JP2004155161A - Woody fiber accumulated and laminated board and gage table of pachinko game stand - Google Patents

Woody fiber accumulated and laminated board and gage table of pachinko game stand Download PDF

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Publication number
JP2004155161A
JP2004155161A JP2002325428A JP2002325428A JP2004155161A JP 2004155161 A JP2004155161 A JP 2004155161A JP 2002325428 A JP2002325428 A JP 2002325428A JP 2002325428 A JP2002325428 A JP 2002325428A JP 2004155161 A JP2004155161 A JP 2004155161A
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Prior art keywords
wood fiber
board
density
thickness
nail
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JP4013736B2 (en
Inventor
Shigeru Kanehara
茂 金原
Hironao Nagashima
宏尚 長島
Tatsuo Iwata
立男 岩田
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Yamaha Corp
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Yamaha Corp
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Priority to KR1020030078515A priority patent/KR20040041043A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/002Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Pinball Game Machines (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a woody fiber accumulated and laminated board improved in a drivability of a nail and keeping property of the nail driven, and also can be produced at a low cost, and a gage table of a pachinko game stand made of the woody fiber accumulated and laminated board. <P>SOLUTION: The woody fiber accumulated and laminated board is made by binding woody fibers with a binder and formed to a united body. The board has a mean density of the whole board in a range of 0.69-0.76 g/cm<SP>3</SP>and has a surface layer with a thickness of 2.5 mm or less formed on the surface part thereof and with a density of 1.0 g/cm<SP>3</SP>or more. The gage table of the pachinko game stand has a thickness in a range of 15-25 mm. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、木質繊維集積板、及びパチンコ台のゲージ盤に関する。
【0002】
【従来の技術】
