JP2004209518A - Method for fitting end member to hollow shaft member for oa equipment - Google Patents

Method for fitting end member to hollow shaft member for oa equipment Download PDF

Info

Publication number
JP2004209518A
JP2004209518A JP2002382508A JP2002382508A JP2004209518A JP 2004209518 A JP2004209518 A JP 2004209518A JP 2002382508 A JP2002382508 A JP 2002382508A JP 2002382508 A JP2002382508 A JP 2002382508A JP 2004209518 A JP2004209518 A JP 2004209518A
Authority
JP
Japan
Prior art keywords
hollow shaft
end member
equipment
knurling
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002382508A
Other languages
Japanese (ja)
Other versions
JP4493910B2 (en
Inventor
Yukiyoshi Murakami
幸義 村上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2002382508A priority Critical patent/JP4493910B2/en
Publication of JP2004209518A publication Critical patent/JP2004209518A/en
Application granted granted Critical
Publication of JP4493910B2 publication Critical patent/JP4493910B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a fitting method by which grooving of an end member is unnecessitated and also variation of concentricity after caulking is reduced in the case of fitting the end member to a hollow shaft member for OA equipment. <P>SOLUTION: In the method for fitting the end member to the hollow shaft member for OA equipment by which the end member having an outside diameter which is equal to the inside diameter of the hollow shaft is inserted in the end part of the hollow shaft and the hollow shaft and the end member are fixed by caulking the inserted part from the outside in a plurality of places of the hollow shaft, one or more lines of knurling are applied at proper intervals of the part to be inserted in the hollow shaft of the end member before inserting the end member in the hollow shaft, next, the knurled end member is forced into the hollow shaft and furthermore the hollow shaft is caulked in a plurality of places from the outside of the streaked part formed on the inside of the hollow shaft in the rear of the knurled part of the end member. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、OA機器用中空シャフト部材への端部材の装着方法に関する。
【0002】
【従来の技術】
従来、OA機器等における回転部のシャフトとして中空シャフトが用いられることがあった。通常、この中空シャフトの両端の芯部分には端部材が取り付けられている。この中空シャフトと端部材の取り付け方法に関して、本出願人は、既に、「OA機器用中空シャフト部材への端部材の装着方法」(特許文献1参照。)を提案している。これは、図9、図10に示すように、中空シャフト21の内径と同径の端部材22に溝23を形成し、その端部材22を中空シャフト21に挿入し、さらに、溝23の部分を中空シャフト21の外側から3点でカシメて、中空シャフト21と端部材22を固定していた。
【0003】
【特許文献1】
特開2002−257150号公報 (図1、図2)
【0004】
【発明が解決しようとする課題】
しかしながら、上述した従来方法では、端部材22に機械加工により溝23を形成する工程が必要であり、その分、コストアップとなる問題があった。また、溝23の部分を中空シャフト21の外側から3点でカシメているため、溝23が深いとカシメ量が多くなり、カシメ後に中空シャフト21と端部材22との同心度のばらつきが大きくなるという問題があった。
そこで、本発明は、端部材の溝加工を不要にするとともに、カシメ後の同心度にばらつきの少ない、OA機器用中空シャフト部材への端部材の装着方法を提案することを課題とした。
【0005】
【課題を解決するための手段】
そこで上記課題を解決するために、請求項1の発明は、中空シャフトの端部にその中空シャフトの内径と等しい外径の端部材を挿入しその挿入部分の中空シャフトを外側から複数箇所カシメて中空シャフトと端部材を固定するOA機器用中空シャフト部材への端部材の装着方法において、端部材を中空シャフトへ挿入する前に、端部材の中空シャフトへの挿入部分に適間隔をおいて1条以上のローレット加工を施す工程と、ローレット加工された端部材を中空シャフトへ圧入する工程と、端部材を中空シャフトへ圧入した後に、端部材のローレット加工部の後方の中空シャフト内側に形成された条痕部分の外側から中空シャフトを複数箇所カシメる工程とを備えたことを特徴とする。
ここで、端部材にローレット加工を施す工程と同時または前後して、端部材のローレット加工位置の隣りの非ローレット加工部分を半径方向に押圧変形させて端部材の元の径よりも細く成形する転造工程を備えることも可能である。
さらに、端部材のローレット加工は平目のローレット加工とすることが好ましい。
【0006】
【発明の実施の形態】
以下、図に沿って本発明の実施形態を説明する。以下の図1〜図7は本発明における工程の順番を示すものである。
図1は本発明の中空シャフトに挿入される端部材である軸1の外観図である。軸1は通常鋼材またはステンレス材からなり、その外径は挿入される中空シャフトの内径と同じ寸法である。図2は、軸1の中空シャフトに挿入される部分に、3条の平目のローレット加工2〜4がそれぞれ適間隔を置いて施されることを示す。図3は図2のA−A線断面図およびB−B線断面図を示す。軸1の径をa、ローレット部の山径をb、同じく谷径をcとすると、それらの間は、b>a、c<aの関係となる。
【0007】
次に、図4は、軸1の外径と内径が等しいアルミニウムからなる中空シャフト5に軸1を圧入している状態を示す。この場合、ローレット加工2〜4が施されてローレット部の山径bが、中空シャフト5の内径より大きくなるため、圧入に一定の力が必要となる。次に、図5は、中空シャフト5の所定位置まで軸1を圧入した状態の縦断面図および右側面図を示す。アルミニウムの中空シャフト5に軸1を圧入していくと、ローレット加工部2〜4の後方の中空シャフト5の内側にローレットの山により条痕6〜8が形成される。
【0008】
次に、図6は、中空シャフト5をカシメた状態の縦断面図およびC−C線断面図を示し、図7は図6の外観図を示す。軸1が中空シャフト5に圧入された後、図示しないプレス機を用いて上6本下6本のポンチにより中空シャフト5の条痕6〜8部分の外側を同時にカシメることにより、中空シャフト5の条痕6〜8部分の外側に、カシメ跡11A〜11D、12A〜12D、13A〜13Dが形成される。このカシメ跡11A〜13Dは、中空シャフト5の条痕6〜8部分を外側からカシメているため、条痕6〜8部分に形成される中空シャフト5と軸1との間の隙間が適度なカシメ量となり、中空シャフト5と軸1との結合に必要な強度が得られるとともに、中空シャフト5と軸1と同軸度もばらつきが少なくなり品質が安定する。
【0009】
図8は、軸1の加工を転造により実施する場合を示す説明図である。転造ダイス14と転造ダイス15の間に、軸1を挟みながら転造ダイス14と転造ダイス15が回転することで、軸1の外周および2条のローレット加工が施される。特に、この転造ダイス14,15は、2条のローレット加工部の間Bおよびローレット加工部の外側部分A,Cの外径を若干膨らますことにより、軸1の外周3箇所に括れ部分を形成するようにしている。これらの括れ部分は、軸1を中空シャフト5に圧入した後にカシメられる部分となり、括れにより中空シャフト5との間に形成される隙間が適度なカシメとなる。なお、本発明では、ローレット加工を適間隔を置いて2条または3条加工することが好ましいが、1条または4条以上とすることも可能である。また、ローレット加工は平目以外の綾目等のローレット加工とすることも可能であるが、平目のローレット加工とすることが好ましい。
