JP2004226334A - Ultrasonic flowmeter sensor - Google Patents

Ultrasonic flowmeter sensor Download PDF

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Publication number
JP2004226334A
JP2004226334A JP2003016972A JP2003016972A JP2004226334A JP 2004226334 A JP2004226334 A JP 2004226334A JP 2003016972 A JP2003016972 A JP 2003016972A JP 2003016972 A JP2003016972 A JP 2003016972A JP 2004226334 A JP2004226334 A JP 2004226334A
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JP
Japan
Prior art keywords
cylindrical portion
thread
ultrasonic
cylindrical section
projecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003016972A
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Japanese (ja)
Inventor
Tonshaku To
敦灼 董
Haruo Yamamori
春雄 山森
Yuichi Maita
雄一 舞田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Electronics Co Ltd
Original Assignee
Honda Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Electronics Co Ltd filed Critical Honda Electronics Co Ltd
Priority to JP2003016972A priority Critical patent/JP2004226334A/en
Publication of JP2004226334A publication Critical patent/JP2004226334A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that the use of the conventional ultrasonic flowmeter allows the reception of the ultrasonic wave propagated through a pipe 1 by a second ultrasonic vibrator 5 to make undistinguishable between the ultrasonic wave reflected by the wall surface of the pipe 1 and that received by propagation through the pipe 1, and to make no accurate measurement when the ultrasonic wave is radiated from a first ultrasonic vibrator 4 because the first and second ultrasonic vibrators 4 and 5 are respectively fitted to the attaching sections 2 and 3 of the pipe 1 in their contacting states. <P>SOLUTION: An ultrasonic flowmeter sensor is divided into an upper cylindrical section 6, a cap member 7, and a lower cylindrical section 8. The upper cylindrical section 6 has a flange 6a having a screw thread 6b formed inside the flange 6a. A cap section 7d is engaged with the cap member 7 and a piezoelectric ceramic 9 is fitted to the lower end of the lower cylindrical section 8 and an irradiation plate 8a is fitted to the ceramic 9. A first cylindrical section 8b is stuck to the irradiation plate 8a and the upper end of the first cylindrical section 8b is stuck to a second cylindrical section 8c. In addition, the projecting section 8d of the second cylindrical section 8c is engaged with the flange 6a of the upper cylindrical section 6. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明が属する技術分野】
本発明は、耐圧及び防爆構造を設けた超音波洗流量計センサに関するものである。
【0002】
【従来の技術】
一般に、超音波流量計は、図3に示すように、流量を計測する液体がパイプ1の中を流れ、パイプ1に予め決められた角度で形成された取り付け部2、3に第1、第2の超音波振動子4、5がそれぞれ装着され、液体の流れに沿って第1の超音波振動子4から超音波が照射されると、パイプ1の壁に反射された超音波が第2の超音波振動子5で受信されて時間が計測され、又、第2の超音波振動子5から流れに逆らって超音波が照射されると、パイプ1の壁に反射された超音波は第1の超音波振動子4で受信されて時間が計測されることにより、液体の流れに沿った超音波の伝播時間と液体の流れに逆らった超音波の伝播時間の差から液体の流量を計測するように構成されている。
