a plurality of plane regions sharing sides and corners with each other, and at least, A plane region having no outer peripheral edge of the sheet-like material is a parallelogram, and one side, X side, is continuous to form a straight X-ray, and the Y side, which is a side intersecting with the X side, is bent alternately. The X side alternately repeats a mountain fold and a valley fold along the X-ray, and the Y line arranged along the X-ray alternates a mountain fold and a valley fold alternately , Preferably
According to the configuration of the present invention, a fold of so-called “Miura folding” can be formed on a thin plate material.
[0021]
Further, in the method for folding a thin plate material according to the present invention, the jig pushing step may include compressing the front jig and the back jig sandwiching the thin plate material in a direction along the X-ray. It is preferable to have a shaft jig pushing step and a Y-axis jig pushing step of pressing and shrinking the front jig and the back jig sandwiching the thin plate material in a direction along the Y line.
According to the configuration of the present invention, the thin plate material is compressed in the direction along the X-ray in the X-ray jig pushing step, and the thin plate material is compressed in the direction along the Y line in the Y-ray jig pushing step. Therefore, a so-called "Miura fold" fold can be formed on the sheet material by a simple operation.
[0022]
Further, in order to achieve the above object, a sheet material folding jig for forming a desired fold on the sheet material according to the present invention is provided with a plurality of tables which can be bent at a boundary arranged in a similar manner to the fold. A front jig having a plate member, and a back jig having a plurality of back plate members that can be bent at a boundary similar to the fold line as a boundary are provided.
[0023]
According to the configuration of the present invention, the plurality of front plate members of the front jig are bent so as to be able to bend at a boundary arranged similar to the fold, and the plurality of back plate members of the back jig are arranged similar to the fold. When the front jig and the back jig sandwiching the thin plate material are bent at the boundary, the thin plate material is connected to the front jig and the back cure. It bends along the border between the tools and the desired fold is made in the sheet material.
[0024]
Furthermore, the sheet-like material folding jig according to the present invention is a bendable sheet in which the front jig or the back jig is connected to one surface of a plurality of the front plate members or the back plate members across the boundary. It is preferable to have a front sheet member or a back sheet member which is a shape member.
According to the configuration of the present invention, since the bendable sheet-like member connects one surface of the plurality of upper plate members or the lower plate member across the boundary, the upper plate member or the lower The plate member can be bent at an acute angle from the boundary, and the desired fold can be more accurately formed in the sheet-like material.
[0025]
Furthermore, the sheet-like material folding jig according to the present invention preferably has fibers in which the sheet-like members intersect.
According to the configuration of the present invention, since the sheet-like member having intersecting fibers connects one surface of the upper plate member or the lower plate member across the boundary, the upper plate member or the lower plate member is A sharp angle can be formed at the boundary and the gap between the boundaries can be hardly widened and can be bent, so that the desired fold can be formed more accurately on the sheet-like material.
[0026]
Further, the thin plate-shaped material folding jig according to the present invention may be configured such that the front jig or the back jig is viewed from the opposite side of one surface to which the sheet-shaped member is connected, and the adjacent juncture at the boundary where the valley fold is formed. The fitted front plate member or the back plate member is arranged via a desired gap, and the adjacent front plate member or the back plate member bordering the boundary where the mountain is folded is arranged without a gap. Is preferred.
According to the configuration of the present invention, when viewed from the side opposite to the one surface to which the sheet-like members are connected, the adjacent top plate member or back plate member bordering the boundary at which the valley fold is formed is arranged via a desired gap. Therefore, the adjacent front plate member or back plate member can bend in a valley fold with the sides abutting against each other, and when viewed from the opposite side of one side where the sheet-like members are connected, the boundary that is a mountain fold is defined as a boundary. The adjacent front plate member or back plate member is disposed without a gap, so that the adjacent front plate member or back plate member can be bent in a mountain fold with the sides abutting each other, and the desired fold can be formed on the sheet-like material. Is more accurate.
[0027]
Furthermore, the sheet-like material folding jig according to the present invention, when the sheet-like material is developed and placed on a plane, the folds divide the sheet-like material into a plurality of plane regions sharing sides and corners with each other, At least a plane region having no outer peripheral edge of the thin plate-shaped material is a parallelogram, and one side, the X side, is connected to form a straight X-ray, and the Y side, which is a side crossing the X side, alternates. A zigzag Y-line is formed while continuing to bend, and the X side alternately repeats mountain folds and valley folds along the X-ray, and Y lines arranged along the X-ray alternately form mountain folds and valley folds It is preferable to repeat,
According to the configuration of the present invention, a so-called “Miura folding” fold can be easily formed on a thin plate material.
[0028]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In each of the drawings, common portions are denoted by the same reference numerals, and redundant description is omitted.
[0029]
A sheet-like material folding jig according to an embodiment of the present invention will be described. FIG. 1 is a plan view of an example of a sheet-like material. FIG. 2 is a rear view of the embodiment of the present invention. FIG. 3 is a plan view of the embodiment of the present invention.
[0030]
The sheet material folding jig is a jig for forming a desired fold on the sheet material.
First, a desired fold will be described.
For example, the desired creased sheet material is paper folded by the so-called "Miura folding" method.
"Miura folding" will be described by taking as an example a case where a thin sheet material placed in the orthogonal XYZ space is folded.
"Miura folding" means that when the sheet-like material is developed on an XY plane, it is composed of a plurality of plane areas where adjacent ones share sides and corners with each other, and at least does not have an outer peripheral edge The plane area is a parallelogram, and the X sides, which are sides along the X axis, are connected to form a straight X-ray, and the Y sides, which are sides along the Y axis, are alternately bent and connected to form a zigzag Y line. "Folding" in which the X side alternates between mountain folds and valley folds alternately along the X-ray, while the zigzag Y-lines arranged along the X-ray alternately alternates between mountain folds and valley folds. One.
The mountain fold is a fold in which the fold is convex when viewed from one surface (for example, the surface), and the mountain fold line is a fold line obtained by the mountain fold.
The valley fold is a fold in which the fold is concave when viewed from one surface (for example, the surface), and the valley fold line is a fold line of the valley fold.
Attention is paid to an intersection where two X sides and two Y sides are gathered in this manner. When the two Y sides are mountain-folded, the intersection angle between the two Y sides is 90 degrees. The X side on the side exceeding the fold is a mountain fold, and the X side on the opposite side is a valley fold. If two Y sides are valley-folded, the X side on the side where the intersection angle of the two Y sides exceeds 90 degrees is a valley fold, and the opposite X side is a mountain fold.
