JP2004225730A - Heat insulation cover device for pipe - Google Patents

Heat insulation cover device for pipe Download PDF

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Publication number
JP2004225730A
JP2004225730A JP2003011071A JP2003011071A JP2004225730A JP 2004225730 A JP2004225730 A JP 2004225730A JP 2003011071 A JP2003011071 A JP 2003011071A JP 2003011071 A JP2003011071 A JP 2003011071A JP 2004225730 A JP2004225730 A JP 2004225730A
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Japan
Prior art keywords
pipe
heat insulating
members
heat insulation
cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2003011071A
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Japanese (ja)
Inventor
Koki Hashimoto
広喜 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meisei Industrial Co Ltd
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Meisei Industrial Co Ltd
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Filing date
Publication date
Application filed by Meisei Industrial Co Ltd filed Critical Meisei Industrial Co Ltd
Priority to JP2003011071A priority Critical patent/JP2004225730A/en
Publication of JP2004225730A publication Critical patent/JP2004225730A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To make it possible to provide a heat insulation cover device for a pipe in accordance with a piping state of the pipe at a piping construction site without specially requiring a worker specialized in sheet metal work. <P>SOLUTION: A plurality of heat insulation members 1 disposed to adjoin each other along a pipe P, and a cover layer 5 of metal to cover outer surfaces of the heat insulation members disposed to adjoin each other are provided in this heat insulation cover device for a pipe. The heat insulation member formed in curvature along the form of the pipe is provided with a heat insulation cover member 3 with a metal exterior sheet 2 covering the outer surface of the insulation member and molded in curvature along the outer surface of the heat insulation member to be integrated with it, and a metal cover sheet 4 capable of covering a gap between outer plate members of the heat insulation cover members disposed to adjoin each other. Overlap parts 13 are formed in the cover plate members adjoining each other to overlap each other to achieve waterproofing effect. As a plurality of the heat insulation cover members are disposed along an outer surface of the pipe, a gap between the outer plate members adjoining each other is covered with the cover plate member to form the cover layer. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、パイプの外面に沿わせて隣り合わせに配置する複数の断熱部材と、前記隣り合わせに配置した複数の断熱部材に亘ってそれらの外面を被覆する金属製の被覆層とを設けてあるパイプ断熱カバー装置に関する。
