JP2004252162A - Image forming method and image forming apparatus - Google Patents

Image forming method and image forming apparatus Download PDF

Info

Publication number
JP2004252162A
JP2004252162A JP2003042596A JP2003042596A JP2004252162A JP 2004252162 A JP2004252162 A JP 2004252162A JP 2003042596 A JP2003042596 A JP 2003042596A JP 2003042596 A JP2003042596 A JP 2003042596A JP 2004252162 A JP2004252162 A JP 2004252162A
Authority
JP
Japan
Prior art keywords
image
image carrier
image forming
forming apparatus
intermediate transfer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003042596A
Other languages
Japanese (ja)
Inventor
Hiroharu Suzuki
弘治 鈴木
Hideaki Mochimaru
英明 持丸
Naotaka Iwata
尚貴 岩田
Kunihiko Tomita
邦彦 富田
Hiroshi Yokoyama
博司 横山
Tokumasa Somiya
徳昌 宗宮
Shigeru Watanabe
滋 渡邊
Chiemi Kaneko
千恵美 兼子
Hisao Murayama
久夫 村山
Yasukuni Komata
安国 小俣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP2003042596A priority Critical patent/JP2004252162A/en
Priority to US10/680,091 priority patent/US7197269B2/en
Publication of JP2004252162A publication Critical patent/JP2004252162A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)
  • Developing Agents For Electrophotography (AREA)
  • Counters In Electrophotography And Two-Sided Copying (AREA)
  • Fixing For Electrophotography (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming method which prevents image degradation by a static transfer system and produces high-quality images, in an image forming apparatus which performs simultaneous image transfer to both sides of a recording medium and which has also an excellent energy saving effect. <P>SOLUTION: The image forming method includes: a first transfer step in which a first visible image supported by a first image carrier 10 is transferred to a second image carrier 100 kept in contact with the first image carrier 10 by applying heat and pressure; a second transfer step in which the first image carrier 10 supports a second visible image and this second visible image supported by the first image carrier 10 and the first visible image supported by the second image carrier 100 are simultaneously transferred to both sides of a recording medium P by applying heat and pressure; and a fixing step in which the first and second visible images on the recording medium P are melted and stuck on the medium P. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、電子写真方式の画像形成装置であって、更に詳しくは、記録媒体の反転搬送をさせることなく、一度の記録媒体搬送工程で、記録媒体の両面にほぼ同時にカラー画像を形成することが可能な画像形成装置に関する。
【0002】
【従来の技術】
記録媒体の反転搬送をさせることなく、一度の記録媒体搬送工程で、記録媒体の両面にほぼ同時にカラー画像を形成することが可能な電子写真方式の画像形成装置が提案されている。
例えば、特開平9−258518号公報に開示されている画像形成装置は、以下のような構成である。1個の感光体周囲に複数のカラートナーによる現像器を配置し、一色づつ露光と現像を実行し、顕像化して感光体表面に重ね、全色重ね終えた部分から第一の中間転写体に静電転写し、さらにトナー像受像体(第二の中間転写体)にも静電転写する。もう一度、感光体表面にトナー像を重ね、第一の中間転写体に一括静電転写し、トナー像受像体と第一の中間転写体とから用紙の両面に一括してトナー像を静電転写するというものである。この画像形成装置では、感光体から第一の中間転写体へのトナー像の転写、第一の中間転写体からトナー像受像体への転写、トナー像受像体と第一の中間転写体からの用紙への転写がすべて静電転写で行われる。一般的に、静電転写方式の場合、記録媒体と像担持体とが密着しているところで転写する場合は良いが、転写領域における密着していない部分では、接触時、剥離時の放電や電界の影響でチリやニジミが発生し画像劣化が起きる。したがって、得られる画像は、鮮鋭度の低い画像となるという問題点がある。
【0003】
また、特開2000−250272号公報には、タンデム方式の画像形成部を備え、各色に対応する4つの感光体にベルト状の第一の中間転写体を接触させ、これにベルト状の第二の中間転写体を接離可能に構成した画像形成装置が開示されている。原稿第一面の画像情報に応じて各色の画像形成部において各感光体上に形成されたトナー像は、第一の中間転写体上に重ね合わされ、カラートナー像となる。第一の中間転写体上に転写されたトナー像は、第一の中間転写体に備えられた加熱手段により、第二の中間転写体へ熱転写され、第二の中間転写体上に担持される。その後、原稿第二面の画像情報に応じて再び各感光体上にトナー像が形成され、順次第一の中間転写体上に重ね合わされてカラートナー像が形成される。その後、第一の中間転写体と第二の中間転写体との間に記録媒体が搬送され、両中間転写体が担持するカラートナー像を第一の中間転写体に備えられた加熱手段により、記録媒体の両面に熱転写するのと同時に定着させる構成としている。
この画像形成装置は、感光体から第一の中間転写体への一次転写は静電転写によって行われるが、第一の中間転写体から第二の中間転写体への二次転写、及び第一の中間転写体及び第二の中間転写体からの記録媒体両面への転写は、熱転写により行われるものであり、静電転写工程を多く含む場合にみられる画像のチリやニジミは低減される。しかしながら、第一の中間転写体及び第二の中間転写体からの記録媒体両面への転写は、定着を兼用した構成のものであり、したがって、第一及び第二の中間転写体は高温になるため、転写工程後、トナーの軟化温度以下に冷却する冷却手段が必要となる。このような構成を高速機に応用した場合、省エネに乏しく、また、冷却手段の搭載が装置の大型化を招き、実用的でないものになるという問題点がある。
【0004】
【発明が解決しようとする課題】
上記問題点に鑑み、本発明は、記録媒体両面への同時転写を行う画像形成方法または画像形成装置であって、静電転写方式による画像劣化を防いで高品質の画像を作製することができ、また、省エネ効果にも優れた画像形成方法ならびに画像形成装置を提供することを課題とする。
【0005】
【課題を解決するための手段】
上記課題を解決するために、請求項1に記載の発明は、第一の顕像を担持した第一の像担持体と当接する第二の像担持体に、該第一の顕像を熱および圧力の印加により転写する第一の転写工程と、引き続いて前記第一の像担持体が第二の顕像を担持し、前記第一の像担持体が担持する第二の顕像と、前記第二の像担持体が担持する第一の顕像とを、熱および圧力の印加により、記録媒体の両面に同時に転写する第二の転写工程と、該記録媒体上の第一の顕像および第二の顕像を該記録媒体上に溶融固着させる定着工程とを有する画像形成方法である。
請求項2に記載の発明は、請求項1に記載の画像形成方法において、前記第一の転写工程で第一の像担持体に印加する温度と、前記第二の転写工程で第二の像担持体に印加する温度とが、顕像形成に用いられるトナーのガラス転移点温度以上軟化点温度以下の範囲で制御される画像形成方法である。
請求項3に記載の発明は、請求項1または2に記載の画像形成方法において、前記トナーは、カラー画像形成に対応して複数色用いられるものであり、該複数色のトナーは、ガラス転移点温度の相互の差、及び軟化点温度の相互の差のいずれか一方が7℃以内である画像形成方法とする。
【0006】
請求項4に記載の発明は、画像情報に基づいて形成された顕像を担持する第一の像担持体と、第一の像担持体に当接し、第一の像担持体が担持する顕像を転写されて担持する第二の像担持体と、第一の像担持体が担持する顕像を第二の像担持体に転写するか、あるいは、第一の像担持体及び/又は第二の像担持体が担持する顕像を、第一の像担持体と第二の像担持体との当接部に搬送されてくる記録媒体に転写する転写手段A及び転写手段Bと、記録媒体上の顕像を溶融固着させる定着手段とを少なくとも有する画像形成装置であって、前記転写手段A及び第二の転写手段Bは、熱及び圧力を印加する転写手段である画像形成装置である。
請求項5に記載の発明は、請求項4に記載の画像形成装置において、前記転写手段Aから前記第一の像担持体に印加される温度、および前記転写手段Bから前記第二の像担持体に印加される温度が、顕像形成に用いられるトナーのガラス転移点温度以上軟化点温度以下の範囲で制御される画像形成装置である。
請求項6に記載の発明は、請求項4または5に記載の画像形成装置において、前記転写手段Aから前記第一の像担持体に印加される圧力、および前記転写手段Bから前記第二の像担持体に印加される圧力が、2〜10N/cmである画像形成装置である。
【0007】
請求項7に記載の発明は、請求項4ないし6のいずれかに記載の画像形成装置において、前記画像形成装置は、この他に、潜像を担持する潜像担持体と、潜像担持体表面を均一に帯電させる帯電手段と、潜像担持体表面に画像情報に基づいて露光光を照射し、潜像を形成する露光手段と、潜像担持体表面に形成された潜像を顕像化する現像装置と、潜像担持体上の顕像を前記第一の像担持体に転写する一次転写手段とを有し、前記第一の像担持体は、一次中間転写体であり、前記第二の像担持体は、二次中間転写体である画像形成装置である。
請求項8に記載の発明は、請求項7に記載の画像形成装置において、前記潜像担持体、前記一次中間転写体、および前記二次中間転写体それぞれの部材の表面粗さRzは、表記の順に大きい構成であり、かつ、前記二次中間転写体の部材の表面粗さRzは、用いる記録媒体の表面粗さRzよりも小さい画像形成装置である。
請求項9に記載の発明は、請求項4ないし8のいずれかに記載の画像形成装置において、前記定着手段は、記録媒体にトナーを定着させる2つの定着部材が同様の表面特性を有する画像形成装置である。
請求項10に記載の発明は、請求項4ないし9のいずれかに記載の画像形成装置において、前記定着部材が、ローラもしくはベルトである画像形成装置である。
【0008】
【発明の実施の形態】
以下に、本発明の実施の形態を図面に基づいて説明する。
図1は、本発明の第一の実施形態に関わる画像形成装置の中央断面図である。
記録媒体Pは、図1の下方の給紙装置26−1、26−2に収納されており、最上の記録媒体Pが給紙ローラ27で1枚づつ、複数のガイド29を経てレジストローラ対28に搬送される。
回転可能に支持され、矢印方向に回転する潜像担持体1の外周部には除電装置L、クリーニング装置2、帯電装置3、現像装置5が配備されている。帯電装置3と現像装置5の間には、露光装置4から発せられる光情報の入るスペースが確保されている。本実施の形態において潜像担持体1は4個(a,b,c,d)あるが、それぞれ周囲に設けられる画像形成用の部品構成は同じである。現像装置5が扱う色材(トナー)の色がそれぞれ異なる。
潜像担持体1は、直径が30〜100mm程度のアルミニウム円筒表面に、光導電性物質である有機半導体の層を設けた感光体等を用いることができる。アモルファスシリコンの表面層を有した感光体を採用してもよい。尚、潜像担持体1は、ベルト状であっても採用可能である。
露光装置4は、公知のレーザ方式で、カラー画像形成に対応した光情報を、一様に帯電された潜像担持体1の表面に潜像として照射する。LEDアレイと結像手段から成る露光装置を採用してもよい。
【0009】
潜像担持体1の一部は、第一の像担持体10と接している。第一の像担持体10は、矢印方向に移動可能に、回転するローラ11、12、13に支持、張架されたベルト状の一次中間転写体10である。一次中間転写体10は、基体の厚みが20〜600μmの樹脂フィルムあるいはゴムを基体にしたベルトで、潜像担持体1からトナーを静電的に転写可能とする抵抗値を備える。耐熱性の材質であることが尚好ましい。
一次中間転写体10のベルトループの内側には、一次転写手段20が潜像担持体1の近傍に配備されている。一次転写手段20は、電極から放電するチャージャを使用することもできるが、特に、図1に示すように比較的低電圧を印加するローラを用いることが好ましい。低電圧でのローラ転写方式の方が転写チリを低減できるからである。潜像担持体1上に形成された各色のトナー像は、一次転写手段20によって、順次一次中間転写体10上に静電転写され、重ね合わされてカラートナー像を形成する。
また、一次中間転写体10を支持するローラのうち、ローラ11は、発熱体を内蔵する転写手段Aである。さらに、これらのローラのうち1本、或いは別に設けるローラに、一次中間転写体10のベルトに張力を与えるためのテンション手段を適宜設ける。尚、一次転写手段20を除く上記ローラは接地されている。
【0010】
一次中間転写体10のベルトループ外側には、クリーニング手段25が配備されている。クリーニング手段25は、一次中間転写体10の表面に残留するトナーをクリーニングローラ25Aに一旦移し、ブレード25Bで掻き取り、回収手段25Cで図示せぬ収納部に搬送する。クリーニングローラ25A内部には発熱体を設け、ベルト上に残存するトナーを軟化・溶融させベルト上から除去しやすくする。また、クリーニングローラ25Aに用いられる部材の表面粗さは、一次中間転写体の表面粗さよりも粗いものとする。ローラの材質としては、熱伝導の良い銅やアルミが採用できる。
【0011】
図の右方には、その一部が一次中間転写体10と接するように、第二の像担持体100が配備されている。第二の像担持体100は、矢印方向に移動可能に回転するローラ110、111、112、113間に支持、張架されたベルト状の二次中間転写体100である。二次中間転写体100は、基体の厚みが20〜600μmの樹脂フィルムあるいはゴムを基体にしたベルトである。耐熱性の材質であることが尚好ましい。二次中間転写体100のベルトループの内側には、内部に発熱体を有するローラ30が配備されている。ローラ30は、転写手段B30である。
【0012】
二次中間転写体100のベルトループ外側には、クリーニング手段250が配備されている。クリーニング手段250は、二次中間転写体100の表面に残留するトナーをクリーニングローラ250Aに一旦移し、ブレード250Bで掻き取り、回収手段250Cで図示せぬ収納部に搬送する。クリーニングローラ250A内部には発熱体を設け、ベルト上に残存するトナーを軟化・溶融させベルト上から除去しやすくする。また、クリーニングローラ250Aに用いられる部材の表面粗さは、二次中間転写体の表面粗さよりも粗いものとする。ローラの材質としては、熱伝導の良い銅やアルミが採用できる。
【0013】
次に、一次中間転写体10と二次中間転写体100が形成する転写ニップ部について説明する。
転写手段A11により一次中間転写体10は押圧され、また、転写手段B30により二次中間転写体100は押圧されて、一次中間転写体10と二次中間転写体100とが当接し、転写ニップ部を形成する。ニップ幅としては5〜10mmが良い。また、転写手段A11、転写手段B30それぞれのローラの外径は40〜60mm程度で、必要に応じて表面にゴム層を設ける。ゴム層の厚みは、一次中間転写体10及び二次中間転写体100のベルトの厚みを考慮して、必要なニップ幅が得られるように決定される。