【0003】
【発明が解決しようとする課題】
しかしながら、このような超音波流量計では、第1、第2の超音波振動子4、5がパイプ1の取り付け部2、3に嵌合されて、取り付け部2、3と第1、第2の超音波振動子4、5が接触しているので、第1の超音波振動子4から超音波が照射される時、パイプ1を伝播する超音波が第2の超音波振動子5で受信されてしまい、パイプ1の壁面で反射した超音波とパイプ1を伝播して受信された超音波の区別が付かず、正確な計測ができないという問題があった。
【0004】
【課題を解決しようとする手段】
本発明は、下端にフランジを外側に突出形成し、内側にネジ山を設け、かつ該フランジの上部に僅かに間隔を開けて内部押え部を形成し、上端内側にネジ山を形成した上部円筒部と、該上部円筒部の上端内側のネジ山に係合するネジ山を下部突出部に形成したネジ山に係合し、該下部突出部の中心孔から上部突出部を形成し、該上部突出部の上端外側に形成したネジ山に係合するネジ山を設けた蓋部を装着した蓋部材と、圧電セラミックスを装着した超音波照射板を端部に固着した第1の円筒部の上端に第2の円筒部を固着し、該第2の円筒部の上端に外側に突出する突出部を形成し、該突出部の端部にネジ山を形成した下部円筒部とからなり、該下部円筒部の第2の円筒部の突出部の外側のネジ山を前記上部円筒部の下端のネジ山に係合して一体に構成し、前記上部円筒部及び下部円筒部内に樹脂を充填するものであり、又、前記照射板と前記下部円筒部の第1の円筒部の下端部との固着及び前記第1の円筒部の上端部と第2の円筒部の下端部との固着は電子ビーム溶接により溶着されるものであり、さらに、前記上部円筒部の内部突出部と前記下部円筒部の第2の円筒部の突出部の間に樹脂シートを介在させるものであり、又、前記上部円筒部、前記下部円筒部及び前記蓋部材をステンレスで構成するものである。
【0005】
【発明の実施の形態】
本発明は、上部円筒部と下部円筒部とをネジで結合することにより、上部円筒部のフランジをパイプの取り付け部に取り付けた時に、下部円筒部の内部に装着された圧電セラミックスからの超音波がネジ結合部分で反射して上部円筒部のフランジからパイプに漏れることが無いようにするとともに、下部円筒部を第1、第2の円筒部と圧電セラミックスを装着した照射板に分割して、それぞれを電子ビーム溶着することにより、さらに、照射板から第1の円筒部を介して第2の円筒部に伝播する超音波を少なくすることにより、上部円筒部のフランジから超音波がパイプに漏れ無いようし、流量の計測を正確にするように構成する。
【0006】
【実施例】
図1は本発明の実施例の超音波流量計センサの断面図、図2は図1の超音波流量計センサの側面図で、流量計センサは、上部円筒部6、蓋部材7、下部円筒部8に分割され、上部円筒部6の下端の側部に突出したフランジ6aが形成され、フランジ6aの内側にネジ山6bが形成され、さらに、ネジ山6aから僅かに間隔を開けて内側の突出部6cが形成され、又、上部円筒部6の上端内側にネジ山6dが形成され、このネジ山6dに蓋部材7の蓋部円筒部7aの下端に設けた突出部7bの端部に形成したネジ山7cが係合され、蓋部円筒部7aの上端外側にネジ山7dが形成され、このネジ山7dに蓋部7eのネジ山7fが係合され、又、下部円筒部8の下端の照射板8aに圧電セラミックス9が装着され、照射板8aの周囲は第1の円筒部8bの下端に固着され、又、第1の円筒部8bの上端は第2の円筒部8cに固着され、第2の円筒部8cの上端は外側に突出した突出部8dが形成され、この突出部8dの外側にネジ山8eが形成され、このネジ山8eと上部円筒部の下端のフランジ6aの内側のネジ山6bに係合されて一体に構成されている。
【0007】
そして、上部円筒部6の内側の突出部6cと下部円筒部8の第2の円筒部8cの突出部8dの間に樹脂シート10が介在され、上部円筒部6、蓋部材7及び下部円筒部8内に樹脂11が充填され、圧電セラミックス9のリード線9aは蓋部材7の蓋部7eの中央部分から外部に引き出され、蓋部7eから引き出されたリード線9aはケーブル9bとして構成され、さらに、下部円筒部8の照射板8aと第1の円筒部8bの下端及び第1の円筒部8bの上端と第2の円筒部8cの下端は電子ビーム溶接により溶着されている。
【0008】
本実施例は、このように構成されているので、圧電セラミックス9から照射された超音波が照射板8aの周囲から第1の円筒部8bに漏れる量が少なく、又、第1の円筒部8bから第2の円筒部8cに漏れる量がさらに少なく、さらに、第2の円筒部8cと上部円筒部6の間にネジ山6bと8dが形成されているので、第2の円筒部8cから上部円筒部6に超音波が漏れることがなく、従って、上部円筒部6のフランジ6aから図3に示すパイプ1に超音波が伝播されず、正確な計測をすることができる。
【0009】
【発明の効果】
以上説明したように、本発明の超音波流量計センサは、上部円筒部と下部円筒部とをネジで結合することにより、上部円筒部のフランジをパイプの取り付け部に取り付けた時に、下部円筒部の内部に装着された圧電セラミックスからの超音波がネジ結合部分で反射して上部円筒部のフランジからパイプに漏れることが無いようにするとともに、下部円筒部を第1、第2の円筒部と圧電セラミックスを装着した照射板に分割して、それぞれを電子ビーム溶着することにより、さらに、照射板から第1の円筒部を介して第2の円筒部に伝播する超音波を少なくすることにより、上部円筒部のフランジから超音波がパイプに漏れ無いようし、流量の計測を正確にするように構成することができるという利点がある。
【図面の簡単な説明】
【図1】本発明の実施例の超音波流量計センサの断面図である。
【図2】図1の超音波流量計センサの側面図である。
【図3】従来の超音波流量計の側面断面図である。
【符号の説明】
6 上部円筒部
7 中央部材
8 下部円筒部
9 圧電セラミックス
10 樹脂シート
11 樹脂
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an ultrasonic washing flowmeter sensor provided with a pressure-resistant and explosion-proof structure.
