JP2004222971A - Electric cooker - Google Patents

Electric cooker Download PDF

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Publication number
JP2004222971A
JP2004222971A JP2003014496A JP2003014496A JP2004222971A JP 2004222971 A JP2004222971 A JP 2004222971A JP 2003014496 A JP2003014496 A JP 2003014496A JP 2003014496 A JP2003014496 A JP 2003014496A JP 2004222971 A JP2004222971 A JP 2004222971A
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JP
Japan
Prior art keywords
heater
temperature
heat shield
electric cooker
plate
Prior art date
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Granted
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JP2003014496A
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Japanese (ja)
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JP3858245B2 (en
Inventor
Nobuo Nakayama
伸雄 中山
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NIITSU KOKI KK
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NIITSU KOKI KK
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Priority to JP2003014496A priority Critical patent/JP3858245B2/en
Publication of JP2004222971A publication Critical patent/JP2004222971A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electric cooker performing suitable cooking without uneven broiling. <P>SOLUTION: This electric cooker is so formed that a heat shielding plate 4 is stored in an outer case 2, a heater is disposed on the heat shielding plate, a food cooking and baking plate 12 is detachably provided upward the heater, and a temperature adjusting device 16 suppressing the turn-on/off of the heater 6 is provided. The electric cooker is so formed that a temperature sensing part 17 of the temperature adjusting device 16 is made to abut on and is fixed to the lower surface of the bottom wall 7 of the heat shielding plate 4 near the heater base parts 15 extending approximately in parallel to each other in the plan view of the heater. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、一般家庭で用いる焼肉やお好み焼き、たこ焼きなどの食品を調理する家庭用電気調理器に関するものである。
【0002】
【従来の技術】
従来の電気調理器100は、図5に示すように合成樹脂製の外ケース101内に皿状で金属製の遮熱板102を配置し該遮熱板上に固定金具103を介して支持されたヒータ104を設け、該ヒータの上方には着脱自在で略皿状の焼成プレート105を載置可能に構成されている。そして、該焼成プレートは前記ヒータ近傍に設けた温度検知センサー106によってその雰囲気温度を検知し、温度調節器107によって所望の焼成温度にコントロールすることによって所望の調理を行うように構成されている。なお、108は設定温度調節用の温度調節ダイヤルである。
