JP2004222621A - Method for producing processed food and processed food - Google Patents

Method for producing processed food and processed food Download PDF

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Publication number
JP2004222621A
JP2004222621A JP2003015673A JP2003015673A JP2004222621A JP 2004222621 A JP2004222621 A JP 2004222621A JP 2003015673 A JP2003015673 A JP 2003015673A JP 2003015673 A JP2003015673 A JP 2003015673A JP 2004222621 A JP2004222621 A JP 2004222621A
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JP
Japan
Prior art keywords
meat
processed food
producing
yakiniku
vacuum packaging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2003015673A
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Japanese (ja)
Inventor
Shigehiro Sakanaka
重廣 坂中
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Individual
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Individual
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Priority to JP2003015673A priority Critical patent/JP2004222621A/en
Publication of JP2004222621A publication Critical patent/JP2004222621A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a processed food capable of reproducing taste of authentic roasted meat cooked by beef barbecue restaurants at home and readily being cooked without entirely discharging smoke. <P>SOLUTION: A method for producing the processed food comprises a step for directly roasting meat with charcoal fire and a step for carrying out vacuum packaging by a synthetic resin film having a gas barrier property under temperature state in which heat of the meat is removed after finishing the above step and proliferation of various germs on meat surface is suppressed. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、家庭にて、焼肉専門店の作る炭火焼肉と同等の味を、煙を出すことなく容易に再現することのできる加工食品の製造方法および加工食品に関する。
【0002】
【従来の技術】
焼肉料理は、鉄板や網などの上に生肉を載せて加熱調理をする料理であり、わが国においても、家庭内、焼肉店などを問わず大いに食されているが、調理を行う際、発生する煙によって、室内や室内にいる者の衣服などに臭いを付着させるという問題がある。
【0003】
そこで、焼肉店などでは、大型の排気ダクトを設けたり、無煙ロースターなどの器具を設けたりすることにより、焼肉を調理する際に発生する煙を除去し、臭いなどの問題を改善するようにしている。
【0004】
【発明が解決しようとする課題】
しかし、一般の家庭では、大型の排気ダクトや無煙ロースターなどを装備することはコスト的に困難であり、焼肉料理を家庭内で行う際に生じる煙の問題については我慢するしかないのが現状である。
また、焼肉を美味しく調理するには、微妙な焼き加減が必要となってくるが、一般家庭では、専門店が作る焼肉の味を出すことが難しく、特に炭火焼などの特殊な焼き方をした焼肉を家庭内で食することは難しい。
【0005】
そこで、本発明は、上記問題を鑑みて、家庭内で、焼肉専門店が作る本格的な焼肉の味を再現することができ、しかも煙を一切だすことなく容易に調理を行うことができる加工食品の提供を目的としてなされた。
【0006】
【課題を解決するための手段】
このような目的を達成するために、本発明の請求項1にかかる加工食品の製造方法(以下、「請求項1の製造方法」とのみ記す。)は、食肉を炭火で直焼き調理する工程と、前記工程終了後あら熱を取るとともに食肉表面温度が雑菌の繁殖が抑制される温度状態下でガスバリア性合成樹脂フィルムにより真空包装を行う工程とを備えている構成とした。
【0007】
また、本発明の請求項2にかかる加工食品の製造方法(以下、「請求項2の製造方法」とのみ記す。)は、請求項1の製造方法の構成に加えて、真空包装を行う工程終了後に、急速冷凍により冷凍化する工程を備えている構成とした。
また、本発明の請求項3にかかる加工食品は、請求項1または請求項2に記載の加工食品の製造方法により得られてなる構成とした。
【0008】
上記構成において、食肉としては、たとえば、牛、豚、鳥などの食肉は勿論のことハムやソーセージなど加工されたものでも構わないが、味付けや焼き方に差が付く点で焼肉専門店独特の味わいを生かせる牛肉を使用することが好ましい。また、牛肉の個所としては、カルビ、ロース、バラなど特に限定されない。
また、本発明において、炭火の直焼きとは、炭火により焼肉を行うことをいい、単に熱源として炭火を用いることではない。
炭火で焼肉をすると、炭火から遠赤外線(熱線と呼ばれる赤外線の中で最も波長の長い電磁波の一種)が出ておいしく食肉を焼き上げることができる。
すなわち、炭火から放出される熱は、空気などの媒体を必要とせず直接食肉に放射されるので、食肉表面を加熱するだけでなく、放射を吸収した食肉内部からも加熱することとなる。したがって、食肉の外部と内部の温度差が小さく、食肉の色、香り、風味を損なうことなく焼き上げることが可能となり、加熱速度も早い。
【0009】
また、請求項1の製造方法において、雑菌の繁殖が抑制される温度状態とは、一般的に大腸菌群の繁殖を抑える温度帯として45℃以上であることが好ましく、一般性菌の大部分の繁殖を抑える温度帯として60℃以上であることがより好ましい。
【0010】
また、真空包装を行う際に使用するガスバリア性合成樹脂のフィルムとしては、特に限定されないが、たとえば、ポリエチレン、ポリプロピレン、ポリスチレンなどのフィルムおよびこれらを複数種積層させたフィルム、これらにアルミニウムなどを積層させたフィルムなどが挙げられる。
【0011】
また、真空包装を行うときは、食肉を固く締め過ぎることを防ぐため、一定の真空圧で抑えるようにしても構わない。この際、真空包装を行うフィルムと食肉との間に脱酸素剤などを入れるようにしておくことが好ましい。
【0012】
また、請求項2の製造方法において、急速冷凍とは、請求項1の製造方法で得られた加工食品を−25℃以下まで冷却する際に、−1℃〜−5℃の温度領域(氷結晶生成帯)をできるだけ短時間で通過させ、加工食品である焼肉の組織内の水分の結晶が大きな粒状にならないようにするために急速に冷凍を行う冷凍方法をいい、たとえば、空気,金属板,ブライン(不凍液),ドライアイス,液体窒素などを使用する種々の方法などが挙げられる。本製造方法においては、コストや手間を考えた場合、エアブラスト凍結を利用するのが最も好ましい。
【0013】
【発明の実施の形態】
以下に、本発明にかかる加工食品の製造方法の1実施形態として、炭火焼肉を真空パックした加工食品の製造例を説明する。本加工食品は、無菌室またはこれに近い環境下で行う。
【0014】
▲1▼食肉として、焼肉の原料となる小ブロック牛肉(ばら、ロース、骨付きカルビ、はらみ、ミノなど)部分を用意する。
▲2▼上記食肉を適宜大きさに刻み、焼肉専門店独特の味付けを行うように、塩や特製タレなどで味を調整する。
▲3▼味付けを行った食肉を網の上に載せ、炭火により焼き上げる。
【0015】
▲4▼焼肉が焼き上がったら、あら熱を取るとともに、食肉表面温度が雑菌の繁殖が抑制される温度状態下でガスバリア性合成樹脂フィルム(ポリプロピレン性フィルム)により80g〜300gの単位で真空包装を行う。
▲5▼上記工程の真空包装により得られた焼肉パックを、トレーに並べて、エアブラスト式の急速冷凍機に入れ、食肉温度がマイナス25℃以下となるまで急速冷凍し、冷凍状態で消費者まで流通させるようにする。
【0016】
以上ような製造方法で得られた加工食品は、焼肉専門店独特の味付けがなされ、しかも炭火焼で調理されている焼肉を、出来上がり後直ぐに真空包装され、その後急速冷凍されているため、電子レンジにより加熱するだけで、焼肉独特の煙を出すことなく、家庭内で焼肉専門店の味付けがなされた炭火焼肉を美味しく食べることができるのである。
また、上記加工食品は、急速冷凍により冷凍状態となっているため、長期間の保存が可能であるとともに、食肉内の水分の結晶が大きくならないように調整されているので食肉の組織が破壊されて食味が低下することがない。
