JP2004222990A - Bonding method for footwear, and footwear - Google Patents

Bonding method for footwear, and footwear Download PDF

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Publication number
JP2004222990A
JP2004222990A JP2003014786A JP2003014786A JP2004222990A JP 2004222990 A JP2004222990 A JP 2004222990A JP 2003014786 A JP2003014786 A JP 2003014786A JP 2003014786 A JP2003014786 A JP 2003014786A JP 2004222990 A JP2004222990 A JP 2004222990A
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Japan
Prior art keywords
adhesive
bonded
bonding
footwear
dielectric heating
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JP2003014786A
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Japanese (ja)
Inventor
Takashi Murata
高史 村田
Osamu Kitano
修 北野
Teruaki Kajishiro
輝明 梶白
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NOOTEEPU KOGYO KK
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NOOTEEPU KOGYO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bonding method for footwear capable of saving labor in a working process and improving appearance of the footwear by improving the conventional process where an adhesive is applied on both of faces to be bonded to carry out adhesion by at least one face coating, and the footwear prepared by using this method. <P>SOLUTION: The bonding method for the footwear is characterized by coating at least one face to be bonded of an object to be bonded with a water-based adhesive, laminating the faces to be bonded, and bonding the laminated faces by high frequency induction heating while the laminated faces are pressed. The footwear containing a stuck part bonded by using this method is provided. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、接着方法、特に、形状反撥が大きく接着が困難な履物の接着方法と、この方法を用いて接着した接着部分を有する履物に関する。
【0002】
【従来の技術】
履物における接合の方法には、その部位・形状・材質・用途等々により様々なものがあるが、中でもセメント式は、糸で縫い付けずに接着剤で接着する極めて簡単な方法で、量産を可能にし、靴等の履物の普及に大きく貢献した画期的な方法として現在も主流となっている。
【0003】
その方法は、被接着部分の被接着面の両面にコンタクト型接着剤を塗布して溶媒を乾燥した後、タックのあるうちに圧力を加えて貼り合わせるものである。例えば、靴の被接着部分である胛部と底部の接着の場合、胛部及び底部の被接着面をバフなどの物理的処理や有機溶剤による脱脂、プライマー処理等の化学的処理を単独若しくは併用して行い、その処理された被接着面の両面に接着剤を刷毛、ブラシ等を用いて均一に塗布し、室温若しくは加温により溶媒を乾燥させた後、接着剤の塗布面同士を重ね合わせ、プレス等で圧着して接着する。 重ね合わせの際には、作業環境や接着剤の種類により、接着剤表面を加熱してコンタクト性を高める事も必要で、十分な接着を行うに当たり重要である。
【0004】
この際に加熱し過ぎると接着剤の凝集力が低下するため、接着後被着体の形状による反撥に耐えられなくなる。逆に加熱が不足したり、加熱後の放置で接着剤表面温度が低下してしまった場合には十分なコンタクト性が得られない等加熱の過不足はいずれも接着不良を起こす原因となるという問題があった。
【0005】
最近では有機溶剤の人体や環境に及ぼす影響を考慮して水性接着剤が着目され使用され始めているが、この水性接着剤を用いる場合には、上記問題に加えて、水の乾燥が困難であり、そのために相当の時間とエネルギーを消費しなければならない。 この乾燥が不十分であった場合には接着剤の凝集力が十分に発現しないため、履物のような形状反撥を有する被着体を接着した場合にはその反撥に耐えられずに接着剤層が糸曳き状になったり、更に破裂して口が開いた状態になり十分な接着に至らなくなる。
【0006】
また、気温が低い場合や湿度が高い場合などには、いずれの溶剤(有機溶剤や水)を用いても、タック不足や結露により十分なコンタクト性が得られず、それを解消するために加熱した場合にも接着剤の表面温度に留意し、重ね合わせのタイミングを計る必要があり、更に、例えば靴の接着の場合のように被接着面の形状がより複雑になると、複雑な形状の胛部と底部に塗布した接着剤表面同士をズレ無く重ね合わせることが非常に難しく、胛部に塗布した接着剤が接着部より過剰になる(糊高)場合には接着剤のはみ出しが見られ、逆に過少になる(糊低)場合には胛部と底部に隙間ができる。 前者の場合には接着剤のはみ出しにより美観が損なわれ、後者の場合には接着不十分となる。
【0007】
なお、本発明は後述するように高周波誘電加熱を用いており、この点で関連する先行技術文献は存在する(特許文献1、特許文献2)。しかし、これらは縫合して製作された履物の縫い目の針孔に高周波誘電加熱で流動化させたホットメルト接着剤を浸入充填することで縫い目からの漏水を防止するものや、特殊な部材や構造を持つ透湿性の靴において、靴の接地部と防水・透湿性の隔膜を接着剤を用いず高周波融接させるものであり、本発明のごとき水性接着剤を用いるものではない。
【0008】
【特許文献1】
特許第3253305公報(第1頁)
【特許文献2】
特表平11−513582公報(第4頁、第7図)
【0009】
【発明が解決しようとする課題】
そこで、本発明は、上記種々の問題を解消し、▲1▼接着剤を被接着面の両方に塗布して接着する従来の方法を、少なくとも被接着面の一方への塗布のみで接着できるようにすること、▲2▼重ね合わせのタイミングに特に留意することなく接着できるようにする履物の接着方法の提供、及び少なくともその一部にこの方法を用いてなる履物を提供することを目的とする。
【0010】
【課題を解決するための手段】
かかる目的を達成するため、鋭意研究を重ねた結果、水性接着剤と高周波誘電加熱を用いる新規な接着方法を着想するに至り、この接着方法を用いると靴などの履物の被接着面の少なくとも片面に水性接着剤を塗布することによって十分接着できること、重ね合わせのタイミングに特段の配慮をすること無しに接着できることを見いだし、本発明を完成させた。
【0011】
すなわち、本発明のうち請求項1記載の発明は、被接着部分の被接着面の少なくとも一方に水性接着剤を塗布し、被接着面を重ね合わせ、該重ね合わせ面を押圧しつつ、高周波誘電加熱を行うことにより接着することを特徴とする履物の接着方法である。
【0012】
