JP2004181478A - Multi-beam multi-head plotting device - Google Patents

Multi-beam multi-head plotting device Download PDF

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Publication number
JP2004181478A
JP2004181478A JP2002349960A JP2002349960A JP2004181478A JP 2004181478 A JP2004181478 A JP 2004181478A JP 2002349960 A JP2002349960 A JP 2002349960A JP 2002349960 A JP2002349960 A JP 2002349960A JP 2004181478 A JP2004181478 A JP 2004181478A
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JP
Japan
Prior art keywords
head
plotting
laser
heads
laser light
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Granted
Application number
JP2002349960A
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Japanese (ja)
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JP4143391B2 (en
Inventor
Hajime Moriwaki
一 森脇
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NEC Engineering Ltd
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NEC Engineering Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a multi-beam multi-head plotting device capable of easily performing image coupling between plotting heads highly precisely, and shortening a plotting period of time. <P>SOLUTION: In the multi-beam multi-head plotting device equipped with a plurality of plotting heads 41 and 42 having optical systems 5-9 and a polarizer 10 in which laser beams 2 are incident from a laser beam source and the incident laser beams are guided to a plotting area, two acousto-optical elements 12 to adjust the optical axis of the laser beams in the two-dimensional direction are provided on each plotting head. A plurality of beam splitters 3 are preferably provided to guide the laser beams 2 from the laser beam source to the plurality of plotting heads. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、レーザを光源とし、複数の描画ヘッドを備えたマルチビーム・マルチヘッド描画装置に関する。
【0002】
【従来の技術】
従来、Nd:YAGレーザを用い、2つの露光ヘッドで異なるパターンを彫刻することができるマルチヘッドレーザ彫刻機が開示されている(例えば、特許文献1参照)。このマルチヘッドレーザ彫刻機は、例えば、プラスチック部品のラジオパネル等の彫刻を行うために使用される。
【0003】
一方、従来のマルチビーム・マルチヘッド描画装置の一例として、図5に示すように、光源としてレーザ52を有し、記録のスイッチング用としてAOM(音響光学素子)51が実装された描画装置では、レーザ52からのレーザ光54は、反射ミラー53で反射され、集光レンズ55、AOM51、レンズ56を通り、反射ミラー57で反射され、偏向器58にて偏向された後、fθレンズ59を通って折り返しミラー60で反射され、記録媒体に結像される。
