JP2004218074A - Chemical conversion treatment agent and surface-treated metal - Google Patents
Chemical conversion treatment agent and surface-treated metal Download PDFInfo
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- JP2004218074A JP2004218074A JP2003403692A JP2003403692A JP2004218074A JP 2004218074 A JP2004218074 A JP 2004218074A JP 2003403692 A JP2003403692 A JP 2003403692A JP 2003403692 A JP2003403692 A JP 2003403692A JP 2004218074 A JP2004218074 A JP 2004218074A
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- 239000000126 substance Substances 0.000 title claims abstract description 109
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 103
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 48
- 239000002184 metal Substances 0.000 title claims abstract description 48
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 78
- 239000011347 resin Substances 0.000 claims abstract description 60
- 229920005989 resin Polymers 0.000 claims abstract description 60
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 12
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 12
- 239000010936 titanium Substances 0.000 claims abstract description 12
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 6
- 239000011737 fluorine Substances 0.000 claims abstract description 6
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims abstract 2
- 238000000576 coating method Methods 0.000 claims description 46
- 239000011248 coating agent Substances 0.000 claims description 44
- 229920000083 poly(allylamine) Polymers 0.000 claims description 11
- 238000007739 conversion coating Methods 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 41
- 229910052742 iron Inorganic materials 0.000 abstract description 21
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 18
- 229910052725 zinc Inorganic materials 0.000 abstract description 18
- 239000011701 zinc Substances 0.000 abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 14
- 150000002739 metals Chemical class 0.000 abstract description 6
- 239000000758 substrate Substances 0.000 description 28
- 238000012360 testing method Methods 0.000 description 18
- 239000002585 base Substances 0.000 description 17
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000005406 washing Methods 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 238000005238 degreasing Methods 0.000 description 11
- 238000004070 electrodeposition Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 10
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 10
- 229910000165 zinc phosphate Inorganic materials 0.000 description 10
- 125000002091 cationic group Chemical group 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000010802 sludge Substances 0.000 description 9
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000003755 zirconium compounds Chemical class 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 239000010960 cold rolled steel Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- -1 aluminum ions Chemical class 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000013527 degreasing agent Substances 0.000 description 3
- 238000005237 degreasing agent Methods 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 239000012756 surface treatment agent Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000012851 eutrophication Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910052845 zircon Inorganic materials 0.000 description 2
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 2
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 229910007992 ZrF Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000397 acetylating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- LDDQLRUQCUTJBB-UHFFFAOYSA-O azanium;hydrofluoride Chemical compound [NH4+].F LDDQLRUQCUTJBB-UHFFFAOYSA-O 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910001429 cobalt ion Inorganic materials 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 239000008398 formation water Substances 0.000 description 1
- QHEDSQMUHIMDOL-UHFFFAOYSA-J hafnium(4+);tetrafluoride Chemical compound F[Hf](F)(F)F QHEDSQMUHIMDOL-UHFFFAOYSA-J 0.000 description 1
- 150000004761 hexafluorosilicates Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910001437 manganese ion Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- BFXAWOHHDUIALU-UHFFFAOYSA-M sodium;hydron;difluoride Chemical compound F.[F-].[Na+] BFXAWOHHDUIALU-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XROWMBWRMNHXMF-UHFFFAOYSA-J titanium tetrafluoride Chemical compound [F-].[F-].[F-].[F-].[Ti+4] XROWMBWRMNHXMF-UHFFFAOYSA-J 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D139/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Coating compositions based on derivatives of such polymers
- C09D139/02—Homopolymers or copolymers of vinylamine
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Treatment Of Metals (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本発明は、化成処理剤及び表面処理金属に関する。 The present invention relates to a chemical conversion treatment agent and a surface-treated metal.
金属材料表面にカチオン電着塗装や粉体塗装を施す場合、通常、耐食性、塗膜密着性等の性質を向上させる目的で、化成処理が施されている。塗膜の密着性や耐食性をより向上させることができる観点から化成処理において用いられてきたクロメート処理は、近年、クロムの有害性が指摘されるようになっており、クロムを含まない化成処理剤の開発が必要とされてきた。このような化成処理としては、リン酸亜鉛による処理が広く行われている(例えば、特許文献1参照)。 When a cationic electrodeposition coating or powder coating is applied to the surface of a metal material, a chemical conversion treatment is usually applied for the purpose of improving properties such as corrosion resistance and coating film adhesion. Chromate treatment, which has been used in chemical conversion treatment from the viewpoint of further improving the adhesion and corrosion resistance of the coating film, has recently been pointed out to be harmful to chromium, and a chemical treatment agent containing no chromium The development of has been required. As such a chemical conversion treatment, treatment with zinc phosphate is widely performed (for example, see Patent Document 1).
しかし、リン酸亜鉛系処理剤は、金属イオン及び酸濃度が高く非常に反応性の強い処理剤であるため、排水処理における経済性、作業性が良好でない。更に、リン酸亜鉛系処理剤による金属表面処理に伴って、水に不溶な塩類が生成して沈殿となって析出する。このような沈殿物は、一般にスラッジと呼ばれ、このようなスラッジを除去し、廃棄することによるコストの発生等が問題とされている。また、リン酸イオンは、富栄養化によって環境に対して負荷を与えるおそれがあるため、廃液の処理に際して労力を要し、使用しないことが好ましい。更に、リン酸亜鉛系処理剤による金属表面処理においては、表面調整を行うことが必要とされており、工程が長くなるという問題もある。 However, the zinc phosphate-based treating agent is a highly reactive treating agent having a high concentration of metal ions and acid, and therefore has poor economic efficiency and workability in wastewater treatment. Further, with the metal surface treatment with the zinc phosphate-based treating agent, salts insoluble in water are formed and precipitate as precipitates. Such a precipitate is generally called sludge, and there is a problem in that such sludge is removed and discarded, which results in cost. In addition, phosphate ions may exert a load on the environment due to eutrophication. Therefore, labor is required in treating waste liquid, and it is preferable that phosphate ions are not used. Furthermore, in the metal surface treatment using a zinc phosphate-based treating agent, it is necessary to adjust the surface, and there is a problem that the process becomes long.