ここで、被接着部分は、履物の構成部分で接着を必要とする部分であれば特に限定されない。 履物における胛部と底部、底部の積層、サンダルの紐部と底部などが例示される。「被接着面の少なくとも一方に」とは、接着される二つの被接着面のうちの片方の面(以下、片面という。)に接着剤を塗布すればよいが、これに限定されるものではなく二つの被接着面の両面に塗布してもよいことを意味する。重ね合わせ面の押圧は高周波誘電加熱の際に、接着される二つの被着体の形状の違いによる密着不良を防ぐ程度以上の圧力が付加されていればよい。好ましくは1.5kgf/cm〜10kgf/cm程度である。押圧とは圧力付加の状態であればよく、加圧、圧締、圧縮等を含む概念である。
【0013】
また、本発明に用いる水性接着剤は水を媒体とする接着剤をいい、エマルジョン或いは水溶液である接着剤を意味する。また、従来使用されているコンタクト型の接着剤に限定されることはない。このような接着剤としては、ユリア系、フェノール系、ポリビニルアルコール等の水溶液や酢酸ビニル、エチレン酢酸ビニル、アクリル、ウレタン、スチレンブタジエンゴム、クロロプレンゴム、ニトリルゴム等の水性エマルジョンが例示されるが、ウレタン、クロロプレンゴム、アクリルなどを主成分とした水性エマルジョン型接着剤を用いるのが好ましい。 用いる形態も特に限定されず、一液型、二液型又はその他の型の接着剤であってもよい。
【0014】
以上のように構成すると、少なくとも被接着部分の一方の側において、請求項2記載の発明のようにその材料を透湿性にして接着面から外部への透湿性を確保するか、その他何らかの方法で接着面から外部への透湿性を確保すれば、水性接着剤を履物の被接着面の少なくとも片面にのみ塗布しても、水性接着剤を予め乾燥することなくそのまま被接着面を重ね合わせ押圧下高周波誘電加熱を行えば、十分な接着が得られる。水性接着剤は塗布後そのまま被接着面を重ね合わせ押圧下高周波誘電加熱して接着するので、予め乾燥する必要もなく、また気温が低い場合や湿度が高い場合にも、接着剤表面の温度や結露等を考慮して重ね合わせのタイミングを計る必要もない。更に、少なくとも片面のみへの塗布でよいから、接着部分の接着剤のはみ出しを簡単に無くすことができる。したがって、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうる。
【0015】
片面のみの接着剤の塗布により十分な接着力が得られるのは、▲1▼重ね合わせ面を押圧しつつ、高周波誘電加熱を行う際、接着剤が他の面に浸透又は移行し、接着剤を両面に塗布した状態に近くなること、▲2▼高周波誘電加熱による発熱量は物質固有の損失係数に比例するため、水のように非常に大きな損失係数を有するものは発熱量が大きくなり前記透湿性部分を通じて速やかに蒸発さすことができ、接着剤の乾燥が迅速に行われることの双方が相俟って達成されると考えられる。
【0016】
被接着部分の材料がいずれも透湿性でなく、被接着面に透湿性がほとんど確保されない場合においても、水性接着剤を履物の被接着面の少なくとも片面にのみ塗布し、水性接着剤を予めべとつかない程度に乾燥して被接着面を重ね合わせ高周波誘電加熱を行えば、十分な接着が得られる。 この場合も水性接着剤は塗布乾燥後そのまま被接着面を重ね合わせ押圧下高周波誘電加熱して接着するので、気温が低い場合や湿度が高い場合にも接着剤表面の温度や結露等を考慮して重ね合わせのタイミングを計る必要もない。また、少なくとも片面のみの塗布であり接着剤も乾燥していることから、加熱の際に接着部分の接着剤のはみ出しが無い。したがって、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうる。
【0017】
片面のみ塗布した水性接着剤を予めべとつかない程度に乾燥しても、十分な接着が得られるのは、重ね合わせ面を押圧しつつ、高周波誘電加熱することにより接着剤成分ならびに残存する水が発熱し、接着剤の軟化が十分起こり、片面塗布の接着剤が他の面の接着剤としても十分機能することによると考えられる。
【0018】
なお、被接着部分に透湿性を確保する場合又は確保しない場合おいて、両面に接着剤を塗布しても、従来より塗布量を少なくできるので、その量の調節が容易で、十分な接着力を確保しつつ接着部分のはみ出しを容易になくすことができるのはもちろんである。
【0019】
本発明のうち請求項3記載の発明は、靴の胛部と底部の被接着面の少なくとも一方に水性接着剤を塗布し、被接着面を重ね合わせ、該重ね合わせ面を押圧しつつ、高周波誘電加熱を行うことにより接着することを特徴とする靴の接着方法である。
【0020】
ここで、胛部と底部の被接着面の少なくとも一方にとは、接着される胛部と底部の被接着面のうちの片面に接着剤を塗布すればよいが、これに限らず胛部と底部の被接着面の両面に塗布してもよいことを意味する。重ね合わせ面の押圧は高周波誘電加熱の際に接着される二つの被着体の形状の違いによる密着不良を防ぐ程度以上の圧力が付加されていればよい。好ましくは1.5kgf/cm〜10kgf/cm程度である。押圧とは圧力付加の状態であればよく、加圧、圧締、圧縮等を含む概念である。
【0021】
また、本発明に用いる水性接着剤は水を媒体とする接着剤をいい、エマルジョン或いは水溶液である接着剤を意味する。また、従来使用されているコンタクト型の接着剤に限定されることはない。このような接着剤としては、ユリア系、フェノール系、ポリビニルアルコール等の水溶液や酢酸ビニル、エチレン酢酸ビニル、アクリル、ウレタン、スチレンブタジエンゴム、クロロプレンゴム、ニトリルゴム等の水性エマルジョンが例示されるが、ウレタン、クロロプレンゴム、アクリルなどを主成分とした水性エマルジョン型接着剤を用いるのが好ましい。 用いる形態も特に限定されず、一液型、二液型又はその他の型の接着剤であってもよい。
【0022】
以上のように構成すると、請求項4記載の発明のように胛部を透湿性にするか、何らかの方法で接着面から外部への透湿性を確保すれば、水性接着剤を少なくとも片面にのみ塗布しても、水性接着剤を予め乾燥することなくそのまま胛部と底部の被接着面を重ね合わせ高周波誘電加熱を行えば、十分な接着が得られる。水性接着剤は塗布後そのまま被接着面を重ね合わせ押圧下高周波誘電加熱して接着するので、予め乾燥する必要はなく、また気温が低い場合や湿度が高い場合にも接着剤表面の温度や結露等を考慮して重ね合わせのタイミングを計る必要もない。更に、少なくとも片面のみへの塗布でよいから、接着部分の接着剤のはみ出しを簡単に無くすことができる。したがって、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうる。
【0023】
片面のみの接着剤の塗布により十分な接着力が得られるのは、重ね合わせ面を押圧しつつ、高周波誘電加熱を行う際、接着剤が他の面に浸透又は移行し、接着剤を両面に塗布した状態に近くなることと、高周波誘電加熱による発熱量は物質固有の損失係数に比例するため、水のように非常に大きな損失係数を有するものは発熱量が大きくなり透湿性部分を通じて速やかに蒸発し、迅速に乾燥することとが相俟って達成されると考えられる。
【0024】
胛部と底部の材料が非透湿性で、被接着面に透湿性がほとんど確保されない場合においても、水性接着剤を少なくとも片面にのみ塗布しても、水性接着剤を予めべとつかない程度に乾燥して被接着面を重ね合わせ高周波誘電加熱を行えば、十分な接着力が得られる。この場合も水性接着剤は塗布乾燥後そのまま被接着面を重ね合わせ押圧下高周波誘電加熱して接着するので、気温が低い場合や湿度が高い場合にも接着剤表面の温度や結露等を考慮して重ね合わせのタイミングを計る必要もない。また、少なくとも片面のみの塗布であり接着剤も乾燥していることから、加熱の際に接着部分の接着剤のはみ出しが無い。したがって、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうる。
【0025】
水性接着剤を予め乾燥する場合も、片面のみの接着剤の塗布により十分な接着力が得られるのは、重ね合わせ面を押圧しつつ、高周波誘電加熱することにより接着剤成分ならびに残存する水が発熱し、接着剤の軟化が十分起こり、片面塗布の接着剤が他の面の接着剤としても十分機能することから、達成されると考えられる。
【0026】
なお、被接着部分に透湿性を確保する場合又は確保しない場合おいて、両面に接着剤を塗布しても、従来より塗布量を少なくできるので、その量の調節が容易で、十分な接着力を確保しつつ接着部分のはみ出しを容易になくすことができるのはもちろんである。
【0027】
本発明のうち請求項5記載の発明は、被接着部分の被接着面の少なくとも一方に水性接着剤を塗布し、被接着面を重ね合わせ、該重ね合わせ面を押圧しつつ、高周波誘電加熱を行うことにより接着してなる接着部分を含む履物である。
【0028】
