JP2004197419A - Breakup machine - Google Patents

Breakup machine Download PDF

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Publication number
JP2004197419A
JP2004197419A JP2002367537A JP2002367537A JP2004197419A JP 2004197419 A JP2004197419 A JP 2004197419A JP 2002367537 A JP2002367537 A JP 2002367537A JP 2002367537 A JP2002367537 A JP 2002367537A JP 2004197419 A JP2004197419 A JP 2004197419A
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Japan
Prior art keywords
cutting blade
cutting
cut
frame
dismantling
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JP2002367537A
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Japanese (ja)
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JP3957290B2 (en
Inventor
Yoshiaki Takakura
可明 高倉
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Individual
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a breakup machine for efficiently cutting an object to be cut, and surely cutting an object to be cut such as an aluminum sash comparatively soft and small in thickness. <P>SOLUTION: This breakup machine includes: a boom 6 provided on a vehicle body 1 of a self-running working vehicle to be revolved and elevated; a break-up pincher 4 mounted on the tip of the boom; and a pair of right and left arms 12a, b mounted on the front and the rear of the vehicle body and driven to be opened and closed in the horizontal direction. A pair of cutting blades 16 for cutting the object to be cut are fitted opposite to the respective arms. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、例えばマンション等の建築物を解体する際に用いる解体機に関する。とりわけ、マンション等の室内に取付けられたサッシ等を室内から引き剥がして切断する際に用いる解体機に関する。
【0002】
【従来の技術】
マンション等のビル解体において、建築物室内に取付けられたサッシ等を引き剥がして解体する際に、従来からマンション等の室内に自走式で入って行き、その室内から戸、サッシ等の切断対象物を引き剥がして解体する解体機が使用されている。
【0003】
この従来の解体機による解体作業は、例えば特許文献1に記載のように、作業者が運転キャビンから自走作業車両の車体部に旋回及び伏仰可能に設けられたブームの先端部の解体ペンチャーを遠隔操作してサッシ等を壁材などと一緒に引き剥がし、車体部の前部又は後部に装備された水平方向に開閉可能な左右一対のアームによって引き剥がされた戸、サッシ等を挟んで固定し、そして解体ペンチャーによって廃鋼材、サッシ等を切断したり、圧潰したりして行うものである。この特許文献1に記載された解体作業車で用いられる解体ペンチャーは、いわゆる「ハサミ」方式で切断対象物を切断するものである。
【0004】
上記従来の技術では、切断対象物(サッシ等)を切断する際には、必ず解体ペンチャーの先端部の挟持部でサッシ等を引き剥がした後に車体部の開閉アームでサッシ等を挟んで固定してからでないと切断できないため、切断作業が面倒で複雑であった。
【0005】
また、この従来の「ハサミ」方式による切断対象物の切断は、周知の通り、一対の刃部の剪断力によって行う。切断対象物が鋼材のように比較的硬いものや、比較的板厚の大きなものであれば、一対の刃部の間に隙間が生じたり、ガタついたりしても切断はなんとか可能であるが、建築材として広く用いられるアルミサッシなどの比較的柔らかく、板厚も小さい(薄い)もの(特に薄い板部分)に対しては従来の「ハサミ」方式では切断が難しいという問題があった。これは、一対の刃と刃の間に隙間が生じたりした場合に、一対の刃部の剪断によってアルミサッシを切断しようとしても、この隙間にアルミサッシが折れ曲がって変形するだけで切断にまで至らないということが主な原因である。
【0006】
このため、特許文献1に記載されているような解体ベンチャーを備えた解体機では、マンション等のビル解体の際にビルをその戸・窓やそのサッシ枠などと一緒に破砕・解体するしかなく、アルミサッシ等を細かく切断して、アルミ材とその他の材料に分別して解体することは困難であった。
【0007】
ところが、近年、建築廃棄物のリサイクル活用と最終処分場規制及び環境保護の目的で国及び地方自治体の条例により事業者には分別解体が義務付けられるようになってきた。この義務を遂行するために、上記従来の解体機では、アルミサッシなどを細かく切断して分別回収することができなかったため、従来の分別解体では、ビル内部から作業員が戸・窓を手作業で外し、戸窓枠ごとビル外に搬出してトラックで処理施設へ運ぶしかなかった。この場合、解体作業にはアスベストの飛散だけでなく多くの手間と重労働が要求され、作業の人工数を大きくせざるを得ず、高コストの原因となっていた。
【0008】
その他に、大きな部材を切断する等の目的で切断力(剪断力)を大きくしたい場合には、解体ペンチャーの刃部を大型化したり、解体ペンチャーの駆動油圧ユニットをより高圧にしたりしなければならず、解体機が大型で高価なものとなってしまうという問題もあった。
【0009】
一方、特許文献2に記載されている切断作業車に装備された一対の剪断刃部は、一方の剪断刃部が枠状になっており、他方の刃部は略板状となっており、板状の刃部が枠状刃部の枠内縁部に摺り合いながら通過する形式のものである。この剪断刃部によれば、アルミサッシのような比較的柔らかくて板厚の小さい(薄い)切断対象物であっても、枠状部材の枠状側面全体で切断対象物を支えているため、板状刃部を枠状刃部の枠状内部へ通過する際に、枠状刃部と板状刃部にたとえ隙間が生じても、アルミサッシが折れ曲がりにくくなり、切断に至らないといった特許文献1の問題は生じ難くなる。
【0010】
しかしながら、特許文献2に記載の切断作業車であっても、剪断刃部は油圧ブームの先端部に取付けられているため、剪断刃部の先端部に形成された作業対象物用挟持部でアルミサッシ等を掴んで引き剥がし、そのアルミサッシ等をいったん水平方向へ開閉するアームで挟んで固定しなければ、アルミサッシ等を剪断刃部で切断することはできない。このため、特許文献1に記載の解体作業車と同様に、解体(切断)作業の無駄が生じ、非効率であった。
【0011】
加えて、特許文献2に記載の剪断刃部の剪断力を大きくしたい場合には、特許文献1に記載の解体ペンチャーと同様に、剪断刃部を大型化したり、剪断刃部の駆動油圧ユニットをより高圧にしたりしなければならず、切断作業車が大型で高価なものとなってしまっていた。
【0012】
【特許文献1】
特許第3312247号公報
【特許文献2】
特許第3227473号公報
【0013】
【発明が解決しようとする課題】
本発明は、斯かる実情に鑑み、切断対象物を効率良く切断することのできる解体機を提供するものである。さらに、本発明は、アルミサッシ等の比較的柔らかくて板厚の小さい(薄い)切断対象物をも確実に切断できる解体機を提供することを目的とする。加えて、従来の解体機に比べて、大きな切断力(剪断力)を安価で得ることができる解体機を提供することも本発明の別の目的である。
【0014】
【課題を解決するための手段】
