JP2004205878A - Cleaning device for fixing unit - Google Patents

Cleaning device for fixing unit Download PDF

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Publication number
JP2004205878A
JP2004205878A JP2002375966A JP2002375966A JP2004205878A JP 2004205878 A JP2004205878 A JP 2004205878A JP 2002375966 A JP2002375966 A JP 2002375966A JP 2002375966 A JP2002375966 A JP 2002375966A JP 2004205878 A JP2004205878 A JP 2004205878A
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JP
Japan
Prior art keywords
shaft holding
web
heat
cleaning device
rollers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002375966A
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Japanese (ja)
Inventor
Kunihiro Nagasawa
邦浩 長澤
Masami Takeshita
雅美 竹下
Osamu Nishino
修 西野
Masato Miwa
正人 三輪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Printing Systems Ltd
Original Assignee
Hitachi Printing Solutions Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Printing Solutions Inc filed Critical Hitachi Printing Solutions Inc
Priority to JP2002375966A priority Critical patent/JP2004205878A/en
Publication of JP2004205878A publication Critical patent/JP2004205878A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a small-sized cleaning device for a fixing unit which facilitates replacement of a cleaning web. <P>SOLUTION: The cleaning device for the fixing unit is provided with a couple of rollers which clamp and carry a form with each other and fix toner transferred onto the printing form by heat and pressure between the rollers and a shaft holding assistant member for replacement of a heat-resisting non-woven fabric roller which cleans surfaces of the couple of rollers by pressing the heat-resisting non-woven fabric such as Nomex. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、電子写真法を用いる複写機、レーザビームプリンタ等の画像形成装置において最も一般的に用いられている熱ローラ型のトナー像定着装置、すなわち、印刷用紙上に転写されたトナー像と接触してトナーを加熱溶融させる定着ローラと、該定着ローラとの間で印刷用紙を挟圧して送る加圧ローラを備えた定着装置におけるクリーニング装置に関するものである。
【0002】
【従来の技術】
従来、電子写真法を用いる複写機、レーザビームプリンタ等の画像形成装置においては、定着ローラまたは加圧ローラの被清掃体上の残留トナーを、不繊布等をローラに圧接し清掃除去するウエブクリーニング装置が広く使用されている(例えば、特許文献1参照。)。クリーニングウエブの構成が新しいクリーニングウエブが巻き付けられ、それを巻き出す巻き出しシャフト、トナーが付着しクリーニング能力の低下したクリーニングウエブを徐々に巻き取っていく巻き取りシャフトからなっている場合、新しいクリーニングウエブがなくなると交換をする必要がある(例えば、特許文献2参照。)。
一般にクリーニングウエブの交換はウエブクリーニング装置ごと行なわれることが多いがランニングコストが高くなる(例えば、特許文献2参照。)。
また、ランニングコストを低減するためにクリーニングウエブのみの交換しようとすると作業工数が増加したり、ウエブクリーニング装置のスペースが拡大する。
【特許文献1】
特開2000−98789号公報(第2−3頁、図4)
【特許文献2】
特開平7−311517号公報(第5頁)
【0003】
【発明が解決しようとする課題】