【0010】
【発明の効果】
以上述べたように本発明によれば、中空シャフトに挿入される端部材の外周部にローレット加工を施してから圧入しカシメるようにしたことで、端部材の溝加工が不要となり、その分のコストダウンが可能となるとともに、ローレット加工位置の前後部分の外側の中空シャフトをカシメるためカシメ量が従来より小さくなりその分中空シャフトと端部材との同心度のばらつきが少なくなり品質が向上する。
【図面の簡単な説明】
【図1】本発明の中空シャフトに挿入される端部材である軸の外観図である。
【図2】軸に平目のローレット加工が施されることを示す図である。
【図3】図2のA−A線断面図およびB−B線断面図である。
【図4】中空シャフトに軸を圧入している状態を示す縦断面図である。
【図5】中空シャフトに軸を圧入した状態を示す縦断面図および右側面図である。
【図6】中空シャフトをカシメた状態を示す縦断面図およびC−C線断面図である。
【図7】図6の外観図を示す。
【図8】軸の加工を転造により実施する場合を示す説明図である。
【図9】従来例を示す図である。
【図10】従来例を示す図である。
【符号の説明】
1 軸
2〜4 ローレット加工
5 中空シャフト
6〜8 条痕
11A〜11D、12A〜12D、13A〜13D カシメ跡
14,15 転造ダイス
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for attaching an end member to a hollow shaft member for OA equipment.
[0002]
[Prior art]
Conventionally, a hollow shaft has been used as a shaft of a rotating part in OA equipment or the like. Usually, end members are attached to the core portions at both ends of the hollow shaft. Regarding the method of attaching the hollow shaft and the end member, the present applicant has already proposed a "method of attaching the end member to the hollow shaft member for OA equipment" (see Patent Document 1). 9 and 10, a groove 23 is formed in an end member 22 having the same diameter as the inner diameter of the hollow shaft 21, and the end member 22 is inserted into the hollow shaft 21. Was caulked at three points from the outside of the hollow shaft 21 to fix the hollow shaft 21 and the end member 22.
[0003]
[Patent Document 1]
JP-A-2002-257150 (FIGS. 1 and 2)
[0004]
[Problems to be solved by the invention]
However, in the above-described conventional method, a step of forming the groove 23 in the end member 22 by machining is required, and there is a problem that the cost is increased accordingly. In addition, since the groove 23 is caulked at three points from the outside of the hollow shaft 21, the deeper the groove 23, the greater the amount of caulking, and the greater the concentricity between the hollow shaft 21 and the end member 22 after caulking. There was a problem.
Accordingly, an object of the present invention is to propose a method of mounting an end member on a hollow shaft member for OA equipment, which eliminates the need for groove processing of the end member and has a small variation in concentricity after caulking.
[0005]
[Means for Solving the Problems]
Therefore, in order to solve the above-mentioned problem, the invention of claim 1 is to insert an end member having an outer diameter equal to the inner diameter of the hollow shaft into an end of the hollow shaft, and to caulk the hollow shaft at the inserted portion from outside at a plurality of positions. In the method of attaching an end member to a hollow shaft member for OA equipment for fixing the hollow shaft and the end member, before inserting the end member into the hollow shaft, the end member is inserted into the hollow shaft at an appropriate interval. A step of applying knurling of more than one row, a step of press-fitting the knurled end member into the hollow shaft, and after press-fitting the end member into the hollow shaft, formed inside the hollow shaft behind the knurled portion of the end member. And a step of caulking the hollow shaft at a plurality of locations from outside the striation portion.
Here, simultaneously with or before or after the step of performing knurling on the end member, a non-knurled portion adjacent to the knurling position of the end member is pressed and deformed in the radial direction so as to be formed smaller than the original diameter of the end member. It is also possible to provide a rolling process.
Furthermore, it is preferable that the knurling of the end member is a flat knurling.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following FIGS. 1 to 7 show the order of the steps in the present invention.
FIG. 1 is an external view of a shaft 1 which is an end member inserted into a hollow shaft of the present invention. The shaft 1 is usually made of steel or stainless steel, and its outer diameter is the same as the inner diameter of the hollow shaft to be inserted. FIG. 2 shows that three flat knurls 2 to 4 are applied at appropriate intervals to a portion of the shaft 1 to be inserted into the hollow shaft. FIG. 3 shows a sectional view taken along line AA and a sectional view taken along line BB of FIG. Assuming that the diameter of the shaft 1 is a, the ridge diameter of the knurl portion is b, and the valley diameter is c, the relationship of b> a and c <a is established therebetween.