[0002]
[Prior art]
In general, as shown in FIG. 3, the ultrasonic flow meter has a liquid for measuring a flow rate flowing through a pipe 1 and first and second mounting portions 2 and 3 formed on the pipe 1 at a predetermined angle. When two ultrasonic vibrators 4 and 5 are mounted and ultrasonic waves are emitted from the first ultrasonic vibrator 4 along the flow of the liquid, the ultrasonic waves reflected on the wall of the pipe 1 become the second ultrasonic vibrators. When the ultrasonic wave is received by the ultrasonic vibrator 5 and the time is measured, and the ultrasonic wave is irradiated from the second ultrasonic vibrator 5 against the flow, the ultrasonic wave reflected on the wall of the pipe 1 The time is received by the first ultrasonic transducer 4 and the time is measured, so that the flow rate of the liquid is measured from the difference between the propagation time of the ultrasonic wave along the flow of the liquid and the propagation time of the ultrasonic wave against the flow of the liquid. It is configured to be.
[0003]
[Problems to be solved by the invention]
However, in such an ultrasonic flowmeter, the first and second ultrasonic vibrators 4 and 5 are fitted to the mounting portions 2 and 3 of the pipe 1, and the first and second ultrasonic vibrators 4 and 5 are attached to the mounting portions 2 and 3 respectively. When the ultrasonic oscillators 4 and 5 are in contact with each other, the ultrasonic waves propagating through the pipe 1 are received by the second ultrasonic oscillator 5 when the ultrasonic waves are emitted from the first ultrasonic oscillator 4. As a result, there is a problem that the ultrasonic wave reflected on the wall surface of the pipe 1 and the ultrasonic wave transmitted through the pipe 1 cannot be distinguished, and accurate measurement cannot be performed.
[0004]
[Means to solve the problem]
The present invention relates to an upper cylinder having a flange protruding outward at a lower end, a screw thread provided inside, and an internal holding portion formed at a slight interval above the flange to form an internal holding portion, and a screw thread formed at an upper inside. And a thread engaging with a thread inside the upper end of the upper cylindrical portion is engaged with a thread formed on the lower projection, and an upper projection is formed from a center hole of the lower projection, Upper end of a first cylindrical portion to which a lid member provided with a screw portion provided with a screw thread which engages with a screw thread formed outside the upper end of the protruding portion, and an ultrasonic irradiation plate mounted with piezoelectric ceramics are fixed to an end portion. A lower cylindrical portion having a second cylindrical portion fixed thereto, a projecting portion projecting outward at an upper end of the second cylindrical portion, and a thread formed at an end of the projecting portion. A thread outside the protrusion of the second cylindrical portion of the cylindrical portion is engaged with a thread at the lower end of the upper cylindrical portion. The upper cylindrical portion and the lower cylindrical portion are filled with a resin, and the irradiation plate is fixed to a lower end of a first cylindrical portion of the lower cylindrical portion and the first cylindrical portion is fixed to the lower cylindrical portion. The fixing between the upper end of the portion and the lower end of the second cylindrical portion is welded by electron beam welding, and furthermore, the inner protruding portion of the upper cylindrical portion and the second cylindrical portion of the lower cylindrical portion are bonded together. A resin sheet is interposed between the projecting portions, and the upper cylindrical portion, the lower cylindrical portion, and the lid member are made of stainless steel.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
The present invention relates to an ultrasonic wave from a piezoelectric ceramic mounted inside a lower cylindrical portion when a flange of the upper cylindrical portion is mounted on a pipe mounting portion by connecting an upper cylindrical portion and a lower cylindrical portion with a screw. Is reflected at the screw coupling portion so as not to leak from the flange of the upper cylindrical portion to the pipe, and the lower cylindrical portion is divided into the first and second cylindrical portions and the irradiation plate on which the piezoelectric ceramic is mounted, The ultrasonic waves leak from the flange of the upper cylindrical portion to the pipe by electron beam welding, and by reducing the ultrasonic waves propagating from the irradiation plate to the second cylindrical portion via the first cylindrical portion. It is configured so that there is no flow rate and the flow rate measurement is accurate.
