JP2004223719A - Method for joining thermoplastic resins by laser - Google Patents

Method for joining thermoplastic resins by laser Download PDF

Info

Publication number
JP2004223719A
JP2004223719A JP2003010356A JP2003010356A JP2004223719A JP 2004223719 A JP2004223719 A JP 2004223719A JP 2003010356 A JP2003010356 A JP 2003010356A JP 2003010356 A JP2003010356 A JP 2003010356A JP 2004223719 A JP2004223719 A JP 2004223719A
Authority
JP
Japan
Prior art keywords
resin
resins
convex portion
laser beam
concave portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003010356A
Other languages
Japanese (ja)
Other versions
JP4089441B2 (en
Inventor
Masatsugu Moriguchi
雅嗣 森口
Hidekazu Yabuuchi
英一 薮内
Riyuuji Ootani
隆児 大谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP2003010356A priority Critical patent/JP4089441B2/en
Publication of JP2004223719A publication Critical patent/JP2004223719A/en
Application granted granted Critical
Publication of JP4089441B2 publication Critical patent/JP4089441B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • B29C65/1638Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding focusing the laser beam on the interface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1677Laser beams making use of an absorber or impact modifier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/126Tenon and mortise joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8126General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/81266Optical properties, e.g. transparency, reflectivity
    • B29C66/81267Transparent to electromagnetic radiation, e.g. to visible light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for joining thermoplastic resins by a laser, capable of positioning thermoplastic resins mutually with high precision, unnecessary for using an expensive tool, capable of reducing an initial cost and capable of joining the thermoplastic resins with stable and high strength. <P>SOLUTION: The thermoplastic resin 1 having transmission characteristics with respect to a laser beam L and the thermoplastic resin 2 having absorbing characteristics with respect to the laser beam L are positioned and superposed one upon another by the positioning structure 3 provided to the thermoplastic resins 1 and 2. Next, the laser beam L is transmitted through the thermoplastic resin 1 having transmission characteristics to irradiate the thermoplastic resins 1 and 2 from the side of the thermoplastic resin 1 to heat the thermoplastic resin 2 having absorbing characteristics. By this method, both thermoplastic resins 1 and 2 are welded and joined. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、レーザーによる熱可塑性樹脂の接合方法に関するものである。
【0002】
【従来の技術】
電気かみそり等の製造に使用される従来の振動型リニアアクチュエータは、固定子と、可動子と、この可動子を板ばねを介して往復動自在に支持しているフレームとからなり、上記板ばねには可動子との連結用の結合部材が一体成形されている(例えば、特許文献1参照。)。そして、上記結合部材は可動子側に設けられた凹所に嵌合する凸部として形成されて、この嵌合部で溶着されたり、また上記結合部材には可動子との位置決め用の位置決め部が設けられていると共にこの位置決め部で可動子に溶着されたりしている。
【0003】
上記結合部材や可動子は通常、熱可塑性樹脂の成形品であり、このような熱可塑性樹脂の接合方法としては、一般的に超音波溶着法(振動溶着法)が使用されていた。
【0004】
【特許文献1】
特開平11−285226号公報(特許請求の範囲等)
【0005】
【発明が解決しようとする課題】
しかし、超音波溶着法によって熱可塑性樹脂の成形品同士を接合するにあたっては、これらの成形品に高周波振動を与えるために、この振動によって損傷が発生するものであった。このような損傷が接合箇所に発生すると、接合強度が低下するものである。
【0006】
また、接合箇所に上記のように位置決め部を設けていても、高周波振動によってこの位置決め部が損傷を受け、位置決め部を設けているにもかかわらず位置ずれするという事態が生じ、高精度な位置決めが困難となるおそれがある。別途位置決め用の治工具を使用してもよいが、一般的にこのような治工具は高価なものであって、イニシャルコストがかさむという問題がある。
【0007】
本発明は上記の点に鑑みてなされたものであり、熱可塑性樹脂同士で高い精度で位置決めすることができて、高価な治工具を使用する必要がなく、イニシャルコストを削減することができると共に、安定した高い強度で接合することができるレーザーによる熱可塑性樹脂の接合方法を提供することを目的とするものである。
【0008】
【課題を解決するための手段】
本発明の請求項1に係るレーザーによる熱可塑性樹脂の接合方法は、レーザー光Lに対して透過特性を有する熱可塑性樹脂1と吸収特性を有する熱可塑性樹脂2とに設けた位置決め構造3によってこれらの熱可塑性樹脂1,2を位置決めすると共に重ね合わせ、透過特性を有する熱可塑性樹脂1の側からこの熱可塑性樹脂1を透過させてレーザー光Lを照射して、吸収特性を有する熱可塑性樹脂2を加熱することによって、これらの熱可塑性樹脂1,2を溶着して接合することを特徴とするものである。
【0009】
また請求項2の発明は、請求項1において、位置決め構造3が、凹部4と凸部5との嵌合によるものであることを特徴とするものである。
【0010】
また請求項3の発明は、請求項2において、凹部4と凸部5との嵌合面6の断面形状が波形状であることを特徴とするものである。
【0011】
また請求項4の発明は、請求項2又は3において、凸部5の立ち上げ角θを直角より小さい角度とすることによって凸部5に傾斜面7を設けることを特徴とするものである。
【0012】
また請求項5の発明は、請求項2乃至4のいずれかにおいて、加熱により溶融した樹脂2が溶け込むための溶け込み代8を、凹部4と凸部5の両方又はいずれか一方に設けることを特徴とするものである。
【0013】
また請求項6の発明は、請求項5において、溶け込み代8の形状がアンダーカット形状であることを特徴とするものである。
【0014】
【発明の実施の形態】
以下、本発明の実施の形態を説明する。
【0015】
(実施形態1)
本実施形態において、レーザー光Lに対して透過特性を有する熱可塑性樹脂1(以下「透過樹脂1」という。)や、レーザー光Lに対して吸収特性を有する熱可塑性樹脂2(以下「吸収樹脂2」という。)としては、特に限定されることなく任意のものを用いることができる。例えば、透過樹脂1としては、ABSやポリカーボネート等を用いることができ、一方、吸収樹脂2としては、カーボンを顔料として配合したABSやポリカーボネートを用いることができる。
【0016】
図1は本実施形態を示すものである。透過樹脂1と吸収樹脂2には位置決め構造3が設けられている。この位置決め構造3は、凹部4と凸部5との嵌合によるものである。すなわち、図1に示すものにおいては、透過樹脂1に凹部4が形成されており、この凹部4に吸収樹脂2を嵌め込むことによって、位置決めすることができるものである。この場合には、吸収樹脂2全体が凸部5として機能しており、このような形態の嵌合も本発明における位置決め構造3に含まれる。ここで、図2に示すように吸収樹脂2の平坦面18の一部に段差を設けて凸部5を形成してもよく、つまり吸収樹脂2の一部に凸部5を形成してもよく、また、形成する凸部5の個数は凹部4の個数と同数であれば特に限定されるものではなく任意の個数であり、さらに、凹部4と凸部5をいずれの樹脂1,2に形成してもよい。
【0017】
そして上記のように、凹部4と凸部5との嵌合により位置決めして、透過樹脂1と吸収樹脂2とを重ね合わせる。このとき、図1に示すように、透過樹脂1の重ね合わせ側と反対側の面にレーザー光Lを透過する接圧治具9を配置すると共に、吸収樹脂2の重ね合わせ側と反対側の面にも接圧治具10を配置して、これらの接圧治具9,10によって両樹脂1,2を挟み込んで押さえ付けるようにしてもよい。
【0018】
次に、図1の矢印で示すように、透過樹脂1の側にYAGレーザー等のレーザー光Lを照射する。レーザー光Lは、接圧治具9を透過して透過樹脂1に照射され、さらにこの透過樹脂1を透過した後に吸収樹脂2の表面に照射される。このように吸収樹脂2の表面にレーザー光Lが照射されて吸収されると、この部分の吸収樹脂2が発熱して、両樹脂1,2の界面が加熱され、両樹脂1,2の界面を溶着して接合することができるものである。
【0019】
このように、本実施形態においては両樹脂1,2を接合するにあたって、超音波溶着法(振動溶着法)を使用しないので、両樹脂1,2の接合箇所に高周波振動による損傷が発生せず、安定した高い強度で両樹脂1,2を接合することができるものである。
【0020】
また、両樹脂1,2には位置決め構造3が設けられているので、この位置決め構造3によって、両樹脂1,2を高い精度で位置決めすることができるものである。この点についてもう少し説明すると、例えば、かりに両樹脂1,2がいずれも平板状に形成されていると、レーザー光Lは吸収樹脂2の表面全体に照射され、両樹脂1,2の界面全体が加熱されて溶融状態となる。そうすると、両樹脂1,2は上記の通りいずれも平板状であるために引っ掛かりがなく、相互に位置ずれすることとなるものである。
【0021】
また、本実施形態においては上記のように、両樹脂1,2に位置決め構造3を設けているので、高価な治工具を別途使用する必要がなくなり、イニシャルコストを削減することができるものである。
【0022】
(実施形態2)
本実施形態においても、実施形態1と同様の材質である透過樹脂1及び吸収樹脂2を用いることができる。
【0023】
図3は本実施形態を示すものである。透過樹脂1と吸収樹脂2には位置決め構造3が設けられている。この位置決め構造3も、凹部4と凸部5との嵌合によるものである。すなわち、図3に示すものにおいては、透過樹脂1に凹部4が形成されており、この凹部4に吸収樹脂2を嵌め込むことによって、位置決めすることができるものである。本実施形態においても、吸収樹脂2全体が凸部5として機能しているが、実施形態1と異なる点は、凹部4と凸部5との嵌合面6(レーザー光Lが照射される面)の断面形状が波形状である点である。波形状としては、特に限定されるものではないが、例えば、図3に示すようにノコギリ波形状のほか、正弦波形状等を挙げることができる。
【0024】
そして上記のように、凹部4と凸部5との嵌合により位置決めして、透過樹脂1と吸収樹脂2とを重ね合わせる。このとき、図3に示すように、透過樹脂1の重ね合わせ側と反対側の面にレーザー光Lを透過する接圧治具9を配置すると共に、吸収樹脂2の重ね合わせ側と反対側の面にも接圧治具10を配置して、これらの接圧治具9,10によって両樹脂1,2を挟み込んで押さえ付けるようにしてもよい。
【0025】
次に、図3の矢印で示すように、透過樹脂1の側にYAGレーザー等のレーザー光Lを照射する。レーザー光Lは、接圧治具9を透過して透過樹脂1に照射され、さらにこの透過樹脂1を透過した後に吸収樹脂2の表面に照射される。このように吸収樹脂2の表面にレーザー光Lが照射されて吸収されると、この部分の吸収樹脂2が発熱して、両樹脂1,2の界面が加熱され、両樹脂1,2の界面を溶着して接合することができるものである。
【0026】
このように、本実施形態においても両樹脂1,2を接合するにあたって、超音波溶着法(振動溶着法)を使用しないので、両樹脂1,2の接合箇所に高周波振動による損傷が発生せず、安定した高い強度で両樹脂を接合することができるものである。
【0027】
また、レーザー光Lの照射時において両樹脂1,2の界面は加熱されて溶融状態となるが、両樹脂1,2は単なる平板状に形成されているのではなく、両樹脂1,2には位置決め構造3が設けられているので、両樹脂1,2に設けた凹部4と凸部5との嵌合による位置決め構造3によって、両樹脂1,2を高い精度で位置決めすることができるものである。しかも本実施形態においては、上記の通り凹部4と凸部5との嵌合面6の断面形状が波形状であるので、図1に示す実施形態1の場合よりも、レーザー光Lが照射されて吸収される吸収樹脂2の表面の面積が増加しており、この表面積の増加によって接合箇所が増加することとなり、さらに安定した高い強度で両樹脂1,2を接合することができるものである。