木質繊維をバインダーにより結合して一体的に成形された木質繊維集積板は、種々の用途に用いられているが、その用途の一つにパチンコ台のゲージ盤がある。パチンコ台のゲージ盤とは、パチンコ球の流れを案内するための前面板のことをいう。木質繊維集積板をパチンコ台のゲージ盤として用いようとする場合、釘が打ちやすく、しかも釘の保持力が良好であることが望まれる。
しかし、木質繊維集積板のうち、通常用いられるMDF(中密度木材繊維集積板)等では、プレス成形の特性から、成形品の表面部に密度が比較的高い層、いわゆる岩盤層といわれる層ができやすく、この岩盤層が硬いと、釘が打てない、又は打てても釘が曲がってしまうという問題が生じる。釘が打ちやすいように、木質繊維集積板の岩盤層の密度や、全体の平均密度を下げると、木質繊維集積板全体の強度や、釘の保持力が低下してしまう。このように、釘の打ちやすさと、釘の保持力の両方を良好にすることは非常に困難であり、パチンコ台のゲージ盤としては、もっぱらラワンメランティー等の貴重な木材資源を使用した合板に頼っていた。
【0003】
上記のような問題点を解決するために、密度分布が一定の範囲内であり、密度が高い岩盤層が存在しない木質繊維集積板が提案されている(特許文献1参照。)。具体的には、密度分布が0.52g/cm〜1.0g/cmの範囲であって、密度が0.80g/cm以上の層が存在しないか、又は表面部に厚さ2mm未満に存在する木質繊維集積板が提案されている。
この特許文献1によれば、密度1.0g/cm以上の層が存在する場合、特に、密度0.8g/cm以上で厚さが2mmを超える層が表面部に存在する場合には、釘が打ちにくくなり、釘が曲がりやすくなるとされていた。
【0004】
【特許文献1】
特開2000−141324号公報
【0005】
【発明が解決しようとする課題】
しかしながら、上記特許文献1に記載の木質繊維集積板を製造し評価したところ、釘打ち性と釘保持力にばらつきがあり、安定した性能を得るためには課題があることがわかった。
本発明は、かかる従来技術の問題点に鑑みてなされたものであり、釘打ち性、釘保持力に優れる、安定した性能を有しており、かつ低コストで製造できる木質繊維集積板、及び該木質繊維集積板からなるパチンコ台のゲージ盤を提供することを課題とする。
【0006】
【課題を解決するための手段】
本発明者らは、上記の課題を解決すべく鋭意検討した結果、密度が1.0g/cm以上の岩盤層を厚さを制限して形成することにより、良好な釘打ち性、及び釘保持力が得られることを見出した。すなわち、密度1.0g/cm以上の層の厚さが表面部の2.5mm以下であり、木質集積板全体の平均密度が0.69〜0.76g/cmの範囲であることによって、上記課題を解決することを見出し、本発明を完成するに至った。
すなわち、本発明は、木質繊維がバインダーによって結合され一体的に成形された木質繊維集積板であって、全体の平均密度が0.69〜0.76g/cmの範囲であり、表面部に厚さ2.5mm以下の表面層を有し、該表面層の密度が1.0g/cm以上であることを特徴とする木質繊維集積板である。
また、本発明は、前記木質繊維集積板であって、厚さが15〜25mmの範囲である木質繊維集積板からなるパチンコ台のゲージ盤である。
【0007】
【発明の実施の形態】
以下、図を参照しつつ、本発明の実施形態を説明する。なお、この実施形態は本発明の要旨を説明するためのものであり、特に限定のない限り本発明を限定するものではない。
【0008】
図1は本発明に係る木質繊維集積板の一実施形態を示す断面図である。この木質繊維集積板1は、木質繊維4がバインダー5によって結合され一体的に成形されてなっている。この木質繊維集積板1は、芯層3と、芯層3の両表面側の表面層2,2とから形成されており、表面層2は、密度が1.0g/cm以上であり、厚さtが2.5mm以下である。さらに、この木質繊維集積板1全体の平均密度は、0.69〜0.76g/cmの範囲である。
【0009】
木質繊維集積板1の厚さtは、15〜25mm、好ましくは17〜20mmである。芯層3の厚さtは、好ましくは12〜18mmである。
表面層2の厚さtは2.5mm以下であり、さらに、2.2mm以下であることが好ましい。表面層2の厚さtが2.5mm以下であると、良好な釘打ち性及び釘保持力が得られる。また表面層2の厚さtは0.7mm以上であり、さらに1.0mm以上であることが好ましい。表面層2の厚さtが0.7mm未満であると、十分な釘保持力を有することができなくなるため好ましくない。
【0010】
