JP2004215410A - Current detecting accuracy improving means for dc motor controller - Google Patents

Current detecting accuracy improving means for dc motor controller Download PDF

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Publication number
JP2004215410A
JP2004215410A JP2003000043A JP2003000043A JP2004215410A JP 2004215410 A JP2004215410 A JP 2004215410A JP 2003000043 A JP2003000043 A JP 2003000043A JP 2003000043 A JP2003000043 A JP 2003000043A JP 2004215410 A JP2004215410 A JP 2004215410A
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JP
Japan
Prior art keywords
motor control
current
current detection
control device
circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2003000043A
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Japanese (ja)
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JP2004215410A5 (en
Inventor
Heikichi Tanno
平吉 丹野
Junji Uchida
淳史 内田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Hitachi Automotive Systems Engineering Co Ltd
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Hitachi Ltd
Hitachi Car Engineering Co Ltd
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Priority to JP2003000043A priority Critical patent/JP2004215410A/en
Publication of JP2004215410A publication Critical patent/JP2004215410A/en
Publication of JP2004215410A5 publication Critical patent/JP2004215410A5/en
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  • Measurement Of Current Or Voltage (AREA)
  • Control Of Direct Current Motors (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a current detecting precision improving means for a DC motor controller which can improve detection accuracy of a current detecting circuit. <P>SOLUTION: In the DC motor control apparatus which is provided with a current detecting circuit, at least one serial communication circuit and a storage device capable of writing, an output value from the current detecting circuit is stored in the storage device when a set command is received through the serial communication circuit. The DC motor control apparatus computes variation (c) of the current detecting circuit from a stored current value (a) and a theoretical value (b) of a constant current at the time of receiving the command, by feeding a constant current in the DC motor control apparatus and storing a current value in the storage device when the set command is received through the serial communication circuit. After that, the DC motor control apparatus corrects an output value of the current detecting circuit by using the variation (c) and improves current detecting accuracy. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、DCモータ制御装置の電流検出精度向上手段に関する。特に、電流検出回路を有したDCモータ制御回路に関する。
【0002】
【従来の技術】
従来は、電流検出回路においては、電流検出用の抵抗が実装されているが、電流検出用抵抗器の抵抗値許容差が、電流検出回路の出力誤差になる為、抵抗値許容差が、最小の抵抗を選択する必要があった。
【0003】
【発明が解決しようとする課題】
DCモータ制御装置の電流検出回路における電流検出用の抵抗器の抵抗値許容差による電流検出回路出力誤差を、無視できるようにする事で抵抗値許容差が、一般的な抵抗器を選択できる事で製造コストの低減を図ることができる。
【0004】
本発明の目的は、電流検出回路の検出精度が向上することができるDCモータ制御装置の電流検出精度向上手段を提供することである。
【0005】
【課題を解決するための手段】
前記目的を達成すべく、本発明に係るDCモータ制御装置は、基本的には、制御プログラムを演算する演算処理装置を備え、また、シリアル通信信号により試験状態において特定の信号によって定電流を流した時の電流値を記憶できる書込み可能な、記憶装置によって記憶した値により補正をする事で、電流検出精度を上げることができる。
【0006】
【発明の実施の形態】
以下、図面により本発明に係るDCモータ制御装置の一実施形態について詳細に説明する。
【0007】
図1は、該DCモータ制御装置の第一の実施形態を示したブロック図である。該DCモータ制御装置100は、DCモータ駆動回路101と駆動信号処理回路102と、演算処理装置(CPU)103と、電流検出回路104から構成される。
【0008】
また、DCモータ制御装置100は、シリアル通信信号(図示省略)からの信号、その他各種センサ(図示省略)からの検出信号を取り込み、該取り込み検出信号に基づき演算して、駆動信号処理回路102に駆動信号を出力する事によりDCモータ駆動回路101に信号を出力してDCモータを駆動させるものである。
【0009】
また、電流検出回路104の信号をA/D変換し、演算処理装置103に出力する。演算処理装置103は、該A/D変換結果を取り込み、前記ROMに記憶された所定の制御プログラムを実行する機能を備えている。
【0010】
なお、演算結果及び、前記A/D変換結果は、前記RAMに一時保管されるとともに、該演算結果は、前記出力回路を通じて制御出力信号として出力され、前記DCモータ駆動の制御に用いられる。
【0011】
さらに、該DCモータ制御装置100は、コネクタを介して試験装置110と接続しており、DCモータ駆動回路101や駆動信号処理回路102及び電流検出回路104の特性を検査して良否を判別し、前記試験装置110と切り離してから合格した製品のみをDCモータ制御装置107として実機に採用している。
【0012】
該試験装置110は、定電流電源107及び実負荷相当の抵抗器108及び
DCモータ制御装置100にシリアル通信信号を送るシリアル通信回路106から構成されている。
【0013】
試験装置110のシリアル通信回路106からの特定のシリアル通信信号によりDCモータ制御装置100内の演算処理装置103は、駆動信号処理回路102にDCモータが、正転且つONデューティー100%の信号を出力する。
【0014】
試験装置110の定電流電源107によって規定電流をDCモータ制御装置100に流す。DCモータ制御装置100は、駆動信号処理回路102に規定信号を出力後一定時間後、電流検出回路104の出力値をA/D変換し、演算処理装置103内の書込み可能な記憶装置に記憶する。DCモータ制御装置100内の演算処理装置103は、上記電流値の記憶終了を検査装置110の通信回路106へ、完了の信号を出力する。試験装置110は、通信回路106へ入力された、信号により定電流電源107の出力を停止する。
【0015】
DCモータ制御装置100内の演算処理試験装置103に記憶した電流値aをベースに試験装置110による規定電流値の理論値bから比率cを求め、以後、電流検出回路104のA/D値に対し上記により算出した比率cにより検出電流値を補正することで、電流検出回路104の電流検出用抵抗105の抵抗値許容差による電流検出回路104の出力誤差を無視する事ができることになる。
【0016】
図2は、前記DCモータ制御装置の第二の実施形態を示したブロック図であり、試験装置120との接続用のコネクタ112以外は、図1と同様の構成であるので、試験装置120と接続用のコネクタ112による電流検出回路104の出力値のA/D値の取込むまでを説明する。
【0017】
試験装置120は、定電流電源109とシリアル通信回路106から構成される。シリアル通信回路106からの通信信号によりDCモータ制御装置110の演算処理装置103は、駆動信号処理回路102にDCモータがOFF状態になる信号を出力する。試験装置120の定電流電源109は、規定電流を電流検出用抵抗105にコネクタ112をかえして流す。電流検出回路104の出力をA/D変換し演算処理装置103内の書込み可能な記憶装置にその電流値を記憶する。演算処理装置103は、記憶終了をシリアル通信信号により試験装置120内のシリアル通信回路106に送る事で、試験装置120内の定電流電源109の出力を止める。以後、DCモータ制御装置110は、演算処理装置103内の記憶装置に記憶された電流値aと試験装置120内の定電流電源109の規定電流値における理論値bから、比率cを求め、通常動作時のDCモータ制御装置110は、電流検出回路104の出力値に対し比率cにより補正して制御に使用する事で電流検出回路104の電流検出用抵抗105の抵抗値許容差による電流検出回路104の出力誤差を無視する事ができる。
【0018】
以上、本発明の実施形態について詳述したが、本発明は前記実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱することなく設計において種々の変更ができるものである。
【0019】
例えば、実施形態では、演算処理装置内の書込み可能な、記憶装置に検出した電流値を記憶したが、演算処理装置外に書込み可能な記憶装置を設ける事で実施可能である。
【0020】
