JP2004167992A - Molded component with mounting seat, its molding method and molding die - Google Patents

Molded component with mounting seat, its molding method and molding die Download PDF

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Publication number
JP2004167992A
JP2004167992A JP2002339475A JP2002339475A JP2004167992A JP 2004167992 A JP2004167992 A JP 2004167992A JP 2002339475 A JP2002339475 A JP 2002339475A JP 2002339475 A JP2002339475 A JP 2002339475A JP 2004167992 A JP2004167992 A JP 2004167992A
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Japan
Prior art keywords
mounting seat
mounting hole
molding
base
mounting
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JP2002339475A
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Japanese (ja)
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JP3888582B2 (en
Inventor
Katsuaki Suzuki
勝明 鈴木
Hiroyuki Tajima
博幸 田嶌
Yukishige Nakayama
幸重 中山
Itaru Matsumoto
之 松本
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Toyoda Gosei Co Ltd
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Toyoda Gosei Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a molded component having a mounting seat which has less edge parts and dies to strike a balance between unaltered mounting and simplicity in shaping, its molding method, and its molding die. <P>SOLUTION: This molded component comprises a base 2 and a mounting seat 4 of a nearly horseshoe shape at a cross section projected from a rear face of the base containing both a hollow section 5 and a mounting hole 7 through-type formed on an end face 6 to be communicated to the hollow section. In the mounting seat 4, peripheral wall surface 9 of the mounting hole is out of square for the rear face 3 of the base, both a pair of standing walls 8 projecting mutually-spaced away from the base and a cover wall 15 connected with it compose the hollow section, while the mounting hole formed on the cover wall is opened to one end of the cover wall between the pair of standing walls, and a bridge section 22 projected from outer surface of the cover wall to couple both ends of the mounting hole is formed on its end. Further in the above die used for molding, opening/closing direction of both a first shaping die 23 forming base surface and a second shaping die 10 forming base backside, peripheral surface of the mounting seat and bridge section is crossed with a sliding direction of a slide core 25 forming the hollow section and the above mounting hole. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】本発明は、基体と相手材とを取付する取付座を有する成形品とその成形方法及びその成型用金型に関し、詳しくは安定した取付と成形の簡便さとを両立させる取付座を有する成形品とその成形方法及びその成型用金型に関する。
【0002】
【従来の技術】
基体と相手材とを取付する取付座を有する成形品としては従来より種々の形状ものがある(例えば、特許文献1)。特許文献1に示される取付座を有する成形品は、取付座が基体の裏面より突出する断面略コ字状に形成されているものであり、取付座には略コ字状の内部中空である中空部と、突出した先端面に貫通形成され中空部に連通する取付穴とが形成されているものである。また、この特許文献1に示される取付座は、基体が湾曲形状に形成されているため取付穴の周壁面が基体の裏面に対して直角となっていないものである。
【0003】
ここに示されるような取付座を成形する際には、通常、基体の表面を成形する第1の成形型と、基体の裏面及び前記取付座の外周表面を成形する第2の成形型と、中空部を形成するスライドコアとを用いた成形が為されている。従来の取付座をもつ成形品およびその成形用金型の模式断面図を図1に示し、この従来の取付座をもつ成形品の取付座を示す要部拡大斜視図を図2に示す。
【0004】
図1に示すように、従来の取付座を成形する場合、取付座を有する成形品100を取り出しするためには第2の成形型101,第1の成形型102及び中空部を成形する第1のスライドコア111をそれぞれ開型する必要がある。このとき、基体103は湾曲形状に形成されていることから、第2の成形型101の開閉方向aは基体103の裏面104に対して直角に設定することができず、良好な開型を行うためには取付穴105の周壁106を第2の成形型101の開閉方向aと平行な傾斜をもつように形成する必要がある。
【0005】
したがって、形成された取付座を有する成形品100のうち取付座107の部分は、図2に示すように周壁106のうち先端面108側の部位が拡径したエッジ形状となる。この場合、先端面108より取付穴105を経て中空部109に相手材を圧入取付すると、この圧入によりエッジ形状に形成された周壁106が中空部109に陥入し取付穴105の径が大きくなるために、取付強度が低下する問題があった。
【0006】
