JP2004247067A - Holding material for storing/transporting cathode-ray tube glass panel, and its holding method - Google Patents

Holding material for storing/transporting cathode-ray tube glass panel, and its holding method Download PDF

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Publication number
JP2004247067A
JP2004247067A JP2003032703A JP2003032703A JP2004247067A JP 2004247067 A JP2004247067 A JP 2004247067A JP 2003032703 A JP2003032703 A JP 2003032703A JP 2003032703 A JP2003032703 A JP 2003032703A JP 2004247067 A JP2004247067 A JP 2004247067A
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Japan
Prior art keywords
ray tube
cathode ray
tube glass
glass panel
panel
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JP2003032703A
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JP4192219B2 (en
Inventor
Hideo Takamatsu
英穂 高松
Koji Azuma
孝二 東
Tomomichi Kuzumaki
知道 葛巻
Yasushi Shinyashiki
靖 新屋敷
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AGC Inc
Sekisui Kasei Co Ltd
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Asahi Glass Co Ltd
Sekisui Plastics Co Ltd
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  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a holding material for storing/transporting a cathode-ray tube glass panel (a panel) in which weight is light, the number of components is small, a working load in assembling is small, a working load in loading and holding the panel is small, and a volume after use is not bulky. <P>SOLUTION: The holding material comprises a zenith member 1 placed on the upper part of the panel 4 in a uppermost step; an interposing member 2 interposed between panels installed in a step; and a bottom member 3 installed in the lower part of the panel in a lowermost step, and the interposing member 2 and the bottom member 3 have projections 11 coming in contact with the inner surface of a skirt of the panel 4 placed on each member on the surface side, and the zenith member 1 and the interposing member 2 have openings 8 to which the face of the panel is fitted. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、フェース部を上方に、かつシールエッジ部を下方に向けた状態の陰極線管用ガラスパネルを上下方向から緩衝性材料で挟んで保持する陰極線管ガラスパネル保管・運搬用の保持材および保持方法に関する。
【0002】
【従来の技術】
一般的に、陰極線管ガラスパネル(以下、単に「パネル」ともいう)は、一方が開口している矩形状の中空ガラス体で、陰極線管として組み立てられたときに画像が表示されるスクリーン領域を有するフェース部と、該フェース部に対しほぼ垂直に設けられ、端部にシールエッジ部を有するスカート部とからなり、前記フェース部はスクリーン領域の周縁部にR部、いわゆるブレンドR部を有している。
【0003】
従来、前述のような形状のパネルを保管または運搬するための保持材としては、発泡スチロール、発泡ポリエチレン等の緩衝性材料、紙やプラスチック等の包装部材、またはこれらの組み合わせによって製造されたものが用いられている。
【0004】
かかる保持材の形状および構造は様々な提案がなされており、そのうち、第1の従来技術としては、段ボール紙により組み立てられ、上部に開口を有する箱状体にパネルをフェース部を上向き(平置き)にして収容し、このパネルの底面周辺部またはコーナー部に発泡スチロールからなる緩衝部材を設けて箱状体内に保持する保持材が例示される。
【0005】
第2の従来技術としては、パネルの短辺側のブレンドR部とスカート部を発泡スチロールからなる緩衝性部材で両側から覆うようにして保持し、このように保持したパネルを複数段積み重ねて箱状体に収納する保持材が例示される。
【0006】
しかし、前記第1および第2の従来技術の保持材は、一体型でないので個々の部品ごとの“あそび”が大きく、運搬時の振動等によってパネルに擦過傷が生じることがあるため、パネルを保護材料(例えば保護紙等)で被覆する必要があった。また、横ずれを抑える外装部品に段ボール紙を使用しているために、吸湿による強度変化などの問題が発生することがあった。
【0007】
また、段ボール紙と発泡スチロールからなる部品により構成されているため、運搬用パレットあたりの部品数が多くなり、その管理が煩雑であるという問題があった。さらに、前記外装部品は段ボール紙により組み立てられているため、使用後において保管する場合に嵩ばるので広大な収納スペースを必要とし、さらにこのスペースを縮減するには保持材の解体や仕分けを要するという問題があった。
【0008】
このような問題に鑑み、発泡スチロール等の緩衝性材料のみからなり、部品数が少なく保持材の管理が容易で、かつ事前の組立て作業およびパネル取り出し後における片付け作業が簡便で、しかも使用後に嵩ばらない保持材の提供が課題となっていた。
【0009】
その解決手段として、スカート部の一面を下向きにしてフェース部を縦方向にした縦置きパネルを、発泡スチロールからなる一対の緩衝部材によって上下から挟んで保持する保持材が第3の従来技術として開発された。この保持材には、パネルのスカート部を嵌挿するための凹部が一定の間隔をあけて複数個設けてあり、パネルの上下に配置した保持材の凹部に上下のスカート部を嵌入することによって、縦置きした複数個のパネルを一対の緩衝部材で上下から保持する。したがって、この保持材は、前記した従来技術の第1および第2の保持材における前記課題を解消できるとともに、コスト面においても安価で優れている。
【0010】
なお、本発明のパネル用保持材とは異なるが、特開平11−349075号公報には、同じようにフェース部を横向きにして陰極線管を発泡スチロールよりなる天ホルダー、中間ホルダーおよび底ホルダーで上下方向から挟み込み、複数段積み重ねて保持する方法が開示されている。
【0011】
しかし、近年のテレビの大型化に伴ってパネルも大型化、重量化しており、前記第3の従来技術の保持材は、使用時にパネルを立ててフェース部を横向きにする作業が必要となるために、大型パネルの場合、この作業負担が非常に大きくなるという問題があった。また、複数個のパネルが縦置きで保持されているため、荷解きしてパネルを機械的に取り出すことが実質的に困難となり、取り出し作業を自動化する上で大きな障害となっていた。
【0012】
【特許文献1】
特開平11−349075号公報(第1図〜第5図)
【0013】
【発明が解決しようとする課題】