[0031]
Here, a case where a map, which is a rectangular quadrangular thin plate-like material, is folded will be described as an example. Further, the description will be made on the assumption that the XY plane is horizontal and the surface is folded upward.
A parallelogram is a quadrilateral in which a pair of opposite sides are parallel, the length of the X side is a, the length of the Y side is b, and the intersection angle between the X side and the Y side is a right angle. Description will be made assuming that the angle is more inclined by θ degrees.
FIG. 1 is a diagram showing a state in which the folded map is expanded again, and is a thin plate-like material (here, 8 sheets in the X-axis direction and 5 sheets in the Y-axis direction) composed of a total of 40 plane regions. Map), of which 30 plane regions excluding both ends in the X-axis direction are parallelograms.
[0032]
Next, a sheet-like material folding jig according to an embodiment of the present invention will be described.
The sheet-like material folding jig is a jig for forming a desired fold on a sheet-like material (for example, paper, plastic sheet, or the like), and includes a front jig 10 and a back jig 20.
Since the sheet-like material 1 is sandwiched between the front jig 10 and the back jig 20 using a sheet-like material folding jig and creased, for convenience of explanation, the upper surface of the sheet-like material is set to the front surface and the lower surface is set to the lower surface. The jig arranged on the front surface was called a back jig, and the jig arranged on the back surface was called a back jig 20.
[0033]
The front jig 10 includes a plurality of front plate members 11 and a front sheet member 12.
The front plate member 11 is, for example, a thin (for example, 0.3 mm thick) stainless steel plate or a plastic plate, and is continuously connected to a boundary arranged in a similar manner to the fold.
Here, the pitch interval of the boundary is slightly larger than the pitch interval of the fold. Further, the similarity ratio between the fold and the boundary in the X-axis direction or the Y-axis direction changes to a degree that does not cause a practical problem for each operation due to the procedure of the operation of forming the fold.
The front sheet member 12 is a bendable sheet member in which one surface of the plurality of front plate members 11 is connected across a boundary.
For example, the front sheet member 12 is a bendable sheet member that is attached to one surface of the plurality of front plate members 11 across a boundary. In particular, it is preferable that the sheet-like members have intersecting fibers. For example, the sheet-like members are cloth and cotton cloth. It is particularly preferred that the fibers intersect at the boundaries.
Further, for example, the front jig 10 is made of a card board on which a plastic sheet is laminated, and the front sheet member 12 is a thin portion formed by pressing the card board along a boundary. Is the rest.
Also, for example, the front jig 10 is made of a plastic plate (for example, 0.5 mm thick), and the front sheet member 12 has a small thickness formed by pressing, melting or cutting the plastic plate along the boundary. And the top plate member 11 is the remaining part.
[0034]
In particular, when the front jig 10 is viewed from the side opposite to the one surface to which the front sheet member 12 is connected, the adjacent front plate members 11 at the boundary of the valley fold are separated by a desired gap G (for example, 2 mm). It is preferable that the front plate members 11 adjacent to each other at the boundary of the mountain fold are arranged without gaps.
The desired gap G is selected to be an optimum value according to the material and thickness of the sheet-like material to be creased. For example, if the sheet material is paper and the thickness is large, the gap G is selected in the range of 2.0 mm to 3.0 mm in 0.2 m units.
FIG. 2 shows that the forty front plate members 11 are eight in the X direction and five in the Y direction and are arranged in a grid pattern, and one front sheet member 12 is formed of forty forty front plate members 11. It shows that it is affixed to the whole.
[0035]
The back jig 20 includes a plurality of back plate members 21 and a back sheet member 22.
The back plate member 21 is, for example, a thin (for example, 0.3 mm thick) stainless steel plate or a plastic plate, and is connected to bendable at a boundary arranged in a manner similar to the fold.
Here, the pitch interval of the boundary is slightly larger than the pitch interval of the fold. Further, the similarity ratio between the fold and the boundary in the X-axis direction or the Y-axis direction changes to a degree that does not cause a practical problem for each operation due to the procedure of the operation of forming the fold.
The back sheet member 22 is a bendable sheet member in which one surface of the plurality of back plate members 21 is connected across a boundary.
For example, the back sheet member 22 is a bendable sheet member that is attached to one surface of the plurality of back plate members 21 across a boundary. In particular, it is preferable that the sheet-like members have intersecting fibers. For example, the sheet-like members are cloth and cotton cloth. It is particularly preferred that the fibers intersect at the boundaries.
Further, for example, the back jig 20 is made of a card board on which a plastic sheet is laminated, and the back sheet member 22 is a thin portion formed by pressing the card board along a boundary. Is the rest.
Further, for example, the back jig 20 is made of a plastic plate (for example, 0.5 mm thick), and the back sheet member 22 has a small thickness formed by pressing, melting or cutting the plastic plate along a boundary. And the back plate member 21 is the remaining portion.
[0036]
In particular, when the back jig 20 is viewed from the side opposite to the one surface to which the back sheet member 22 is connected, the adjacent back plate members 21 at the boundary of the valley fold are interposed via a desired gap G (for example, 2 mm). It is preferable that the back plate members 21 adjacent to each other at the boundary of the mountain fold are arranged without gaps.
The desired gap G is selected to be an optimum value according to the material and thickness of the sheet-like material to be creased. For example, if the sheet material is paper and the thickness is large, the gap G is selected in the range of 2.0 mm to 3.0 mm in 0.2 m units.
FIG. 3 shows that 40 back plate members 21 are arranged in a grid pattern with eight in the X direction and five in the Y direction, and one back sheet member 22 is formed of 40 back plate members 21. It is shown attached to the whole.
[0037]
Next, a method of folding the sheet material will be described with reference to an example in which the sheet material 1 is creased using the above-described sheet material folding jigs 10 and 20. FIG. 4 is an operation explanatory view of the embodiment of the present invention. FIG. 5 is an operation schematic diagram of the embodiment of the present invention.
(A)
The back jig 20 is arranged so that the back plate member 21 faces upward.
The sheet material 1 is arranged on the upper surface of the back jig 20.
The front jig 10 is disposed on the thin plate-shaped material 1 such that the front plate member 11 faces downward.
The front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween are sandwiched by a predetermined force from above and below.
The predetermined force needs to be maintained also in the following steps (particularly, step B).