ここで、取付座を有する成形品を車両のピラーに適用する場合、このピラーを車両に取付するためのピラー用クリップは一端がピラーの取付座に取付され、他端が車両に固定される。この場合、例えばエアバッグの作動時には、エアバッグのスカート部がピラーと車両本体との間隙に入り込みつつ膨張するため、ピラー及びピラー用クリップには膨張方向、すなわち、車室内方向に負荷がかかることとなる。したがって、このピラー用クリップによるピラーの取付を良好に保つためには取付座の取付強度は高く形成される必要があり、取付座はエッジ部のない形状に形成されることが望ましい。
【0007】
また、図3に示すように、周壁面の角度と一致した角度の第2のスライドコアをさらに設けることで、エッジ部を作ることなく成形を行うこともできるが、この場合金型点数が増加し、製造コストが高くなる問題があった。
【0008】
また、従来の取付座をもつ成形品及びその成型用金型他の例を示す模式断面図を図3に示す。
【0009】
図3に示すように、周壁106面の角度と一致した角第2のスライドコア110をさらに設けることで、エッジ形状を作ることなく成形を行うこともできるが、この場合金型点数が増加し、製造コストが高くなる問題があった。
【0010】
【特許文献1】
特開2000−198466号公報
【0011】
【発明が解決しようとする課題】
本発明は上記事情を考慮してなされたもので、エッジ部を形成することなく少ない金型点数で製造可能な、安定した取付と成形の簡便さとを両立させる取付座を有する成形品とその成形方法及びその成型用金型を提供することを目的とする。
【0012】
【課題を解決するための手段】
前記課題を解決する本発明の取付座を有する成形品は、基体と、該基体の裏面から突出し中空部と先端面に貫通形成され該中空部に連通する取付穴とをもつ断面略コ字状の取付座とよりなり、該取付穴の周壁面が該基体の裏面に対して直角でない取付座をもつ成形品であって、該取付座は該基体から互いに離間して突出する一対の立壁と、一対の該立壁を連結する蓋壁とからなり、一対の該立壁と該蓋壁とで該中空部を構成するとともに該蓋壁に該取付穴が形成され、該取付穴は一対の該立壁の間で該蓋壁の一端に開口し、その開口端には該蓋壁の外表面から突出し該取付穴の両側を連結する橋部が形成されていることを特徴とする。
【0013】
また、本発明の取付座をもつ成形品は、上記取付穴の周壁は肉厚が均一であることが好ましい。
【0014】
本発明の取付座をもつ成形品の成型用金型は、請求項1に記載の取付座をもつ成形品を成形する金型であって、前記基体の表面を成形する第1の成形型と、前記基体の裏面及び前記取付座の外周表面及び前記橋部を成形する第2の成形型と、前記中空部及び前記取付穴を成形するスライドコアと、からなり、該第1の成形型及び該第2の成形型の開閉方向と該スライドコアのスライド方向とが交差していることを特徴とする。
【0015】
本発明の取付座をもつ成形品の成形方法は、請求項1に記載の取付座をもつ成形品を請求項2に記載の成型用金型を用いて成形する成形方法であって、前記中空部と前記取付穴とを前記スライドコアで成形することを特徴とする。
【0016】
この構成によると、取付穴が一対の立壁の間で蓋壁の一端に開口していることから、取付穴を成形するための成型用金型はこの開口部分より開型することができる。このため、取付穴を成形するための成型用金型は中空部を成形するための成形金型と同方向に開型することができ、取付穴を成形するための成型用金型と中空部を成形するための成形金型とは一体化したものとすることができる。さらに、開口端には蓋壁の外表面から突出し取付穴の両側を連結する橋部が形成されていることから、この橋部によって取付穴より挿入された相手材が取付穴の開口より外れることが防止されるため、基体と相手材との取付は良好に保たれることとなる。また、この橋部は蓋壁の外表面から突出したものであるため、取付穴を成形するための成型用金型の開型は橋部によって阻害されることはなく、良好な開型を行うことが可能となる。
【0017】
【発明の実施の形態】
本発明に係る取付座を有する成形品は、種々の形状に成形することができ、相手材を取付穴より中空部に挿入する方法によって取付される種々の製品に適用することができる。本発明の取付座を有する成形品の好ましい形態としては、例えば、車両のピラーに取付されたエアバッグの表面を覆うようにこのピラーに取付される通常ピラーガーニッシュと呼ばれる部材がある。ピラーガーニッシュは取付座を有し、この取付座に取付されるクリップによってピラーに固定される。また、本発明の取付座を有する成形品は、樹脂材料や金属材料等の既知の種々の成形材料により形成することができる。
【0018】
本発明の取付座を有する成形品は、基体と、基体の裏面から突出し中空部と先端面に貫通形成され中空部に連通する取付穴とをもつ断面略コ字状の取付座とよりなり、取付穴の周壁面が基体の裏面に対して直角でない取付座をもつ成形品である。
【0019】
本発明の取付座を有する成形品において、基体は平板形状や湾曲形状の種々の形状に形成されるものである。また取付座は、この基体の裏面から突出する断面略コ字状の形状に形成されるものであり、コ字状内部である中空部と、コ字状上部の先端面とを有し、この先端面には中空部に連通する取付穴が形成されている。また、本発明の取付座を有する成形品において、基体が湾曲した形状に形成される場合には、基体の裏面は一定形状とならず、取付穴の周壁面が基体の裏面に対して直角ではない形状を有するものである。また、基体が平板状に形成される場合には、取付座のうちコ字状上部となるように突出している先端面が基体に対して傾斜をもって形成され、取付穴の周壁面が基体の裏面に対して直角でない形状を有するものである。
【0020】
本発明の取付座をもつ成形品及びその成型用金型の一例を表す図を図4に示す。また、図4に示す取付座をもつ成形品のうち取付座の部分の要部拡大斜視図を図5に示し、取付座部分の要部拡大断面図を図6に示す。図4に示す取付座をもつ成形品1は、基体2と、基体2の裏面3から突出する取付座4とよりなる。取付座4は、中空部5と、取付座4の先端面6に貫通形成され中空部5に連通する取付穴7とを有する断面略コ字状に形成されている。取付座4は、基体2より突出する一対の立壁8を有する。基体2は湾曲して形成され、一対の立壁8のうち、取付座4の外周表面9を形成する第2の成形型10の開閉方向aの上部に位置する第1の立壁11は、開閉方向aよりも中空部5方向に傾斜をもって突出している。また、第2の成形型10の開閉方向の下部に位置する第2の立壁12は開閉方向aと平行な方向に突出している。
【0021】
図5および図6に示すように、第1の立壁11と第2の立壁12とは基端部14が基体2の裏面3に連結され、先端部13で略平板状の蓋壁15によって連結され、第1の立壁11,第2の立壁12及び蓋壁15によって中空部5が構成されている。蓋壁15の先端面6に形成された取付穴7は、この先端面6に開口するとともに中空部5方向に延び、中空部5と連通している。さらに、この取付穴7は第1の立壁11と第2の立壁12との間で蓋壁15の側面17の一端に開口している。この開口16の開口端18には、蓋壁15の外表面19から突出し取付穴7の両端20を連結する略角柱状の橋部22が形成されている。ここで示す取付座をもつ成形品1は、第1の成形型23によって基体2の表面24が成形され、第2の成形型10によって基体2の裏面3及び取付座4の外周表面9及び橋部22が成形され、スライドコア25によって中空部5及び取付穴7が成形される。
【0022】
第2の成形型10は、図7に示すように開閉方向aに開型される。ここで、スライドコア25はこの第2の成形型10の開型に連動して取付穴7の開口16より開型するようにスライドするため、スライドコア25のスライド方向bは、図8に示すように開閉方向aとは交差した方向となっている。したがって、スライドコア25をスライド方向bにスライドすると、スライドコア25のうち取付穴7を成形する部分26は蓋壁15の側面17の開口16より開型されるため、取付座4にはエッジ部のない良好な形状の取付穴7が形成される。
【0023】