上記目的を達成するために、請求項1に記載の発明では、自走作業車両の車体部に旋回及び伏仰可能に設けられたブームと、このブームの先端部に設けられた解体ペンチャーと、前記車体部の前部又は後部に装備され、水平方向に開閉駆動可能な左右一対のアームとを備えた解体機であって、切断対象物を切断するための一対の切断刃部が前記各アームに対向して取付けられていることを特徴とする解体機を提供する。
【0015】
また、請求項2に記載の発明は、請求項1に記載の解体機において、前記一対のアームを上下方向へ起伏駆動可能に構成したことを特徴とするものである。
【0016】
また、請求項3に記載の発明は、請求項1又は2に記載の解体機において、前記一対の切断刃部は枢支点回りに回動可能に取付けられており、前記アームの開閉動作に伴って、前記アームの前記切断刃部が取付けられた位置を力点として、前記枢支点回りに互いの刃部が摺り合いながら相互回動するように構成したことを特徴としている。
【0017】
また、請求項4に記載の発明は、請求項3に記載の解体機において、前記一対の切断刃部は、一方の切断刃部が枠状に形成され、他方の切断刃部が板状に形成されており、前記板状切断刃部が前記枠状切断刃部と摺り合いながら前記枠状内部を通過するように構成されていることを特徴とするものである。
【0018】
また、請求項5に記載の発明は、請求項4に記載の解体機において、前記板状切断刃部の少なくとも先端部は、前記枠状切断刃部の側へ折り曲げられた略弓状に形成されていることを特徴としている。
【0019】
また、請求項6に記載の発明は、請求項5に記載の解体機において、前記板状切断刃部の先端部が尖頭形状になっていることを特徴とするものである。
【0020】
本発明によれば、自走作業車両の車体部に旋回及び伏仰可能に設けられたブームと、このブームの先端部に設けられた解体ペンチャーと、前記車体部の前部又は後部に装備され、水平方向に開閉駆動可能な左右一対のアームとを備えた解体機であって、切断対象物を切断するための(左右)一対の切断刃部が前記各アームに対向して取付けられているから、アームを水平方向へ開閉すると左右一対の切断刃部によって切断対象物が切断できるため、解体ペンチャーでサッシを引き剥がしてそのままサッシをアームの(切断刃部のある)位置までの移動すれば、アームの開閉で切断が行える。つまり、アームの開閉によってサッシ等の切断対象物を挟んで固定してから解体ペンチャーで切断するという従来の作業が不要となり、切断作業が簡略化される。これにより、作業時間が大幅に短縮し、作業効率が向上するのである。
【0021】
本発明の切断刃部は、切断対象物を切断可能な構造のものであれば全て含まれる概念のものであり、各アームに対向して設けられているものであればいずれの形式のものでもよい。その取付け姿勢は、左右アーム間に水平に取付けても、左右アーム間で地面から任意の傾斜角度で上向きに立てるように取付けてもよい。何れの取付け姿勢であっても、アームの開閉で切断刃部が切断対象物を切断できるからである。なお、切断刃部を上向きに立てた姿勢で取付ける方法は、或る傾斜角度で固定する方法でも、油圧シリンダとラッチで可変調節可能に取付ける方法でもよい。後者の場合、切断刃部の取付け姿勢を任意に調整して切断対象物を好適な長さに切断できる利点がある。
【0022】
また、本発明では切断対象物の切断を解体ペンチャーによって行うものではないため、解体ペンチャーは単にマンション等の壁部に取付けられたアルミサッシ等の切断対象物を掴んで引き剥がすことができるものであれば十分である。従って、解体ペンチャーを切断用に駆動するための高圧の油圧を供給する必要がなく、油圧装置を小型化することも可能となる。勿論、解体ペンチャーに切断機能を持たせるようにしても構わない。即ち、本発明における解体ペンチャーは少なくとも切断対象物を掴んで引き剥がすことができるものであれば全て含まれるものである。
【0023】
さらに、本発明によれば、前記一対のアームを上下方向へ起伏駆動可能に構成しているため、解体ペンチャーでサッシ等の切断対象物を引き剥がしてアームの位置付近まで降ろせば、後はアームが任意の位置まで上下方向に起伏してサッシ等を切断できる。よって、切断対象物を切断する場合に好適な長さで切断できる利点がある。
【0024】
また、本発明では、前記一対の切断刃部は枢支点回りに回動可能に取付けられており、前記アームの開閉動作に伴って、前記アームの前記切断刃部が取付けられた位置を力点として、前記枢支点回りに互いの刃部(の枢支点から先端に至る部分)が摺り合いながら回動するように構成している。つまり、本発明の切断刃部は、アームに取付けられた切断刃部の取付位置を力点として「てこの原理」によって枢支点回りに相互回動することとなる。この構成により、切断刃部の取付け位置から枢支点までの距離を長くすればするほど、僅かの力でも切断刃部の先端部に大きな力を伝えることができる。
【0025】
しかも、アーム自身が枢軸回りに開閉可能に構成され、アームの所定位置で油圧シリンダ等が伸縮してアームを枢軸回りに開閉させる形式のものであれば、枢軸を支点とし、油圧シリンダ等の作用するアームの位置を力点とする「てこの原理」を利用した機構となり、このようなアームに取付けられた切断刃部も「てこの原理」を利用しているので、「てこ」の組み合わせ、即ち、「二重のてこ」により構成された機構となる。よって、アームにほんの僅かの力を加えれば、この「二重のてこ」によって切断刃部(の先端部)に大きな剪断力をかけることができることとなる。
【0026】
従って、従来から使用している解体機のアーム部に本発明の刃物(切断刃部)を取付ければ、「てこの原理」によって大きな切断力が得られ、解体機を大型にすることなく強固な部材でも確実に切断することができる。また、解体機を小型にしても、「てこの原理」を用いたこの刃物によって、小型化する前の解体機と同等以上の切断力を発揮することができる。
【0027】
このことは、切断力を大きくするために大型・高圧仕様の油圧装置等を解体機に搭載する必要がないことを意味し、解体機の小型化、軽量化、低コスト化の実現につながることは言うまでもない。そして、このように小型、軽量化の実現によって、マンション等の室内での解体機の作業性(例えば、狭いところでも操縦が容易となるなど)に優れたものとなるのである。
【0028】
また、マンション等に用いられるサッシなどは一般にアルミ製であり、このアルミは周知の通り鋼材に比べて柔らかい材料である。鋼材や板厚の大きなアルミ材であれば解体ペンチャーのごとき二枚で一対の刃部を枢支点回りに回動させて剪断によって部材を切断する、いわゆる従来の「ハサミ」方式で切断することも可能であるが、マンションなどに用いられているアルミサッシは素材自体が柔らかいうえ、板厚が比較的薄いため、従来の解体ペンチャーで「ハサミ」のごとく切断してもなかなかうまく切断できない。特に、解体ペンチャーの刃部に隙間やガタつきがあるあると、刃部同士の摺り合いが不十分となり、切断対象物に対して加える剪断力の伝達が悪くなり、アルミサッシは刃部の隙間に折れ曲がったように形状が変化するだけで、切断するまでに至らないことが殆どであった。
【0029】
しかし、本発明によれば、前記一対の切断刃部は、一方の切断刃部が枠状に形成され、他方の切断刃部が板状に形成されており、前記板状切断刃部が前記枠状切断刃部と摺り合いながら前記枠状内部を通過するように構成されている。
【0030】
この構成により、アルミサッシ等の切断対象物を板状切断刃部と枠状切断刃部との間に挟んだときに枠状切断刃部の枠状側面全体でアルミサッシ等が支持(固定)され、その状態で枠状内部の縁部に板状切断刃部が摺り合うようにしてアルミサッシ等を押し切ることとなるため、従来のような「ハサミ」方式の刃部の隙間やガタつきの空間にアルミサッシ等が折れ曲がって入り込むことがない。即ち、枠状切断刃部の枠状側面で切断対象物を支持することで、アルミサッシ等の柔らかいものでもその折れ曲がり変形を抑えることができるのである。従って、一方の板状切断刃部が枠状内部の縁部に摺り合いながら通過すると、切れ味鋭くアルミサッシが確実に切断でき、加えて、解体現場でアルミサッシ等を異種材料別に切断して分別回収でき、再利用することが可能となる。
【0031】
しかも、枠状切断刃部と板状切断刃部との対で構成することにより、刃と刃の間に隙間が生じても、アルミサッシ等は刃と刃の間に挟まれたときに枠状切断刃部の枠状側面で支持されているため、切断の際にその隙間にアルミサッシ等が折れ曲がり変形し難くなる。よって、長期間使用して刃と刃の間に隙間ができても、切断性能を長期間良好に維持できる。
【0032】
よって、本発明による解体機は自走で階段を上り下りしてビルで稼動可能であり、防塵とエアコンの効いた運転キャビン内から機械操作によって戸・窓の取り外しができると共に、取り外した戸・窓のサッシ枠をハサミで効率よく切断・細片化して鉄系素材品・アルミニウム系素材品・木製素材品等に分別して集積でき、小形の油圧バックホーでも充分な力で切断できる解体機として構成可能となるのである。
【0033】