[0038]
(B)
The front jig 10 and the back jig 20 sandwiching the thin plate-like material 1 are pressed in a direction along the X-ray. When starting to push, it is necessary to form a fold in such a way that the boundary to be folded in valleys at the boundary is a valley fold, and the boundary to be folded in hills at the boundary is a mountain fold.
FIG. 5 schematically shows a state in which the sheet-like material 1 sandwiched between the front jig 10 and the back jig 20 is creased. When viewed from above, the fold of the mountain fold is formed on the thin sheet material 1 by being sandwiched between the pair of front plate members 11 bent at the boundary along the Y line. As viewed from above, the valley-folded fold is formed on the thin sheet material 1 by being sandwiched between a pair of back plate members 21 that are bent at a boundary along the Y line.
[0039]
(C)
After being sufficiently pushed in the direction along the X-ray, the front jig 10 and the back jig 20 sandwiching the thin plate-like material 1 are pushed in the direction along the Y-line.
When viewed from above, the sheet material 1 is sandwiched between a pair of front plate members 11 bent at a boundary along the X-ray, and a mountain-fold fold on the X side is formed. As viewed from above, the fold of the X-side valley fold is formed on the thin sheet material 1 by being sandwiched between a pair of back plate members 21 that are bent at a boundary along the X-ray.
[0040]
(D)
When the front jig 10 and the back jig 20 are unfolded and the sheet material 1 is taken out, the sheet material 1 has a desired fold.
When the sheet material 1 is folded along the fold, the so-called “Miura-folded” sheet material 1 is completed.
[0041]
Next, the structure of the thin sheet material folding apparatus 30 according to the embodiment of the present invention will be described with reference to the drawings. FIG. 6 is a plan view of the thin sheet material folding apparatus according to the embodiment of the present invention. FIG. 7 is a front view of the thin sheet material folding apparatus according to the embodiment of the present invention. FIG. 8 is a side view of the thin sheet material folding apparatus according to the embodiment of the present invention.
6 to 8 show the thin plate material folding apparatus 30 with the front jig 10 and the back jig 20 omitted for convenience of understanding the structure.
The thin sheet material folding apparatus 30 is an apparatus for forming a desired fold on the thin sheet material 1, and includes a front jig 10, a back jig 20, jig bending mechanisms 40, 50, 60, a folding habit mechanism 70, and a jig. It comprises a deployment mechanism 80 and a sheet-like material feed mechanism 90.
The structure of the front jig 10 and the back jig 20 is the same as that of the above-described thin plate material folding jigs 10 and 20, and therefore, the description is omitted.
[0042]
The jig bending mechanisms 40, 50, and 60 are mechanisms that can bend the front jig 10 and the back jig 20 with the thin plate-like material interposed therebetween at a boundary, and include the jig urging mechanism 40. It is composed of jig pushing mechanisms 50 and 60.
The jig pushing mechanisms 50 and 60 compress the front jig and the back jig respectively arranged on the front and back with the thin plate material interposed therebetween in a direction along the surface of the thin plate material. The mechanism includes an X-axis jig pushing mechanism 50 and a Y-axis jig pushing mechanism 60.
In the following, for convenience of explanation, an orthogonal XYZ axis space is imagined in the space, and when the front jig 10 and the back jig 20 are set on the XY plane, the XY plane is horizontal and the X axis is X The axis is oriented along the line, and the Z axis is oriented vertically. Therefore, the Y axis is an axis oriented along the Y line.
[0043]
The jig urging mechanism 40 is a mechanism that can clamp the front jig 10 and the back jig 20 that are respectively disposed on the front and the back with a thin plate-like material therebetween in a Z-axis direction with a desired urging force. And a Z-axis guide 41, a jig urging frame 42, and a jig urging member 43.
The Z-axis guide 41 is a guide for making the jig urging mechanism 40 slidable along the Z-axis.
FIGS. 6 to 8 show Z-axis guides 41 made of vertically extending round bars arranged at the four corners of the foundation 100 of the sheet material folding apparatus.
The jig urging frame 42 is a frame that is slid up and down by being guided by the Z-axis guide 41.
The jig urging member 43 is a member having both ends fixed to the jig urging frame 42 and extending horizontally. The jig urging member 43 contacts the upper surface of the front jig 10.
Therefore, the weight of the jig urging frame 42 and the jig urging member 43 acts on the upper surface of the front jig 10, and the front jig 10 and the back jig which are respectively disposed on the front and back with the thin plate-like material interposed therebetween. 10 can be sandwiched by a desired urging force.
[0044]
The X-axis jig pressing mechanism 50 is a mechanism for pressing and shrinking the front jig 10 and the back jig 20 sandwiching the thin plate material in the direction along the X-ray, and the X-axis moving frame 51 and the X-axis moving It comprises a pushing member 52, an X-axis fixed pushing member 53, an X-axis fixed frame 54, an X-axis moving rail 55, an X-axis moving mechanism 56, an X-axis driving mechanism 57, and jig supports 58 and 59.
[0045]
The X-axis moving frame 51 is a structure that is supported by the X-axis moving rail 55 and moves along the X-axis. The X-axis moving frame 51 supports one end of the front jig 10 and the back jig 20 that intersects the X-axis movably in the Y-axis direction.
The X-axis moving push member 52 is a member fixed to the X-axis moving frame 51 and abutting on one end surface of the front jig 10 and the back jig 20 sandwiching the thin plate material therebetween and orthogonal to the X axis. The X-axis moving pushing member 52 moves along the X-axis with the movement of the X-axis moving frame 51, and moves the front jig 10 and the back jig 20 sandwiching the thin plate material along the X-ray. Direction. Horizontal grooves are provided at predetermined intervals on the surface of the X-axis moving push member 52 that contacts the front jig 10 and the back jig 20.
[0046]
The X-axis fixing pressing member 53 is a member fixed to the X-axis fixing frame 54 and abutting on the other end surface of the front jig 10 and the back jig 20 with the thin plate material interposed therebetween, which is orthogonal to the X axis. It is supported by the shaft fixing frame 54. Horizontal grooves are provided at predetermined intervals on the surface of the X-axis fixing push member 53 that abuts on the front jig 10 and the back jig 20.
The X-axis fixed frame 54 is a frame fixed to the foundation 100. The X-axis fixed frame 54 supports the other end of the front jig 10 and the back jig 20 that intersects the X-axis movably in the Y-axis direction.
[0047]
The X-axis moving rail 55 is a rail fixed to the foundation 100 and extending along the X-axis.