本発明は上記問題点を解決し、クリーニングウエブの交換が容易で小型の定着器のクリーニング装置を提供することを目的としている。
【0004】
【課題を解決するための手段】
上記目的は、用紙をローラ間で挟持搬送すると同時に、ローラ間の熱と加圧により印刷用紙上に転写されたトナーを定着させる一対のローラと、前記一対のローラ表面にノーメックス等の耐熱不繊布を圧接し清掃を行う定着器のクリーニング装置において、耐熱不繊布ローラの交換時用の軸保持補助部材を設けることにより達成される。
【0005】
【発明の実施の形態】
本発明のウエブクリーニング装置の実施例を図面に基づいて説明する。
図4は電子写真法で形成されたトナー像Tを加熱によって普通紙Pに定着する装置を示している。図4において、1はハロゲンヒータ等の加熱用のヒータ3を内部に有する定着用回転体たる定着ローラで、駆動モータ(図示せず)からの駆動力を受けて矢印方向に回転するようになっている。
【0006】
上記定着ローラ1は、アルミニウム、ステンレス鋼、鉄等の金属中空ローラ芯11の外周面に耐熱性の弾性体層12が0.1〜1mm程度の厚さで形成され、さらにその上に離型層たる樹脂層13が1.0〜40μm程度の厚さで形成されている。
【0007】
また、上記定着ローラ1の下方には、加圧ローラ2が、ベアリング(図示せず)によって支持され、公知の加圧手段によって少なくとも定着時に上記定着ローラ1に圧接するように配設されており、互いに摺擦しながら回転するようになっている。該加圧ローラ2は金属製ローラ芯21の外周面にシリコーンゴム、フッ素ゴム、フロロシリコーンゴム等の弾性体層22を比較的厚く(例えば5mm〜10mm程度)設け、さらにその上に離型層たるフッ素樹脂層23を30〜100μm程度の厚さで設けたものである。
【0008】
さらに、上記定着ローラ1の外周面には、サーミスタあるいは熱電対等の感温素子4が接触配置され、その検出信号を公知の制御手段(図示せず)に伝達して、該制御手段によりヒータ3の出力またはその印加電圧等を制御することで、定着ローラ1の外周面の温度をトナー像溶融温度に保持している。
また、上記加圧ローラ2には定着後の普通紙Pをローラから確実に分離するための分離爪51が当接しており、耐熱性樹脂のポリイミドやポリアミド系樹脂にフッ素樹脂をコーティングして形成されている。
【0009】
一方、上記加圧ローラ2の下部には加圧ローラ2表面へ付着したオフセットトナーや紙粉等の異物をローラ表面から除去するためのクリーニング装置6が配設されており、該クリーニング装置6はノーメックス、ヒメロン等の耐熱不繊布よりなるクリーニングウエブ60(以下、単に「ウエブ」という)を用いている。このウエブ60は、通常、芳香族ポリアミド繊維に高温で柔らかいポリエステル繊維を混入させ、適度な柔らかさと強さをもった不繊布を作りこの不繊布に10000センチストックス程度の粘度を持つシリコーンオイルを含浸させ、巻き取ったものが用いられる。また、クリーニング装置6は、ウエブ60の巻き取り軸61、ウエブ圧接ローラ62、ウエブの送り出し軸63、及び図1〜図3に示すリア側軸保持部材72、フロント側軸保持部材73、ヒッパリコイルバネ79、リア側軸保持補助部材74、フロント側軸保持補助部材76、ウイック67機構部などから構成されている。そして、ウエブ60は矢印Cで示したように送り出し軸63側から巻き取り軸61側への送り方向に移動可能となっている。ウエブ60に含浸したシリコーンオイルがウェブ圧接ローラ62部で適量に維持されるように、定着器本体側に軸80を設け、余分なシリコーンオイルを掻き落とす構造となっている。ウエブ圧接ローラ62は金属芯金の上にシリコーンゴムのような耐熱ゴム層を被覆したもので、十分な柔らかさを得るためにゴム中に発泡剤を入れ、スポンジ状態としたものである。ゴム硬度としては、20°〜30°(Asker−c)を用いている。
【0010】
図1〜図4に示すように、ウエブ圧接ローラ62は両端を回転軸64の周りに回転自在な板金65で支持されている。回転軸64に設けられたネジリコイルバネ66により、板金65を該回転軸64の周りに回転させることによりウエブ圧接ローラ62を加圧ローラ2に0.5〜2kgfの荷重で圧接させることができる。
【0011】
図6に示すように、ウエブ60は、ウエブの送り出し軸63に使い終わりを示す切り欠きが入っている。図6が使い終わりの状態を示しており、この切り欠きを検知手段(図示せず)によって検知し、ウエブ60の使い終わり状態を検知する。
【0012】
次に、図1〜3及び図7〜9に基づきウエブ60保持部の構造を説明する。
【0013】
先ず、通常ウエブ60はリア側軸保持部材72、フロント側軸保持部材73にて保持されている。ウエブ60交換時はフロント側軸保持部材73を外側に移動させることにより、ウエブ60の取り外し及び取り付けが可能となる。ウエブ60の軸はリア側の駆動部(図示せず)と勘合しており、取り外し及び取り付け時はウエブ60を軸方向に移動させる。フロント側軸保持部材73を外側に移動させると、所定の位置でウエブケース78に設けられたストッパにて保持され、ストッパを解除することによりウエブケース78とフロント側軸保持部材73に締結されたヒッパリコイルバネ79にてウエブ60の固定位置に戻る構造となっている。フロント側軸保持部材73が正しく元の位置に戻ったことを確認するために、ウエブケース78には位置合せ用マークを、フロント側軸保持部材73には位置合わせ用角穴が設けられている。フロント側軸保持部材73が正しく元の位置に戻っていない場合は、フロント側軸保持部材73の一部形状がウエブケース78から飛び出し、定着器本体に挿入できない構造となっている。