【0014】
上記の転写ニップ部において、一次中間転写体10から二次中間転写体100への顕像の転写工程a、及び、一次中間転写体10、二次中間転写体100それぞれが担持する顕像の記録媒体P両面への転写工程bが施される。転写工程a、bいずれにおいても、転写手段A11及び転写手段B30から、一次中間転写体10及び二次中間転写体100に印加される温度は、用いるトナーのガラス転移点温度以上軟化点温度以下の範囲の温度である。ここで、ガラス転移点温度は、示差走査熱量測定装置を用いて測定することができる。また、軟化点温度は、トナーが熱により柔らかくなり荷重による変形が収まる温度であり、フローテスターを用いてJIS K 7210に記載された方法に準拠して測定することができる。
上記温度範囲で加熱すると同時に押圧することにより、転写ニップ部におけるトナーは塑性変形して二次中間転写体100あるいは記録媒体P表面の凹凸部に食い込んで付着する。これらの転写工程における二次中間転写体100、あるいは記録媒体P上へのトナー像の転写は、それぞれの表面にトナーが付着したら、脱離しない程度の付着力を有していればよい。したがって、転写工程における温度は、トナーが完全に溶融する温度までは必要なく、上記の通り、トナーが塑性変形できるガラス転移点温度以上軟化点温度以下の温度範囲が良い。また、加える圧力も、トナーを二次中間転写体100あるいは記録媒体P表面の凹凸部に強固に食い込ませる必要はなく、2〜10N/cmの圧力が良好である。
さらに、本実施形態では、カラー画像形成に対応して、複数色(図1の構成であれば、4色。)のトナーを用いるため、これらトナー間でのガラス転移点温度、及び軟化点温度の差が小さいことが好ましい。特に、ガラス転移点温度の相互の差、及び軟化点温度の相互の差のいずれか一方が7℃以内の範囲にあるトナーを用いることで、トナー間で転写性の違いが生じることなく、良好な転写を行うことができる。
【0015】
加えて、上記の転写工程a、bにおけるトナー像の転写性を向上させるために、潜像担持体1、一次中間転写体10、二次中間転写体100それぞれの部材の表面粗さはRzを、この表記の順で大きくなる構成とするのが良い。転写ニップ部においてトナーが塑性変形したとき、トナーの転移は、表面粗さのより粗い部材表面へ起こりやすいからである。したがって、上記の通り、潜像担持体1、一次中間転写体10、二次中間転写体100の順で、それぞれの部材の表面粗さRzが大きくなる構成とし、トナー像の転写を容易に行わせる。ここで、潜像担持体1から一次中間転写体10への転写は静電転写方式を採用するものであるが、一次中間転写体10の表面粗さRzを大きくする構成とすることで、より低電圧での転写が可能となる。また、最終的にトナー像が転写される記録媒体Pの表面粗さRzは20〜40μm程度であるので、二次中間転写体100の表面粗さRzは、これよりも小さい値であるように構成する。
【0016】
一次中間転写体10と二次中間転写体100との転写ニップ部でトナー像を転写された記録媒体Pは、二次中間転写体100のベルトに搬送されてローラ110のところで曲率分離され、定着手段50に送られる。図1において、定着手段50は、定着ローラ対50A、50Bからなるが、定着部材はこれに限るものでなく、ベルトを用いるものであってもよい。定着ローラ対50A、50Bは、内部にヒータを有し、芯金上にシリコーンゴム層が設けられたローラである。シリコーンゴムの他、テフロンなど離型性の良い樹脂、ゴム等を用いてもよい。
上記の構成において、定着手段50が有する定着部材は、ローラであってもベルトであっても、その材質が同様の表面特性を有することが望ましい。記録媒体Pの両面に転写されたトナー像の定着性が、両面とも同等に得ることができ、高品質の両面画像を提供できるからである。
定着ローラ対50A、50Bの温度は160〜200℃に制御され、圧力は20〜100N/cmに制御される。記録媒体Pは、定着ローラ対50A、50Bに狭持搬送されながら、表面のトナーが加熱されて溶融し、圧力によって記録媒体P上に固着される。
【0017】
以下に、本発明の画像形成装置の画像形成動作について説明する。
まず、潜像担持体1による作像が行われる。露光装置4の作動により、不図示のLD光源からの光は、不図示の光学部品を経て、帯電装置3で一様に帯電された潜像担持体1のうち、aと記した潜像担持体上に至り、書き込み情報(色に応じた情報)に対応した潜像を形成する。
潜像担持体1上の潜像は現像装置5で現像され、トナーによる顕像が潜像担持体1の表面に形成・保持される。このトナー像は、一次転写手段20により、潜像担持体1と同期して移動する一次中間転写体10の表面に転写される。本実施の形態においては、潜像坦持体1に作像されるトナーの極性はマイナスである。一次転写手段20にプラスの電荷を与えることで、潜像坦持体1に作像されたトナーは一次中間転写体10に転写される。
潜像担持体1の表面は、残存するトナーがクリーニング装置2でクリーニングされ、除電装置Lで除電され次の作像サイクルに備える。
【0018】
一次中間転写体10は、表面に転写されたトナー像を坦持し、矢印の方向に移動する。bと記された潜像担持体1に、別の色に対応する潜像が書き込まれ、対応する色のトナーで現像され顕像となる。この像は、すでに一次中間転写体10に担持されている前の色の顕像に重ねられ、この動作を4色分繰り返すことで、最終的に4色重ねられる。
このとき、同期して二次中間転写体100は矢印方向に移動していて、一次中間転写体10表面に作られたトナー像は、一次中間転写体10と二次中間転写体100との転写ニップ部において、熱および圧の印加により、二次中間転写体100表面に転写される。このときの転写手段A11、転写手段B30の加熱条件は、用いるトナーのガラス転移点温度以上軟化点温度以下の温度範囲であり、加圧条件は、2〜10N/cmである。
【0019】
一次中間転写体10が、所定のところまで移動すると、記録媒体の別の面に作製されるべきトナー画像が、前述したような工程で再度潜像担持体1により作像されるとともに、給紙が開始される。
給紙ローラ27が反時計方向に回転すると、給紙装置26内の最上部にある記録媒体Pが引き出され、レジストローラ対28に搬送される。レジストローラ対28を経て、一次中間転写体10と二次中間転写体100の間に送られる記録媒体Pの片側の面に、一次中間転写体10表面のトナー像が熱および圧力の印加により転写される。更に、二次中間転写体100表面のトナー像が、記録媒体Pのもう一方の面に熱および圧力の印加により転写される。このときの転写条件も、先に示した一次中間転写体10から二次中間転写体100への転写と同様とし、用いるトナーのガラス転移点温度以上軟化点温度以下の温度範囲で加熱し、2〜10N/cmの加圧とする。
【0020】
上記のステップで両面にトナー像が転写された記録媒体Pは、上方に送られ、ローラ110のところで曲率分離され、定着手段50の定着ローラ対50A、50Bによってトナー像を溶融固着される。そして、ガイド対31を経て排紙ローラ対32により本体フレーム上部の排紙部40に排出される。
ここで、排紙部40は、両面画像のうち後から記録媒体Pに転写される面、すなわち一次中間転写体10から記録媒体Pに直接転写される面が下面となって、排紙部40に載置される構成となっている場合、排紙部40で頁揃えをするには、2頁目の画像を先に作製し、二次中間転写体100にそのトナー像を保持し、1頁目の画像を一次中間転写体10から記録媒体Pに直接転写するようにすればよい。
更に、この場合、一次中間転写体10から記録媒体Pに転写される画像は、潜像担持体1表面で正像にし、二次中間転写体100から記録媒体Pに転写されるトナー像は、潜像担持体1表面で逆像(鏡像)になるよう露光される。
このような頁揃えのための作像順は、画像データをメモリーに貯蔵する公知の技術で、また正、逆像(鏡像)に切り換える露光も、公知の画像処理技術により、実現できる。
【0021】
二次中間転写体100表面のトナー像を記録媒体Pに転写した後、クリーニング装置250は、二次中間転写体100表面に残留する不要のトナーを除去する。図1に示すクリーニング装置250は、支点250Dを中心として揺動可能で、二次中間転写体100表面に接離可能な構造になっている。記録媒体Pに転写する以前で、二次中間転写体100がトナー像を担持しているときは離間し、転写後クリーニングが必要なときは、図1で反時計方向に揺動し接触させる。ローラ250Aに移されたトナーは、ブレード250Bで除去され、トナー回収手段250Cを経て、図示していない収納部に溜められる。
また、一次中間転写体10に備えられたクリーニング装置25も、同様の動作により、転写後の一次中間転写体10表面をクリーニングする。
【0022】
尚、片面のみの画像形成の場合は、2通りの画像形成方法が実行可能であるが、より簡易には、二次中間転写体100にトナーを転写する工程を省き、一次中間転写体10から記録媒体Pに転写する方法をとることができる。
潜像担持体1の表面に形成されたトナー像を、一次中間転写体10に転写しつつ記録媒体Pに転写する。ここで、一次中間転写体10上に形成されたトナー像との位置合わせのため、同期をとって、記録媒体Pは一次中間転写体10と二次中間転写体100の間に搬送され、転写手段A11、転写手段B30の加熱および加圧により、トナー像が一次中間転写体10から記録媒体Pに転写される。
記録媒体Pは、二次中間転写体100とともに移動し、ローラ110のところで曲率分離され、定着手段50の定着ローラ対50A、50Bによってトナー像を溶融固着される。その後、ガイド対31、排紙ローラ対32を経て矢印Aの方向に排出され、画像面が下になった状態で排紙部40に載置される。
【0023】
なお、上記に示した実施の形態は、複数色のトナーを使用したカラー画像形成について説明してきたが、単色の画像形成についても本発明の技術思想を適用することができる。
【0024】
【発明の効果】
以上説明してきたように、本発明により、一次中間転写体が担持する第一の顕像を二次中間転写体に転写する転写工程aと、一次中間転写体が担持する第二の顕像と、二次中間転写体が担持する第一の顕像とを、記録媒体の両面に同時に転写する転写工程bとを、熱と圧力の印加により行うことで、静電転写方式にみられるトナーのチリやニジミ等の画像劣化のない良質な画像を形成する画像形成方法を提供することができる。特に、上記転写工程a、bでの加熱条件は、用いるトナーのガラス転移点温度以上軟化点温度以下の温度範囲とすることで、省エネ効果にも優れ、潜像担時体およびその周辺の画像形成用部品に与える熱的なダメージも低減することができる。
さらには、潜像担持体、一次中間転写体、二次中間転写体の各部材の表面粗さRzを、表記の順で大きくなるように構成し、かつ、二次中間転写体の表面粗さRzを、用いる記録媒体の表面粗さよりも小さい構成とすることで、上記の温度範囲であっても、良好な転写を行うことができる画像形成装置を提供することができる。
【図面の簡単な説明】
【図1】本発明に係る画像形成装置の中央断面図である。
【符号の説明】
1 潜像担持体
2 クリーニング装置(潜像担持体用)
3 帯電装置
4 露光装置
5 現像装置
10 一次中間転写体(第一の像担持体)
11 転写手段A
12、13、14 ローラ(支持部材)
20 一次転写手段
25 クリーニング装置(一次中間転写体用)
26 給紙装置
28 レジストローラ対
29 搬送ガイド
30 転写手段B
40 排紙部
50 定着手段
50A、B 定着ローラ対
100 二次中間転写体(第二の像担持体)
111、112、113 ローラ(支持部材)
250 クリーニング装置(二次中間転写体用)
P 記録媒体
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an electrophotographic image forming apparatus, and more specifically, to form a color image almost simultaneously on both sides of a recording medium in a single recording medium transporting step without reversing and transporting the recording medium. The present invention relates to an image forming apparatus capable of performing the following.
[0002]
[Prior art]
2. Description of the Related Art An electrophotographic image forming apparatus capable of forming a color image on both sides of a recording medium almost simultaneously in a single recording medium transporting step without reversing and transporting the recording medium has been proposed.
For example, an image forming apparatus disclosed in Japanese Patent Application Laid-Open No. 9-258518 has the following configuration. A developing device using a plurality of color toners is arranged around one photoreceptor, exposure and development are performed for each color, a visualized image is superimposed on the photoreceptor surface, and a first intermediate transfer member is formed from a portion where all the colors have been superimposed. To the toner image receiving member (second intermediate transfer member). Once again, the toner image is superimposed on the surface of the photoreceptor, electrostatically collectively transferred to the first intermediate transfer body, and the toner image is collectively electrostatically transferred to both sides of the sheet from the toner image receiver and the first intermediate transfer body It is to do. In this image forming apparatus, the transfer of the toner image from the photosensitive member to the first intermediate transfer member, the transfer from the first intermediate transfer member to the toner image receiver, and the transfer of the toner image from the toner image receiver and the first intermediate transfer member are performed. All transfer to paper is performed by electrostatic transfer. In general, in the case of the electrostatic transfer method, it is good to perform the transfer when the recording medium and the image carrier are in close contact with each other. And bleeding is caused by the influence of the image, and image deterioration occurs. Therefore, there is a problem that an obtained image is an image having low sharpness.
[0003]