このようなリン酸亜鉛系処理剤又はクロメート化成処理剤以外の金属表面処理剤として、ジルコニウム化合物からなる金属表面処理剤が知られている(例えば、特許文献2参照)。このようなジルコニウム化合物からなる金属表面処理剤は、スラッジの発生が抑制される点で上述したようなリン酸亜鉛系処理剤に比べて優れた性質を有している。 As a metal surface treatment agent other than such a zinc phosphate treatment agent or a chromate conversion treatment agent, a metal surface treatment agent comprising a zirconium compound is known (for example, see Patent Document 2). Such a metal surface treating agent comprising a zirconium compound has properties superior to the above-mentioned zinc phosphate treating agents in that generation of sludge is suppressed.
しかし、ジルコニウム化合物からなる金属表面処理剤によって得られた化成皮膜は、カチオン電着塗装又は粉体塗装等により得られる塗膜との密着性が悪く、通常、このような塗装の前処理工程として行われることは少なかった。特に、このようなジルコニウム化合物からなる金属表面処理剤においては、リン酸イオン等の成分を併用することによって、密着性の向上や耐食性を改善することが行われている。しかし、リン酸イオンを併用した場合、上述したような富栄養化という問題が生じる。また、このような金属化成処理剤による処理を、塗装の前処理方法として使用することについての検討は一切なされていない。更に、このような金属表面処理剤によって鉄系基材を処理する場合、充分な塗膜の密着性や塗装後の耐食性が得られないという問題があった。 However, a chemical conversion coating obtained by a metal surface treatment agent composed of a zirconium compound has poor adhesion to a coating obtained by cationic electrodeposition coating or powder coating, and is usually used as a pretreatment step for such coating. It was rarely done. In particular, in a metal surface treating agent comprising such a zirconium compound, an improvement in adhesion and an improvement in corrosion resistance have been performed by using components such as phosphate ions in combination. However, when phosphate ions are used in combination, the problem of eutrophication occurs as described above. Further, there has been no study on using such a treatment with a metal conversion treatment agent as a pretreatment method for coating. Further, when treating an iron-based substrate with such a metal surface treating agent, there is a problem that sufficient adhesion of a coating film and corrosion resistance after coating cannot be obtained.
上述したような塗膜密着性の問題を改善したジルコニウム化合物含有金属表面処理剤として、リン酸イオンを含まず、ジルコニウム化合物、バナジウム、及び、樹脂からなる金属表面処理剤の開発もなされている(例えば、特許文献3参照)。しかし、このような金属表面処理剤は、バナジウムを含むため人体に対する有害性や廃液処理の問題等を生じる点で好ましくない。 As a metal surface treating agent containing a zirconium compound that has improved the problem of coating film adhesion as described above, a metal surface treating agent containing no zirconium compound, vanadium, and resin without phosphate ions has also been developed ( For example, see Patent Document 3). However, such a metal surface treating agent is not preferable in that it contains vanadium and causes harm to the human body and a problem of waste liquid treatment.
更に、自動車車体や部品等の鉄、亜鉛、アルミニウム等の種々の金属素材からなる物品に対して一回の処理ですべての金属の表面処理を行わなければならない場合もあり、このような場合であっても問題なく化成処理を施すことができる化成処理剤の開発が望まれている。 Further, in some cases, it is necessary to perform surface treatment of all metals in a single treatment on articles made of various metal materials such as iron, zinc, and aluminum such as automobile bodies and parts. There is a demand for the development of a chemical conversion treatment agent that can perform a chemical conversion treatment without any problem.
本発明は、上記に鑑み、環境への負荷が少なく、かつ、鉄、亜鉛、アルミニウム等のすべての金属に対して良好な化成処理を行うことができる化成処理剤及びそれを用いて得られる表面処理金属を提供することを目的とするものである。 In view of the above, the present invention provides a chemical conversion treatment agent that can perform a good chemical conversion treatment on all metals such as iron, zinc, and aluminum with a small load on the environment, and a surface obtained using the chemical conversion treatment agent. It is intended to provide a treated metal.
本発明は、ジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種、フッ素、並びに、水溶性樹脂からなる化成処理剤であって、上記水溶性樹脂は、少なくとも一部に下記式(1); The present invention is a chemical conversion treating agent comprising at least one selected from the group consisting of zirconium, titanium and hafnium, fluorine, and a water-soluble resin, wherein the water-soluble resin is at least partially represented by the following formula (1);
及び/又は下記式(2); And / or the following formula (2);
で表される構成単位を有することを特徴とする化成処理剤である。
上記水溶性樹脂は、ポリビニルアミン樹脂又はポリアリルアミン樹脂であることが好ましい。
上記水溶性樹脂は、分子量が500〜500000であり、化成処理剤中の上記水溶性樹脂の含有量は、5〜5000ppmであることが好ましい。
上記化成処理剤は、ジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種の含有量が、金属換算で20〜10000ppmであり、pHが1.5〜6.5であることが好ましい。
It is a chemical conversion treatment agent characterized by having a structural unit represented by:
The water-soluble resin is preferably a polyvinylamine resin or a polyallylamine resin.
The water-soluble resin preferably has a molecular weight of 500 to 500,000, and the content of the water-soluble resin in the chemical conversion treatment agent is preferably 5 to 5,000 ppm.
It is preferable that the chemical conversion treating agent has a content of at least one selected from the group consisting of zirconium, titanium, and hafnium in the range of 20 to 10000 ppm in terms of metal, and a pH of 1.5 to 6.5.
本発明は、上記化成処理剤により形成された化成皮膜を有することを特徴とする表面処理金属でもある。
上記化成皮膜は、皮膜量が化成処理剤に含まれる金属の合計量で0.1〜500mg/m2であることが好ましい。
以下、本発明を詳細に説明する。
The present invention is also a surface-treated metal having a chemical conversion film formed by the chemical conversion treatment agent.
The chemical conversion film preferably has a coating amount of 0.1 to 500 mg / m 2 in terms of the total amount of metals contained in the chemical conversion treatment agent.
Hereinafter, the present invention will be described in detail.
本発明は、ジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種、並びに、フッ素を含有し、クロムやバナジウム等の有害な重金属イオンやリン酸イオンを実質的に含有しない化成処理剤である。 The present invention is a chemical conversion treating agent containing at least one selected from the group consisting of zirconium, titanium and hafnium, and containing fluorine and substantially free of harmful heavy metal ions such as chromium and vanadium and phosphate ions.