【0003】
この種の電気調理器として特開2001−286400号公報に示すものが公知である。これらの電気調理器に設けられている温度検知センサーは、一般にその温度感知部を遮熱板102の上方で平面視において略U字上に形成されたシーズヒータの近傍又は基部近傍の適宜位置に設置され、該遮熱板内に滞留する雰囲気温度の変化を感知することによって前記シーズヒータのオン・オフ制御を行うことにより焼成プレート105の加熱温度を調節するようになっている。
【0004】
【発明が解決しようとする課題】
上述した従来の電気調理器においては、ヒータ104の加熱温度調節を遮熱板102とヒータ間に滞留する雰囲気温度を検知することにより行っているが、特にヒータをオンして以降焼成プレート12が所定温度に達したあとの暫くの間は前記焼成プレート内の一部位に焼き上がりが悪く調理品に焼きムラが生ずる一方、長時間継続後の調理では焼け過ぎが生じ易いなど調理品の焼成度合いに大きな差異が生ずるという問題があった。
【0005】
この理由は、ヒータ104をオンして以降焼成プレートが所定温度に達してその温度が安定するまでの暫くの間は図4のグラフ(ロ)で示すように前記遮熱板内の雰囲気温度に大きなばらつきがあり、よって焼成プレート105の加熱温度を的確に捉えていないことによるものと考えられる。即ち、空気の熱伝導率は一般に金属などと比較して遥かに低く、さらに遮熱板内の雰囲気(空気)の対流が不十分でその周辺にある各部材間の熱の授受関係にもばらつきがあることにより前記遮熱板内の各部位まで均一に熱伝達されるまでに時間差があるためと思われる。
【0006】
その結果、ヒータをオン・オフするための設定温度が常時一定であった場合に、該ヒータをオンした後の暫くの間と長時間継続使用したときとでは上述したように焼成プレートの加熱度合いに大きなばらつきが生じ、これにより焼成された具材の焼き上がり状態にも大きな焼きムラが生ずる原因となっていた。
【0007】
この対策として、前記温度調節器107の温度検知特性を都度変更したりその設定温度を焼成プレート105の加熱温度に応じて自在調節可能にすることも考えられるが、このようにすると温度調節器自体が複雑構造となりかつコスト高となる問題がある。また、前記温度調節器の温度感知部を焼成プレート105に直接当接させてその温度を感知することも考えられるが、この構造とした場合には該焼成プレートの温度をある程度的確に感知できるも、前記温度調節器自体を高温に耐え得る構造のものにしなければならず前記同様高価となるという問題点を内在する。
【0008】
したがって、本発明は上記問題点を解消するため温度調節器自体を安価な構造のものとし、しかも焼成プレートの温度コントロールを的確に行うことによって焼きムラのない好適な調理を可能とした電気調理器を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明は、上記問題点を解決するために、外ケース2内に遮熱板4を収納し該遮熱板上にヒータ6を配置すると共に該ヒータの上方には着脱自在に食品調理用の焼成プレート12を配置し、前記ヒータ6のオン・オフを制御する温度調節器16とを備えた電気調理器において、前記ヒータの平面視において略並行に延出するヒータ基部15近傍で前記遮熱板の底壁7下面に温度調節器16の温度感知部17を当接し固定したことを特徴とする(請求項1)。これにより、焼きムラのない均一な調理が可能となる。
【0010】
また、温度調節器16は、前記ヒータの平面視において略並行な2つのヒータ基部15に対してほぼ等距離となる位置に設けることもできる(請求項2)。このようにすると焼成プレートの温度調節をさらに好適に行うことができる。
【0011】
【発明の実施の形態】
以下、本発明の第1実施形態を図1ないし図3により説明する。図1,図2において、電気調理器本体1の外ケース2は合成樹脂で形成され、その底板3には金属材料により略皿状に形成された遮熱板4が固定されている。また、遮熱板4の内側空間5内には平面視において先端部を略円形に形成し、その基部15の間隔をやや狭めて略並行に延出する略虫めがね状のヒータ6がほぼ水平に配置されている。
【0012】
このヒータ6は、一般に用いられるシーズヒータ等の線状ヒータであって、その下方及び外周方向を前記遮熱板4によって囲繞されると共に、該遮熱板の底壁7に固定したホルダー8及びブラケット9などの固定金具によって間隔を設けて保持されており、ヒータ基部15の基端部10はスイッチ11に接続し該スイッチのオン・オフ操作により通電又は遮断操作が行われる(図3)。
【0013】
また、ヒータ6の上方にはアルミダイカスト又は銅等の非鉄金属材料により略皿状に形成した焼成プレート12が着脱自在に載置しており、その底面13はヒータ6の上面全域にわたって当接して着座すると共に、前記底面に凸設したインロー突起14がヒータの内周輪郭部に嵌り込むようにして水平方向への移動を保持している。
【0014】