ここで、「被接着部分」、「被接着面の少なくとも一方」、「重ね合わせ面の押圧」、「水性接着剤」の意味は前記請求項1記載の発明の説明で記載した通りである。この場合の接着は、前記請求項1記載の発明の説明で記載した理由により、接着部分の接着剤のはみ出しを簡単に無くすことができる等、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうるので、本発明の履物は低コストで見栄えがよく、かつ水性接着剤を用いているので、人体や環境に悪影響を与えないメリットを有する。
【0029】
【発明の実施の形態】
以下、本発明の好ましい実施の形態を図面に基づいて説明するが、本発明は下記の実施の形態により何ら限定されるものではない。
図1は本発明に係る履物の接着方法の一実施の形態の概要を示す図である。(A1)は接着後靴型5を装着したまま電極6,6間から取り出した靴の側面図であり、(A2)は接着後靴型5を装着したまま電極6,6間から取り出した靴の背面図であり、
(B1)は電極6,6間に胛部1と底部2とを靴型5と圧着型3を介して挟持し押圧しながら高周波誘電加熱して接着する際の状態を示す側面図であり、(B2)は電極6,6間に胛部1と底部2とを靴型5と圧着型3を介して挟持し高周波誘電加熱する際の状態を示す背面図である。
図2は本発明に係る履物の接着方法の他の実施の形態の概要を示す図である。(A1)は接着後靴型5を装着したまま電極6,6間から取り出した靴の側面図であり、(A2)は接着後靴型5を装着したまま電極6,6間から取り出した靴の背面図であり、
(B1)は電極6,6間に胛部1と底部2とを靴型5と圧着板4を介して挟持し押圧しながら高周波誘電加熱して接着する際の状態を示す側面図であり、(B2)は電極6,6間に胛部1と底部2とを靴型5と圧着板4を介して挟持し高周波誘電加熱する際の状態を示す背面図である。
【0030】
▲1▼上記の実施の形態において、高周波誘電加熱に用いる高周波誘電加熱装置(山本ビニター株式会社製)は、その電極6,6の間がプレス機能を備えており、電極間の距離、圧力を自在に調節できるものを使用する。
▲2▼一方の電極6には、通電性を有し、底部2と接着する際の圧締治具となる胛部1の靴型5(ラスト)を取り付ける。 他方の電極6は圧締の際に生じる底部の変形や圧力の偏りによる接着不具合いが生じず、更に底部2と電極の空間、隙間を埋め、高周波誘電加熱を効率よく行えるように、底部2を隙間なくはめ込める形状にしたウレタン樹脂製圧着型3、又は底部2の形状が平板に近いものではウレタン樹脂製圧着板4を取り付ける。
▲3▼接着剤としては、主成分とした引火性のない水性接着剤で、塗布し易く液ダレしにくい適度な粘度に調整された、一液または二液型の接着剤を使用するとよい。なかでも、ウレタン系水性エマルジョン型接着剤(例えば、ノーテープ工業(株)製No.4960)、アクリル系水性エマルジョン型接着剤(例えば、ノーテープ工業(株)製No.4680)、クロロプレンゴム系水性エマルジョン型接着剤(例えば、ノーテープ工業(株)製No.4040)等が好適に用いられる。
▲4▼靴型5に、吊り込みや縫製等により取り付けた胛部2を一方の電極6に取り付け、底部2には水性接着剤を刷毛等で塗布した後、底部2の形状に応じ、他方の電極であるウレタン樹脂製圧着型3又はウレタン樹脂製圧着板4に取り付ける。
▲5▼その後、胛部1と底部2を2kgf/cm〜5kgf/cm程度の圧力で圧締しながら高周波誘電加熱して接着する。
【0031】
以上のようにして接着すれば、胛部と底部の高周波誘電加熱接着において、胛部のみに透湿性がある材料を用いた場合には接着剤の乾燥を行うことなく底部への接着剤塗布のみで良好に接着し、後述する性能試験で被着体からの剥離が起こることなく胛部若しくは底部の材料破壊が起こる強力な接着が得られた。胛部にも透湿性がない材料を用いた場合には、あらかじめ底部に塗布した接着剤を乾燥して行えば同様の接着が得られた。なお、胛部に透湿性がある場合において、接着剤塗布後数分間放置しても同様に良好に接着した。いずれの場合も接着剤のはみ出しはなく美観を損なうことはなかった。
【0032】
透湿性のある胛部の場合に、予め塗布した接着剤を乾燥することなく圧着して加熱しても十分な接着力が得られるのは、底部の被接着面に塗布した接着剤が胛部の被接着面に浸透し接着剤を両面に塗布した状態に近くなることと高周波誘電加熱により水分が速やかに蒸発することによると考えられる。
透湿性が無い胛部で、底部も透湿性が無い場合は、水分の蒸発が十分なされない。そのため接着剤がベチャベチャした状態であるが、あらかじめ接着剤を乾燥して接着した場合には、高周波誘電加熱により接着剤成分及び残存する水分が発熱し接着剤の軟化が起こるため接着剤を塗布しない面にも接着すると考える。
【0033】
【実施例】
以下、本発明を、実施例を用いて、具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
(実施例1)
バフ処理後、プライマー処理(ノーテープ工業(株)製加硫ゴム用プライマーP−66)した透湿性を有さないSBR系加硫ゴム製底部の被接着面に水性ウレタン系接着剤(ノーテープ工業(株)製No.4960/硬化剤U−41=100重量部/5重量部、不揮発分:約50%)を刷毛で約200g/m塗布する。 ▲1▼接着剤塗布後すぐに、底部2が隙間なく収まる形状に成型されたウレタン樹脂製圧着型3に底部2をはめ込み、▲2▼続いてアルミニウム製靴型5に吊り込んだ後に接着部分のスキン層をバフ処理により削り取った天然皮革胛部1の被接着面を底部の接着剤塗布面に重ね合わせる。 これを高周波誘電加熱接着装置の両極6,6間に置き、発振周波数:13.56MHz、高周波出力:2.94KW、陽極電流:0.5A、圧締圧力:3.0kgf/cm、印加時間:20秒、冷却時間:20秒にて接着を行った。 尚、接着した靴は、ヒールのある紳士靴であった。
【0034】
(実施例2)
実施例1において、SBR系加硫ゴム製底部を使用する替わりに、プライマー処理(ノーテープ工業(株)製ウレタン用プライマーSK−5)した透湿性を有さない発泡ウレタン製底部を使用した以外は同じ条件で接着を行った。
【0035】
(実施例3)
バフ処理後、プライマー処理(ノーテープ工業(株)製加硫ゴム用プライマーP−66)した透湿性を有さないSBR系加硫ゴム製底部の被接着面に水性ウレタン系接着剤(ノーテープ工業(株)製No.4960/硬化剤U−41=100重量部/5重量部、不揮発分:約50%)を刷毛で約200g/m塗布する。 ▲1▼水性ウレタン系接着剤を塗布した底部2を、60℃設定の温風乾燥機で約10分乾燥して水分を蒸発させた後、底部2が隙間なく収まる形状に成型されたウレタン樹脂製圧着型3にはめ込み、▲2▼続いてアルミニウム製靴型に吊り込んだ後に接着部分にプライマー処理(ノーテープ工業(株)製ウレタン用プライマー SK−5)した透湿性を有さない胛部1((株)クラレ製人工皮革クラリーノ)の被接着面を底部2の乾燥した接着剤塗布面に重ね合わせる。 これを高周波誘電加熱接着装置の両極6,6間に置き、発振周波数:13.56MHz、高周波出力:2.94KW、陽極電流:0.5A、圧締圧力:3.0kgf/cm、印加時間:20秒、冷却時間:20秒にて接着を行った。 尚、接着した履物は、ヒールのある紳士靴であった。
【0036】
(実施例4)
実施例1において、接着剤塗布後室温条件下で5分放置する以外は同じ条件で接着を行った。
【0037】
(実施例5)
バフ処理後、プライマー処理(ノーテープ工業(株)製加硫ゴム用プライマーP−66)した透湿性を有さないSBR系加硫ゴム製底部の被接着面に水性ウレタン系接着剤(ノーテープ工業(株)製No.4960/硬化剤U−41=100重量部/5重量部、不揮発分:約50%)を刷毛で約200g/m塗布する。 ▲1▼接着剤塗布後すぐに、底部2のサイズより大きめで厚さが10mm程のウレタン樹脂製圧着板4に底部2を載せ、▲2▼続いてアルミニウム製靴型に吊り込んだ後に接着部分のスキン層をバフ処理により削り取った天然皮革胛部1の被接着面を底部2の接着剤塗布面6,6に重ね合わせる。 これを高周波誘電加熱接着装置の両極間に置き、発振周波数:13.56MHz、高周波出力:2.94KW、陽極電流:0.5A、圧締圧力:3.0kgf/cm、印加時間:20秒、冷却時間:20秒にて接着を行った。尚、接着した靴は、ヒールが無く、底部の底面が平坦なカジュアルシューズであった。
【0038】
(接着性能評価)
実施例1〜5の方法で接着した靴の性能評価を行った結果を表1に示す。
【表1】

Figure 2004222990
【0039】
表1において、「接着状態」は、JIS K 6854「接着剤のはく離接着強さ試験方法」のT型はく離試験に準拠して行い確認した。試験機の引張速度(クロスヘッドの移動速度)は毎分50mmとした。なお、接着剤のはみ出しの有無は目視観察にて行った。
【0040】