[0006]
【Example】
FIG. 1 is a cross-sectional view of an ultrasonic flowmeter sensor according to an embodiment of the present invention. FIG. 2 is a side view of the ultrasonic flowmeter sensor of FIG. 1. The flowmeter sensor includes an upper cylindrical portion 6, a cover member 7, and a lower cylindrical portion. A flange 6a is formed at the lower end of the upper cylindrical portion 6, and a thread 6b is formed inside the flange 6a. Further, the thread 6b is formed slightly apart from the thread 6a. A projecting portion 6c is formed, and a thread 6d is formed inside the upper end of the upper cylindrical portion 6, and the thread 6d is formed at the end of the projecting portion 7b provided at the lower end of the lid cylindrical portion 7a of the lid member 7. The formed thread 7c is engaged, a thread 7d is formed outside the upper end of the lid cylindrical portion 7a, and the thread 7f of the lid 7e is engaged with the thread 7d. A piezoelectric ceramic 9 is mounted on the irradiation plate 8a at the lower end, and the periphery of the irradiation plate 8a is a first cylinder. 8b, the upper end of the first cylindrical portion 8b is fixed to the second cylindrical portion 8c, and the upper end of the second cylindrical portion 8c is formed with a protruding portion 8d protruding outward. A thread 8e is formed outside the portion 8d, and the thread 8e is engaged with the thread 6b inside the flange 6a at the lower end of the upper cylindrical portion to be integrally formed.
[0007]
The resin sheet 10 is interposed between the protruding portion 6c inside the upper cylindrical portion 6 and the protruding portion 8d of the second cylindrical portion 8c of the lower cylindrical portion 8, and the upper cylindrical portion 6, the lid member 7, and the lower cylindrical portion 8, the resin 11 is filled, the lead wire 9a of the piezoelectric ceramic 9 is drawn out from the central portion of the cover 7e of the cover member 7, and the lead wire 9a drawn from the cover 7e is configured as a cable 9b. Further, the irradiation plate 8a of the lower cylindrical portion 8, the lower end of the first cylindrical portion 8b, the upper end of the first cylindrical portion 8b, and the lower end of the second cylindrical portion 8c are welded by electron beam welding.
[0008]
In this embodiment, because of this configuration, the amount of the ultrasonic wave emitted from the piezoelectric ceramics 9 leaking from the periphery of the irradiation plate 8a to the first cylindrical portion 8b is small, and the first cylindrical portion 8b From the second cylindrical portion 8c to the second cylindrical portion 8c, and the threads 6b and 8d are formed between the second cylindrical portion 8c and the upper cylindrical portion 6. The ultrasonic waves do not leak to the cylindrical portion 6, and therefore the ultrasonic waves are not propagated from the flange 6a of the upper cylindrical portion 6 to the pipe 1 shown in FIG. 3, so that accurate measurement can be performed.
[0009]
【The invention's effect】
As described above, the ultrasonic flowmeter sensor of the present invention is configured such that, when the upper cylindrical portion and the lower cylindrical portion are connected to each other with a screw, when the flange of the upper cylindrical portion is mounted on the pipe mounting portion, the lower cylindrical portion is mounted. The ultrasonic wave from the piezoelectric ceramics mounted inside the mirror is prevented from being reflected at the screw connection portion and leaking from the flange of the upper cylindrical portion to the pipe, and the lower cylindrical portion is connected to the first and second cylindrical portions. By dividing into irradiation plates on which piezoelectric ceramics are mounted, and by electron beam welding each of them, further, by reducing ultrasonic waves propagating from the irradiation plate to the second cylindrical portion via the first cylindrical portion, There is an advantage that ultrasonic waves can be prevented from leaking into the pipe from the flange of the upper cylindrical portion, and the flow rate can be accurately measured.