また、遮熱板4の底壁7下面(図中下側)で前記水平方向に並行して延びる二本のヒータ基部15のほぼ中央近傍でかつその真下に相当する位置、即ち略並行な2つのヒータ基部15に対してほぼ等距離となる位置Sには遮熱板4の温度を感知する温度調節器16が取付られており、その温度感知部17は前記遮熱板の底壁7の下面に直接当設している。
【0015】
温度調節器16の内部構造は、感知温度に反応して動作するバイメタル式の動作機構によって接点をオン・オフする構造(図示せず)となっており、前記接点は図3に示すようにスイッチ11ならびにヒータ6に対して配線接続しており、例えばスイッチ11をオン操作すると温度調節器16に通電されてヒータ6がオン状態となる。この通電によりヒータ6が加熱し、その後温度感知部17が当接する遮熱板底壁7の温度が所定温度に達すると前記温度調節器の接点がオフとなりヒータに対する通電を遮断するようになっている。
【0016】
このようにして遮熱板の底壁7の温度はヒータ6からの輻射熱と該遮熱板内の雰囲気温度上昇によって間接的に伝達される温度とによってほぼ全域にわたって均一に上昇するので、この温度変化を温度感知部17によって検知してヒータ6に対するオン・オフを繰り返し焼成プレート12の温度を適正温度に保持することとなる。なお20は電源ケーブルで図示せざる電源コンセントに接続している。
【0017】
次いで、作用について説明する。スイッチ11をオンするとヒータ6は次第に昇温しその熱は上方に載置した焼成プレート12の底面13を介して熱伝達し、該焼成プレート全体を加熱する。また、ヒータ6の加熱により焼成プレート12の底面13からの輻射熱とヒータ6からの放熱によりヒータ6周辺の雰囲気温度も次第に昇温する。この昇温によって焼成プレート12に対しても間接的に昇温を助長するので、該焼成プレートは次第にその全域を所定温度まで加熱する。
【0018】
一方、ヒータ6の加熱に伴って遮熱板4内の雰囲気温度も次第に上昇し、この昇温に伴って遮熱板4自体も間接的に熱伝達を受けて次第に昇温する。そして、所定時間経過後焼成プレート12の全域が所望の焼成温度に達するのでこの状態で調理具材を投入して所望の調理を行う。
【0019】
このときの焼成プレート12及び遮熱板4及び該遮熱板内の雰囲気温度等各部位における温度分布を示したのが図4である。同図において一点鎖線で示した(イ)は焼成プレート底面13の温度、点線(ロ)は遮熱板4の内側空間5内の雰囲気温度、実線(ハ)は遮熱板の底壁7下面の温度で、それぞれ電気調理器本体1の平面視における温度測定位置をA,B,C,D,E(図3)について測定した値を表わしている。同図から明らかなように、E即ち遮熱板の底壁7下面の温度が各部位の測定値中最も低く各部材ならびにその周囲の雰囲気温度に影響されない安定した値となっている。
【0020】
したがって、遮熱板の底壁7に対して略水平方向に延出する二本のヒータ基部15のほぼ中央即ち前記2つのヒータ基部と等距離にある部位Eの温度を基準としてヒータをオン・オフすることにより焼きムラのない好適な調理が可能となる。
【0021】
なお、本発明によれば上述の実施形態に限らず多くの実施態様が可能である。例えば、遮熱板4の材料は金属としたが熱伝導率のよい銅又はアルミ材等の非鉄材料を用いてもよく、これによりより正確な温度感知が可能となる。また、本実施形態においてヒータ6はシーズヒータをもとに説明したが、これをコイルヒータ又はその他の線状発熱体又は面状発熱体に変更しても同様の作用・効果を奏することは言うまでもなく、その使用目的と電気調理器全体の構造に対応して各種の変型形態が選択可能であり、本発明の要旨に沿う範疇で各種変型形態を選択できる。
【0022】
【発明の効果】
以上、詳述したように本発明は、外ケース内に遮熱板を収納し該遮熱板上にヒータを配置すると共に該ヒータの上方には着脱自在に食品調理用の焼成プレートを配置し、前記ヒータのオン・オフを制御する温度調節器とを備えた電気調理器において、前記ヒータの平面視において略並行に延出するヒータ基部近傍で前記遮熱板の底壁下面に温度調節器の温度感知部を当接し固定したことにより、安価な温度調節器を用いしかも簡単な構造で焼成プレートの温度コントロールを好適に行うことができるので、これにより焼きムラの少ない安定した調理が可能となる。
【図面の簡単な説明】
【図1】本発明電気調理器の外観図である。
【図2】本発明電気調理器の概略断面図である。
【図3】電気調理器本体の配線略図である。
【図4】電気調理器各部位の温度分布の説明図である。
【図5】従来の電気調理器の外観図である。
【符号の説明】
1 電気調理器本体
2 外ケース
4 遮熱板
6 ヒータ
7 底壁
9 ブラケット
10 基端部
11 スイッチ
12 焼成プレート
15 ヒータ基部
16 温度調節器
17 温度感知部
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a household electric cooker for cooking foods such as grilled meat, okonomiyaki, and takoyaki used in general households.