表1の実施例1,2,4,5に示すように、胛部には透湿性があるが、底部には透湿性が無い場合には接着剤の乾燥を行うことなく底部への接着剤塗布のみで良好に接着し、上記接着性能試験において材料破壊が得られた。また、表1の実施例3に示すように、胛部も透湿性が無い場合には、あらかじめ接着剤を乾燥して行えば良好な接着が得られた。 また、表1の実施例4に示すように、透湿性胛部を用いる場合も接着剤塗布後数分程度放置乾燥しても良好に接着することができ、また靴の種類による影響もなかった。いずれの場合も接着剤のはみ出しはなかった。
【0041】
【発明の効果】
以上説明したように、請求項1記載の発明よれば、水性接着剤を履物の被接着面の少なくとも片面にのみに塗布しても、押圧下、重ね合わせた被接着面を高周波誘電加熱して接着することにより、被着物は十分な接着が得られることから、接着部分の接着剤のはみ出しを簡単に無くすことができ、また従来のように被接着面の重ね合わせのタイミングを計る必要もないので、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうる。
【0042】
また、請求項3記載の発明によれば、水性接着剤を胛部と底部の被接着面の少なくとも片面にのみ塗布しても、押圧下、重ね合わせた被接着面を高周波誘電加熱して接着することにより、胛部と底部との十分な接着が得られる。したがって、この場合も、請求項1記載の発明と同様に、接着部分の接着剤のはみ出しを簡単に無くすことができ、また従来のように被接着面の重ね合わせのタイミングを計る必要もないので、従来の接着方法に比べ、作業工程を省力化でき、且つ履物の美観を向上させうる。
【0043】
また、請求項2,4記載の発明によれば、少なくとも被接着面の一方の側において、その材料を透湿性にしており、水性接着剤を被接着面の少なくとも片面に塗布し、水性接着剤を予め乾燥することなくそのまま被接着面を重ね合わせ高周波誘電加熱を行えば、十分な接着が得られる。これは、重ね合わせ面を押圧しつつ、高周波誘電加熱を行う際、接着剤が他の面に浸透又は移行し、接着剤を両面に塗布した状態に近くなること、高周波誘電加熱による発熱量は物質固有の損失係数に比例するため、水のように非常に大きな損失係数を有するものは発熱量が大きくなり透湿性材料を通じて速やかに蒸発し、迅速に乾燥することが相俟って達成されると考えられる。なお、被接着面の水性接着剤を予め乾燥して用いてもよいのは勿論である。
【0044】
更に、請求項1〜4記載の発明によれば、いずれも水性接着剤を使用しているので、有機溶剤を含有する接着剤を使用する場合に比べ、火気に対する危険性が極めて少なく、又人体や環境へ悪影響を与えない良好な作業環境が確保される。
【0045】
請求項5記載の発明によれば、この履物の接着は、前記請求項1記載の発明の接着方法で行われており、作業工程を省力化でき、且つ履物の美観を向上させうるので、本発明の履物は、省力化に対応するコスト安が実現でき、見栄えがよく、かつ水性接着剤を用いているので、人体や環境に悪影響を与えないメリットを有する。
【図面の簡単な説明】
【図1】図1は本発明に係る接着方法の一実施の形態の概要を示す図であって、(A1)は接着後靴型5を装着したまま電極6,6間から取り出した靴の側面図であり、(A2)は接着後靴型5を装着したまま電極6,6間から取り出した靴の背面図であり、(B1)は電極6,6間に胛部1と底部2とを靴型5と圧着型3を介して挟持し押圧しながら高周波誘電加熱する際の状態を示す側面図であり、(B2)は電極6,6間に胛部1と底部2とを靴型5と圧着型3を介して挟持し高周波誘電加熱して接着する際の状態を示す背面図である。
【図2】図2は本発明に係る接着方法の他の実施の形態の概要を示す図であって、(A1)は接着後靴型5を装着したまま電極6,6間から取り出した靴の側面図であり、(A2)は接着後靴型5を装着したまま電極6,6間から取り出した靴の背面図であり、(B1)は電極6,6間に胛部1と底部2とを靴型5と圧着板4を介して挟持し押圧しながら高周波誘電加熱する際の状態を示す側面図であり、(B2)は電極6,6間に胛部1と底部2とを靴型5と圧着板4を介して挟持し高周波誘電加熱する際の状態を示す背面図である。
【符号の説明】
1;胛部、2;底部、3;ウレタン樹脂製圧着型、4;ウレタン樹脂製圧着板、5;アルミニュウム製靴型、6;高周波誘電加熱装置の電極。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a bonding method, and more particularly, to a method of bonding footwear having a large shape repulsion and being difficult to bond, and a footwear having a bonded portion bonded by using this method.
[0002]
[Prior art]
There are various joining methods for footwear, depending on the site, shape, material, application, etc. Among them, the cement type is a very simple method of bonding with an adhesive without sewing with a thread, and mass production is possible It is still the mainstream as a revolutionary method that has greatly contributed to the spread of footwear such as shoes.
[0003]
According to this method, a contact adhesive is applied to both surfaces of a surface to be bonded of a portion to be bonded, and a solvent is dried. For example, in the case of bonding the upper and the bottom, which are the parts to be bonded of shoes, the bonded surface of the upper and the bottom may be used alone or in combination with physical treatment such as buffing, degreasing with an organic solvent, and primer treatment. After applying the adhesive uniformly on both sides of the treated surface using a brush, brush, etc., and drying the solvent at room temperature or by heating, the applied surfaces of the adhesive are overlapped. , Press and bond. At the time of superposition, depending on the working environment and the type of the adhesive, it is necessary to heat the surface of the adhesive to enhance the contact property, which is important in performing sufficient bonding.
[0004]
At this time, if the heating is performed too much, the cohesive force of the adhesive is reduced, so that it becomes impossible to withstand repulsion due to the shape of the adherend after bonding. Conversely, if the heating is insufficient, or if the surface temperature of the adhesive is lowered after being left after heating, it is said that any excess or deficiency in heating, such as insufficient contactability, will cause poor adhesion. There was a problem.