従来知られているジルコニウム等からなる化成処理剤によって金属表面を処理した場合、金属の種類によっては良好な化成皮膜を形成させることができないことがあった。特に、鉄系の基材に対して上記化成処理剤による処理を行った場合には、化成皮膜上に塗装を施した場合の塗膜と金属表面との密着性や塗装後耐食性が充分に得られないという問題があった。本発明は、特定の樹脂成分を含有する化成処理剤によって上記問題が改善されることを見出し、本発明を完成させたものである。 When a metal surface is treated with a conventionally known chemical conversion treatment agent made of zirconium or the like, a good chemical conversion film may not be formed depending on the type of metal. In particular, when the iron-based substrate is treated with the above chemical conversion treatment agent, the adhesion between the coating film and the metal surface when coating is applied on the chemical conversion film and the corrosion resistance after coating are sufficiently obtained. There was a problem that can not be. The present invention has found that the above problem can be improved by a chemical conversion treating agent containing a specific resin component, and has completed the present invention.
上記化成処理剤に含まれるジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種は、化成皮膜形成成分であり、基材にジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種を含む化成皮膜が形成されることにより、基材の耐食性や耐磨耗性を向上させ、更に、塗膜との密着性を高めることができる。 At least one selected from the group consisting of zirconium, titanium, and hafnium contained in the chemical conversion treatment agent is a chemical conversion film-forming component, and the substrate has a chemical conversion film containing at least one selected from the group consisting of zirconium, titanium, and hafnium. By being formed, the corrosion resistance and abrasion resistance of the base material can be improved, and further, the adhesion to the coating film can be improved.
上記ジルコニウムの供給源としては特に限定されず、例えば、K2ZrF6等のアルカリ金属フルオロジルコネート;(NH4)2ZrF6等のフルオロジルコネート;H2ZrF6等のフルオロジルコネート酸等の可溶性フルオロジルコネート等;フッ化ジルコニウム;酸化ジルコニウム等を挙げることができる。 The source of the zirconium is not particularly limited. For example, alkali metal fluorozirconates such as K 2 ZrF 6 ; fluorozirconates such as (NH 4 ) 2 ZrF 6 ; fluorozirconates such as H 2 ZrF 6 Soluble zirconium fluoride; zirconium fluoride; zirconium oxide and the like.
上記チタンの供給源としては特に限定されず、例えば、アルカリ金属フルオロチタネート、(NH4)2TiF6等のフルオロチタネート;H2TiF6等のフルオロチタネート酸等の可溶性フルオロチタネート等;フッ化チタン;酸化チタン等を挙げることができる。 The source of the titanium is not particularly limited. For example, alkali metal fluorotitanate, fluorotitanate such as (NH 4 ) 2 TiF 6 ; soluble fluorotitanate such as fluorotitanate acid such as H 2 TiF 6 ; titanium fluoride A titanium oxide and the like.
上記ハフニウムの供給源としては特に限定されず、例えば、H2HfF6等のフルオロハフネート酸;フッ化ハフニウム等を挙げることができる。
上記ジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種の供給源としては、皮膜形成能が高いことからZrF6 2−、TiF6 2−、HfF6 2−からなる群より選ばれる少なくとも一種を有する化合物が好ましい。
The source of the hafnium is not particularly limited, and examples thereof include a fluorohafnate acid such as H 2 HfF 6 and hafnium fluoride.
The zirconium, the at least one source of selected from the group consisting of titanium and hafnium, ZrF 6 2-due to its high film-forming ability, TiF 6 2-, at least one selected from the group consisting of HfF 6 2- Is preferred.
上記化成処理剤に含まれるジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種の含有量は、金属換算で下限20ppm、上限10000ppmの範囲内であることが好ましい。上記下限未満であると得られる化成皮膜の性能が不充分であり、上記上限を超えると、それ以上の効果は望めず経済的に不利である。上記下限は50ppmがより好ましく、上記上限は2000ppmがより好ましい。 The content of at least one selected from the group consisting of zirconium, titanium and hafnium contained in the chemical conversion treatment agent is preferably in the range of a lower limit of 20 ppm and an upper limit of 10,000 ppm in terms of metal. If the amount is less than the above lower limit, the performance of the resulting chemical conversion film is insufficient. If the amount exceeds the above upper limit, no further effect can be expected and it is economically disadvantageous. The lower limit is more preferably 50 ppm, and the upper limit is more preferably 2000 ppm.
上記化成処理剤に含まれるフッ素は、基材のエッチング剤としての役割を果たすものである。上記フッ素の供給源としては特に限定されず、例えば、フッ化水素酸、フッ化アンモニウム、フッ化ホウ素酸、フッ化水素アンモニウム、フッ化ナトリウム、フッ化水素ナトリウム等のフッ化物を挙げることができる。また、錯フッ化物としては、例えば、ヘキサフルオロケイ酸塩が挙げられ、その具体例としてケイフッ化水素酸、ケイフッ化水素酸亜鉛、ケイフッ化水素酸マンガン、ケイフッ化水素酸マグネシウム、ケイフッ化水素酸ニッケル、ケイフッ化水素酸鉄、ケイフッ化水素酸カルシウム等を挙げることができる。 The fluorine contained in the chemical conversion treating agent plays a role as an etching agent for the base material. The source of the fluorine is not particularly limited, and examples thereof include fluorides such as hydrofluoric acid, ammonium fluoride, boron fluoride, ammonium hydrogen fluoride, sodium fluoride, and sodium hydrogen fluoride. . Examples of the complex fluoride include hexafluorosilicate, and specific examples thereof include hydrofluorofluoric acid, zinc hydrofluorosilicate, manganese hydrofluorosilicate, magnesium hydrofluorosilicate, and hydrofluoric acid. Nickel, iron hydrofluorosilicate, calcium hydrofluorosilicate and the like can be mentioned.
本発明の化成処理剤に使用される水溶性樹脂は、少なくとも一部に下記式(1); The water-soluble resin used in the chemical conversion treating agent of the present invention includes at least a part of the following formula (1);
で表される構成単位を有する水溶性樹脂である。上記水溶性樹脂からなる化成皮膜は、上記水溶性樹脂に含まれるアミノ基の作用により、金属基材及び塗膜との密着性が高くなる化成皮膜を形成することができると考えられる。上記水溶性樹脂の製造方法は、特に限定されるものではなく、公知の方法によって製造することができる。 It is a water-soluble resin which has a structural unit represented by these. It is considered that the chemical conversion film composed of the water-soluble resin can form a chemical conversion film having high adhesion to the metal substrate and the coating film due to the action of the amino group contained in the water-soluble resin. The method for producing the water-soluble resin is not particularly limited, and can be produced by a known method.