【0004】
【特許文献1】
特開平10−193156号公報
【0005】
【発明が解決しようとする課題】
しかし、上記特許文献1に記載のマルチヘッドレーザ彫刻機においては、露光ヘッド間の高精度の画像結合が必要不可欠となるが、本文献で提案されている彫刻機では、これを実現することが困難であるという問題がある。
【0006】
また、上記図5に示したマルチビーム・マルチヘッド描画装置では、描画時間を短縮するには偏向器を高速のものにする必要があるが、偏向器の速度上昇には限界がある。また、描画ヘッド間の画像の切れ目において走査線を合わせ込むには、機械的な位置調整を行う必要があり、この調整に長時間を要するという問題がある。
【0007】
そこで、本発明は、上記従来のマルチビーム・マルチヘッド描画装置等における問題点に鑑みてなされたものであって、描画ヘッド間の高精度の画像結合を容易に行うことができ、描画時間を短縮することも可能なマルチビーム・マルチヘッド描画装置を提供することを目的とする。
【0008】
【課題を解決するための手段】
上記目的を達成するため、請求項1記載の発明は、レーザ光源と、該レーザ光源からのレーザ光が入射し、入射したレーザ光を描画領域へ導く光学系と偏光器とを各々有する複数の描画ヘッドとを備えたマルチビーム・マルチヘッド描画装置において、各々の描画ヘッドに、前記レーザ光の光軸を2次元方向に調整する音響光学素子を2つ設けたことを特徴とする。
【0009】
そして、請求項1記載の発明によれば、描画ヘッドにレーザ光の光軸を2次元方向に調整可能なAOMユニットを2つ備えるため、結像面の位置を自由自在に変化させることができ、ピッチ調整や位置調整が自由自在となり、描画ヘッド間の画像位置調整を容易に行うことができる。また、各々の描画ヘッドに2つのビームを有することで、描画時間を従来の1/2に短縮することができる。
【0010】
請求項2記載の発明は、請求項1記載のマルチビーム・マルチヘッド描画装置において、1つのレーザ光源と、該レーザ光源からのレーザ光を前記複数の描画ヘッドに導く複数のビームスプリッタを備えることを特徴とする。
【0011】
請求項2記載の発明によれば、1つのレーザ光源で複数の描画ヘッドにレーザ光を提供することができるため、消耗品であるレーザ光源の交換作業を1回で済ませることができ、保守性の向上を図ることができる。また、レーザ単体が高価であるため、1つの光源のみでレーザ光を分岐することにより、安価な装置を提供することができる。
【0012】
【発明の実施の形態】
次に、本発明の実施の形態について図面を参照しながら説明する。
【0013】
図1は、本発明にかかるマルチビーム・マルチヘッド描画装置の一実施の形態を示し、このマルチビーム・マルチヘッド描画装置は、1つのレーザ光源1と、レーザ光源1からのレーザ光2を分岐させる複数のビームスプリッタ3と、ビームスプリッタ3で分岐されたレーザ光を光源として用いる複数の描画ヘッド41〜44とを備える。そして、描画ヘッド41〜44の各々は、図2に示すように、NDフィルタ5と、ビームスプリッタ6と、反射ミラー7、8、9と、偏向器10と、fθレンズ11と、2つのAOMユニット12と、折り返しミラー17等を備える。
【0014】
レーザ光源1は、光学ベース13上に配置され、ガスレーザまたは個体励起のレーザであり、その出力は平行光束となっている。
【0015】
光学ベース13上に設けられた描画ヘッド41〜44の構成は、光量調整用のNDフィルタ5の透過率が異なるだけであり、他の構成は同一である。
【0016】
AOMユニット12の前方に配置されている集光レンズ15は、レーザ光2をAOM結晶内で集光させ、画像データのスイッチングスピードの立ち上がりを改善するために配置される。
【0017】
一方、AOMユニット12の後方に配置されているレンズ16は、結像面で適正なビームサイズを得るため、fθレンズ11に入射するビーム径を所望のビームサイズに調整するために配置される。
【0018】
AOMユニット12には、図3に示すように、X、Y方向に偏向されるように調整可能な光学結晶媒体19、20が配置されている。この光学結晶媒体19、20は、音響光学素子としてビーム位置を電気的に制御するために使用される。すなわち、音響波が光学結晶媒体19、20の中に入ると、ある屈折率を持った波が生じ、レーザ光は、結晶内を通過中にいくつかに回析される。ここで、光学結晶媒体19、20は、一次光回析光線が最大効率になるように配置されている。この光線の偏向角度θは、(式1)に示すように、音響周波数fに比例するため、音響周波数fを変化させることによりXY方向に光軸を変化させることができる。
【0019】
θ=λ・f/V・・・・(式1)
ここで、θ:0次光と一次光の角度
λ:光波長
f:音響周波数
V:光学結晶媒体内の音速
である。
【0020】