【0028】
また、本実施形態においても上記のように、両樹脂1,2に位置決め構造3を設けているので、高価な治工具を別途使用する必要がなくなり、イニシャルコストを削減することができるものである。
【0029】
(実施形態3)
本実施形態においても、実施形態1と同様の材質である透過樹脂1及び吸収樹脂2を用いることができる。
【0030】
図4は本実施形態を示すものである。透過樹脂1と吸収樹脂2には位置決め構造3が設けられている。この位置決め構造3も、凹部4と凸部5との嵌合によるものである。すなわち、図4に示すものにおいては、透過樹脂1に凹部4が形成されており、この凹部4に吸収樹脂2を嵌め込むことによって、位置決めすることができるものである。本実施形態においても、吸収樹脂2全体が凸部5として機能しているが、実施形態1と異なる点は、図4に示すように凸部5の立ち上げ角θを直角(90°)より小さい角度(0°より大きい角度)とすることによって凸部5に傾斜面7を設けている点である。凸部5の立ち上げ角θが0°又は90°である場合とは、傾斜面7が存在しない場合を意味するものであり、例えば、図1に示す実施形態1の場合が該当する。なお、凸部5の外面形状と凹部4の内面形状は同一であるので、凸部5に設けた傾斜面7と当接する傾斜面13が凹部4の内面に設けてある。また、本実施形態において凸部5の先端は平坦面14としているが、これに限定されるものではない。
【0031】
そして上記のように、凹部4と凸部5との嵌合により位置決めして、透過樹脂1と吸収樹脂2とを重ね合わせる。このとき、図4に示すように、透過樹脂1の重ね合わせ側と反対側の面にレーザー光Lを透過する接圧治具9を配置すると共に、吸収樹脂2の重ね合わせ側と反対側の面にも接圧治具10を配置して、これらの接圧治具9,10によって両樹脂1,2を挟み込んで押さえ付けるようにしてもよい。
【0032】
次に、図4の矢印で示すように、透過樹脂1の側にYAGレーザー等のレーザー光Lを照射する。レーザー光Lは、接圧治具9を透過して透過樹脂1に照射され、さらにこの透過樹脂1を透過した後に吸収樹脂2の表面に照射される。このように吸収樹脂2の表面にレーザー光Lが照射されて吸収されると、この部分の吸収樹脂2が発熱して、両樹脂1,2の界面が加熱され、両樹脂1,2の界面を溶着して接合することができるものである。
【0033】
このように、本実施形態においても両樹脂1,2を接合するにあたって、超音波溶着法(振動溶着法)を使用しないので、両樹脂1,2の接合箇所に高周波振動による損傷が発生せず、安定した高い強度で両樹脂1,2を接合することができるものである。
【0034】
また、レーザー光Lの照射時において両樹脂1,2の界面は加熱されて溶融状態となるが、両樹脂1,2は単なる平板状に形成されているのではなく、両樹脂1,2には位置決め構造3が設けられているので、両樹脂1,2に設けた凹部4と凸部5との嵌合による位置決め構造3によって、両樹脂1,2を高い精度で位置決めすることができるものである。しかも本実施形態においては、上記の通り凸部5に傾斜面7を設けているので、図1に示す実施形態1の場合よりも、レーザー光Lの死角(凸部5の外周側面12)が減少すると共にレーザー光Lが照射されて吸収される吸収樹脂2の表面の面積が増加しており、この表面積の増加によって接合箇所が増加することとなり、さらに安定した高い強度で両樹脂1,2を接合することができるものである。
【0035】
また、本実施形態においても上記のように、両樹脂1,2に位置決め構造3を設けているので、高価な治工具を別途使用する必要がなくなり、イニシャルコストを削減することができるものである。
【0036】
(実施形態4)
本実施形態においても、実施形態1と同様の材質である透過樹脂1及び吸収樹脂2を用いることができる。
【0037】
図5は本実施形態を示すものである。透過樹脂1と吸収樹脂2には位置決め構造3が設けられている。この位置決め構造3も、凹部4と凸部5との嵌合によるものである。すなわち、図5に示すものにおいては、透過樹脂1に凹部4が形成されており、この凹部4に吸収樹脂2を嵌め込むことによって、位置決めすることができるものである。本実施形態においても、吸収樹脂2全体が凸部5として機能しているが、実施形態1と異なる点は、加熱により溶融した樹脂1,2が溶け込む(流れ込む)ための溶け込み代8を設けている点である。この溶け込み代8は、図5に示すように凹部4と凸部5の両方に設けたり、あるいは図6や図7に示すように凹部4と凸部5の一方(図6及び図7においては凹部4のみ)に設けたりすることができる。具体的には、凹部4の内周側面11と凸部5の外周側面12との間に隙間(クリアランス)を形成することによって、溶け込み代8を設けることができる。ただし、凹部4の内周側面11全面と凸部5の外周側面全面12との間に隙間を形成すると、つまり凹部4に対して凸部5が小さい(凸部5に対して凹部4が大きい)と、位置ずれするおそれがあるので、溶け込み代8を設けるにあたっては、凹部4の内周側面11全面と凸部5の外周側面12全面との間に隙間を形成しないようにするものである。すなわち、図5〜図7に示すものおいては、吸収樹脂2の両側に溶け込み代8が存在するので、透過樹脂1に対して吸収樹脂2が位置ずれするようにみえるが(透過樹脂1に形成した凹部4内において、凸部5として機能する吸収樹脂2が左右に移動することができるようにみえるが)、これらの図はあくまでも一断面を示すものであって、他断面においては図1〜図4に示すものと同様に、凹部4の内周側面11と凸部5の外周側面12とが当接する箇所が存在しており、この当接によって、両樹脂1,2を高い精度で位置決めすることができるものである。
【0038】
また、本実施形態においては、溶け込み代8の形状をアンダーカット形状としている。具体的には、図5に示すように、凸部5の外周側面12の一部に溝部15を設けることによって、溶け込み代8の形状をアンダーカット形状としている。
【0039】
そして上記のように、凹部4と凸部5との嵌合により位置決めして、透過樹脂1と吸収樹脂2とを重ね合わせる。このとき、図5に示すように、透過樹脂1の重ね合わせ側と反対側の面にレーザー光Lを透過する接圧治具9を配置すると共に、吸収樹脂2の重ね合わせ側と反対側の面にも接圧治具10を配置して、これらの接圧治具9,10によって両樹脂1,2を挟み込んで押さえ付けるようにしてもよい。
【0040】
次に、図5の矢印で示すように、透過樹脂1の側にYAGレーザー等のレーザー光Lを照射する。レーザー光Lは、接圧治具9を透過して透過樹脂1に照射され、さらにこの透過樹脂1を透過した後に吸収樹脂2の表面に照射される。このように吸収樹脂2の表面にレーザー光Lが照射されて吸収されると、この部分の吸収樹脂2が発熱して、両樹脂1,2の界面が加熱され、両樹脂1,2の界面を溶着して接合することができるものである。
【0041】
このように、本実施形態においても両樹脂1,2を接合するにあたって、超音波溶着法(振動溶着法)を使用しないので、両樹脂1,2の接合箇所に高周波振動による損傷が発生せず、安定した高い強度で両樹脂1,2を接合することができるものである。
【0042】
また、レーザー光Lの照射時において両樹脂1,2の界面は加熱されて溶融状態となるが、両樹脂1,2は単なる平板状に形成されているのではなく、両樹脂1,2には位置決め構造3が設けられているので、両樹脂1,2に設けた凹部4と凸部5との嵌合による位置決め構造3によって、両樹脂1,2を高い精度で位置決めすることができるものである。しかも本実施形態においては、上記の通り溶け込み代8を設けているので、レーザー光Lが照射されて発熱した吸収樹脂2が透過樹脂1と共に加熱溶融し、この樹脂1,2が溶け込み代8に溶け込み(流れ込み)、この箇所において冷却固化されることによって、さらに安定した高い強度で両樹脂を接合することができるものである。もう少し説明すると、図5〜図7に示すものにおいて、凸部5の先端の平坦面14の吸収樹脂2がレーザー光Lの照射により発熱して近傍の透過樹脂1と共に加熱溶融され、この樹脂1,2が凸部5の外周側面12と凹部4の内周側面11との間に設けた溶け込み代8に回り込むことによって、両樹脂1,2の接合を凸部5の外周側面12と凹部4の内面側面11との間においても強固に行うことが可能となり、さらに安定した高い強度で両樹脂1,2を接合することができるものである。
【0043】
また、本実施形態においては、図5に示すように溶け込み代8の形状がアンダーカット形状であるので、この溶け込み代8に溶け込んで冷却固化された樹脂1,2もアンダーカット形状となり、このアンダーカット形状の樹脂1,2によってアンカー効果も得ることができるものである。従って、溶着による接合のほか、アンカー効果による接合も行うことによって、さらに安定した高い強度で両樹脂1,2を接合することができるものである。
【0044】
また、本実施形態においても上記のように、両樹脂1,2に位置決め構造3を設けているので、高価な治工具を別途使用する必要がなくなり、イニシャルコストを削減することができるものである。
【0045】
なお、レーザー光Lの照射による溶着後、接圧治具10から両樹脂1,2を取り外す際に、透過樹脂1と吸収樹脂2との接合面に対して略垂直方向(剥離方向)の力が各樹脂1,2に相互に反対向きに働くと、その力の大きさによっては、両樹脂1,2が剥離するおそれがある。このような事態を想定すると、例えば、図6に示すように、透過樹脂1の重ね合わせ側と反対側の面の周縁にあらかじめリブ16を設けておくことが好ましい。このようにリブ16を設けておくと、上記剥離方向の力が透過樹脂1に働いたとき、このリブ16によって透過樹脂1が変形するのを防止することができ、両樹脂1,2を剥離させないようにすることができるものである。また、例えば、図7に示すように、透過樹脂1の内部であって接合箇所となる部分の周囲にSUS420等の金属片17をあらかじめインサート成形によって埋設しておくことも好ましい。このように金属片17が埋設されていると、この金属片17によって透過樹脂1の剛性が高まって変形しにくくなり、両樹脂1,2を剥離させないようにすることができるものである。
【0046】
【発明の効果】
上記のように本発明の請求項1に係るレーザーによる熱可塑性樹脂の接合方法は、レーザー光に対して透過特性を有する熱可塑性樹脂と吸収特性を有する熱可塑性樹脂とに設けた位置決め構造によってこれらの熱可塑性樹脂を位置決めすると共に重ね合わせ、透過特性を有する熱可塑性樹脂の側からこの熱可塑性樹脂を透過させてレーザー光を照射して、吸収特性を有する熱可塑性樹脂を加熱することによって、これらの熱可塑性樹脂を溶着して接合するので、超音波溶着法のように両樹脂の接合箇所に高周波振動による損傷が発生せず、安定した高い強度で両樹脂を接合することができるものであり、また、両樹脂に設けた位置決め構造によって、両樹脂を高い精度で位置決めすることができ、高価な治工具を別途使用する必要がなくなり、イニシャルコストを削減することができるものである。
【0047】
また請求項2の発明は、位置決め構造が、凹部と凸部との嵌合によるものであるので、超音波溶着法のように両樹脂の接合箇所に高周波振動による損傷が発生せず、安定した高い強度で両樹脂を接合することができるものであり、また、両樹脂に設けた凹部と凸部との嵌合による位置決め構造によって、両樹脂を高い精度で位置決めすることができ、高価な治工具を別途使用する必要がなくなり、イニシャルコストを削減することができるものである。
【0048】
また請求項3の発明は、凹部と凸部との嵌合面の断面形状が波形状であるので、レーザー光が照射されて吸収される吸収樹脂の表面の面積が増加しており、この表面積の増加によってさらに安定した高い強度で両樹脂を接合することができるものである。
【0049】
また請求項4の発明は、凸部の立ち上げ角を直角より小さい角度とすることによって凸部に傾斜面を設けるので、レーザー光の死角が減少すると共にレーザー光が照射されて吸収される吸収樹脂の表面の面積が増加しており、この表面積の増加によってさらに安定した高い強度で両樹脂を接合することができるものである。
【0050】
また請求項5の発明は、加熱により溶融した樹脂が溶け込むための溶け込み代を、凹部と凸部の両方又はいずれか一方に設けるので、レーザー光の照射により加熱溶融した樹脂が溶け込み代にも溶け込み、この箇所において冷却固化されることによって、さらに安定した高い強度で両樹脂を接合することができるものである。
【0051】
また請求項6の発明は、溶け込み代の形状がアンダーカット形状であるので、この溶け込み代に溶け込んで冷却固化された樹脂もアンダーカット形状となり、このアンダーカット形状の樹脂によってアンカー効果を得ることができ、さらに安定した高い強度で両樹脂を接合することができるものである。
【図面の簡単な説明】
【図1】本発明の実施の形態の一例を示す断面図である。
【図2】同上の他例を示す断面図である。
【図3】同上の他例を示す断面図である。
【図4】同上の他例を示す断面図である。
【図5】同上の他例を示す断面図である。
【図6】同上の他例を示す断面図である。
【図7】同上の他例を示す断面図である。
【符号の説明】
L レーザー光
1 レーザー光に対して透過特性を有する熱可塑性樹脂
2 レーザー光に対して吸収特性を有する熱可塑性樹脂
3 位置決め構造
4 凹部
5 凸部
6 嵌合面
7 傾斜面
8 溶け込み代
θ 立ち上げ角
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for joining thermoplastic resins by laser.
[0002]
[Prior art]
A conventional vibration type linear actuator used for manufacturing an electric razor or the like includes a stator, a mover, and a frame supporting the mover reciprocally via a leaf spring. Is integrally formed with a connecting member for connection with the mover (for example, see Patent Document 1). The coupling member is formed as a convex portion that fits into a recess provided on the mover side, and is welded at the fitting portion, or the coupling member has a positioning portion for positioning with the mover. And is welded to the mover at this positioning portion.
[0003]
The coupling member and the mover are usually molded products of a thermoplastic resin, and an ultrasonic welding method (vibration welding method) is generally used as a method of joining such a thermoplastic resin.