なお、本発明の切断刃部は、枠状切断刃部と板状切断刃部とが一対となって構成され、板状切断刃部(の側面部)と枠状内部(の縁部)とが摺り合って切断対象物を切断できる構造のものであれば全て含まれる概念のものである。また、本発明における板状とは、枠状内部を通過できる形状全てを含むものであり、狭義の板形状のみならず、棒形状その他の形状の切断刃部であっても本発明の板状に含まれる。
【0034】
さらに、本発明の板状切断刃部の少なくとも先端部は、枠状切断刃部の側へ折り曲げられた略弓状に形成されている。この構成によって、切断対象物(アルミサッシ等)が切断方向へ移動する(逃げていく)のを先端部がストッパーの役目をして、切断刃部の根元部と先端部との間に切断対象物を拘束し、より確実にアルミサッシ等の切断が行える。
【0035】
ここで、本発明における板状切断刃部は、少なくとも先端部が枠状切断刃部の側へ折れ曲がって略弓状に形成されていれば何れの形状であっても全て含まれる。例えば、略「く」字状に折り曲げられているものも本発明の略弓状に該当し、板状切断刃部が全体に亘って円弧を描くように形成されていても本発明の略弓状に該当する。
【0036】
より好ましくは、前記板状切断刃部の先端部が尖頭形状になっている。この場合、先端部の尖頭形状部分が切断対象物をキリのように突き刺して切断できるため、例えば(比較的薄い)板材で刃部の長さより大きな部材でも、この尖頭形状部分が板材を突き刺して穴をあけ、この穴に尖頭形状部分が入り込んで板材が切断方向へ移動する(逃げる)のを拘束しながら切断できる。つまり、本発明によれば、刃部の長さの範囲に納まらないような大きな板材等でも、刃部の根元から先端部の尖頭形状部分が突き刺した位置までの長さの範囲を確実に切断できる利点があるのである。なお、この尖頭形状は、切断対象物を突き刺すことができる程度の形状、強度を有するものであれば何れのものであっても良い。
【0037】
【発明の実施の形態】
以下、本発明の一つの実施形態を図面と共に説明する。図1は本発明の一実施形態に係る解体機の概略正面図であり、図2は切断刃部が閉じた状態における図1の概略平面図、図3は切断刃部が開いた状態における図1の概略平面図である。また、図4は切断刃部の先端部分を拡大した部分概略斜視図である。なお、図は、自走車両として油圧バックホーを利用した解体機の例を示しており、図において車体部1にはエンジン出力の一部で駆動される旋回ステージ2が搭載されており、またこのステージ2の後方には油圧発生装置5が搭載されている。
【0038】
ステージ2上には、走行時に前向きとなるように運転キャビン3が前部左側に設けられており、また中央部にはブーム6が起伏シリンダ7で伏仰可能に枢支されており、ブーム6は先端に解体作業用ペンチャー4を有している。
【0039】
また、車体部1の前部には、支持ブロック8が枢支軸9によって上下に伏仰可能に取付けられ、この支持ブロック8の伏仰は、車体部1から前方へ突き出して設けられた油圧ピストンシリンダ装置10によって駆動されるようになっている。即ち、この支持ブロック8の伏仰によって後述する一対のアーム12a,12bが上下方向に起伏駆動可能になっているのである。
【0040】
そして、支持ブロック8の前面には互いに近接配置された枢軸支点11a,11bによって水平方向に開閉可能な一対のアーム12a,12bが前方へ突き出すように設けられており、各アームの中ほどには、支持ブロック8との間でアームの開閉駆動をするための油圧ピストンシリンダ装置13a,13bのピストンロッド先端が滑節軸14a,14bにより連結され、この滑節軸の位置が開閉駆動力の作用する力点となっている。
【0041】
また、解体作業の利便性を考慮して、本実施形態では、アーム12a,12bの先端部に、引き剥がされたサッシ類、鉄骨などあらゆる部材を挟持するための左右一対の挟持具23a,23bを備えている。この挟持具23a,23bの形状は、当接面が平面形状のもの、凹面を有するもの、或いは凸面を有するものなど、ビル解体の作業条件を考慮して適宜選定され得る。
【0042】
さらに、解体機の車両本体は、公道走行可能な車長、車幅及び車高内に納めることができ、公道走行の際には、ブーム6は解体ペンチャー4を車体側にして折り畳んで伏仰し、アーム12a,12bは前端を上げて、走行の障害とならないようにする。これにより、トラックやトレーナに積載しなくても、マンション等の建物を解体される作業現場に迅速に出向いて行くことができるようになっている。
【0043】
本実施形態に係る解体機の切断刃部16は、板状切断刃部16aと枠状切断刃部16bとで一対をなしており、板状切断刃部16aの基端側が一方のアーム12bに対して回動軸17b回りに回動可能に取付けられており、枠状切断刃部16bの基端側が他方のアーム12aで板状切断刃部16aと対向する位置に回動軸17a回りに回動可能に取付けられている。この実施形態に係る切断刃部16の取付け姿勢は水平である。さらに、これら板状切断刃部16aと枠状切断刃部16bとは枢支点P回りに相互回動可能(互いに逆向きに回動可能)に取付けられる。この構成により、一対のアーム12a,12bが水平方向(図2,3の左右方向)に開閉する動作に伴って、取付け位置X,Yを力点とし、枢支点Pを支点として板状切断刃部16aと枠状切断刃部16bの先端部同士が摺り合うようにして枠状切断刃部16bの枠状内部18を板状切断刃部16aの側面部19が通過する(図4参照)。この際、板状切断刃部16aと枠状切断刃部16bとの間に挟まれた切断対象物に剪断力が加わり、切断対象物は切断される。
【0044】
このように、本実施形態に係る解体機の切断刃部16a,16bは、取付け位置X,Yを力点として枢支点P回りに切断刃部16a,16bを「てこの原理」によって回動させながら切断対象物を剪断力によって押し切る構成であるため、アーム12a,12bの閉動作する力が僅かであっても、切断刃部16a,16bの先端部に作用する剪断力は大きなものとなる。さらに、枢支点Pから取付け位置X,Yまでの距離が大きくなればなるほど加える剪断力が大きくなる。従って、アームの開閉力(特にアームを閉じる力)が僅かであっても、大きな力でアルミサッシなどの切断対象物を確実に切断できるのである。
【0045】
さらに、本実施形態では、アーム12aは枢軸支点11aを支点とし、滑節軸14aの位置が開閉駆動力の作用する力点となった「てこの原理」を利用した機構となっている(アーム12bも同様)ので、油圧ピストンシリンダ装置13aからアーム12aを閉じる方向に油圧を加えれば、アーム12aの「てこ」と、切断刃部16の「てこ」の「二重のてこ」の原理によって、切断刃部16に大きな剪断力をかけることができる。
【0046】
これにより、本実施形態によれば、大きな剪断力を得るためにアーム12a,bを開閉する駆動装置の油圧力などを大きくする必要がないため、解体機の小型化、低コスト化にも寄与することは言うまでもない。なお、取付け位置X,Yから枢支点Pまでの距離は必要とする切断力(剪断力)に応じて適宜決定すればよい。
【0047】
さらに、本実施形態に係る解体機の板状切断刃部16aの先端部20は、枠状切断刃部16bの側に向かって円弧を描いて折れ曲がった略弓形形状をなしており、先端に行くほど尖った略円錐状の尖頭形状になっている。この形状により、板状切断刃部16aと枠状切断刃部16bとの間に挟まった切断対象物を先端部20が鋭く突き刺して確実に切断ができる。特に、アルミ板材のような薄い切断対象物の場合には、この先端部20の突き刺しによって切断対象物に穴をあけることにより、切断対象物が移動することなく切断が確実なものとなる。
【0048】
本実施形態の板状切断刃部16aは、図4に示すように片面に取替え可能な刃22が取付けられて構成されているが、板状切断刃部16aの両面に刃を取付けた構成としても良い。また、母材と一体形成された切断刃部とすることも可能である。
【0049】
次に、上述のように構成された本実施形態に係る解体機を用いて切断対象物を切断する方法について説明する。まず、運転キャビン3内から作業者が遠隔操作によって解体ペンチャー4でアルミサッシなど(切断対象物)を掴んで建物から引き剥がす。そしてアルミサッシを掴んだままアーム12a,12bを水平方向に開いて、アームに取付けられた切断刃部16a,16bの位置まで降ろす。その状態でアーム12a,12bを閉じればアルミサッシが切断刃部16a,16bの剪断力によって切断される。再びアーム12a,12bを開いて作業者が運転キャビン3内から遠隔操作で解体ペンチャー4の向きを変更するように操作した後に切断刃部16a,16bの位置にアルミサッシを調整し、アーム12a,12bを閉じれば、切断されていないアルミサッシの部分の切断が連続して行える。また、アルミサッシの長さが長いときには、アーム12a,12bを上下方向に起伏させて切断すれば、好適な任意の長さにアルミサッシを切断でき、分別回収も容易となる。
【0050】