なお、ここに示す例においては、取付座4のうち橋部22による第2の成形型10の開閉に対する干渉を防止する目的で、橋部22のうち開閉方向aの下部に位置する側端部28を開閉方向aと平行に形成しているが、この側端部28を周壁27に対して平行に形成することもできる。この場合、例えば図9に示すように、スライドコア25を主部21と副部29とから構成し、主部21で中空部5および取付穴7を成形し、副部29で橋部22の側端部28の外表面を形成する構成とすることが好ましい。このとき、副部29のうち第2の立壁12側の端部の形状を開閉方向aと平行に形成することで第2の成形型10の開閉に対する干渉を防止することができるとともに、主部21と副部29とを一体化したものとし図8に示されるスライド方向bと同じスライド方向にスライドさせて開型することで、金型点数を増加させることなく良好な成形をおこなうことができる。
【0024】
取付座の各々の立壁は、略平板状の形状に形成され、互いに平行になるように突出して一対の立壁を構成するものであっても良いし、各々の立壁が所定の角度をもって対向するように突出するものであっても良く、取付座を有する成形品の形状や成形工程との兼ね合いにより適宜設定することができる。また、この一対の立壁を連結するように基体から突出する第三の立壁をさらに設けることもできる。この場合、この第三の立壁によって取付座の剛性をより向上させることができる。また、剛性をさらに向上させるためには、第三の立壁も一対の立壁と同様に蓋壁によって連結されることが望ましい。
【0025】
取付穴は、取付座先端面となる蓋壁に貫通形成されるものであり、一対の立壁の間で蓋壁の一端に開口する。すなわち、本発明の取付座をもつ成形品において、取付穴は、中空部と連通するとともに、蓋壁のうち取付座先端面となる先端面および一対の立壁の間に位置する側面に連続して開口するものである。そして、その開口端には蓋壁の外表面から突出し取付穴の両側を連結する橋部が形成されている。橋部が、取付穴の開口端に取付穴の両側を連結するように形成されていることから、取付穴より挿通された相手材は取付穴の開口端より脱離よりすることなく取付穴内部に良好に取付されることとなる。
【0026】
取付穴の形状は、側面の開口方向で均一幅となる形状であれば良く、例えば、取付される相手材の形状によっては周壁が中空部方向に肉厚差をもって形成される形状であっても良いが、相手材をより安定して取付するためには取付穴の周壁は肉厚が均一であることが好ましい。周壁の肉厚が均一である場合には、取付穴の穴径が中空部方向で一定となり抜け止め効果が良好に発揮されるため好ましく使用することができる。
【0027】
本発明に係る取付座を有する成形品の成型用金型は、上述した取付座をもつ成形品を成形する金型である。本発明の成形品の成型用金型は、基体の表面を成形する第1の成形型と、基体の裏面及び取付座の外周表面及び橋部を成形する第2の成形型と、中空部及び取付穴を成形するスライドコアとから構成される。そして、第1の成形型及び第2の成形型の開閉方向とスライドコアのスライド方向とが交差したものとなる。図1〜3に示すような従来の取付座付き成型品を成形する場合、取付穴は中空部方向にのみ開口したものであるため、エッジのない取付穴を成形するためには、中空部を成形するスライドコアとは別に取付穴を成形するためのスライドコアが必要であった。本発明の取付座を有する成形品によると、取付穴が一対の立壁の間で蓋壁の一端に開口する形状に形成されていることから、中空部を成形するスライドコアのスライド方向と取付穴を成形するスライドコアのスライド方向とを同一方向にすることができるため、同一のスライドコアで中空部と取付部との両方を成形することができる。このため、金型点数を増加させることなくエッジのない良好な形状の取付穴を有する取付座をもつ成形品を成形することが可能となる。
【0028】
本発明に係る取付座を有する成形品の成形方法は、上述した取付座をもつ成形品を上述した成型用金型を用いて成形する成形方法であって、中空部と取付穴とをスライドコアで成形する方法である。中空部と取付穴とを同一のスライドコアで成形することによって金型点数を低減することができる。
【0029】
【実施例】
以下、本発明の実施例を添付図面を基にして説明する。
【0030】
(実施例1)
本発明の実施例1の取付座をもつ成形品は、車両に取付されるピラーガーニッシュである。本実施例の取付座をもつ成形品の使用時における断面図を図10に示す。また、本発明の取付座をもつ成形品及びその成型用金型の模式断面図を図11に示す。
【0031】
本実施例1の取付座をもつ成形品30は、図10に示すようにピラーを車両に取付するためのクリップ31が取付穴32より中空部33内部に圧入されるものである。本実施例1の取付座をもつ成形品30において、取付穴32が取付座34の先端面35となる蓋壁36に貫通形成され、一対の立壁38の間で蓋壁36の一端に開口しているため、取付穴32を成形するスライドコア40は蓋壁36の側面41の開口42より開型される。したがって、取付穴32を成形するスライドコア40と中空部33を成形するスライドコア43とを一体化したものとすることができ、かつ、これらのスライドコア51を同一方向に開型することが可能となる。そして、取付穴32の開口端44には蓋壁36の外表面45から突出し取付穴32の両側を連結する橋部47が形成されているため、取付穴32より挿通されたピラー用のクリップ31は取付穴32の開口端44より脱離よりすることなく取付穴32及び中空部33の内部に良好に取付されることとなる。
【0032】
また、本実施例1においては橋部47の側端部48の形状が第2の成形型49の開閉方向aと干渉しないように、橋部47のうち開閉方向aの下方に位置する側端部50を開型方向aと平行になるように形成したものである。したがって、本実施例1の取付座をもつ成形品30を成形する場合には、取付穴32及び中空部33のみをスライドコア51で成形すればよく、金型点数を削減することができるとともに成形金型の形状をより簡易な形状とすることができる。
【0033】
(実施例2)
本発明の実施例2の取付座をもつ成形品53は、基体54が略平板形状に形成され、取付座55のうち先端面56が基体54に対して傾斜をもって形成されている以外は実施例1と同じものである。本実施例2の取付座をもつ成形品及びその成型用金型の断面図を図12に示す。
【0034】
図12に示すように、基体54が略平板形状に形成され、取付座55の先端面56となる蓋壁57が基体54に対して傾斜をもって形成されている場合にも、取付穴58を成形するスライドコア59と中空部60を成形するスライドコア61とを一体化しつつ橋部63によって取付穴58の取付性を良好なものとすることができ、金型点数の削減と取付の安定性を両立させることができる。
【0035】
(実施例3)
本発明の実施例3の取付座をもつ成形品は、取付穴66の周壁67が肉厚差をもって形成され、周壁67のうち中空部68側の部位が拡径した形状に形成された以外は実施例1と同じものである。本実施例3の取付座をもつ成形品のうち取付座を示す要部拡大斜視図を図13に示す。
【0036】
本実施例3に示すように、本発明の取付座をもつ成形品とその成形方法及びその成型用金型によると、取付穴66を成形するためのスライドコアを蓋壁71の側面72の開口73より開型することができるため、取付穴66の周壁67を種々の形状のものとすることができ、かつ、同一のスライドコアで取付穴66及び中空部68が成形されるため、橋部75による取付の安定性を維持したまま金型点数を削減することができ、製造コストを削減することができる。
【0037】
【発明の効果】
以上述べてきたように、本発明の取付座をもつ成形品とその成形方法及びその成型用金型によると、取付穴が一対の立壁の間で蓋壁の一部に開口していることから、中空部と取付穴とを同一のスライドコアでエッジ部を形成することなく成形することができる。また、取付穴の開口端に蓋壁の外表面から突出し取付穴の両側を連結する橋部が形成されているため、相手材の取付を安定して行うことができる。また、中空部と取付穴とが同一のスライドコアで成形されることから、金型点数を削減することができ、製造コストを削減することができる。