【0002】
【従来の技術】
上記パイプ断熱カバー装置では、断熱部材の外面を被覆する金属製の被覆層を金属薄板の板金加工によって設けており(例えば、特許文献1参照) 、配管現場において、パイプの配管状態に応じたパイプ断熱カバー装置を設置したい場合、従来、保温工などの保温工事を専門とする職種の作業員が、配管現場で、複数の断熱部材をパイプの外面に沿わせて隣り合わせに配置し、パイプに取り付けた後、板金工などの板金加工を専門とする職種の作業員が、その配管現場で、金属薄板の板金加工により、隣り合わせに配置して取り付けてある複数の断熱部材に亘ってそれらの外面を被覆する金属製の被覆層を設けている。
【0003】
【特許文献1】
特開2001−324086号公報
【0004】
【発明が解決しようとする課題】
このため、配管現場において、パイプの配管状態に応じたパイプ断熱カバー装置を設置したい場合、保温工や板金工などの二つの職種の作業員が必要で、特に、板金加工は特殊工具を使用して金属薄板を加工するという特殊技能を必要とする職種で、近年、熟練した作業員を確保することが難しくなってきており、配管現場において能率良く施工できなくなるおそれがある。
本発明は上記実情に鑑みてなされたものであって、板金加工を専門とする職種の作業員を特に必要とすることなく、配管現場において、パイプの配管状態に応じたパイプ断熱カバー装置を設けることができるようにすることを目的とする。
【0005】
【課題を解決するための手段】
請求項1記載の発明の特徴構成は、パイプの外面に沿わせて隣り合わせに配置する複数の断熱部材と、前記隣り合わせに配置した複数の断熱部材に亘ってそれらの外面を被覆する金属製の被覆層とを設けてあるパイプ断熱カバー装置であって、パイプの外面形状に沿った湾曲形状に成形した前記断熱部材に、その外面を被覆する金属製の外装板材を前記断熱部材の外面形状に沿わせた湾曲形状に成形して一体に取り付けてある断熱カバー部材と、前記パイプの外面に沿わせて隣り合わせに配置した複数の前記断熱カバー部材の隣り合う前記外装板材どうしの間を被覆可能な金属製の被覆板材とを設け、前記隣接する外装板材の夫々に防水可能に重なり合う重合部を、前記被覆板材に形成して、前記断熱カバー部材の複数を前記パイプの外面に沿わせて隣り合わせに配置した状態で、前記外装板材の隣り合うものどうしの間を前記被覆板材で被覆して、前記被覆層を形成可能に設けてある点にある。
【0006】
〔作用及び効果〕
パイプの外面形状に沿った湾曲形状に成形した断熱部材に、その外面を被覆する金属製の外装板材を断熱部材の外面形状に沿わせた湾曲形状に成形して一体に取り付けてある断熱カバー部材の複数を、パイプの外面に沿わせて隣り合わせに配置することにより、複数の断熱部材をパイプの外面に沿わせて隣り合わせに配置できるとともに、それらの断熱部材に断熱部材の外面形状に沿わせた湾曲形状に成形して一体に取り付けてある金属製の外装板材で、各断熱部材の外面も被覆できる。
そして、パイプの外面に沿わせて隣り合わせに配置した複数の断熱カバー部材の隣り合う外装板材どうしの間は、隣接する外装板材の夫々に防水可能に重なり合う重合部を形成してある金属製の被覆板材で被覆することにより、外装板材と被覆板材とで、隣り合わせに配置した複数の断熱部材に亘ってそれらの外面を被覆する金属製の被覆層を形成することができる。
従って、保温工などの保温工事を専門とする職種の作業員が、従来、配管現場でパイプの外面に沿わせて隣り合わせに配置していた複数の断熱部材に代えて、複数の断熱カバー部材を配管現場でパイプの外面に沿わせて隣り合わせに配置すれば、複数の断熱部材をパイプの外面に沿わせて隣り合わせに配置できるとともに、それらの断熱部材に一体に取り付けてある金属製の外装板材で各断熱部材の外面も被覆でき、複数の断熱カバー部材の隣り合う外装板材どうしの間は、金属製の被覆板材を重合部が隣接する外装板材の夫々に防水可能に重なり合うように装着すれば被覆できるので、板金加工を専門とする職種の作業員を特に必要とすることなく、配管現場において、パイプの配管状態に応じたパイプ断熱カバー装置を設けることができる。
【0007】
請求項2記載の発明の特徴構成は、前記断熱部材の外面で、前記外装板材との間に、防湿層を形成し、前記複数の断熱カバー部材を並べたときに隣接する、前記防湿層間に亘ってシールする防湿テープを設けてある点にある。
【0008】
〔作用及び効果〕
断熱部材の外面で、外装板材との間に防湿層を形成し、複数の断熱カバー部材を並べたときに隣接する防湿層間に亘ってシールする防湿テープを設けてあるので、断熱部材の劣化やその劣化に伴う断熱性能の低下を抑制できる。
【0009】
【発明の実施の形態】
以下に本発明の実施の形態を図面に基づいて説明する。
〔第1実施形態〕
図1は、低温流体が内部に流通する略水平に配管してある円筒状パイプPに配管現場において設けるパイプ断熱カバー装置Aを示し、断熱部材1にその外面を被覆する金属製の外装板材2を一体に取り付けてある断熱カバー部材3の複数を、パイプPの外面に沿わせてパイプ周方向及びパイプ長手方向に隣り合わせに配置するとともに、複数の断熱カバー部材3の隣り合う外装板材2どうしの間を被覆する金属製の被覆板材4(4a,4b) を設けて、複数の断熱部材1をパイプPの外面に沿わせて隣り合わせに配置し、かつ、外装板材2と被覆板材4とで、隣り合わせに配置した複数の断熱部材1に亘ってそれらの外面を被覆する金属製の被覆層5を設けてある。