リア側軸保持部材72にはリア側軸保持補助部材74が溶接またはネジ止め、カシメなどにて締結されており、フロント側軸保持部材73にはフロント側軸保持部材73と連動するためのスライド軸75が溶接またはネジ止め、カシメなどにて締結されたフロント側軸保持補助部材76が設けられている。スライド軸75にはフロント側軸補助部材73がある距離を移動した後にフロント側軸保持補助部材76を移動させるためのトメワ77が締結されている。スライド軸75に締結されたトメワ77のみでフロント側軸保持補助部材76を移動させるとフロント側軸保持補助部材76が傾き移動し難くなる可能性があるため、フロント側軸保持部材73にもフロント側軸保持補助部材76を移動させるための形状を設けている。フロント側軸保持補助部材76の移動範囲を規制するためにウエブケース78にリブ形状を設けている。フロント側軸保持補助部材76はフロント側軸保持部材73に押されることにより自動的に元の位置に戻る。
【0014】
ウエブ60交換時はウエブ60の軸両端がリア側軸保持補助部材74及びフロント側軸保持補助部材76に乗せられることにより簡単に取り外し及び取り付けが可能となる。
【0015】
【発明の効果】
以上説明したように、本発明によれば、クリーニングウエブの軸保持補助部材を新たに設けることによりクリーニングウエブの交換を容易に行うことができる。また、軸保持補助部材を軸保持部材が開放するのと連動して可動する構造とすることにより小型化することができる。その結果、クリーニング装置のランニングコスト低減及び作業工数低減、そして小型化を実現することができる。
【図面の簡単な説明】
【図1】本発明の概略構成を示す斜視図。
【図2】本発明におけるリヤ側の概略構成を示す部分斜視図。
【図3】本発明おけるフロント側の概略構成を示す部分斜視図。
【図4】定着部の概略構成を示す断面図。
【図5】ウエブ圧接ローラ部の側面図。
【図6】ウエブ使い終わり検出部を示す斜視図。
【図7】本発明における通常状態におけるフロント側軸保持部材の動作説明断面図。
【図8】本発明における交換作業状態におけるフロント側軸保持部材の動作説明断面図。
【図9】本発明におけるフロント側軸保持部材の動作説明斜視図。
【符号の説明】
1は定着ローラ、2は加圧ローラ、6はクリーニング装置、11は中空ローラ芯、12は弾性体層、13は樹脂層、21は金属製ローラ、22は弾性体層、23はフッソ樹脂層、51は分離爪、60はウエブ、61は巻き取り軸、62は圧接ローラ、63は送り出し軸、64は回転軸、65は回転自在な板金、66はネジリコイルバネ、72はリア側軸保持部材、73はフロント側軸保持部材、74はリア側軸保持補助部材、75はスライド軸、76はフロント側軸保持補助部材、77はトメワ、78はウエブケース、79はヒッパリコイルバネ、80は軸である。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a heat roller type toner image fixing device most commonly used in an image forming apparatus such as a copying machine using an electrophotographic method and a laser beam printer, that is, a toner image transferred onto a printing paper. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cleaning device in a fixing device including a fixing roller that contacts and heats and melts toner, and a pressure roller that presses and feeds printing paper between the fixing roller.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, in an image forming apparatus such as a copying machine or a laser beam printer using an electrophotographic method, a web cleaning for cleaning and removing residual toner on a body to be cleaned of a fixing roller or a pressure roller by pressing a nonwoven cloth or the like against the roller. The device is widely used (for example, see Patent Document 1). When the cleaning web is composed of a new cleaning web, a winding shaft for winding the new cleaning web, and a winding shaft for gradually winding the cleaning web having a reduced cleaning ability with toner adhered thereto, the new cleaning web is used. It is necessary to replace the battery when it runs out (for example, see Patent Document 2).