[0004]
[Patent Document 1]
JP-A-11-285226 (Claims, etc.)
[0005]
[Problems to be solved by the invention]
However, when joining thermoplastic resin molded articles by the ultrasonic welding method, high-frequency vibration is applied to these molded articles, so that the vibrations cause damage. When such damage occurs at the joint, the joint strength is reduced.
[0006]
In addition, even if the positioning portion is provided at the joint as described above, the positioning portion is damaged by high-frequency vibration, and a position shift occurs despite the provision of the positioning portion. May be difficult. Although a separate jig for positioning may be used, such a jig is generally expensive and has a problem of increasing initial cost.
[0007]
The present invention has been made in view of the above points, and it is possible to position the thermoplastic resins with high accuracy, and it is not necessary to use expensive jigs and tools, and the initial cost can be reduced. It is an object of the present invention to provide a method of joining thermoplastic resins by laser, which can join with high stability.
[0008]
[Means for Solving the Problems]
In the method for joining thermoplastic resins by laser according to claim 1 of the present invention, the positioning structure 3 provided on the thermoplastic resin 1 having a transmission characteristic with respect to the laser beam L and the thermoplastic resin 2 having the absorption characteristic with respect to the laser light L. The thermoplastic resins 1 and 2 are positioned and superimposed on each other, and the thermoplastic resin 1 is transmitted from the side of the thermoplastic resin 1 having the transmission property and irradiated with the laser beam L to thereby form the thermoplastic resin 2 having the absorption property. Is heated, so that these thermoplastic resins 1 and 2 are welded and joined.
[0009]
According to a second aspect of the present invention, in the first aspect, the positioning structure 3 is formed by fitting the concave portion 4 and the convex portion 5.
[0010]
According to a third aspect of the present invention, in the second aspect, the cross-sectional shape of the fitting surface 6 between the concave portion 4 and the convex portion 5 is wavy.
[0011]
According to a fourth aspect of the present invention, in the second or third aspect, the inclined surface 7 is provided on the convex portion 5 by setting the rising angle θ of the convex portion 5 smaller than a right angle.
[0012]
The invention of claim 5 is characterized in that, in any one of claims 2 to 4, a penetration margin 8 for melting the resin 2 melted by heating is provided in both or one of the concave portion 4 and the convex portion 5. It is assumed that.
[0013]
The invention according to claim 6 is characterized in that, in claim 5, the shape of the penetration margin 8 is an undercut shape.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described.
[0015]
(Embodiment 1)
In the present embodiment, a thermoplastic resin 1 having a transmission characteristic with respect to a laser beam L (hereinafter referred to as a “transmission resin 1”) or a thermoplastic resin 2 having an absorption characteristic with respect to the laser beam L (hereinafter referred to as an “absorption resin”) 2)) can be used without any particular limitation. For example, ABS or polycarbonate can be used as the transparent resin 1, while ABS or polycarbonate containing carbon as a pigment can be used as the absorbing resin 2.
[0016]
FIG. 1 shows this embodiment. A positioning structure 3 is provided on the transmission resin 1 and the absorption resin 2. The positioning structure 3 is formed by fitting the concave portion 4 and the convex portion 5. That is, in the structure shown in FIG. 1, the concave portion 4 is formed in the transparent resin 1, and the positioning can be performed by fitting the absorbing resin 2 into the concave portion 4. In this case, the entire absorbent resin 2 functions as the protrusion 5, and such a form of fitting is also included in the positioning structure 3 in the present invention. Here, as shown in FIG. 2, a step may be formed on a part of the flat surface 18 of the absorbent resin 2 to form the convex portion 5, that is, the convex portion 5 may be formed on a part of the absorbent resin 2. Also, the number of the convex portions 5 to be formed is not particularly limited as long as it is the same as the number of the concave portions 4, and is an arbitrary number. It may be formed.
[0017]
Then, as described above, positioning is performed by fitting the concave portion 4 and the convex portion 5, and the transparent resin 1 and the absorbent resin 2 are overlapped. At this time, as shown in FIG. 1, a contact pressure jig 9 for transmitting the laser beam L is disposed on the surface of the transmission resin 1 opposite to the overlapping side, and the contact pressure jig 9 on the opposite side of the absorbing resin 2 is overlapped. A contact pressure jig 10 may be arranged on the surface, and the two resins 1 and 2 may be sandwiched and held by the contact pressure jigs 9 and 10.
[0018]
Next, as shown by an arrow in FIG. 1, the side of the transparent resin 1 is irradiated with a laser beam L such as a YAG laser. The laser beam L is transmitted through the contact pressure jig 9 and irradiates the transmitting resin 1, and further transmitted through the transmitting resin 1, and then is irradiated on the surface of the absorbing resin 2. When the surface of the absorbing resin 2 is irradiated with the laser beam L and absorbed as described above, the absorbing resin 2 in this portion generates heat, and the interface between the resins 1 and 2 is heated, and the interface between the resins 1 and 2 is heated. Can be joined by welding.
[0019]
As described above, in the present embodiment, since the ultrasonic welding method (vibration welding method) is not used for joining the two resins 1 and 2, damage due to the high-frequency vibration does not occur at the joint between the two resins 1 and 2. The two resins 1 and 2 can be joined with stable and high strength.
[0020]
Further, since the positioning structure 3 is provided on both the resins 1 and 2, the positioning structure 3 can position the resins 1 and 2 with high accuracy. To explain this point a little more, for example, if both the resins 1 and 2 are formed in a flat plate, the laser beam L is irradiated on the entire surface of the absorbing resin 2 and the entire interface between the resins 1 and 2 is formed. Heated to a molten state. Then, since both resins 1 and 2 are flat as described above, they will not be caught and will be displaced from each other.
[0021]