本発明は、前述した従来技術の種々の課題を解決するためになされたものであって、軽量で、部品数が少なく、保持材の組み立て作業負担が小さく、パネルを積載して保持する際の作業負担が小さく、使用後において嵩ばらずに保管でき、かつパネルを安全確実に保持できる陰極線管ガラスパネル保管・運搬用保持材を提供することを目的とする。
【0014】
【課題を解決するための手段】
本発明は、前記の課題を解決するためになされたもので、次の陰極線管ガラスパネル保管・運搬用保持材および陰極線管ガラスパネル保管・運搬用保持方法を提供する。
1)フェース部を上方に向けた状態の陰極線管ガラスパネルを上下方向から緩衝性材料で挟んで保持し、複数段積み重ねできる陰極線管ガラスパネル保管・運搬用の保持材であって、該保持材は、最上段の陰極線管ガラスパネルの上部に載置される天頂部材、段設される陰極線管ガラスパネルの間に挟装される挟装部材、および最下段の陰極線管ガラスパネルの下部に敷設される底部材からなり、前記挟装部材および底部材は、各々の上に載置される陰極線管ガラスパネルのスカート部端部に接触して陰極線管ガラスパネルを位置決めするための凸部を表側面に有し、かつ前記天頂部材および挟装部材は、各々の直下に段設される陰極線管ガラスパネルのフェース部が嵌合するための凹み部を裏側面を有することを特徴とする陰極線管ガラスパネル保管・運搬用保持材。
2)前記挟装部材または挟装部材と天頂部材の凹み部に1つまたは複数の開口部が形成されている上記1の陰極線管ガラスパネル保管・運搬用保持材。
3)前記天頂部材または挟装部材の凹み部の面積をS、前記天頂部材または挟装部材の開口部の面積をSとするとき、0.1≦S/S≦0.75である上記1または2の陰極線管ガラスパネル保管・運搬用保持材。
4)前記凸部の高さHが、5mm≦H≦60mmである上記1〜3のいずれか一つの陰極線管ガラスパネル保管・運搬用保持材。
5)前記挟装部材および底部材の少なくとも一方の、パネルのスカート部端部のコーナー部が位置する部分に段差部または凹み孔が設けられている上記1〜4のいずれか一つの陰極線管ガラスパネル保管・運搬用保持材。
6)前記挟装部材は周縁部の表側面に乾燥剤用ポケットが設けられている上記1〜5のいずれか一つの陰極線管ガラスパネル保管・運搬用保持材。
7)請求項1〜6のいずれか一つに記載の陰極線管ガラスパネル保管・運搬用保持材を用いて陰極線管ガラスパネルを保持する方法であって、基台の上に底部材を敷設してその上に陰極線管ガラスパネルを底部材の凸部にスカート部端部を整合させて載置し、ついで該陰極線管ガラスパネルの上に挟装部材をフェース部に裏側面の凹み部を嵌合して乗載し、該挟装部材の上に次段の陰極線管ガラスパネルを挟装部材の凸部にスカート部端部を整合して載置し、該陰極線管ガラスパネルの上に挟装部材を用いて陰極線管ガラスパネルを所定段数積み重ねし、最上段の陰極線管ガラスパネルの上に天頂部材をフェース部に裏側面の凹み部を嵌合させて乗載する陰極線管ガラスパネル保管・運搬用保持方法。
8)前記天頂部材の上に上蓋を被冠する上記7の陰極線管ガラスパネル保管・運搬用保持方法。
【0015】
【発明の実施の形態】
本発明は、フェース部を上方に向けて平置きしたパネルを、上下方向から緩衝性材料で挟んで保持し、複数段積み重ねできる陰極線管ガラスパネル保管・運搬用の保持材に関する。この保持材は、段設された最上段のパネルの上部に乗載される天頂部材、各段と段のパネルの間に挟装される挟装部材、および最下段のパネルの下部に敷設される底部材の3個の部材から構成されている。したがって、これら各部材を用いてパネルを保管・運搬が可能に保持するときには、3個の部材をセットとして使用する。ここで、パネルの保管・運搬とは、パネルメーカーや陰極線管メーカーにおける在庫パネルの保管または工場内や出荷輸送時における運搬を指している。
【0016】
本発明において、積み重ねられるパネルの段数および1段に保持されるパネルの個数は、パネルの大きさや重量などによって変わる。一般にパネルが大型化するほど、段数および1段の個数ともに少なくなる。例えば65〜106cmの大型パネルでは、段数は4〜8段程度、また1段の個数は1〜5個程度が、保持材の強度や作業性などの点から好ましい。そして、1段のパネルの個数が4個以上のときには、縦方向と横方向に複数個づつ並べて配置し保持するのがよい。
【0017】
前記保持材は、パネルに直に接触しても擦傷することなく安全に保持でき、また運搬中における通常の衝撃に対して緩衝効果を有するものであって、かつパネルの保持部材として必要な剛性を持っている緩衝性材料によって形成される。この緩衝性材料としては、発泡スチロール(発泡ポリスチレン)、発泡ポリエチレン、硬質発泡ウレタン、スチレンとエチレンの共重合体の発泡体などが好ましく使用できる。中でも、いろいろの物品の包装部材として汎用され実績のある発泡スチロールは、前記の特性を兼ね備えている上に、比較的低コストであるので特に好ましい。
【0018】
保持材を構成する天頂部材、挟装部材および底部材の各部材は、後述するようにそれぞれ固有の形体と機能を備えた偏平な板状の成形部材で、それぞれの形体や機能に基づいて設計される凹凸や開口部を有している。すなわち、挟装部材および底部材は、各々の上に載置されるパネルのスカート部端部に接触してパネルを位置決めするための凸部を表側面に有している。この凸部を矩形状のスカート部の各辺部またはコーナー部に接触するように設けることにより、パネルを挟装部材および底部材に載置するときの位置決めと、載置されたパネルが運搬中に振動や横方向の力を受けても保持材上で変動しないように、すなわち横ずれしないように保持することができる。
【0019】
本発明において凸部の形態(長さ、高さおよび幅など)は特定されないが、凸部の高さHとしては通常5〜60mmの範囲が好ましく、15〜30mmの範囲であればより好ましい。Hが5mm未満の場合には、パネルの横ずれの原因となり、損傷や破損を招く恐れが生じるばかりでなく、パネルの載置時に位置を合わせ難くなるので作業性が悪くなる。Hが60mm超になると、高すぎるために外力を受けた時に破損しやすく、かつ作業性も悪くなるうえに、材料の使用量が増え不経済となる。
【0020】
また、前記天頂部材および挟装部材の裏側面には、各々の直下に段設されるパネルのフェース部に嵌合するための凹み部が形成されている。そして、好ましい保持材ではこの凹み部に所定の大きさの開口部が設けられている。挟装部材と天頂部材の凹み部に開口部を設けることによって、保持材の軽量化と低コスト化が図れる。また、天頂部材を介在して段設されたパネルのフェース部に通気性が確保できるため、結露の問題を解消または軽減できる。したがって、挟装部材と天頂部材のそれぞれの凹み部に開口部を設ける方が好ましいが、天頂部材の凹み部には開口部を設けないこともある。
【0021】
本発明において、この開口部はその開口面積が前記凹み部の面積に対して一定の割合になるように設けるのが好ましい。この割合としては、凹み部の面積をS、開口部の面積をSとするとき、0.1≦S/S≦0.75の範囲が好適する。S/Sが0.1未満の場合、開口部面積が相対的に小さくなるため、最適な通気性が得られなくなる恐れが生じる。さらに、保持材の材料である例えば発泡スチロールの使用量が多くなるので、軽量化(低コスト化)の面でも不利となる。一方、S/Sが0.75を超えると、軽量化や通気性等に対しては好ましいが、後述するように保持材の剛性が低下するために曲がりやすくなり、作業性が悪くなる恐れがある。
【0022】
挟装部材と天頂部材の凹み部に開口部を設ける場合には、大きい一つの開口部を設けるよりも、複数の開口部で所定の開口面積が得られるようにする方が好ましい。つまり、面積がSの開口部を一つだけ設けるのではなく、複数の開口部を凹み部に分散させて設けて全体でSの面積を得るようにする。その理由は、一つの開口部で十分に通気性を確保するために大きい開口部を設けることによって、保持材の剛性が大きく低下するという問題が生じるからである。これに対し、開口部を複数設ける構成にした場合には、開口部の総面積が広くなっても開口部と開口部との間には必ず梁状の保持材が存在するので、極度の剛性の低下を防止できる。なお、開口部の形状としては、四角形状、円形状またはその他の形状を適宜選択できる。
【0023】
本発明において、天頂部材、挟装部材および底部材は矩形状の板状体をなしている。この板状体の平面形状は、保持するパネルの大きさ、種類、個数、保持の仕方などによって変わるので特定されないが、セットとして使用する各部材の平面形状は、通常同一もしくはほぼ同じになっている。また、板状体の厚さは軽量化を図るうえで、好ましい実施態様では通常各部材ごとに最適な厚さが選定されるために異なっており、凸部を設けなくてもよい天頂部材と凹み部を有しない底部材の厚さは、挟装部材に比べて薄くなっている。このように各部材により厚さが異なることにもよって、保持材の厚さは比較的広い範囲にわたって選定され、具体的には横方向に投影したときの最大厚さで25〜185mm程度の範囲で選定できる。そして、保持材は各部材により特有の形体を有しているが、いずれも例えば発泡スチロールから容易に一体成形することができる。
【0024】
次に、本発明の実施の形態を図面に従って説明する。図2〜図7は本発明の好ましい保持材の各部材(天頂部材、挟装部材、底部材)を例示したものである。本例の保持材は、1段に2個のパネルをフェース部を上向きに並べて保持する場合のもので、各部材は発泡スチロールから一体成形されている。