【図面の簡単な説明】
【図1】従来の取付座をもつ成形品およびその成形用金型の模式断面図である。
【図2】従来の取付座をもつ成形品の取付座を示す要部拡大斜視図である。
【図3】従来の取付座をもつ成形品及びその成型用金型の模式断面図である。
【図4】本発明の取付座をもつ成形品及びその成型用金型の一例を表す断面図である。
【図5】図4に示す取付座をもつ成形品のうち取付座の部分の要部拡大斜視図である。
【図6】図4に示す取付座をもつ成形品のうち取付座の部分の要部拡大断面図である。
【図7】本発明の取付座をもつ成形品及びその成型用金型のうち第2の成形型を開型した状態を示す断面図である。
【図8】本発明の取付座をもつ成形品及びその成型用金型のうちスライドコアを開型した状態を示す要部拡大斜視図である。
【図9】本発明の取付座をもつ成形品およびその成型用金型の一例を示す模式断面図である。
【図10】本発明の実施例1の取付座をもつ成形品の断面図である。
【図11】本発明の実施例1の取付座をもつ成形品及びその成型用金型の模式断面図である。
【図12】本発明の実施例2の取付座をもつ成形品及びその成型用金型の断面図である。
【図13】本発明の実施例3の取付座をもつ成形品のうち取付座を示す要部拡大斜視図である。
【符号の説明】
100:取付座を有する成形品 101:第2の成形型101 102:第1の成形型 103:基体 104:裏面 105:取付穴 106:周壁 107:取付座 108:先端面 109:中空部 110:第2のスライドコア 111:第1のスライドコア
1:取付座をもつ成形品 2:基体 3:裏面 4:取付座 5:中空部 6:先端面 7:取付穴 8:一対の立壁 9:外周表面 10:第2の成形型 11:第1の立壁 12:第2の立壁 13:先端部 15:蓋壁 16:開口
18:開口端 19:外表面 20:両端 22:橋部 23:第1の成形型
24:表面 25:スライドコア 28:側端部
30:取付座をもつ成形品 32:取付穴 33:中空部 34:取付座 35:先端面 36:蓋壁 38:一対の立壁 42:開口 45:外表面 47:橋部 48:側端部 49:第2の成形型 51:スライドコア
53:取付座をもつ成形品 54:基体 55:取付座 56:先端面 58:取付穴 60:中空部 63:橋部
66:取付穴 67:周壁 68:中空部 71:蓋壁 75:橋部
[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molded product having a mounting seat for mounting a base and a mating member, a molding method for the molded product, and a molding die for the molded product, and more particularly, to achieving both stable mounting and ease of molding. The present invention relates to a molded product having a mounting seat, a molding method thereof, and a molding die therefor.
[0002]
[Prior art]
2. Description of the Related Art There are conventionally various molded products having a mounting seat for mounting a base and a mating member (for example, Patent Document 1). A molded product having a mounting seat disclosed in Patent Document 1 has a substantially U-shaped cross section projecting from the back surface of the base, and the mounting seat has a substantially U-shaped internal hollow. A hollow portion and a mounting hole penetrating through the protruding tip surface and communicating with the hollow portion are formed. Further, in the mounting seat disclosed in Patent Document 1, since the base is formed in a curved shape, the peripheral wall surface of the mounting hole is not perpendicular to the back surface of the base.
[0003]
When molding a mounting seat as shown here, usually, a first molding die for molding the surface of the base, a second molding die for molding the back surface of the base and the outer peripheral surface of the mounting seat, Molding using a slide core forming a hollow portion is performed. FIG. 1 is a schematic cross-sectional view of a molded product having a conventional mounting seat and a mold for molding the same, and FIG. 2 is an enlarged perspective view of a main part showing the mounting seat of the molded product having the conventional mounting seat.
[0004]
As shown in FIG. 1, when a conventional mounting seat is formed, in order to take out a molded product 100 having the mounting seat, a second forming die 101, a first forming die 102, and a first forming die for forming a hollow portion. It is necessary to open each of the slide cores 111. At this time, since the base 103 is formed in a curved shape, the opening / closing direction a of the second mold 101 cannot be set at a right angle to the back surface 104 of the base 103, and the mold is opened favorably. For this purpose, it is necessary to form the peripheral wall 106 of the mounting hole 105 so as to have an inclination parallel to the opening / closing direction a of the second mold 101.