In addition, in the present embodiment, as described above, since the positioning structure 3 is provided on the two resins 1 and 2, it is not necessary to separately use expensive jigs and tools, and the initial cost can be reduced. .
[0022]
(Embodiment 2)
Also in this embodiment, the transmission resin 1 and the absorption resin 2 which are the same materials as those in the first embodiment can be used.
[0023]
FIG. 3 shows this embodiment. A positioning structure 3 is provided on the transmission resin 1 and the absorption resin 2. This positioning structure 3 is also based on the fitting of the concave portion 4 and the convex portion 5. That is, in the structure shown in FIG. 3, the concave portion 4 is formed in the transparent resin 1 and the positioning can be performed by fitting the absorbing resin 2 into the concave portion 4. Also in the present embodiment, the entire absorbing resin 2 functions as the convex portion 5, but the difference from the first embodiment is that the fitting surface 6 between the concave portion 4 and the convex portion 5 (the surface irradiated with the laser beam L). ) Is a wavy shape. Although the wave shape is not particularly limited, for example, a sine wave shape and the like can be mentioned in addition to the sawtooth wave shape as shown in FIG.
[0024]
Then, as described above, positioning is performed by fitting the concave portion 4 and the convex portion 5, and the transparent resin 1 and the absorbent resin 2 are overlapped. At this time, as shown in FIG. 3, a contact pressure jig 9 that transmits the laser beam L is disposed on the surface of the transmission resin 1 opposite to the overlapping side, and the contact pressure jig 9 on the opposite side of the absorbing resin 2 is also arranged. A contact pressure jig 10 may be arranged on the surface, and the two resins 1 and 2 may be sandwiched and held by the contact pressure jigs 9 and 10.
[0025]
Next, as shown by an arrow in FIG. 3, the side of the transparent resin 1 is irradiated with a laser beam L such as a YAG laser. The laser beam L is transmitted through the contact pressure jig 9 and irradiates the transmitting resin 1, and further transmitted through the transmitting resin 1, and then is irradiated on the surface of the absorbing resin 2. When the surface of the absorbing resin 2 is irradiated with the laser beam L and absorbed as described above, the absorbing resin 2 in this portion generates heat, and the interface between the resins 1 and 2 is heated, and the interface between the resins 1 and 2 is heated. Can be joined by welding.
[0026]
As described above, also in the present embodiment, since the ultrasonic welding method (vibration welding method) is not used for joining the two resins 1 and 2, damage due to high frequency vibration does not occur at the joint between the two resins 1 and 2. The two resins can be joined with stable and high strength.
[0027]
When the laser beam L is applied, the interface between the two resins 1 and 2 is heated to be in a molten state. Since the positioning structure 3 is provided, the positioning structure 3 formed by fitting the concave portion 4 and the convex portion 5 provided in both the resins 1 and 2 can position both the resins 1 and 2 with high accuracy. It is. Moreover, in the present embodiment, since the cross-sectional shape of the fitting surface 6 between the concave portion 4 and the convex portion 5 is corrugated as described above, the laser beam L is irradiated more than in the case of the first embodiment shown in FIG. The area of the surface of the absorbent resin 2 which is absorbed by absorption increases, and the increase in the surface area increases the number of joints, so that the two resins 1 and 2 can be joined with more stable and high strength. .
[0028]
Also, in the present embodiment, as described above, since the positioning structure 3 is provided on both the resins 1 and 2, there is no need to separately use expensive jigs and tools, and the initial cost can be reduced. .
[0029]
(Embodiment 3)
Also in this embodiment, the transmission resin 1 and the absorption resin 2 which are the same materials as those in the first embodiment can be used.
[0030]
FIG. 4 shows this embodiment. A positioning structure 3 is provided on the transmission resin 1 and the absorption resin 2. This positioning structure 3 is also based on the fitting of the concave portion 4 and the convex portion 5. That is, in the structure shown in FIG. 4, the concave portion 4 is formed in the transparent resin 1, and the positioning can be performed by fitting the absorbing resin 2 into the concave portion 4. Also in the present embodiment, the entire absorbent resin 2 functions as the convex portion 5, but the difference from the first embodiment is that the rising angle θ of the convex portion 5 is set to a right angle (90 °) as shown in FIG. The point is that the inclined surface 7 is provided on the convex portion 5 by making the angle smaller (an angle larger than 0 °). The case where the rising angle θ of the convex portion 5 is 0 ° or 90 ° means the case where the inclined surface 7 does not exist, and corresponds to, for example, the case of the first embodiment shown in FIG. Since the outer shape of the convex portion 5 and the inner surface shape of the concave portion 4 are the same, an inclined surface 13 that comes into contact with the inclined surface 7 provided on the convex portion 5 is provided on the inner surface of the concave portion 4. Further, in the present embodiment, the tip of the convex portion 5 is the flat surface 14, but is not limited thereto.
[0031]
Then, as described above, positioning is performed by fitting the concave portion 4 and the convex portion 5, and the transparent resin 1 and the absorbent resin 2 are overlapped. At this time, as shown in FIG. 4, a contact pressure jig 9 that transmits the laser beam L is disposed on the surface of the transmission resin 1 opposite to the overlapping side, and at the same time, the contact pressure jig 9 on the opposite side of the absorbing resin 2 is overlapped. A contact pressure jig 10 may be arranged on the surface, and the two resins 1 and 2 may be sandwiched and held by the contact pressure jigs 9 and 10.
[0032]
Next, as shown by the arrow in FIG. 4, the side of the transparent resin 1 is irradiated with a laser beam L such as a YAG laser. The laser beam L is transmitted through the contact pressure jig 9 and irradiates the transmitting resin 1, and further transmitted through the transmitting resin 1, and then is irradiated on the surface of the absorbing resin 2. When the surface of the absorbing resin 2 is irradiated with the laser beam L and absorbed as described above, the absorbing resin 2 in this portion generates heat, and the interface between the resins 1 and 2 is heated, and the interface between the resins 1 and 2 is heated. Can be joined by welding.