Generally, cleaning web replacement is often performed for each web cleaning device, but the running cost increases (for example, see Patent Document 2).
Further, if it is attempted to replace only the cleaning web in order to reduce the running cost, the number of working steps increases and the space of the web cleaning device increases.
[Patent Document 1]
JP-A-2000-98789 (page 2-3, FIG. 4)
[Patent Document 2]
JP-A-7-31517 (page 5)
[0003]
[Problems to be solved by the invention]
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems and to provide a small-sized fixing device cleaning device in which the cleaning web can be easily replaced.
[0004]
[Means for Solving the Problems]
The above object is to provide a pair of rollers for fixing the toner transferred onto the printing paper by heat and pressure between the rollers at the same time as nipping and conveying the paper between the rollers, and a heat-resistant non-woven cloth such as Nomex on the surfaces of the pair of rollers. This is achieved by providing a shaft holding auxiliary member for replacing the heat-resistant non-woven fabric roller in a cleaning device of a fixing device that performs cleaning by pressing the non-woven fabric roller.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the web cleaning device of the present invention will be described with reference to the drawings.
FIG. 4 shows an apparatus for fixing a toner image T formed by electrophotography to plain paper P by heating. In FIG. 4, reference numeral 1 denotes a fixing roller as a fixing rotating body having a heating heater 3 such as a halogen heater therein, and is rotated in a direction indicated by an arrow upon receiving a driving force from a driving motor (not shown). ing.
[0006]
In the fixing roller 1, a heat-resistant elastic layer 12 having a thickness of about 0.1 to 1 mm is formed on the outer peripheral surface of a metal hollow roller core 11 made of aluminum, stainless steel, iron, or the like. The resin layer 13 is formed with a thickness of about 1.0 to 40 μm.
[0007]
Below the fixing roller 1, a pressure roller 2 is supported by a bearing (not shown), and is arranged so as to be in pressure contact with the fixing roller 1 at least at the time of fixing by a known pressing means. , Rotating while rubbing each other. The pressure roller 2 has a relatively thick (for example, about 5 mm to 10 mm) elastic layer 22 made of silicone rubber, fluorine rubber, fluorosilicone rubber, or the like provided on the outer peripheral surface of a metal roller core 21. The fluorine resin layer 23 is provided with a thickness of about 30 to 100 μm.
[0008]
Further, a temperature-sensitive element 4 such as a thermistor or a thermocouple is arranged in contact with the outer peripheral surface of the fixing roller 1 and transmits a detection signal thereof to a known control means (not shown). The temperature of the outer peripheral surface of the fixing roller 1 is maintained at the toner image melting temperature by controlling the output of the fixing roller 1 or the voltage applied thereto.
A separation claw 51 for reliably separating the fixed plain paper P from the roller is in contact with the pressure roller 2, and is formed by coating a heat-resistant resin such as polyimide or polyamide resin with a fluorine resin. Have been.