The X-axis moving mechanism 56 is a mechanism for moving the X-axis moving frame 51 along the X-axis moving rail 55, and is, for example, a feed screw.
The X-axis driving mechanism 57 is a mechanism that drives the X-axis moving mechanism 56, and is, for example, an electric motor.
The jig supports 58 and 59 are structures that support both ends of the back jig 20 that intersect with the Y axis movably in the X axis direction.
[0048]
Therefore, the jig supports 58 and 59 support the front jig 10 and the back jig 20 slidably in the X-axis direction with the thin plate material interposed therebetween. The moving mechanism 56 moves the X-axis moving frame 51 along the X-axis, and the front jig 10 and the back jig 20 sandwiching the thin plate-like material 1 move the X-axis moving pushing member 52 and the X-axis fixing pushing member 53. Therefore, the front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween can be contracted in the direction along the X-ray.
[0049]
The Y-axis jig pushing mechanism 60 is a mechanism for pressing and shrinking the front jig and the back jig sandwiching the thin plate-like material in the direction along the Y-line. It is composed of a fixed pushing member 62 and a Y-axis moving mechanism 63.
The Y-axis moving push member 61 is a member that comes into contact with one end surface of the front jig 10 and the back jig 20 that intersect the thin plate-like material and that is orthogonal to the Y axis.
The Y-axis fixing pushing member 62 is a member that comes into contact with the other end surface orthogonal to the Y axis of the front jig 10 and the back jig 20 with the thin plate material interposed therebetween.
The Y-axis moving mechanism 63 is a mechanism for moving the Y-axis moving pushing member 61 along the Y-axis, and is, for example, an air-driven linear actuator.
[0050]
Therefore, the X-axis moving frame 51 and the X-axis fixed frame 54 slidably support the front jig 10 and the back jig 20 sandwiching the thin plate material in the Y-axis direction, and the Y-moving mechanism 63 When the axis moving push member 61 is moved along the Y axis, the front jig 10 and the back jig 20 sandwiching the thin plate-shaped material 1 cause the Y axis moving push member 61 and the Y axis fixed pressing member 62 The front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween can be pressed and shrunk in the direction along the Y line.
[0051]
The kinking mechanism 70 is a mechanism for forcing a bending direction at a boundary between the front jig 10 and the back jig 20, and includes a kinking tooth 71, a kinking tooth guide 72, a kinking cam 73, and a kinking driving mechanism. 74.
The front jig 10 and the back jig 20 with the thin plate material interposed therebetween have two directions that bend at the boundary. That is, when viewed from one surface side, the boundary is a direction in which a mountain fold and a direction in which a valley fold occurs. In order to make a desired fold on the sheet material, at the initial stage of folding down the front jig 10 and the back jig 20 sandwiching the sheet material, it is necessary to make each boundary a desired valley fold or mountain fold. There is.
[0052]
The folding teeth 71 are members having teeth that push up the boundary where the back jig 20 is to be folded when viewed from below, and are supported by the folding teeth guide 72 so as to be vertically movable. The lower part of the kinks 71 is a follower driven by the kinks 73 described later.
The fold teeth guide 72 is a guide that supports the fold teeth 71 so as to be vertically movable.
The folding habit cam 73 is a three-dimensional cam for pushing up the folding habit teeth 71 upward, and is movable along the X axis.
The kinking drive mechanism 74 is a driving mechanism for moving the kinking cam 73 along the X axis, and is, for example, an air-driven linear actuator.
[0053]
Therefore, when the fold drive mechanism 74 moves the fold cam 73 along the X axis, the fold teeth 71 are pushed up by the fold cam 73, and the fold teeth 71 are viewed from below the back shaft 20. Since the boundary to be folded is pushed up, it is possible to force the bending direction at the boundary between the front jig 10 and the back shaft 20.
[0054]
The jig deployment mechanism 80 is a mechanism for lifting the front jig 10 upward to separate the front jig 10 from the back jig, and includes a vacuum chuck driving mechanism 81, a vacuum chuck 82, and a jig deployment driving mechanism 83. Is done.
The vacuum chuck drive mechanism 81 is a mechanism that moves the vacuum chuck 82 up and down, and is fixed to the jig urging frame 42.
The vacuum chuck 82 is an end effector that suction-holds or releases the upper surface of the table jig 10 by vacuum.
The jig deployment drive mechanism 83 is a drive mechanism that moves the jig urging frame 42 up and down, and is, for example, an air-driven linear actuator.
Accordingly, when the jig deployment drive mechanism 83 positions the jig urging frame 42 below and the vacuum chuck drive mechanism 81 lowers the vacuum chuck 82, the vacuum chuck 82 can suction-hold the upper surface of the front jig 10. . When the jig deployment drive mechanism 83 moves the jig urging frame 42 upward, the front jig 10 can be lifted upward to separate the front jig 10 from the back jig.
[0055]
The thin plate material feed mechanism 90 is a mechanism that supplies the thin plate material 1 between the front jig 10 and the back jig 20, and includes a cassette 91 and a feed mechanism 92.
The cassette 91 is a container for storing the stacked thin plate-like materials 1.
The feed mechanism 92 is a mechanism that takes out one sheet-like material 1 from the cassette 91 and supplies it between the front jig 10 and the back jig 20.
[0056]
Next, a method of folding a thin sheet material according to an embodiment of the present invention will be described with reference to the drawings, taking an example in which the above-described thin sheet material folding apparatus is used.
FIG. 9 is a flowchart according to the embodiment of the present invention. FIG. 10 is an operation plan view according to the embodiment of the present invention. FIG. 11 is an operational side view according to the embodiment of the present invention.
[0057]
The sheet material folding method is a method for forming a desired fold on the sheet material, and includes a jig preparation step S100, a sheet material supply step S200, a jig closing step S300, a jig bending step S400, and a jig unfolding step. The process includes S500, a jig opening process S600, and a thin plate material removing process S700.
The jig bending step S400 is a step of bending the front jig 10 and the back jig 20 sandwiching the thin plate-like material at the boundary, and includes a jig urging step S410 and a jig pushing step S420. Be composed.
The jig pushing step S420 is a step of shrinking the front jig 10 and the back jig 20 arranged on the front and the back with the thin plate material interposed therebetween in the direction along the surface of the thin plate material 1. , An X-axis jig pushing step S421 and a Y-axis jig pushing step S422.
Hereinafter, each step will be described in detail.