[0005]
Therefore, the portion of the mounting seat 107 of the molded article 100 having the formed mounting seat has an edge shape in which the portion of the peripheral wall 106 on the side of the front end face 108 is enlarged in diameter, as shown in FIG. In this case, when a mating member is press-fitted into the hollow portion 109 from the tip end surface 108 through the mounting hole 105, the peripheral wall 106 formed into an edge shape is recessed into the hollow portion 109 by this press-fitting, and the diameter of the mounting hole 105 increases. Therefore, there is a problem that the mounting strength is reduced.
[0006]
Here, when a molded article having an attachment seat is applied to a pillar of a vehicle, one end of a pillar clip for attaching the pillar to the vehicle is attached to the attachment seat of the pillar, and the other end is fixed to the vehicle. In this case, for example, when the airbag is activated, the skirt portion of the airbag expands while entering the gap between the pillar and the vehicle body, so that the pillar and the clip for the pillar are subjected to a load in the expansion direction, that is, in the vehicle interior direction. It becomes. Therefore, in order to keep the pillar mounted by the pillar clip in a good condition, the mounting strength of the mounting seat needs to be high, and the mounting seat is desirably formed in a shape without an edge portion.
[0007]
Further, as shown in FIG. 3, by further providing a second slide core having an angle corresponding to the angle of the peripheral wall surface, molding can be performed without forming an edge portion, but in this case, the number of molds increases. However, there is a problem that the manufacturing cost increases.
[0008]
FIG. 3 is a schematic cross-sectional view showing another example of a molded product having a conventional mounting seat and a molding die therefor.
[0009]
As shown in FIG. 3, by further providing a second slide core 110 having an angle matching the angle of the surface of the peripheral wall 106, molding can be performed without forming an edge shape, but in this case, the number of molds increases. However, there is a problem that the manufacturing cost is increased.
[0010]
[Patent Document 1]
JP 2000-198466 A
[Problems to be solved by the invention]
The present invention has been made in view of the above circumstances, and provides a molded product having a mounting seat that can be manufactured with a small number of molds without forming an edge portion and that achieves both stable mounting and simplicity of molding. An object of the present invention is to provide a method and a molding die therefor.
[0012]
[Means for Solving the Problems]
A molded article having the mounting seat of the present invention that solves the above problem has a substantially U-shaped cross section having a base, a hollow protruding from the back surface of the base, and a through hole formed at the tip end surface and communicating with the hollow. Wherein the peripheral wall surface of the mounting hole is a molded product having a mounting seat that is not perpendicular to the back surface of the base, the mounting base including a pair of standing walls protruding apart from the base. A lid wall connecting the pair of upright walls, the pair of upright walls and the lid wall constitute the hollow portion, and the lid wall has the mounting hole formed therein, and the mounting hole is formed by the pair of upright walls. An opening is formed at one end of the lid wall, and a bridge projecting from an outer surface of the lid wall and connecting both sides of the mounting hole is formed at the open end.
[0013]
In the molded article having the mounting seat of the present invention, the peripheral wall of the mounting hole preferably has a uniform thickness.
[0014]
A mold for molding a molded article having a mounting seat according to the present invention is a mold for molding a molded article having the mounting seat according to claim 1, wherein the first molding die molds a surface of the base. A second molding die for molding the back surface of the base, the outer peripheral surface of the mounting seat and the bridge portion, and a slide core for molding the hollow portion and the mounting hole, wherein the first molding die and The opening and closing direction of the second mold and the sliding direction of the slide core intersect with each other.
[0015]
The method for molding a molded article having a mounting seat according to the present invention is a molding method for molding a molded article having the mounting seat according to claim 1 using a molding die according to claim 2. The part and the mounting hole are formed by the slide core.
[0016]
According to this configuration, since the mounting hole is open at one end of the lid wall between the pair of upright walls, a molding die for forming the mounting hole can be opened from the opening. Therefore, the molding die for forming the mounting hole can be opened in the same direction as the molding die for forming the hollow portion, and the molding die and the hollow portion for forming the mounting hole can be opened. Can be integrated with a molding die for molding. Furthermore, since a bridge projecting from the outer surface of the lid wall and connecting both sides of the mounting hole is formed at the opening end, the mating material inserted from the mounting hole by this bridge may be removed from the opening of the mounting hole. Therefore, the attachment between the base and the mating member is kept good. In addition, since this bridge protrudes from the outer surface of the lid wall, the opening of the molding die for forming the mounting hole is not hindered by the bridge, and a good opening is performed. It becomes possible.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
The molded product having the mounting seat according to the present invention can be formed into various shapes, and can be applied to various products mounted by a method of inserting a mating material into a hollow portion through a mounting hole. As a preferred form of the molded article having the mounting seat of the present invention, for example, there is a member usually called a pillar garnish attached to a pillar of a vehicle so as to cover a surface of an airbag attached to the pillar. The pillar garnish has a mounting seat, and is fixed to the pillar by a clip mounted on the mounting seat. Further, the molded article having the mounting seat of the present invention can be formed from various known molding materials such as a resin material and a metal material.
[0018]
The molded article having the mounting seat of the present invention comprises a base and a mounting seat having a substantially U-shaped cross section having a mounting hole protruding from the back surface of the base and having a hollow portion and a through hole formed at the tip end surface and communicating with the hollow portion, The molded product has a mounting seat whose peripheral wall surface of the mounting hole is not perpendicular to the back surface of the base.
[0019]
In the molded article having the mounting seat of the present invention, the base is formed into various shapes such as a flat plate shape and a curved shape. The mounting seat is formed to have a substantially U-shaped cross section projecting from the rear surface of the base, and has a hollow portion that is a U-shaped interior, and a top end surface of a U-shaped upper portion. A mounting hole communicating with the hollow portion is formed in the distal end surface. In the molded article having the mounting seat of the present invention, when the base is formed into a curved shape, the back surface of the base is not formed in a fixed shape, and the peripheral wall surface of the mounting hole is not perpendicular to the back surface of the base. It has no shape. In the case where the base is formed in a flat plate shape, a tip end surface of the mounting seat protruding so as to be a U-shaped upper portion is formed with an inclination with respect to the base, and a peripheral wall surface of the mounting hole is formed on a back surface of the base. Has a shape that is not at right angles to.