[0009]
On the other hand, a cleaning device 6 for removing foreign matters such as offset toner and paper dust adhering to the surface of the pressure roller 2 from the roller surface is provided below the pressure roller 2. A cleaning web 60 (hereinafter, simply referred to as "web") made of a heat-resistant nonwoven fabric such as Nomex or Himeron is used. This web 60 is usually made by mixing a high-temperature soft polyester fiber with an aromatic polyamide fiber to form a nonwoven fabric having a moderate softness and strength, and adding a silicone oil having a viscosity of about 10,000 centistokes to the nonwoven fabric. What is impregnated and wound is used. The cleaning device 6 includes a take-up shaft 61 for the web 60, a web pressure roller 62, a web feed shaft 63, a rear shaft holding member 72, a front shaft holding member 73 shown in FIGS. 79, a rear shaft holding auxiliary member 74, a front shaft holding auxiliary member 76, a wick 67 mechanism, and the like. The web 60 is movable in the feed direction from the feed shaft 63 to the take-up shaft 61 as shown by the arrow C. A shaft 80 is provided on the fixing device main body side to scrape off excess silicone oil so that the silicone oil impregnated in the web 60 is maintained at an appropriate amount by the web pressing roller 62. The web pressing roller 62 is formed by coating a metal core with a heat-resistant rubber layer such as silicone rubber. A foaming agent is put in the rubber in order to obtain sufficient softness, and the sponge is formed. As the rubber hardness, 20 ° to 30 ° (Asker-c) is used.
[0010]
As shown in FIGS. 1 to 4, both ends of the web pressing roller 62 are supported by a sheet metal 65 rotatable around a rotation shaft 64. By rotating the sheet metal 65 around the rotating shaft 64 by the torsion coil spring 66 provided on the rotating shaft 64, the web pressing roller 62 can be pressed against the pressing roller 2 with a load of 0.5 to 2 kgf.
[0011]
As shown in FIG. 6, the web 60 has a cutout indicating the end of use on the web delivery shaft 63. FIG. 6 shows a state in which the web 60 has been used. The notch is detected by a detecting means (not shown), and a state in which the web 60 has been used is detected.
[0012]
Next, the structure of the web 60 holding unit will be described with reference to FIGS.
[0013]
First, the normal web 60 is held by a rear shaft holding member 72 and a front shaft holding member 73. At the time of replacing the web 60, the web 60 can be removed and attached by moving the front shaft holding member 73 outward. The shaft of the web 60 is engaged with a drive unit (not shown) on the rear side, and moves the web 60 in the axial direction when removing and attaching. When the front shaft holding member 73 was moved outward, it was held at a predetermined position by a stopper provided on the web case 78, and the web case 78 and the front shaft holding member 73 were fastened by releasing the stopper. The structure is such that the web 60 is returned to the fixed position by the tipper coil spring 79. In order to confirm that the front-side shaft holding member 73 has correctly returned to the original position, a positioning mark is provided on the web case 78, and a positioning square hole is provided on the front-side shaft holding member 73. . If the front-side shaft holding member 73 is not correctly returned to the original position, a part of the front-side shaft holding member 73 protrudes from the web case 78 and cannot be inserted into the fixing device main body. A rear-side shaft holding auxiliary member 74 is fastened to the rear-side shaft holding member 72 by welding, screwing, caulking, or the like, and a slide for interlocking with the front-side shaft holding member 73 is mounted on the front-side shaft holding member 73. A front shaft holding auxiliary member 76 is provided to which the shaft 75 is fastened by welding, screwing, caulking, or the like. The slide shaft 75 is fastened with a tome 77 for moving the front-side shaft holding auxiliary member 76 after moving the front-side shaft auxiliary member 73 by a certain distance. If the front-side shaft holding assisting member 76 is moved only by the bolts 77 fastened to the slide shaft 75, the front-side shaft holding assisting member 76 may not easily tilt and move. A shape for moving the side shaft holding auxiliary member 76 is provided. A rib shape is provided on the web case 78 in order to regulate the moving range of the front shaft holding auxiliary member 76. The front side shaft holding auxiliary member 76 is automatically returned to the original position by being pushed by the front side shaft holding member 73.
[0014]
When the web 60 is replaced, both ends of the shaft of the web 60 are mounted on the rear shaft holding auxiliary member 74 and the front shaft holding auxiliary member 76, so that the web 60 can be easily removed and attached.
