JP2004195633A - Slicing device for block type vegetable - Google Patents

Slicing device for block type vegetable Download PDF

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Publication number
JP2004195633A
JP2004195633A JP2002383320A JP2002383320A JP2004195633A JP 2004195633 A JP2004195633 A JP 2004195633A JP 2002383320 A JP2002383320 A JP 2002383320A JP 2002383320 A JP2002383320 A JP 2002383320A JP 2004195633 A JP2004195633 A JP 2004195633A
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Japan
Prior art keywords
vegetables
blades
rotation
cutting
rotary shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2002383320A
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Japanese (ja)
Inventor
Fumio Okada
文雄 岡田
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OKADA TECHNO KK
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OKADA TECHNO KK
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Filing date
Publication date
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Priority to JP2002383320A priority Critical patent/JP2004195633A/en
Publication of JP2004195633A publication Critical patent/JP2004195633A/en
Pending legal-status Critical Current

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  • Food-Manufacturing Devices (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To efficiently form beautiful cutting surfaces in sliced vegetables for pickles. <P>SOLUTION: This slicing device is constituted of: a first rotary shaft having many cutting blades spirally installed in parallel on a part of the surrounding of a shaft; a second rotary shaft installed in parallel with the first rotary shaft; a drum around the second rotary shaft having a passing groove of each cutting blade formed in parallel around the drum; and a prescribed number of recessed seats for mounting vegetables formed on a peripheral surface of the drum. The whole of each spiral cutting blade in the first rotary shaft is disposed in a V-shape so that two sheets of blades on both outermost sides may be head ends in a rotating direction of the first rotary shaft. The device is provided with a means for synchronizing mutual rotation of the first rotary shaft and the second rotary shaft so that vegetables to be replenished into the recessed seat may be fed to an idle area around the first rotary shaft appearing every time each cutting blade passes through each groove of the drum for every rotation. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、玉ねぎ或いはかぶら、又はじゃがいものような塊状の野菜を薄切りする装置に関するものである。
【0002】
【発明が解決しようとする課題】
従来の、側方から回転刃に塊状野菜を押し付け該野菜をスライスする装置は、前記回転刃とそれに平行な壁との隙間の厚みに比例して前記塊状野菜を薄切りすることが可能であるが、基本的には野菜を1枚づつ刻む構造であるため能率に問題がある。しかし、発想を変えれば軸に多数の回転刃を並列支持し、前記多数枚の刃の同時回転により塊状野菜を一括切断する装置を作り出すことができる。しかしながら前記多数の回転刃の作用圧力によって、前記野菜は不安定になり勝ちであり、また前記多数の刃の圧力は野菜を粉砕するに近い力となるので、結局野菜における切断面が粗削りで、例えばマーケツトに陳列する漬物野菜などのスライサーとしては不向きである。
【0003】
【その解決手段】
そこで本発明は、美麗な切断面をもつスライス野菜を能率よく提供する目的のために、軸周囲の一部に多数の切断刃を螺旋状に並列設置した第1回転軸と、前記第1回転軸と平行設置した第2回転軸と、前記各切断刃の通過溝を周囲に並列形成する前記第2回転軸周囲のドラムと、前記ドラム周面にで形成した野菜載置用の所定数の窪み座とからなり、前記第1回転軸における螺旋状の各切断刃は、同軸の回転方向に向けて最も両外側の2枚の刃が最先頭になるように全体をV字配列する一方、前記ドラムの各溝内をそれぞれ前記の各切断刃が一回転ごとに通過するたびに出現する第1回転軸周囲の休遊エリアに、前記窪み座に補充する野菜を送り込むように、第1回転軸と第2回転軸との相互回転を同期させる手段を備える。
【0004】
第1回転軸に設けた各切断刃は、同軸の回転方向に向けて最も両外側の2枚の刃が最先頭になるように全体をV字配列する。このため切断開始と同時に、先ず両外側の2枚の刃が同時に野菜に食い込み、同野菜の両側方向への遊動を押さえ、次々と後続の2枚づつの刃の食い込みで同野菜を両端から順次スライスするのてある。そして連続回転する第1回転軸と、断続回転する第2回転軸とを同期回転させる手段は、前記ドラムの各溝における各切断刃の通過直後の、第1回転軸の休遊エリアに窪み座の野菜を送り込むように、第1回転軸と第2回転軸との相互回転を整合する。つまり第1回転軸の回転刃がほぼ半回転しスライスを完了する度に、ドラムは、前記回転刃の休遊エリアを狙って野菜を送り込むから、時間ロスなく連続的なスライス作業を行うことができるのである。