Japanese Patent Application Laid-Open No. 2000-250272 discloses a tandem-type image forming unit in which a belt-shaped first intermediate transfer member is brought into contact with four photoconductors corresponding to each color, and a belt-shaped second intermediate transfer member is brought into contact therewith. An image forming apparatus in which the intermediate transfer member is configured to be able to come and go is disclosed. The toner images formed on the respective photoconductors in the image forming units of the respective colors in accordance with the image information on the first surface of the document are superimposed on the first intermediate transfer member to form a color toner image. The toner image transferred on the first intermediate transfer member is thermally transferred to a second intermediate transfer member by a heating unit provided on the first intermediate transfer member, and is carried on the second intermediate transfer member. . Thereafter, a toner image is formed again on each photoconductor in accordance with the image information on the second surface of the document, and is sequentially superimposed on the first intermediate transfer body to form a color toner image. Thereafter, the recording medium is conveyed between the first intermediate transfer body and the second intermediate transfer body, the color toner images carried by both intermediate transfer bodies by the heating means provided on the first intermediate transfer body, The heat transfer is performed on both sides of the recording medium at the same time as the fixing.
In this image forming apparatus, the primary transfer from the photoreceptor to the first intermediate transfer body is performed by electrostatic transfer, but the secondary transfer from the first intermediate transfer body to the second intermediate transfer body, The transfer from the intermediate transfer member and the second intermediate transfer member to both surfaces of the recording medium is performed by thermal transfer, and dust and bleeding of an image which are seen when a large number of electrostatic transfer steps are included are reduced. However, the transfer to both sides of the recording medium from the first intermediate transfer member and the second intermediate transfer member is of a configuration that also serves as fixing, and therefore, the first and second intermediate transfer members become hot. Therefore, a cooling means for cooling the toner to a temperature lower than the softening temperature after the transfer step is required. When such a configuration is applied to a high-speed machine, there is a problem that energy saving is poor, and the mounting of the cooling means causes an increase in the size of the device, which is impractical.
[0004]
[Problems to be solved by the invention]
In view of the above problems, the present invention is an image forming method or an image forming apparatus that performs simultaneous transfer to both sides of a recording medium, and can produce a high-quality image by preventing image deterioration due to an electrostatic transfer method. It is another object of the present invention to provide an image forming method and an image forming apparatus which are excellent in energy saving effects.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention according to claim 1 is to heat the first visualized image to a second image carrier that contacts the first image carrier that carries the first visualized image. And a first transfer step of transferring by application of pressure, and subsequently, the first image carrier carries a second visible image, and a second visible image carried by the first image carrier, A second transfer step of simultaneously transferring the first visible image carried by the second image carrier to both surfaces of the recording medium by applying heat and pressure; and a first visible image on the recording medium. And a fixing step of fusing and fixing the second visible image on the recording medium.
According to a second aspect of the present invention, in the image forming method according to the first aspect, a temperature applied to the first image carrier in the first transfer step and a second image applied in the second transfer step. This is an image forming method in which the temperature applied to the carrier is controlled in the range from the glass transition point temperature to the softening point temperature of the toner used for visual image formation.
According to a third aspect of the present invention, in the image forming method according to the first or second aspect, the toner is used in a plurality of colors corresponding to a color image formation, and the plurality of colors of the toner are glass transition. An image forming method in which one of the difference between the point temperatures and the difference between the softening points is within 7 ° C.
[0006]
According to a fourth aspect of the present invention, there is provided a first image bearing member for carrying a visual image formed based on image information, and a microscope contacting the first image bearing member and carrying the first image bearing member. A second image carrier on which the image is transferred and carried, and a visible image carried by the first image carrier is transferred to the second image carrier, or the first image carrier and / or A transfer unit A and a transfer unit B for transferring a visual image carried by the two image carriers to a recording medium conveyed to a contact portion between the first image carrier and the second image carrier; An image forming apparatus having at least a fixing unit for melting and fixing a visible image on a medium, wherein the transfer unit A and the second transfer unit B are transfer units that apply heat and pressure. .
According to a fifth aspect of the present invention, in the image forming apparatus according to the fourth aspect, the temperature applied from the transfer unit A to the first image carrier, and the temperature applied from the transfer unit B to the second image carrier. This is an image forming apparatus in which the temperature applied to the body is controlled in the range from the glass transition temperature to the softening point of the toner used for visual image formation.
According to a sixth aspect of the present invention, in the image forming apparatus according to the fourth or fifth aspect, a pressure applied from the transfer unit A to the first image carrier, and a pressure applied from the transfer unit B to the second image carrier. In the image forming apparatus, the pressure applied to the image carrier is 2 to 10 N / cm 2 .
[0007]
According to a seventh aspect of the present invention, in the image forming apparatus according to any one of the fourth to sixth aspects, the image forming apparatus further includes a latent image carrier for carrying a latent image, and a latent image carrier. A charging unit for uniformly charging the surface; an exposure unit for irradiating the surface of the latent image carrier with exposure light based on image information to form a latent image; and a latent image formed on the surface of the latent image carrier for visualization Developing device, and a primary transfer means for transferring the visible image on the latent image carrier to the first image carrier, the first image carrier is a primary intermediate transfer member, The second image carrier is an image forming apparatus that is a secondary intermediate transfer member.
According to an eighth aspect of the present invention, in the image forming apparatus according to the seventh aspect, the surface roughness Rz of each member of the latent image carrier, the primary intermediate transfer body, and the secondary intermediate transfer body is expressed. And the surface roughness Rz of the member of the secondary intermediate transfer member is smaller than the surface roughness Rz of the recording medium to be used.