また、実施形態では、試験装置において規定電流をDCモータ制御装置に流して、シリアル通信により電流値を記憶させる手段を取ったが、DCモータ制御装置にシリアル通信が無い構成においては、他の入力信号により通常動作で有り得ない入力信号の組合わせで、記憶させる事も可能である。
【0021】
以上、述べたように本発明のDCモータ制御装置は、電流検出回路内の電流検出抵抗器の抵抗値許容差による電流検出回路の出力が理論値より変動するのを試験装置により規定電流をDCモータ制御装置に流しその時の電流検出回路の出力を記憶し、通常動作時は、記憶した電流値を元に検出電流値を補正する事で電流検出回路の抵抗値許容差による理論値からの変動値を補正する事で抵抗値許容差を無視できる。よって、電流検出回路の検出精度が向上することになる。本発明により抵抗値許容差を無視できるため、抵抗値許容差の一般的な、抵抗が使用で出来ることで、製造コスト低減が可能である。
【0022】
【発明の効果】
本発明によれば、電流検出回路の検出精度が向上することができるDCモータ制御装置の電流検出精度向上手段を提供することが出来る。
【図面の簡単な説明】
【図1】第一の実施形態のDCモータ制御装置のブロック図。
【図2】第二の実施形態のDCモータ制御装置のブロック図。
【符号の説明】
100…DCモータ制御装置、101…DCモータ駆動回路、104…電流検出回路、105…電流検出用抵抗、106…シリアル通信回路、109…定電流電源、108…抵抗器(実負荷相当)、120…試験装置、112…コネクタ。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a means for improving current detection accuracy of a DC motor control device. In particular, it relates to a DC motor control circuit having a current detection circuit.
[0002]
[Prior art]
Conventionally, a resistor for current detection is mounted in the current detection circuit.However, the resistance tolerance of the current detection resistor becomes an output error of the current detection circuit. Had to choose a resistor.
[0003]
[Problems to be solved by the invention]
By making the current detection circuit output error due to the resistance tolerance of the current detection resistor in the current detection circuit of the DC motor control device negligible, the resistance tolerance can select a general resistor. Thus, the manufacturing cost can be reduced.
[0004]
SUMMARY OF THE INVENTION It is an object of the present invention to provide means for improving the current detection accuracy of a DC motor control device capable of improving the detection accuracy of a current detection circuit.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, a DC motor control device according to the present invention basically includes an arithmetic processing device that calculates a control program, and also supplies a constant current by a specific signal in a test state by a serial communication signal. By performing correction using a value stored in a writable storage device capable of storing the current value at the time of performing the detection, the current detection accuracy can be improved.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of a DC motor control device according to the present invention will be described in detail with reference to the drawings.
[0007]
FIG. 1 is a block diagram showing a first embodiment of the DC motor control device. The DC motor control device 100 includes a DC motor drive circuit 101, a drive signal processing circuit 102, an arithmetic processing unit (CPU) 103, and a current detection circuit 104.
[0008]
Further, the DC motor control device 100 captures a signal from a serial communication signal (not shown) and detection signals from various other sensors (not shown), performs an arithmetic operation based on the captured detection signal, and sends the signal to the drive signal processing circuit 102. By outputting a drive signal, a signal is output to the DC motor drive circuit 101 to drive the DC motor.
[0009]
Further, the signal of the current detection circuit 104 is A / D converted and output to the arithmetic processing unit 103. The arithmetic processing unit 103 has a function of taking in the A / D conversion result and executing a predetermined control program stored in the ROM.
[0010]
Note that the calculation result and the A / D conversion result are temporarily stored in the RAM, and the calculation result is output as a control output signal through the output circuit and used for controlling the DC motor drive.
[0011]
Further, the DC motor control device 100 is connected to the test device 110 via a connector, and inspects the characteristics of the DC motor drive circuit 101, the drive signal processing circuit 102, and the current detection circuit 104 to determine whether the drive is good or not. Only products that pass after being separated from the test apparatus 110 are used as DC motor control apparatuses 107 in actual equipment.
[0012]
The test apparatus 110 includes a constant current power supply 107, a resistor 108 corresponding to an actual load, and a serial communication circuit 106 that sends a serial communication signal to the DC motor controller 100.
[0013]
The arithmetic processing unit 103 in the DC motor control device 100 outputs a signal of the forward rotation and the ON duty 100% to the drive signal processing circuit 102 to the drive signal processing circuit 102 by a specific serial communication signal from the serial communication circuit 106 of the test device 110. I do.
[0014]
A specified current is supplied to the DC motor control device 100 by the constant current power supply 107 of the test device 110. The DC motor control device 100 performs A / D conversion on the output value of the current detection circuit 104 after a predetermined time has elapsed after outputting the prescribed signal to the drive signal processing circuit 102 and stores the output value in a writable storage device in the arithmetic processing device 103. . The arithmetic processing device 103 in the DC motor control device 100 outputs a signal indicating completion of the end of storage of the current value to the communication circuit 106 of the inspection device 110. The test apparatus 110 stops the output of the constant current power supply 107 by the signal input to the communication circuit 106.