上記水溶性樹脂は、上記式(1)で表される構成単位のみからなる重合体であるポリビニルアミン樹脂及び上記式(2)で表される構成単位のみからなる重合体であるポリビニルアミン樹脂が特に好ましい。上記ポリビニルアミン樹脂及びポリアリルアミン樹脂は、特に、密着性を向上する効果に優れている点で好ましい。上記ポリビニルアミン樹脂としては特に限定されず、PVAM−0595B(三菱化学株式会社製)等の市販のポリビニルアミン樹脂を使用することができる。上記ポリアリルアミン樹脂としては特に限定されず、例えば、PAA−01、PAA−10C、PAA−H−10C、PAA−D11HCl(いずれも日東紡株式会社製)等の市販のポリアリルアミン樹脂を使用することができる。また、ポリビニルアミン樹脂とポリアリルアミン樹脂とを併用して使用するものであってもよい。 The water-soluble resin includes a polyvinylamine resin that is a polymer composed of only the structural unit represented by the formula (1) and a polyvinylamine resin that is a polymer composed of only the structural unit represented by the formula (2). Particularly preferred. The polyvinylamine resin and the polyallylamine resin are particularly preferable because they have an excellent effect of improving adhesion. The polyvinylamine resin is not particularly limited, and a commercially available polyvinylamine resin such as PVAM-0595B (manufactured by Mitsubishi Chemical Corporation) can be used. The polyallylamine resin is not particularly limited, and for example, a commercially available polyallylamine resin such as PAA-01, PAA-10C, PAA-H-10C, and PAA-D11HCl (all manufactured by Nitto Boseki Co., Ltd.) may be used. Can be. Further, a combination of a polyvinylamine resin and a polyallylamine resin may be used.
上記水溶性樹脂は、本発明の目的を損なわない範囲で、上記ポリビニルアミン樹脂及び/又はポリアリルアミン樹脂のアミノ基の一部をアセチル化する等の方法によって修飾したもの、アミノ基の一部又は全部が酸により中和されたもの、溶解性に影響を与えない範囲で架橋剤によって架橋したもの等も使用することができる。 The water-soluble resin is modified by a method such as acetylating a part of the amino group of the polyvinylamine resin and / or the polyallylamine resin as long as the object of the present invention is not impaired. Those completely neutralized with an acid, those crosslinked with a crosslinking agent within a range that does not affect the solubility, and the like can also be used.
上記水溶性樹脂は、樹脂100g当たり、下限0.01モル、上限2.3モルの範囲内のアミノ基を有することが好ましい。0.01モル未満であると、充分な効果が得られず好ましくない。2.3モルを超えると、目的とする効果が得られないおそれがある。上記下限は、0.1モルがより好ましい。 The water-soluble resin preferably has an amino group in a range of a lower limit of 0.01 mol and an upper limit of 2.3 mol per 100 g of the resin. If the amount is less than 0.01 mol, a sufficient effect cannot be obtained, which is not preferable. If it exceeds 2.3 mol, the intended effect may not be obtained. The lower limit is more preferably 0.1 mol.
本発明の化成処理剤における上記水溶性樹脂の含有量は、固形分で下限5ppm、上限5000ppmの範囲内であることが好ましい。5ppm未満であると、充分な塗膜密着性を有する化成皮膜が得られず好ましくない。5000ppmを超えると、皮膜形成を阻害するおそれがある。上記下限は、10ppmがより好ましく、上記上限は、500ppmがより好ましい。 The content of the water-soluble resin in the chemical conversion treating agent of the present invention is preferably in the range of a lower limit of 5 ppm and an upper limit of 5000 ppm in solid content. If it is less than 5 ppm, it is not preferable because a chemical conversion film having sufficient coating film adhesion cannot be obtained. If it exceeds 5000 ppm, there is a possibility that film formation may be inhibited. The lower limit is more preferably 10 ppm, and the upper limit is more preferably 500 ppm.
上記水溶性樹脂は、分子量が下限500、上限500000の範囲内であることが好ましい。500未満であると、充分な塗膜密着性を有する化成皮膜が得られず好ましくない。500000を超えると、皮膜形成を阻害するおそれがある。上記下限は、5000がより好ましく、上記上限は、70000がより好ましい。 The water-soluble resin preferably has a molecular weight in the range of a lower limit of 500 and an upper limit of 500,000. If it is less than 500, a chemical conversion film having sufficient coating film adhesion cannot be obtained, which is not preferable. If it exceeds 500,000, film formation may be inhibited. The lower limit is more preferably 5000, and the upper limit is more preferably 70000.
本発明の化成処理剤は、実質的にリン酸イオンを含有しないものであることが好ましい。実質的にリン酸イオンを含まないとは、リン酸イオンが化成処理剤中の成分として作用する程含まれていないことを意味し、本発明において使用する化成処理剤は、実質的にリン酸イオンを含まないことから、環境負荷の原因となるリンを実質的に使用することがなく、リン酸亜鉛処理剤を使用する場合に発生するリン酸鉄、リン酸亜鉛等のようなスラッジの発生を抑制することができる。 It is preferable that the chemical conversion treatment agent of the present invention does not substantially contain phosphate ions. The phrase “substantially free of phosphate ions” means that phosphate ions are not contained so much as to act as a component in the chemical conversion treatment agent. Since it does not contain ions, it does not substantially use phosphorus, which causes environmental load, and generates sludge such as iron phosphate and zinc phosphate when a zinc phosphate treating agent is used. Can be suppressed.
上記化成処理剤は、pHが下限1.5、上限6.5での範囲内であることが好ましい。1.5未満であると、エッチング過剰となり充分な皮膜形成ができなくなる。6.5を超えると、エッチングが不充分となり良好な皮膜が得られない。上記下限は、2.0がより好ましく、上記上限は、5.5がより好ましい。上記下限は、2.5が更に好ましく、上記上限は、5.0が更に好ましい。上記化成処理剤のpHを調整するために、硝酸、硫酸等の酸性化合物、及び、水酸化ナトリウム、水酸化カリウム、アンモニア等の塩基性化合物を使用することができる。 It is preferable that the pH of the chemical conversion treatment agent is in the range of a lower limit of 1.5 and an upper limit of 6.5. If the ratio is less than 1.5, the etching becomes excessive and a sufficient film cannot be formed. If it exceeds 6.5, the etching becomes insufficient and a good film cannot be obtained. The lower limit is more preferably 2.0, and the upper limit is more preferably 5.5. The lower limit is more preferably 2.5, and the upper limit is more preferably 5.0. In order to adjust the pH of the chemical conversion treating agent, acidic compounds such as nitric acid and sulfuric acid, and basic compounds such as sodium hydroxide, potassium hydroxide and ammonia can be used.