図3(a)に示すように、AOMユニット12のAOMの光学結晶媒体19は、描画ヘッド41の光学ベース13に水平に配置され、結晶内を通過中にレーザ光を音響周波数fによって0次光21と一次光22とに分離する。分離された光21、22は、描画ヘッドベースに対して垂直に配置された光学結晶体20を通過する。この時、光学結晶媒体19の音響周波数fを変化させることで、(式1)の関係からX方向に分離することができ、Y方向は、光学結晶媒体20の音響周波数fを変更することで調整が可能である。
【0021】
描画ヘッド41には、AOMユニット12を通過した後のレンズ16の後に、0次光21、23と1次光22、24とに分離するアパーチャ26が配置される。
【0022】
偏向器10は、ガルバノミラーやポリゴンミラー等を使用する。
【0023】
次に、上記構成を有するマルチビーム・マルチヘッド描画装置の動作について説明する。
【0024】
図1に示すように、描画ヘッドを4つとした場合には、その描画ヘッド41のレーザ光量は、ビームスプリッタ3で50%透過し、50%反射する。描画ヘッド41で透過した光は、描画ヘッド42のビームスプリッタ3で分岐され、描画ヘッド43へ、さらに描画ヘッド44と伝達していく。各ビームスプリッタ3は、50%で透過/反射されるので、描画ヘッド41は12.5%の透過率のNDフィルタ5を、描画ヘッド42は透過率25%のNDフィルタ5を、描画ヘッド43は透過率50%のNDフィルタ5を実装し、各描画ヘッド41〜44の光量を同一としている。
【0025】
描画ヘッド41においてNDフィルタ5を通過したレーザ光2は、図2に示すように、2つに光路を分離するビームスプリッタ14でさらに分離される。ビームスプリッタ14を透過した光は、反射ミラー7を介して90°折り返され、集光レンズ15を介してAOMユニット12へ入射する。そして、AOMユニット12を透過した後、レンズ16を通り、偏光ビームスプリッタ6によって90°折り返され、反射ミラー9を介して偏光器10のミラー面に入射し、fθレンズ11を通って折り返しミラー17で反射され、結像面に結像する。
【0026】
一方、ビームスプリッタ14で90°反射された光は、AOMユニット12を通って反射ミラーを介してλ/2板18にて偏光方向を90°変え、偏光ビームスプリッタ6を透過して反射ミラー9で反射され、偏向器10のミラー面に入射し、fθレンズ11を通って折り返しミラーで反射され、結像面に結像する。ここで、図4に示すように、上述の要領で音響周波数fを変化させることによりXY方向に結像位置のビームを変化させ、描画ヘッド間の高精度の画像結合を可能とする。
【0027】
結像面には、記録媒体25が配置され、画データをAOMで変調して記録する。記録媒体25は、図示しない円筒ドラムに巻き付けたり、記録媒体25を設けた平面上の台が移動したり、記録媒体25をローラ間に挟んで駆動機構を用いてフィードすることで、記録媒体25を副走査方向に移動する。尚、描画ヘッド41〜44の数は、その記録媒体25の主走査幅分だけ増加することができる。
【0028】
【発明の効果】
以上説明したように、本発明によれば、描画ヘッド間の高精度の画像結合を容易に行うことができ、描画時間を短縮すること等が可能なマルチビーム・マルチヘッド描画装置を提供することができる。
【図面の簡単な説明】
【図1】本発明にかかるマルチビーム・マルチヘッド描画装置の一実施の形態を示す概略図であって、(a)は平面図、(b)は正面図である。
【図2】図1のマルチビーム・マルチヘッド描画装置の描画ヘッドを示す平面図である。
【図3】図1のマルチビーム・マルチヘッド描画装置のAOMユニットを示す図であって、(a)は平面図、(b)は正面図である。
【図4】本発明にかかるマルチビーム・マルチヘッド描画装置における結像位置ビームの可変図であって、(a)は一方の描画ヘッド、(b)は他方の描画ヘッドの結像位置ビームの可変図である。
【図5】従来のマルチビーム・マルチヘッド描画装置の一例を示す概略図である。
【符号の説明】
1 レーザ光源
2 レーザ光
3 ビームスプリッタ
5 NDフィルタ
6 偏向ビームスプリッタ
7〜9 反射ミラー
10 偏向器
11 fθレンズ
12 AOMユニット
13 光学ベース
14 ビームスプリッタ
15 集光レンズ
16 レンズ
17 折り返しミラー
18 λ/2板
19 光学結晶媒体
20 光学結晶媒体
21 0次光(X方向)
22 一次光(X方向)
23 0次光(Y方向)
24 一次光(Y方向)
25 記録媒体
26 アパーチャ
41〜44 描画ヘッド
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a multi-beam multi-head drawing apparatus using a laser as a light source and including a plurality of drawing heads.