[0033]
As described above, also in the present embodiment, since the ultrasonic welding method (vibration welding method) is not used for joining the two resins 1 and 2, damage due to high frequency vibration does not occur at the joint between the two resins 1 and 2. The two resins 1 and 2 can be joined with stable and high strength.
[0034]
When the laser beam L is applied, the interface between the two resins 1 and 2 is heated to be in a molten state. Since the positioning structure 3 is provided, the positioning structure 3 formed by fitting the concave portion 4 and the convex portion 5 provided in both the resins 1 and 2 can position both the resins 1 and 2 with high accuracy. It is. Moreover, in the present embodiment, since the inclined surface 7 is provided on the convex portion 5 as described above, the blind spot of the laser beam L (the outer peripheral side surface 12 of the convex portion 5) is smaller than in the case of the first embodiment shown in FIG. The surface area of the absorbing resin 2 which is reduced and decreased by being irradiated with and absorbed by the laser beam L increases, and the joint area increases due to the increase of the surface area. Can be joined.
[0035]
Also, in the present embodiment, as described above, since the positioning structure 3 is provided on both the resins 1 and 2, there is no need to separately use expensive jigs and tools, and the initial cost can be reduced. .
[0036]
(Embodiment 4)
Also in this embodiment, the transmission resin 1 and the absorption resin 2 which are the same materials as those in the first embodiment can be used.
[0037]
FIG. 5 shows this embodiment. A positioning structure 3 is provided on the transmission resin 1 and the absorption resin 2. This positioning structure 3 is also based on the fitting of the concave portion 4 and the convex portion 5. That is, in the structure shown in FIG. 5, a concave portion 4 is formed in the transparent resin 1, and positioning can be performed by fitting the absorbing resin 2 into the concave portion 4. Also in the present embodiment, the entire absorbent resin 2 functions as the convex portion 5, but differs from the first embodiment in that a melting margin 8 for melting (flowing) the resins 1 and 2 melted by heating is provided. It is a point. This penetration 8 is provided in both the concave portion 4 and the convex portion 5 as shown in FIG. 5, or one of the concave portion 4 and the convex portion 5 as shown in FIGS. 6 and 7 (in FIGS. 6 and 7, (Only the concave portion 4). Specifically, by forming a gap (clearance) between the inner peripheral side surface 11 of the concave portion 4 and the outer peripheral side surface 12 of the convex portion 5, the penetration margin 8 can be provided. However, if a gap is formed between the entire inner peripheral side surface 11 of the concave portion 4 and the entire outer peripheral side surface 12 of the convex portion 5, that is, the convex portion 5 is smaller than the concave portion 4 (the concave portion 4 is larger than the convex portion 5). ), There is a possibility of misalignment. In providing the penetration margin 8, no gap is formed between the entire inner peripheral side surface 11 of the concave portion 4 and the entire outer peripheral side surface 12 of the convex portion 5. . That is, in FIGS. 5 to 7, the absorption margin 8 exists on both sides of the absorbent resin 2, so that the absorbent resin 2 appears to be displaced with respect to the transmissive resin 1. Although it appears that the absorbent resin 2 functioning as the convex portion 5 can move to the left and right in the formed concave portion 4), these figures show only one cross section, and FIG. 4, there is a portion where the inner peripheral side surface 11 of the concave portion 4 and the outer peripheral side surface 12 of the convex portion 5 are in contact with each other. It can be positioned.
[0038]
Further, in the present embodiment, the shape of the penetration 8 is an undercut shape. Specifically, as shown in FIG. 5, by providing a groove 15 in a part of the outer peripheral side surface 12 of the convex portion 5, the shape of the penetration 8 is an undercut shape.
[0039]
Then, as described above, positioning is performed by fitting the concave portion 4 and the convex portion 5, and the transparent resin 1 and the absorbent resin 2 are overlapped. At this time, as shown in FIG. 5, a contact pressure jig 9 that transmits the laser beam L is disposed on the surface of the transmission resin 1 opposite to the overlapping side, and the contact pressure jig 9 is disposed on the opposite side of the absorbing resin 2 to the overlapping side. A contact pressure jig 10 may be arranged on the surface, and the two resins 1 and 2 may be sandwiched and held by the contact pressure jigs 9 and 10.
[0040]
Next, as shown by an arrow in FIG. 5, the side of the transparent resin 1 is irradiated with a laser beam L such as a YAG laser. The laser beam L is transmitted through the contact pressure jig 9 and irradiates the transmitting resin 1, and further transmitted through the transmitting resin 1, and then is irradiated on the surface of the absorbing resin 2. When the surface of the absorbing resin 2 is irradiated with the laser beam L and absorbed as described above, the absorbing resin 2 in this portion generates heat, and the interface between the resins 1 and 2 is heated, and the interface between the resins 1 and 2 is heated. Can be joined by welding.
[0041]
As described above, also in the present embodiment, since the ultrasonic welding method (vibration welding method) is not used for joining the two resins 1 and 2, damage due to high frequency vibration does not occur at the joint between the two resins 1 and 2. The two resins 1 and 2 can be joined with stable and high strength.
[0042]
When the laser beam L is applied, the interface between the two resins 1 and 2 is heated to be in a molten state. Since the positioning structure 3 is provided, the positioning structure 3 formed by fitting the concave portion 4 and the convex portion 5 provided in both the resins 1 and 2 can position both the resins 1 and 2 with high accuracy. It is. In addition, in the present embodiment, since the melting allowance 8 is provided as described above, the absorbing resin 2 which is irradiated with the laser beam L and generates heat is heated and melted together with the transmission resin 1, so that the resins 1 and 2 become the melting allowance 8. By melting (flowing in) and being cooled and solidified at this point, the two resins can be joined with more stable and high strength. More specifically, in the structure shown in FIGS. 5 to 7, the absorbing resin 2 on the flat surface 14 at the tip of the convex portion 5 generates heat by irradiation with the laser beam L, and is heated and melted together with the transparent resin 1 in the vicinity. , 2 wrap around the margin 8 provided between the outer peripheral side surface 12 of the convex portion 5 and the inner peripheral side surface 11 of the concave portion 4, thereby joining the two resins 1, 2 to the outer peripheral side surface 12 of the convex portion 5 and the concave portion 4. It is possible to firmly perform the bonding between the resin 1 and the inner side surface 11 and to bond the two resins 1 and 2 with more stable and high strength.