本発明の化成処理剤は、上記成分の他に必要に応じて、任意の成分を併用するものであってもよい。使用することができる成分としては、亜鉛イオン、マグネシウムイオン、カルシウムイオン、アルミニウムイオン、マンガンイオン、鉄イオン、コバルトイオン及び銅イオン等の金属イオン、シリカ、水分散性シリカ、ケイ酸エステルシリケート化合物、シランカップリング剤等のケイ素含有化合物等を挙げることができる。 The chemical conversion treating agent of the present invention may be used in combination with optional components, if necessary, in addition to the above components. Components that can be used include zinc ions, magnesium ions, calcium ions, aluminum ions, manganese ions, iron ions, metal ions such as cobalt ions and copper ions, silica, water-dispersible silica, silicate silicate compounds, A silicon-containing compound such as a silane coupling agent can be used.
上記化成処理剤による金属の表面処理は、特に限定されるものではなく、通常の処理条件によって化成処理剤と金属表面とを接触させることによって行うことができる。上記化成処理における処理温度は、下限20℃、上限70℃の範囲内であることか好ましい。上記下限は30℃であることがより好ましく、上記上限は50℃であることがより好ましい。上記化成処理における化成時間は、下限5秒、上限1200秒の範囲内であることが好ましい。上記下限は30秒がより好ましく、上記上限は120秒がより好ましい。化成処理方法としては特に限定されず、例えば、浸漬法、スプレー法、ロールコート法等を挙げることができる。 The surface treatment of the metal with the chemical conversion treatment agent is not particularly limited, and can be performed by bringing the chemical conversion treatment agent into contact with the metal surface under ordinary treatment conditions. The treatment temperature in the chemical conversion treatment is preferably within a range of a lower limit of 20 ° C. and an upper limit of 70 ° C. The lower limit is more preferably 30 ° C., and the upper limit is more preferably 50 ° C. The chemical conversion time in the chemical conversion treatment is preferably within a range of a lower limit of 5 seconds and an upper limit of 1200 seconds. The lower limit is more preferably 30 seconds, and the upper limit is more preferably 120 seconds. The chemical conversion treatment method is not particularly limited, and examples thereof include a dipping method, a spray method, and a roll coating method.
本発明の化成処理剤により処理される金属基材は、鉄系基材、アルミニウム系基材、及び、亜鉛系基材等を挙げることができる。鉄、アルミニウム、及び、亜鉛系基材とは、基材が鉄及び/又はその合金からなる鉄系基材、基材がアルミニウム及び/又はその合金からなるアルミニウム基材、基材が亜鉛及び/又はその合金からなる亜鉛系基材を意味する。本発明の化成処理剤は、鉄系基材、アルミニウム系基材、及び、亜鉛系基材のうちの複数の金属基材からなる被塗物の化成処理に対しても使用することができる。 Examples of the metal substrate treated with the chemical conversion treating agent of the present invention include an iron-based substrate, an aluminum-based substrate, and a zinc-based substrate. Iron, aluminum, and a zinc-based substrate are an iron-based substrate whose base is made of iron and / or an alloy thereof, an aluminum base whose base is made of aluminum and / or an alloy thereof, and zinc and / or Or a zinc-based substrate made of an alloy thereof. The chemical conversion treating agent of the present invention can also be used for chemical conversion treatment of an object to be coated composed of a plurality of metal bases out of an iron base, an aluminum base, and a zinc base.
本発明の化成処理剤は、通常のジルコニウム等からなる化成処理剤においては、充分な塗膜密着性を得ることが困難である鉄系基材に対しても、充分な塗膜密着性を付与することができる点で好ましく、このため、特に少なくとも一部に鉄系基材を含む被処理物の処理にも使用することができる点で優れた性質を有するものである。 The chemical conversion treating agent of the present invention, with a chemical conversion treating agent comprising ordinary zirconium or the like, imparts sufficient coating film adhesion even to an iron-based substrate where it is difficult to obtain sufficient coating film adhesion. Therefore, it has excellent properties in that it can be used particularly for treating an object to be treated containing an iron-based substrate at least in part.
上記鉄系基材としては特に限定されず、例えば、冷延鋼板、熱延鋼板等を挙げることができる。上記アルミニウム系基材としては特に限定されず、例えば、5000番系アルミニウム合金、6000番系アルミニウム合金等を挙げることができる。上記亜鉛系基材としては特に限定されず、例えば、亜鉛めっき鋼板、亜鉛−ニッケルめっき鋼板、亜鉛−鉄めっき鋼板、亜鉛−クロムめっき鋼板、亜鉛−アルミニウムめっき鋼板、亜鉛−チタンめっき鋼板、亜鉛−マグネシウムめっき鋼板、亜鉛−マンガンめっき鋼板等の亜鉛系の電気めっき、溶融めっき、蒸着めっき鋼板等の亜鉛又は亜鉛系合金めっき鋼板等を挙げることができる。上記化成処理剤を用いて、鉄、アルミニウム及び亜鉛系基材を同時に化成処理することができる。 The iron-based substrate is not particularly limited, and examples thereof include a cold-rolled steel sheet and a hot-rolled steel sheet. The aluminum-based substrate is not particularly limited, and examples thereof include a 5000-th aluminum alloy and a 6000-th aluminum alloy. The zinc-based substrate is not particularly limited. For example, a zinc-coated steel sheet, a zinc-nickel-coated steel sheet, a zinc-iron-plated steel sheet, a zinc-chromium-plated steel sheet, a zinc-aluminum-plated steel sheet, a zinc-titanium-plated steel sheet, zinc- Examples thereof include zinc-based electroplated steel sheets such as magnesium-plated steel sheets and zinc-manganese-plated steel sheets, hot-dip coated steel sheets, and zinc- or zinc-based alloy-plated steel sheets such as vapor-deposited plated steel sheets. Using the above chemical conversion treatment agent, iron, aluminum and zinc-based substrates can be subjected to chemical conversion treatment at the same time.