表面層2の密度は1.0g/cm以上であることが好ましい。表面層2の密度が1.0g/cm以上であると、木質繊維集積板1の釘保持力がよくなるからである。また、表面層2の密度は、1.3g/cm以下であることが好ましい。表面層2の密度が1.3g/cm以下であると、木質繊維集積板1の釘打ち性がよくなるからである。
また、木質繊維集積板1全体の平均密度は、0.69〜0.76g/cmの範囲であり、好ましくは、0.70〜0.74g/cmあることが好ましい。表面層2の密度及び木質繊維集積板1全体の平均密度が上記の範囲内であると、木質繊維集積板1の釘打ち性がよくなり、釘保持力も良好である。
【0011】
本発明の木質繊維集積板1を製造するための木質繊維4としては、針葉樹又は広葉樹等の木材をチッパーでチップ化し、解繊したものが用いられる。
木質繊維4の大きさは、長さが0.1〜10mm、且つ直径(太さ)が2〜300μmであることが好ましい。また、このように、長さが0.1〜10mmで、且つ直径2〜300μmの大きさの木質繊維4が、木質繊維集積板1の製造のために用いる木質繊維4の総量中、約70重量%、好ましくは約85重量%以上であることが好ましい。
木質繊維4の長さが10mmより長いか、又は太さが300μmより大きいと木質繊維集積板1に釘を真直ぐに打ち難く、釘保持力及び釘打ち性にばらつきを生じるため好ましくない。木質繊維4の長さが0.1〜10mmであり、且つ、長さが0.1〜10mmであると、木質繊維集積板1に釘を真直ぐに打ち易くなり、且つ、良好な釘保持力を得ることができる。なお、木質繊維の長さ、直径は、顕微鏡観察によって求めることができる。
【0012】
木質繊維4は、以下のようにして製造することができる。すなわち、広葉樹又は針葉樹等の木材をチッパーでチップ化し、得られたチップを解繊する。解繊には、150℃程度の高圧蒸気により蒸煮した後、ディスクリファイナーによって解繊する方法等が用いられる。解繊によって得られた木質繊維4はアセチル化して用いることもできるが、アセチル化しないで用いてもよい。
本発明によれば、表面層の厚さと密度を規定し、且つ全体の平均密度を一定の範囲に定めていることにより、良好な釘打ち性、釘保持力を有する木質繊維集積板が得られるため、木質繊維4がアセチル化されていなくとも、釘打ち性、釘保持力等に優れた木質繊維集積板を得ることができる。
木質繊維集積板1の総重量中、木質繊維4の重量(但し、絶乾重量)が約70重量%、好ましくは85重量%以上であると、釘打ち性、釘保持力に優れた木質繊維集積板1が得ることができる。
【0013】
木質繊維4を結合するためのバインダー5として、例えば、熱硬化性樹脂を用いることができる。熱硬化性樹脂としては、ユリア樹脂、メラミン樹脂、フェノール樹脂、ポリウレタン樹脂、エポキシ樹脂、ジアリルフタレート樹脂、ポリメチレン・ジフェニル・ジイソシアネート(以下、MDIと記載する。)等が挙げられる。これらのバインダー5は、単独で用いてもよいし、2種以上を混合して用いてもよい。
これらのバインダーのうち、メラミン樹脂とMDIとを用いることが好ましい。メラミン樹脂とMDIとを組み合わせて用いることにより、良好な釘保持力を得ることができる。
【0014】
バインダー5の使用量は、木質繊維繊維4の絶乾重量100重量部に対して、固形分で5〜25重量部であることが好ましい。バインダー5の量が5重量部未満では木質繊維4を結合して成形することが困難になり、且つ、釘保持力が弱く、曲げ強度が弱い。バインダー5の量が25重量部を越えても特に向上する効果はなく、バインダー5の使用量が過剰であるためコストが高くなるため好ましくない。
メラミン樹脂とMDIとをバインダー5として用いる場合、メラミン樹脂100重量部に対して、MDIを3〜80重量部、好ましくは10〜65重量部の割合で用いることが好ましい。MDIが、3重量部より少ないと、木質繊維集積板1の耐水性が低下する傾向にあり、80重量部より多いと離型性が不利となる。
【0015】
さらに、メラミン樹脂とMDIとをバインダー5として用いる場合、木質繊維4にメラミン樹脂とMDIとを別々に塗布することが好ましい。
メラミン樹脂とMDIとを別々に塗布する場合、木質繊維4の絶乾燥重量100部に対して、メラミン樹脂は5〜25重量部、好ましくは、6〜20重量部の割合であり、MDIは、0.5〜20重量部、好ましくは、1〜15重量部の割合であることが好ましい。この場合、メラミン樹脂とMDIとを塗布する順序は任意である。
【0016】
次に、本発明の木質繊維集積板1の製造方法を説明する。