【0010】
前記断熱カバー部材3は、図2,図3に示すように、パイプPの外面形状に沿った湾曲形状に成形した略一定長さの半割円筒状の硬質ウレタン発泡体製の断熱部材1の外周面に、防湿層を構成する防湿フィルム6を挟んで、厚さが0.4mm程度の塗装溶融亜鉛めっき鋼板を断熱部材1の外面形状に沿わせた湾曲形状に成形してある外装板材2を固定して構成してある。
【0011】
前記防湿フィルム6は、断熱部材1の外周面の略全面に亘って接着してあり、外装板材2を、パイプ周方向の両端部において防湿フィルム6との間に隙間7を形成できるように、その防湿フィルム6にパイプ周方向の略中央位置に沿ってゴム系接着材や両面粘着テープなどの柔軟な接着資材8で部分的に接着して、断熱部材1の外面で外装板材2との間に防湿層6を形成した断熱カバー部材3を構成し、外装板材2のパイプ周方向端部を断熱部材1に対してパイプ径方向で相対変位できるようにしてある。
【0012】
図4は、上記断熱カバー部材3を既存の断熱部材成形用の金型9を使用して製造する方法を示し、図4(イ) 〜(ハ) に示すように、断熱部材1の外周形状を形成する凹入面10を設けてある雌型9aに外装板材2をセットして、その外装板材2の内面底部に沿って接着材を塗布したり両面粘着テープを貼り付けることによって接着資材8を設け、凹入面10の略全面に亘って外装板材2の内面側に防湿フィルム6をセットして、外装板材2と防湿フィルム6とを接着する。
【0013】
次に、図4(ニ) 〜(ト) に示すように、防湿フィルム6の内面側にウレタン原液11を注入して雄型9bをセットし、ウレタン原液11を発泡させて、半割円筒状の硬質ウレタン発泡体(断熱材) 1と防湿フィルム6と外装板材2と一体化した後、脱型して、略一定寸法の断熱カバー部材3を製造する。
【0014】
図5,図6は、パイプ周方向で隣り合う断熱カバー部材3の外装板材2どうしの間を被覆可能な長手目地用被覆板材4a(4) を示し、幅方向一端側を上側の外装板材2のパイプ周方向端部に沿ってその下面側の隙間7に入り込ませる帯鋼(亜鉛めっき鋼板) の幅方向他端側に沿って、下側の外装板材2の隙間7に入り込む状態で、そのパイプ周方向端部に重なるように嵌合して係止させる係止部12を一連に折り曲げ形成して、隣接する外装板材2の夫々に防水可能に重なり合う重合部13を左右両側に設け、断熱カバー部材2のパイプ長手方向長さと略同じ長さに形成してある。
【0015】
図7,図8は、パイプ長手方向で隣り合う断熱カバー部材3の外装板材2どうしの間を被覆可能な円周目地用被覆板材4bを示し、帯鋼(亜鉛めっき鋼板) の幅方向中間部における二カ所に沿ってひも出し加工を施して、二本のビード14を形成してあるリング状に巻いた状態に成形し、幅方向の両側を隣接する外装板材2の夫々に防水可能に重なり合う重合部13に形成してある。
【0016】
次に、上記パイプ断熱カバー装置Aを配管現場において略水平に配管してあるパイプPに設置するための施工方法を説明する。
図9(イ) ,(ロ) に示すように、複数の断熱カバー部材3をパイプ長手方向に隣接するように、また、パイプ周方向で上下に隣接するようにパイプPの外周面に組み付けて、隣り合う断熱カバー部材3、つまり、断熱部材1のパイプ長手方向端面どうし及びパイプ周方向端面どうしを、接着材又はウレタン現場発泡注入により接着する。
【0017】
次に、図10(イ) ,(ロ) に示すように、パイプ長手方向に沿う長手目地15とパイプ周方向に沿う円周目地16とに沿って防湿テープ17を貼り付けて、複数の断熱カバー部材3を並べたときに隣接する防湿層(防湿フィルム) 6間をシールし、図6,図10(イ) に示すように、パイプ周方向で隣り合う断熱カバー部材3の外装板材2どうしの間を長手目地用被覆板材4aで被覆する。
【0018】
次に、図11(イ) ,(ロ) に示すように、パイプ長手方向で隣り合う断熱カバー部材3の外装板材2どうしの間を円周目地用被覆板材4bで長手目地用被覆板材4aに重なるように被覆し、図8にも示すように、円周目地用被覆板材4bの側縁部をシール材18でシールして、円周目地用被覆板材4bの左右両側に緊縛した緊縛材19で断熱カバー部材3に固定する。
【0019】
〔第2実施形態〕
図12は、低温流体が内部に流通する上下方向に配管してあるパイプPに配管現場で設けるパイプ断熱カバー装置Aを示し、この場合は、円周目地用被覆板材4bを緊縛材19で固定しても、長手目地用被覆板材4aと円周目地用被覆板材4bとが断熱カバー部材3から脱落するおそれがあるので、長手目地用被覆板材4aと円周目地用被覆板材4bとをブラインドリベットなどのリベット20で断熱カバー部材3の外装板2に固定してある。
【0020】
上記パイプ断熱カバー装置Aに設けてある外装板材2は、図14に示すように、上下方向で対向させる外装板材2の下端部に、円周目地用被覆板材4bの上端部を入り込ませて嵌合係止させる係止部21を一連に折り曲げ形成して、隣接する外装板材2の夫々に防水可能に重なり合う重合部13を設けてある。
【0021】
そして、図13に示すように、パイプ周方向で隣り合う断熱カバー部材3の外装板材2どうしの間を長手目地用被覆板材4aで被覆して、長手目地用被覆板材4aの係止部12と、その係止部12に重なるように嵌合している外装板材2のパイプ周方向端部とを適宜間隔で配置したリベット20で固定し、次に、図14に示すように、パイプ長手方向で隣り合う断熱カバー部材3の外装板材2どうしの間を、下端部が外装板材2の上側に重なり、上端部が外装板材2の係止部21に入り込むように装着した帯状の円周目地用被覆板材4bで長手目地用被覆板材4aに重なるように被覆し、外装板材2の係止部21と円周目地用被覆板材4bとを適宜間隔で配置したリベット20で固定してある。