[0005]
In recent years, attention has been paid to water-based adhesives in consideration of the effects of organic solvents on the human body and the environment, and they have begun to be used.However, when this water-based adhesive is used, in addition to the above problems, it is difficult to dry water. , And you have to expend considerable time and energy. If the drying is insufficient, the cohesive force of the adhesive is not sufficiently exhibited, so that when an adherend having a shape repulsion such as footwear is bonded, the adhesive layer cannot withstand the repulsion. The thread becomes stringy or ruptures, resulting in an open mouth and insufficient adhesion.
[0006]
In addition, when the temperature is low or the humidity is high, no matter which solvent (organic solvent or water) is used, sufficient tackiness cannot be obtained due to insufficient tack or dew condensation. In this case, it is necessary to pay attention to the surface temperature of the adhesive and to determine the timing of the superposition. Furthermore, if the shape of the surface to be bonded becomes more complicated, for example, in the case of bonding shoes, a complex shaped shell is required. It is very difficult to overlap the adhesive surfaces applied to the bottom and the bottom without displacement, and if the adhesive applied to the limb is excessive (adhesive height) than the adhesive, the adhesive will be protruded, Conversely, when the amount is too small (low glue), a gap is formed between the shell and the bottom. In the former case, the appearance of the adhesive is impaired due to the protrusion of the adhesive, and in the latter case, the adhesion is insufficient.
[0007]
It should be noted that the present invention uses high-frequency dielectric heating as described later, and there are prior art documents related to this point (Patent Documents 1 and 2). However, these materials prevent leakage of water from the seam by injecting and filling hot-melt adhesive fluidized by high-frequency dielectric heating into the needle hole of the seam of the footwear manufactured by stitching, and special members and structures. In the moisture permeable shoe having the above, the high-frequency fusion welding of the ground part of the shoe and the waterproof and moisture permeable diaphragm is performed without using an adhesive, and the aqueous adhesive as in the present invention is not used.
[0008]
[Patent Document 1]
Japanese Patent No. 3253305 (page 1)
[Patent Document 2]
Japanese Unexamined Patent Publication No. 11-513852 (page 4, FIG. 7)
[0009]
[Problems to be solved by the invention]
Therefore, the present invention solves the above various problems, and (1) the conventional method of applying and bonding an adhesive to both surfaces to be bonded can be performed by applying only at least one of the surfaces to be bonded. (2) An object of the present invention is to provide a method for bonding footwear that enables bonding without paying special attention to the timing of superposition, and to provide a footwear using this method for at least a part thereof. .
[0010]
[Means for Solving the Problems]
In order to achieve this object, as a result of intensive studies, a new bonding method using an aqueous adhesive and high-frequency dielectric heating has been conceived, and using this bonding method, at least one side of the bonded surface of footwear such as shoes is used. It has been found that the adhesive can be sufficiently adhered by applying a water-based adhesive to the resin and that the adhesive can be adhered without giving special consideration to the timing of superposition, and the present invention has been completed.
[0011]
That is, the invention according to claim 1 of the present invention is characterized in that an aqueous adhesive is applied to at least one of the adhered surfaces of the adhered portion, the adhered surfaces are overlapped, and the high-frequency dielectric is pressed while pressing the overlapped surface. This is a method for bonding footwear, wherein the bonding is performed by heating.
[0012]
Here, the part to be bonded is not particularly limited as long as it is a part of the footwear that requires bonding. For example, the upper part and the bottom part of the footwear, the lamination of the bottom part, the string part and the bottom part of the sandals, and the like are exemplified. "To at least one of the surfaces to be bonded" means that an adhesive may be applied to one of the two surfaces to be bonded (hereinafter, referred to as one surface), but is not limited thereto. Instead, it may be applied to both of the two surfaces to be bonded. The superposed surface may be pressed by applying a pressure higher than that which prevents poor adhesion due to a difference in the shape of the two adherends to be bonded during high-frequency dielectric heating. Preferably 1.5 kgf / cm 2 -10kgf / cm 2 It is about. Pressing may be in a state where pressure is applied, and is a concept including pressurizing, pressing, compressing, and the like.
[0013]
The aqueous adhesive used in the present invention refers to an adhesive using water as a medium, and refers to an adhesive which is an emulsion or an aqueous solution. Further, the present invention is not limited to the contact type adhesives conventionally used. Examples of such adhesives include aqueous solutions such as urea-based, phenol-based, and polyvinyl alcohol, and aqueous emulsions such as vinyl acetate, ethylene vinyl acetate, acrylic, urethane, styrene-butadiene rubber, chloroprene rubber, and nitrile rubber. It is preferable to use an aqueous emulsion-type adhesive containing urethane, chloroprene rubber, acrylic, or the like as a main component. The form to be used is not particularly limited, and may be a one-pack type, two-pack type or other type of adhesive.
[0014]
With the above configuration, at least one side of the portion to be bonded is made to have a moisture-permeable property as in the invention according to claim 2 to secure moisture permeability from the bonding surface to the outside, or by some other method. Even if the water-based adhesive is applied only to at least one of the surfaces to be bonded of the footwear, if the water-permeable adhesive is applied to at least one of the surfaces to be bonded, the water-based adhesive is not dried in advance and the surfaces to be bonded are overlapped and pressed. If high frequency dielectric heating is performed, sufficient adhesion can be obtained. Since the water-based adhesive is bonded by applying high-frequency dielectric heating under pressure by superimposing the surfaces to be bonded after application, it does not need to be dried in advance, and even when the temperature is low or the humidity is high, the temperature of the adhesive surface and There is no need to measure the timing of superposition in consideration of dew condensation or the like. Furthermore, since it is sufficient to apply the coating to at least one surface, it is possible to easily prevent the adhesive from protruding from the bonding portion. Therefore, as compared with the conventional bonding method, the work process can be saved and the aesthetic appearance of the footwear can be improved.
[0015]
Sufficient adhesive strength can be obtained by applying the adhesive only on one side because (1) the adhesive permeates or migrates to the other surface when high-frequency dielectric heating is performed while pressing the overlapping surface. (2) Since the amount of heat generated by high-frequency dielectric heating is proportional to the loss coefficient inherent to the substance, those having a very large loss coefficient, such as water, generate a large amount of heat. It is believed that both can be quickly evaporated through the moisture permeable portion, and that the adhesive is dried quickly.
[0016]
Even in the case where the material to be bonded is not moisture permeable and the surface to be bonded has little moisture permeability, apply the water-based adhesive to at least one side of the surface to be bonded of the footwear and stick the water-based adhesive in advance. If it is dried to an extent that it is not excessive, the surfaces to be bonded are overlapped, and high-frequency dielectric heating is performed, sufficient bonding can be obtained. In this case as well, after applying and drying the water-based adhesive, the surfaces to be bonded are superimposed and bonded by applying high-frequency dielectric heating under pressure, so even when the temperature is low or the humidity is high, the temperature and dew condensation on the surface of the adhesive must be considered. There is no need to measure the timing of superposition. In addition, since the adhesive is applied only on at least one side and the adhesive is also dried, the adhesive does not protrude from the adhesive portion during heating. Therefore, as compared with the conventional bonding method, the work process can be saved and the aesthetic appearance of the footwear can be improved.
[0017]
Even if the water-based adhesive applied only on one side is dried to the extent that it is not tacky in advance, sufficient adhesion is obtained because the adhesive component and remaining water are heated by high-frequency dielectric heating while pressing the overlapping surface. However, it is considered that the adhesive is sufficiently softened, and the adhesive applied on one side functions sufficiently as an adhesive on the other side.
[0018]
In addition, in the case where the moisture permeability is secured or not secured in the part to be adhered, even if the adhesive is applied to both surfaces, the amount of application can be reduced as compared with the conventional method, so that the amount can be easily adjusted and sufficient adhesive force can be obtained. It is a matter of course that the protrusion of the adhesive portion can be easily eliminated while ensuring the above.