【0025】
先ず、最上段のパネルの上に乗載する天頂部材1を図2および図3に従って説明する。図2および図3は、天頂部材1のそれぞれ表側面および裏側面の斜視図を示す。この天頂部材1の裏側面には、図3に示す如くパネルのフェース部に嵌合するための凹み部7が設けられている。したがって、この凹み部7の形状は前記フェース部と実質的に同じ矩形状になっている。そして、凹み部7の内面の周辺には例えば段部(図5参照)が形成されていて、この段部がフェース部の周縁部(ブレンドR部)に接触し、スクリーン部には保持材が実質的に接触しないようになっている。凹み部7の深さは限定されないが、深すぎるとフェース部への着脱の作業性が悪くなるばかりでなく、天頂部材1の厚さが増加するので軽量化とコストの面で不利になる。通常は、パネルのフェース部のブレンドR部またはスカート部とブレンドR部との界部付近まで嵌合できる程度の深さが好ましい。なお、この凹み部7の形状および深さは、後述する挟装部材の凹み部もこれと同じである。
【0026】
天頂部材1は、裏側面に凹み部7が形成されていることが重要であって、そのの表側面は本例のように開口部以外の部分が平坦のものが外観や使用やすさの点で好ましい。しかし、特に支障がなければ凹凸面にすることもでき、必ずしも平坦でなくてもよい。
【0027】
この凹み部7の部分には、図示するように開口部8が設けられている。本例では、各々の凹み部7に対して4個の矩形状の開口部8を凹み部7の形状に合わせて縦横に2個づつ配置し、これらの開口部8により天頂部材1の軽量化と通気性の確保とを図っている。この場合、前記したように4個の開口部8の合計面積Sが、凹み部7の面積Sに対してある一定の割合になっているのが好ましい。本例ではS/Sが約0.5となっている。
【0028】
さらに、本例の天頂部材1の裏側面には、長辺側の周縁部の凹み部7と凹み部7との間に凹み10が設けられている。この凹み10は、保持材を使用前または使用後において保管のために積層したとき、挟装部材の表側面に設ける乾燥剤用ポケット(後述)を収容するためのもので、その位置および形態は該乾燥剤用ポケットに対応している。天頂部材1を挟装部材の上に積層したとき、挟装部材の表側面に突出している乾燥剤用ポケットが凹み10に嵌合することによって、凸部11は凹み部7に収納されるので、天頂部材1と挟装部材の重ね高さを短縮でき、かつこれら両者は面方向に固定されるので横ずれしない。
【0029】
次に、図4および図5に従って挟装部材2について説明する。図4は挟装部材2の斜視図、図5は図4のA−A部の断面図である。挟装部材2の裏側面には、図5から明らかのように凹み部7が形成されており、この凹み部7には開口部8が設けられている。しかし、これら凹み部7および開口部8は、前記したように天頂部材1と同一であるので、表側面について説明する。また、本例の挟装部材2は、積み重ねられるパネルの段数に関係なくすべて同じものが使用できる。
【0030】
図4に示すように挟装部材2の表側面には、パネルを位置決めするための凸部11が設けられている。この凸部11は、挟装部材2の上に載置されるパネル4(図5参照)のスカート部端部の内面に接触もしくは係合して、パネルの位置決めと横ずれを防止する手段で、本例では高が約20mmの凸状として、矩形状のスカート部端部の各長辺および短辺に2条づつ設けている。この場合、凸部11の長さ寸法を本例のように矩形状の開口部8の長短辺の寸法にほぼ合わせて設けると、開口部8によって生じる、挟装部材2の剛性の低下を抑制できるので好ましい。
【0031】
しかし、この凸部11の形体はこれに限定されないで変更できる。例えば、長さが短い凸部をスカート部端部の輪郭に沿って点在して設けてもよいし、連続する長い凸部として形成することもできる。また、挟装部材2の軽量化と外観から、通常は凸部11を本例のようにスカート部端部の内面に係合するように設けるが、スカート部端部の外面に係合するように形成してもよいし、スカート部端部の内面と外面の両方に係合するように、またはスカート部端部の内側と外側に凸部を設けてスカート部端部が嵌入できる凹溝状に形成してもよい。さらに、図示はしないが本例のような所定幅の凸部にしないで、スカート部の内側部分における挟装部材を盛り上げて凸部とすることもできる。
【0032】
かかる挟装部材2の上側面の長辺中央の周辺部には、図4に示すように左右のパネル(図示せず)の間に乾燥剤用ポケット9が外側に差し込み口を向けて設けられている。そして、挟装部材2の裏側面には、通常図3の天頂部材1の裏側面と同じように凹み10が前記乾燥剤用ポケット9の裏側に設けられている。
【0033】
さらに、本例の挟装部材2には図4に示す如く矩形状のスカート部のコーナー部に対応する位置に、挟装部材2の周縁部の一部を除去して段差部15が設けられている。この段差部15は、パネルを取り扱うときスカート部端面の下に手を差し込みやすくするほか、この段差部15を通してパネルの内部と外部との通気性が得られるように機能する。
【0034】
次に、底部材3について説明する。図6および図7は底部材3のそれぞれ表側面および裏側面の斜視図を示す。図6に示すように底部材3の表側面には、前記の挟装部材2と同様に凸部11が設けられている。しかし、裏側面は挟装部材2と異なり、図7に示す如く平坦面になっている。底部材3の裏側面は、このように平坦面になっている方が、パネルを包装または荷造するとき、底部材3を例えば基台に敷設しやすので好ましい。しかし、必ずしも平坦になっていなくてもよく、例えばパネルの垂直荷重がかからない領域に凹部を設けて、軽量化を図ることができる。
【0035】
また、好ましい底部材3の表側面の周辺には本例のように周縁突起12を設けることができる。この周縁突起12は、底部材3の周辺強度の確保と埃などの侵入を防止するための便宜的な手段であり、そしてこの周縁突起12の所定位置には、パネルを人手で取り扱うとき手を差し入れるための切欠部14が設けられている。本例において、底部材3の、スカート部端面が接触するコーナー部に設けられている凹み孔13は、前記挟装部材2の段差部15と同様に、パネル内部と外部との通気性の確保とパネルを取り扱うときの手の差し込みを目的としている。
【0036】
なお、本例の保持材には図示してないが、保持材を更に軽量化し、通気性を良好にするために、各部材の、パネルの保持に直接に関係しない部分、例えば2個のパネルの間の余裕部分に透き穴を設けてもよい。軽量化だけが目的であれば、前記余裕部分に凹部を形成して薄肉にすることもできる。
【0037】
次に、上記の保持材を使用してパネルを保持する方法について説明する。図1は、パネル4を1段に2個づつ保持し、これを7段積み重ねて14個のパネルを荷造りした包装体の正面図で、その一部を切り欠いて断面図で示してある。切り欠いている断面は、保持材の中央部分(図4のA−A部)である。
【0038】
パネル4は、フェース部を上にした状態で上下から保持材で保持し、基台5の上に積み重ねられている。基台5は丈夫な木製の枠台で、工場内の運搬や運搬時の積み下ろしをホークリフト車でできるようにホーク差し込み孔を具備している。この基台5の上に底部材3を敷設して、この底部材3の凸部11にスカート部端部の内面を整合させて1段目の2個のパネルを載置する。次に、これらパネルの上に挟装部材2をフェース部に裏側面の凹み部7を嵌合させて乗載し、該挟装部材2の上に2段目の2個のパネルを凸部11の位置に合わせて載置し、さらに各段ごとに挟装部材2を挟装させて7段のパネルを同様な方法により積み重ねる。そして、最上段のパネルの上に天頂部材1を裏側面の凹み部7をフェース部に嵌合させて乗載する。
【0039】
かくして、段設された各段のパネルは底部材3、挟装部材2および天頂部材1によってしかっりと上下から保持される。すなわち、1段目のパネルは底部材3と挟装部材2とによって、底部材3の凸部11で決められる位置に横ずれが生じない状態に保持される。同時に、前記挟装部材2が裏側面の凹み部7を1段目のパネルのフェース部に嵌合することによって動かないように固定される。2段から6段の間のパネルは、このような挟装部材2によって同様に保持され、最上段のパネルは挟装部材2と天頂部材1によって保持される。
【0040】
本発明において、このように保持材を介在して段設されたパネルの垂直荷重は、実質的に保持材を介して順次下部のパネルのスカート部によって支持される。そのために、保持材をパネルのフェース部周縁部とスカート部端面のみで挟持して、フェース部周縁部(ブレンドR部)以外には実質的に荷重はかからないようになっている。これにより、運搬中に仮にパネルが衝撃を受けても、緩衝性の保持材が吸収してくれ、しかも荷重は垂直荷重に対して強いスカート部が支持するので、パネルを破損することなく安全に運搬できる。
【0041】
さらに、本発明は前記天頂部材1の上に例えば段ボール紙製の上蓋6(図1参照)を被冠することができる。この上蓋6は、天頂部材1とパネル4を外力、風雨、埃などから護るのに役立っている。本例のように開口部8が設けられている天頂部材1では特に有効である。また、図示はしてないが、基台5と底部材3との間に、前記上蓋6を逆向きにしたような下蓋を挿入することにより、底部材3の切欠部14などから風雨や埃などが侵入するのを防止できる。