その他の構成は第1実施形態と同様である。
【0022】
〔第3実施形態〕
第2実施形態で示したように、長手目地用被覆板材4aと円周目地用被覆板材4bとをブラインドリベット20で断熱カバー部材3の外装板2に固定する際には、防湿フィルム6や防湿テープ17などを損傷するおそれがあるので、図15,図16に示すように、リベット打ちする箇所の防湿フィルム6上や防湿テープ17上に、予め、金属当板22を両面粘着テープや接着材で固定しておいて、防湿フィルム6や防湿テープ17などの損傷を防止できるようにしてある。
その他の構成は第2実施形態と同様である。
【0023】
〔その他の実施形態〕
1.本発明によるパイプ断熱カバー装置は、略水平に配管してあるパイプに設ける場合でも、被覆板材をリベットで断熱カバー部材の外装板に固定してあっても良い。
2.本発明によるパイプ断熱カバー装置は、種々の長さの断熱カバー部材を適宜組み合わせて構成してあっても良い。
3.本発明によるパイプ断熱カバー装置は、パイプ周方向で3個以上に分割した断熱カバー部材を適宜組み合わせて構成してあっても良い。
4.本発明によるパイプ断熱カバー装置は、エルボなどの継手用パイプを断熱するために設けても良い。
5.本発明によるパイプ断熱カバー装置は、高温流体が内部に流通するパイプを断熱するために設けても良い。
6.本発明によるパイプ断熱カバー装置は、図4に示した製造工程において、金型9内に外装板材2をセットせずに、防湿フィルム6のみをセットしてウレタン原液11を注入し、防湿フィルム6に接着するようにウレタン原液11を発泡させて脱型した後、防湿フィルム6の上に外装板材2を接着材や両面粘着テープで接着して一体化させても良い。
7.第1実施形態は、略水平に配管してあるパイプPに設けるパイプ断熱カバー装置Aを示しているが、このパイプ断熱カバー装置Aを、略垂直に配管してあるパイプPに設けても良い。
【図面の簡単な説明】
【図1】パイプ断熱カバー装置の一部切欠き斜視図
【図2】要部の斜視図
【図3】要部の端面図
【図4】製造方法を示す概略図
【図5】要部の斜視図
【図6】要部の断面図
【図7】要部の断面図
【図8】要部の斜視図
【図9】施工方法の説明図
【図10】施工方法の説明図
【図11】施工方法の説明図
【図12】第2実施形態を示すパイプ断熱カバー装置の一部切欠き斜視図
【図13】第2実施形態を示す要部の断面図
【図14】第2実施形態を示す要部の断面図
【図15】第3実施形態を示す要部の断面図
【図16】第3実施形態を示す要部の断面図
【符号の説明】
1 断熱部材
2 外装板材
3 断熱カバー部材
4 被覆板材
5 被覆層
6 防湿層
13 重合部
17 防湿テープ
P パイプ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a pipe provided with a plurality of heat insulating members arranged adjacent to each other along the outer surface of the pipe, and a metal coating layer covering the outer surfaces of the plurality of heat insulating members arranged adjacent to each other. The present invention relates to a heat insulating cover device.
[0002]
[Prior art]
In the pipe heat insulating cover device, a metal coating layer for coating the outer surface of the heat insulating member is provided by sheet metal processing of a thin metal plate (for example, see Patent Document 1). Conventionally, if you want to install a heat insulation cover device, a worker of a job specialized in heat insulation work such as heat insulation work places a plurality of heat insulation members side by side along the outer surface of the pipe at the piping site and attaches it to the pipe After that, a worker of a job specializing in sheet metal working such as sheet metal work, at the piping site, by sheet metal processing of a thin metal sheet, over the plurality of heat insulating members arranged side by side and attached to the outer surface thereof. A metal coating layer for coating is provided.
