JP2004179050A - Square battery and manufacturing method thereof - Google Patents

Square battery and manufacturing method thereof Download PDF

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Publication number
JP2004179050A
JP2004179050A JP2002345557A JP2002345557A JP2004179050A JP 2004179050 A JP2004179050 A JP 2004179050A JP 2002345557 A JP2002345557 A JP 2002345557A JP 2002345557 A JP2002345557 A JP 2002345557A JP 2004179050 A JP2004179050 A JP 2004179050A
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Japan
Prior art keywords
electrode plate
recess
separator
width
concave portion
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JP2002345557A
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JP4316861B2 (en
Inventor
Shinsuke Fukuda
真介 福田
Koji Saito
幸司 齋藤
Toshiharu Kitagawa
俊治 北川
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Secondary Cells (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a square battery processed for insulation without using a separate insulating means to insulate between a positive and a negative electrode plates forming a plate group and a battery case. <P>SOLUTION: When the plate group 14 provided with a separator 49 having a width dimension larger than that of the positive and the negative electrode plates and larger than that of a recessed part is inserted into a main body case 11 formed with a joint part in an opening part of a half-shell body thereof, an edge of the separator 49 projected from the positive and the negative electrode plates is bent toward the downstream side in the inserting direction to cover the ends of the positive and the negative electrode plates, and insulation treatment can be thereby performed without arranging an insulating member. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、半殻体に形成された本体ケースの開口部が蓋板によって封口された電池ケース内に発電要素を収容した扁平形状の角形電池とその製造方法に関するものである。
【0002】
【従来の技術】
携帯電話機やPDAなどの携帯電子機器は、高機能化と共に小型化、薄型化の進展が著しく、それに適用する電池に小型、薄型にして高エネルギー密度であることが要求され、これに対応する電池として扁平角形のリチウムイオン二次電池が広く用いられている。この扁平角形の電池に適用される電池ケースは、深絞り加工によって有底角筒形状に形成された電池缶と、その開口端を閉じる封口板とによって構成され、電池ケース内に極板群および電解液からなる発電要素が収容されている。
【0003】
電池の薄型化を達成するためには、前記電池缶をより狭い幅の角筒に深絞りする必要があるが、加工方向の深さに対して開口面積が小さくなるほどに加工が困難となり、深絞り加工による電池缶の薄型化には限度がある。また、幅が狭く深い筒状に形成された電池缶に極板群を挿入することも、薄型化して開口面積が小さくなるほどに困難になる。
【0004】
従って、薄型化に限度がある角形電池の更なる薄型化を図るためには、電池ケースの構造を変える必要があり、半殻体に形成された本体ケースと、この本体ケースの開口部を閉じる平板もしくは半殻体に形成された蓋板とによって電池ケースを形成した電池が開発されている。
【0005】
例えば、図15に示すように、上カップ1内に極板群3を収容し、その開口部を下カップ2によって封口した角形電池が知られている(特許文献1参照)。この電池ケース構造では、浅い絞り加工によって発電要素を収容する凹部を形成することができるので、電池ケースの製造は容易である。
【0006】
極板群を電池ケースに収容するとき、極板群を構成する正極板又は負極板が電池ケースに接触しないように絶縁する必要があり、極板が露出する側面に絶縁テープを貼着したり、絶縁板を配置する絶縁処理がなされる。しかし、絶縁処理のために作業工数が増し、生産コストも増加する。在来形態の筒状電池缶を用いた角形電池では、極板群を構成するセパレータにより極板の端縁を被覆する方法が開示されている(特許文献2参照)。
【0007】
図16に示すように、極板群9を構成するセパレータの幅を正極板及び負極板より大きくして巻回した極板群9を電池缶8に挿入すると、正負極板からはみ出ているセパレータの端辺が折れ曲がって正負極板の端縁を被覆するので、前述したような絶縁処理を設けることなく正負極板と電池缶8との間の絶縁が可能としている。
【0008】
【特許文献1】
特開2001−250517号公報(第2〜4頁、図1)
【0009】
【特許文献2】
特許2697565号公報(第1〜2頁、図2)
【0010】
【発明が解決しようとする課題】
しかしながら、上記従来技術においてセパレータにより正負極板の端縁を被覆する構成は、極板群を筒状の電池缶に挿入するとセパレータが正負極板の端縁を被覆するように折れ曲がるとしているが、セパレータは薄く軟質で必ずしも正負極板の端縁を被覆する方向に折れ曲がることは期待できず、確実な絶縁処理状態が得られない問題がある。
【0011】
電池ケースが筒状の電池缶でなく、前述したような半殻体に形成された本体ケースを用いた構成では、セパレータの幅を正負極板の幅より大きく、且つ本体ケースの凹部幅より大きく形成した極板群を本体ケース内に挿入すると、セパレータの端辺は挿入方向下流側に折れ曲るので、正負極板の端縁は確実に被覆され、絶縁処理を行うことなく正負極板と電池ケースとの間をセパレータにより絶縁することができる。
【0012】
しかし、図17に示すように、本体ケース11の開口部を蓋板12によって封口するためのフランジ部13上に上層のセパレータ49が載る恐れがあり、フランジ部13上にセパレータ49が載った状態でフランジ部13に蓋板12が溶接されると、溶接部位にセパレータ49が介在して溶接不良が発生して電池ケース内の密閉性が損なわれる恐れがあった。
【0013】
本発明が目的とするところは、半殻体ケースを蓋板で閉じる構造の電池ケースを用いた角形電池に適した極板群の絶縁構造を設けた角形電池とその製造方法を提供することにある。
【0014】
【課題を解決するための手段】
上記目的を達成するための本発明は、四角形半殻体の開口部に接合部が形成された本体ケースの凹部内に、正極板と負極板とをセパレータを介して扁平に巻回された極板群を収容し、本体ケースの凹部を閉じて前記接合部上に載置された蓋板を接合部に溶接して凹部内が封口されてなる角形電池であって、前記極板群は、その巻回方向と直交する方向の幅が、正極板及び負極板は凹部内幅寸法より小さく、セパレータは凹部内幅寸法より大きく形成されてなることを特徴とする。前記接合部には、開口部に段差を設けたはめ合わせ部となっているものなどいろいろなタイプがあり、周囲にフランジ部を設けたものが好ましい。