[0058]
The jig preparation step S100 is a step of preparing the front jig 10 and the back jig 20. The structure of the front jig 10 and the back jig 20 is the same as the structure of the front jig 10 and the back jig 20 described above, and a description thereof will be omitted.
[0059]
The sheet-like material supply step S200 is a step of supplying one sheet-like material (for example, paper) between the front jig 10 and the back jig 20 that are vertically stacked.
In the initial state of the thin plate material supply step S200, the vacuum chuck 82 sucks the upper surface of the front jig 10 by vacuum, and the jig deployment drive mechanism 83 lifts the jig urging frame 42 upward.
The feed mechanism extracts one sheet material from the sheet materials stacked on the cassette 91 and inserts the sheet material between the front jig 10 and the back jig 20.
[0060]
The jig closing step S300 is a step of lowering the front jig 10 and stacking the front jig 10, the thin plate-shaped material 1, and the back jig 20.
The jig deployment drive mechanism 83 lowers the jig urging frame 42. The vacuum chuck 82 releases the suction of the front jig 10, and the vacuum chuck driving mechanism 81 retracts the vacuum chuck 82 upward.
[0061]
The jig urging step S410 is a step of nipping the front jig 10 and the back jig 20, which are respectively disposed on the front and the back with the thin plate-shaped material 1 therebetween, with a desired urging force.
When the force for supporting the jig urging frame 42 by the jig deployment drive mechanism 83 is reduced to zero, the weight of the jig urging frame 42 and the jig urging member 43 acts on the upper part of the front jig 10, The front jig 10 and the back jig 20 which are respectively arranged on the front and back sides with the thin plate-shaped material interposed therebetween are sandwiched.
The jig deployment drive mechanism 83 may generate a force that pushes the jig urging frame 42 downward to increase the force that pushes the front jig 10.
FIGS. 10A and 11A show a state in which the jig urging member 43 presses the front jig 10 and the back jig 20 sandwiching the thin plate-shaped material 1 from above. I have.
[0062]
The X-axis jig pushing step S421 is a step of compressing the front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween in the direction along the X-ray.
The X-axis driving mechanism 57 rotates the X-axis moving mechanism 56. The X-axis moving mechanism 56 moves the X-axis moving frame 51 in a direction along the X-axis. The X-axis moving pushing member 52 and the X-axis fixing pushing member 53 compress the front jig 10 and the back jig 20 sandwiching the thin plate-shaped material 1 in the direction along the X-ray.
FIGS. 10B and 11B show that the X-axis moving pushing member 51 and the X-axis fixing pushing member 53 move the front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween. It shows a state of contraction in the direction along the line.
Mainly, the fold of the Y line is formed in the sheet material 1.
[0063]
The Y-axis jig pushing step S422 is a step of pushing the front jig 10 and the back jig 20 sandwiching the thin plate-shaped material 1 in a direction along the Y line.
The Y-axis moving mechanism 63 moves the Y-axis moving push member 61 in a direction along the Y-axis. The Y-axis moving pushing member 61 and the Y-axis fixing pushing member 62 compress the front jig 10 and the back jig 20 sandwiching the thin plate material 1 in the direction along the Y line.
FIGS. 10C and 11C show that the Y-axis moving pushing member 61 and the Y-axis fixing pushing member 62 move the front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween. It shows a state of contraction in the direction along the line.
Mainly, the fold of the X-ray is formed on the sheet material 1.
[0064]
The jig developing step S500 is a step of developing the front jig 10 and the back jig 20 with the thin plate-shaped material 1 bent in the X-axis direction and the Y-axis direction interposed therebetween.
The X-axis driving mechanism 57 rotates the X-axis moving mechanism 56 in the reverse direction. The X-axis moving mechanism 56 moves the X-axis moving frame 51 in a direction along the X-axis. The X-axis moving pushing member 52 and the X-axis fixing pushing member 53 extend the front jig 10 and the back jig 20 with the thin plate-shaped material 1 interposed therebetween in the direction along the X-ray and develop.
[0065]
The jig opening step S600 is a step of raising the front jig 10 and separating the front jig 10 from the thin plate-shaped material 1 and the back jig 20.
The vacuum chuck driving mechanism 81 moves the vacuum chuck 82 downward. The vacuum chuck 82 vacuum-adsorbs the front jig 10. The jig deployment drive mechanism 83 raises the jig urging frame 42 upward.
The front jig 10 is separated from the thin plate-shaped material 1 and the back jig 20.
[0066]
The sheet material removing step S700 is a step of removing the sheet material 1 on the back jig 20. A sheet material removing mechanism (not shown) removes the sheet material 1.
[0067]
By using the sheet material folding jig, the sheet material folding apparatus and the sheet material folding method of the above-described embodiment, a desired crease is formed on the sheet material by a simple operation using a jig having a simple structure. be able to.
In addition, since the sheet-like member is provided so as to connect one surface of a plurality of front plate members or back plate members of the front jig or back jig across the boundary, the front plate member or the back plate member is connected at the boundary. It can be bent at an acute angle, and a precise fold can be formed in the sheet material.
Further, since the sheet-like member is stuck on one surface of the plurality of front plate members or back plate members of the front jig or the back jig across the boundary, the front plate member or the back plate member is bent at an acute angle at the boundary. It is possible to make accurate folds in the sheet-like material.
Further, when the front jig or the back jig is viewed from the opposite side of one side where the sheet-like members are connected, the adjacent front plate member or the back plate member bordering the boundary where the valley fold is formed is separated by a desired gap. The front and back plate members adjacent to each other at the boundary where they are to be folded are arranged without gaps, so that when the front jig or the back jig is bent, The side of the front plate member or the back plate member abuts, the thin plate-shaped material can be bent at an acute angle, and an accurate fold can be formed.
In addition, since a sheet-like member having intersecting fibers is adopted as the sheet-like member, when the front plate member or the back plate member is bent, the interval between the boundaries is constant, and an accurate fold is formed by the thin plate-like material. Can be turned on.
In particular, when the direction of the fiber of the sheet-like member is crossed at the boundary, when the front plate member or the back plate member is bent, the interval between the boundaries is constant, and it is possible to make an accurate fold with the thin plate-shaped material. it can.
Further, since the front jig and the back jig sandwiching the thin plate material are bent, a fold approximate to the boundary between the front jig and the back jig can be formed on the thin plate material.
Also, the front jig and the back jig sandwiching the thin plate material are sandwiched from above and below, and the front jig and the back jig sandwiching the thin plate material are pressed and shrunk in the horizontal direction. A fold close to the boundary between the components can be formed on the sheet material.