[0003]
[Patent Document 1]
JP 2001-324086 A
[Problems to be solved by the invention]
For this reason, if you want to install a pipe insulation cover device according to the pipe condition at the pipe site, two types of workers, such as heat insulation and sheet metal work, are required.Especially, sheet metal processing uses special tools. In recent years, it has become difficult to secure skilled workers, and there is a possibility that construction work cannot be performed efficiently at piping sites.
The present invention has been made in view of the above-mentioned circumstances, and provides a pipe heat insulating cover device according to the pipe state of a pipe at a pipe site without specially requiring a worker of a type of job specializing in sheet metal processing. The purpose is to be able to.
[0005]
[Means for Solving the Problems]
A feature of the invention according to claim 1 is that a plurality of heat insulating members arranged adjacent to each other along the outer surface of the pipe and a metal coating covering the outer surface over the plurality of heat insulating members arranged adjacent to each other. A heat insulating member formed into a curved shape along the outer surface shape of the pipe, wherein a metal outer plate material covering the outer surface is formed along the outer surface shape of the heat insulating member. A heat-insulating cover member molded into a curved shape and attached integrally, and a metal capable of covering a space between adjacent exterior plate materials of the plurality of heat-insulating cover members arranged side by side along the outer surface of the pipe. And a covering portion that overlaps each of the adjacent exterior plate materials in a waterproof manner is formed on the covering plate material, and a plurality of the heat insulating cover members are provided on the outer surface of the pipe. While arranged side by side Te Align, covered between each other adjacent ones of the outer plate in said cover plate, in that is provided to allow formation of the coating layer.
[0006]
[Action and effect]
A heat insulating cover member in which a metal heat insulating member formed into a curved shape along the outer surface shape of a pipe and a metal outer plate material covering the outer surface are formed into a curved shape along the outer surface shape of the heat insulating member and are integrally attached. By arranging a plurality of the heat insulating members adjacent to each other along the outer surface of the pipe, a plurality of heat insulating members can be arranged adjacent to each other along the outer surface of the pipe, and the heat insulating members are arranged along the outer surface shape of the heat insulating member. The outer surface of each heat insulating member can be covered with a metal exterior plate material formed into a curved shape and attached integrally.
Then, between adjacent exterior plate materials of the plurality of heat insulating cover members arranged adjacent to each other along the outer surface of the pipe, a metal coating having a polymerized portion that overlaps each of the adjacent exterior plate materials in a waterproof manner. By covering with a board | plate material, the metal covering layer which covers the outer surface over the several heat insulation members arrange | positioned adjacently can be formed with an exterior board material and a cover board material.
Therefore, a worker of a job specializing in heat insulation work such as heat insulation work, a plurality of heat insulation cover members, instead of a plurality of heat insulation members that were conventionally arranged side by side along the outer surface of the pipe at the piping site. By arranging side by side along the outer surface of the pipe at the plumbing site, it is possible to arrange a plurality of heat insulating members side by side along the outer surface of the pipe, and with a metal exterior plate material integrally attached to these heat insulating members. The outer surface of each heat-insulating member can also be covered, and between adjacent cladding plates of a plurality of heat-insulating cover members, a metal-coated cladding plate can be covered so that the overlapped portion overlaps each of the adjacent cladding plates in a waterproof manner. Since it is possible, it is possible to provide a pipe insulation cover device according to the pipe state of the pipe at the piping site without particularly requiring a worker of a job specialized in sheet metal processing. .
[0007]
The feature configuration of the invention according to claim 2 is that between the moisture-proof layers, a moisture-proof layer is formed on the outer surface of the heat-insulating member and between the exterior plate material, and the plurality of heat-insulating cover members are adjacent when arranged. The point is that a moisture-proof tape for sealing over is provided.
[0008]
[Action and effect]
On the outer surface of the heat-insulating member, a moisture-proof layer is formed between the heat-insulating member and the exterior plate material, and when a plurality of heat-insulating cover members are arranged, a moisture-proof tape that seals between adjacent moisture-proof layers is provided. The deterioration of the heat insulation performance due to the deterioration can be suppressed.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
[First Embodiment]
FIG. 1 shows a pipe heat insulating cover device A provided at a pipe site on a substantially horizontal cylindrical pipe P through which a low-temperature fluid flows, and a metal exterior plate 2 covering an outer surface of a heat insulating member 1. A plurality of heat-insulating cover members 3 integrally attached are arranged side by side along the outer surface of the pipe P in the circumferential direction of the pipe and in the longitudinal direction of the pipe. A metal covering plate 4 (4a, 4b) for covering the space is provided, a plurality of heat insulating members 1 are arranged side by side along the outer surface of the pipe P, and the exterior plate 2 and the covering plate 4 A metal coating layer 5 is provided to cover the outer surfaces of the plurality of heat insulating members 1 arranged adjacent to each other.