【0005】
例えば従来の刻みかぶらの漬物は、形状及び厚みが不揃いであったが、4ないし8等分割したかぶらを野菜載置用の各窪み座に置くことにより自動的に、同かぶらを銀杏の葉形にスライスし、形状、厚みのほほ均等で陳列効果のある漬物を提供することができるのである。この場合、V字形の各窪み座底の盗み部は、かぶらの鋭角部分の押し潰れを防止するのに効果がある。
【0006】
両外側の2枚の刃が最先頭になるように全体をV字配列した各切断刃を、先頭刃とその直後の刃との間隔に比較し、後方になるほど前後の刃の間隔を拡大している。要するに、野菜に対して多数の刃を同時に食い込ませるには大きなパワーが必要となるので、各刃の間隔を順次拡大して切断効果を向上したものである。
【0007】
回転刃による野菜切断圧力は、同野菜を窪み座の、薄縁加工した並列隔壁板に圧接して野菜の遊動を防止するのてある。
【0008】
【発明の実施形態】
図1に示す第1回転軸10は、その周囲2点鎖線の領域12に多数の長刀型の切断刃11を並列に固定し、矢印13の方向に連続回転する。前記の2点鎖線の領域12においては図2に示すように、一定角度づつの角度ずれでもって9枚の各切断刃10を配置するが、正確には平面展開の図3のように、合計19枚の切断刃11a〜11iを回転方向に向けてV字形に配置している。前記の各切断刃が存在する2点鎖線の領域12は180度よりわずかに大きい角度範囲を占め、残る180度弱の範囲には切断刃の存在がないので、当該領域を休遊エリアと呼ぶ。
【0009】
一方図1における第2回転軸22に固定したドラム23の詳細は、図4のように20枚の円形で且つ大径のプレート24と、19枚の小径の間材25とを交互に重ねると共に、両外側の2枚の補強板26を介して前記第2回転軸22にナット27で固定し形成したもので、前記各プレート24の間に切断刃11の通過溝28を形成する。
【0010】
図5に示す装置の全体図は、前記の第1回転軸10と、第2回転軸22とをケーシング30内に平行支持し、第1回転軸10にはすでに説明した切断刃11を、また第2回転軸22にはドラム23をそれぞれ支持する一方、第1回転軸10と原動機31とをベベル歯車32を介して連結すると共に、第1回転軸10と第2回転軸22とを間欠回転機構の1種構造であるゼネバストップ33を介して連結構成している。
【0011】
図6の間欠回転機構33のピン車35が第1回転軸10でもって時計方向に1回転するたびに、4つの溝を備える溝車36は第2回転軸22を90度角づつ間欠従動させることになり、図1において回転刃11か1回転する度に、ドラム23は4分の1回転し、同ドラム23の周面4個所に形成した窪み座40は順次第1回転軸10との対向エリアに送られ、各窪み座40に補充した野菜41は各切断刃11により薄切りされる。この場合ドラム23による野菜41の送り込みは、各切断刃11がドラム23の切断刃通過間隙を通過し終えた直後の休遊エリアに向け行うようにタイミングが図られている。
【0012】
図7に示すように、例えばかぶら50の上下のへたをカットしたあと、同かぶら50を4等分ないし8等分に分割することにより、銀杏の葉型のカット野菜51を形成することができるので、かかる野菜41を図1におけるドラム23に形成したV型の窪み座40に補充することにより、図8に示すように前記野菜41に多数の均等厚みの切り目を施し、例えば漬物用の多数の銀杏葉型カット野菜を形成することができるのである。
【0013】
図9に示すようにドラムを構成する多数の円形プレート24に形成した窪み座40の底に、各切断刃の押力から生ずるカット野菜41の鋭角部分42への抵抗を取り除くため、盗み部43を形成し、角欠けのない商品を形成することができる。
【0014】
図3のごとく各切断刃11を、回転方向に向けV字型配列しているので、先ず先端両側の刃11cが野菜41に食い込み、後続の刃も追従して順次切断を行うが、この場合野菜41には切断刃食い込みによって矢印45のような両側からセンター方向に競り込む力が最後まで継続するので、特別に押し付け力を加えなくとも野菜41は安定する。また図9の各並列隔壁24における窪み座40の、野菜との接触縁46を図10のごとく薄刃加工すると、野菜は切断刃の押し切り力でこの薄刃加工46部分に押し付けられるのて、横ずれを起こさずに安定する。
【0015】
図2における各切断刃11は、先頭刃とその直後の刃との間隔に比較し、後方になるほど前後の刃の間隔を拡大し、切断刃に対する野菜の抵抗を徐々に緩めている。
【0016】
図2における各切断は11の間にワッシャ56を介設すると共に、両側からナットでねじ絞めして各切断刃11の間隔を保持しているが、図8のような完全スライスではなく、図11のように野菜の一部に切れ目をいれた漬物用のブロックを形成する場合は、図2における各切断刃11を、図11の切り込みに対応する直径値の小さい刃物と交換が可能である。
【0017】
図12は玉ねぎのスラス状態を示すものであるが、じゃが芋のような球形野菜を処理する場合は、図1における窪み座40の形状を球形野菜に対応させる必要がある。
【0008】
図13の展開図に直線的に図示する各刃物のうち、切断刃11aと、切り込み刃11bとを交互に、あるいは二つ跳びに設置することにより、図14に示すような二股あるいは三つ又の野菜を選択して形成することが可能である。
【図面の簡単な説明】
【図1】装置の側面図
【図2】前図における切断刃の説明図
【図3】各切断刃の配列展開図
【図4】ドラムの平面説明図
【図5】装置全体の平面図
【図6】間欠回転機構の例示図
【図7】塊状野菜のカット図
【図8】カット野菜の説明図
【図9】野菜と窪み座の説明斜視図
【図10】窪み座の説明図
【図11】野菜のスライス状態の説明図
【図12】野菜のスライス状態の説明図
【図13】各切断刃の展開図
【図14】野菜のスライス状態の説明図
【符号の説明】
10…第1回転軸
11…切断刃
22…第2回転軸
23…ドラム
24…並列隔壁
28…切断刃通過溝
35…軸回転を整合する手段
40…窪み座
41…野菜
43…盗み部
46…野菜との接触縁
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an apparatus for slicing massive vegetables such as onions, scabs, and potatoes.
[0002]
[Problems to be solved by the invention]
The conventional apparatus for slicing the vegetables by pressing the massive vegetables against the rotating blade from the side can slice the massive vegetables in proportion to the thickness of the gap between the rotating blade and a wall parallel to the rotating blade. However, there is a problem in efficiency because the structure is basically chopping vegetables one by one. However, if the idea is changed, it is possible to create a device that supports a large number of rotating blades in parallel on a shaft and simultaneously cuts massive vegetables by simultaneous rotation of the plurality of blades. However, due to the working pressure of the multiple rotating blades, the vegetables tend to become unstable, and the pressure of the multiple blades becomes a force close to crushing the vegetables. For example, it is not suitable as a slicer for pickled vegetables displayed on the market.