ここで、アルミサッシ等は板状切断刃部16aと枠状切断刃部16bとの間に挟まれて切断されるが、この切断の際に、アルミサッシ等の切断対象物は枠状切断刃部16bの枠状側面21で支持(固定)されているので、たとえ板状切断刃部16aと枠状切断刃部16bとの間に隙間などが生じていても、板状切断刃部16aが枠状切断刃部16bの枠状内部18を通過するときにアルミサッシ等がその隙間に折れ曲がって変形することがなく、確実にアルミサッシ等を切断できる。
【0051】
つまり、枠状切断刃部16bが板状切断刃部16aと同様の形状で構成されたいわゆる従来の「ハサミ」方式で構成されているものであれば、アルミサッシ等を切断する際にアルミサッシ等が刃と刃の隙間に容易に折れ曲がって入り込むことがたびたび生じていたが、本実施形態のようなアルミサッシ等を枠状切断刃部16bの枠状側面21で支持しながら枠状内部18に板状切断刃部16aが通過するように切断する方式とすることで、アルミサッシ等が刃と刃の間に折れ曲がって入り込むことが防止され、確実に切断を行えるようになるのである。このことは、本実施形態に係る解体機を用いて実際にアルミサッシの切断試験を行った際にも確認できた。
【0052】
また、従来切断がうまくできなかったためにアルミサッシをそのまま減容してスクラップにしていたものが、本実施形態に係る解体機によってアルミサッシ等の柔らかく、薄い切断対象物であっても細かく切り刻むことができるため、アルミサッシを構成するアルミ材料の部分とその他の材料部分とを分別して回収できる。従って、再利用率も大幅に向上し、環境問題にも対応可能な解体機となる。
【0053】
また、図5は切断刃部の取付け姿勢の変形例を示した図である。この図に示すように、切断刃部116は、油圧シリンダ装置とラッチ(不図示)によってアーム12a,12bに対して任意の傾斜角度に可変調節可能に取付けられている。この構成によっても、切断対象物を解体ペンチャー4で引き剥がしてそのまま切断刃部116の位置まで降ろせば、あとはアーム12a,12bの開閉によって切断が可能である。また、本変形例においても、切断刃部116とアーム12a,12bの「てこの原理」の組み合わせ(二重のてこ)によって僅かな力でアーム12a,12bを閉じさえすれば、切断刃部116に大きな剪断力が与えられる。
【0054】
ここで、この変形例の場合、切断刃部116の板状切断刃部116aと枠状切断刃部116bとの回動は水平面に対して或る傾斜角で形成された面上で行われるが、アーム12a,12bの枢軸支点回りに開閉する面は略水平面である。このように切断刃部116の動作面とアーム12a,12bの動作面とが平行でないため、アーム12a,12bの開閉による力で無理なねじれ力が切断刃部116に加えられることのないように、切断刃部116とアーム12a,12bとの接続に自在継手などを用いるのが好ましい。
【0055】
尚、本発明の解体機は、上述の図示例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0056】
【発明の効果】
本発明は以上説明したとおり、切断刃部をアームに取付けたことにより、切断の際にアームにいちいち切断対象物を固定して解体ペンチャー等で切断する作業工程が省略できるから、切断対象物を効率良く切断することのできるという優れた効果を奏し得る。さらに、枠状切断刃部の枠状内部を板状切断刃部が通過する構成の切断刃部としたことにより、アルミサッシ等の比較的柔らかくて板厚の小さい(薄い)切断対象物をも確実に切断できるという優れた効果を奏し得る。加えて、切断刃部をアームの開閉動作に伴って枢支点回りに回動させる構成とすることによって、大きな切断力(剪断力)を得ることができ、しかも安価で小型な解体機の実現が可能となるという優れた効果を奏し得るのである。
【0057】
さらに、本発明によれば、取り外した戸・窓のサッシ枠をハサミで効率よく切断・細片化して鉄系素材品・アルミニウム系素材品・木製素材品等に分別して集積でき、従来作業者が手作業で分別回収していた作業工程が不要となり、作業効率の大幅な改善、コストダウンに寄与する。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る解体機の概略正面図である。
【図2】切断刃部が閉じた状態における図1の概略平面図である。
【図3】切断刃部が開いた状態における図1の概略平面図である。
【図4】切断刃部の先端部分を拡大した部分概略斜視図である。
【図5】切断刃部の取付け姿勢の変形例を示した図である。
【符号の説明】
1:車体部
2:旋回ステージ
4:解体ペンチャー
6:ブーム
8:支持ブロック
12a,b:アーム
16:切断刃部
16a:板状切断刃部
16b:枠状切断刃部
17a,b:回動軸
18:枠状内部
19:側面部
20:先端部
21:枠状側面
22:刃
X,Y:取付け位置
P:枢支点
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a dismantling machine used for dismantling a building such as an apartment, for example. In particular, the present invention relates to a dismantling machine used when a sash or the like attached to a room of an apartment or the like is peeled off from the room and cut.
[0002]
[Prior art]
In the dismantling of buildings such as condominiums, when the sash attached to the building room is peeled off and dismantled, it has conventionally been entered into the room of the apartment etc. by self-propelled, and doors, sashes etc. are cut off from that room A dismantling machine that peels off an object and dismantles it is used.
[0003]
For example, as described in Patent Literature 1, a dismantling work using a conventional dismantling machine is performed by dismantling a puncher at a tip end of a boom provided so that an operator can turn and lie down on a vehicle body of a self-propelled work vehicle from a driving cabin. Remote control to peel off the sash etc. together with the wall material etc., and sandwich the door, sash etc. which is peeled off by a pair of left and right arms that can be opened and closed in the horizontal direction equipped on the front or rear part of the vehicle body It is performed by fixing, and cutting or crushing waste steel materials, sashes, and the like with a dismantling pliers. The dismantling pliers used in the dismantling work vehicle described in Patent Literature 1 are used to cut an object to be cut by a so-called "scissors" method.
[0004]
In the above conventional technique, when cutting an object to be cut (a sash or the like), be sure to peel off the sash or the like at the holding portion at the tip of the dismantling pier and then fix the sash or the like with the opening / closing arm of the vehicle body. The cutting work was cumbersome and complicated because the cutting work could only be done after a while.