【0015】
上記構成によれば、極板群を凹部内に挿入すると、凹部内幅寸法より大きく形成されたセパレータの端辺は極板群の挿入方向下流側に折れ曲るので、正負極板の端部は折れ曲ったセパレータの端辺で被覆され、正負極板が本体ケースに接触することによる内部短絡を防止することができる。従って、別途の絶縁部材を用いることなく、極板群自体で絶縁手段が構成される。
【0016】
上記構成において、蓋板は、本体ケースの凹部内周壁から所定距離離れた位置を外周壁として凹部内側に向けて窪みを形成することにより、窪みの外周壁と凹部の内周壁との間に空間が形成され、この空間に折れ曲って凹部から突出する上層のセパレータを収容すると、セパレータの端辺がフランジ部上に載って蓋板との溶接の障害となることがない。この所定距離は、枠体を入れるなどの部品構成により異なるが、セパレータを収容するという観点から突出するセパレータの高さより0.5mmあるのが好ましく、設計上、所定距離が1.0mm以上あるのが好ましい。
【0017】
また、蓋板に本体ケースの凹部内周壁から所定距離離れた位置を外周壁として凹部内側に向けて窪みを形成すると共に、前記窪みの外周壁と凹部の内周壁との間に、外寸法が凹部内幅寸法より小さく、内寸法が正極板及び負極板の幅寸法より大きく形成された絶縁性の枠体を挿入することにより、極板群の本体ケースへの挿入時に折れ曲った上層のセパレータの端辺を枠体によって押さえることができるので、上層セパレータの端辺がフランジ部上に載って蓋板との間に挟まれて溶接の障害となることが防止できる。
【0018】
また、本願第2発明は、四角形半殻体の開口部に接合部が形成された本体ケースの凹部内に、正極板と負極板とをセパレータを介して扁平に巻回された極板群を収容し、本体ケースの凹部を閉じて前記接合部上に載置された蓋板を接合部に溶接して凹部内を封口する角形電池の製造方法において、前記極板群は、その巻回方向と直交する方向の幅を、正極板及び負極板は凹部内幅寸法より小さく、セパレータは凹部内幅寸法より大きく形成し、この極板群を前記凹部内に挿入することにより、セパレータの端辺が挿入方向下流側に折れ曲がり、正極板及び/又は負極板の端部と凹部内周壁との間に介在するようにしたことを特徴とする。
【0019】
上記製造方法によれば、極板群を凹部内に挿入すると、凹部内幅寸法より大きく形成されたセパレータの端辺は極板群の挿入方向下流側に折れ曲るので、正負極板の端部は折れ曲ったセパレータの端辺で被覆され、正負極板が本体ケースに接触することによる内部短絡を防止することができる。従って、別途の絶縁部材を用いることなく、極板群自体で正負極板の絶縁を図ることができる。
【0020】
上記製造方法において、極板群の凹部内への挿入時に、少なくとも極板群の巻回方向と直交する側面と凹部内壁との間に樹脂フィルムを挿入し、樹脂フィルムの凹部外に突出する部位を加熱して軟化させ、折り曲げられたセパレータの端辺と共に極板群上に折り曲げ整形することにより、折れ曲がったセパレータの端辺に加えて樹脂フィルムにより正負極板の端部と本体ケースとの間の絶縁を図ると共に、極板群の本体ケースへの挿入時に折れ曲った上層のセパレータの端辺を折り曲げた樹脂フィルムによって極板群上に押さえることができるので、上層セパレータの端辺がフランジ部上に載って蓋板との間に挟まれて溶接の障害となることが防止できる。
【0021】
上記樹脂フィルムは、その軟化温度がセパレータの溶融温度より低い材料を適用することにより、セパレータを溶融させることなく樹脂フィルムの加熱整形が可能となる。
【0022】
また、本願第3発明は、四角形半殻体の開口部に接合部が形成された本体ケースの前記凹部内に、正極板と負極板とをセパレータを介して扁平に巻回された極板群を収容し、本体ケースの凹部を閉じて前記接合部上に載置された蓋板を接合部に溶接して凹部内を封口する角形電池の製造方法において、 前記極板群は、その巻回方向と直交する方向の幅を、正極板及び負極板は凹部内幅寸法より小さく、セパレータは凹部内幅寸法より大きく形成し、外形寸法が凹部内壁幅寸法より小さく、内形寸法が正極板及び負極板の幅寸法より大きい枠状に形成された挿入治具を通して極板群を前記凹部内に挿入することにより、挿入治具によりセパレータの端辺を挿入方向下流側に折り曲げた状態にして極板群を凹部内に挿入することを特徴とする。
【0023】
上記製造方法によれば、極板群を挿入治具を通して凹部内に挿入すると、セパレータの端辺は挿入治具によって極板群の挿入方向下流側に折り曲げられた状態に整形されて凹部内に挿入される。セパレータは薄く軟質であるため、凹部内に直接挿入するときの接触状態によって一定方向に折り曲げがなされない場合があるが、挿入治具を通過させることにより通過方向下流側に折り曲げた状態が確実にえられる。正負極板の端部は折れ曲ったセパレータの端辺で被覆され、正負極板が本体ケースに接触することによる内部短絡を防止することができる。従って、別途の絶縁部材を用いることなく、極板群自体で正負極板の絶縁を図ることができる。
【0024】
【発明の実施の形態】
以下、添付図面を参照して本発明の実施形態について説明し、本発明の理解に供する。尚、以下に示す実施形態は本発明を具体化した一例であって、本発明の技術的範囲を限定するものではない。
【0025】
図1は、本実施形態に係る角形電池の外観形状を示すもので、リチウムイオン二次電池として構成されたものである。この角形電池は、図2に示す電池本体20と、それを被覆する外装体30とによって構成されている。
【0026】
電池本体20は、図3に各構成要素に分解して示すように、半殻体に形成された本体ケース11と、その開放部を閉じる蓋板12とにより電池ケース10が構成されており、本体ケース11の凹部15内に極板群14を収容し、本体ケース11に形成されたフランジ部13に蓋板12の周囲を溶接して本体ケース11の開口部を蓋板12で封止するように構成されている。
【0027】
前記本体ケース11は、ステンレス鋼あるいは冷間圧延鋼板等の鉄系板材をプレス加工して一端側に絞り深さを小さくした段差部16を設けて凹部15を形成すると共に、凹部15の周囲にフランジ部13を設けて形成される。前記段差部16は正極及び負極の外部接続端子を形成する部位で、ここでは段差部16に形成された端子孔17に下ガスケット18で本体ケース11と絶縁すると共に気密性を確保してリベット19によりPTCユニット26を段差部16の外面上に固定している。
【0028】
前記PTCユニット26は、図4に示すように、PTC導電性ポリマ33aの両面に上電極33bと下電極33cとを接合したPTC素子33をPTCホルダ34内に収容し、上ガスケット35によって段差部16と絶縁してワッシャ37を介して前記リベット19を締結することにより段差部16上に固定され、前記PTCホルダ34の開口部にホルダプレート36を溶接したものである。ホルダプレート36は、ここでは正極外部接続端子を構成する。尚、PTC(PositiveTemperature Coefficient)素子33は、過電流や過熱により温度上昇して素子温度が所定温度に達すると急激に抵抗値が上昇するデバイスであり、平常時は僅少な抵抗値で通電回路の電力損失は低く抑えられ、所定温度に達したときには抵抗値が10の4乗から6乗にも急上昇するので、外部短絡が生じたときに温度上昇して短絡電流を抑え、電池を外部短絡から保護する。
【0029】
前記本体ケース11の凹部15内には、正極板47と負極板48とをセパレータ49を介して扁平に巻回された極板群14が収容される。極板群14は、図5に示すように、最外周が負極板48となるように巻回され、その巻回方向は、段差部16からその対向辺に向く方向であり、巻き終わり端が段差部16側になるようにして、正極板47及び負極板48それぞれの巻き終わり端から正極リード21、負極リード22が引き出される。正極リード21は、正極板47の巻き終わり端からの延長部を、段差部16上に取り付けられたリベット19の延長線上となる位置にリードとして適切な幅で、極板群14を凹部15内に収納したときに先端部がリベット19上に位置する長さになるように切断加工して形成される。また、負極リード22は、負極板48の巻き終わり端からの延長部を、段差部16上のリベット19等の部材が存在しない任意位置の延長線上となる位置にリードとして適切な幅で、極板群14を凹部15内に収納したときに先端部が段差部16上に位置する長さになるように切断加工して形成される。