Also, in order to make a so-called "Miura fold" fold on the sheet-like material, sandwich the front jig and the back jig sandwiching the sheet-like material from above and below, first shrink along the X-ray, then Since it is compressed along the Y-line, the so-called "Miura folding" fold can be extremely easily formed on the sheet material.
[0068]
The present invention is not limited to the embodiments described above, and various changes can be made without departing from the gist of the invention.
The case where the so-called “Miura fold” fold is formed on a flat thin sheet material (for example, paper) has been described as an example, but the present invention is not limited to this. It can also be creased.
Further, the example in which the crease is applied to the quadrilateral thin plate material has been described. However, the present invention is not limited to this, and the continuous crease may be applied to the roll-shaped thin plate material.
[0069]
【The invention's effect】
As described above, the sheet material folding jig, sheet material folding apparatus and sheet material folding method of the present invention have the following effects depending on the configuration.
Prepare a front jig and a back jig that can be bent at a boundary similar to a desired fold, and connect the front jig and the back jig with a thin plate-like material between the front jig and the back jig. When the sheet material is bent at the boundary, the sheet material is bent between the front jig and the back jig along the boundary, and a desired fold is formed on the sheet material.
Further, the front jig and the back jig sandwiching the thin plate material are sandwiched therebetween, and the front jig, the back jig and the surface of the thin plate material sandwiching the thin plate material are provided on the surface of the thin plate material. Because it shrinks in the direction along, the thin plate-like material is not separated from the front jig and the back jig, and the thin plate-like material is bent between the front jig and the back jig along a boundary, The desired fold is easily made in the laminar material.
In addition, since the bendable sheet-shaped front sheet member or back sheet member is provided so as to connect one surface of the plurality of upper plate members or the lower plate member across the boundary, the upper plate member or the lower sheet member is provided. The plate member can be bent at an acute angle at the boundary, and the desired fold is more accurately formed in the sheet-like material.
Further, since the sheet-like member having the intersecting fibers is provided so as to connect one surface of the upper plate member or the lower plate member across the boundary, the upper plate member or the lower plate member is separated by the boundary. It can be bent at an acute angle and the gap between the boundaries is hard to widen, and the desired fold can be more accurately formed on the sheet-like material.
In addition, the gap between the front plate member or the back plate member is adjusted so that the adjacent top plate member or back plate member is bent into a mountain fold or a valley fold with the sides abutting, so that a desired fold is formed in the thin plate-shaped material. Get more accurate.
In addition, since the above-mentioned jig, device or method is used for forming the so-called "Miura" fold, the so-called "Miura fold" can be easily formed on the sheet material.
In addition, since the sheet-like material is pushed in the direction along the X-ray and the sheet-like material is pushed in the direction along the Y-line in order to make a so-called "Miura" fold, a simple operation, so-called "Miura" The fold of "fold" can be made on the sheet material.
Therefore, for example, a sheet material folding apparatus, a sheet material folding method, and a sheet sheet folding method which apply a desired fold to a sheet material suitable for manufacturing a sheet material having a complicated fold such as “Miura folding”. A material folding jig can be provided.
[0070]
[Brief description of the drawings]
FIG. 1 is a plan view of an example of a sheet-like material.
FIG. 2 is a rear view of the embodiment of the present invention.
FIG. 3 is a front view of the embodiment of the present invention.
FIG. 4 is an operation explanatory view of the embodiment of the present invention.
FIG. 5 is an operation schematic diagram of the embodiment of the present invention.
FIG. 6 is a plan view of the thin sheet material folding apparatus according to the embodiment of the present invention.
FIG. 7 is a front view of the thin sheet material folding apparatus according to the embodiment of the present invention.
FIG. 8 is a side view of the thin sheet material folding apparatus according to the embodiment of the present invention.
FIG. 9 is a flowchart according to the embodiment of the present invention.
FIG. 10 is a plan view illustrating an operation according to the embodiment of the present invention.
FIG. 11 is a side view illustrating an operation according to the embodiment of the present invention.
FIG. 12 is an explanatory diagram of so-called “Miura folding”.
[Explanation of symbols]
1 Thin plate member
2 X-ray
3 Y line
4 Y side
5 X side
10 Table jig
11 Top plate members
12 Front sheet members
20 Back jig
21 Back plate member
22 Back sheet member
30 Thin plate material folding device
40 Jig biasing mechanism
41 Z-axis guide
42 Jig biasing frame
43 Jig urging member
50 X-axis jig pushing mechanism
51 X-axis moving frame
52 X-axis moving push member
53 X-axis fixed push member
54 X-axis fixed frame
55 X axis moving rail
56 X axis moving mechanism
57 X-axis drive mechanism
58 Jig support
59 Jig support
60 Y axis pushing mechanism
61 Y-axis moving push member
62 Y axis fixed pushing member
63 Y axis moving mechanism
70 Folding mechanism
71 Orbital teeth
72 Folding cam
73 Folding drive mechanism
80 Jig deployment mechanism
81 Vacuum chuck drive mechanism
82 vacuum chuck
83 Jig deployment drive mechanism
90 Thin plate material feed mechanism
91 cassettes
92 Feed mechanism
100 basics
S100 Jig preparation process
S200 Sheet material supply process
S300 Jig closing process
S400 Jig bending process
S410 Jig urging process
S420 Jig pushing process
S421 X-axis jig pushing process
S422 Y-axis jig pushing process
S500 Jig deployment process
S600 Jig opening process
S700 Sheet material removal process

Claims (19)

薄板状材料に所望の折り目を付ける薄板状材料折り装置であって、
前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の表板部材を有する表治具と、
前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の裏板部材を有する裏治具と、
薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げることの出来る治具折り曲げ機構と、
を備えることを特徴とする薄板状材料折り装置。
A sheet material folding apparatus for forming a desired fold on the sheet material,
A table jig having a plurality of front plate members that can be bent continuously at a boundary arranged similar to the fold,
A back jig having a plurality of back plate members that can be bent continuously at a boundary arranged in a similar manner to the fold,
A jig bending mechanism capable of bending the front jig and the back jig sandwiching the thin plate-like material at the boundary,
A sheet-like material folding device comprising:
前記治具折り曲げ機構が、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを所望の付勢力で挟みつけることの出来る治具付勢機構と、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮めることのできる治具押し機構と、を有する、
ことを特徴とする請求項1に記載の薄板状材料折り装置。
A jig urging mechanism, wherein the jig bending mechanism can interpose the front jig and the back jig respectively arranged on the front and the back with the thin plate-shaped material interposed therebetween with a desired urging force; A jig pushing mechanism capable of pressing and shrinking the front jig and the back jig respectively arranged on the front and back sides with the thin plate material interposed therebetween in a direction along the surface of the thin plate material; Having,
The sheet material folding apparatus according to claim 1, wherein:
前記表治具または前記裏治具が、複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結した屈曲可能なシート状部材である表シート部材または裏シート部材を有する、
ことを特徴とする請求項1または請求項2のひとつに記載の薄板状材料折り装置。
The front jig or the back jig has a front sheet member or a back sheet member that is a bendable sheet-like member in which one surface of a plurality of the front plate members or the back plate member is connected across the boundary.