【0042】
さらにまた、保管の期間や場所、または輸送条件などによってパネルの結露対策が必要なときには、挟装部材2にあらかじめ設けてある乾燥剤用ポケット9に乾燥剤を挿入する。この場合、乾燥剤用ポケット9が外に露出しているので、この乾燥剤の挿入はパネルの段設後において容易にできる。さらに、このように荷作りしたパネルを風雨や埃などから守るために、必要に応じ荷造りした包装体の全体を合成樹脂フィルムでカバーすることもできる。
【0043】
また、本発明の底部材3と天頂部材1だけでパネルを保持し、さらにこの状態でパネルを所定段数積み重ねることができる。すなわち、底部材上に載置したパネルの上に天頂部材1をフェース部に凹み部7を嵌合して乗載することによって、パネルを底部材3と天頂部材1との間に挟んで保持する。そして、更にパネルを複数段積み重ねるときは、前記天頂部材の上に他の底部材を乗載して2段目のパネルを同様にして保持し、これを繰り返すことにより所望段数積み重ねるものである。もちろん、パネルを底部材3と天頂部材1とで保持した状態で積み重ねることもできる。この場合、天頂部材の上に他の底部材を乗載した状態のものが、本発明における挟装部材に相当する。
【0044】
そして、このようにパネルを段設したときには、積み重ねられる天頂部材1と底部材3との接合面に、例えば互いに嵌合可能な凹凸などを設けることにより。段設されたパネルの横ずれを防止する。
【0045】
【発明の効果】
本発明は、以上説明したように天頂部材、挟装部材および底部材を発泡スチロールのような緩衝部材だけで形成できるので、軽量でありかつ部品数が少ない保持材が得られる。これにより、保持材の管理が極めて容易になるとともに、保持材の組み立ておよびパネル取り出し後の片付けの作業負担が小さいために作業性が向上し、さらに保持材コストの低下が図れる。
【0046】
また、保持材の表側面に設けた凸部にパネルのスカート部端部を整合し、フェース部に他の保持材の凹み部を嵌合させるだけで、フェース部を上向きにしたパネルを上下から保持して複数段積み重ねることができるので、パネルの包装作業の負担を小さくすることができ、さらにパネルが平置きされているので、段設されているパネルを上方から順次保持材を取り除きながら機械的に容易に取り出すことができる。
【0047】
また、パネルを取り出した後の保持材は隙間を作らないで積層できるので、簡単に減容化が可能となり嵩ばらない状態で保管できるとともに、特別の解体や仕分け作業は不要である。しかも、保持材の表側面に乾燥剤用ポケットを突出して設け、積層する他の保持材の裏側面にこの乾燥剤用ポケットを収容できる凹みを設けておくことにより、保持材をずれないように積層できる。
【0048】
そして、フェース部がフラットなパネルの場合には、保持材の裏側面に設ける凹み部の深さが、フェース部が曲面のパネルより浅くて済み、保持材の厚さをその分だけ薄くして軽量で嵩ばらない保持材にすることができるので、本発明はこのようなフェース部がフラットのパネルに好適する。
【図面の簡単な説明】
【図1】本発明の実施例に係わる陰極線管ガラスパネル保管・運搬用保持材を用いて荷造りした包装体の、一部を断面図で示す正面図。
【図2】本発明の実施例に係わる保持材の天頂部材の斜視図。
【図3】図2の天頂部材の底面斜視図。
【図4】本発明の実施例に係わる保持材の挟装部材の斜視図。
【図5】図4のA−A部における断面図。
【図6】本発明の実施例に係わる保持材の底部材の斜視図。
【図7】図6の底部材の底面斜視図。
【符号の説明】
1:天頂部材
2:挟装部材
3:底部材
4:パネル
5:基台
6:上蓋
7:凹み部
8:開口部
9:乾燥剤用ポケット
10:凹み
11:凸部
12:周縁突起
13:凹み孔
14:切欠部
15:段差部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cathode ray tube glass panel holding and holding material for holding and holding a cathode ray tube glass panel with a face portion facing upward and a seal edge portion facing downward with a buffering material sandwiched from above and below. Regarding the method.
[0002]
[Prior art]
In general, a cathode ray tube glass panel (hereinafter, also simply referred to as “panel”) is a rectangular hollow glass body that is open on one side, and has a screen area on which an image is displayed when assembled as a cathode ray tube. And a skirt portion provided substantially perpendicular to the face portion and having a seal edge portion at an end portion, and the face portion has an R portion, a so-called blended R portion, at a peripheral portion of the screen region. ing.
[0003]
Conventionally, as a holding material for storing or transporting a panel having the above-mentioned shape, a cushioning material such as polystyrene foam, polyethylene foam, a packaging member such as paper or plastic, or a combination thereof is used. It has been.
[0004]
Various proposals have been made for the shape and structure of such a holding material. Among them, as a first conventional technique, a panel is placed on a box-like body having an opening in the upper part (flat-laying). And a holding material that is held in a box-like body by providing a cushioning member made of foamed polystyrene at the bottom peripheral portion or corner portion of the panel.
[0005]
As a second prior art, the blend R portion and the skirt portion on the short side of the panel are held so as to be covered from both sides with a cushioning member made of foamed polystyrene, and the panels thus held are stacked in a plurality of stages to form a box shape. The holding material stored in the body is exemplified.
[0006]
However, since the holding materials of the first and second prior arts are not integrated, the “play” for each individual part is large, and the panel may be scratched by vibration during transportation. It was necessary to coat with a material (for example, protective paper). In addition, since corrugated paper is used as an exterior component that suppresses lateral displacement, problems such as strength changes due to moisture absorption may occur.