【0030】
また、セパレータ49は、図6に示すように、巻回方向と直交する方向の幅が、正極板47及び負極板48の幅より大きく、且つ凹部15の幅寸法より大きく形成されている。
【0031】
上記構成になる極板群14は、図7に示すように、本体ケース11の凹部15内に正極リード21及び負極リード22が引き出された側を前記段差部16側にすると共に、巻き終わり端が外方になるようにして収納する。このとき、極板群14の巻回方向と直交する方向の側面から出ているセパレータ49の端辺は、図8に示すように、極板群14の凹部15内への挿入方向下流側に折り曲げられるので、折り曲げられたセパレータ49は正極板47が負極電位となる本体ケース11に接触するのを防止する絶縁手段となる。
【0032】
しかし、セパレータ49は薄く軟質であるため、本体ケース11内への極板群14の挿入時の接触状態によって端辺はどのような向きに折れ曲るがわからない。従って、極板群14を本体ケース11の凹部15内に挿入するときには、セパレータ49の端辺が挿入方向下流側に揃って折り曲るように予め整形したり慎重に挿入する必要がある。これでは電池製造の作業性が低下するので、極板群14の本体ケース11への挿入時にセパレータ49の端辺が必ず一定方向に折れ曲るように、図9に示すように、挿入治具52を用いて極板群14を本体ケース11に挿入するのが好適である。
【0033】
前記挿入治具52は、図10に示すように、極板群14の巻回方向と直交する方向の幅が、内寸において極板群14の正負極板47,48の幅寸法より大きく、外寸において凹部15の幅寸法より小さくした枠状に形成されている。この挿入治具52を通して、図9に示すように、極板群14を凹部15内に挿入すると、挿入治具52を通過するときにセパレータ49の端辺は挿入方向下流側に揃って折り曲った状態に整形され、その状態のままに凹部15内に挿入される。
【0034】
極板群14を凹部15内に収納したとき、巻き終わり端が外方になるようにすると、図7に示すように、段差部16よりやや高い高さ位置で、正極リード21の先端部は前記リベット19上に位置し、負極リード22の先端部分は段差部16上に位置するので、リードを引き回すことなく、正極リード21はリベット19に、負極リード22は段差部16にそれぞれ接合することができる。
【0035】
極板群14が収容された本体ケース11の開口部は、フランジ部13上に蓋板12を載置し、フランジ部13と蓋板12とをそれぞれの外縁端が一致するように位置決めして、蓋板12の周辺部とフランジ部13との間を溶接することにより封口される。
【0036】
蓋板12には、図3に示すように、中央部に浅い窪み23を形成して、極板群14の膨張、あるいは内圧の上昇により電池ケース10に膨らみが生じたとき、膨らみを窪み23の形成深さ内で吸収して、角形電池としての全体厚さに変化が生じないようにしている。
【0037】
また、蓋板12に形成された窪み23は、図8に示すように、本体ケース11の凹部内壁と所定間隔隔てて形成されるので、窪み23の外周壁と凹部15の内周壁との間に形成される空間は、極板群14が本体ケース11内に挿入されたとき折れ曲った上層のセパレータ49の収容空間となる。折れ曲ったセパレータ49の収容空間がないままに蓋板12をフランジ部13上に載置して溶接すると、セパレータ49を蓋板12とフランジ部13との間に挟み込んで溶接が実施される恐れがあり、溶接不良に伴う密閉性の欠如が発生することになるが、セパレータ49の収容空間が形成されていることにより、はみ出した上層のセパレータ49は収容空間に収容されることになる。
【0038】
また、極板群14を本体ケース11内に挿入したとき、本体ケース11の凹部15内から上方にはみ出す上層のセパレータ49をより確実に処理するために、図11に示すような枠体50を本体ケース11に収容した極板群14の上に載せ、上層のセパレータ49を押さえるように構成することができる。本体ケース11の凹部15を蓋板12によって封口したとき、図12に示すように、枠体50は蓋板12に形成された窪み23の外周壁と凹部15の内周壁との間に形成される収容空間内に収容されて上層のセパレータ49の端辺を内側に押さえているので、折り曲げたセパレータ49がフランジ部13上に載って溶接不良を発生させることがない。
【0039】
また、本体ケース11内への極板群14の挿入時に、図13(a)に示すように、極板群14と凹部15の内壁との間に樹脂シート51を挿入し、図13(b)に示すように、加熱により樹脂シート51を軟化させて内側に折り曲げ、セパレータ49の端辺を極板群14上に固定するように構成することもできる。樹脂シート51の軟化温度はセパレータ49の溶融温度より高く設定しておくことにより、加熱によりセパレータ49を溶融させてしまうことはない。ここで、樹脂シート51は、極板群14に対する電解液の含浸性のため、適度に孔が開いた多孔性となっている。なお、含浸性を高めるためには、樹脂シート51を、メッシュ状などの透液性にすぐれた形状にしたり、群側面の一部のみを覆って、全面的に覆わないようにするなどの方法がある。
【0040】
極板群14が収容され、蓋板12を溶接することによって封止された凹部15内には、段差部16に形成された電解液注入口28から所定量の電解液が注入され、注入完了後に電解液注入口28には封栓29が挿入され、段差部16に封栓29を溶接することにより凹部15内は密封される。
【0041】
上記のように形成された電池本体20には、図14に示すように、樹脂成形によって形成された樹脂カバー25が被せられ、樹脂フィルム38を巻着することにより、図1に示した角形電池に形成される。前記樹脂カバー25には、段差部16の外面上に固定されたPTCユニット26のホルダプレート36上に開口する正極端子窓31と、本体ケース11底面の段差部16が形成されていない部位上に開口する負極端子窓32とが形成され、正極端子窓31及び負極端子窓32の部分には、前記樹脂フィルム38が巻着されないように切り欠きが形成されているので、正極端子窓31から正極外部接続端子となるホルダプレート36が外部露出し、負極端子窓32から負極外部接続端子となる本体ケース11が外部露出するので、外部接続の用に供することができる。
【0042】
【発明の効果】
以上の説明の通り本発明によれば、半殻体に形成された本体ケースの凹部内に極板群を収納したとき、正負極板より幅を大きく形成したセパレータが折れ曲がって正負極板の端部を被覆するので、別途に絶縁手段を設けることなく内部短絡を防止する絶縁手段が構成される。
【図面の簡単な説明】
【図1】実施形態に係る角形電池の外観形状を示す斜視図。
【図2】同上角形電池を構成する電池本体の外観形状を示す斜視図。
【図3】電池本体の構成を示す分解斜視図。
【図4】PTCユニットの構成を示す断面図。
【図5】リードの引き出し構造を示す斜視図。
【図6】極板群の構成を示す部分断面図。
【図7】本体ケース内への極板群の収納状態を示す斜視図。
【図8】セパレータの折れ曲り状態を示す部分断面図。
【図9】挿入治具を用いた極板群の挿入方法を示す模式図。
【図10】挿入治具の構成を示す斜視図。
【図11】枠体の構成を示す斜視図。
【図12】枠体によるセパレータの押圧構造を示す断面図。
【図13】樹脂フィルムによるセパレータの整形構造を示す部分断面図。
【図14】電池本体に対する外装体の形成を示す斜視図。
【図15】従来技術に係る角形電池の構成を示す分解斜視図。
【図16】従来技術に係るセパレータによる絶縁構造を示す斜視図。
【図17】セパレータ端辺による絶縁構造の課題を説明する部分断面図。
【符号の説明】
10 電池ケース
11 本体ケース
12 蓋板
13 フランジ部
14 極板群
15 凹部
16 段差部
47 正極板
48 負極板
49 セパレータ
50 枠体
51 樹脂シート
52 挿入治具
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a flat rectangular battery in which a power generation element is housed in a battery case in which an opening of a main body case formed in a half-shell body is sealed by a lid plate, and a method for manufacturing the same.
[0002]
[Prior art]