[0002]
[Prior art]
Conventionally, a multi-head laser engraving machine capable of engraving different patterns with two exposure heads using an Nd: YAG laser has been disclosed (for example, see Patent Document 1). This multi-head laser engraving machine is used for engraving, for example, radio panels of plastic parts.
[0003]
On the other hand, as an example of a conventional multi-beam / multi-head drawing apparatus, as shown in FIG. 5, in a drawing apparatus having a laser 52 as a light source and an AOM (acousto-optic element) 51 mounted for recording switching, The laser beam 54 from the laser 52 is reflected by the reflection mirror 53, passes through the condenser lens 55, AOM 51, and lens 56, is reflected by the reflection mirror 57, is deflected by the deflector 58, and then passes through the fθ lens 59. Then, it is reflected by the folding mirror 60 and imaged on the recording medium.
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 10-193156
[Problems to be solved by the invention]
However, in the multi-head laser engraving machine described in Patent Document 1, high-accuracy image coupling between exposure heads is indispensable. However, the engraving machine proposed in this document can achieve this. There is a problem that it is difficult.
[0006]
In the multi-beam / multi-head drawing apparatus shown in FIG. 5, it is necessary to use a high-speed deflector to shorten the drawing time, but there is a limit to the increase in the speed of the deflector. In addition, in order to align the scanning lines at the image breaks between the drawing heads, it is necessary to perform mechanical position adjustment, and this adjustment requires a long time.
[0007]
Therefore, the present invention has been made in view of the problems in the conventional multi-beam / multi-head drawing apparatus and the like, and can easily perform high-precision image coupling between the drawing heads, thereby reducing the drawing time. An object of the present invention is to provide a multi-beam multi-head drawing apparatus that can be shortened.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the invention described in claim 1 includes a laser light source, a plurality of optical systems each having a laser beam incident from the laser light source and guiding the incident laser beam to a drawing region, and a polarizer. In a multi-beam / multi-head drawing apparatus provided with a drawing head, each drawing head is provided with two acoustooptic elements for adjusting the optical axis of the laser beam in a two-dimensional direction.
[0009]
According to the first aspect of the present invention, since the drawing head includes two AOM units that can adjust the optical axis of the laser beam in a two-dimensional direction, the position of the imaging plane can be freely changed. Therefore, pitch adjustment and position adjustment can be freely performed, and image position adjustment between the drawing heads can be easily performed. Also, by having two beams in each drawing head, the drawing time can be reduced to ½ of the conventional time.
[0010]
According to a second aspect of the present invention, in the multi-beam / multi-head drawing apparatus according to the first aspect, a single laser light source and a plurality of beam splitters for guiding laser light from the laser light source to the plurality of drawing heads are provided. It is characterized by.
[0011]
According to the second aspect of the present invention, since laser light can be provided to a plurality of drawing heads with one laser light source, the replacement work of the laser light source, which is a consumable item, can be completed only once, and maintainability is improved. Can be improved. Further, since the laser alone is expensive, an inexpensive apparatus can be provided by branching the laser beam with only one light source.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the drawings.
[0013]
FIG. 1 shows an embodiment of a multi-beam / multi-head drawing apparatus according to the present invention. This multi-beam / multi-head drawing apparatus branches one laser light source 1 and laser light 2 from the laser light source 1. And a plurality of drawing heads 41 to 44 using the laser beam branched by the beam splitter 3 as a light source. As shown in FIG. 2, each of the drawing heads 41 to 44 includes an ND filter 5, a beam splitter 6, reflection mirrors 7, 8, and 9, a deflector 10, an fθ lens 11, and two AOMs. A unit 12 and a folding mirror 17 are provided.
[0014]
The laser light source 1 is disposed on the optical base 13 and is a gas laser or a solid excitation laser, and its output is a parallel light beam.
[0015]
The configuration of the drawing heads 41 to 44 provided on the optical base 13 is different only in the transmittance of the ND filter 5 for adjusting the light amount, and the other configurations are the same.
[0016]
The condensing lens 15 disposed in front of the AOM unit 12 condenses the laser light 2 in the AOM crystal, and is disposed to improve rising of the switching speed of image data.