本発明の化成処理剤により得られる化成皮膜は、皮膜量が化成処理剤に含まれる金属の合計量で下限0.1mg/m2、上限500mg/m2の範囲内であることが好ましい。0.1mg/m2未満であると、均一な化成皮膜が得られず好ましくない。500mg/m2を超えると、それ以上の効果は得られず、経済的に不利である。上記下限は、5mg/m2がより好ましく、上記上限は、200mg/m2がより好ましい。 Conversion coating obtained by the chemical conversion treatment agent of the present invention, the lower limit 0.1 mg / m 2 in a total amount of metal coating weight is comprised chemical conversion treatment agent is preferably in the range of the upper limit 500 mg / m 2. If it is less than 0.1 mg / m 2 , a uniform chemical conversion film cannot be obtained, which is not preferable. If it exceeds 500 mg / m 2 , no further effect can be obtained, which is economically disadvantageous. The lower limit is more preferably 5 mg / m 2 , and the upper limit is more preferably 200 mg / m 2 .
上記金属基材の表面は、上記化成処理剤によって化成処理される前に脱脂処理、脱脂後水洗処理を行い、化成処理後に化成後水洗処理を行うことが好ましい。 It is preferable that the surface of the metal base material be subjected to a degreasing treatment, a degreasing and water washing treatment before the chemical conversion treatment with the chemical conversion treatment agent, and a post-chemical formation water washing treatment after the chemical conversion treatment.
上記脱脂処理は、基材表面に付着している油分や汚れを除去するために行われるものであり、無リン・無窒素脱脂洗浄液等の脱脂剤により、通常30〜55℃において数分間程度の浸漬処理がなされる。所望により、脱脂処理の前に、予備脱脂処理を行うことも可能である。 The degreasing treatment is performed to remove oil and dirt attached to the surface of the base material, and is usually performed at a temperature of 30 to 55 ° C. for several minutes by a degreasing agent such as a phosphorus-free and nitrogen-free degreasing cleaning solution. An immersion process is performed. If desired, a preliminary degreasing treatment can be performed before the degreasing treatment.
上記脱脂後水洗処理は、脱脂処理後の脱脂剤を水洗するために、大量の水洗水によって1回又はそれ以上スプレー処理を行うことにより行われるものである。 The post-degreasing water washing treatment is performed by spraying once or more with a large amount of washing water in order to wash the degreasing agent after the degreasing treatment with water.
上記化成後水洗処理は、その後の各種塗装後の密着性、耐食性等に悪影響を及ぼさないようにするために、1回又はそれ以上により行われるものである。この場合、最終の水洗は、純水で行われることが適当である。この化成後水洗処理においては、スプレー水洗又は浸漬水洗のどちらでもよく、これらの方法を組み合わせて水洗することもできる。
上記化成後水洗処理の後は、公知の方法に従って、必要に応じて乾燥され、その後、各種塗装を行うことができる。
また、本発明の化成処理剤を使用する化成処理は、従来より実用化されているリン酸亜鉛系化成処理剤を用いて処理する方法において、必要となっている表面調整処理を行わなくてもよいため、より少ない工程で金属基材の化成処理を行うことが可能となる。
The post-chemical conversion washing treatment is performed once or more so as not to adversely affect the adhesion, corrosion resistance, and the like after the subsequent coating. In this case, it is appropriate that the final washing is performed with pure water. In the post-chemical water washing treatment, either spray water washing or immersion water washing may be used, and water washing may be performed by combining these methods.
After the above-mentioned post-formation water-washing treatment, it is dried if necessary according to a known method, and thereafter, various coatings can be performed.
In addition, the chemical conversion treatment using the chemical conversion treatment agent of the present invention does not require the surface conditioning treatment that is required in the method of treating with a zinc phosphate-based chemical conversion treatment agent that has been conventionally practically used. Therefore, the chemical conversion treatment of the metal substrate can be performed in fewer steps.
本発明は、上記化成処理剤によって形成される化成皮膜を有する表面処理金属でもある。本発明の表面処理金属は、更にカチオン電着塗装、粉体塗装等の塗装を上記化成皮膜上に形成した際に、塗膜と金属との密着性に優れるものである。本発明の表面処理金属に対して行うことができる塗装としては特に限定されず、カチオン電着塗装、粉体塗装等を挙げることができる。なかでも、鉄、亜鉛、アルミニウム等のすべての金属に対して良好な処置を施すことができることから、少なくとも一部が鉄系基材からなる被処理物のカチオン電着塗装の前処理として好適に使用することができる。上記カチオン電着塗装としては特に限定されず、アミノ化エポキシ樹脂、アミノ化アクリル樹脂、スルホニウム化エポキシ樹脂等からなる従来公知のカチオン電着塗料を塗布することができる。 The present invention is also a surface-treated metal having a chemical conversion film formed by the chemical conversion treatment agent. The surface-treated metal of the present invention is excellent in adhesion between the coating film and the metal when a coating such as cationic electrodeposition coating or powder coating is formed on the chemical conversion coating. The coating that can be performed on the surface-treated metal of the present invention is not particularly limited, and examples thereof include cationic electrodeposition coating and powder coating. Among them, iron, zinc, because it is possible to perform a good treatment on all metals such as aluminum, at least a part is preferably used as a pre-treatment of the cationic electrodeposition coating of an object to be processed composed of an iron-based substrate. Can be used. The cationic electrodeposition coating is not particularly limited, and a conventionally known cationic electrodeposition coating made of an aminated epoxy resin, an aminated acrylic resin, a sulfonium-modified epoxy resin, or the like can be applied.
本発明の化成処理剤は、ジルコニウム、チタン及びハフニウムからなる群より選ばれる少なくとも一種を化成皮膜形成成分として含有し、更に、特定の構造を有する水溶性樹脂を含有することで、従来ジルコニウム等からなる化成処理剤での前処理が不適であった鉄系基材に対しても塗膜密着性に優れた化成皮膜を形成することができる。 The chemical conversion treatment agent of the present invention contains at least one selected from the group consisting of zirconium, titanium, and hafnium as a chemical conversion film-forming component, and further contains a water-soluble resin having a specific structure, so that conventional zirconium and the like can be used. It is possible to form a chemical conversion film having excellent coating film adhesion even on an iron-based substrate that was not suitable for pretreatment with a chemical conversion treating agent.
本発明で使用する化成処理剤は、リン酸イオンを実質的に含まないため、環境に対する負荷が少なく、スラッジも発生しない。更に、本発明の化成処理剤を使用する化成処理は、表面調整工程を必要としないため、より少ない工程で金属基材の化成処理を行うことが可能できる。 Since the chemical conversion treating agent used in the present invention does not substantially contain phosphate ions, the load on the environment is small and sludge is not generated. Furthermore, since the chemical conversion treatment using the chemical conversion treatment agent of the present invention does not require a surface conditioning step, the chemical conversion treatment of the metal substrate can be performed with fewer steps.