[0005]
As is well known, the cutting of the object to be cut by the conventional “scissors” method is performed by the shearing force of a pair of blades. If the object to be cut is relatively hard, such as steel, or has a relatively large thickness, cutting can be managed even if a gap is created or rattle occurs between the pair of blades. However, there is a problem that it is difficult to cut a relatively soft and small (thin) plate (especially a thin plate portion) such as an aluminum sash widely used as a building material by the conventional "scissor" method. This is because, when a gap is created between a pair of blades, if the aluminum sash is cut by shearing the pair of blades, the aluminum sash is bent and deformed in this gap, leading to cutting. The main reason is that there is no.
[0006]
For this reason, in the dismantling machine provided with the dismantling venture as described in Patent Literature 1, at the time of dismantling a building such as an apartment, the building must be crushed and dismantled together with its doors, windows, its sash frames and the like. It was difficult to cut aluminum sashes and the like into small pieces, separate them into aluminum materials and other materials, and dismantle them.
[0007]
However, in recent years, for the purpose of recycling and utilization of building waste, regulation of final disposal sites, and environmental protection, it has become mandatory for businesses to separate and dismantle according to the regulations of the national and local governments. In order to fulfill this obligation, the conventional dismantling machine described above could not cut aluminum sashes into small pieces and separated and collected them. The only option was to remove the door frame and take it out of the building and transport it to the treatment facility by truck. In this case, the dismantling work requires not only the scattering of asbestos but also a lot of labor and heavy labor, and the number of man-hours for the work has to be increased, resulting in high costs.
[0008]
In addition, when it is desired to increase the cutting force (shearing force) for the purpose of cutting a large member or the like, it is necessary to increase the size of the blade portion of the dismantling pier or to increase the pressure of the drive hydraulic unit of the dismantling pier. In addition, there is a problem that the dismantling machine is large and expensive.
[0009]
On the other hand, a pair of shearing blades provided in the cutting work vehicle described in Patent Literature 2, one of the shearing blades has a frame shape, the other blade has a substantially plate shape, In this type, the plate-shaped blade portion passes while sliding on the inner edge of the frame of the frame-shaped blade portion. According to this shearing blade, even a relatively soft and small (thin) plate-like cutting target such as an aluminum sash supports the cutting target on the entire frame-shaped side surface of the frame-shaped member. Patent document that when a plate-shaped blade portion passes through the inside of the frame of the frame-shaped blade portion, even if there is a gap between the frame-shaped blade portion and the plate-shaped blade portion, the aluminum sash becomes difficult to bend and does not cut. The first problem hardly occurs.
[0010]
However, even in the cutting work vehicle described in Patent Literature 2, since the shearing blade is attached to the distal end of the hydraulic boom, the work object holding portion formed at the distal end of the shearing blade has aluminum. The aluminum sash and the like cannot be cut by the shearing blade unless the aluminum sash and the like are gripped and peeled off, and the aluminum sash or the like is once fixed by an arm that opens and closes horizontally. For this reason, similarly to the dismantling work vehicle described in Patent Literature 1, the disassembling (cutting) work is wasted and inefficient.
[0011]
In addition, when it is desired to increase the shearing force of the shearing blade portion described in Patent Document 2, similarly to the dismantling puncture described in Patent Document 1, the shearing blade portion is enlarged, or the driving hydraulic unit for the shearing blade portion is provided. Higher pressures had to be applied, which made the cutting work vehicle larger and more expensive.
[0012]
[Patent Document 1]
Japanese Patent No. 312247
[Patent Document 2]
Japanese Patent No. 3227473
[0013]
[Problems to be solved by the invention]
The present invention has been made in view of such circumstances, and provides a disassembler capable of efficiently cutting an object to be cut. A further object of the present invention is to provide a dismantling machine capable of reliably cutting even a relatively soft and small (thin) plate-like object such as an aluminum sash. In addition, it is another object of the present invention to provide a dismantling machine capable of obtaining a large cutting force (shearing force) at a low cost as compared with a conventional dismantling machine.
[0014]
[Means for Solving the Problems]
In order to achieve the above object, according to the invention described in claim 1, a boom provided to be able to turn and lie down on the body of the self-propelled work vehicle, and a dismantling piercer provided at a tip portion of the boom, A dismantling machine equipped with a pair of left and right arms that can be opened and closed in the horizontal direction and that is mounted on a front portion or a rear portion of the vehicle body portion, wherein the pair of cutting blade portions for cutting an object to be cut are each of the arms. And a dismantling machine which is attached to the dismantling machine.
[0015]
According to a second aspect of the present invention, in the dismantling machine according to the first aspect, the pair of arms are configured to be able to be driven up and down in a vertical direction.
[0016]
According to a third aspect of the present invention, in the dismantling machine according to the first or second aspect, the pair of cutting blades are mounted to be rotatable around a pivot, and the opening and closing operation of the arm is accompanied by the opening and closing operation of the arm. Then, using the position where the cutting blade portion of the arm is attached as a point of force, the blade portions are mutually rotated while sliding with each other around the pivot point.
[0017]
According to a fourth aspect of the present invention, in the dismantling machine according to the third aspect, one of the pair of cutting blades is formed in a frame shape, and the other is formed in a plate shape. And wherein the plate-shaped cutting blade portion is configured to pass through the inside of the frame while sliding on the frame-shaped cutting blade portion.
[0018]
According to a fifth aspect of the present invention, in the dismantling machine according to the fourth aspect, at least a tip end of the plate-shaped cutting blade is formed in a substantially arc shape bent toward the frame-shaped cutting blade. It is characterized by being.
[0019]
According to a sixth aspect of the present invention, in the dismantling machine according to the fifth aspect, the tip of the plate-shaped cutting blade has a pointed shape.
[0020]
ADVANTAGE OF THE INVENTION According to this invention, the boom provided in the vehicle body part of a self-propelled work vehicle so that it can turn and lower, the dismantling puncture provided in the front-end | tip part of this boom, and the front part or the rear part of the said vehicle body part are equipped. And a pair of left and right arms that can be driven to open and close in the horizontal direction. A pair of (left and right) cutting blades for cutting an object to be cut are attached to each of the arms so as to face each other. From here, when the arm is opened and closed in the horizontal direction, the object to be cut can be cut by the pair of left and right cutting blades. If the sash is peeled off with the disassembly pens and the sash is moved to the position of the arm (with the cutting blade) as it is The cutting can be performed by opening and closing the arm. In other words, the conventional operation of holding the object to be cut, such as a sash, by opening and closing the arm and then cutting with the disassembly penser becomes unnecessary, and the cutting operation is simplified. As a result, the working time is greatly reduced, and the working efficiency is improved.
[0021]
The cutting blade portion of the present invention is of a concept that is included as long as it has a structure capable of cutting an object to be cut, and may be of any type as long as it is provided to face each arm. Good. The mounting posture may be horizontal between the left and right arms, or may be mounted between the left and right arms so as to stand upright at an arbitrary inclination angle from the ground. This is because the cutting blade can cut the object to be cut by opening and closing the arm in any mounting posture. The method of mounting the cutting blade in an upright posture may be a method of fixing the blade at a certain inclination angle, or a method of variably mounting the hydraulic cylinder and a latch. In the latter case, there is an advantage that the object to be cut can be cut to a suitable length by arbitrarily adjusting the mounting posture of the cutting blade.
[0022]
Further, in the present invention, since the cutting of the cutting object is not performed by the dismantling pliers, the dismantling pier can simply grab and peel off the cutting object such as an aluminum sash attached to the wall of an apartment or the like. It is enough. Therefore, there is no need to supply a high-pressure oil pressure for driving the disassembly pier for cutting, and the hydraulic device can be downsized. Of course, the disassembly pier may have a cutting function. That is, the disassembly puncture in the present invention includes all that can at least grasp and tear off the object to be cut.