[0002]
[Prior art]
As shown in FIG. 5, a conventional electric cooker 100 has a dish-shaped metal heat shield plate 102 disposed in an outer case 101 made of synthetic resin, and is supported on the heat shield plate via a fixing bracket 103. A heater 104 is provided, and a detachable and substantially dish-shaped baking plate 105 can be placed above the heater 104. The baking plate is configured to detect the ambient temperature by a temperature detection sensor 106 provided near the heater and control the baking temperature to a desired baking temperature by a temperature controller 107 to perform desired cooking. Reference numeral 108 denotes a temperature adjustment dial for adjusting a set temperature.
[0003]
As an electric cooker of this type, one disclosed in Japanese Patent Application Laid-Open No. 2001-286400 is known. The temperature detection sensor provided in these electric cookers generally has its temperature sensing portion located at an appropriate position near the sheath heater or near the base formed substantially U-shaped in plan view above the heat shield plate 102. The heating temperature of the firing plate 105 is adjusted by controlling the on / off of the sheathed heater by sensing a change in the temperature of the atmosphere that is installed in the heat shield plate.
[0004]
[Problems to be solved by the invention]
In the above-described conventional electric cooker, the heating temperature of the heater 104 is adjusted by detecting the temperature of the atmosphere staying between the heat shield plate 102 and the heater. For a while after reaching the predetermined temperature, the degree of baking of the cooked product is such that the cooked product is poorly baked at one portion in the baking plate and bake unevenness occurs in the cooked product. There is a problem that a great difference occurs in
[0005]
The reason for this is that, for a while after the heater 104 is turned on until the firing plate reaches a predetermined temperature and the temperature stabilizes, as shown in the graph (b) of FIG. It is considered that there is a large variation, and therefore, the heating temperature of the firing plate 105 is not accurately grasped. In other words, the thermal conductivity of air is generally much lower than that of metals and the like, and the convection of the atmosphere (air) in the heat shield plate is insufficient, and the heat transfer relationship between members around the air barrier varies. It is considered that there is a time difference until the heat is uniformly transferred to each part in the heat shield plate.
[0006]
As a result, when the set temperature for turning on and off the heater is always constant, as described above, the heating degree of the sintering plate is different for a while after turning on the heater and when the heater is used continuously for a long time. This causes a large variation in the baking, which causes a large baking unevenness in the baking state of the baked ingredients.
[0007]
As a countermeasure, it is conceivable to change the temperature detection characteristic of the temperature controller 107 each time or to make the set temperature freely adjustable according to the heating temperature of the baking plate 105. However, there is a problem that the structure becomes complicated and the cost increases. Further, it is conceivable that the temperature sensor of the temperature controller is brought into direct contact with the firing plate 105 to sense the temperature. However, in the case of this structure, the temperature of the firing plate can be sensed to some extent. In addition, the temperature controller itself must have a structure that can withstand high temperatures, and there is a problem that the temperature controller is expensive as in the above case.
[0008]
Therefore, the present invention solves the above-mentioned problems by using an inexpensive temperature controller itself, and furthermore, by appropriately controlling the temperature of the firing plate, an electric cooker capable of suitable cooking without uneven grilling. The purpose is to provide.
[0009]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention accommodates a heat shield plate 4 in an outer case 2, arranges a heater 6 on the heat shield plate, and detachably mounts a heater above the heater for food cooking. In an electric cooker provided with a baking plate 12 and a temperature controller 16 for controlling on / off of the heater 6, the heat shield is provided in the vicinity of a heater base 15 extending substantially in parallel in a plan view of the heater. The temperature sensing part 17 of the temperature controller 16 abuts and is fixed to the lower surface of the bottom wall 7 of the plate (claim 1). This enables uniform cooking without uneven grilling.