[0003]
[Solution]
In order to efficiently provide sliced vegetables having a beautiful cut surface, the present invention provides a first rotating shaft in which a number of cutting blades are helically arranged in a part around the axis, and the first rotating shaft. A second rotating shaft installed in parallel with the shaft, a drum around the second rotating shaft that forms a passage groove for each of the cutting blades in parallel around the second rotating shaft, and a predetermined number of vegetables for placing vegetables formed on the drum peripheral surface. The helical cutting blades of the first rotation shaft are arranged in a V-shape so that the two outermost blades are the topmost ones in the coaxial rotation direction. The first rotation is performed so that the vegetables to be replenished in the hollow seat are fed into the rest area around the first rotation axis, which appears each time the respective cutting blade passes through each groove of the drum every rotation. Means are provided for synchronizing the rotation between the shaft and the second rotation shaft.
[0004]
Each of the cutting blades provided on the first rotating shaft is arranged in a V-shape so that the two outermost blades are at the forefront in the coaxial rotation direction. For this reason, at the same time as the start of cutting, the two blades on both sides cut into the vegetable at the same time, hold down the play of the same vegetable in both sides, and successively cut the same vegetable from both ends by biting the next two blades one after another. I have to slice it. The means for synchronously rotating the continuously rotating first rotating shaft and the intermittently rotating second rotating shaft includes a recess seat in the idle area of the first rotating shaft immediately after passage of each cutting blade in each groove of the drum. The first rotation axis and the second rotation axis are aligned with each other so as to feed the vegetables. In other words, every time the rotary blade of the first rotary shaft is almost half rotated to complete the slicing, the drum feeds the vegetables aiming at the idle area of the rotary blade, so that the continuous slicing operation can be performed without time loss. You can.
[0005]
For example, the conventional pickled kabori pickles were not uniform in shape and thickness, but by automatically placing the scabs divided into 4 to 8 equally in each of the recesses for placing vegetables, the scabs were automatically shaped into ginkgo leaves. This makes it possible to provide pickles having a display effect that is almost uniform in shape and thickness. In this case, the stealing portions at the bottoms of the V-shaped concave seats are effective in preventing the crushing of the acute angle portion of the umbrella.
[0006]
Compare the cutting blades, which are V-shaped as a whole so that the two outermost blades are at the forefront, with the spacing between the leading blade and the blade immediately after it. ing. In short, since a large power is required to make a large number of blades bite into a vegetable at the same time, the cutting effect is improved by sequentially increasing the intervals between the blades.