Mobile electronic devices, such as mobile phones and PDAs, have been significantly reduced in size and thickness as well as becoming more sophisticated. Batteries applied to them have been required to be smaller, thinner and have higher energy densities. Flat lithium ion secondary batteries are widely used. The battery case applied to this flat rectangular battery is constituted by a battery can formed in a square cylindrical shape with a bottom by deep drawing, and a sealing plate closing an opening end thereof. A power generation element made of an electrolyte is accommodated.
[0003]
In order to reduce the thickness of the battery, it is necessary to deep-draw the battery can into a rectangular tube having a smaller width.However, as the opening area becomes smaller with respect to the depth in the processing direction, the processing becomes more difficult. There is a limit to how thin the battery can can be by drawing. Also, it becomes more difficult to insert the electrode plate group into a battery can formed in a narrow, deep cylindrical shape as the thickness becomes smaller and the opening area becomes smaller.
[0004]
Therefore, it is necessary to change the structure of the battery case in order to further reduce the thickness of the rectangular battery whose thickness is limited, and close the main body case formed in the half shell and the opening of the main body case. A battery in which a battery case is formed by a flat plate or a half-shell lid plate has been developed.
[0005]
For example, as shown in FIG. 15, there is known a prismatic battery in which an electrode group 3 is accommodated in an upper cup 1 and an opening thereof is sealed by a lower cup 2 (see Patent Document 1). In this battery case structure, the recess for accommodating the power generation element can be formed by shallow drawing, so that the battery case can be easily manufactured.
[0006]
When accommodating the electrode plate group in the battery case, it is necessary to insulate the positive electrode plate or the negative electrode plate constituting the electrode plate group so as not to contact the battery case. Then, an insulating process for arranging an insulating plate is performed. However, the number of work steps increases due to the insulation treatment, and the production cost also increases. In a prismatic battery using a conventional cylindrical battery can, a method of covering an edge of an electrode plate with a separator constituting an electrode group has been disclosed (see Patent Document 2).
[0007]
As shown in FIG. 16, when the electrode group 9 wound with the width of the separator constituting the electrode group 9 larger than that of the positive electrode plate and the negative electrode plate is inserted into the battery can 8, the separator protruding from the positive and negative electrode plates is obtained. Are bent to cover the edges of the positive and negative electrode plates, thereby enabling insulation between the positive and negative electrode plates and the battery can 8 without providing the above-described insulation treatment.
[0008]
[Patent Document 1]
JP 2001-250517 A (pages 2 to 4, FIG. 1)
[0009]
[Patent Document 2]
Japanese Patent No. 2697565 (pages 1-2, FIG. 2)
[0010]
[Problems to be solved by the invention]
However, the configuration in which the separator covers the edges of the positive and negative electrodes with the separator in the above-described conventional technology is that the separator bends so as to cover the edges of the positive and negative electrodes when the electrode group is inserted into the cylindrical battery can. Since the separator is thin and soft, it cannot be expected to bend in a direction covering the edges of the positive and negative electrode plates, and there is a problem that a reliable insulating state cannot be obtained.