[0015]
The ratio c is calculated from the theoretical value b of the specified current value by the test device 110 based on the current value a stored in the arithmetic processing test device 103 in the DC motor control device 100. On the other hand, by correcting the detected current value by the ratio c calculated as described above, the output error of the current detection circuit 104 due to the tolerance of the resistance of the current detection resistor 105 of the current detection circuit 104 can be ignored.
[0016]
FIG. 2 is a block diagram showing a second embodiment of the DC motor control device. The DC motor control device has the same configuration as that of FIG. 1 except for a connector 112 for connection to the test device 120. The process until the A / D value of the output value of the current detection circuit 104 is captured by the connection connector 112 will be described.
[0017]
The test apparatus 120 includes a constant current power supply 109 and a serial communication circuit 106. The arithmetic processing device 103 of the DC motor control device 110 outputs a signal to the drive signal processing circuit 102 to turn off the DC motor according to the communication signal from the serial communication circuit 106. The constant current power supply 109 of the test apparatus 120 sends a specified current to the current detection resistor 105 by changing the connector 112. The output of the current detection circuit 104 is A / D converted, and the current value is stored in a writable storage device in the arithmetic processing unit 103. The arithmetic processing device 103 stops the output of the constant current power supply 109 in the test device 120 by sending the end of storage to the serial communication circuit 106 in the test device 120 by a serial communication signal. Thereafter, the DC motor control device 110 obtains the ratio c from the current value a stored in the storage device in the arithmetic processing device 103 and the theoretical value b at the specified current value of the constant current power supply 109 in the test device 120. During operation, the DC motor control device 110 corrects the output value of the current detection circuit 104 by the ratio c and uses the corrected value for the control, whereby the current detection circuit based on the tolerance of the resistance of the current detection resistor 105 of the current detection circuit 104 is used. The output error of 104 can be ignored.
[0018]
As described above, the embodiments of the present invention have been described in detail. However, the present invention is not limited to the above embodiments, and various changes may be made in the design without departing from the spirit of the present invention described in the claims. You can do it.
[0019]
For example, in the embodiment, the detected current value is stored in a writable storage device in the arithmetic processing device. However, the present invention can be implemented by providing a writable storage device outside the arithmetic processing device.
[0020]
Further, in the embodiment, the specified current is supplied to the DC motor control device in the test apparatus, and the current value is stored by serial communication. However, in the configuration in which the DC motor control device does not have serial communication, other input is performed. It is also possible to store a combination of input signals that cannot be used in normal operation by a signal.
[0021]
As described above, the DC motor control device according to the present invention uses the test device to apply the specified current to the DC current control circuit when the output of the current detection circuit fluctuates from the theoretical value due to the resistance tolerance of the current detection resistor in the current detection circuit. The output of the current detection circuit at that time is stored in the motor control device, and during normal operation, the detected current value is corrected based on the stored current value, so that the current detection circuit varies from the theoretical value due to the tolerance of resistance. By correcting the value, the resistance tolerance can be ignored. Therefore, the detection accuracy of the current detection circuit is improved. According to the present invention, since the resistance tolerance can be ignored, a general resistor having a resistance tolerance can be used, so that the manufacturing cost can be reduced.
[0022]
【The invention's effect】
According to the present invention, it is possible to provide a means for improving the current detection accuracy of a DC motor control device capable of improving the detection accuracy of a current detection circuit.
[Brief description of the drawings]
FIG. 1 is a block diagram of a DC motor control device according to a first embodiment.
FIG. 2 is a block diagram of a DC motor control device according to a second embodiment.
[Explanation of symbols]
100 DC motor control device, 101 DC motor drive circuit, 104 current detection circuit, 105 current detection resistor, 106 serial communication circuit, 109 constant current power supply, 108 resistor (equivalent to actual load), 120 … Test equipment, 112… connector.