[0007]
Next, FIG. 4 shows a state where the shaft 1 is press-fitted into a hollow shaft 5 made of aluminum having the same outer diameter and inner diameter as the shaft 1. In this case, since the knurling process 2 to 4 is performed and the mountain diameter b of the knurl portion becomes larger than the inner diameter of the hollow shaft 5, a certain force is required for press-fitting. Next, FIG. 5 shows a vertical sectional view and a right side view of the state where the shaft 1 is press-fitted to a predetermined position of the hollow shaft 5. When the shaft 1 is press-fitted into the aluminum hollow shaft 5, streaks 6 to 8 are formed by the knurls inside the hollow shaft 5 behind the knurled portions 2 to 4.
[0008]
Next, FIG. 6 shows a longitudinal sectional view and a sectional view taken along line CC of the state where the hollow shaft 5 is caulked, and FIG. 7 shows an external view of FIG. After the shaft 1 is press-fitted into the hollow shaft 5, the outer portions of the streaks 6 to 8 of the hollow shaft 5 are simultaneously caulked using upper and lower six punches using a press machine (not shown). The caulking traces 11A to 11D, 12A to 12D, and 13A to 13D are formed outside the 6 to 8 streaks. Since the caulking traces 11A to 13D caulk the streaks 6 to 8 of the hollow shaft 5 from the outside, the gap between the hollow shaft 5 and the shaft 1 formed at the streaks 6 to 8 is moderate. The caulking amount is obtained, and the strength required for coupling the hollow shaft 5 and the shaft 1 is obtained, and the coaxiality between the hollow shaft 5 and the shaft 1 is reduced, and the quality is stabilized.
[0009]
FIG. 8 is an explanatory diagram showing a case where the processing of the shaft 1 is performed by rolling. By rotating the rolling die 14 and the rolling die 15 while sandwiching the shaft 1 between the rolling die 14 and the rolling die 15, the outer periphery of the shaft 1 and two rows of knurling are performed. In particular, the rolling dies 14 and 15 form a constricted portion at three places on the outer periphery of the shaft 1 by slightly expanding the outer diameter of B between the two knurled portions and the outer diameters of the outer portions A and C of the knurled portion. I am trying to do it. These constricted portions become portions that are caulked after the shaft 1 is press-fitted into the hollow shaft 5, and a gap formed between the constricted portion and the hollow shaft 5 is appropriately caulked. In the present invention, knurling is preferably performed in two or three rows at appropriate intervals, but may be performed in one or four or more rows. The knurling may be a knurling process other than a plain knurling process, but is preferably a flat knurling process.
[0010]
【The invention's effect】
As described above, according to the present invention, the outer peripheral portion of the end member inserted into the hollow shaft is subjected to knurling and then press-fitted and caulked, so that groove processing of the end member becomes unnecessary, and the And the hollow shaft outside the front and back of the knurling position is swaged, so the swaging amount is smaller than before, and the concentricity between the hollow shaft and the end member is less, and the quality is improved. I do.
[Brief description of the drawings]
FIG. 1 is an external view of a shaft as an end member inserted into a hollow shaft of the present invention.
FIG. 2 is a diagram showing that flat knurling is performed on a shaft.
FIG. 3 is a sectional view taken along line AA and a line BB of FIG. 2;
FIG. 4 is a longitudinal sectional view showing a state where a shaft is pressed into a hollow shaft.
FIG. 5 is a vertical sectional view and a right side view showing a state where the shaft is press-fitted into the hollow shaft.
FIG. 6 is a longitudinal sectional view showing a state where the hollow shaft is caulked, and a sectional view taken along line CC.
FIG. 7 shows an external view of FIG.
FIG. 8 is an explanatory diagram showing a case where a shaft is processed by rolling.
FIG. 9 is a diagram showing a conventional example.
FIG. 10 is a diagram showing a conventional example.
[Explanation of symbols]
1 Shaft 2-4 Knurling 5 Hollow shaft 6-8 Streaks 11A-11D, 12A-12D, 13A-13D Caulking traces 14,15 Rolling dies