【0017】
なお、本発明にかかる加工食品は、上記実施の形態に限定されない。
【0018】
【発明の効果】
以上に説明したように本発明にかかる請求項1の加工食品の製造方法を行うと、家庭内で煙を出すことなく、焼肉専門店の味付けがなされた焼肉を、煙を出すことなく電子レンジで温めるだけの容易な操作で食することを可能とする加工食品を製造することができる。
【0019】
また、本発明にかかる請求項2の加工食品の製造方法を行うと、請求項1の製造方法の効果に加えて、急速冷凍がなされているため、長期間の保存が可能であるとともに、食味の低下がおこることがない加工食品を製造することができる。また本発明にかかる請求項3の加工食品は、焼肉専門店の味付けがなされた焼肉を、煙を出すことなく電子レンジで温めるだけの容易な操作で食することが可能となる。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for producing a processed food and a processed food that can easily reproduce the same taste as charcoal grilled meat made by a yakiniku specialty store at home without emitting smoke.
[0002]
[Prior art]
Yakiniku dishes are cooked with raw meat placed on an iron plate or net, etc. and cooked.In Japan, it is eaten a lot, regardless of the home, yakiniku restaurant, etc., but it occurs when cooking. There is a problem that smoke causes smell to adhere to the interior of a room or clothes of a person in the room.
[0003]
Therefore, in yakiniku stores, etc., by installing large exhaust ducts and equipment such as smokeless roasters, smoke generated when cooking yakiniku is removed, and problems such as odors are improved. I have.
[0004]
[Problems to be solved by the invention]
However, it is difficult for ordinary households to equip large exhaust ducts and smokeless roasters in terms of cost, and at present it is necessary to endure the problem of smoke that occurs when performing yakiniku dishes at home. is there.
In order to cook delicious yakiniku, it is necessary to add subtle grilling, but in general households, it is difficult to get the taste of yakiniku made by specialty stores, so special grilling such as charcoal grilling was used. It is difficult to eat yakiniku at home.
[0005]
Therefore, the present invention has been made in view of the above-described problems, and in the home, it is possible to reproduce the taste of a full-fledged yakiniku made by a yakiniku specialty store, and to perform cooking that can easily perform cooking without emitting any smoke. Made for the purpose of providing food.
[0006]
[Means for Solving the Problems]
In order to achieve such an object, a method for producing a processed food according to claim 1 of the present invention (hereinafter, referred to only as “a method for producing claim 1”) is a step of directly grilling meat on a charcoal fire. And a step of performing vacuum packaging with a gas-barrier synthetic resin film in a temperature state where the heat is removed and the meat surface temperature is such that propagation of various bacteria is suppressed after the step is completed.
[0007]
In addition, a method for producing a processed food according to claim 2 of the present invention (hereinafter, referred to only as “the production method of claim 2”) includes a step of performing vacuum packaging in addition to the configuration of the production method of claim 1. After the end, the system is provided with a step of freezing by rapid freezing.
Further, a processed food according to claim 3 of the present invention is configured to be obtained by the method for producing a processed food according to claim 1 or 2.
[0008]
In the above configuration, as the meat, for example, beef, pork, birds, and other meats may be processed, such as ham and sausage, but unique to yakiniku specialty stores in that there is a difference in seasoning and grilling. It is preferable to use beef that can make use of the taste. The location of the beef is not particularly limited, such as ribs, loin, and roses.
In addition, in the present invention, direct burning of charcoal fire means performing grilled meat by charcoal fire, not simply using charcoal fire as a heat source.
When grilling meat over a charcoal fire, far-infrared rays (a kind of electromagnetic wave with the longest wavelength among infrared rays called heat rays) are emitted from the charcoal fire, and the meat can be roasted deliciously.
That is, since the heat released from the charcoal fire is radiated directly to the meat without requiring a medium such as air, the meat is heated not only from the surface of the meat but also from the inside of the meat that has absorbed the radiation. Therefore, the temperature difference between the outside and the inside of the meat is small, and the meat can be baked without impairing the color, aroma and flavor of the meat, and the heating speed is high.
[0009]