[0043]
In the present embodiment, as shown in FIG. 5, since the shape of the penetration 8 is an undercut shape, the resins 1 and 2 which have been melted into the penetration 8 and cooled and solidified also have an undercut shape. An anchor effect can also be obtained by the cut-shaped resins 1 and 2. Therefore, by performing bonding by an anchor effect in addition to bonding by welding, both resins 1 and 2 can be bonded with more stable and high strength.
[0044]
Also, in the present embodiment, as described above, since the positioning structure 3 is provided on both the resins 1 and 2, there is no need to separately use expensive jigs and tools, and the initial cost can be reduced. .
[0045]
When the two resins 1 and 2 are removed from the contact pressure jig 10 after welding by the irradiation of the laser beam L, a force in a direction substantially perpendicular to the bonding surface between the transmission resin 1 and the absorption resin 2 (peeling direction). Acts on the resins 1 and 2 in opposite directions, the two resins 1 and 2 may be separated depending on the magnitude of the force. Assuming such a situation, for example, as shown in FIG. 6, it is preferable to provide ribs 16 in advance on the periphery of the surface of the transparent resin 1 on the side opposite to the overlapping side. When the ribs 16 are provided in this manner, when the force in the peeling direction acts on the permeable resin 1, the permeable resin 1 can be prevented from being deformed by the ribs 16, and the two resins 1 and 2 can be separated. It is something that can be prevented. In addition, for example, as shown in FIG. 7, it is also preferable that a metal piece 17 such as SUS420 is buried by insert molding in advance around the part to be joined inside the transparent resin 1. When the metal piece 17 is buried in this way, the rigidity of the transparent resin 1 is increased by the metal piece 17 so that the transparent resin 1 is not easily deformed, and the two resins 1 and 2 can be prevented from peeling.
[0046]
【The invention's effect】
As described above, the method for bonding thermoplastic resin by laser according to claim 1 of the present invention employs a positioning structure provided for a thermoplastic resin having a transmission characteristic to a laser beam and a thermoplastic resin having an absorption characteristic. By positioning and superimposing the thermoplastic resin, by irradiating a laser beam through the thermoplastic resin from the side of the thermoplastic resin having a transmission property, and heating the thermoplastic resin having an absorption property, Since the thermoplastic resin is welded and joined, unlike the ultrasonic welding method, there is no damage due to high frequency vibration at the joint between the two resins, and the two resins can be joined with stable and high strength. In addition, the positioning structure provided for both resins allows the positioning of both resins with high accuracy, eliminating the need for separately using expensive jigs and tools. In which it is possible to reduce the initial cost.
[0047]
According to the second aspect of the present invention, since the positioning structure is formed by fitting the concave portion and the convex portion, damage due to high-frequency vibration does not occur in the joint portion between the two resins as in the ultrasonic welding method, and the structure is stable. The two resins can be joined with high strength, and the positioning structure by fitting the concave and convex portions provided on both resins allows both resins to be positioned with high accuracy, resulting in an expensive cure. There is no need to use a separate tool, and the initial cost can be reduced.
[0048]
According to the third aspect of the present invention, since the cross-sectional shape of the fitting surface between the concave portion and the convex portion is corrugated, the area of the surface of the absorbing resin that is irradiated and absorbed by the laser beam is increased. As a result, the two resins can be joined with more stable and high strength.
[0049]
Further, according to the invention of claim 4, since the inclined portion is formed on the convex portion by setting the rising angle of the convex portion smaller than a right angle, the dead angle of the laser beam is reduced and the laser beam is irradiated and absorbed. The surface area of the resin is increasing, and the increase in the surface area allows the two resins to be joined with more stable and high strength.
[0050]
Further, in the invention of claim 5, since a melting allowance for melting the resin melted by heating is provided in both or one of the concave portion and the convex portion, the resin heated and melted by the irradiation of the laser beam also melts into the melting allowance. By being cooled and solidified at this point, the two resins can be joined with more stable and high strength.
[0051]
According to the invention of claim 6, since the shape of the melting allowance is an undercut shape, the resin melted and cooled and solidified in the melting allowance also has an undercut shape, and the anchor effect can be obtained by the resin having the undercut shape. It is possible to bond both resins with high and stable strength.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view illustrating an example of an embodiment of the present invention.
FIG. 2 is a sectional view showing another example of the above.
FIG. 3 is a sectional view showing another example of the above.
FIG. 4 is a sectional view showing another example of the above.
FIG. 5 is a sectional view showing another example of the above.
FIG. 6 is a sectional view showing another example of the above.
FIG. 7 is a sectional view showing another example of the above.
[Explanation of symbols]
L Laser light 1 Thermoplastic resin having transmission characteristics for laser light 2 Thermoplastic resin having absorption characteristics for laser light 3 Positioning structure 4 Concave portion 5 Convex portion 6 Fitting surface 7 Inclined surface 8 Penetration allowance θ Corner