以下に実施例を挙げて、本発明を更に詳しく説明するが、本発明はこれら実施例のみに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to only these Examples.
実施例1
市販の冷間圧延鋼板(SPCC−SD、日本テストパネル社製、70mm×150mm×0.8mm)を基材として、下記の条件で塗装前処理を施した。
(1)塗装前処理
脱脂処理:2質量%「サーフクリーナー53」(日本ペイント社製脱脂剤)で40℃、2分間浸漬処理した。
脱脂後水洗処理:水道水で30秒間スプレー処理した。
化成処理:ジルコンフッ化水素酸、樹脂としてPVAM−0595B(ポリビニルアミン樹脂:分子量70000:三菱化学株式会社製)を用いて、ジルコニウム濃度100ppm、固形分として樹脂濃度100ppmの化成処理剤を調製した。pHは、水酸化ナトリウムを用いて4に調整した。化成処理剤の温度を40℃に調整し、基材を60秒間浸漬処理した。処理の初期段階における皮膜量は、10mg/m2であった。
Example 1
Using a commercially available cold-rolled steel plate (SPCC-SD, manufactured by Nippon Test Panel Co., Ltd., 70 mm × 150 mm × 0.8 mm) as a base material, pre-coating treatment was performed under the following conditions.
(1) Pre-coating treatment Degreasing treatment: 2% by mass of “Surf Cleaner 53” (degreasing agent manufactured by Nippon Paint Co., Ltd.) at 40 ° C. for 2 minutes.
Rinsing treatment after degreasing: spray treatment with tap water for 30 seconds.
Chemical conversion treatment: A chemical conversion treating agent having a zirconium concentration of 100 ppm and a solid content of 100 ppm as a resin was prepared using zircon hydrofluoric acid and PVAM-0595B (polyvinylamine resin: molecular weight 70000: manufactured by Mitsubishi Chemical Corporation) as a resin. The pH was adjusted to 4 using sodium hydroxide. The temperature of the chemical conversion treatment agent was adjusted to 40 ° C., and the substrate was dipped for 60 seconds. The coating amount at the initial stage of the treatment was 10 mg / m 2 .
化成後水洗処理:水道水で30秒間スプレー処理した。更にイオン交換水で30秒間スプレー処理した。
乾燥処理:水洗処理後の冷延鋼板を電気乾燥炉において、80℃で5分間乾燥した。なお、皮膜量は、「XRF1700」(島津製作所製蛍光X線分析装置)を用いて、化成処理剤に含まれる金属の合計量として分析した。
Rinse treatment after chemical formation: spray treatment with tap water for 30 seconds. Further, spray treatment was performed for 30 seconds with ion exchanged water.
Drying treatment: The cold-rolled steel sheet after the water washing treatment was dried at 80 ° C. for 5 minutes in an electric drying oven. The amount of the film was analyzed using "XRF1700" (X-ray fluorescence spectrometer manufactured by Shimadzu Corporation) as the total amount of metals contained in the chemical conversion treatment agent.
(2)塗装
化成処理剤1L当たり1m2の冷間圧延鋼板を処理した後に、「パワーニクス110」(日本ペイント社製カチオン電着塗料)を用いて乾燥膜厚20μmになるように電着塗装し、水洗後、170℃で20分間加熱して焼き付け、試験板を作成した。
(2) After treating a cold-rolled steel sheet of 1 m 2 per 1 L of a coating chemical conversion treatment agent, electrodeposition coating was performed using “Powernics 110” (a cationic electrodeposition coating product manufactured by Nippon Paint Co., Ltd.) so as to have a dry film thickness of 20 μm. After washing with water, the plate was heated at 170 ° C. for 20 minutes and baked to prepare a test plate.
評価試験
〈スラッジ観察〉
化成処理剤1L当たり1m2の冷間圧延鋼板を処理した後、化成処理剤中の濁りを目視観察した。
〇:濁りなし
×:濁りあり
Evaluation test <Sludge observation>
After processing the cold rolled steel sheet of the chemical conversion treatment agent 1L per 1 m 2, it was visually observed turbidity in the chemical conversion treatment agent.
〇: No cloudiness ×: Cloudy
〈二次密着性試験(SDT)〉
得られた試験板に、素地まで達する縦平行カットを2本入れた後、5%NaCl水溶液中において50℃で480時間浸漬した。その後、カット部をテープ剥離し、塗料の剥離を観察した。
◎:剥離なし
〇:若干剥離
×:剥離幅3mm以上
評価結果は、表1に示す。
<Secondary adhesion test (SDT)>
Two vertical parallel cuts reaching the substrate were placed in the obtained test plate, and then immersed in a 5% NaCl aqueous solution at 50 ° C. for 480 hours. Thereafter, the cut portion was tape-peeled, and the peeling of the paint was observed.
:: No peeling 〇: Slight peeling X: Peeling width 3 mm or more The evaluation results are shown in Table 1.
実施例2
水溶性樹脂として、PAA−01(ポリアリルアミン樹脂:分子量1000:日東紡株式会社製)を用いて樹脂濃度を500ppmに変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 2
A test plate was prepared in the same manner as in Example 1, except that PAA-01 (polyallylamine resin: molecular weight 1000: manufactured by Nitto Boseki Co., Ltd.) was used as the water-soluble resin, and the resin concentration was changed to 500 ppm.
実施例3
水溶性樹脂として、PAA−10C(ポリアリルアミン樹脂:分子量15000:日東紡株式会社製)を用いたこと以外は、実施例1と同様にして試験板を作製した。
Example 3
A test plate was prepared in the same manner as in Example 1 except that PAA-10C (polyallylamine resin: molecular weight: 15,000, manufactured by Nitto Boseki Co., Ltd.) was used as the water-soluble resin.
実施例4
水溶性樹脂として、PAA−H−10C(ポリアリルアミン樹脂:分子量60000:日東紡株式会社製)を用いて樹脂濃度を50ppmに変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 4
A test plate was prepared in the same manner as in Example 1, except that PAA-H-10C (polyallylamine resin: molecular weight 60000: manufactured by Nitto Boseki Co., Ltd.) was used as the water-soluble resin, and the resin concentration was changed to 50 ppm. .