In the production method of claim 1, the temperature state in which the growth of various bacteria is suppressed is generally preferably 45 ° C. or higher as a temperature zone in which the growth of coliform bacteria is suppressed, and most of the general bacteria are It is more preferable that the temperature zone for suppressing propagation is 60 ° C. or higher.
[0010]
The gas barrier synthetic resin film used when performing vacuum packaging is not particularly limited. For example, a film of polyethylene, polypropylene, polystyrene, or the like and a film in which a plurality of these are laminated, and aluminum or the like laminated on these films And the like.
[0011]
Further, when performing vacuum packaging, the meat may be suppressed at a constant vacuum pressure in order to prevent the meat from being tightened too tightly. At this time, it is preferable to insert an oxygen scavenger or the like between the film to be vacuum-packed and the meat.
[0012]
In the production method of the second aspect, the rapid freezing means that when the processed food obtained by the production method of the first aspect is cooled to -25 ° C or less, the temperature range of -1 ° C to -5 ° C (ice Crystallization zone) in a short time as much as possible, in order to prevent water crystals in the texture of the processed food yakiniku from becoming large particles, a freezing method in which freezing is performed. , Brine (antifreeze), dry ice, liquid nitrogen and the like. In the present manufacturing method, it is most preferable to use air blast freezing in view of cost and labor.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, as one embodiment of the method for producing a processed food according to the present invention, a production example of a processed food obtained by vacuum-packing charcoal grilled meat will be described. This processed food is performed in an aseptic room or an environment close thereto.
[0014]
(1) Prepare small block beef (roses, loin, ribs with bones, scissors, mino, etc.) as raw meat for yakiniku.
(2) Cut the above meat into appropriate size and adjust the taste with salt or special sauce so that it has the unique flavor of yakiniku specialty store.
(3) Place the seasoned meat on a net and bake it over a charcoal fire.
[0015]
(4) Once the grilled meat is baked, remove the heat and pack the vacuum in units of 80 g to 300 g with a gas barrier synthetic resin film (polypropylene film) at a temperature where the meat surface temperature is controlled to prevent the growth of various bacteria. Do.
(5) Put the grilled meat packs obtained by the vacuum packaging in the above process in a tray, put them in an air blast type quick freezer, and quickly freeze them until the meat temperature is below -25 ° C. To be distributed.
[0016]
The processed food obtained by the above manufacturing method has a unique flavor of yakiniku specialty stores, and the yakiniku cooked by charcoal grilling is vacuum-packaged immediately after completion, and then rapidly frozen. By simply heating, you can eat charcoal grilled meat that has been seasoned at a yakiniku specialty store at home without emitting smoke unique to yakiniku.
In addition, the processed food is in a frozen state by rapid freezing, so that it can be stored for a long period of time, and since the moisture crystal in the meat is adjusted so as not to become large, the tissue of the meat is destroyed. The taste does not decrease.
[0017]
The processed food according to the present invention is not limited to the above embodiment.
[0018]
【The invention's effect】
As described above, when the method for producing a processed food according to claim 1 of the present invention is performed, the seasoned yakiniku in a yakiniku specialty store can be microwaved without emitting smoke at home without emitting smoke. Thus, it is possible to produce a processed food which can be eaten by an easy operation of warming the food.
[0019]
Further, when the method for producing a processed food according to claim 2 of the present invention is performed, in addition to the effect of the production method according to claim 1, rapid freezing is performed, so that long-term storage is possible and taste is also improved. It is possible to produce a processed food which does not cause a decrease in the food quality. Further, the processed food according to the third aspect of the present invention makes it possible to eat seasoned yakiniku from a yakiniku specialty store by an easy operation of heating in a microwave oven without emitting smoke.