[0015]
【The invention's effect】
As described above, according to the present invention, replacement of the cleaning web can be easily performed by newly providing the shaft holding auxiliary member for the cleaning web. Further, the shaft holding auxiliary member is configured to be movable in conjunction with the opening of the shaft holding member, whereby the size can be reduced. As a result, it is possible to reduce the running cost, the number of work steps, and the size of the cleaning device.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a schematic configuration of the present invention.
FIG. 2 is a partial perspective view showing a schematic configuration of a rear side in the present invention.
FIG. 3 is a partial perspective view showing a schematic configuration of a front side in the present invention.
FIG. 4 is a cross-sectional view illustrating a schematic configuration of a fixing unit.
FIG. 5 is a side view of a web pressing roller unit.
FIG. 6 is a perspective view showing a web end-of-use detecting unit.
FIG. 7 is an operation explanatory cross-sectional view of the front shaft holding member in a normal state according to the present invention.
FIG. 8 is a sectional view for explaining the operation of the front shaft holding member in a replacement operation state according to the present invention.
FIG. 9 is a perspective view illustrating the operation of the front shaft holding member according to the present invention.
[Explanation of symbols]
1 is a fixing roller, 2 is a pressure roller, 6 is a cleaning device, 11 is a hollow roller core, 12 is an elastic layer, 13 is a resin layer, 21 is a metal roller, 22 is an elastic layer, and 23 is a fluoro resin layer. , 51 are separation claws, 60 is a web, 61 is a take-up shaft, 62 is a pressing roller, 63 is a feed shaft, 64 is a rotating shaft, 65 is a rotatable sheet metal, 66 is a torsion coil spring, and 72 is a rear shaft holding member. , 73 is a front side shaft holding member, 74 is a rear side shaft holding auxiliary member, 75 is a slide shaft, 76 is a front side shaft holding auxiliary member, 77 is a tomewa, 78 is a web case, 79 is a hipper coil spring, and 80 is a shaft. is there.

Claims (4)

用紙をローラ間で挟持搬送すると同時に、ローラ間の熱と加圧により印刷用紙上に転写されたトナーを定着させる一対のローラと、前記一対のローラ表面にノーメックス等の耐熱不繊布を圧接し清掃を行う定着器のクリーニング装置において、耐熱不繊布ローラの交換時用の軸保持補助部材を設けたことを特徴とする定着器のクリーニング装置。At the same time as nipping and transporting the paper between the rollers, a pair of rollers for fixing the toner transferred onto the printing paper by heat and pressure between the rollers, and a heat-resistant non-woven cloth such as Nomex is pressed against the surfaces of the pair of rollers to clean the paper. A cleaning device for a fixing device, wherein a shaft holding auxiliary member for replacing a heat-resistant non-woven fabric roller is provided. 前記耐熱不繊布ローラの交換時に該耐熱不繊布ローラの軸保持部材の開放と連動して前記軸保持補助部材を可動とすることを特徴とする請求項1に記載の定着器のクリーニング装置。2. The cleaning device for a fixing device according to claim 1, wherein when the heat resistant nonwoven fabric roller is replaced, the shaft holding auxiliary member is movable in conjunction with opening of a shaft holding member of the heat resistant nonwoven fabric roller. 前記耐熱不繊布ローラの軸保持部材がある距離を移動した後に前記軸保持補助部材が所定の位置で停止することを特徴とする請求項1に記載の定着器のクリーニング装置。The cleaning device for a fixing device according to claim 1, wherein the shaft holding auxiliary member stops at a predetermined position after the shaft holding member of the heat resistant nonwoven fabric roller has moved a certain distance. 前記耐熱不繊布ローラの軸を前記保持補助部材が前記耐熱不繊布ローラの軸保持部材により、元の位置に戻ることを特徴とする請求項1に記載の定着器のクリーニング装置。2. The cleaning device for a fixing device according to claim 1, wherein the auxiliary holding member returns to an original position of the shaft of the heat-resistant nonwoven fabric roller by a shaft holding member of the heat-resistant nonwoven fabric roller. 3.
JP2002375966A 2002-12-26 2002-12-26 Cleaning device for fixing unit Pending JP2004205878A (en)

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