[0011]
In the configuration in which the battery case is not a cylindrical battery can and uses the main body case formed in a half-shell as described above, the width of the separator is larger than the width of the positive and negative electrode plates, and larger than the recess width of the main body case. When the formed electrode plate group is inserted into the main body case, the edge of the separator bends downstream in the insertion direction, so that the edges of the positive and negative electrode plates are securely covered, and the positive and negative electrode plates can be connected without performing insulation treatment. The battery case and the battery case can be insulated by the separator.
[0012]
However, as shown in FIG. 17, there is a possibility that the upper layer separator 49 may be placed on the flange portion 13 for closing the opening of the main body case 11 with the cover plate 12, and the separator 49 may be placed on the flange portion 13. When the lid plate 12 is welded to the flange portion 13, the separator 49 intervenes at the welded portion, which may cause poor welding and impair the hermeticity in the battery case.
[0013]
An object of the present invention is to provide a prismatic battery provided with an insulating structure of an electrode group suitable for a prismatic battery using a battery case having a structure in which a half-shell case is closed with a lid plate, and a method of manufacturing the same. is there.
[0014]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides an electrode in which a positive electrode plate and a negative electrode plate are flatly wound via a separator in a concave portion of a main body case in which a joint is formed at an opening of a square half-shell. A rectangular battery in which a plate group is housed, a concave portion of the main body case is closed, a lid plate placed on the joint portion is welded to the joint portion, and the inside of the concave portion is sealed, and the electrode plate group is The width of the positive electrode plate and the negative electrode plate in a direction orthogonal to the winding direction is smaller than the inner width of the concave portion, and the separator is formed to be larger than the inner width of the concave portion. There are various types of the joining portion, such as a fitting portion having a step in the opening, and a joining portion having a flange around the periphery is preferable.
[0015]
According to the above configuration, when the electrode plate group is inserted into the concave portion, the edge of the separator formed to be larger than the inner width of the concave portion is bent to the downstream side in the insertion direction of the electrode plate group. Is covered at the end of the bent separator, and an internal short circuit caused by the positive and negative electrode plates coming into contact with the main body case can be prevented. Therefore, the insulating means is constituted by the electrode plate group itself without using a separate insulating member.
[0016]
In the above configuration, the cover plate forms a recess toward the inside of the recess by using a position at a predetermined distance from the inner circumferential wall of the recess of the main body case as an outer circumferential wall, thereby forming a space between the outer circumferential wall of the recess and the inner circumferential wall of the recess. Is formed, and when an upper separator that is bent and protrudes from the concave portion is accommodated in this space, the edge of the separator is not placed on the flange portion and does not hinder welding to the lid plate. The predetermined distance is different depending on a component configuration such as a case in which the frame is inserted. However, it is preferable that the predetermined distance is 0.5 mm from the height of the protruding separator from the viewpoint of accommodating the separator. Is preferred.
[0017]
In addition, a recess is formed in the cover plate toward the inside of the recess as a position at a predetermined distance from the inner circumferential wall of the recess of the main body case as an outer circumferential wall, and the outer dimension is between the outer circumferential wall of the recess and the inner circumferential wall of the recess. By inserting an insulating frame formed to be smaller than the inner width of the recess and larger than the width of the positive electrode plate and the negative electrode, the upper separator bent when the electrode plate group is inserted into the main body case. Can be held down by the frame, so that it is possible to prevent the edge of the upper layer separator from being placed on the flange portion and being sandwiched between the lid plate and an obstacle to welding.
[0018]
Further, the second invention of the present application provides an electrode plate group in which a positive electrode plate and a negative electrode plate are flatly wound via a separator in a concave portion of a main body case in which a joint is formed at an opening of a square half-shell. In the method for manufacturing a prismatic battery that accommodates and closes the concave portion of the main body case and seals the inside of the concave portion by welding the lid plate placed on the joint portion to the joint portion, the electrode group may be wound in the winding direction. The width in the direction perpendicular to the width of the positive electrode plate and the negative electrode plate is smaller than the width of the inside of the recess, and the separator is formed to be larger than the width of the inside of the recess. Is bent downstream in the insertion direction, and is interposed between the end of the positive electrode plate and / or the negative electrode plate and the inner peripheral wall of the concave portion.
[0019]
According to the above manufacturing method, when the electrode plate group is inserted into the concave portion, the edge of the separator formed to be larger than the inner width of the concave portion is bent downstream in the insertion direction of the electrode plate group. The portion is covered with the end of the bent separator, and an internal short circuit caused by the positive and negative electrode plates contacting the main body case can be prevented. Therefore, the positive and negative electrode plates can be insulated by the electrode plate group itself without using a separate insulating member.
[0020]
In the above manufacturing method, at the time of inserting the electrode plate group into the concave portion, a portion where the resin film is inserted between at least the side surface orthogonal to the winding direction of the electrode plate group and the inner wall of the concave portion, and protrudes outside the concave portion of the resin film Is heated and softened, and bent and formed on the electrode group together with the bent separator edges, so that in addition to the bent separator edges, a resin film is applied between the positive and negative electrode edges and the main body case. Insulation of the upper electrode separator can be suppressed by the resin film that is bent at the edge of the upper layer separator that is bent when the electrode group is inserted into the main body case. It can be prevented from being placed on the lid and being sandwiched between the lid plate and an obstacle to welding.
[0021]
By applying a material having a softening temperature lower than the melting temperature of the separator, the resin film can be heated and shaped without melting the separator.
[0022]
Further, the third invention of the present application is directed to an electrode plate group in which a positive electrode plate and a negative electrode plate are flatly wound via a separator in the concave portion of the main body case in which the joining portion is formed in the opening of the square half-shell. In the method for manufacturing a rectangular battery in which the concave portion of the main body case is closed, the lid plate placed on the joint portion is welded to the joint portion to seal the inside of the concave portion, The width in the direction orthogonal to the direction, the positive electrode plate and the negative electrode plate are smaller than the inner width of the recess, the separator is formed larger than the inner width of the recess, the outer dimensions are smaller than the inner wall width of the recess, the inner dimensions are the positive electrode plate and By inserting the electrode plate group into the recess through an insertion jig formed in a frame shape larger than the width of the negative electrode plate, the insertion jig bends the end side of the separator to the downstream side in the insertion direction to make the electrode The plate group is inserted into the recess.