[0010]
Further, the temperature controller 16 may be provided at a position which is substantially equidistant from the two heater bases 15 which are substantially parallel in plan view of the heater (claim 2). In this case, the temperature of the firing plate can be more appropriately adjusted.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS. 1 and 2, an outer case 2 of an electric cooker main body 1 is formed of a synthetic resin, and a bottom plate 3 is fixed to a heat shield plate 4 formed of a metal material in a substantially dish shape. Further, in the inner space 5 of the heat shield plate 4, a substantially magnifying glass-like heater 6 having a tip portion formed in a substantially circular shape in a plan view, and slightly narrowing the interval between the base portions 15 and extending substantially in parallel is provided. Are located.
[0012]
The heater 6 is a generally used linear heater such as a sheathed heater, and has a holder 8 fixed to a bottom wall 7 of the heat shield plate while being surrounded by the heat shield plate 4 below and in the outer peripheral direction. The base end 10 of the heater base 15 is connected to a switch 11 and is energized or cut off by turning on and off the switch (FIG. 3).
[0013]
Above the heater 6, a substantially plate-shaped firing plate 12 made of a non-ferrous metal material such as aluminum die-cast or copper is detachably mounted, and its bottom surface 13 is in contact with the entire upper surface of the heater 6. While being seated, the spigot protrusions 14 protruding from the bottom face are fitted into the inner peripheral contour of the heater, thereby maintaining the movement in the horizontal direction.
[0014]
Further, on the lower surface (bottom side in the figure) of the bottom wall 7 of the heat shield plate 4, a position corresponding to almost the center of and directly below the two heater bases 15 extending in parallel with the horizontal direction, that is, two parallel bases. A temperature controller 16 for sensing the temperature of the heat shield plate 4 is attached to a position S which is approximately equidistant from the two heater bases 15, and the temperature sensor 17 is provided on the bottom wall 7 of the heat shield plate. It is directly attached to the lower surface.
[0015]
The internal structure of the temperature controller 16 is a structure (not shown) that turns on and off a contact by a bimetallic operation mechanism that operates in response to a sensed temperature, and the contact is a switch as shown in FIG. For example, when the switch 11 is turned on, power is supplied to the temperature controller 16 and the heater 6 is turned on. The heater 6 is heated by this energization, and thereafter, when the temperature of the heat shield plate bottom wall 7 with which the temperature sensing unit 17 contacts reaches a predetermined temperature, the contact of the temperature controller is turned off and the energization to the heater is cut off. I have.
[0016]
In this way, the temperature of the bottom wall 7 of the heat shield plate rises uniformly over almost the entire area due to the radiant heat from the heater 6 and the temperature indirectly transmitted by the rise in the ambient temperature in the heat shield plate. The change is detected by the temperature sensor 17 and the heater 6 is repeatedly turned on and off to maintain the temperature of the firing plate 12 at an appropriate temperature. Reference numeral 20 denotes a power cable connected to a power outlet (not shown).
[0017]
Next, the operation will be described. When the switch 11 is turned on, the temperature of the heater 6 gradually increases, and the heat is transmitted through the bottom surface 13 of the firing plate 12 placed above, thereby heating the entire firing plate. In addition, the ambient temperature around the heater 6 gradually increases due to the radiation heat from the bottom surface 13 of the firing plate 12 and the heat radiation from the heater 6 due to the heating of the heater 6. Since the temperature increase also indirectly promotes the temperature of the firing plate 12, the entire temperature of the firing plate gradually increases to a predetermined temperature.
[0018]
On the other hand, the ambient temperature in the heat shield plate 4 gradually increases with the heating of the heater 6, and the heat shield plate 4 itself receives heat indirectly and gradually rises in temperature with this temperature rise. Then, after a lapse of a predetermined time, the entire area of the baking plate 12 reaches a desired baking temperature. In this state, cooking utensils are charged and desired cooking is performed.
[0019]
FIG. 4 shows the temperature distribution in each part such as the firing plate 12 and the heat shield plate 4 and the ambient temperature in the heat shield plate at this time. In FIG. 3, (a) indicates the temperature of the bottom surface 13 of the firing plate, (b) indicates the ambient temperature in the inner space 5 of the heat shield plate 4, and (c) indicates the lower surface of the bottom wall 7 of the heat shield plate. At each of the temperatures A, B, C, D, and E (FIG. 3) at the temperature measurement positions of the electric cooking device main body 1 in plan view. As is clear from the figure, E, that is, the temperature of the lower surface of the bottom wall 7 of the heat shield plate is the lowest among the measured values of each part, and is a stable value that is not affected by the temperature of each member and the surrounding atmosphere.