まず、上述のような木質繊維4とバインダー5とを混合して、木質繊維4の表面上にバインダー5を付着させることにより、木質繊維集積板1を一体化して成形するための木質繊維材を調製する。木質繊維とバインダーとの混合方法は任意であるが、例えば、スプレー方式で塗布する方法が採用できる。すなわち、低速で回転する回転ドラム内に、大きさが調整された木質繊維を入れ、前記回転ドラム内で木質繊維が自然落下する際にバインダーを木質繊維にスプレー塗布する方法が好適である。
【0017】
次に、上記のようにして得られた木質繊維材を熱圧成形することにより木質繊維4をバインダー5により結合した木質繊維集積板1が得られる。熱圧成形により、木質繊維材中のバインダー5は反応して硬化し、木質繊維4はバインダー5の硬化物によって結合される。熱圧成形温度はバインダーの種類にも依るが、約150〜230℃であり、好ましくは、180〜220℃である。また、熱圧成形を行う時間は、成形厚さ1mmに対して、8〜40sec/mm、さらに好ましくは、10〜25sec/mmである。
熱圧成形によって得られる木質繊維集積板の厚さが約15〜25mmであれば、全体の平均密度が0.69〜0.76g/cmの範囲であり、表面部に厚さ2.5mm以下の表面層を有し、該表面層の密度が1.0g/cm以上である木質繊維集積板1が得られ易い。このような木質繊維集積板1は、釘打性、釘保持力に優れる。
なお、密度が1.0g/cm以上である表面層が表面に2.5mm以上の厚さにわたって形成された場合には、表面層をサンダー等によって切削削除することによっても、木質繊維集積板1を得ることができる。
上記のように、本実施形態の木質繊維集積板1は、容易に、かつ低コストで製造することができる。
【0018】
本実施形態の木質繊維集積板1は、全体の平均密度が0.69〜0.76g/cmの範囲であり、表面部に密度が1.0g/cm以上である厚さ2.5mm以下の表面層を有しているので、釘打ち性に優れている。すなわち、釘が打ちやすく、曲がらずにまっすぐ打つことができる。この釘打ち性は、「釘打ち力」を用いて数値的評価を行うことができる。釘打ち力とは、釘を打つ際の抵抗力を指し、数値が小さいほど無理な力をかける必要がなく、まっすぐに釘が打ちやすいことを示している。この釘打ち力は、0.82kN以下であることが好ましく、さらに0.72kN以下であることがより好ましい。
また、本実施形態の木質繊維集積板1は、釘保持力に優れており、打った釘が板から抜けにくい。釘保持力は、値が大きいほど釘保持力が高く優れており、40kgf以上であることが好ましく、さらに、45kgf以上であることがより好ましい。
【0019】
なお、本実施形態には含まれていないが、本発明の木質繊維集積板の片面には例えば厚さ0.3〜0.7mmのセル化粧シート(図示しない)が貼られていてもよい。セル化粧シートとは、例えばセルロイドフィルムの片面に紙をラミネートしたものである。さらに、セル化粧シートを片面に貼った場合、表面と裏面とでは非対称となり、湿度変化等によってセル化粧シート貼り木質繊維集積板に反り、ネジレが生じ易くなるため、これを防ぐために、木質繊維をバインダーにより結合した層の少なくとも片面側に、好ましくは両面側に、バックシートを一体化することができる。この場合、バックシートは、木質繊維集積板面上の、少なくとも、セル化粧シートが貼られる側の反対側面上に一体化される。接着剤を予めバックシートに塗布し、このバックシートを予め成形された木質繊維集積板1に貼り合わせてバックシートを木質繊維集積板1に一体化することもできるが、バインダー5が付着した木質繊維4にバックシートを重ね合わせて熱圧成形することでバインダー5により結合された木質繊維4の層にバックシートを一体化することが好ましい。
【0020】
バックシートとしては、和紙等の紙或いはビニロン不織布、ガラス不織布等の不織布が用いられる。バックシートとして和紙を用いると、和紙にバインダーが熱圧成形時に含浸し易いので木質繊維集積板とバックシート(和紙)とが強固に接着されるため好ましく、また、和紙は強度が大きい点でも好ましい。好ましい和紙は、コウゾ、ミツマタ、ガンビ等のジン皮繊維を原料とし、抄紙のときにネリを用いたものである。バックシートとして目付が、約20〜200g/mであるものが好ましく、目付が20g/m未満では反りを抑え難いし、200g/mを越えるとコストが高くなるため好ましくない。
【0021】
本実施形態の木質繊維集積板1は、上述したように釘打ち性がよく、釘保持力に優れているため、釘を打つ必要があるパチンコ台のゲージ盤として用いるのに好適である。厚さtが15〜25mm、好ましくは17〜20mmである木質繊維集積板1が、パチンコ台のゲージ盤を製造するためには特に有用である。このような木質繊維集積板1に、自動釘打ち機で釘を打つと、まっすぐ平均に釘を打つことができ、且つ、釘が木質繊維集積板1から抜けにくい。このようなパチンコ台のゲージ盤は、本発明の木質繊維集積板に透孔を設け、釘打ちすることで製造できる。