[0007]
In addition, since it is composed of parts made of corrugated paper and polystyrene foam, there is a problem that the number of parts per transport pallet increases and its management is complicated. Furthermore, since the exterior parts are assembled from corrugated cardboard, they are bulky when stored after use, so they require a large storage space, and further reduction of the space requires dismantling and sorting of the holding material. There was a problem.
[0008]
In view of such a problem, it is made of only a cushioning material such as polystyrene foam, the number of parts is small, the management of the holding material is easy, the pre-assembly work and the clean-up work after removing the panel are simple, and bulky after use. Providing no holding material has been a challenge.
[0009]
As a solution to this problem, a holding material that holds a vertically placed panel with one face of the skirt facing down and the face in the vertical direction sandwiched from above and below by a pair of cushioning members made of foamed polystyrene has been developed as a third prior art. It was. In this holding material, a plurality of recesses for inserting the skirt portion of the panel are provided at regular intervals, and the upper and lower skirt portions are inserted into the recesses of the holding material arranged above and below the panel. The plurality of panels placed vertically are held from above and below by a pair of buffer members. Therefore, this holding material can solve the above-mentioned problems in the first and second holding materials of the prior art described above, and is excellent in terms of cost.
[0010]
Although different from the panel holding material of the present invention, Japanese Patent Application Laid-Open No. 11-349075 similarly discloses that a cathode ray tube is made up of a top holder, an intermediate holder, and a bottom holder made of foamed polystyrene with the face portion facing sideways. A method of sandwiching and holding a plurality of stacked layers is disclosed.
[0011]
However, with the recent increase in size of televisions, the size and weight of panels have increased, and the holding material of the third prior art requires work to stand the panel and turn the face sideways during use. In the case of a large panel, there is a problem that this work burden becomes very large. In addition, since the plurality of panels are held vertically, it has been substantially difficult to unpack and mechanically remove the panels, which has been a major obstacle to automating the removal operation.
[0012]
[Patent Document 1]
Japanese Patent Laid-Open No. 11-349075 (FIGS. 1 to 5)
[0013]
[Problems to be solved by the invention]
The present invention has been made in order to solve the various problems of the prior art described above, and is lightweight, has a small number of parts, has a small assembly work load of a holding material, and is used when a panel is loaded and held. An object of the present invention is to provide a cathode ray tube glass panel storage / transport holding material that has a small work load, can be stored without being bulky after use, and can securely hold the panel.
[0014]
[Means for Solving the Problems]
The present invention has been made to solve the above-mentioned problems, and provides the following cathode ray tube glass panel storage / transport holding material and cathode ray tube glass panel storage / transport holding method.
1) A cathode ray tube glass panel holding / holding material that can be stacked and stacked in a plurality of stages by holding a cathode ray tube glass panel with a face portion facing upward between buffer materials from above and below. A zenith member placed on top of the uppermost cathode ray tube glass panel, a sandwiching member sandwiched between the stepped cathode ray tube glass panels, and a lower part of the lowermost cathode ray tube glass panel The sandwiching member and the bottom member represent convex portions for positioning the cathode ray tube glass panel in contact with the end portions of the skirt portion of the cathode ray tube glass panel placed thereon. A cathode ray tube characterized in that it has a side surface and the zenith member and the sandwiching member have a back side surface with a recessed portion for fitting a face portion of a cathode ray tube glass panel stepped immediately below each other. Glass Nell storage and transportation for holding material.
2) The holding member for storing and transporting a cathode ray tube glass panel according to 1 above, wherein one or a plurality of openings are formed in the sandwiched member or the recessed portions of the sandwiched member and the zenith member.
3) The area of the recess of the zenith member or the sandwiching member is S 1 , The area of the opening of the zenith member or the sandwiching member is S 2 When 0.1 ≦ S 2 / S 1 The holding | maintenance material for the said 1 or 2 cathode-ray tube glass panel storage and conveyance which is <= 0.75.
4) The cathode ray tube glass panel storage / transport holder according to any one of the above 1 to 3, wherein a height H of the convex portion is 5 mm ≦ H ≦ 60 mm.
5) The cathode ray tube glass according to any one of the above 1 to 4, wherein a stepped portion or a recessed hole is provided in a portion where a corner portion of the end portion of the skirt portion of the panel is located in at least one of the sandwiching member and the bottom member. Retaining material for panel storage and transportation.
6) The holding member for storing and transporting a cathode ray tube glass panel according to any one of the above 1 to 5, wherein the sandwiching member is provided with a desiccant pocket on a front side surface of a peripheral portion.
7) A method of holding a cathode ray tube glass panel using the cathode ray tube glass panel storage / transporting holding material according to any one of claims 1 to 6, wherein a bottom member is laid on a base Then, the cathode ray tube glass panel is placed on the convex part of the bottom member so that the end of the skirt part is aligned, and then the sandwiching member is fitted on the cathode ray tube glass panel with the concave part on the back side on the face part. The next cathode ray tube glass panel is placed on the sandwiching member with the end of the skirt portion aligned with the convex portion of the sandwiching member, and sandwiched between the cathode ray tube glass panels. The cathode ray tube glass panel is stacked using a mounting member, and the cathode ray tube glass panel is mounted on the uppermost cathode ray tube glass panel with the zenith member fitted on the face and the recess on the back side. Holding method for transportation.
8) The holding method for storing and transporting the cathode ray tube glass panel according to 7 above, wherein an upper cover is crowned on the zenith member.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to a cathode ray tube glass panel storage / transport holding material that can hold a panel with a face portion facing upward, sandwiched by a cushioning material from above and below, and can be stacked in multiple stages. The holding material is laid on the top of the uppermost staged panel, the sandwiching part sandwiched between each stage, and the lower part of the lowermost panel. The bottom member is composed of three members. Therefore, when these panels are used to hold the panel for storage and transportation, three members are used as a set. Here, the storage and transportation of the panel refers to storage of a stock panel in a panel manufacturer or a cathode ray tube manufacturer, or transportation in a factory or at the time of shipment transportation.
[0016]
In the present invention, the number of stacked panels and the number of panels held in one stage vary depending on the size and weight of the panels. In general, the larger the panel, the smaller the number of stages and the number of stages. For example, in the case of a large panel having a size of 65 to 106 cm, the number of steps is preferably about 4 to 8, and the number of steps is preferably about 1 to 5 in view of the strength of the holding material and workability. When the number of panels in one stage is four or more, it is preferable to arrange and hold a plurality of panels in the vertical and horizontal directions.
[0017]
The holding material can be safely held without being scratched even if it comes into direct contact with the panel, has a buffering effect against a normal impact during transportation, and has a rigidity required as a holding member for the panel. Formed by a shock-absorbing material. As this buffer material, polystyrene foam (foamed polystyrene), foamed polyethylene, rigid foamed urethane, a foam of a copolymer of styrene and ethylene can be preferably used. Among them, a polystyrene foam which is widely used as a packaging member for various articles and has a proven record is particularly preferable because it has the above-mentioned characteristics and is relatively low cost.
[0018]
Each member of the zenith member, the sandwiching member, and the bottom member constituting the holding material is a flat plate-shaped molded member having a unique shape and function as described later, and is designed based on each shape and function. Has irregularities and openings. That is, the sandwiching member and the bottom member have convex portions on the front side surface for positioning the panel in contact with the end portions of the skirt portion of the panel placed on each of the sandwiching member and the bottom member. Positioning when placing the panel on the sandwiching member and the bottom member, and the placed panel being transported by providing this convex part so as to contact each side or corner part of the rectangular skirt part Even if it receives vibration or lateral force, it can be held so as not to fluctuate on the holding material, that is, not to be laterally displaced.