[Brief description of the drawings]
FIG. 1 is a sectional view of an ultrasonic flowmeter sensor according to an embodiment of the present invention.
FIG. 2 is a side view of the ultrasonic flowmeter sensor of FIG. 1;
FIG. 3 is a side sectional view of a conventional ultrasonic flowmeter.
[Explanation of symbols]
6 Upper cylindrical part 7 Central member 8 Lower cylindrical part 9 Piezoelectric ceramics 10 Resin sheet 11 Resin

Claims (4)

下端にフランジを外側に突出形成し、内側にネジ山を設け、かつ該フランジの上部に僅かに間隔を開けて内部押え部を形成し、上端内側にネジ山を形成した上部円筒部と、該上部円筒部の上端内側のネジ山に係合するネジ山を下部突出部に形成したネジ山に係合し、該下部突出部の中心孔から上部突出部を形成し、該上部突出部の上端外側に形成したネジ山に係合するネジ山を設けた蓋部を装着した蓋部材と、圧電セラミックスを装着した超音波照射板を端部に固着した第1の円筒部の上端に第2の円筒部を固着し、該第2の円筒部の上端に外側に突出する突出部を形成し、該突出部の端部にネジ山を形成した下部円筒部とからなり、該下部円筒部の第2の円筒部の突出部の外側のネジ山を前記上部円筒部の下端のネジ山に係合して一体に構成し、前記上部円筒部及び下部円筒部内に樹脂を充填することを特徴とする超音波流量計センサ。An upper cylindrical portion having a lower end formed with a flange protruding outward, a thread provided inside, and an internal holding portion formed at a slight interval above the flange to form an internal pressing portion, and a thread formed inside the upper end; A thread engaging with a thread inside the upper end of the upper cylindrical portion is engaged with a thread formed in the lower projecting portion, and an upper projecting portion is formed from a center hole of the lower projecting portion, and an upper end of the upper projecting portion is formed. A lid member provided with a lid portion provided with a screw thread engaging with a thread formed on the outside, and a second cylindrical portion provided on an upper end of a first cylindrical portion having an ultrasonic irradiation plate mounted with piezoelectric ceramics fixed to an end thereof. A cylindrical portion is fixed, and a projecting portion projecting outward is formed at an upper end of the second cylindrical portion, and a lower cylindrical portion having a thread formed at an end of the projecting portion is formed. The outer thread of the protrusion of the second cylindrical portion is engaged with the thread at the lower end of the upper cylindrical portion to integrally form. And, ultrasonic flow meter sensor, characterized in that the resin is filled into the upper cylindrical part and a lower cylindrical portion. 前記照射板と前記下部円筒部の第1の円筒部の下端部との固着及び前記第1の円筒部の上端部と第2の円筒部の下端部との固着は電子ビーム溶接により溶着されていることを特徴とする請求項1記載の超音波流量計センサ。The fixing between the irradiation plate and the lower end of the first cylindrical portion of the lower cylindrical portion and the fixing between the upper end of the first cylindrical portion and the lower end of the second cylindrical portion are welded by electron beam welding. The ultrasonic flowmeter sensor according to claim 1, wherein: 前記上部円筒部の内部突出部と前記下部円筒部の第2の円筒部の突出部の間に樹脂シートを介在させたことを特徴とする請求項1記載の超音波流量計センサ。The ultrasonic flowmeter sensor according to claim 1, wherein a resin sheet is interposed between an inner protruding portion of the upper cylindrical portion and a protruding portion of a second cylindrical portion of the lower cylindrical portion. 前記上部円筒部、前記下部円筒部及び前記蓋部材をステンレスで構成することを特徴とする請求項1記載の超音波流量計センサ。The ultrasonic flowmeter sensor according to claim 1, wherein the upper cylindrical portion, the lower cylindrical portion, and the lid member are made of stainless steel.
JP2003016972A 2003-01-27 2003-01-27 Ultrasonic flowmeter sensor Pending JP2004226334A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106768133A (en) * 2016-12-21 2017-05-31 中环天仪股份有限公司 A kind of sensor construction and its installation method of plug-in type ultrasonic flowmeter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106768133A (en) * 2016-12-21 2017-05-31 中环天仪股份有限公司 A kind of sensor construction and its installation method of plug-in type ultrasonic flowmeter

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