[0020]
FIG. 4 is a view showing an example of a molded product having the mounting seat of the present invention and a molding die for the molded product. FIG. 5 is an enlarged perspective view of a main part of the mounting seat portion of the molded product having the mounting seat shown in FIG. 4, and FIG. 6 is an enlarged cross-sectional view of a main portion of the mounting seat portion. A molded product 1 having a mounting seat shown in FIG. 4 includes a base 2 and a mounting seat 4 protruding from a back surface 3 of the base 2. The mounting seat 4 has a substantially U-shaped cross section having a hollow portion 5 and a mounting hole 7 formed through the distal end surface 6 of the mounting seat 4 and communicating with the hollow portion 5. The mounting seat 4 has a pair of standing walls 8 protruding from the base 2. The base 2 is formed to be curved, and of the pair of standing walls 8, the first standing wall 11 located above the second molding die 10 forming the outer peripheral surface 9 of the mounting seat 4 in the opening / closing direction a has the opening / closing direction. It protrudes with an inclination in the direction of the hollow portion 5 from a. The second standing wall 12 located at the lower part of the second mold 10 in the opening and closing direction projects in a direction parallel to the opening and closing direction a.
[0021]
As shown in FIGS. 5 and 6, the first upright wall 11 and the second upright wall 12 have a base end 14 connected to the back surface 3 of the base 2 and a front end 13 connected by a substantially flat lid wall 15. The first standing wall 11, the second standing wall 12, and the lid wall 15 form the hollow portion 5. The mounting hole 7 formed in the front end surface 6 of the lid wall 15 is opened in the front end surface 6 and extends in the direction of the hollow portion 5, and communicates with the hollow portion 5. Further, the mounting hole 7 is open at one end of the side surface 17 of the lid wall 15 between the first standing wall 11 and the second standing wall 12. At the opening end 18 of the opening 16, a substantially prismatic bridge portion 22 projecting from the outer surface 19 of the lid wall 15 and connecting both ends 20 of the mounting hole 7 is formed. In the molded article 1 having the mounting seat shown here, the front surface 24 of the base 2 is formed by the first forming die 23, and the back surface 3 of the base 2, the outer peripheral surface 9 of the mounting seat 4, and the bridge are formed by the second forming die 10. The part 22 is formed, and the hollow part 5 and the mounting hole 7 are formed by the slide core 25.
[0022]
The second mold 10 is opened in the opening and closing direction a as shown in FIG. Here, since the slide core 25 slides so as to open from the opening 16 of the mounting hole 7 in conjunction with the opening of the second molding die 10, the sliding direction b of the slide core 25 is shown in FIG. Thus, the direction intersects the opening / closing direction a. Therefore, when the slide core 25 is slid in the sliding direction b, the portion 26 of the slide core 25 that forms the mounting hole 7 is opened from the opening 16 in the side surface 17 of the lid wall 15, so that the mounting seat 4 has an edge portion. The mounting hole 7 having a good shape without any holes is formed.
[0023]
In addition, in the example shown here, in order to prevent interference with the opening and closing of the second molding die 10 by the bridge portion 22 of the mounting seat 4, the side end portion of the bridge portion 22 located at the lower portion in the opening and closing direction a. Although 28 is formed parallel to the opening / closing direction a, the side end 28 may be formed parallel to the peripheral wall 27. In this case, for example, as shown in FIG. 9, the slide core 25 is composed of a main part 21 and a sub part 29, the hollow part 5 and the mounting hole 7 are formed by the main part 21, and the bridge part 22 is formed by the sub part 29. Preferably, the outer surface of the side end 28 is formed. At this time, by forming the shape of the end of the sub-portion 29 on the side of the second standing wall 12 in parallel with the opening / closing direction a, it is possible to prevent interference with the opening / closing of the second mold 10 and to prevent the main portion from being opened. It is possible to perform good molding without increasing the number of molds by integrating the sub-portion 21 and the sub-portion 29 and opening the mold by sliding in the same slide direction as the slide direction b shown in FIG. .
[0024]
Each standing wall of the mounting seat may be formed in a substantially flat plate shape, and may be configured to project parallel to each other to form a pair of standing walls, or each standing wall may be opposed at a predetermined angle. It may be appropriately set depending on the shape of the molded article having the mounting seat and the molding process. Further, a third standing wall projecting from the base may be further provided so as to connect the pair of standing walls. In this case, the rigidity of the mounting seat can be further improved by the third standing wall. Further, in order to further improve the rigidity, it is desirable that the third standing wall is also connected by the lid wall like the pair of standing walls.
[0025]
The mounting hole is formed so as to penetrate a lid wall serving as a front end face of the mounting seat, and opens at one end of the lid wall between a pair of upright walls. That is, in the molded article having the mounting seat of the present invention, the mounting hole communicates with the hollow portion and is continuous with the front end surface of the lid wall which is the mounting seat front end surface and the side surface located between the pair of standing walls. It opens. A bridge projecting from the outer surface of the lid wall and connecting both sides of the mounting hole is formed at the opening end. Since the bridge portion is formed so as to connect both sides of the mounting hole to the opening end of the mounting hole, the mating material inserted through the mounting hole does not come off from the opening end of the mounting hole without being detached from the mounting hole. Satisfactorily attached.
[0026]
The shape of the mounting hole may be a shape having a uniform width in the opening direction of the side surface. For example, depending on the shape of the mating member to be mounted, the peripheral wall may be formed to have a thickness difference in the hollow direction. Although good, the peripheral wall of the mounting hole preferably has a uniform thickness in order to more stably mount the mating member. When the thickness of the peripheral wall is uniform, the hole diameter of the mounting hole becomes constant in the direction of the hollow portion, and the retaining effect is favorably exhibited.