[0023]
According to the above-described manufacturing method, when the electrode plate group is inserted into the recess through the insertion jig, the edge of the separator is shaped by the insertion jig into a state of being bent downstream in the insertion direction of the electrode plate group, and is inserted into the recess. Inserted. Since the separator is thin and soft, it may not be bent in a certain direction depending on the contact state when directly inserted into the recess, but it is ensured that the separator is bent downstream in the passing direction by passing through the insertion jig. available. The ends of the positive and negative electrode plates are covered with the ends of the bent separator, so that an internal short circuit caused by the positive and negative electrode plates coming into contact with the main body case can be prevented. Therefore, the positive and negative electrode plates can be insulated by the electrode plate group itself without using a separate insulating member.
[0024]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings to facilitate understanding of the present invention. The embodiment described below is an example embodying the present invention, and does not limit the technical scope of the present invention.
[0025]
FIG. 1 shows the external shape of a prismatic battery according to the present embodiment, which is configured as a lithium ion secondary battery. This prismatic battery includes a battery main body 20 shown in FIG. 2 and an exterior body 30 that covers the battery main body 20.
[0026]
As shown in FIG. 3, the battery body 10 includes a main body case 11 formed in a half-shell body and a lid plate 12 that closes an open portion of the battery case 10. The electrode group 14 is accommodated in the concave portion 15 of the main body case 11, and the periphery of the cover plate 12 is welded to the flange portion 13 formed on the main body case 11 to seal the opening of the main body case 11 with the cover plate 12. It is configured as follows.
[0027]
The main body case 11 is formed by pressing an iron-based plate material such as stainless steel or a cold-rolled steel plate to provide a stepped portion 16 having a reduced drawing depth at one end side to form a recessed portion 15 and to form a recessed portion 15 around the recessed portion 15. It is formed by providing a flange portion 13. The step portion 16 is a portion where external connection terminals for the positive electrode and the negative electrode are formed. In this case, the lower gasket 18 insulates the terminal hole 17 formed in the step portion 16 from the main body case 11 and secures airtightness with the rivet 19. Thus, the PTC unit 26 is fixed on the outer surface of the step 16.
[0028]
As shown in FIG. 4, the PTC unit 26 accommodates a PTC element 33 in which an upper electrode 33b and a lower electrode 33c are joined to both surfaces of a PTC conductive polymer 33a in a PTC holder 34, and a step portion by an upper gasket 35. The rivet 19 is fixed to the step 16 by fastening the rivet 19 via a washer 37 while being insulated from the holder 16, and the holder plate 36 is welded to the opening of the PTC holder 34. Here, the holder plate 36 constitutes a positive electrode external connection terminal. Note that the PTC (Positive Temperature Coefficient) element 33 is a device whose temperature rises due to overcurrent or overheating and whose resistance value rises rapidly when the element temperature reaches a predetermined temperature. The power loss is kept low, and when the temperature reaches a predetermined temperature, the resistance value rises sharply from the fourth power to the sixth power. Therefore, when an external short circuit occurs, the temperature rises to suppress the short circuit current, and the battery is removed from the external short circuit. Protect.
[0029]
An electrode group 14 in which a positive electrode plate 47 and a negative electrode plate 48 are flatly wound via a separator 49 is accommodated in the concave portion 15 of the main body case 11. As shown in FIG. 5, the electrode plate group 14 is wound so that the outermost periphery becomes the negative electrode plate 48, the winding direction is from the step portion 16 to the opposite side, and the winding end end is The positive electrode lead 21 and the negative electrode lead 22 are pulled out from the winding end of each of the positive electrode plate 47 and the negative electrode plate 48 so as to be on the step 16 side. The positive electrode lead 21 is formed such that the extended portion from the winding end of the positive electrode plate 47 is positioned at a position on the extended line of the rivet 19 attached on the step 16 with a width appropriate for a lead. Is formed by cutting so that the tip portion has a length positioned on the rivet 19 when stored in the rivet 19. Further, the negative electrode lead 22 has an appropriate width as a lead at an appropriate position as an extension from an end of the winding of the negative electrode plate 48 at an arbitrary position on the stepped portion 16 where a member such as the rivet 19 does not exist. When the plate group 14 is housed in the concave portion 15, it is formed by cutting so that the front end portion has a length positioned on the step portion 16.
[0030]
As shown in FIG. 6, the width of the separator 49 in the direction orthogonal to the winding direction is formed larger than the width of the positive electrode plate 47 and the negative electrode plate 48 and larger than the width of the recess 15.
[0031]
As shown in FIG. 7, the electrode plate group 14 having the above-described configuration is configured such that the side from which the positive electrode lead 21 and the negative electrode lead 22 are drawn out into the concave portion 15 of the main body case 11 is the stepped portion 16 side and the winding end end. Is stored outside. At this time, the end of the separator 49 protruding from the side surface of the electrode group 14 in a direction perpendicular to the winding direction is located downstream of the electrode group 14 in the insertion direction into the recess 15 as shown in FIG. Since the separator 49 is bent, the bent separator 49 serves as an insulating means for preventing the positive electrode plate 47 from contacting the main body case 11 at the negative potential.
[0032]
However, since the separator 49 is thin and soft, it is not clear what direction the edge is bent depending on the contact state when the electrode group 14 is inserted into the main body case 11. Therefore, when inserting the electrode plate group 14 into the concave portion 15 of the main body case 11, it is necessary to shape or carefully insert the separator plate 49 in advance so that the edges of the separator 49 are bent to the downstream side in the insertion direction. As a result, the workability of battery production is reduced. Therefore, when inserting the electrode plate group 14 into the main body case 11, the insertion jig is used as shown in FIG. It is preferable to insert the electrode plate group 14 into the main body case 11 using 52.
[0033]
10, the width of the insertion jig 52 in the direction orthogonal to the winding direction of the electrode group 14 is larger than the width of the positive and negative electrodes 47, 48 of the electrode group 14, as shown in FIG. It is formed in a frame shape whose outer dimensions are smaller than the width of the recess 15. As shown in FIG. 9, when the electrode plate group 14 is inserted into the recess 15 through the insertion jig 52, the edges of the separator 49 are bent to the downstream side in the insertion direction when passing through the insertion jig 52. And is inserted into the recess 15 as it is.