[0019]
In the present invention, the form (length, height, width, etc.) of the convex part is not specified, but the height H of the convex part is preferably in the range of 5 to 60 mm, more preferably in the range of 15 to 30 mm. When H is less than 5 mm, it causes a lateral shift of the panel, which may cause damage or breakage, and also makes it difficult to align the position when the panel is placed, resulting in poor workability. If H exceeds 60 mm, it is too high, and is easily damaged when subjected to an external force. In addition, workability is deteriorated and the amount of material used increases, which is uneconomical.
[0020]
In addition, on the back side surfaces of the zenith member and the sandwiching member, a recess is formed for fitting into the face portion of the panel provided directly below each. In a preferable holding material, an opening having a predetermined size is provided in the recess. By providing openings in the recesses of the sandwiching member and the zenith member, the weight of the holding member can be reduced and the cost can be reduced. In addition, since air permeability can be secured in the face portion of the stepped panel with the zenith member interposed, the problem of dew condensation can be eliminated or reduced. Therefore, although it is preferable to provide an opening part in each recessed part of a pinching member and a zenith member, an opening part may not be provided in the recessed part of a zenith member.
[0021]
In the present invention, it is preferable that the opening is provided so that the opening area is a fixed ratio with respect to the area of the recess. As this ratio, the area of the dent is S 1 , The area of the opening S 2 When 0.1 ≦ S 2 / S 1 A range of ≦ 0.75 is preferred. S 2 / S 1 Is less than 0.1, the area of the opening is relatively small, and there is a risk that optimum air permeability cannot be obtained. Furthermore, since the amount of use of, for example, polystyrene foam, which is a material for the holding material, increases, it is disadvantageous in terms of weight reduction (cost reduction). On the other hand, S 2 / S 1 If it exceeds 0.75, it is preferable for weight reduction, air permeability, etc., but the rigidity of the holding material is lowered as will be described later, so that it tends to bend and workability may be deteriorated.
[0022]
In the case where openings are provided in the recesses of the sandwiching member and the zenith member, it is preferable to obtain a predetermined opening area with a plurality of openings rather than providing a single large opening. That is, the area is S 2 Instead of providing only one opening, a plurality of openings are distributed in the recesses to provide S as a whole. 2 To get an area of. The reason is that a problem arises in that the rigidity of the holding material is greatly reduced by providing a large opening in order to ensure sufficient air permeability in one opening. On the other hand, in the case where a plurality of openings are provided, a beam-like holding material always exists between the openings even when the total area of the openings is widened. Can be prevented. In addition, as a shape of an opening part, square shape, circular shape, or another shape can be selected suitably.
[0023]
In the present invention, the zenith member, the sandwiching member, and the bottom member form a rectangular plate-like body. The planar shape of this plate-like body is not specified because it varies depending on the size, type, number, holding method, etc. of the panel to be held, but the planar shape of each member used as a set is usually the same or almost the same. Yes. In addition, the thickness of the plate-like body is different because the optimum thickness is usually selected for each member in a preferred embodiment in order to reduce the weight, and the zenith member that does not need to be provided with a convex portion The thickness of the bottom member which does not have a dent part is thin compared with the clamping member. Thus, the thickness of the holding material is selected over a relatively wide range due to the difference in thickness depending on each member. Specifically, the maximum thickness when projected in the lateral direction is in the range of about 25 to 185 mm. Can be selected. And although the holding material has a specific shape by each member, all can be easily integrally formed from, for example, foamed polystyrene.
[0024]
Next, embodiments of the present invention will be described with reference to the drawings. 2 to 7 exemplify each member (zenith member, sandwiching member, bottom member) of a preferable holding material of the present invention. The holding material of this example is a case where two panels are held in a single row with their face portions facing upward, and each member is integrally formed from expanded polystyrene.
[0025]
First, the zenith member 1 mounted on the uppermost panel will be described with reference to FIGS. 2 and 3 show perspective views of the front side surface and the back side surface of the zenith member 1, respectively. On the back side surface of the zenith member 1, there is provided a recess 7 for fitting into the face portion of the panel as shown in FIG. Therefore, the shape of the recessed portion 7 is substantially the same rectangular shape as the face portion. For example, a step portion (see FIG. 5) is formed around the inner surface of the recess portion 7, and the step portion contacts the peripheral portion (blend R portion) of the face portion, and a holding material is provided on the screen portion. It is designed not to touch substantially. The depth of the recessed portion 7 is not limited. However, if the depth is too deep, not only the workability of attaching to and detaching from the face portion is deteriorated, but also the thickness of the zenith member 1 is increased, which is disadvantageous in terms of weight reduction and cost. Usually, it is preferable to have a depth that allows fitting to the vicinity of the boundary between the blend R portion or the skirt portion and the blend R portion of the face portion of the panel. In addition, the shape and depth of this recessed part 7 are the same also in the recessed part of the clamping member mentioned later.
[0026]
It is important that the zenith member 1 has a recessed portion 7 formed on the back side surface, and the front side surface of the zenith member 1 has a flat portion other than the opening portion as in this example in terms of appearance and ease of use. Is preferable. However, if there is no particular hindrance, the surface can be uneven, and is not necessarily flat.
[0027]
As shown in the figure, an opening 8 is provided in the recess 7. In this example, four rectangular openings 8 are arranged vertically and horizontally in accordance with the shape of the recesses 7 for each recess 7, and the weight of the zenith member 1 is reduced by these openings 8. And ensuring air permeability. In this case, the total area S of the four openings 8 as described above. 2 Is the area S of the recess 7 1 The ratio is preferably a certain ratio. In this example, S 2 / S 1 Is about 0.5.
[0028]
Furthermore, the back side surface of the zenith member 1 of this example is provided with a recess 10 between the recess 7 and the recess 7 on the peripheral edge on the long side. This dent 10 is for accommodating a desiccant pocket (described later) provided on the front side surface of the sandwiching member when the holding material is laminated for storage before use or after use. It corresponds to the desiccant pocket. When the zenith member 1 is laminated on the sandwiching member, the projecting portion 11 is accommodated in the recess portion 7 by fitting the desiccant pocket protruding on the front side surface of the sandwiching member into the recess 10. The overlapping height of the zenith member 1 and the sandwiching member can be shortened, and since both of these are fixed in the surface direction, they do not shift laterally.
[0029]
Next, the sandwiching member 2 will be described with reference to FIGS. 4 and 5. 4 is a perspective view of the sandwiching member 2, and FIG. 5 is a cross-sectional view taken along the line AA in FIG. As is apparent from FIG. 5, a recess 7 is formed on the back side surface of the sandwiching member 2, and an opening 8 is provided in the recess 7. However, since the dent 7 and the opening 8 are the same as the zenith member 1 as described above, the front side surface will be described. Moreover, the same sandwiching member 2 can be used regardless of the number of stacked panels.
[0030]
As shown in FIG. 4, a convex portion 11 for positioning the panel is provided on the front side surface of the sandwiching member 2. This convex portion 11 is a means for preventing positioning and lateral displacement of the panel by contacting or engaging with the inner surface of the end portion of the skirt portion of the panel 4 (see FIG. 5) placed on the sandwiching member 2. In this example, two protrusions are provided on each long side and short side of the end portion of the rectangular skirt portion as a convex shape having a height of about 20 mm. In this case, when the length of the convex portion 11 is provided so as to substantially match the length of the long and short sides of the rectangular opening 8 as in this example, a reduction in rigidity of the sandwiching member 2 caused by the opening 8 is suppressed. It is preferable because it is possible.