[0020]
Therefore, the heater is turned on / off with reference to the temperature of the portion E which is substantially at the center of the two heater bases 15 extending in a substantially horizontal direction with respect to the bottom wall 7 of the heat shield plate, that is, at a position E equidistant from the two heater bases. By turning it off, it is possible to carry out suitable cooking without uneven grilling.
[0021]
According to the present invention, not only the above-described embodiment but also many other embodiments are possible. For example, the material of the heat shield plate 4 is a metal, but a non-ferrous material such as copper or aluminum having a good thermal conductivity may be used, which enables more accurate temperature sensing. In the present embodiment, the heater 6 has been described based on the sheathed heater. However, it is needless to say that the same operation and effect can be obtained even if the heater 6 is changed to a coil heater or another linear heating element or a planar heating element. In addition, various modifications can be selected according to the purpose of use and the structure of the entire electric cooker, and various modifications can be selected within the scope of the gist of the present invention.
[0022]
【The invention's effect】
As described in detail above, in the present invention, a heat shield plate is housed in an outer case, a heater is disposed on the heat shield plate, and a baking plate for food cooking is detachably disposed above the heater. And a temperature controller for controlling on / off of the heater, wherein a temperature controller is provided on a lower surface of a bottom wall of the heat shield plate near a heater base extending substantially in parallel in a plan view of the heater. The temperature sensor is fixed by abutment, so that the temperature of the baking plate can be controlled appropriately using an inexpensive temperature controller and with a simple structure, which enables stable cooking with less grilling unevenness. Become.
[Brief description of the drawings]
FIG. 1 is an external view of an electric cooker according to the present invention.
FIG. 2 is a schematic sectional view of the electric cooker of the present invention.
FIG. 3 is a schematic wiring diagram of the electric cooker main body.
FIG. 4 is an explanatory diagram of a temperature distribution of each part of the electric cooker.
FIG. 5 is an external view of a conventional electric cooker.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Electric cooker main body 2 Outer case 4 Heat shield 6 Heater 7 Bottom wall 9 Bracket 10 Base end 11 Switch 12 Firing plate 15 Heater base 16 Temperature controller 17 Temperature sensing part

Claims (2)

外ケース内に遮熱板を収納し該遮熱板上にヒータを配置すると共に該ヒータの上方には着脱自在に食品調理用の焼成プレートを配置し、前記ヒータのオン・オフを制御する温度調節器とを備えた電気調理器において、前記ヒータの平面視において略並行に延出するヒータ基部近傍で前記遮熱板の底壁下面に温度調節器の温度感知部を当接し固定したことを特徴とする電気調理器。A heat shield plate is housed in an outer case, a heater is disposed on the heat shield plate, and a baking plate for food cooking is detachably disposed above the heater, and a temperature for controlling on / off of the heater is provided. In an electric cooker provided with a regulator, the temperature sensing part of the temperature regulator is abutted and fixed to the lower surface of the bottom wall of the heat shield plate in the vicinity of a heater base extending substantially parallel to the heater in plan view. An electric cooker characterized by: 前記温度調節器は、前記ヒータの平面視において略並行な2つのヒータ基部に対してほぼ等距離となる位置に設けられていることを特徴とする請求項1の電気調理器。2. The electric cooker according to claim 1, wherein the temperature controller is provided at a position substantially equidistant from two heater bases that are substantially parallel in a plan view of the heater. 3.
JP2003014496A 2003-01-23 2003-01-23 Electric cooker Expired - Fee Related JP3858245B2 (en)

Priority Applications (1)

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JP2003014496A JP3858245B2 (en) 2003-01-23 2003-01-23 Electric cooker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003014496A JP3858245B2 (en) 2003-01-23 2003-01-23 Electric cooker

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JP2004222971A true JP2004222971A (en) 2004-08-12
JP3858245B2 JP3858245B2 (en) 2006-12-13

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