実施例5
水溶性樹脂として、PAA−D11−HCl(ポリアリルアミン共重合体:分子量70000:日東紡株式会社製)を用いて樹脂濃度を50ppmに変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 5
A test plate was prepared in the same manner as in Example 1 except that the resin concentration was changed to 50 ppm using PAA-D11-HCl (polyallylamine copolymer: molecular weight 70000: manufactured by Nitto Boseki Co., Ltd.) as a water-soluble resin. Produced.
実施例6
水溶性樹脂として、PAA−H−10Cを用いて樹脂濃度を5ppmに変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 6
A test plate was prepared in the same manner as in Example 1, except that the resin concentration was changed to 5 ppm using PAA-H-10C as a water-soluble resin.
実施例7
ジルコニウム濃度を500ppmに、水溶性樹脂として、PAA−01を用いて樹脂濃度を5000ppmに変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 7
A test plate was prepared in the same manner as in Example 1, except that the zirconium concentration was changed to 500 ppm and the resin concentration was changed to 5000 ppm using PAA-01 as a water-soluble resin.
実施例8
金属基材を、亜鉛系めっき鋼板(GA鋼板、日本テストパネル社製、70mm×150mm×0.8mm)に変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 8
A test plate was prepared in the same manner as in Example 1, except that the metal base was changed to a zinc-based plated steel plate (GA steel plate, manufactured by Nippon Test Panel Co., Ltd., 70 mm × 150 mm × 0.8 mm).
実施例9
金属基材を、5000系アルミニウム(日本テストパネル社製、70mm×150mm×0.8mm)に変更したこと以外は、実施例1と同様にして試験板を作製した。
Example 9
A test plate was prepared in the same manner as in Example 1, except that the metal base material was changed to 5000 series aluminum (70 mm × 150 mm × 0.8 mm, manufactured by Nippon Test Panel Co., Ltd.).
比較例1
水溶性樹脂を配合しなかったこと以外は、実施例1と同様にして試験板を作製した。
Comparative Example 1
A test plate was prepared in the same manner as in Example 1, except that the water-soluble resin was not blended.
比較例2
ジルコンフッ化水素酸を配合しなかったこと以外は、実施例1と同様にして試験板を作製した。
Comparative Example 2
A test plate was prepared in the same manner as in Example 1 except that zircon hydrofluoric acid was not blended.
比較例3
脱脂後水洗処理の後に、サーフファイン5N−8M(日本ペイント社製)を用いて室温で30秒間表面調整を行い、サーフダインSD−6350(日本ペイント社製リン酸亜鉛系化成処理剤)を用いて35℃で2分間浸漬処理を行うことで化成処理を施したこと以外は実施例1と同様にして試験板を得た。
Comparative Example 3
After degreasing and washing, the surface was adjusted at room temperature for 30 seconds using Surf Fine 5N-8M (manufactured by Nippon Paint Co., Ltd.), and surfdyne SD-6350 (a zinc phosphate chemical conversion treating agent manufactured by Nippon Paint Co., Ltd.) was used. A test plate was obtained in the same manner as in Example 1 except that the chemical conversion treatment was performed by performing the immersion treatment at 35 ° C. for 2 minutes.
表1より本発明の化成処理剤中にスラッジは発生しないことが示された。更に、本発明の化成処理剤は、すべての金属基材において、良好な塗膜密着性を有する化成皮膜を形成することが示された。一方、比較例においては、スラッジの発生を抑え、かつ、カチオン電着塗膜との密着性にも優れる化成皮膜を得ることはできなかった。 Table 1 shows that no sludge is generated in the chemical conversion treating agent of the present invention. Furthermore, it was shown that the chemical conversion treating agent of the present invention forms a chemical conversion film having good coating adhesion on all metal substrates. On the other hand, in the comparative example, it was not possible to obtain a chemical conversion film which suppressed generation of sludge and also had excellent adhesion to the cationic electrodeposition coating film.
本発明の化成処理剤は、クロム、バナジウム等の有害な重金属化合物やリン酸塩化合物を実質的に使用しないものであるため、環境に対する負荷が少なく、スラッジの発生も見られない。また、鉄系基材、アルミニウム系基材及び亜鉛系基材のすべての素材に対して良好な処理を行うことができ、皮膜としての安定性及び塗膜密着性に優れた化成皮膜を形成することができる。また、自動車車体や部品等のように、鉄系基材、アルミニウム系基材、及び、亜鉛基材等の複数の基材からなる被処理物に対して表面処理を行うことができる点でも優れている。 Since the chemical conversion treating agent of the present invention does not substantially use harmful heavy metal compounds such as chromium and vanadium and phosphate compounds, the load on the environment is small and sludge is not generated. In addition, it is possible to perform a good treatment on all the materials of the iron base material, the aluminum base material and the zinc base material, and to form a chemical conversion film having excellent stability as a film and excellent film adhesion. be able to. It is also excellent in that surface treatment can be performed on an object to be processed composed of a plurality of substrates such as an iron-based substrate, an aluminum-based substrate, and a zinc substrate, such as an automobile body and parts. ing.
Claims (6)
前記水溶性樹脂は、少なくとも一部に下記式(1);
ことを特徴とする化成処理剤。 Zirconium, at least one selected from the group consisting of titanium and hafnium, fluorine, and a chemical conversion treatment agent comprising a water-soluble resin,
The water-soluble resin is at least partially represented by the following formula (1);
化成処理剤中の前記水溶性樹脂の含有量は、5〜5000ppmである請求項1又は2記載の化成処理剤。 The water-soluble resin has a molecular weight of 500 to 500,000,
The chemical conversion treatment agent according to claim 1 or 2, wherein the content of the water-soluble resin in the chemical conversion treatment agent is 5 to 5000 ppm.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003403692A JP4276530B2 (en) | 2002-12-24 | 2003-12-02 | Chemical conversion treatment agent and surface treatment metal |
US10/743,386 US7510612B2 (en) | 2002-12-24 | 2003-12-23 | Chemical conversion coating agent and surface-treated metal |
KR1020030095381A KR20040058038A (en) | 2002-12-24 | 2003-12-23 | Chemical conversion coating agent and surface-treated metal |
ES03293299T ES2420912T3 (en) | 2002-12-24 | 2003-12-23 | Chemical conversion coating agent and surface treated metal |
TW092136476A TW200417420A (en) | 2002-12-24 | 2003-12-23 | Chemical conversion coating agent and surface-treated metal |
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