[0017]
On the other hand, the lens 16 disposed behind the AOM unit 12 is disposed to adjust the beam diameter incident on the fθ lens 11 to a desired beam size in order to obtain an appropriate beam size on the imaging plane.
[0018]
As shown in FIG. 3, optical crystal media 19 and 20 that can be adjusted so as to be deflected in the X and Y directions are arranged in the AOM unit 12. The optical crystal media 19 and 20 are used as an acoustooptic device for electrically controlling the beam position. That is, when an acoustic wave enters the optical crystal media 19 and 20, a wave having a certain refractive index is generated, and the laser light is diffracted into several while passing through the crystal. Here, the optical crystal media 19 and 20 are arranged so that the primary diffraction light beam has the maximum efficiency. Since the deflection angle θ of the light beam is proportional to the acoustic frequency f as shown in (Equation 1), the optical axis can be changed in the XY directions by changing the acoustic frequency f.
[0019]
θ = λ · f / V (formula 1)
Here, θ: angle between 0th-order light and primary light λ: light wavelength f: acoustic frequency V: speed of sound in the optical crystal medium.
[0020]
As shown in FIG. 3A, the AOM optical crystal medium 19 of the AOM unit 12 is disposed horizontally on the optical base 13 of the drawing head 41, and the laser beam is transmitted to the zeroth order by the acoustic frequency f while passing through the crystal. The light 21 and the primary light 22 are separated. The separated lights 21 and 22 pass through the optical crystal body 20 arranged perpendicular to the drawing head base. At this time, by changing the acoustic frequency f of the optical crystal medium 19, it can be separated in the X direction from the relationship of (Equation 1), and the Y direction can be changed by changing the acoustic frequency f of the optical crystal medium 20. Adjustment is possible.
[0021]
The drawing head 41 is provided with an aperture 26 that separates the 0th-order light 21 and 23 and the first-order light 22 and 24 after the lens 16 after passing through the AOM unit 12.
[0022]
The deflector 10 uses a galvanometer mirror, a polygon mirror, or the like.
[0023]
Next, the operation of the multi-beam / multi-head drawing apparatus having the above configuration will be described.
[0024]
As shown in FIG. 1, when the number of drawing heads is four, the laser light amount of the drawing head 41 is transmitted through the beam splitter 3 by 50% and reflected by 50%. The light transmitted through the drawing head 41 is branched by the beam splitter 3 of the drawing head 42 and further transmitted to the drawing head 43 with the drawing head 44. Since each beam splitter 3 is transmitted / reflected at 50%, the drawing head 41 has the ND filter 5 with a transmittance of 12.5%, the drawing head 42 has the ND filter 5 with a transmittance of 25%, and the drawing head 43. Is mounted with an ND filter 5 having a transmittance of 50%, and the light amounts of the respective drawing heads 41 to 44 are the same.
[0025]
The laser beam 2 that has passed through the ND filter 5 in the drawing head 41 is further separated by a beam splitter 14 that separates the optical path into two as shown in FIG. The light transmitted through the beam splitter 14 is turned 90 ° through the reflection mirror 7 and enters the AOM unit 12 through the condenser lens 15. Then, after passing through the AOM unit 12, it passes through the lens 16, is turned back 90 ° by the polarizing beam splitter 6, enters the mirror surface of the polarizer 10 through the reflection mirror 9, passes through the fθ lens 11, and is turned back into the mirror 17. And forms an image on the image plane.
[0026]
On the other hand, the light reflected by 90 ° by the beam splitter 14 passes through the AOM unit 12, changes its polarization direction by 90 ° through the reflection mirror through the λ / 2 plate 18, passes through the polarization beam splitter 6, and is reflected by the reflection mirror 9. And is incident on the mirror surface of the deflector 10, passes through the fθ lens 11, is reflected by the folding mirror, and forms an image on the imaging surface. Here, as shown in FIG. 4, by changing the acoustic frequency f in the above-described manner, the beam at the imaging position is changed in the XY directions, thereby enabling high-precision image coupling between the drawing heads.