[0010]
As shown in FIGS. 2 and 3, the heat-insulating cover member 3 is a heat-insulating member 1 made of a half-cylindrical hard urethane foam having a substantially constant length and formed into a curved shape along the outer shape of the pipe P. An exterior plate member 2 formed by coating a coated galvanized steel sheet having a thickness of about 0.4 mm into a curved shape conforming to the outer surface shape of the heat insulating member 1 with a moisture-proof film 6 constituting a moisture-proof layer interposed therebetween on the outer peripheral surface. Is fixed.
[0011]
The moisture-proof film 6 is adhered over substantially the entire outer peripheral surface of the heat-insulating member 1 so that the exterior plate 2 can form a gap 7 with the moisture-proof film 6 at both ends in the pipe circumferential direction. The moisture-proof film 6 is partially adhered along a substantially central position in the circumferential direction of the pipe with a flexible adhesive material 8 such as a rubber-based adhesive or a double-sided adhesive tape. A heat insulating cover member 3 having a moisture-proof layer 6 formed thereon is formed so that the end of the exterior plate 2 in the pipe circumferential direction can be displaced relative to the heat insulating member 1 in the pipe radial direction.
[0012]
FIG. 4 shows a method of manufacturing the heat-insulating cover member 3 using an existing heat-insulating member molding die 9, and as shown in FIGS. The exterior material 2 is set on the female mold 9a provided with the concave surface 10 for forming the adhesive material 8, and the adhesive material 8 is applied along the bottom of the inner surface of the exterior material 2 by applying an adhesive or applying a double-sided adhesive tape. The moisture-proof film 6 is set on the inner surface side of the exterior plate 2 over substantially the entire surface of the concave surface 10, and the exterior plate 2 and the moisture-proof film 6 are bonded.
[0013]
Next, as shown in FIGS. 4 (d) to (g), the urethane stock solution 11 is injected into the inner surface side of the moisture-proof film 6, the male mold 9b is set, and the urethane stock solution 11 is foamed to form a half-split cylindrical shape. After being integrated with the rigid urethane foam (heat insulating material) 1, the moisture-proof film 6 and the exterior plate material 2, the mold is removed and the heat insulating cover member 3 having substantially constant dimensions is manufactured.
[0014]
FIGS. 5 and 6 show a longitudinal joint covering plate 4a (4) capable of covering between the covering plates 2 of the heat insulating cover member 3 adjacent in the pipe circumferential direction. Along the other end in the width direction of the steel strip (galvanized steel sheet), the steel strip (galvanized steel sheet) is inserted into the gap 7 of the lower exterior plate 2 along the pipe circumferential end. An engaging portion 12 to be fitted and engaged so as to overlap with the end in the circumferential direction of the pipe is bent and formed in series, and overlapping portions 13 are provided on both right and left sides of each of the adjacent exterior plate materials 2 so as to be waterproof. The cover member 2 is formed to have substantially the same length as the length in the pipe longitudinal direction.
[0015]
FIGS. 7 and 8 show a circumferential joint covering plate 4b capable of covering between the exterior plate members 2 of the heat insulating cover member 3 adjacent in the longitudinal direction of the pipe, and an intermediate portion in the width direction of a steel strip (galvanized steel sheet). The two bead 14 are formed and wound into a ring shape along two places, and both sides in the width direction are overlapped with each of the adjacent exterior plate materials 2 in a waterproof manner. It is formed in the overlapping section 13.
[0016]
Next, a description will be given of a construction method for installing the pipe heat insulating cover device A on a pipe P which is piped substantially horizontally at a piping site.
As shown in FIGS. 9 (a) and 9 (b), a plurality of heat insulating cover members 3 are assembled on the outer peripheral surface of the pipe P so as to be adjacent to each other in the longitudinal direction of the pipe and vertically adjacent to each other in the circumferential direction of the pipe. Then, the adjacent heat insulating cover members 3, that is, the pipe longitudinal end faces and the pipe circumferential end faces of the heat insulating member 1 are bonded to each other by an adhesive or urethane in-situ foam injection.
[0017]
Next, as shown in FIGS. 10A and 10B, a moisture-proof tape 17 is adhered along a longitudinal joint 15 along the pipe longitudinal direction and a circumferential joint 16 along the pipe peripheral direction to form a plurality of heat insulating tapes. When the cover members 3 are arranged, the space between the adjacent moisture-proof layers (moisture-proof films) 6 is sealed, and as shown in FIGS. 6 and 10 (a), the exterior plate members 2 of the heat-insulating cover members 3 adjacent in the pipe circumferential direction. Is covered with the longitudinal joint covering plate material 4a.