[0023]
Further, according to the present invention, since the pair of arms are configured to be able to be driven up and down in the vertical direction, the object to be cut such as a sash is peeled off with a disassembly pens and lowered to near the position of the arm. Can be undulated up and down to an arbitrary position to cut a sash or the like. Therefore, there is an advantage that the cutting can be performed with a suitable length when cutting the cutting object.
[0024]
Further, in the present invention, the pair of cutting blades are mounted so as to be rotatable around a pivot point, and with the opening and closing operation of the arm, the position of the arm where the cutting blade is mounted is set as a power point. The blade portions (the portions extending from the pivot point to the tip) of the blades are rotated around the pivot point while sliding. That is, the cutting blade portion of the present invention is reciprocally rotated about the pivot point by the "leverage principle" with the mounting position of the cutting blade portion mounted on the arm as a point of power. With this configuration, the greater the distance from the mounting position of the cutting blade to the pivot point, the greater the force that can be transmitted to the tip of the cutting blade with a small amount of force.
[0025]
Moreover, if the arm itself is configured to be openable and closable about a pivot, and a hydraulic cylinder or the like expands and contracts at a predetermined position of the arm to open and close the arm about the pivot, the operation of the hydraulic cylinder or the like is performed using the pivot as a fulcrum. It becomes a mechanism using the "leverage principle" with the position of the arm to be the point of force, and since the cutting blade portion attached to such an arm also uses the "leverage principle", a combination of "leverage", that is, , "Double lever". Therefore, if a very small force is applied to the arm, a large shearing force can be applied to the cutting blade (the distal end) by the “double lever”.
[0026]
Therefore, if the knife (cutting blade) of the present invention is attached to the arm of a conventionally used dismantling machine, a large cutting force can be obtained by the "leverage principle", and a strong dismantling machine can be obtained without increasing the size. Even members can be reliably cut. Further, even when the dismantling machine is downsized, the cutting tool using the "leverage principle" can exert a cutting force equal to or higher than that of the dismantling machine before downsizing.
[0027]
This means that it is not necessary to mount a large-sized, high-pressure hydraulic device, etc. on the dismantling machine in order to increase the cutting force, leading to the realization of a compact, lightweight and low-cost dismantling machine. Needless to say. By realizing such a small size and light weight, the workability of the dismantling machine in a room such as a condominium or the like (for example, easy operation even in a narrow space) is excellent.
[0028]
Further, sashes and the like used for condominiums and the like are generally made of aluminum, and as is well known, aluminum is a softer material than steel. If it is a steel material or a thick aluminum material, it can be cut by the so-called conventional `` scissors '' method, in which a pair of blades are rotated around a pivot point and the members are cut by shearing with two pieces such as a dismantling puncher. Although it is possible, the aluminum sash used in apartments is soft and has a relatively small thickness, so it is difficult to cut it easily with conventional dismantling pliers like scissors. In particular, if there is a gap or rattling in the blade part of the dismantling pliers, the sliding between the blade parts will be insufficient, the transmission of the shearing force applied to the cutting object will be poor, and the aluminum sash will have a gap between the blade parts. In most cases, only the shape was changed as if it were bent, but it was not possible to cut it.
[0029]
However, according to the present invention, in the pair of cutting blades, one cutting blade is formed in a frame shape, and the other cutting blade is formed in a plate shape. It is configured to pass through the inside of the frame while sliding on the frame-shaped cutting blade.
[0030]
With this configuration, when an object to be cut such as an aluminum sash is sandwiched between the plate-shaped cutting blade and the frame-shaped cutting blade, the aluminum sash is supported (fixed) on the entire frame-shaped side surface of the frame-shaped cutting blade. In this state, the plate-shaped cutting blade slides against the edge inside the frame and pushes the aluminum sash, etc., so that the gap between the blades of the conventional "scissors" type and the space with backlash The aluminum sash and the like do not bend and enter. That is, by supporting the object to be cut on the frame-shaped side surface of the frame-shaped cutting blade, even a soft material such as an aluminum sash can be prevented from bending and deforming. Therefore, when one of the plate-shaped cutting blades passes while sliding on the edge of the inside of the frame, the aluminum sash can be cut sharply and sharply. It can be collected and reused.
[0031]
Moreover, by forming a pair of the frame-shaped cutting blade portion and the plate-shaped cutting blade portion, even if a gap is generated between the blades, the aluminum sash or the like is formed when the frame is sandwiched between the blades. Since it is supported by the frame-shaped side surface of the cutting blade, the aluminum sash or the like is not easily bent or deformed in the gap at the time of cutting. Therefore, even if a gap is formed between the blades after long-term use, the cutting performance can be favorably maintained for a long period of time.
[0032]
Therefore, the dismantling machine according to the present invention can operate in a building by going up and down stairs by self-propelled operation, and can remove doors and windows by mechanical operation from inside a dustproof and air-conditioned operating cabin. The sash frame of the window can be cut and fragmented efficiently with scissors, separated into iron-based materials, aluminum-based materials, wooden materials, etc., and configured as a dismantling machine that can be cut with sufficient force even with a small hydraulic backhoe. It is possible.
[0033]
In addition, the cutting blade part of this invention is comprised so that a frame-shaped cutting blade part and a plate-shaped cutting blade part may become a pair, and the plate-shaped cutting blade part (side surface part) and the frame-shaped inside (edge part). This is a concept that includes all structures that can cut the object to be cut by sliding. In addition, the plate shape in the present invention includes all shapes that can pass through the inside of the frame shape, and not only a narrowly defined plate shape, but also a bar shape or any other shape of the cutting blade portion of the present invention. include.
[0034]
Further, at least the distal end of the plate-shaped cutting blade of the present invention is formed in a substantially arcuate shape bent toward the frame-shaped cutting blade. With this configuration, the tip serves as a stopper for the object to be cut (such as an aluminum sash) to move (escape) in the cutting direction, so that the object to be cut is located between the root and the tip of the cutting blade. An object can be restrained and the aluminum sash can be cut more reliably.
[0035]
Here, the plate-shaped cutting blade portion in the present invention includes any shape as long as at least the distal end portion is bent toward the frame-shaped cutting blade portion and is formed in a substantially arcuate shape. For example, an approximately arcuately bent shape also corresponds to the substantially arcuate shape of the present invention. Even if the plate-shaped cutting blade portion is formed so as to draw an arc over the entirety, the approximately arcuate shape of the present invention may be used. Applicable.
[0036]
More preferably, the tip of the plate-shaped cutting blade has a pointed shape. In this case, since the pointed portion at the tip can pierce and cut the object to be cut like a drill, for example, even if the member is a (relatively thin) plate member and is longer than the blade portion, the pointed portion cuts the plate member. A hole can be made by piercing the hole, and cutting can be performed while restraining the plate material from moving in the cutting direction (escape) by entering a pointed portion into the hole. In other words, according to the present invention, even for a large plate material or the like that does not fit within the range of the length of the blade portion, the range of the length from the base of the blade portion to the position where the pointed tip portion is pierced is surely ensured. The advantage is that it can be cut. The pointed shape may be any shape having a shape and strength enough to pierce the object to be cut.
[0037]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, one embodiment of the present invention will be described with reference to the drawings. 1 is a schematic front view of a dismantling machine according to an embodiment of the present invention, FIG. 2 is a schematic plan view of FIG. 1 in a state where a cutting blade is closed, and FIG. 3 is a diagram in a state where a cutting blade is open. 1 is a schematic plan view of FIG. FIG. 4 is a partial schematic perspective view in which the tip portion of the cutting blade is enlarged. The figure shows an example of a dismantling machine using a hydraulic backhoe as a self-propelled vehicle. In the figure, a turning stage 2 driven by a part of the engine output is mounted on a vehicle body portion 1. A hydraulic pressure generator 5 is mounted behind the stage 2.
[0038]
An operation cabin 3 is provided on the front left side of the stage 2 so as to face forward during traveling, and a boom 6 is pivotally supported by an up-and-down cylinder 7 at the center so that the boom 6 can be raised. Has a dismantling work pliers 4 at its tip.