[0019]
The invention according to claim 3 of the present invention is characterized in that a water-based adhesive is applied to at least one of the bonded surface of the shoe upper and the bottom, the bonded surfaces are overlapped, and the high frequency is applied while pressing the bonded surface. A shoe bonding method characterized by bonding by performing dielectric heating.
[0020]
Here, the adhesive may be applied to at least one of the upper part and the bottom surface to be bonded, and the adhesive may be applied to one surface of the lower part and the lower surface to be bonded, but not limited to this. It means that it may be applied to both sides of the bottom surface to be bonded. The pressing of the superposed surfaces may be performed by applying a pressure higher than that which prevents poor adhesion due to a difference in shape between the two adherends to be bonded at the time of high-frequency dielectric heating. Preferably 1.5 kgf / cm 2 -10kgf / cm 2 It is about. Pressing may be in a state where pressure is applied, and is a concept including pressurizing, pressing, compressing, and the like.
[0021]
The aqueous adhesive used in the present invention refers to an adhesive using water as a medium, and refers to an adhesive which is an emulsion or an aqueous solution. Further, the present invention is not limited to the contact type adhesives conventionally used. Examples of such adhesives include aqueous solutions such as urea-based, phenol-based, and polyvinyl alcohol, and aqueous emulsions such as vinyl acetate, ethylene vinyl acetate, acrylic, urethane, styrene-butadiene rubber, chloroprene rubber, and nitrile rubber. It is preferable to use an aqueous emulsion-type adhesive containing urethane, chloroprene rubber, acrylic, or the like as a main component. The form to be used is not particularly limited, and may be a one-pack type, two-pack type or other type of adhesive.
[0022]
According to the above construction, the water-based adhesive can be applied to at least one side only if the cross section is made to be moisture-permeable as in the invention of claim 4 or if the moisture permeability from the bonding surface to the outside is secured by some method. Even if the water-based adhesive is not dried in advance and the high-frequency dielectric heating is performed by superimposing the upper and lower surfaces to be bonded as they are, sufficient bonding can be obtained. Since the water-based adhesive is bonded by applying high-frequency dielectric heating under pressure after superimposing the surfaces to be bonded after application, it does not need to be dried in advance, and even when the temperature is low or the humidity is high, the temperature or condensation on the surface of the adhesive There is no need to measure the timing of superposition in consideration of the above. Furthermore, since it is sufficient to apply the coating to at least one surface, it is possible to easily prevent the adhesive from protruding from the bonding portion. Therefore, as compared with the conventional bonding method, the work process can be saved and the aesthetic appearance of the footwear can be improved.
[0023]
Sufficient adhesive strength can be obtained by applying adhesive only on one side because the adhesive permeates or migrates to the other side when high-frequency dielectric heating is performed while pressing the overlapping surface, and the adhesive is applied to both sides. Since it becomes close to the applied state and the calorific value due to high-frequency dielectric heating is proportional to the loss coefficient inherent to the substance, those with a very large loss coefficient, such as water, have a large calorific value and quickly pass through the moisture-permeable portion. It is believed that evaporation and rapid drying are achieved in combination.
[0024]
Even when the material of the shell and the bottom is non-moisture permeable and the moisture permeability is hardly secured on the surface to be bonded, even if the water-based adhesive is applied to at least one side only, dry the water-based adhesive beforehand so that it is not sticky. If the surfaces to be bonded are overlapped with each other and high-frequency dielectric heating is performed, a sufficient bonding force can be obtained. In this case as well, after applying and drying the water-based adhesive, the surfaces to be bonded are superimposed and bonded by applying high-frequency dielectric heating under pressure, so even when the temperature is low or the humidity is high, the temperature and dew condensation on the surface of the adhesive must be considered. There is no need to measure the timing of superposition. In addition, since the adhesive is applied only on at least one side and the adhesive is also dried, the adhesive does not protrude from the adhesive portion during heating. Therefore, as compared with the conventional bonding method, the work process can be saved and the aesthetic appearance of the footwear can be improved.
[0025]
Even when the water-based adhesive is dried in advance, sufficient adhesive strength is obtained by applying the adhesive only on one side because the adhesive component and the remaining water are obtained by high-frequency dielectric heating while pressing the overlapping surface. This is considered to be achieved because heat is generated, the adhesive is sufficiently softened, and the adhesive applied on one side functions sufficiently as an adhesive on the other side.
[0026]
In addition, in the case where the moisture permeability is secured or not secured in the part to be adhered, even if the adhesive is applied to both surfaces, the amount of application can be reduced as compared with the conventional method, so that the amount can be easily adjusted and sufficient adhesive force can be obtained. It is a matter of course that the protrusion of the adhesive portion can be easily eliminated while ensuring the above.
[0027]
In the invention according to claim 5 of the present invention, the high-frequency dielectric heating is performed by applying an aqueous adhesive to at least one of the surfaces to be bonded of the bonded portions, overlapping the surfaces to be bonded, and pressing the surface to be bonded. It is a footwear including an adhesive part which is adhered by performing.
[0028]
Here, the meanings of "the part to be bonded", "at least one of the surfaces to be bonded", "pressing of the superposed surface", and "water-based adhesive" are as described in the description of the first aspect of the present invention. The bonding in this case can save the work process as compared with the conventional bonding method, for example, it is possible to easily eliminate the protrusion of the adhesive at the bonding portion for the reason described in the description of the invention according to claim 1. In addition, since the footwear of the present invention can be improved in appearance, the footwear of the present invention is low in cost and has a good appearance, and has an advantage of not adversely affecting the human body and the environment since the water-based adhesive is used.
[0029]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings, but the present invention is not limited to the following embodiment.
FIG. 1 is a diagram showing an outline of an embodiment of a method for bonding footwear according to the present invention. (A1) is a side view of the shoe taken out from between the electrodes 6 and 6 with the last 5 attached, and (A2) is a shoe taken out from between the electrodes 6 and 6 with the last 5 attached. FIG.
(B1) is a side view showing a state in which high-frequency dielectric heating and bonding are performed while holding and pressing the shell 1 and the bottom 2 between the electrodes 6 and 6 via the shoe last 5 and the crimping die 3, (B2) is a rear view showing a state where the shell 1 and the bottom 2 are sandwiched between the electrodes 6 and 6 via the shoe last 5 and the crimping mold 3 to perform high-frequency dielectric heating.
FIG. 2 is a diagram showing an outline of another embodiment of the method for bonding footwear according to the present invention. (A1) is a side view of the shoe taken out from between the electrodes 6 and 6 with the last 5 attached, and (A2) is a shoe taken out from between the electrodes 6 and 6 with the last 5 attached. FIG.
(B1) is a side view showing a state in which high-frequency dielectric heating and bonding are performed while sandwiching and pressing the shell 1 and the bottom 2 between the electrodes 6 and 6 via the shoe last 5 and the pressing plate 4, (B2) is a rear view showing a state in which the shell 1 and the bottom 2 are sandwiched between the electrodes 6 and 6 via the shoe last 5 and the crimping plate 4 to perform high-frequency dielectric heating.
[0030]
{Circle around (1)} In the above embodiment, the high-frequency dielectric heating device (Yamamoto Vinita Co., Ltd.) used for high-frequency dielectric heating has a press function between the electrodes 6 and 6, and the distance between the electrodes and the pressure are reduced. Use one that can be adjusted freely.
{Circle around (2)} The shoe last 5 (last) of the shell 1 which has electrical conductivity and serves as a pressing jig for bonding to the bottom 2 is attached to the one electrode 6. The other electrode 6 does not cause adhesion failure due to deformation of the bottom portion or bias of pressure generated at the time of pressing, further fills the space and gap between the bottom portion 2 and the electrode, and efficiently performs high-frequency dielectric heating. A urethane resin crimping die 3 having a shape that can be fitted without a gap or a urethane resin crimping plate 4 when the bottom 2 has a shape close to a flat plate is attached.