According to a ninth aspect of the present invention, in the image forming apparatus according to any one of the fourth to eighth aspects, the fixing unit is configured such that two fixing members for fixing toner on a recording medium have similar surface characteristics. Device.
According to a tenth aspect, in the image forming apparatus according to any one of the fourth to ninth aspects, the fixing member is a roller or a belt.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 is a central sectional view of the image forming apparatus according to the first embodiment of the present invention.
The recording medium P is stored in the lower sheet feeding devices 26-1 and 26-2 in FIG. 1, and the uppermost recording medium P is fed by the sheet feeding roller 27 one by one through a plurality of guides 29 and a pair of registration rollers. 28.
A static eliminator L, a cleaning device 2, a charging device 3, and a developing device 5 are provided on the outer peripheral portion of the latent image carrier 1 rotatably supported and rotating in the direction of the arrow. A space is provided between the charging device 3 and the developing device 5 for receiving optical information emitted from the exposure device 4. In the present embodiment, there are four latent image carriers 1 (a, b, c, d), but the configuration of image forming parts provided around each is the same. The colors of the color materials (toners) handled by the developing device 5 are different from each other.
As the latent image carrier 1, a photoconductor or the like in which a layer of an organic semiconductor as a photoconductive substance is provided on the surface of an aluminum cylinder having a diameter of about 30 to 100 mm can be used. A photoconductor having a surface layer of amorphous silicon may be employed. Incidentally, the latent image carrier 1 can be employed even if it is in the form of a belt.
The exposure device 4 irradiates optical information corresponding to color image formation on the surface of the uniformly charged latent image carrier 1 as a latent image by a known laser method. An exposure device comprising an LED array and an image forming means may be employed.
[0009]
Part of the latent image carrier 1 is in contact with the first image carrier 10. The first image carrier 10 is a belt-shaped primary intermediate transfer body 10 supported and stretched by rotating rollers 11, 12, and 13 so as to be movable in the direction of the arrow. The primary intermediate transfer member 10 is a belt made of a resin film or rubber having a substrate thickness of 20 to 600 μm, and has a resistance value that enables electrostatic transfer of toner from the latent image carrier 1. It is more preferable that the material is a heat-resistant material.
A primary transfer unit 20 is provided near the latent image carrier 1 inside the belt loop of the primary intermediate transfer body 10. As the primary transfer unit 20, a charger that discharges from the electrodes can be used, but it is particularly preferable to use a roller that applies a relatively low voltage as shown in FIG. This is because the roller transfer method at a low voltage can reduce transfer dust. The toner images of each color formed on the latent image carrier 1 are sequentially electrostatically transferred onto the primary intermediate transfer body 10 by the primary transfer means 20 and are superimposed to form a color toner image.
Further, among the rollers supporting the primary intermediate transfer member 10, the roller 11 is a transfer unit A having a built-in heating element. Further, one of these rollers or a separately provided roller is appropriately provided with a tension means for applying tension to the belt of the primary intermediate transfer body 10. The rollers except the primary transfer means 20 are grounded.
[0010]
A cleaning unit 25 is provided outside the belt loop of the primary intermediate transfer body 10. The cleaning unit 25 temporarily transfers the toner remaining on the surface of the primary intermediate transfer body 10 to the cleaning roller 25A, scrapes the toner with the blade 25B, and conveys the toner to the storage unit (not shown) by the collection unit 25C. A heating element is provided inside the cleaning roller 25A so that the toner remaining on the belt is softened and melted to facilitate removal from the belt. The surface roughness of the member used for the cleaning roller 25A is assumed to be greater than the surface roughness of the primary intermediate transfer member. As a material of the roller, copper or aluminum having good heat conductivity can be adopted.
[0011]
On the right side of the figure, a second image carrier 100 is provided so that a part thereof contacts the primary intermediate transfer body 10. The second image carrier 100 is a belt-shaped secondary intermediate transfer member 100 supported and stretched between rollers 110, 111, 112, and 113 that rotate movably in the arrow direction. The secondary intermediate transfer member 100 is a belt whose base is a resin film or rubber whose base has a thickness of 20 to 600 μm. It is more preferable that the material is a heat-resistant material. Inside the belt loop of the secondary intermediate transfer member 100, a roller 30 having a heating element therein is provided. The roller 30 is a transfer unit B30.
[0012]
A cleaning unit 250 is provided outside the belt loop of the secondary intermediate transfer member 100. The cleaning unit 250 temporarily transfers the toner remaining on the surface of the secondary intermediate transfer member 100 to the cleaning roller 250A, scrapes the toner with the blade 250B, and conveys the toner to the storage unit (not shown) by the collection unit 250C. A heating element is provided inside the cleaning roller 250A so that the toner remaining on the belt is softened and melted to facilitate removal from the belt. The surface roughness of the member used for the cleaning roller 250A is assumed to be greater than the surface roughness of the secondary intermediate transfer member. As a material of the roller, copper or aluminum having good heat conductivity can be adopted.
[0013]
Next, the transfer nip formed by the primary intermediate transfer member 10 and the secondary intermediate transfer member 100 will be described.
The primary intermediate transfer body 10 is pressed by the transfer unit A11, and the secondary intermediate transfer body 100 is pressed by the transfer unit B30, so that the primary intermediate transfer body 10 and the secondary intermediate transfer body 100 come into contact with each other, and the transfer nip portion To form The nip width is preferably 5 to 10 mm. The outer diameter of each roller of the transfer unit A11 and the transfer unit B30 is about 40 to 60 mm, and a rubber layer is provided on the surface as needed. The thickness of the rubber layer is determined in consideration of the thicknesses of the belts of the primary intermediate transfer member 10 and the secondary intermediate transfer member 100 so that a necessary nip width is obtained.
[0014]
In the transfer nip portion, a step a of transferring a visible image from the primary intermediate transfer body 10 to the secondary intermediate transfer body 100, and recording of a visible image carried by each of the primary intermediate transfer body 10 and the secondary intermediate transfer body 100 A transfer step b on both surfaces of the medium P is performed. In each of the transfer steps a and b, the temperature applied from the transfer unit A11 and the transfer unit B30 to the primary intermediate transfer body 10 and the secondary intermediate transfer body 100 is not less than the glass transition point temperature and not more than the softening point temperature of the toner to be used. Range of temperature. Here, the glass transition point temperature can be measured using a differential scanning calorimeter. Further, the softening point temperature is a temperature at which the toner is softened by heat and the deformation due to the load stops, and can be measured using a flow tester in accordance with the method described in JIS K7210.