3. The sheet-like material folding apparatus according to claim 1, wherein:
前記シート状部材が交差する繊維を持つ、
ことを特徴とする請求項3に記載の薄板状材料折り装置。
The sheet-shaped member has intersecting fibers,
The sheet material folding apparatus according to claim 3, wherein:
前記表治具または前記裏治具を前記シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が隙間なく配置される、
ことを特徴とする請求項3または請求項4のうちのひとつに記載の薄板状材料折り装置。
When the front jig or the back jig is viewed from the opposite side of one surface to which the sheet-like member is connected, the adjacent front plate member or the back plate member bordering the boundary where the valley folds is formed is a desired one. Arranged via a gap, the front plate member or the back plate member adjacent to the boundary of the mountain fold is arranged without a gap,
The apparatus for folding a thin sheet material according to any one of claims 3 and 4, characterized in that:
薄板状材料を展開して平面に置いた際に、折り目が薄板状材料を辺と角を互いに共有しあう複数の平面領域に区画し、少なくとも薄板状材料の外周縁を持たない平面領域が平行四辺形であって、一つの辺であるX辺が連なって直線のX線となり、前記X辺に交差する辺であるY辺が交互に折れ曲がりながら連なってジグザク状のY線となり、前記X辺が前記X線に沿って交互に山折りと谷折りを繰り返し、X線に沿って並んだY線が交互に山折りと谷折りとを繰り返す、
ことを特徴とする請求項1乃至請求項5に記載の薄板状材料折り装置。
When the sheet-like material is unfolded and placed on a plane, the folds divide the sheet-like material into a plurality of plane regions sharing sides and corners with each other, and at least a plane region having no outer peripheral edge of the sheet-like material is parallel. The X side, which is a quadrilateral, is a straight X-ray in which one side, X side, is connected, and the Y side, which is a side intersecting with the X side, is connected while being bent alternately, becomes a zigzag Y line, and the X side is formed. Repeats mountain folds and valley folds alternately along the X-rays, and Y lines arranged along the X-rays alternately alternates mountain folds and valley folds.
The thin sheet material folding apparatus according to claim 1, wherein:
前記治具押し機構が、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記X線に沿った方向に押し縮めるX軸治具押し機構と、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記Y線に沿った方向に押し縮めるY軸治具押し機構とを持つ、
ことを特徴とする請求項6に記載の薄板状材料折り装置。
An X-axis jig pressing mechanism for pressing and shrinking the front jig and the back jig sandwiching the thin plate material in a direction along the X-ray, and A Y-axis jig pushing mechanism for pressing and shrinking the sandwiched front jig and the back jig in a direction along the Y line;
7. The apparatus for folding a thin sheet material according to claim 6, wherein:
薄板状材料に所望の折り目を付ける薄板状材料折り方法であって、
前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の表板部材を有する表治具と、前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の裏板部材を有する裏治具と、を用意する治具準備工程と、
薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記境目を境にして折り曲げる治具折り曲げ工程と、
を備えることを特徴とする薄板状材料折り方法。
A sheet-like material folding method for applying a desired fold to the sheet-like material,
A table jig having a plurality of front plate members that can be bent at a boundary similar to the fold, and a plurality of back plates that can be bent at a boundary similar to the fold. A jig preparation step of preparing a back jig having members,
A jig bending step of bending the front jig and the back jig sandwiching the thin plate-like material at the boundary,
A method for folding a sheet-like material, comprising:
前記治具折り曲げ工程が、薄板状材料を間に挟んで表と裏とに夫々配した前記表治具と前記裏治具とを所望の付勢力で挟みつける治具付勢工程と、薄板状材料を間に挟んで表と裏とに各々配した前記表治具と前記裏治具とを該薄板状材料の面に沿った方向に押し縮める治具押し工程と、を有する、
ことを特徴とする請求項8に記載の薄板状材料折り方法。
The jig bending step includes: a jig urging step of sandwiching the front jig and the back jig, which are respectively disposed on the front and the back with the thin plate-shaped material interposed therebetween, with a desired urging force; A jig pressing step of pressing and shrinking the front jig and the back jig respectively arranged on the front and back with a material interposed therebetween in a direction along the surface of the thin plate-shaped material,
The method of folding a thin sheet material according to claim 8, wherein:
前記表治具または前記裏治具が、複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結した屈曲可能なシート状部材である表シート部材または裏シート部材を有する、
ことを特徴とする請求項8または請求項9のうちのひとつに記載の薄板状材料折り方法。
The front jig or the back jig has a front sheet member or a back sheet member that is a bendable sheet-like member in which one surface of a plurality of the front plate members or the back plate member is connected across the boundary.
The method of folding a thin sheet material according to any one of claims 8 and 9, wherein:
前記シート状部材が交差する繊維を持つ、
ことを特徴とする請求項10に記載の薄板状材料折り方法。
The sheet-shaped member has intersecting fibers,
The method of folding a thin sheet material according to claim 10, wherein:
前記表治具または前記裏治具を前記シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が隙間なく配置される、ことを特徴とする請求項10または請求項11のうちのひとつに記載の薄板状材料折り方法。When the front jig or the back jig is viewed from the opposite side of one surface to which the sheet-like member is connected, the adjacent front plate member or the back plate member bordering the boundary where the valley folds is formed is a desired one. 12. The front plate member or the back plate member adjacent to each other, which is arranged via a gap and borders on the boundary where the mountain folds, is arranged without a gap. 3. The method for folding a sheet-like material according to one of the above. 薄板状材料を展開して平面に置いた際に、折り目が薄板状材料を辺と角を互いに共有しあう複数の平面領域に区画し、少なくとも薄板状材料の外周縁を持たない平面領域が平行四辺形であって、一つの辺であるX辺が連なって直線のX線となり、前記X辺に交差する辺であるY辺が交互に折れ曲がりながら連なってジグザク状のY線となり、前記X辺が前記X線に沿って交互に山折りと谷折りを繰り返し、X線に沿って並んだY線が交互に山折りと谷折りとを繰り返す、
ことを特徴とする請求項8乃至請求項12に記載の薄板状材料折り方法。
When the sheet-like material is unfolded and placed on a plane, the folds divide the sheet-like material into a plurality of plane regions sharing sides and corners with each other, and at least a plane region having no outer peripheral edge of the sheet-like material is parallel. The X side, which is a quadrilateral, is a straight X-ray in which one side, X side, is connected, and the Y side, which is a side intersecting with the X side, is connected while being bent alternately, becomes a zigzag Y line, and the X side is formed. Repeats mountain folds and valley folds alternately along the X-rays, and Y lines arranged along the X-rays alternately alternates mountain folds and valley folds.