[0018]
Next, as shown in FIGS. 11 (a) and 11 (b), the space between the exterior plate materials 2 of the heat insulating cover member 3 adjacent in the pipe longitudinal direction is changed to the longitudinal joint coating plate material 4a by the circumferential joint coating plate 4b. As shown in FIG. 8, as shown in FIG. 8, the side edges of the circumferential joint covering plate 4 b are sealed with the sealant 18, and the binding members 19 tied to the left and right sides of the circumferential joint covering plate 4 b. To fix it to the heat insulating cover member 3.
[0019]
[Second embodiment]
FIG. 12 shows a pipe heat insulating cover device A provided at a pipe site on a pipe P vertically piped in which a low-temperature fluid flows, and in this case, the circumferential joint covering plate member 4 b is fixed with a binding member 19. Even so, since the longitudinal joint covering plate 4a and the circumferential joint covering plate 4b may fall off the heat insulating cover member 3, the longitudinal joint covering plate 4a and the circumferential joint covering plate 4b are blind-riveted. It is fixed to the exterior plate 2 of the heat insulating cover member 3 by rivets 20 or the like.
[0020]
As shown in FIG. 14, the exterior plate 2 provided in the pipe heat insulating cover device A is fitted by inserting the upper end of the circumferential joint covering plate 4 b into the lower end of the exterior plate 2 opposed vertically. An engaging portion 21 to be engaged and locked is formed by bending in series, and an overlapping portion 13 is provided on each of the adjacent exterior plate members 2 so as to be waterproof.
[0021]
Then, as shown in FIG. 13, the space between the exterior plate materials 2 of the heat insulating cover member 3 adjacent in the pipe circumferential direction is covered with the longitudinal joint covering plate material 4 a, and the locking portion 12 of the longitudinal joint covering plate material 4 a is formed. Then, the outer peripheral plate material 2 fitted so as to overlap with the locking portion 12 is fixed with rivets 20 arranged at appropriate intervals in the pipe circumferential end, and then, as shown in FIG. A belt-shaped circumferential joint between the exterior plate members 2 of the heat insulation cover member 3 adjacent to each other so that the lower end portion overlaps the upper side of the exterior plate member 2 and the upper end portion enters the engaging portion 21 of the exterior plate member 2. The covering plate 4b is coated so as to overlap the longitudinal joint covering plate 4a, and the locking portions 21 of the exterior plate 2 and the circumferential joint covering plate 4b are fixed by rivets 20 arranged at appropriate intervals.
Other configurations are the same as those of the first embodiment.
[0022]
[Third embodiment]
As shown in the second embodiment, when fixing the longitudinal joint covering plate 4a and the circumferential joint covering plate 4b to the exterior plate 2 of the heat insulating cover member 3 with the blind rivet 20, the moisture-proof film 6 and the moisture-proof Since the tape 17 and the like may be damaged, as shown in FIGS. 15 and 16, the metal contact plate 22 is previously placed on the moisture-proof film 6 or the moisture-proof tape 17 at the place where the rivet is to be set by using a double-sided adhesive tape or an adhesive. To prevent the moisture-proof film 6 and the moisture-proof tape 17 from being damaged.
Other configurations are the same as those of the second embodiment.
[0023]
[Other embodiments]
1. In the pipe heat insulating cover device according to the present invention, the cover plate may be fixed to the outer plate of the heat insulating cover member with rivets, even when the cover plate is provided on a pipe that is substantially horizontally piped.
2. The pipe heat insulating cover device according to the present invention may be configured by appropriately combining heat insulating cover members of various lengths.
3. The pipe heat insulating cover device according to the present invention may be configured by appropriately combining three or more heat insulating cover members divided in the pipe circumferential direction.
4. The pipe heat insulating cover device according to the present invention may be provided to insulate a joint pipe such as an elbow.
5. The pipe insulation cover device according to the present invention may be provided to insulate a pipe through which a high-temperature fluid flows.
6. In the pipe heat insulating cover device according to the present invention, in the manufacturing process shown in FIG. 4, the urethane stock solution 11 is injected by setting only the moisture-proof film 6 without setting the exterior plate material 2 in the mold 9 and the moisture-proof film 6 After the urethane stock solution 11 is foamed and removed from the mold so that the urethane stock solution 11 is adhered, the exterior plate 2 may be adhered onto the moisture-proof film 6 with an adhesive or a double-sided adhesive tape to be integrated.