[0007]
The vegetable cutting pressure by the rotary blade is to press the vegetable against the thin-walled parallel partition wall plate of the hollow seat to prevent the vegetable from floating.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The first rotating shaft 10 shown in FIG. 1 has a number of long blade-shaped cutting blades 11 fixed in parallel in a region 12 surrounded by a two-dot chain line, and rotates continuously in the direction of arrow 13. In the area 12 indicated by the two-dot chain line, as shown in FIG. 2, nine cutting blades 10 are arranged at an angle shift of a fixed angle, but more precisely, as shown in FIG. Nineteen cutting blades 11a to 11i are arranged in a V-shape in the direction of rotation. The region 12 indicated by the two-dot chain line where each of the cutting blades is present occupies an angle range slightly larger than 180 degrees, and since there is no cutting blade in the remaining range of less than 180 degrees, the region is called a rest area. .
[0009]
On the other hand, the details of the drum 23 fixed to the second rotating shaft 22 in FIG. 1 are as follows. As shown in FIG. 4, 20 circular and large-diameter plates 24 and 19 small-diameter spacers 25 are alternately overlapped. The second rotating shaft 22 is fixed to the second rotating shaft 22 with a nut 27 via two reinforcing plates 26 on both outer sides, and a passage groove 28 of the cutting blade 11 is formed between the respective plates 24.
[0010]
The overall view of the device shown in FIG. 5 supports the first rotation shaft 10 and the second rotation shaft 22 in parallel in the casing 30, and the first rotation shaft 10 has the cutting blade 11 already described, While the drum 23 is supported on the second rotating shaft 22, the first rotating shaft 10 and the prime mover 31 are connected via a bevel gear 32, and the first rotating shaft 10 and the second rotating shaft 22 are intermittently rotated. It is connected and configured via a general bus stop 33, which is one type of mechanism.
[0011]
Each time the pin wheel 35 of the intermittent rotation mechanism 33 in FIG. 6 makes one clockwise rotation on the first rotation shaft 10, the groove wheel 36 having four grooves intermittently drives the second rotation shaft 22 by 90 degrees. That is, each time the rotary blade 11 makes one rotation in FIG. 1, the drum 23 makes a quarter turn, and the concave seats 40 formed at four places on the peripheral surface of the drum 23 sequentially contact the first rotary shaft 10. Vegetables 41 sent to the opposite area and replenished in each hollow seat 40 are sliced by each cutting blade 11. In this case, the timing is set so that the feeding of the vegetables 41 by the drum 23 is directed to the rest area immediately after each cutting blade 11 has finished passing through the cutting blade passage gap of the drum 23.
[0012]
As shown in FIG. 7, for example, after cutting the upper and lower ribs of the umbrella 50, the umbrella 50 may be divided into 4 to 8 equal parts to form a ginkgo leaf-shaped cut vegetable 51. Since such vegetables 41 can be refilled into the V-shaped recess 40 formed in the drum 23 in FIG. 1, a large number of cuts of uniform thickness are made on the vegetables 41 as shown in FIG. A large number of ginkgo-shaped cut vegetables can be formed.