When the toner is heated and pressed in the above temperature range, the toner in the transfer nip portion is plastically deformed and bites into and adheres to the uneven portion on the surface of the secondary intermediate transfer member 100 or the recording medium P. The transfer of the toner image onto the secondary intermediate transfer member 100 or the recording medium P in these transfer steps only needs to have an adhesive force that does not separate when the toner adheres to each surface. Therefore, the temperature in the transfer step is not required to be a temperature at which the toner is completely melted, and as described above, a temperature range from the glass transition temperature to the softening point at which the toner can be plastically deformed is good. Further, the pressure to be applied does not need to force the toner to bite into the irregularities on the surface of the secondary intermediate transfer member 100 or the recording medium P, and the pressure is preferably 2 to 10 N / cm 2 .
Further, in the present embodiment, a plurality of colors (four in the case of the configuration in FIG. 1) of toners are used in correspondence with color image formation. Therefore, the glass transition point temperature and the softening point temperature between these toners are used. Is preferably small. In particular, by using a toner in which one of the difference between the glass transition point temperature and the difference between the softening point temperatures is within the range of 7 ° C., the transferability between the toners does not change, and the toner is excellent. Transfer can be performed.
[0015]
In addition, in order to improve the transferability of the toner image in the transfer steps a and b, the surface roughness of each member of the latent image carrier 1, the primary intermediate transfer member 10, and the secondary intermediate transfer member 100 is Rz. It is preferable to increase the size in the order of the notation. This is because when the toner is plastically deformed in the transfer nip portion, the transfer of the toner is likely to occur on a member surface having a rougher surface roughness. Therefore, as described above, the surface roughness Rz of each member is increased in the order of the latent image carrier 1, the primary intermediate transfer body 10, and the secondary intermediate transfer body 100, and the transfer of the toner image is easily performed. Let Here, the transfer from the latent image carrier 1 to the primary intermediate transfer body 10 employs an electrostatic transfer method. However, by increasing the surface roughness Rz of the primary intermediate transfer body 10, Transfer at a low voltage becomes possible. Further, since the surface roughness Rz of the recording medium P to which the toner image is finally transferred is about 20 to 40 μm, the surface roughness Rz of the secondary intermediate transfer body 100 is set to a value smaller than this. Constitute.
[0016]
The recording medium P, on which the toner image has been transferred at the transfer nip portion between the primary intermediate transfer member 10 and the secondary intermediate transfer member 100, is conveyed to the belt of the secondary intermediate transfer member 100, is separated in curvature at the roller 110, and is fixed. Sent to the means 50. In FIG. 1, the fixing unit 50 includes a pair of fixing rollers 50A and 50B. However, the fixing member is not limited to this, and may use a belt. The fixing roller pair 50A, 50B is a roller having a heater inside and a silicone rubber layer provided on a cored bar. In addition to silicone rubber, a resin having good releasability such as Teflon, rubber, or the like may be used.
In the above-described configuration, it is desirable that the material of the fixing member of the fixing unit 50 has the same surface characteristics whether it is a roller or a belt. This is because the fixability of the toner image transferred to both sides of the recording medium P can be obtained equally on both sides, and a high-quality double-sided image can be provided.
The temperature of the fixing roller pair 50A, 50B is controlled at 160 to 200 ° C., and the pressure is controlled at 20 to 100 N / cm 2 . While the recording medium P is conveyed by the fixing roller pair 50A, 50B, the toner on the surface is heated and melted, and is fixed on the recording medium P by pressure.
[0017]
Hereinafter, an image forming operation of the image forming apparatus of the present invention will be described.
First, an image is formed by the latent image carrier 1. By the operation of the exposure device 4, the light from the LD light source (not shown) passes through optical components (not shown), and the latent image carrier 1 is charged uniformly by the charging device 3. It reaches the body and forms a latent image corresponding to the written information (information corresponding to the color).
The latent image on the latent image carrier 1 is developed by the developing device 5, and a visible image with toner is formed and held on the surface of the latent image carrier 1. This toner image is transferred by the primary transfer means 20 onto the surface of the primary intermediate transfer body 10 which moves in synchronization with the latent image carrier 1. In the present embodiment, the polarity of the toner formed on the latent image carrier 1 is negative. By applying a positive charge to the primary transfer unit 20, the toner formed on the latent image carrier 1 is transferred to the primary intermediate transfer body 10.
The remaining toner on the surface of the latent image carrier 1 is cleaned by the cleaning device 2 and the charge is removed by the charge removing device L to prepare for the next image forming cycle.
[0018]
The primary intermediate transfer member 10 carries the toner image transferred on the surface, and moves in the direction of the arrow. A latent image corresponding to another color is written on the latent image carrier 1 indicated by b, and is developed with a toner of the corresponding color to become a visible image. This image is superimposed on the visible image of the color before being already carried on the primary intermediate transfer body 10, and by repeating this operation for four colors, four colors are finally superimposed.
At this time, the secondary intermediate transfer member 100 is synchronously moving in the direction of the arrow, and the toner image formed on the surface of the primary intermediate transfer member 10 is transferred between the primary intermediate transfer member 10 and the secondary intermediate transfer member 100. In the nip portion, the toner image is transferred onto the surface of the secondary intermediate transfer member 100 by applying heat and pressure. At this time, the heating conditions of the transfer unit A11 and the transfer unit B30 are in a temperature range from the glass transition point temperature to the softening point temperature of the toner to be used, and the pressurizing condition is 2 to 10 N / cm 2 .
[0019]
When the primary intermediate transfer member 10 moves to a predetermined position, a toner image to be formed on another surface of the recording medium is formed again by the latent image carrier 1 in the above-described process, and Is started.