[0027]
The mold for molding a molded article having the mounting seat according to the present invention is a mold for molding the molded article having the above-described mounting seat. The molding die of the molded article of the present invention comprises a first molding die for molding the surface of the substrate, a second molding die for molding the back surface of the substrate and the outer peripheral surface of the mounting seat and a bridge portion, a hollow portion and And a slide core for forming a mounting hole. Then, the opening and closing directions of the first mold and the second mold intersect with the sliding direction of the slide core. When molding a conventional molded product with a mounting seat as shown in FIGS. 1 to 3, since the mounting hole is opened only in the direction of the hollow portion, the hollow portion is formed in order to form a mounting hole without an edge. In addition to the slide core, a slide core for forming the mounting hole was required. According to the molded article having the mounting seat of the present invention, since the mounting hole is formed to open at one end of the lid wall between the pair of upright walls, the sliding direction of the slide core for forming the hollow portion and the mounting hole are formed. Since the sliding direction of the slide core for molding the same can be made the same direction, both the hollow portion and the mounting portion can be molded with the same slide core. For this reason, it is possible to mold a molded product having a mounting seat having a well-shaped mounting hole without edges without increasing the number of molds.
[0028]
A method for molding a molded article having a mounting seat according to the present invention is a molding method for molding a molded article having the above-described mounting seat using the above-described molding die, wherein the hollow part and the mounting hole are formed by a slide core. It is a method of forming with. The number of molds can be reduced by forming the hollow portion and the mounting hole with the same slide core.
[0029]
【Example】
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
[0030]
(Example 1)
The molded product having the mounting seat according to the first embodiment of the present invention is a pillar garnish mounted on a vehicle. FIG. 10 is a cross-sectional view of the molded product having the mounting seat of this embodiment when the molded product is used. FIG. 11 is a schematic cross-sectional view of a molded article having the mounting seat of the present invention and a mold for molding the molded article.
[0031]
As shown in FIG. 10, the molded product 30 having the mounting seat of the first embodiment has a clip 31 for mounting a pillar to a vehicle, which is pressed into a hollow portion 33 through a mounting hole 32. In the molded product 30 having the mounting seat of the first embodiment, the mounting hole 32 is formed to penetrate the lid wall 36 which becomes the distal end surface 35 of the mounting seat 34, and is opened at one end of the lid wall 36 between the pair of standing walls 38. Therefore, the slide core 40 for forming the mounting hole 32 is opened from the opening 42 on the side surface 41 of the lid wall 36. Therefore, the slide core 40 for forming the mounting hole 32 and the slide core 43 for forming the hollow portion 33 can be integrated, and the slide cores 51 can be opened in the same direction. It becomes. Since the bridge portion 47 projecting from the outer surface 45 of the lid wall 36 and connecting both sides of the mounting hole 32 is formed at the opening end 44 of the mounting hole 32, the clip 31 for the pillar inserted through the mounting hole 32 is formed. Can be satisfactorily attached to the inside of the mounting hole 32 and the hollow portion 33 without detaching from the opening end 44 of the mounting hole 32.
[0032]
Further, in the first embodiment, the side end of the bridge 47 located below the opening / closing direction a so that the shape of the side end 48 of the bridge 47 does not interfere with the opening / closing direction a of the second molding die 49. The portion 50 is formed so as to be parallel to the mold opening direction a. Therefore, when the molded product 30 having the mounting seat of the first embodiment is formed, only the mounting hole 32 and the hollow portion 33 need to be formed by the slide core 51, so that the number of molds can be reduced and the forming can be performed. The shape of the mold can be made simpler.
[0033]
(Example 2)
The molded article 53 having the mounting seat according to the second embodiment of the present invention is the same as that of the second embodiment except that the base 54 is formed in a substantially flat plate shape, and the tip end surface 56 of the mounting seat 55 is formed to be inclined with respect to the base 54. Same as 1. FIG. 12 is a cross-sectional view of a molded product having the mounting seat of the second embodiment and a molding die for the molded product.
[0034]
As shown in FIG. 12, the mounting hole 58 is formed even when the base 54 is formed in a substantially flat plate shape, and the lid wall 57 serving as the tip end surface 56 of the mounting seat 55 is formed to be inclined with respect to the base 54. While the slide core 59 to be formed and the slide core 61 to form the hollow portion 60 are integrated, the bridge 63 can improve the mounting property of the mounting hole 58, thereby reducing the number of molds and stabilizing the mounting. Can be compatible.
[0035]
Example 3
The molded product having the mounting seat of the third embodiment of the present invention has the same configuration as that of the third embodiment except that the peripheral wall 67 of the mounting hole 66 is formed with a difference in thickness, and the portion of the peripheral wall 67 on the hollow portion 68 side is formed to have an enlarged diameter. This is the same as the first embodiment. FIG. 13 is an enlarged perspective view of a main part showing the mounting seat of the molded product having the mounting seat of the third embodiment.
[0036]
As shown in the third embodiment, according to the molded product having the mounting seat of the present invention, the molding method thereof, and the molding die thereof, the slide core for forming the mounting hole 66 is formed in the opening 72 of the side wall 72 of the lid wall 71. 73, the peripheral wall 67 of the mounting hole 66 can have various shapes, and the mounting hole 66 and the hollow portion 68 are formed by the same slide core. The number of molds can be reduced while maintaining the stability of the mounting by 75, and the manufacturing cost can be reduced.
[0037]
【The invention's effect】
As described above, according to the molded article having the mounting seat of the present invention, the molding method thereof, and the molding die thereof, the mounting hole is opened in a part of the lid wall between the pair of upright walls. The hollow portion and the mounting hole can be formed with the same slide core without forming an edge portion. Moreover, since a bridge projecting from the outer surface of the lid wall and connecting both sides of the mounting hole is formed at the opening end of the mounting hole, the mating member can be stably mounted. Further, since the hollow portion and the mounting hole are formed by the same slide core, the number of molds can be reduced, and the manufacturing cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view of a molded article having a conventional mounting seat and a mold for molding the same.
FIG. 2 is an enlarged perspective view of a main part showing a mounting seat of a molded product having a conventional mounting seat.
FIG. 3 is a schematic cross-sectional view of a conventional molded product having a mounting seat and a molding die thereof.
FIG. 4 is a cross-sectional view illustrating an example of a molded product having the mounting seat of the present invention and a molding die thereof.
5 is an enlarged perspective view of a main part of a mounting seat portion of a molded product having the mounting seat shown in FIG. 4;
6 is an enlarged cross-sectional view of a main part of a mounting seat portion of a molded product having the mounting seat shown in FIG. 4;
FIG. 7 is a cross-sectional view showing a molded product having the mounting seat of the present invention and a state in which a second molding die of the molding die is opened.