Claims (3)

中空シャフトの端部にその中空シャフトの内径と等しい外径の端部材を挿入しその挿入部分の中空シャフトを外側から複数箇所カシメて中空シャフトと端部材を固定するOA機器用中空シャフト部材への端部材の装着方法において、
端部材を中空シャフトへ挿入する前に、端部材の中空シャフトへの挿入部分に適間隔をおいて1条以上のローレット加工を施す工程と、
ローレット加工された端部材を中空シャフトへ圧入する工程と、
端部材を中空シャフトへ圧入した後に、端部材のローレット加工部の後方の中空シャフト内側に形成された条痕部分の外側から中空シャフトを複数箇所カシメる工程と、
を備えたことを特徴とするOA機器用中空シャフト部材への端部材の装着方法。
An end member having an outer diameter equal to the inner diameter of the hollow shaft is inserted into the end of the hollow shaft, and the hollow shaft at the inserted portion is caulked at a plurality of locations from the outside to fix the hollow shaft and the end member to a hollow shaft member for OA equipment. In the mounting method of the end member,
Before inserting the end member into the hollow shaft, a step of performing one or more knurling at appropriate intervals on a portion where the end member is inserted into the hollow shaft,
A step of press-fitting the knurled end member into the hollow shaft,
After press-fitting the end member into the hollow shaft, a step of caulking the hollow shaft from the outside of the streak portion formed inside the hollow shaft behind the knurled portion of the end member at a plurality of positions,
A method of attaching an end member to a hollow shaft member for OA equipment, comprising:
請求項1に記載のOA機器用中空シャフト部材への端部材の装着方法において、
端部材にローレット加工を施す工程と同時または前後して、端部材のローレット加工位置の隣りの非ローレット加工部分を半径方向に押圧変形させて端部材の元の径よりも細く成形する転造工程を備えたことを特徴とするOA機器用中空シャフト部材への端部材の装着方法。
The mounting method of the end member to the hollow shaft member for OA equipment according to claim 1,
Rolling step of pressing or deforming a non-knurled portion adjacent to the knurling position of the end member in the radial direction simultaneously with or before or after the step of knurling the end member to form the end member smaller than the original diameter of the end member A method of attaching an end member to a hollow shaft member for OA equipment, comprising:
請求項1または2に記載のOA機器用中空シャフト部材への端部材の装着方法において、
端部材のローレット加工を平目のローレット加工としたことを特徴とするOA機器用中空シャフト部材への端部材の装着方法。
The mounting method of the end member to the hollow shaft member for OA equipment according to claim 1 or 2,
A method of attaching an end member to a hollow shaft member for OA equipment, wherein the knurling of the end member is a flat knurling process.
JP2002382508A 2002-12-27 2002-12-27 Mounting method of end member to hollow shaft member for OA equipment Expired - Lifetime JP4493910B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002382508A JP4493910B2 (en) 2002-12-27 2002-12-27 Mounting method of end member to hollow shaft member for OA equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002382508A JP4493910B2 (en) 2002-12-27 2002-12-27 Mounting method of end member to hollow shaft member for OA equipment