{Circle around (3)} As the adhesive, it is preferable to use a one-part or two-part type adhesive which is a non-flammable aqueous adhesive as a main component and which has been adjusted to an appropriate viscosity which is easy to apply and hardly sags. Among them, urethane-based aqueous emulsion-type adhesives (for example, No. 4960 manufactured by Nortape Kogyo Co., Ltd.), acrylic-based aqueous emulsion-type adhesives (for example, No. 4680 manufactured by Nortape Kogyo Co., Ltd.), chloroprene rubber-based aqueous emulsion A mold adhesive (for example, No. 4040 manufactured by Notape Industry Co., Ltd.) or the like is preferably used.
{Circle around (4)} The upper 2 attached to the last 5 by hanging or sewing is attached to one of the electrodes 6, and an aqueous adhesive is applied to the bottom 2 with a brush or the like. Is attached to the urethane resin crimping die 3 or the urethane resin crimping plate 4 which is the electrode of (1).
(5) Then, the upper part 1 and the bottom part 2 are 2 kgf / cm. 2 ~ 5kgf / cm 2 Adhesion is performed by high-frequency dielectric heating while pressing with a moderate pressure.
[0031]
By bonding as described above, in the high-frequency dielectric heating bonding between the shell and the bottom, when a material having moisture permeability only for the shell is used, the adhesive is only applied to the bottom without drying the adhesive. , Good adhesion was obtained in which a material breakage at the blade or the bottom occurred without peeling off from the adherend in a performance test described later. In the case where a material having no moisture permeability was used for the cross section, the same adhesion was obtained by drying the adhesive applied to the bottom in advance. In the case where the shell had moisture permeability, even when left for several minutes after the application of the adhesive, the adhesion was similarly good. In each case, the adhesive did not protrude and the appearance was not impaired.
[0032]
In the case of a permeable porcelain, sufficient adhesive strength can be obtained even if the pre-applied adhesive is pressed and heated without drying, because the adhesive applied to the bottom surface to be adhered is It is considered that this is due to the fact that the state is close to a state where the adhesive penetrates into the surface to be bonded and the adhesive is applied to both surfaces, and that the moisture is quickly evaporated by high frequency dielectric heating.
If the shell is not moisture-permeable and the bottom is not moisture-permeable, the moisture will not be sufficiently evaporated. Therefore, the adhesive is in a sticky state, but if the adhesive is dried and bonded in advance, the adhesive is not applied because the adhesive component and remaining moisture generate heat due to high-frequency dielectric heating and the adhesive is softened. We think that we adhere to surface.
[0033]
【Example】
Hereinafter, the present invention will be described specifically with reference to Examples, but the present invention is not limited to these Examples.
(Example 1)
After the buffing treatment, an aqueous urethane-based adhesive (Notape Kogyo Co., Ltd. (Notape Kogyo Co., Ltd.) No. 4960 / curing agent U-41 = 100 parts by weight / 5 parts by weight, non-volatile content: about 50%) with a brush at about 200 g / m. 2 Apply. (1) Immediately after the application of the adhesive, the bottom 2 is fitted into a urethane resin crimping die 3 molded so that the bottom 2 fits without gaps. The surface to be bonded of the natural leather blade 1 from which the skin layer has been scraped off by buffing is superimposed on the adhesive applied surface at the bottom. This was placed between the poles 6 and 6 of the high-frequency dielectric heating and bonding apparatus, and the oscillation frequency was 13.56 MHz, the high-frequency output was 2.94 KW, the anode current was 0.5 A, and the pressing pressure was 3.0 kgf / cm. 2 The bonding was performed with an application time of 20 seconds and a cooling time of 20 seconds. The bonded shoes were men's shoes with heels.
[0034]
(Example 2)
In Example 1, except that instead of using the SBR-based vulcanized rubber bottom, a primer-treated (urethane primer SK-5 manufactured by Nortape Kogyo Co., Ltd.) non-breathable urethane foam bottom was used. Bonding was performed under the same conditions.
[0035]
(Example 3)
After the buffing treatment, an aqueous urethane-based adhesive (Notape Kogyo Co., Ltd. (Notape Kogyo Co., Ltd.) No. 4960 / curing agent U-41 = 100 parts by weight / 5 parts by weight, non-volatile content: about 50%) with a brush at about 200 g / m. 2 Apply. {Circle around (1)} The urethane resin is molded into a shape in which the bottom 2 coated with the aqueous urethane adhesive is dried for about 10 minutes with a hot air dryer set at 60 ° C. to evaporate the water, and the bottom 2 fits without gaps. (2) Subsequently, after being suspended in an aluminum shoe last, the adhesive portion was subjected to a primer treatment (a primer for urethane SK-5 manufactured by Nortape Kogyo Co., Ltd. SK-5) to provide a non-moisture permeable cap 1 ( The surface to be adhered of the artificial leather Clarino manufactured by Kuraray Co., Ltd. is superposed on the dried adhesive-coated surface of the bottom 2. This was placed between the poles 6 and 6 of the high-frequency dielectric heating and bonding apparatus, and the oscillation frequency was 13.56 MHz, the high-frequency output was 2.94 KW, the anode current was 0.5 A, and the pressing pressure was 3.0 kgf / cm. 2 The bonding was performed with an application time of 20 seconds and a cooling time of 20 seconds. The bonded footwear was a heeled men's shoe.
[0036]
(Example 4)
In Example 1, bonding was carried out under the same conditions except that the adhesive was left at room temperature for 5 minutes after application.
[0037]
(Example 5)
After the buffing treatment, an aqueous urethane-based adhesive (Notape Kogyo Co., Ltd. (Notape Kogyo Co., Ltd.) No. 4960 / curing agent U-41 = 100 parts by weight / 5 parts by weight, non-volatile content: about 50%) with a brush at about 200 g / m. 2 Apply. (1) Immediately after the application of the adhesive, the bottom 2 is placed on a urethane resin crimping plate 4 having a thickness larger than the size of the bottom 2 and having a thickness of about 10 mm. The skin surface layer of the natural leather blade portion 1 obtained by buffing the skin layer is superimposed on the adhesive applied surfaces 6 and 6 of the bottom portion 2. This was placed between both poles of a high-frequency dielectric heating and bonding apparatus, and the oscillation frequency was 13.56 MHz, the high-frequency output was 2.94 KW, the anode current was 0.5 A, and the pressing pressure was 3.0 kgf / cm. 2 The bonding was performed with an application time of 20 seconds and a cooling time of 20 seconds. The bonded shoes were casual shoes having no heel and a flat bottom surface.
[0038]
(Adhesion performance evaluation)
Table 1 shows the results of the performance evaluation of the shoes bonded by the methods of Examples 1 to 5.
[Table 1]
Figure 2004222990
[0039]
In Table 1, the "adhesion state" was confirmed based on the T-peel test of JIS K 6854 "Testing method for adhesive peel strength". The tensile speed (moving speed of the crosshead) of the testing machine was 50 mm per minute. In addition, the presence or absence of the protrusion of the adhesive was visually observed.
[0040]
As shown in Examples 1, 2, 4, and 5 in Table 1, when the upper part has moisture permeability, but the bottom part has no moisture permeability, the adhesive to the bottom is not dried without drying the adhesive. Good adhesion was obtained only by application, and material destruction was obtained in the above adhesion performance test. In addition, as shown in Example 3 of Table 1, when the cross section was not moisture-permeable, good adhesion was obtained by drying the adhesive in advance. In addition, as shown in Example 4 in Table 1, even when a moisture-permeable cap was used, it was possible to adhere well even if left to dry for several minutes after the application of the adhesive, and was not affected by the type of shoes. . In all cases, the adhesive did not protrude.