[0039]
A support block 8 is attached to the front part of the vehicle body 1 so as to be able to lie up and down by a pivot shaft 9, and the support block 8 is provided with a hydraulic pressure projecting forward from the body 1. It is designed to be driven by a piston cylinder device 10. That is, a pair of arms 12a and 12b, which will be described later, can be driven up and down by the elevation of the support block 8.
[0040]
A pair of arms 12a and 12b which can be opened and closed in the horizontal direction by pivot points 11a and 11b disposed close to each other are provided on the front surface of the support block 8 so as to protrude forward. The ends of the piston rods of the hydraulic piston cylinder devices 13a and 13b for opening and closing the arms with the support block 8 are connected by slideway shafts 14a and 14b. The emphasis is on
[0041]
Further, in consideration of the convenience of the disassembling operation, in the present embodiment, a pair of left and right holding tools 23a and 23b for holding all members such as peeled sashes and steel frames at the distal ends of the arms 12a and 12b. It has. The shape of the holding members 23a and 23b can be appropriately selected in consideration of the work conditions for dismantling the building, such as those having a planar contact surface, those having a concave surface, and those having a convex surface.
[0042]
Further, the vehicle body of the dismantling machine can be accommodated within a vehicle length, a vehicle width, and a vehicle height that can be driven on a public road. When driving on a public road, the boom 6 is folded down with the dismantling pliers 4 on the vehicle body side and prone. Then, the arms 12a and 12b raise their front ends so as not to hinder the running. As a result, it is possible to quickly go to a work site where buildings such as condominiums are dismantled without loading on trucks or trainers.
[0043]
The cutting blade 16 of the dismantling machine according to the present embodiment has a pair of a plate-shaped cutting blade 16a and a frame-shaped cutting blade 16b, and the base end side of the plate-shaped cutting blade 16a is connected to one arm 12b. The frame-shaped cutting blade 16b is rotatably mounted around the rotating shaft 17a so that the base end of the frame-shaped cutting blade 16b is opposed to the plate-shaped cutting blade 16a by the other arm 12a. Mounted movably. The mounting posture of the cutting blade 16 according to this embodiment is horizontal. Further, the plate-shaped cutting blade 16a and the frame-shaped cutting blade 16b are attached so as to be rotatable around the pivot point P (rotatable in opposite directions). With this configuration, the plate-shaped cutting blade portion is set with the mounting positions X and Y as power points and the pivot point P as a fulcrum with the operation of opening and closing the pair of arms 12a and 12b in the horizontal direction (left and right directions in FIGS. 2 and 3). The side portions 19 of the plate-shaped cutting blade 16a pass through the frame-shaped interior 18 of the frame-shaped cutting blade 16b such that the distal ends of the frame-shaped cutting blade 16a and the frame-shaped cutting blade 16b rub against each other (see FIG. 4). At this time, a shearing force is applied to the cutting target sandwiched between the plate-shaped cutting blade 16a and the frame-shaped cutting blade 16b, and the cutting target is cut.
[0044]
As described above, the cutting blades 16a and 16b of the dismantling machine according to the present embodiment rotate the cutting blades 16a and 16b around the pivot point P using the attachment positions X and Y as power points according to the "leverage principle". Since the object to be cut is pushed off by the shearing force, even if the force for closing the arms 12a and 12b is slight, the shearing force acting on the distal ends of the cutting blades 16a and 16b becomes large. Further, as the distance from the pivot point P to the mounting positions X and Y increases, the applied shearing force increases. Therefore, even if the opening / closing force of the arm (particularly, the force for closing the arm) is small, the object to be cut such as an aluminum sash can be reliably cut with a large force.
[0045]
Furthermore, in the present embodiment, the arm 12a is a mechanism utilizing the "leverage principle" in which the pivot shaft 11a is used as a fulcrum and the position of the slide shaft 14a is a force point where the opening / closing driving force acts (the arm 12b). Therefore, if hydraulic pressure is applied from the hydraulic piston cylinder device 13a in the direction to close the arm 12a, cutting is performed by the "double lever" principle of the "lever" of the arm 12a and the "lever" of the cutting blade portion 16. A large shearing force can be applied to the blade portion 16.
[0046]
Thus, according to the present embodiment, it is not necessary to increase the hydraulic pressure of the drive device for opening and closing the arms 12a and 12b in order to obtain a large shearing force, which also contributes to downsizing and cost reduction of the dismantling machine. Needless to say. Note that the distance from the mounting positions X and Y to the pivot point P may be appropriately determined according to the required cutting force (shearing force).
[0047]
Further, the distal end portion 20 of the plate-shaped cutting blade portion 16a of the demolition machine according to the present embodiment has a substantially arcuate shape that is bent in an arc toward the frame-shaped cutting blade portion 16b, and goes to the front end. It is shaped like a generally conical pointed tip. With this shape, the cutting target object sandwiched between the plate-shaped cutting blade portion 16a and the frame-shaped cutting blade portion 16b is sharply pierced by the distal end portion 20 so that cutting can be reliably performed. In particular, in the case of a thin object to be cut such as an aluminum plate, a hole is made in the object to be cut by piercing the tip portion 20, so that the object to be cut can be reliably cut without moving.
[0048]
The plate-shaped cutting blade portion 16a of the present embodiment has a configuration in which a replaceable blade 22 is attached to one surface as shown in FIG. 4, but has a configuration in which blades are attached to both surfaces of the plate-shaped cutting blade portion 16a. Is also good. It is also possible to use a cutting blade unit integrally formed with the base material.
[0049]
Next, a method of cutting the object to be cut using the dismantling machine according to the present embodiment configured as described above will be described. First, an operator grips an aluminum sash or the like (object to be cut) from the inside of the driving cabin 3 by remote control with the dismantling pier 4 and peels it off the building. Then, while holding the aluminum sash, the arms 12a and 12b are opened horizontally and lowered to the positions of the cutting blades 16a and 16b attached to the arms. When the arms 12a and 12b are closed in this state, the aluminum sash is cut by the shearing force of the cutting blades 16a and 16b. The arms 12a and 12b are opened again, and the operator operates the inside of the driving cabin 3 to change the direction of the dismantling pier 4 by remote control, and then adjusts the aluminum sash to the positions of the cutting blades 16a and 16b. By closing 12b, uncut aluminum sash portions can be continuously cut. Further, when the length of the aluminum sash is long, the aluminum sash can be cut to a suitable arbitrary length by cutting the arm 12a, 12b by raising and lowering the arm 12a, 12b in the vertical direction, and separation and collection becomes easy.
[0050]
Here, the aluminum sash or the like is cut by being sandwiched between the plate-shaped cutting blade 16a and the frame-shaped cutting blade 16b. In this cutting, the object to be cut such as the aluminum sash is the frame-shaped cutting blade. Since the frame-shaped side surface 21 of the portion 16b is supported (fixed), even if a gap or the like is generated between the plate-shaped cutting blade portion 16a and the frame-shaped cutting blade portion 16b, the plate-shaped cutting blade portion 16a is not moved. When the aluminum sash and the like pass through the frame-shaped interior 18 of the frame-shaped cutting blade portion 16b, the aluminum sash and the like are not bent and deformed in the gap, and the aluminum sash and the like can be reliably cut.
[0051]
That is, if the frame-shaped cutting blade 16b is formed by a so-called conventional "scissors" method in which the frame-shaped cutting blade 16b has the same shape as the plate-shaped cutting blade 16a, an aluminum sash or the like is used when cutting an aluminum sash or the like. It often occurs that the sash easily bends into the gap between the blades. However, while the aluminum sash or the like as in the present embodiment is supported by the frame-shaped side surface 21 of the frame-shaped cutting blade portion 16b, the inside of the frame-shaped interior 18 is By using a method in which the plate-shaped cutting blade 16a is cut so as to pass through, an aluminum sash or the like is prevented from being bent into and inserted between the blades, so that the cutting can be performed reliably. This was also confirmed when an aluminum sash cutting test was actually performed using the dismantling machine according to the present embodiment.