Publications (2)

Publication Number Publication Date
JP2004209518A true JP2004209518A (en) 2004-07-29
JP4493910B2 JP4493910B2 (en) 2010-06-30

Family

ID=32818047

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002382508A Expired - Lifetime JP4493910B2 (en) 2002-12-27 2002-12-27 Mounting method of end member to hollow shaft member for OA equipment

Country Status (1)

Country Link
JP (1) JP4493910B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007175753A (en) * 2005-12-28 2007-07-12 Ibaragi Namitei Kk Method of forming engaging groove in metallic part
JP2008080375A (en) * 2006-09-28 2008-04-10 Yukiyoshi Murakami Shaft member for oa equipment or the like

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097024B (en) * 2014-07-11 2017-03-15 中车兰州机车有限公司 Power transmission pin assemble method, device and leakage basket

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007175753A (en) * 2005-12-28 2007-07-12 Ibaragi Namitei Kk Method of forming engaging groove in metallic part
JP2008080375A (en) * 2006-09-28 2008-04-10 Yukiyoshi Murakami Shaft member for oa equipment or the like

Also Published As

Publication number Publication date
JP4493910B2 (en) 2010-06-30

Similar Documents

Publication Publication Date Title
JPH09141354A (en) Production of high tooth height spline of hollow shaft and hollow shaft having high tooth height spline
JP4464513B2 (en) Bearing of automobile wheel hub and mounting method thereof
US5879200A (en) Connector terminal press-fitting construction
JPS6396309A (en) Transmission pipe
JP2004209518A (en) Method for fitting end member to hollow shaft member for oa equipment
JP2007327593A (en) Universal joint, vehicular steering device, and universal joint manufacturing method
JP2001208054A (en) Taper roller bearing
JPH0233884B2 (en)
JP4239249B2 (en) Manufacturing method of bearing device
JPH0524822Y2 (en)
JP3993752B2 (en) Method of manufacturing cage for tapered roller bearing
JP2747537B2 (en) Camshaft
JP2000218446A (en) Bushing machining method
JP3293026B2 (en) Member having fitting portion, method of manufacturing and mounting method
JPH11309526A (en) Blocking structure for end part of hollow tube, and method for machining the end part
JP3058276U (en) Watch band
JP2911543B2 (en) Roller manufacturing method
JP3917707B2 (en) Drive shaft manufacturing method
JP3005739U (en) Connecting pin on bicycle wheel rim
JP3074561B2 (en) Articulated ground rod
JP2004044720A (en) Rack shaft and its manufacturing method
JPS58176035A (en) Manufacture of hose mouthpiece
JP2951421B2 (en) Manufacturing method of deformed tube
JP2004011743A (en) Compound camshaft, and method for manufacturing the same
JP2009127800A (en) Shaft device with bearing and method of manufacturing the same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20051117

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20081121

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090127

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090327

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090512

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090713

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20091110

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100216

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100407

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130416

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160416

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250