[0027]
A recording medium 25 is disposed on the image plane, and image data is modulated by AOM and recorded. The recording medium 25 is wound around a cylindrical drum (not shown), a stage on a plane on which the recording medium 25 is provided is moved, or the recording medium 25 is sandwiched between rollers and fed using a drive mechanism. Are moved in the sub-scanning direction. The number of the drawing heads 41 to 44 can be increased by the main scanning width of the recording medium 25.
[0028]
【The invention's effect】
As described above, according to the present invention, it is possible to provide a multi-beam / multi-head drawing apparatus that can easily perform high-precision image coupling between drawing heads and can reduce drawing time. Can do.
[Brief description of the drawings]
FIG. 1 is a schematic view showing an embodiment of a multi-beam / multi-head drawing apparatus according to the present invention, in which (a) is a plan view and (b) is a front view.
2 is a plan view showing a drawing head of the multi-beam / multi-head drawing apparatus of FIG. 1; FIG.
3A and 3B are diagrams showing an AOM unit of the multi-beam / multi-head drawing apparatus of FIG. 1, wherein FIG. 3A is a plan view and FIG. 3B is a front view.
4A and 4B are variable diagrams of imaging position beams in the multi-beam / multi-head drawing apparatus according to the present invention, in which FIG. 4A is a drawing head and FIG. 4B is an imaging position beam of the other drawing head. FIG.
FIG. 5 is a schematic view showing an example of a conventional multi-beam / multi-head drawing apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Laser light source 2 Laser beam 3 Beam splitter 5 ND filter 6 Deflection beam splitter 7-9 Reflection mirror 10 Deflector 11 f (theta) lens 12 AOM unit 13 Optical base 14 Beam splitter 15 Condensing lens 16 Lens 17 Folding mirror 18 (lambda) / 2 board 19 Optical crystal medium 20 Optical crystal medium 21 0th order light (X direction)
22 Primary light (X direction)
23 0th order light (Y direction)
24 Primary light (Y direction)
25 Recording medium 26 Aperture 41 to 44 Drawing head

Claims (2)

レーザ光源と、該レーザ光源からのレーザ光が入射し、入射したレーザ光を描画領域へ導く光学系と偏光器とを各々有する複数の描画ヘッドとを備えたマルチビーム・マルチヘッド描画装置において、
各々の描画ヘッドに、前記レーザ光の光軸を2次元方向に調整する音響光学素子を2つ設けたことを特徴とするマルチビーム・マルチヘッド描画装置。
In a multi-beam / multi-head drawing apparatus comprising a laser light source, and a plurality of drawing heads each having an optical system that guides the laser light from the laser light source and guides the incident laser light to a drawing region and a polarizer,
2. A multi-beam / multi-head drawing apparatus, wherein each drawing head is provided with two acousto-optic elements for adjusting the optical axis of the laser beam in a two-dimensional direction.
1つのレーザ光源と、該レーザ光源からのレーザ光を前記複数の描画ヘッドに導く複数のビームスプリッタを備えることを特徴とする請求項1記載のマルチビーム・マルチヘッド描画装置。2. The multi-beam / multi-head drawing apparatus according to claim 1, further comprising one laser light source and a plurality of beam splitters for guiding laser light from the laser light source to the plurality of drawing heads.
JP2002349960A 2002-12-02 2002-12-02 Multi-beam and multi-head drawing device Expired - Fee Related JP4143391B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008254035A (en) * 2007-04-05 2008-10-23 Disco Abrasive Syst Ltd Laser beam machining apparatus
CN102151986A (en) * 2010-01-29 2011-08-17 株式会社迪思科 Laser processing device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008254035A (en) * 2007-04-05 2008-10-23 Disco Abrasive Syst Ltd Laser beam machining apparatus
KR101337750B1 (en) * 2007-04-05 2013-12-06 가부시기가이샤 디스코 Laser machining apparatus
CN102151986A (en) * 2010-01-29 2011-08-17 株式会社迪思科 Laser processing device
JP2011156551A (en) * 2010-01-29 2011-08-18 Disco Abrasive Syst Ltd Laser beam machining device

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