[0041]
【The invention's effect】
As described above, according to the first aspect of the present invention, even if the aqueous adhesive is applied only to at least one of the surfaces to be bonded of the footwear, under pressure, the superposed surfaces to be bonded are subjected to high-frequency dielectric heating. By adhering, the adherend can be sufficiently adhered, so that the protrusion of the adhesive at the adhered portion can be easily eliminated, and it is not necessary to time the overlapping of the adhered surfaces as in the conventional case. Therefore, as compared with the conventional bonding method, the work process can be saved and the aesthetic appearance of footwear can be improved.
[0042]
According to the third aspect of the present invention, even if the aqueous adhesive is applied only to at least one of the surfaces to be bonded of the cross section and the bottom, the superposed surfaces to be bonded are pressed and pressed by high-frequency dielectric heating. By doing so, sufficient adhesion between the fin and the bottom can be obtained. Therefore, in this case as well, similar to the first aspect of the present invention, it is possible to easily eliminate the protrusion of the adhesive at the bonding portion, and it is not necessary to measure the timing of overlapping the surfaces to be bonded as in the related art. As compared with the conventional bonding method, the work process can be saved, and the aesthetic appearance of footwear can be improved.
[0043]
According to the invention of claims 2 and 4, the material is made permeable to moisture at least on one side of the surface to be bonded, and the aqueous adhesive is applied to at least one surface of the surface to be bonded. If the surfaces to be bonded are superimposed on each other without drying in advance and high-frequency dielectric heating is performed, sufficient bonding can be obtained. This is because when performing high-frequency dielectric heating while pressing the superposed surfaces, the adhesive penetrates or migrates to the other surface and approaches the state where the adhesive is applied to both surfaces, and the amount of heat generated by high-frequency dielectric heating is A substance having a very large loss coefficient, such as water, is proportional to the substance-specific loss coefficient, so that the heat generation becomes large, and the substance is quickly evaporated through the moisture-permeable material and quickly dried, which is achieved together. it is conceivable that. The water-based adhesive on the surface to be bonded may be dried and used in advance.
[0044]
Furthermore, according to the first to fourth aspects of the present invention, since the aqueous adhesive is used, the danger to fire is extremely small as compared with the case where an adhesive containing an organic solvent is used. And a favorable working environment that does not adversely affect the environment.
[0045]
According to the fifth aspect of the present invention, the bonding of the footwear is performed by the bonding method of the first aspect of the present invention, and the work process can be saved and the aesthetic appearance of the footwear can be improved. The footwear of the present invention can realize cost reduction corresponding to labor saving, has good appearance, and has an advantage that it does not adversely affect the human body and the environment since it uses an aqueous adhesive.
[Brief description of the drawings]
FIG. 1 is a diagram showing an outline of an embodiment of a bonding method according to the present invention. FIG. 1 (A1) shows a shoe taken out from between electrodes 6 and 6 with a last 5 attached after bonding. It is a side view, (A2) is a rear view of the shoe taken out from between the electrodes 6 and 6 with the shoe 5 attached after bonding, and (B1) is a back portion 1 and a bottom portion 2 between the electrodes 6 and 6. (B2) is a side view showing a state in which high-frequency dielectric heating is performed while nipping and pressing the shoe via the shoe last 5 and the crimping mold 3; FIG. 5 is a rear view showing a state in which a high-frequency dielectric heating and bonding are carried out while being sandwiched via a crimping die 5 and a crimping die 3;
FIG. 2 is a view showing an outline of another embodiment of the bonding method according to the present invention, wherein (A1) shows a shoe taken out from between the electrodes 6 and 6 with the shoe last attached after bonding. (A2) is a rear view of the shoe taken out from between the electrodes 6 and 6 with the last 5 attached after bonding, and (B1) is a back 1 and a bottom 2 between the electrodes 6 and 6. (B2) is a side view showing a state in which high-frequency dielectric heating is performed while sandwiching and pressing the upper and lower members via a shoe last 5 and a crimping plate 4; It is a rear view which shows the state at the time of holding | gripping via the type | mold 5 and the crimping plate 4, and performing high frequency dielectric heating.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1; Shell part, 2; Bottom part, 3; Urethane resin crimping type, 4; Urethane resin crimping plate, 5; Aluminum shoe type, 6; Electrode of high frequency dielectric heating device.

Claims (5)

被接着部分の被接着面の少なくとも一方に水性接着剤を塗布し、被接着面を重ね合わせ、該重ね合わせ面を押圧しつつ、高周波誘電加熱を行うことにより接着することを特徴とする履物の接着方法。A footwear characterized in that an aqueous adhesive is applied to at least one of the adhered surfaces of the adhered portion, the adhered surfaces are overlapped, and the laminated surface is pressed while performing high-frequency dielectric heating to adhere. Bonding method. 被接着部分の一方又は双方が透湿性であることを特徴とする請求項1記載の履物の接着方法。The method for bonding footwear according to claim 1, wherein one or both of the bonded parts is permeable to moisture. 胛部と底部の被接着面の少なくとも一方に水性接着剤を塗布し、被接着面を重ね合わせ、該重ね合わせ面を押圧しつつ、高周波誘電加熱を行うことにより接着することを特徴とする靴の接着方法。A shoe characterized in that an aqueous adhesive is applied to at least one of the upper and lower surfaces to be bonded, the surfaces to be bonded are superimposed, and high-frequency dielectric heating is performed while pressing the superposed surfaces to bond the shoes. Bonding method. 胛部が透湿性であることとを特徴とする請求項3記載の靴の接着方法。4. The method for bonding shoes according to claim 3, wherein the upper is permeable. 被接着部分の被接着面の少なくとも一方に水性接着剤を塗布し、被接着面を重ね合わせ、該重ね合わせ面を押圧しつつ、高周波誘電加熱を行うことにより接着してなる接着部分を含む履物。Footwear including an adhesive portion formed by applying an aqueous adhesive to at least one of the surfaces to be adhered of the adhered portion, overlapping the adhered surfaces, and applying high-frequency dielectric heating while pressing the overlapped surface .
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011501710A (en) * 2007-10-22 2011-01-13 アルケマ フランス Method for producing polymer laminate including activation step by plasma treatment
CN113017197A (en) * 2019-12-24 2021-06-25 株式会社爱世克私 Method for manufacturing shoe, and induction heating bonding device
JPWO2021130857A1 (en) * 2019-12-24 2021-12-23 株式会社アシックス How to make shoes and shoes
WO2023013651A1 (en) * 2021-08-06 2023-02-09 リンテック株式会社 Bonding method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011501710A (en) * 2007-10-22 2011-01-13 アルケマ フランス Method for producing polymer laminate including activation step by plasma treatment
KR101506056B1 (en) 2007-10-22 2015-03-25 아르끄마 프랑스 Method for producing a polymer laminate comprising a plasma processing activation step
CN113017197A (en) * 2019-12-24 2021-06-25 株式会社爱世克私 Method for manufacturing shoe, and induction heating bonding device
JP2021100516A (en) * 2019-12-24 2021-07-08 株式会社アシックス Shoe manufacturing method, shoes and induction heating adhesion device
JPWO2021130857A1 (en) * 2019-12-24 2021-12-23 株式会社アシックス How to make shoes and shoes
JP7018522B2 (en) 2019-12-24 2022-02-10 株式会社アシックス How to make shoes and shoes
US20220079297A1 (en) * 2019-12-24 2022-03-17 Asics Corporation Method for producing shoe, and shoe
JP7366736B2 (en) 2019-12-24 2023-10-23 株式会社アシックス Shoe manufacturing method, shoes, and induction heating bonding device
WO2023013651A1 (en) * 2021-08-06 2023-02-09 リンテック株式会社 Bonding method

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