Claims (3)

電流検出回路及び、少なくとも1つのシリアル通信回路と書込み可能な記憶装置を有するDCモータ制御装置において、
前記シリアル通信回路を還して設定されたコマンドを受け取った場合に電流検出回路からの出力値を前記記憶装置に記憶させる事を特徴とするDCモータ制御装置。
In a DC motor control device having a current detection circuit and at least one serial communication circuit and a writable storage device,
A DC motor control device, wherein the output value from the current detection circuit is stored in the storage device when the set command is received after returning to the serial communication circuit.
前記DCモータ制御装置は、一定電流をDCモータ制御装置に流す事と前記シリアル通信回路を還して設定されたコマンドを受け取った場合に電流値を前記記憶装置に記憶させる事により、記憶した電流値aとコマンドを受け取った時の一定電流の理論値bにより電流検出回路の偏差cを算出する。以後、DCモータ制御装置は、電流検出回路出力値に対し偏差cにより補正する事で電流検出精度を上げる事を特徴とするDCモータ制御装置。The DC motor control device is configured to store a constant current in the DC motor control device and store the current value in the storage device when the set command is received by returning the serial communication circuit. The deviation c of the current detection circuit is calculated from the value a and the theoretical value b of the constant current when the command is received. Thereafter, the DC motor control device increases the current detection accuracy by correcting the output value of the current detection circuit by the deviation c. 前記DCモータ制御装置は、電流検出回路の一部である電流検出抵抗の両端に試験装置の一部である外部電源によって一定電流を流しその電流値を前記記憶装置に記憶させる事を特徴とするDCモータ制御装置。The DC motor control device is characterized in that a constant current is applied to both ends of a current detection resistor which is a part of a current detection circuit by an external power supply which is a part of a test device, and the current value is stored in the storage device. DC motor control device.
JP2003000043A 2003-01-06 2003-01-06 Current detecting accuracy improving means for dc motor controller Withdrawn JP2004215410A (en)

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Application Number Priority Date Filing Date Title
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JP2004215410A5 JP2004215410A5 (en) 2005-04-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103078575A (en) * 2013-02-20 2013-05-01 湖南大学 Integrated multifunctional controller for low-power direct-current servomotors

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103078575A (en) * 2013-02-20 2013-05-01 湖南大学 Integrated multifunctional controller for low-power direct-current servomotors
CN103078575B (en) * 2013-02-20 2015-03-11 湖南大学 Integrated multifunctional controller for low-power direct-current servomotors

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