When the paper feed roller 27 rotates counterclockwise, the uppermost recording medium P in the paper feed device 26 is pulled out and conveyed to the registration roller pair 28. The toner image on the surface of the primary intermediate transfer body 10 is transferred to one surface of the recording medium P sent between the primary intermediate transfer body 10 and the secondary intermediate transfer body 100 via the registration roller pair 28 by applying heat and pressure. Is done. Further, the toner image on the surface of the secondary intermediate transfer member 100 is transferred to the other surface of the recording medium P by applying heat and pressure. The transfer conditions at this time are the same as those for the transfer from the primary intermediate transfer member 10 to the secondary intermediate transfer member 100 described above, and the toner is heated in a temperature range from the glass transition point temperature to the softening point temperature. The pressure is set to N10 N / cm 2 .
[0020]
The recording medium P on which the toner images have been transferred on both surfaces in the above steps is sent upward, is separated in curvature at the roller 110, and is fused and fixed by the fixing roller pair 50A, 50B of the fixing means 50. Then, the sheet is discharged to a sheet discharge section 40 on the upper portion of the main body frame by a sheet discharge roller pair 32 via a guide pair 31.
Here, the lower surface of the sheet discharging unit 40 is the surface of the double-sided image that is transferred to the recording medium P later, that is, the surface that is directly transferred from the primary intermediate transfer body 10 to the recording medium P. In order to align the pages in the paper discharge unit 40, an image for the second page is prepared first, the toner image is held on the secondary intermediate transfer member 100, and The image of the page may be directly transferred from the primary intermediate transfer body 10 to the recording medium P.
Further, in this case, the image transferred from the primary intermediate transfer body 10 to the recording medium P is a normal image on the surface of the latent image carrier 1, and the toner image transferred from the secondary intermediate transfer body 100 to the recording medium P is The latent image carrier 1 is exposed to a reverse image (mirror image) on the surface.
Such image forming order for page alignment can be realized by a known technique for storing image data in a memory, and exposure for switching between a normal image and a reverse image (mirror image) can be realized by a known image processing technique.
[0021]
After transferring the toner image on the surface of the secondary intermediate transfer member 100 to the recording medium P, the cleaning device 250 removes unnecessary toner remaining on the surface of the secondary intermediate transfer member 100. The cleaning device 250 shown in FIG. 1 has a structure that can swing about a fulcrum 250D and can come into contact with and separate from the surface of the secondary intermediate transfer member 100. Before the transfer to the recording medium P, the secondary intermediate transfer member 100 is separated when the toner image is carried, and when cleaning is necessary after the transfer, the secondary intermediate transfer member 100 is swung counterclockwise in FIG. The toner transferred to the roller 250A is removed by the blade 250B, and is stored in a storage unit (not shown) via the toner recovery unit 250C.
The cleaning device 25 provided on the primary intermediate transfer body 10 also cleans the surface of the primary intermediate transfer body 10 after the transfer by the same operation.
[0022]
In the case of forming an image on only one side, two types of image forming methods can be performed. However, more simply, the step of transferring the toner to the secondary intermediate transfer member 100 is omitted, and A method of transferring the image to the recording medium P can be used.
The toner image formed on the surface of the latent image carrier 1 is transferred to the recording medium P while being transferred to the primary intermediate transfer body 10. Here, the recording medium P is conveyed between the primary intermediate transfer member 10 and the secondary intermediate transfer member 100 in synchronization with the toner image formed on the primary intermediate transfer member 10 for synchronization. The toner image is transferred from the primary intermediate transfer member 10 to the recording medium P by heating and pressing of the unit A11 and the transfer unit B30.
The recording medium P moves together with the secondary intermediate transfer member 100, is curvature-separated at the roller 110, and the toner image is fused and fixed by the fixing roller pair 50 </ b> A, 50 </ b> B of the fixing unit 50. Thereafter, the paper is discharged in the direction of arrow A via the guide pair 31 and the paper discharge roller pair 32, and is placed on the paper discharge unit 40 with the image surface down.
[0023]
In the above-described embodiment, color image formation using toners of a plurality of colors has been described. However, the technical idea of the present invention can be applied to image formation of a single color.
[0024]
【The invention's effect】
As described above, according to the present invention, the transfer step a of transferring the first visualized image carried by the primary intermediate transfer body to the secondary intermediate transfer body, and the second visualized image carried by the primary intermediate transfer body And a transfer step (b) of simultaneously transferring the first visible image carried by the secondary intermediate transfer member to both surfaces of the recording medium by applying heat and pressure, thereby obtaining toner particles as seen in the electrostatic transfer method. It is possible to provide an image forming method for forming a high-quality image without image deterioration such as dust and blemishes. In particular, the heating conditions in the transfer steps a and b are set to a temperature range from the glass transition point temperature to the softening point temperature of the toner to be used, so that the energy saving effect is excellent, and the latent image bearing member and the image around the latent image bearing member are excellent. Thermal damage to the forming component can also be reduced.
Further, the surface roughness Rz of each member of the latent image carrier, the primary intermediate transfer member, and the secondary intermediate transfer member is configured to increase in the order of notation, and the surface roughness Rz of the secondary intermediate transfer member is increased. By making Rz smaller than the surface roughness of the recording medium to be used, it is possible to provide an image forming apparatus capable of performing good transfer even in the above temperature range.
[Brief description of the drawings]
FIG. 1 is a central sectional view of an image forming apparatus according to the present invention.
[Explanation of symbols]
1 Latent image carrier 2 Cleaning device (for latent image carrier)
3 charging device 4 exposure device 5 developing device 10 primary intermediate transfer member (first image carrier)
11 Transfer Means A
12, 13, 14 roller (supporting member)
20 primary transfer means 25 cleaning device (for primary intermediate transfer member)
26 sheet feeding device 28 registration roller pair 29 transport guide 30 transfer means B
40 sheet discharging unit 50 fixing unit 50A, B fixing roller pair 100 secondary intermediate transfer member (second image carrier)
111, 112, 113 Roller (support member)
250 Cleaning device (for secondary intermediate transfer member)
P Recording medium