[0031]
However, the shape of the convex portion 11 can be changed without being limited thereto. For example, convex portions having a short length may be provided along the contour of the end portion of the skirt portion, or may be formed as continuous long convex portions. Further, from the viewpoint of weight reduction and appearance of the sandwiching member 2, the convex portion 11 is usually provided to engage with the inner surface of the skirt portion end portion as in this example, but it engages with the outer surface of the skirt portion end portion. It may be formed into a concave groove shape that can be fitted into both the inner and outer surfaces of the skirt end, or that the skirt end can be fitted by providing protrusions on the inside and outside of the skirt end. You may form in. Furthermore, although not shown in the figure, the sandwiching member in the inner portion of the skirt portion can be raised to form a convex portion without forming the convex portion with a predetermined width as in this example.
[0032]
As shown in FIG. 4, a desiccant pocket 9 is provided between the left and right panels (not shown) with the insertion port facing outward on the periphery of the center of the long side of the upper surface of the sandwiching member 2. ing. And the recessed part 10 is normally provided in the back side of the said desiccant pocket 9 on the back side surface of the clamping member 2 similarly to the back side surface of the zenith member 1 of FIG.
[0033]
Further, the sandwiching member 2 of this example is provided with a step portion 15 by removing a part of the peripheral portion of the sandwiching member 2 at a position corresponding to the corner portion of the rectangular skirt portion as shown in FIG. ing. The step portion 15 functions so that a hand can be easily inserted under the end face of the skirt portion when handling the panel, and air permeability between the inside and the outside of the panel can be obtained through the step portion 15.
[0034]
Next, the bottom member 3 will be described. 6 and 7 show perspective views of the front side surface and the back side surface of the bottom member 3, respectively. As shown in FIG. 6, a convex portion 11 is provided on the front side surface of the bottom member 3 in the same manner as the sandwiching member 2. However, unlike the sandwiching member 2, the back side surface is a flat surface as shown in FIG. It is preferable that the bottom surface of the bottom member 3 be flat in this way because the bottom member 3 can be easily laid on a base, for example, when packaging or packing a panel. However, it does not necessarily have to be flat. For example, a recess can be provided in a region where the vertical load of the panel is not applied, so that the weight can be reduced.
[0035]
Moreover, the peripheral protrusion 12 can be provided in the periphery of the front side surface of the preferable bottom member 3 like this example. The peripheral protrusion 12 is a convenient means for securing the peripheral strength of the bottom member 3 and preventing the intrusion of dust and the like. A notch 14 is provided for insertion. In this example, the recessed hole 13 provided in the corner part of the bottom member 3 where the end face of the skirt part contacts is ensured of air permeability between the inside and outside of the panel, similarly to the step part 15 of the sandwiching member 2. It is intended for hand insertion when handling panels.
[0036]
Although not shown in the holding material of this example, in order to further reduce the weight of the holding material and improve air permeability, portions of each member that are not directly related to the panel holding, for example, two panels You may provide a transparent hole in the margin part between. If the purpose is only weight reduction, a recess can be formed in the margin portion to make it thinner.
[0037]
Next, a method for holding the panel using the holding material will be described. FIG. 1 is a front view of a packaging body in which two panels 4 are held one by one and stacked in seven stages to pack 14 panels, part of which is cut away and shown in a sectional view. The cut-out cross section is a central portion (A-A portion in FIG. 4) of the holding material.
[0038]
The panel 4 is held by a holding material from above and below with the face portion facing up, and is stacked on the base 5. The base 5 is a strong wooden frame, and has a fork insertion hole so that it can be transported in the factory and loaded and unloaded at the time of transport with a forklift truck. The bottom member 3 is laid on the base 5, and the two panels in the first stage are placed with the inner surface of the end portion of the skirt portion aligned with the convex portion 11 of the bottom member 3. Next, the sandwiching member 2 is mounted on these panels by fitting the recessed portion 7 on the back side face to the face portion, and the second two panels are projected on the sandwiching member 2. 11 is placed in accordance with the position of 11, and the sandwiching member 2 is sandwiched for each stage, and the 7-stage panels are stacked by the same method. Then, the zenith member 1 is mounted on the uppermost panel by fitting the recessed portion 7 on the back side surface to the face portion.
[0039]
Thus, the stepped panels are held from above and below by the bottom member 3, the sandwiching member 2, and the zenith member 1. That is, the first-stage panel is held by the bottom member 3 and the sandwiching member 2 in a state where no lateral deviation occurs at a position determined by the convex portion 11 of the bottom member 3. At the same time, the sandwiching member 2 is fixed so as not to move by fitting the recessed portion 7 on the back side surface to the face portion of the first-stage panel. The panel between the second stage and the sixth stage is similarly held by the sandwiching member 2, and the uppermost panel is held by the sandwiching member 2 and the zenith member 1.
[0040]
In the present invention, the vertical load of the panel stepped through the holding material in this way is substantially supported by the skirt portion of the lower panel sequentially through the holding material. For this purpose, the holding material is sandwiched only by the peripheral portion of the face portion of the panel and the end face of the skirt portion, so that a load is not substantially applied except for the peripheral portion of the face portion (blend R portion). As a result, even if the panel receives an impact during transportation, the shock-absorbing holding material absorbs it, and the load is supported by the skirt that is strong against vertical load, so it can be safely done without damaging the panel. Can be transported.
[0041]
Further, according to the present invention, a top cover 6 made of, for example, corrugated paper (see FIG. 1) can be put on the top member 1. The upper lid 6 serves to protect the zenith member 1 and the panel 4 from external force, wind and rain, dust and the like. This is particularly effective in the zenith member 1 provided with the opening 8 as in this example. Although not shown, by inserting a lower lid between the base 5 and the bottom member 3 such that the upper lid 6 is turned in the reverse direction, wind and rain can be generated from the notch 14 of the bottom member 3 and the like. It can prevent dust and the like from entering.
[0042]
Furthermore, when it is necessary to take countermeasures against dew condensation on the panel depending on the storage period and location, or transportation conditions, a desiccant is inserted into the desiccant pocket 9 provided in advance in the sandwiching member 2. In this case, since the desiccant pocket 9 is exposed to the outside, the desiccant can be easily inserted after the panel is set. Furthermore, in order to protect the panel thus packaged from wind and rain, dust, etc., the entire packaged package can be covered with a synthetic resin film as necessary.
[0043]
Moreover, a panel can be hold | maintained only by the bottom member 3 and the top | zenith member 1 of this invention, and also a panel can be piled up predetermined number in this state. That is, the panel is held between the bottom member 3 and the zenith member 1 by mounting the zenith member 1 on the panel placed on the bottom member with the recess 7 fitted to the face portion. To do. When a plurality of panels are further stacked, another bottom member is mounted on the top member, the second panel is similarly held, and this is repeated to stack a desired number of stages. Of course, the panels can be stacked while being held by the bottom member 3 and the zenith member 1. In this case, a state in which another bottom member is mounted on the top member corresponds to the sandwiching member in the present invention.
[0044]
Then, when the panels are arranged in this way, for example, by providing unevenness that can be fitted to each other on the joint surface between the zenith member 1 and the bottom member 3 to be stacked. Prevent lateral shift of the stepped panels.
[0045]
【The invention's effect】
In the present invention, as described above, the zenith member, the sandwiching member, and the bottom member can be formed only by the cushioning member such as the foamed polystyrene, so that a holding material that is lightweight and has a small number of parts can be obtained. As a result, the management of the holding material becomes extremely easy, and the workability of the assembly of the holding material and the tidying up after removing the panel is small, so that workability is improved and the cost of the holding material can be further reduced.