Claims (6)

レーザー光に対して透過特性を有する熱可塑性樹脂と吸収特性を有する熱可塑性樹脂とに設けた位置決め構造によってこれらの熱可塑性樹脂を位置決めすると共に重ね合わせ、透過特性を有する熱可塑性樹脂の側からこの熱可塑性樹脂を透過させてレーザー光を照射して、吸収特性を有する熱可塑性樹脂を加熱することによって、これらの熱可塑性樹脂を溶着して接合することを特徴とするレーザーによる熱可塑性樹脂の接合方法。These thermoplastic resins are positioned and superimposed by a positioning structure provided for a thermoplastic resin having a transmission characteristic to a laser beam and a thermoplastic resin having an absorption characteristic, and the thermoplastic resin having a transmission characteristic is positioned from the side. A laser beam is radiated through a thermoplastic resin, and the thermoplastic resin having an absorption characteristic is heated, thereby welding and joining the thermoplastic resins. Method. 位置決め構造が、凹部と凸部との嵌合によるものであることを特徴とする請求項1に記載のレーザーによる熱可塑性樹脂の接合方法。The method according to claim 1, wherein the positioning structure is formed by fitting a concave portion and a convex portion. 凹部と凸部との嵌合面の断面形状が波形状であることを特徴とする請求項2に記載のレーザーによる熱可塑性樹脂の接合方法。3. The method according to claim 2, wherein the cross-sectional shape of the fitting surface between the concave portion and the convex portion is corrugated. 凸部の立ち上げ角を直角より小さい角度とすることによって凸部に傾斜面を設けることを特徴とする請求項2又は3に記載のレーザーによる熱可塑性樹脂の接合方法。The method according to claim 2 or 3, wherein an inclined surface is provided on the convex portion by setting a rising angle of the convex portion smaller than a right angle. 加熱により溶融した樹脂が溶け込むための溶け込み代を、凹部と凸部の両方又はいずれか一方に設けることを特徴とする請求項2乃至4のいずれかに記載のレーザーによる熱可塑性樹脂の接合方法。The method according to any one of claims 2 to 4, wherein a margin for dissolving the resin melted by heating is provided in both or one of the concave portion and the convex portion. 溶け込み代の形状がアンダーカット形状であることを特徴とする請求項5に記載のレーザーによる熱可塑性樹脂の接合方法。The method for joining thermoplastic resins by laser according to claim 5, wherein the shape of the penetration is an undercut shape.
JP2003010356A 2003-01-17 2003-01-17 Method of joining thermoplastic resin by laser Expired - Fee Related JP4089441B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003010356A JP4089441B2 (en) 2003-01-17 2003-01-17 Method of joining thermoplastic resin by laser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003010356A JP4089441B2 (en) 2003-01-17 2003-01-17 Method of joining thermoplastic resin by laser