[0013]
As shown in FIG. 9, in order to remove the resistance to the acute angle portion 42 of the cut vegetables 41 caused by the pressing force of each cutting blade, a steal portion 43 is formed at the bottom of the concave seat 40 formed in the large number of circular plates 24 constituting the drum. Is formed, and a product without corner chipping can be formed.
[0014]
As shown in FIG. 3, the respective cutting blades 11 are arranged in a V-shape in the direction of rotation, so that the blades 11c on both sides of the leading end bite into the vegetables 41, and the subsequent blades follow and cut sequentially. The force of competing in the center direction from both sides as indicated by the arrow 45 continues to the end due to the cutting blade biting into the vegetables 41, so that the vegetables 41 are stabilized without any special pressing force. Further, when the edge 46 of the recess seat 40 in each parallel partition wall 24 in FIG. 9 which is in contact with the vegetable is thin-bladed as shown in FIG. 10, the vegetable is pressed against the thin-bladed part 46 by the pushing-off force of the cutting blade. Stabilizes without waking.
[0015]
As compared with the distance between the leading blade and the blade immediately after it, each of the cutting blades 11 in FIG. 2 increases the distance between the front and rear blades toward the rear, and gradually reduces the resistance of the vegetables to the cutting blade.
[0016]
In each cutting in FIG. 2, a washer 56 is interposed between 11, and a screw is squeezed from both sides with a nut to maintain an interval between the cutting blades 11, but it is not a complete slice as in FIG. In the case of forming a block for pickles in which a part of vegetables is cut like 11, each cutting blade 11 in FIG. 2 can be replaced with a blade having a small diameter value corresponding to the cut in FIG. 11. .
[0017]
FIG. 12 shows the thrust state of the onion. When processing a spherical vegetable such as potato, it is necessary to make the shape of the hollow seat 40 in FIG. 1 correspond to the spherical vegetable.
[0008]
By setting the cutting blades 11a and the cutting blades 11b alternately or in two jumps among the blades shown linearly in the developed view of FIG. 13, a bifurcated or trifurcated vegetable as shown in FIG. Can be formed by selecting.
[Brief description of the drawings]
FIG. 1 is a side view of the apparatus. FIG. 2 is an explanatory view of the cutting blades in the previous figure. FIG. 3 is an exploded view of the arrangement of the cutting blades. FIG. 4 is an explanatory plan view of the drum. FIG. 5 is a plan view of the entire apparatus. FIG. 6 is an exemplary view of an intermittent rotation mechanism. FIG. 7 is a cut view of a lump vegetable. FIG. 8 is an explanatory view of cut vegetables. FIG. 9 is an explanatory perspective view of vegetables and hollow seats. FIG. 10 is an explanatory view of hollow seats. 11: Illustration of vegetable slicing state [FIG. 12] Illustration of vegetable slicing state [FIG. 13] Exploded view of each cutting blade [FIG. 14] Illustration of vegetable slicing state [Description of symbols]
DESCRIPTION OF SYMBOLS 10 ... 1st rotating shaft 11 ... Cutting blade 22 ... 2nd rotating shaft 23 ... Drum 24 ... Parallel partition wall 28 ... Cutting blade passage groove 35 ... Means to align shaft rotation 40 ... Depression seat 41 ... Vegetable 43 ... Stealing part 46 ... Vegetable contact edge