[0052]
In addition, although the aluminum sash was reduced in volume as it was in the past because it could not be cut well, the disassembling machine according to this embodiment cuts even a soft and thin object such as an aluminum sash finely. Therefore, the portion of the aluminum material constituting the aluminum sash can be separated and collected from other material portions. Therefore, the reuse rate is greatly improved, and the dismantling machine can cope with environmental problems.
[0053]
FIG. 5 is a view showing a modification of the mounting posture of the cutting blade. As shown in this drawing, the cutting blade 116 is variably attached to the arms 12a and 12b at an arbitrary inclination angle by a hydraulic cylinder device and a latch (not shown). With this configuration as well, if the object to be cut is peeled off with the dismantling pier 4 and lowered as it is to the position of the cutting blade 116, the cutting can be performed by opening and closing the arms 12a and 12b. Also in this modification, if the arms 12a and 12b are closed with a slight force by a combination (double lever) of the "leverage principle" of the cutting blade 116 and the arms 12a and 12b, the cutting blade 116 is closed. Is subjected to a large shear force.
[0054]
Here, in the case of this modification, the rotation of the plate-shaped cutting blade 116a and the frame-shaped cutting blade 116b of the cutting blade 116 is performed on a surface formed at a certain inclination angle with respect to the horizontal plane. The surfaces that open and close around the pivots of the arms 12a and 12b are substantially horizontal surfaces. Since the operating surface of the cutting blade 116 and the operating surfaces of the arms 12a and 12b are not parallel in this manner, an unreasonable twisting force is not applied to the cutting blade 116 by the force of opening and closing the arms 12a and 12b. It is preferable to use a universal joint or the like for connecting the cutting blade 116 to the arms 12a and 12b.
[0055]
It should be noted that the dismantling machine of the present invention is not limited to the illustrated example described above, and it is needless to say that various changes can be made without departing from the scope of the present invention.
[0056]
【The invention's effect】
As described above, by attaching the cutting blade to the arm as described above, the work process of fixing the object to be cut to the arm and cutting with the dismantling pliers or the like at the time of cutting can be omitted. An excellent effect that efficient cutting can be achieved. Further, by using a cutting blade portion having a configuration in which the plate-shaped cutting blade portion passes through the inside of the frame-shaped cutting blade portion, a relatively soft and small (thin) plate-shaped object to be cut such as an aluminum sash can be used. An excellent effect that cutting can be surely performed can be obtained. In addition, a large cutting force (shearing force) can be obtained by rotating the cutting blade around the pivot point in accordance with the opening / closing operation of the arm, and an inexpensive and compact dismantling machine can be realized. An excellent effect that it becomes possible can be achieved.
[0057]
Furthermore, according to the present invention, the sash frame of the detached door / window can be efficiently cut and fragmented with scissors, separated into iron-based materials, aluminum-based materials, wooden materials, and the like, and accumulated. However, the work process that has been manually separated and collected becomes unnecessary, which contributes to a significant improvement in work efficiency and cost reduction.
[Brief description of the drawings]
FIG. 1 is a schematic front view of a dismantling machine according to an embodiment of the present invention.
FIG. 2 is a schematic plan view of FIG. 1 in a state where a cutting blade is closed.
FIG. 3 is a schematic plan view of FIG. 1 in a state where a cutting blade is opened.
FIG. 4 is a partial schematic perspective view in which a distal end portion of a cutting blade is enlarged.
FIG. 5 is a view showing a modification of the mounting posture of the cutting blade.
[Explanation of symbols]
1: Body part
2: Turning stage
4: Demolition penture
6: Boom
8: Support block
12a, b: arm
16: Cutting blade
16a: plate-shaped cutting blade
16b: Frame-shaped cutting blade
17a, b: rotating shaft
18: inside frame
19: Side part
20: Tip
21: Frame side
22: Blade
X, Y: Mounting position
P: pivot point

Claims (6)

自走作業車両の車体部に旋回及び伏仰可能に設けられたブームと、このブームの先端部に設けられた解体ペンチャーと、前記車体部の前部又は後部に装備され、水平方向に開閉駆動可能な左右一対のアームとを備えた解体機であって、切断対象物を切断するための一対の切断刃部が前記各アームに対向して取付けられていることを特徴とする解体機。A boom provided on the body of the self-propelled working vehicle so as to be able to turn and lie down, a dismantling pier provided at the tip of the boom, and a front or rear part of the body, which is opened and closed in a horizontal direction. What is claimed is: 1. A dismantling machine comprising a pair of right and left arms, wherein a pair of cutting blades for cutting an object to be cut are attached to each of the arms so as to face each other. 前記一対のアームを上下方向へ起伏駆動可能に構成したことを特徴とする請求項1に記載の解体機。The dismantling machine according to claim 1, wherein the pair of arms are configured to be able to be driven up and down in a vertical direction. 前記一対の切断刃部は枢支点回りに回動可能に取付けられており、前記アームの開閉動作に伴って、前記アームの前記切断刃部が取付けられた位置を力点として、前記枢支点回りに互いの刃部が摺り合いながら相互回動するように構成したことを特徴とする請求項1又は2に記載の解体機。The pair of cutting blades are mounted rotatably about a pivot point, and with the opening and closing operation of the arm, the position at which the cutting blade portion of the arm is mounted is used as a point of force, and around the pivot point. The dismantling machine according to claim 1, wherein the blades are configured to rotate relative to each other while sliding. 前記一対の切断刃部は、一方の切断刃部が枠状に形成され、他方の切断刃部が板状に形成されており、前記板状切断刃部が前記枠状切断刃部と摺り合いながら前記枠状内部を通過するように構成されていることを特徴とする請求項3に記載の解体機。In the pair of cutting blades, one of the cutting blades is formed in a frame shape, and the other is formed in a plate shape, and the plate-shaped cutting blade portion slides on the frame-shaped cutting blade portion. The dismantling machine according to claim 3, wherein the disassembling machine is configured to pass through the inside of the frame. 前記板状切断刃部の少なくとも先端部は、前記枠状切断刃部の側へ折り曲げられた略弓状に形成されていることを特徴とする請求項4に記載の解体機。The dismantling machine according to claim 4, wherein at least a tip portion of the plate-shaped cutting blade is formed in a substantially arc shape bent toward the frame-shaped cutting blade. 前記板状切断刃部の先端部が尖頭形状になっていることを特徴とする請求項5に記載の解体機。The demolition machine according to claim 5, wherein a tip portion of the plate-shaped cutting blade portion has a pointed shape.
JP2002367537A 2002-12-19 2002-12-19 Dismantling machine Expired - Fee Related JP3957290B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005118169A1 (en) * 2004-06-01 2005-12-15 Yoshiaki Takakura Scrap disassembling apparatus
JP2007054931A (en) * 2005-08-26 2007-03-08 Yoshiaki Takakura Scrap dismantling machine
JP2007185585A (en) * 2006-01-12 2007-07-26 Kobelco Contstruction Machinery Ltd Car scrapping machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005118169A1 (en) * 2004-06-01 2005-12-15 Yoshiaki Takakura Scrap disassembling apparatus
US7810748B2 (en) 2004-06-01 2010-10-12 Kabushiki Kaisha Towani Scrapping machine
JP4726139B2 (en) * 2004-06-01 2011-07-20 株式会社とわに Scrap demolition machine
JP2007054931A (en) * 2005-08-26 2007-03-08 Yoshiaki Takakura Scrap dismantling machine
JP2007185585A (en) * 2006-01-12 2007-07-26 Kobelco Contstruction Machinery Ltd Car scrapping machine

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