Claims (10)

第一の顕像を担持した第一の像担持体と当接する第二の像担持体に、該第一の顕像を熱および圧力の印加により転写する第一の転写工程と、
引き続いて前記第一の像担持体が第二の顕像を担持し、前記第一の像担持体が担持する第二の顕像と、前記第二の像担持体が担持する第一の顕像とを、熱および圧力の印加により、記録媒体の両面に同時に転写する第二の転写工程と、
該記録媒体上の第一の顕像および第二の顕像を該記録媒体上に溶融固着させる定着工程とを有する
ことを特徴とする画像形成方法。
A first transfer step of transferring the first visualized image to a second image carrier abutting the first image carrier carrying the first visualized image by applying heat and pressure,
Subsequently, the first image carrier carries a second visible image, a second visible image carried by the first image carrier, and a first visible image carried by the second image carrier. A second transfer step of simultaneously transferring the image to both sides of the recording medium by applying heat and pressure,
A fixing step of fusing and fixing the first visualized image and the second visualized image on the recording medium on the recording medium.
請求項1に記載の画像形成方法において、
前記第一の転写工程で第一の像担持体に印加する温度と、前記第二の転写工程で第二の像担持体に印加する温度とが、顕像形成に用いられるトナーのガラス転移点温度以上軟化点温度以下の範囲で制御される
ことを特徴とする画像形成方法。
The image forming method according to claim 1,
The temperature applied to the first image carrier in the first transfer step and the temperature applied to the second image carrier in the second transfer step are the glass transition points of the toner used for visual image formation. An image forming method, wherein the temperature is controlled within a range from a temperature to a softening point.
請求項1または2に記載の画像形成方法において、
前記トナーは、カラー画像形成に対応して複数色用いられるものであり、該複数色のトナーは、ガラス転移点温度の相互の差、及び軟化点温度の相互の差のいずれか一方が7℃以内である
ことを特徴とする画像形成方法。
The image forming method according to claim 1, wherein
The toner is used in a plurality of colors corresponding to the formation of a color image, and the toner of the plurality of colors has a difference of 7 ° C. between one of a difference between glass transition temperatures and a difference between softening points. An image forming method.
画像情報に基づいて形成された顕像を担持する第一の像担持体と、
第一の像担持体に当接し、第一の像担持体が担持する顕像を転写されて担持する第二の像担持体と、
第一の像担持体が担持する顕像を第二の像担持体に転写するか、あるいは、第一の像担持体及び/又は第二の像担持体が担持する顕像を、第一の像担持体と第二の像担持体との当接部に搬送されてくる記録媒体に転写する転写手段A及び転写手段Bと、
記録媒体上の顕像を溶融固着させる定着手段とを少なくとも有する画像形成装置であって、
前記転写手段A及び第二の転写手段Bは、熱及び圧力を印加する転写手段である
ことを特徴とする画像形成装置。
A first image carrier that carries a visible image formed based on the image information,
A second image carrier that abuts on the first image carrier and transfers and carries a visible image carried by the first image carrier;
The visualized image carried by the first image carrier is transferred to the second image carrier, or the visualized image carried by the first image carrier and / or the second image carrier is transferred to the first image carrier. Transfer means A and transfer means B for transferring to a recording medium conveyed to a contact portion between the image carrier and the second image carrier,
An image forming apparatus having at least a fixing unit for melting and fixing a visible image on a recording medium,
The image forming apparatus, wherein the transfer unit A and the second transfer unit B are transfer units that apply heat and pressure.
請求項4に記載の画像形成装置において、
前記転写手段Aから前記第一の像担持体に印加される温度、および前記転写手段Bから前記第二の像担持体に印加される温度が、顕像形成に用いられるトナーのガラス転移点温度以上軟化点温度以下の範囲で制御される
ことを特徴とする画像形成装置。
The image forming apparatus according to claim 4, wherein
The temperature applied from the transfer unit A to the first image carrier and the temperature applied from the transfer unit B to the second image carrier are the glass transition point temperatures of the toner used for visual image formation. An image forming apparatus characterized in that the temperature is controlled within the range of the softening point temperature or lower.
請求項4または5に記載の画像形成装置において、
前記転写手段Aから前記第一の像担持体に印加される圧力、および前記転写手段Bから前記第二の像担持体に印加される圧力が、2〜10N/cmである
ことを特徴とする画像形成装置。
The image forming apparatus according to claim 4, wherein
The pressure applied from the transfer unit A to the first image carrier and the pressure applied from the transfer unit B to the second image carrier are 2 to 10 N / cm 2. Image forming apparatus.
請求項4ないし6のいずれかに記載の画像形成装置において、
前記画像形成装置は、この他に、潜像を担持する潜像担持体と、
潜像担持体表面を均一に帯電させる帯電手段と、
潜像担持体表面に画像情報に基づいて露光光を照射し、潜像を形成する露光手段と、
潜像担持体表面に形成された潜像を顕像化する現像装置と、
潜像担持体上の顕像を前記第一の像担持体に転写する一次転写手段とを有し、
前記第一の像担持体は、一次中間転写体であり、前記第二の像担持体は、二次中間転写体である
ことを特徴とする画像形成装置。
The image forming apparatus according to claim 4, wherein
The image forming apparatus further includes a latent image carrier for carrying a latent image,
Charging means for uniformly charging the latent image carrier surface,
Exposure means for irradiating the latent image carrier surface with exposure light based on image information to form a latent image,
A developing device for visualizing the latent image formed on the surface of the latent image carrier,
Primary transfer means for transferring the visible image on the latent image carrier to the first image carrier,
The image forming apparatus according to claim 1, wherein the first image carrier is a primary intermediate transfer member, and the second image carrier is a secondary intermediate transfer member.
請求項7に記載の画像形成装置において、
前記潜像担持体、前記一次中間転写体、および前記二次中間転写体それぞれの部材の表面粗さRzは、表記の順に大きい構成であり、かつ、前記二次中間転写体の部材の表面粗さRzは、用いる記録媒体の表面粗さRzよりも小さい
ことを特徴とする画像形成装置。
The image forming apparatus according to claim 7,
The surface roughness Rz of each member of the latent image carrier, the primary intermediate transfer member, and the secondary intermediate transfer member is configured to be larger in the order of notation, and the surface roughness Rz of the member of the secondary intermediate transfer member is An image forming apparatus, wherein Rz is smaller than surface roughness Rz of a recording medium to be used.
請求項4ないし8のいずれかに記載の画像形成装置において、
前記定着手段は、記録媒体にトナーを定着させる2つの定着部材が同様の表面特性を有する
ことを特徴とする画像形成装置。
The image forming apparatus according to claim 4, wherein
The image forming apparatus according to claim 1, wherein the fixing unit includes two fixing members for fixing the toner on the recording medium having similar surface characteristics.
請求項4ないし9のいずれかに記載の画像形成装置において、
前記定着部材は、ローラもしくはベルトである
ことを特徴とする画像形成装置。
The image forming apparatus according to any one of claims 4 to 9,
The image forming apparatus, wherein the fixing member is a roller or a belt.
JP2003042596A 2002-10-11 2003-02-20 Image forming method and image forming apparatus Pending JP2004252162A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2003042596A JP2004252162A (en) 2003-02-20 2003-02-20 Image forming method and image forming apparatus
US10/680,091 US7197269B2 (en) 2002-10-11 2003-10-08 Method, system and apparatus for transferring toner images to both sides of a recording medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003042596A JP2004252162A (en) 2003-02-20 2003-02-20 Image forming method and image forming apparatus