Claims (7)

軸周囲の一部に多数の切断刃を螺旋状に並列設置した第1回転軸と、前記第1回転軸と平行設置した第2回転軸と、前記各切断刃の通過溝を周囲に並列形成する前記第2回転軸周囲のドラムと、前記ドラム周面にで形成した野菜載置用の所定数の窪み座とからなり、前記第1回転軸における螺旋状の各切断刃は、同軸の回転方向に向けて最も両外側の2枚の刃が最先頭になるように全体をV字配列する一方、前記ドラムの各溝内をそれぞれ前記の各切断刃が一回転ごとに通過するたびに出現する第1回転軸周囲の休遊エリアに、前記窪み座に補充する野菜を送り込むように、第1回転軸と第2回転軸との相互回転を同期させる手段を備えるスライス装置。A first rotating shaft in which a number of cutting blades are spirally arranged in a part around the axis, a second rotating shaft in parallel with the first rotating shaft, and a passage groove for each of the cutting blades are formed in parallel around the first rotating shaft. And a predetermined number of recessed seats for placing vegetables formed on the drum peripheral surface, and each of the spiral cutting blades on the first rotary shaft is coaxially rotated. While the whole is V-shaped so that the outermost two blades are at the forefront in the direction, each cutting blade appears in each groove of the drum at each rotation. A slicing device including means for synchronizing the mutual rotation of the first rotation shaft and the second rotation shaft so that vegetables to be refilled into the hollow seat are fed into a rest area around the first rotation shaft. 等分割して形成した断面扇形野菜を安定させるために、野菜載置用の各窪み座をV字形に形成すると共に、V字形の各窪み座の底に盗み部を形成した請求項1に記載のスライス装置。2. The stud portion is formed at the bottom of each of the V-shaped recessed seats, and each of the recessed seats for placing vegetables is formed in a V-shape to stabilize the sector-shaped sector-shaped vegetables formed by equally dividing the vegetables. Slicing equipment. 両外側の2枚の刃が最先頭になるように全体をV字配列した各切断刃は、先頭刃とその直後の刃との間隔に比較し、後方になるほど前後の刃の間隔を拡大する請求項1及び2に記載のスライス装置。Each of the cutting blades arranged in a V-shape such that the two outermost blades are at the forefront is compared with the spacing between the leading blade and the blade immediately after it, and the spacing between the front and rear blades is increased toward the rear. The slice device according to claim 1. 窪み座を形成する並列状の隔壁板の、前記窪み座における塊状野菜との接触縁を、薄刃加工した請求項1及び2それぞれに記載のスライス装置。The slicing apparatus according to claim 1, wherein a side edge of the parallel partition wall forming the hollow seat, which is in contact with the bulk vegetables in the hollow seat, is thin-bladed. 第1回転軸と第2回転軸との同期回転を、前記第1回転軸を動力機でもって連続回転すると共に、同第1回転軸の動力を間欠回転機構を介して第2回転軸に伝達する請求項1ないし3に記載のスライス装置。The synchronous rotation of the first rotation shaft and the second rotation shaft is continuously rotated by the first rotation shaft by the power machine, and the power of the first rotation shaft is transmitted to the second rotation shaft via the intermittent rotation mechanism. The slice device according to claim 1. 野菜に多数列の並列切り目を形成するために、第1回転軸の各切断刃の直径値を小径化した請求項1ないし3に記載のスライス装置。4. The slicer according to claim 1, wherein a diameter value of each cutting blade of the first rotating shaft is reduced in order to form a plurality of rows of parallel cuts in the vegetables. 野菜に切断切り目と切り込み切れ目とを並列形成するために、切断刃と切り込み刃とを選択して組み合わせた請求項1ないし3に記載の装置。4. The apparatus according to claim 1, wherein a cutting blade and a cutting blade are selected and combined in order to form a cutting line and a cutting line in a vegetable in parallel.
JP2002383320A 2002-12-16 2002-12-16 Slicing device for block type vegetable Pending JP2004195633A (en)

Priority Applications (1)

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JP2002383320A JP2004195633A (en) 2002-12-16 2002-12-16 Slicing device for block type vegetable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002383320A JP2004195633A (en) 2002-12-16 2002-12-16 Slicing device for block type vegetable

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JP2004195633A true JP2004195633A (en) 2004-07-15

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Family Applications (1)

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JP2002383320A Pending JP2004195633A (en) 2002-12-16 2002-12-16 Slicing device for block type vegetable

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