Claims (3)

食肉を炭火で直焼き調理する工程と、前記工程終了後あら熱を取るとともに食肉表面温度が雑菌の繁殖が抑制される温度状態下でガスバリア性合成樹脂フィルムにより真空包装を行う工程とを備えている加工食品の製造方法。A step of directly grilling the meat on a charcoal fire, and a step of performing vacuum packaging with a gas barrier synthetic resin film under a temperature state in which the heat is removed and the meat surface temperature is reduced so that the propagation of various bacteria is suppressed after the step is completed. How to make processed foods. 真空包装を行う工程終了後に、急速冷凍により冷凍化する工程を備えている請求項1に記載の加工食品の製造方法。The method for producing a processed food according to claim 1, further comprising a step of freezing by rapid freezing after the step of performing vacuum packaging. 請求項1または請求項2に記載の加工食品の製造方法により得られてなる加工食品。A processed food obtained by the method for producing a processed food according to claim 1 or 2.
JP2003015673A 2003-01-24 2003-01-24 Method for producing processed food and processed food Pending JP2004222621A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP2003015673A JP2004222621A (en) 2003-01-24 2003-01-24 Method for producing processed food and processed food

Publications (1)

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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105285734A (en) * 2015-11-03 2016-02-03 贵州省福泉市安运腌制食品有限责任公司 Making method of spare ribs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105285734A (en) * 2015-11-03 2016-02-03 贵州省福泉市安运腌制食品有限责任公司 Making method of spare ribs

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