[0034]
When the electrode group 14 is housed in the concave portion 15, if the winding end end is outward, as shown in FIG. 7, the tip of the positive electrode lead 21 is slightly higher than the step 16, and Since the tip portion of the negative electrode lead 22 is located on the step 16, the positive electrode lead 21 is joined to the rivet 19 and the negative electrode lead 22 is joined to the step 16 without leading the lead. Can be.
[0035]
In the opening of the main body case 11 in which the electrode plate group 14 is accommodated, the cover plate 12 is placed on the flange portion 13, and the flange portion 13 and the cover plate 12 are positioned so that their outer edges coincide. The lid is sealed by welding between the peripheral portion of the cover plate 12 and the flange portion 13.
[0036]
As shown in FIG. 3, a shallow depression 23 is formed in the center of the cover plate 12 so that when the battery case 10 swells due to the expansion of the electrode group 14 or an increase in the internal pressure, the swelling is reduced. Is absorbed within the formation depth, so that no change occurs in the overall thickness of the prismatic battery.
[0037]
Further, as shown in FIG. 8, since the recess 23 formed in the cover plate 12 is formed at a predetermined interval from the inner wall of the recess of the main body case 11, the gap between the outer wall of the recess 23 and the inner wall of the recess 15 is formed. Is a space for accommodating the upper layer separator 49 that is bent when the electrode plate group 14 is inserted into the main body case 11. If the lid plate 12 is placed on the flange portion 13 and welded without the accommodating space for the bent separator 49, the separator 49 may be sandwiched between the lid plate 12 and the flange portion 13 to perform welding. However, lack of tightness due to poor welding occurs, but since the storage space for the separator 49 is formed, the protruding upper layer separator 49 is stored in the storage space.
[0038]
When the electrode plate group 14 is inserted into the main body case 11, a frame 50 as shown in FIG. It can be configured to be placed on the electrode plate group 14 housed in the main body case 11 and to hold the upper separator 49. When the recess 15 of the main body case 11 is closed by the cover plate 12, the frame body 50 is formed between the outer peripheral wall of the recess 23 formed in the cover plate 12 and the inner peripheral wall of the recess 15 as shown in FIG. The folded separator 49 is housed in the housing space and presses the edges of the upper layer separator 49 inward, so that the bent separator 49 is not placed on the flange portion 13 to cause poor welding.
[0039]
When inserting the electrode plate group 14 into the main body case 11, as shown in FIG. 13A, a resin sheet 51 is inserted between the electrode plate group 14 and the inner wall of the concave portion 15, and as shown in FIG. As shown in ()), the resin sheet 51 may be softened by heating and bent inward, and the edge of the separator 49 may be fixed on the electrode plate group 14. By setting the softening temperature of the resin sheet 51 higher than the melting temperature of the separator 49, the separator 49 is not melted by heating. Here, the resin sheet 51 is porous with an appropriate opening due to impregnation of the electrode group 14 with the electrolytic solution. In order to enhance the impregnation property, the resin sheet 51 may be formed into a shape having excellent liquid permeability such as a mesh shape, or a method of covering only a part of the side surface of the group and not covering the entire surface. There is.
[0040]
A predetermined amount of electrolyte is injected from an electrolyte injection port 28 formed in the step portion 16 into the concave portion 15 in which the electrode plate group 14 is accommodated and sealed by welding the lid plate 12, and the injection is completed. Thereafter, a plug 29 is inserted into the electrolyte inlet 28 and the inside of the concave portion 15 is sealed by welding the plug 29 to the step portion 16.
[0041]
As shown in FIG. 14, the battery body 20 formed as described above is covered with a resin cover 25 formed by resin molding, and a resin film 38 is wound thereon to form the rectangular battery shown in FIG. Formed. The resin cover 25 has a positive terminal window 31 opening on the holder plate 36 of the PTC unit 26 fixed on the outer surface of the step 16, and a portion on the bottom surface of the main body case 11 where the step 16 is not formed. An opening is formed between the positive electrode terminal window 31 and the negative electrode terminal window 32 so that the resin film 38 is not wound around the positive electrode terminal window 31 and the negative electrode terminal window 32. Since the holder plate 36 serving as an external connection terminal is externally exposed, and the main body case 11 serving as a negative electrode external connection terminal is externally exposed from the negative electrode terminal window 32, it can be used for external connection.
[0042]
【The invention's effect】
As described above, according to the present invention, when the electrode plate group is housed in the concave portion of the main body case formed in the half shell, the separator formed wider than the positive and negative electrode plates is bent and the ends of the positive and negative electrode plates are bent. Since the portion is covered, an insulating means for preventing an internal short circuit without separately providing an insulating means is configured.
[Brief description of the drawings]
FIG. 1 is a perspective view showing the external shape of a prismatic battery according to an embodiment.
FIG. 2 is a perspective view showing an external shape of a battery body constituting the prismatic battery.
FIG. 3 is an exploded perspective view showing a configuration of a battery main body.
FIG. 4 is a sectional view showing a configuration of a PTC unit.
FIG. 5 is a perspective view showing a lead lead-out structure.
FIG. 6 is a partial cross-sectional view showing a configuration of an electrode plate group.
FIG. 7 is a perspective view showing a state where the electrode plate group is stored in the main body case.
FIG. 8 is a partial sectional view showing a bent state of the separator.
FIG. 9 is a schematic view showing a method of inserting an electrode plate group using an insertion jig.
FIG. 10 is a perspective view showing a configuration of an insertion jig.
FIG. 11 is a perspective view showing the configuration of a frame.
FIG. 12 is a sectional view showing a structure for pressing a separator by a frame.
FIG. 13 is a partial sectional view showing a shaping structure of a separator by a resin film.
FIG. 14 is a perspective view showing formation of an exterior body with respect to a battery main body.
FIG. 15 is an exploded perspective view showing a configuration of a prismatic battery according to the related art.
FIG. 16 is a perspective view showing an insulating structure using a separator according to the related art.