7. Although the first embodiment shows the pipe heat insulating cover device A provided on the pipe P which is piped substantially horizontally, the pipe heat insulating cover device A may be provided on the pipe P which is piped substantially vertically. .
[Brief description of the drawings]
FIG. 1 is a partially cutaway perspective view of a pipe heat insulating cover device. FIG. 2 is a perspective view of a main part. FIG. 3 is an end view of a main part. FIG. 4 is a schematic view showing a manufacturing method. Perspective view [Fig. 6] Cross-sectional view of main part [Fig. 7] Cross-sectional view of main part [Fig. 8] Perspective view of main part [Fig. 9] Illustration of construction method [Fig. 10] Illustration of construction method [Fig. FIG. 12 is a partially cutaway perspective view of a pipe heat insulating cover device showing a second embodiment. FIG. 13 is a sectional view of a main part showing a second embodiment. FIG. 14 is a second embodiment. FIG. 15 is a cross-sectional view of a main part showing a third embodiment. FIG. 16 is a cross-sectional view of a main part showing a third embodiment.
REFERENCE SIGNS LIST 1 heat insulating member 2 exterior plate material 3 heat insulating cover member 4 coated plate material 5 coating layer 6 moisture-proof layer 13 overlapping section 17 moisture-proof tape P pipe

Claims (2)

パイプの外面に沿わせて隣り合わせに配置する複数の断熱部材と、前記隣り合わせに配置した複数の断熱部材に亘ってそれらの外面を被覆する金属製の被覆層とを設けてあるパイプ断熱カバー装置であって、
パイプの外面形状に沿った湾曲形状に成形した前記断熱部材に、その外面を被覆する金属製の外装板材を前記断熱部材の外面形状に沿わせた湾曲形状に成形して一体に取り付けてある断熱カバー部材と、
前記パイプの外面に沿わせて隣り合わせに配置した複数の前記断熱カバー部材の隣り合う前記外装板材どうしの間を被覆可能な金属製の被覆板材とを設け、
前記隣接する外装板材の夫々に防水可能に重なり合う重合部を、前記被覆板材に形成して、
前記断熱カバー部材の複数を前記パイプの外面に沿わせて隣り合わせに配置した状態で、前記外装板材の隣り合うものどうしの間を前記被覆板材で被覆して、前記被覆層を形成可能に設けてあるパイプ断熱カバー装置。
A pipe heat insulating cover device provided with a plurality of heat insulating members arranged adjacent to each other along the outer surface of a pipe, and a metal coating layer covering the outer surfaces of the plurality of heat insulating members arranged adjacent to each other. So,
A heat insulating member formed into a curved shape along the outer surface shape of the pipe, and a metal exterior plate material covering the outer surface formed into a curved shape along the outer surface shape of the heat insulating member and integrally attached thereto. A cover member,
A metal covering plate member capable of covering between the adjacent outer plate members of the plurality of heat insulating cover members arranged side by side along the outer surface of the pipe,
A polymerized portion that overlaps each of the adjacent exterior plate materials in a waterproof manner is formed on the covering plate material,
In a state where a plurality of the heat insulating cover members are arranged side by side along the outer surface of the pipe, a space between adjacent ones of the exterior plate materials is covered with the cover plate material, and the cover layer is provided so as to be formed. There is a pipe insulation cover device.
前記断熱部材の外面で、前記外装板材との間に、防湿層を形成し、前記複数の断熱カバー部材を並べたときに隣接する、前記防湿層間に亘ってシールする防湿テープを設けてある請求項1記載のパイプ断熱カバー装置。A moisture-proof tape for forming a moisture-proof layer on the outer surface of the heat-insulating member and between the exterior plate material, and providing a seal between the moisture-proof layers adjacent to the plurality of heat-insulating cover members when the plurality of heat-insulating cover members are arranged. Item 2. A pipe heat insulating cover device according to Item 1.
JP2003011071A 2003-01-20 2003-01-20 Heat insulation cover device for pipe Pending JP2004225730A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015048903A (en) * 2013-09-02 2015-03-16 明星工業株式会社 Heat insulation cover device, and construction method for heat insulation cover device
JP2015206464A (en) * 2015-08-21 2015-11-19 明星工業株式会社 Construction method of heat insulating cover device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015048903A (en) * 2013-09-02 2015-03-16 明星工業株式会社 Heat insulation cover device, and construction method for heat insulation cover device
JP2015206464A (en) * 2015-08-21 2015-11-19 明星工業株式会社 Construction method of heat insulating cover device

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