FIG. 8 is an enlarged perspective view of a main part showing a molded product having the mounting seat of the present invention and a mold for molding the slide core in an opened state.
FIG. 9 is a schematic sectional view showing an example of a molded product having the mounting seat of the present invention and a molding die for the molded product.
FIG. 10 is a sectional view of a molded product having a mounting seat according to the first embodiment of the present invention.
FIG. 11 is a schematic cross-sectional view of a molded product having a mounting seat according to the first embodiment of the present invention and a molding die thereof.
FIG. 12 is a cross-sectional view of a molded product having a mounting seat and a molding die according to a second embodiment of the present invention.
FIG. 13 is an enlarged perspective view of a main part showing a mounting seat in a molded product having a mounting seat according to a third embodiment of the present invention.
[Explanation of symbols]
100: Molded product having a mounting seat 101: Second molding die 101 102: First molding die 103: Base 104: Back surface 105: Mounting hole 106: Peripheral wall 107: Mounting seat 108: Tip surface 109: Hollow portion 110: Second slide core 111: First slide core 1: Molded product having mounting seat 2: Base 3: Back surface 4: Mounting seat 5: Hollow portion 6: Tip surface 7: Mounting hole 8: Pair of upright walls 9: Outer periphery Surface 10: Second forming die 11: First standing wall 12: Second standing wall 13: Tip 15: Lid wall 16: Opening 18: Open end 19: Outer surface 20: Both ends 22: Bridge 23: First Mold 24: Surface 25: Slide core 28: Side end 30: Molded product with mounting seat 32: Mounting hole 33: Hollow portion 34: Mounting seat 35: Tip surface 36: Lid wall 38: A pair of upright walls 42: Opening 45: Outer surface 47: Bridge 4 : Side end 49: Second molding die 51: Slide core 53: Molded product with mounting seat 54: Base 55: Mounting seat 56: Tip surface 58: Mounting hole 60: Hollow 63: Bridge 66: Mounting hole 67: Perimeter wall 68: Hollow part 71: Lid wall 75: Bridge part

Claims (4)

基体と、該基体の裏面から突出し中空部と先端面に貫通形成され該中空部に連通する取付穴とをもつ断面略コ字状の取付座とよりなり、該取付穴の周壁面が該基体の裏面に対して直角でない取付座をもつ成形品であって、
該取付座は該基体から互いに離間して突出する一対の立壁と、一対の該立壁を連結する蓋壁とからなり、一対の該立壁と該蓋壁とで該中空部を構成するとともに該蓋壁に該取付穴が形成され、
該取付穴は一対の該立壁の間で該蓋壁の一端に開口し、その開口端には該蓋壁の外表面から突出し該取付穴の両側を連結する橋部が形成されていることを特徴とする取付座をもつ成形品。
A base having a substantially U-shaped cross section having a hollow portion protruding from the back surface of the base and a through hole formed at the tip end surface and communicating with the hollow portion; Molded product with a mounting seat that is not perpendicular to the back of
The mounting seat includes a pair of upright walls protruding from the base body at a distance from each other, and a lid wall connecting the pair of upright walls, and the pair of upright walls and the lid walls constitute the hollow portion, and The mounting hole is formed in the wall,
The mounting hole is opened at one end of the lid wall between the pair of standing walls, and a bridge projecting from the outer surface of the lid wall and connecting both sides of the mounting hole is formed at the open end. Molded product with a characteristic mounting seat.
前記取付穴の周壁は肉厚が均一である請求項1に記載の取付座をもつ成形品。The molded product having a mounting seat according to claim 1, wherein a peripheral wall of the mounting hole has a uniform thickness. 請求項1に記載の取付座をもつ成形品を成形する金型であって、
前記基体の表面を成形する第1の成形型と、
前記基体の裏面及び前記取付座の外周表面及び前記橋部を成形する第2の成形型と、
前記中空部及び前記取付穴を成形するスライドコアと、からなり、該第1の成形型及び該第2の成形型の開閉方向と該スライドコアのスライド方向とが交差していることを特徴とする取付座をもつ成形品の成型用金型。
A mold for molding a molded product having the mounting seat according to claim 1,
A first mold for molding the surface of the base;
A second mold for molding the back surface of the base, the outer peripheral surface of the mounting seat, and the bridge;
A slide core for molding the hollow portion and the mounting hole, wherein the opening and closing directions of the first molding die and the second molding die intersect with the sliding direction of the slide core. Mold for molding molded products with mounting seats.
請求項1に記載の取付座をもつ成形品を請求項3に記載の成形用金型を用いて成形する成形方法であって、
前記中空部と前記取付穴とを前記スライドコアで成形することを特徴とする取付座をもつ成形品の成形方法。
A molding method for molding a molded article having the mounting seat according to claim 1 by using a molding die according to claim 3.
A method of forming a molded product having a mounting seat, wherein the hollow portion and the mounting hole are formed by the slide core.
JP2002339475A 2002-11-22 2002-11-22 Molded product having mounting seat, molding method thereof, and molding die thereof Expired - Fee Related JP3888582B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006116916A (en) * 2004-10-25 2006-05-11 Daihatsu Motor Co Ltd Resin molding die and manufacturing method of resin molded component
JP2008087219A (en) * 2006-09-29 2008-04-17 Toyoda Gosei Co Ltd Molded product with attaching seat and mold therefor
JP2015202783A (en) * 2014-04-14 2015-11-16 トヨタ自動車株式会社 Pillar garnish installation structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006116916A (en) * 2004-10-25 2006-05-11 Daihatsu Motor Co Ltd Resin molding die and manufacturing method of resin molded component
JP4640927B2 (en) * 2004-10-25 2011-03-02 ダイハツ工業株式会社 Resin molding die and method for producing resin molding
JP2008087219A (en) * 2006-09-29 2008-04-17 Toyoda Gosei Co Ltd Molded product with attaching seat and mold therefor
JP2015202783A (en) * 2014-04-14 2015-11-16 トヨタ自動車株式会社 Pillar garnish installation structure

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