FIG. 17 is a partial cross-sectional view illustrating a problem of an insulating structure formed by a separator edge.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Battery case 11 Main body case 12 Cover plate 13 Flange part 14 Electrode group 15 Recess 16 Step part 47 Positive electrode plate 48 Negative electrode plate 49 Separator 50 Frame body 51 Resin sheet 52 Inserting jig

Claims (7)

四角形半殻体の開口部に接合部が形成された本体ケースの凹部内に、正極板と負極板とをセパレータを介して扁平に巻回された極板群を収容し、本体ケースの凹部を閉じて前記接合部上に載置された蓋板を接合部に溶接して凹部内が封口されてなる角形電池であって、
前記極板群は、その巻回方向と直交する方向の幅が、正極板及び負極板は凹部内幅寸法より小さく、セパレータは凹部内幅寸法より大きく形成されてなることを特徴とする角形電池。
An electrode plate group in which a positive electrode plate and a negative electrode plate are flatly wound via a separator is accommodated in a concave portion of a main body case in which a joint is formed at an opening of a rectangular half-shell body, and the concave portion of the main body case is formed. A prismatic battery which is closed and the inside of a concave portion is sealed by welding a lid plate mounted on the joint portion to the joint portion,
The prismatic battery, wherein the electrode plate group has a width in a direction orthogonal to a winding direction, wherein the positive electrode plate and the negative electrode plate are formed to be smaller than the inner width of the recess, and the separator is formed to be larger than the inner width of the recess. .
蓋板は、本体ケースの凹部内周壁から所定距離離れた位置を外周壁として凹部内側に向けて窪みが形成されてなる請求項1に記載の角形電池。2. The prismatic battery according to claim 1, wherein the cover plate is formed with a recess toward the inside of the recess, with a position at a predetermined distance from the inner circumferential wall of the recess of the main body case as an outer circumferential wall. 蓋板に本体ケースの凹部内周壁から所定距離離れた位置を外周壁として凹部内側に向けて窪みを形成すると共に、前記窪みの外周壁と凹部の内周壁との間に、外寸法が凹部内幅寸法より小さく、内寸法が正極板及び負極板の幅寸法より大きく形成された絶縁性の枠体が挿入されてなる請求項1に記載の角形電池。A recess is formed in the cover plate toward the inside of the recess by using a position at a predetermined distance from the inner circumferential wall of the recess of the main body case as an outer circumferential wall, and an outer dimension is defined between the outer circumferential wall of the recess and the inner circumferential wall of the recess. 2. The prismatic battery according to claim 1, wherein an insulating frame body having a width smaller than the width and an inner size larger than the width of the positive electrode plate and the negative electrode plate is inserted. 四角形半殻体の開口部に接合部が形成された本体ケースの凹部内に、正極板と負極板とをセパレータを介して扁平に巻回された極板群を収容し、本体ケースの凹部を閉じて前記接合部上に載置された蓋板を接合部に溶接して凹部内を封口する角形電池の製造方法において、
前記極板群は、その巻回方向と直交する方向の幅を、正極板及び負極板は凹部内幅寸法より小さく、セパレータは凹部内幅寸法より大きく形成し、この極板群を前記凹部内に挿入することにより、セパレータの端辺が挿入方向下流側に折れ曲がり、正極板及び/又は負極板の端部と凹部内周壁との間に介在するするようにしたことを特徴とする角形電池の製造方法。
An electrode plate group in which a positive electrode plate and a negative electrode plate are flatly wound via a separator is accommodated in a concave portion of a main body case in which a joint is formed at an opening of a rectangular half-shell body, and the concave portion of the main body case is formed. In a method for manufacturing a prismatic battery that is closed and welded to a joint portion with a lid plate placed on the joint portion to seal the inside of the concave portion,
The electrode plate group has a width in a direction orthogonal to the winding direction, the positive electrode plate and the negative electrode plate are formed smaller than the inner width of the recess, and the separator is formed larger than the inner width of the recess. By inserting the edge into the separator, the end of the separator is bent downstream in the insertion direction, and the separator is interposed between the end of the positive electrode plate and / or the negative electrode plate and the inner peripheral wall of the concave portion. Production method.
極板群の凹部内への挿入時に、少なくとも極板群の巻回方向と直交する側面と凹部内壁との間に樹脂フィルムを挿入し、樹脂フィルムの凹部外に突出する部位を加熱して軟化させ、折り曲げられたセパレータの端辺と共に極板群上に折り曲げ整形する請求項4に記載の角形電池の製造方法。When the electrode group is inserted into the concave portion, the resin film is inserted between at least the side surface perpendicular to the winding direction of the electrode group and the inner wall of the concave portion, and the portion of the resin film that protrudes outside the concave portion is softened by heating. The method for manufacturing a prismatic battery according to claim 4, wherein the rectangular battery is bent and shaped on the electrode plate group together with the bent edges of the separator. 樹脂フィルムは、その軟化温度がセパレータの溶融温度より低い材料である請求項5に記載の角形電池の製造方法。The method for manufacturing a prismatic battery according to claim 5, wherein the resin film is a material whose softening temperature is lower than the melting temperature of the separator. 四角形半殻体の開口部に接合部が形成された本体ケースの前記凹部内に、正極板と負極板とをセパレータを介して扁平に巻回された極板群を収容し、本体ケースの凹部を閉じて前記接合部上に載置された蓋板を接合部に溶接して凹部内を封口する角形電池の製造方法において、
前記極板群は、その巻回方向と直交する方向の幅を、正極板及び負極板は凹部内幅寸法より小さく、セパレータは凹部内幅寸法より大きく形成し、
外形寸法が凹部内壁幅寸法より小さく、内形寸法が正極板及び負極板の幅寸法より大きい枠状に形成された挿入治具を通して極板群を前記凹部内に挿入することにより、挿入治具によりセパレータの端辺を挿入方向下流側に折り曲げた状態にして極板群を凹部内に挿入することを特徴とする角形電池の製造方法。
An electrode plate group in which a positive electrode plate and a negative electrode plate are flatly wound via a separator is accommodated in the concave portion of the main body case in which the joint portion is formed at the opening of the rectangular half shell, and the concave portion of the main body case is provided. In the method for manufacturing a prismatic battery that closes and seals the inside of the recess by welding a lid plate mounted on the joint to the joint,
The electrode plate group, the width in the direction perpendicular to the winding direction, the positive electrode plate and the negative electrode plate are formed smaller than the recess inner width dimension, the separator is formed larger than the recess inner width dimension,
The insertion jig is formed by inserting the electrode plate group into the recess through a frame-shaped insertion jig having an outer dimension smaller than the inner wall width of the recess and an inner dimension larger than the width of the positive electrode plate and the negative electrode plate. A method of manufacturing a prismatic battery, comprising: inserting an electrode plate group into a recess with an end of a separator bent toward the downstream side in the insertion direction.
JP2002345557A 2002-11-28 2002-11-28 Square battery and manufacturing method thereof Expired - Fee Related JP4316861B2 (en)

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