Publications (2)

Publication Number Publication Date
JP2004223719A true JP2004223719A (en) 2004-08-12
JP4089441B2 JP4089441B2 (en) 2008-05-28

Family

ID=32899583

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003010356A Expired - Fee Related JP4089441B2 (en) 2003-01-17 2003-01-17 Method of joining thermoplastic resin by laser

Country Status (1)

Country Link
JP (1) JP4089441B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009056755A (en) * 2007-09-03 2009-03-19 Koito Mfg Co Ltd Presser tool and welding method
JP2010076246A (en) * 2008-09-25 2010-04-08 Panasonic Electric Works Co Ltd Method for welding resin material
JP2010214730A (en) * 2009-03-16 2010-09-30 Panasonic Electric Works Co Ltd Method for laser-welding resin material
JP2011067801A (en) * 2009-09-28 2011-04-07 Toyota Boshoku Corp Filter and manufacturing method of the same
JP2012187897A (en) * 2011-03-14 2012-10-04 Stanley Electric Co Ltd Method of manufacturing resin component and fixing structure of resin components to each other

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009056755A (en) * 2007-09-03 2009-03-19 Koito Mfg Co Ltd Presser tool and welding method
JP2010076246A (en) * 2008-09-25 2010-04-08 Panasonic Electric Works Co Ltd Method for welding resin material
JP2010214730A (en) * 2009-03-16 2010-09-30 Panasonic Electric Works Co Ltd Method for laser-welding resin material
JP2011067801A (en) * 2009-09-28 2011-04-07 Toyota Boshoku Corp Filter and manufacturing method of the same
JP2012187897A (en) * 2011-03-14 2012-10-04 Stanley Electric Co Ltd Method of manufacturing resin component and fixing structure of resin components to each other

Also Published As

Publication number Publication date
JP4089441B2 (en) 2008-05-28

Similar Documents

Publication Publication Date Title
JP3913435B2 (en) Manufacturing method of vehicular lamp
JP3961737B2 (en) Vehicular lamp and manufacturing method thereof
EP1975216B1 (en) Joining structure and method of metal works
JP2005339873A (en) Manufacturing method of vehicular lamp
JP2001334578A (en) Method for welding resin by laser
JP2006341515A (en) Bonded body and method of bonding
KR101606670B1 (en) MOC actuator coupled to a laser welding method
JP2007523763A (en) Joint design for laser welding of thermoplastics
JP2006167946A (en) Lamp device for vehicle and light welding method
JP2010113938A (en) Method of assembling housing of photoelectric sensor, and the photoelectric sensor
JP4089441B2 (en) Method of joining thermoplastic resin by laser
JP2004050513A (en) Method for joining resin films
JP2001232687A (en) Forming process for thermoplastic resin member by laser
JP7186370B2 (en) Joining structure and joining method
JP2004209916A (en) Resin bonding method and resin component
JP4439290B2 (en) Manufacturing method of thermoplastic resin part
JP4089440B2 (en) Method of joining thermoplastic resin by laser
JP4003666B2 (en) Resin parts and laser welding method
KR101846929B1 (en) MOC actuator coupled by ultrasonic welding method
JP3954505B2 (en) Laser welding method for resin parts
JP2006346935A (en) Laser joining method
JPS6271625A (en) Method for jointing synthetic resin material with different kind material
JPS6271626A (en) Jointing of synthetic resin material and different kind material
JP2003276087A (en) Bonding method for resin material
JP2021021448A (en) Coupling method for composite member

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050805

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070705

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070717

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070918

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20080205

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080218

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110307

Year of fee payment: 3

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110307

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120307

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120307

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130307

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130307

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140307

Year of fee payment: 6

LAPS Cancellation because of no payment of annual fees