Publications (1)

Publication Number Publication Date
JP2004252162A true JP2004252162A (en) 2004-09-09

Family

ID=33025833

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003042596A Pending JP2004252162A (en) 2002-10-11 2003-02-20 Image forming method and image forming apparatus

Country Status (1)

Country Link
JP (1) JP2004252162A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010007963A1 (en) * 2008-07-14 2010-01-21 コニカミノルタビジネステクノロジーズ株式会社 Full color image forming method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010007963A1 (en) * 2008-07-14 2010-01-21 コニカミノルタビジネステクノロジーズ株式会社 Full color image forming method
JP5041067B2 (en) * 2008-07-14 2012-10-03 コニカミノルタビジネステクノロジーズ株式会社 Full color image forming method
US8841051B2 (en) 2008-07-14 2014-09-23 Konica Minolta Business Technologies, Inc. Full color image forming method using two cyan toners

Similar Documents

Publication Publication Date Title
US7233762B2 (en) Method of uniformly fixing toner to recording medium in image forming apparatus
JP3954431B2 (en) Image forming apparatus
CN101403885B (en) Fixing apparatus and image forming apparatus having same
JP2010061113A (en) Display device and its driving method
JP2012181337A (en) Gloss imparting device and image forming apparatus using the same
JP4153530B2 (en) Image forming apparatus
JP2007171685A (en) Image forming apparatus
JP4517864B2 (en) Image forming apparatus
JP4210486B2 (en) Belt fixing device and image forming apparatus
JP3562229B2 (en) Multicolor printing method and multicolor printing apparatus using electrophotography
JP2004252162A (en) Image forming method and image forming apparatus
JP2001092274A (en) Image-forming device
JP2002202667A (en) Image forming device
JP4672516B2 (en) Transfer fixing apparatus and image forming apparatus
JPS62134674A (en) Image recorder
JP4105512B2 (en) Image forming method
JP2008275794A (en) Intermediate transfer device and image forming apparatus with the same
JP2009205017A (en) Fixing unit and image forming apparatus using the same
JP2004191774A (en) Double-sided transfer method, double-sided transfer device, image forming method, and image forming apparatus
JP2005128337A (en) Fixing device and image forming apparatus equipped therewith
JP2012123088A (en) Image forming apparatus
JP2004205673A (en) Fixing device
JP2001305886A (en) Liquid development electrophotographic apparatus
JP2748888B2 (en) Electrophotographic recording device
JP2004004258A (en) Image forming apparatus

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050621

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20080425

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20080507

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20080701

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20081224