[0046]
Also, align the skirt end of the panel with the convex part provided on the front side of the holding material, and fit the recessed part of the other holding material to the face part. Since it can be held and stacked in multiple stages, the burden of panel packaging can be reduced, and since the panels are placed flat, the machine can be used while removing the holding material from the top in order. Can be easily removed.
[0047]
In addition, since the holding material after the panel is taken out can be laminated without creating a gap, the volume can be easily reduced and stored without being bulky, and no special disassembly or sorting work is required. Moreover, by providing a desiccant pocket protruding on the front side surface of the holding material and providing a recess that can accommodate this desiccant pocket on the back side surface of the other holding material to be laminated, the holding material is not displaced. Can be stacked.
[0048]
If the face part is a flat panel, the depth of the recessed part provided on the back side of the holding material can be shallower than that of the curved panel, and the thickness of the holding material should be reduced accordingly. Since the holding material can be made light and not bulky, the present invention is suitable for a panel having such a flat face portion.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a front view showing a part of a package packed with a holding material for storage and transportation of a cathode ray tube glass panel according to an embodiment of the present invention in a sectional view.
FIG. 2 is a perspective view of a zenith member of a holding material according to an embodiment of the present invention.
3 is a bottom perspective view of the zenith member of FIG. 2. FIG.
FIG. 4 is a perspective view of a holding member clamping member according to an embodiment of the present invention.
5 is a cross-sectional view taken along a line AA in FIG.
FIG. 6 is a perspective view of a bottom member of a holding material according to an embodiment of the present invention.
7 is a bottom perspective view of the bottom member of FIG. 6. FIG.
[Explanation of symbols]
1: Zenith member
2: Clamping member
3: Bottom member
4: Panel
5: Base
6: Upper lid
7: dent
8: Opening
9: Pocket for desiccant
10: dent
11: Convex part
12: peripheral protrusion
13: Recessed hole
14: Notch
15: Stepped portion

Claims (8)

フェース部を上方に向けた状態の陰極線管ガラスパネルを上下方向から緩衝性材料で挟んで保持し、複数段積み重ねできる陰極線管ガラスパネル保管・運搬用の保持材であって、
該保持材は、最上段の陰極線管ガラスパネルの上部に載置される天頂部材、段設される陰極線管ガラスパネルの間に挟装される挟装部材、および最下段の陰極線管ガラスパネルの下部に敷設される底部材からなり、
前記挟装部材および底部材は、各々の上に載置される陰極線管ガラスパネルのスカート部端部に接触して陰極線管ガラスパネルを位置決めするための凸部を表側面に有し、
かつ前記天頂部材および挟装部材は、各々の直下に段設される陰極線管ガラスパネルのフェース部が嵌合するための凹み部を裏側面を有することを特徴とする陰極線管ガラスパネル保管・運搬用保持材。
A cathode ray tube glass panel with a face portion facing upward is held between buffer materials from above and below, and a cathode ray tube glass panel storage and transport holding material that can be stacked in multiple stages,
The holding material includes a zenith member placed on top of the uppermost cathode ray tube glass panel, a sandwiching member sandwiched between the cathode ray tube glass panels provided in steps, and a lowermost cathode ray tube glass panel. It consists of a bottom member laid at the bottom,
The sandwiching member and the bottom member have convex portions on the front side surface for positioning the cathode ray tube glass panel in contact with the skirt end portion of the cathode ray tube glass panel placed on each of the sandwiching member and the bottom member,
The zenith member and the sandwiching member each have a back side with a recessed portion for fitting the face portion of the cathode ray tube glass panel stepped immediately below each other, and storing and transporting the cathode ray tube glass panel Retaining material.
前記挟装部材または挟装部材と天頂部材の凹み部に1つまたは複数の開口部が形成されている請求項1記載の陰極線管ガラスパネル保管・運搬用保持材。The cathode ray tube glass panel storage / transport holder according to claim 1, wherein one or a plurality of openings are formed in the sandwiching member or the recesses of the sandwiching member and the zenith member. 前記天頂部材または挟装部材の凹み部の面積をS、前記天頂部材または挟装部材の開口部の面積をSとするとき、0.1≦S/S≦0.75である請求項1または2に記載の陰極線管ガラスパネル保管・運搬用保持材。The zenith member or sandwiched area of the recess portion S 1 of the member, the area of the opening of the zenith member or sandwiched member when the S 2, is 0.1 ≦ S 2 / S 1 ≦ 0.75 The holding | maintenance material for cathode ray tube glass panel storage and conveyance of Claim 1 or 2. 前記凸部の高さHが、5mm≦H≦60mmである請求項1〜3のいずれか一つに記載の陰極線管ガラスパネル保管・運搬用保持材。The height H of the said convex part is 5 mm <= H <= 60mm, The holding | maintenance material for cathode-ray tube glass panel storage and conveyance as described in any one of Claims 1-3. 前記挟装部材および底部材の少なくとも一方の、パネルのスカート部端部のコーナー部が位置する部分に段差部または凹み孔が設けられている請求項1〜4のいずれか一つに記載の陰極線管ガラスパネル保管・運搬用保持材。The cathode ray according to any one of claims 1 to 4, wherein a stepped portion or a recessed hole is provided in a portion where a corner portion of the end portion of the skirt portion of the panel is located in at least one of the sandwiching member and the bottom member. A holding material for storage and transportation of tube glass panels. 前記挟装部材の表側面の周縁部に乾燥剤用ポケットが設けられている請求項1〜5のいずれか一つに記載の陰極線管ガラスパネル保管・運搬用保持材。The holding | maintenance material for cathode ray tube glass panels storage and conveyance as described in any one of Claims 1-5 by which the pocket for desiccants is provided in the peripheral part of the front side surface of the said clamping member. 請求項1〜6のいずれか一つに記載の陰極線管ガラスパネル保管・運搬用保持材を用いて陰極線管ガラスパネルを保管・運搬用に保持する方法であって、基台の上に底部材を敷設してその上に陰極線管ガラスパネルを底部材の凸部にスカート部端部を整合させて載置し、ついで該陰極線管ガラスパネルの上に挟装部材をフェース部に裏側面の凹み部を嵌合して乗載し、該挟装部材の上に次段の陰極線管ガラスパネルを挟装部材の凸部にスカート部端部を整合して載置し、該陰極線管ガラスパネルの上に挟装部材を用いて陰極線管ガラスパネルを所定段数積み重ねし、最上段の陰極線管ガラスパネルの上に天頂部材をフェース部に裏側面の凹み部を嵌合させて乗載することを特徴とする陰極線管ガラスパネル保管・運搬用保持方法。A method of holding a cathode ray tube glass panel for storage and transportation using the cathode ray tube glass panel storage and transportation holding material according to any one of claims 1 to 6, wherein the bottom member is placed on a base The cathode ray tube glass panel is placed on the bottom member with the skirt end aligned with the convex part of the bottom member, and then the sandwiching member is placed on the cathode ray tube glass panel with a dent on the back side surface. The cathode ray tube glass panel of the next stage is placed on the sandwiching member with the end of the skirt portion aligned with the convex portion of the sandwiching member. A predetermined number of stages of cathode ray tube glass panels are stacked on top of each other using a sandwiching member, and the zenith member is mounted on the uppermost cathode ray tube glass panel with the recesses on the back side being fitted to the face portion. A cathode ray tube glass panel storage and transportation holding method. 前記天頂部材の上に上蓋を被冠する請求項7の陰極線管ガラスパネル保管・運搬用保持方法。8. The method for holding and transporting a cathode ray tube glass panel according to claim 7, wherein an upper cover is crowned on the zenith member.
JP2003032703A 2003-02-10 2003-02-10 Cathode ray tube glass panel storage and transportation holding material and method for holding the same Expired - Fee Related JP4192219B2 (en)

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