13. The method for folding a sheet-like material according to claim 8, wherein:
前記治具押し工程が、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記X線に沿った方向に押し縮めるX軸治具押し工程と、薄板状材料を間に挟んだ前記表治具と前記裏治具とを前記Y線に沿った方向に押し縮めるY軸治具押し工程とを持つ、
ことを特徴とする請求項13に記載の薄板状材料折り方法。
The jig pushing step is an X-axis jig pushing step of pressing and shrinking the front jig and the back jig sandwiching the thin plate material in a direction along the X-ray, and interposing the thin plate material therebetween. A Y-axis jig pressing step of pressing and shrinking the sandwiched front jig and the back jig in a direction along the Y line.
The method for folding a thin sheet material according to claim 13, wherein:
薄板状材料に所望の折り目を付ける薄板状材料折り治具であって、
前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の表板部材を有する表治具と、
前記折り目と相似に配列した境目を境にして折れ曲がり可能に連なった複数の裏板部材を有する裏治具と、
を備えることを特徴とする薄板状材料折り治具。
A sheet material folding jig for forming a desired fold on the sheet material,
A table jig having a plurality of front plate members that can be bent continuously at a boundary arranged similar to the fold,
A back jig having a plurality of back plate members that can be bent continuously at a boundary arranged in a similar manner to the fold,
A thin plate-shaped material folding jig comprising:
前記表治具または前記裏治具が、複数の前記表板部材または前記裏板部材の片面を前記境目を跨いで連結した屈曲可能なシート状部材である表シート部材または裏シート部材を有する、
ことを特徴とする請求項15に記載の薄板状材料折り治具。
The front jig or the back jig has a front sheet member or a back sheet member that is a bendable sheet-like member in which one surface of a plurality of the front plate members or the back plate member is connected across the boundary.
The sheet material folding jig according to claim 15, wherein:
前記シート状部材が交差する繊維を持つ、
ことを特徴とする請求項16に記載の薄板状材料折り治具。
The sheet-shaped member has intersecting fibers,
The jig for folding a thin sheet material according to claim 16, wherein:
前記表治具または前記裏治具を前記シート状部材が連結した片面の反対側から見て、谷折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が所望の隙間を介して配置され、山折りとなる前記境目を境とする隣り合った前記表板部材または前記裏板部材が隙間なく配置される、ことを特徴とする請求項16または請求項17のうちのひとつに記載の薄板状材料折り治具。When the front jig or the back jig is viewed from the opposite side of one surface to which the sheet-like member is connected, the adjacent front plate member or the back plate member bordering the boundary where the valley folds is formed is a desired one. 18. The device according to claim 16, wherein the front plate member or the back plate member adjacent to the mountain-folded boundary is disposed without a gap, and is disposed without a gap. A sheet material folding jig according to one of the above. 薄板状材料を展開して平面に置いた際に、折り目が薄板状材料を辺と角を互いに共有しあう複数の平面領域に区画し、少なくとも薄板状材料の外周縁を持たない平面領域が平行四辺形であって、一つの辺であるX辺が連なって直線のX線となり、前記X辺に交差する辺であるY辺が交互に折れ曲がりながら連なってジグザク状のY線となり、前記X辺が前記X線に沿って交互に山折りと谷折りを繰り返し、X線に沿って並んだY線が交互に山折りと谷折りとを繰り返す、
ことを特徴とする請求項15乃至請求項18に記載の薄板状材料折り治具。
When the sheet-like material is unfolded and placed on a plane, the folds divide the sheet-like material into a plurality of plane regions sharing sides and corners with each other, and at least a plane region having no outer peripheral edge of the sheet-like material is parallel. The X side, which is a quadrilateral, is a straight X-ray in which one side, X side, is connected, and the Y side, which is a side intersecting with the X side, is connected while being bent alternately, becomes a zigzag Y line, and the X side is formed. Repeats mountain folds and valley folds alternately along the X-rays, and Y lines arranged along the X-rays alternately alternates mountain folds and valley folds.
The thin plate-shaped material folding jig according to claim 15, wherein:
JP2003055229A 2003-03-03 2003-03-03 Thin plate material folding device, thin plate material folding method and thin plate material folding jig Expired - Fee Related JP3644945B2 (en)

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CN102408037A (en) * 2011-11-15 2012-04-11 郑先锋 Newspaper folding machine
SE539205C2 (en) * 2015-09-25 2017-05-09 Innventia Ab Fibre-containing sheet comprising a folding pattern and method of producing the same
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JPS6457287A (en) * 1987-08-28 1989-03-03 Shigezo Wakamatsu Drawing or the like indicating crease for folding, method of folding drawing or the like, folded drawing or the like and apparatus for folding drawing or the like
JP3377502B2 (en) * 2000-06-28 2003-02-17 末男 赤間 Thin body, creasing blade and creasing device

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JP2009018880A (en) * 2007-07-10 2009-01-29 Patent Support Kiko:Kk Sheet folding device
CN105752739A (en) * 2016-04-08 2016-07-13 韶关学院 Paper folding machine of pop-up book
CN105752739B (en) * 2016-04-08 2017-07-14 韶关学院 A kind of three-dimensional book paper folding machine
JP2020101040A (en) * 2018-12-25 2020-07-02 平岡織染株式会社 Method for folding three-dimensionally sewn product for tent structure, and folded product thereof
JP7300143B2 (en) 2018-12-25 2023-06-29 平岡織染株式会社 Folding method of three-dimensional sewn product for tent structure, and the folded product

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