【0022】
【実施例】
以下本発明の実施例を説明するが、本発明の範囲はこれらの実施例に限定されるものではない。
(実施例1)
直径が0.l〜1.0mm程度、長さが0.2〜50mm程度の木質繊維をパワーミル(P−5)(ダルトン株式会社製)を用いて粉砕して、長さが0.1mm以上で10mm以下の範囲にあり、直径2〜300μmの大きさの木質繊維を得た。
【0023】
次いで、得られた木質繊維を低速で回転する回転ドラム内に入れ、ドラム内で木質繊維が自然落下する際にバインダーをスプレー塗布した。バインダーの塗布量は、粉末状木質繊維の絶乾重量100重量部に対してメラミン樹脂固形分として10重量部及び粗ポリメチレン・ジフエニル・ジイソシアネート(粗MDI:住友バイエルウレタン社製)5重量部を用いた。
【0024】
次いで、バインダーが塗布された木質繊維を、フォーミングマシンを用いてフォーミングして木質繊維材(マット状物、厚さ約400mm)を得た。このマット状物の両面に和紙(この和紙の目付は30g/mであった。)を位置させた。マット状物と和紙とを重ね合わせたものをプレス機の熱盤間でプレス成形することで、両面にバックシートの貼られた木質繊維集積板11を得た。熱圧条件は、熱盤温度180℃、プレス圧力20〜30kgf/cm、圧締時間20分であった。該バックシート貼り木質繊維集積板11は、木質繊維4をバインダー5により結合することで得られた木質繊維集積板1の両面に和紙(バックシート)が熱圧成形時に一体化されたものであった。木質繊維集積板11の大きさは幅500mm×長さ450mm×厚さ19mmであった。
【0025】
得られたバックシート貼り木質繊維集積板11に自動釘打機で釘を打ったところ、釘はまっすぐに打てた。このときの釘打ち力は0.53kNであった。また、引き抜き試験により、打った釘の釘保持力を測定したところ、平均値は40kgfであった。なお、釘保持力の最小値は36kgf、最大値は48kgf、測定個数は10であった。さらに、厚み方向の密度分布(デンシィティープロファィル、Density Profile)を測定する密度分布測定器を用いて、木質繊維集積板1部分の厚み方向の密度分布を測定した。木質繊維集積板1部分の全体密度は0.69g/cmであり、密度が1.0g/cm以上である表面層の厚さtは、1mmであった。
なお、厚み方向の密度分布測定器として、ATR社(ドイツ)製のstandard ATR Density Profilometer Type DPM201を用いた。
【0026】
(実施例2〜6、比較例1〜2)
実施例2〜5及び比較例1〜2においては、木質繊維の投入量及びバインダーの組成や使用量等を変えたこと以外は、実施例1と同様の方法に従って、全体密度及び表面層の厚さtの異なる木質繊維集積板を製造した。また、実施例6においては、バインダーに含まれる樹脂を変更したこと以外は実施例1と同様にして木質繊維集積板を製造した。
これら実施例2〜6、比較例1〜2にかかる木質繊維集積板の釘打ち力、釘打ち性を実施例1と同様に測定した。また、全体密度及び表面層の厚さtも同様に測定した。
【0027】
実施例1〜6及び比較例1〜2にかかる木質繊維集積板の、釘打ち性、釘保持力、全体密度、表面層の厚さについての測定結果を、表1にまとめて示す。なお、表1において、メラミン/MDIと示したものはメラミン樹脂と粗ポリメチレン・ジフエニル・ジイソシアネートとを、メラミンと示したものはメラミン樹脂を、バインダーとして用いて木質繊維集積板を製造したことを表わしている。
また、表1において、釘打ち性は、釘打ち力が0.82kN以下であるものを○印で表わし合格とし、0.82kNよりも大きいものを×印で表わし不合格としている。ここで、釘打ち力は、50mm×50mmの板に、速度50mm/分の最大圧縮荷重で、直径1.85mm×長さ32mmの釘を差し込むことによって測定した。また、釘保持力は、パチンコ釘を50×50mm角の台板に打ち込んだ後、釘の引き抜き強度を測定した。この強度測定は、JIS A5905−1994、5.13の木ネジ保持力試験法、5.14のくぎ逆引抜抵抗試験法に準じて行った。耐久性を要求されるパチンコ台のゲージ盤としては、釘保持力が約40kgf、好ましくは45kgfであることが望ましいため、40kgf以上であるものを合格として○印で表示し、40kgf未満のものを不合格として×印で表示した。
【0028】
【表1】

Figure 2004155161
【0029】
表1に示した結果のうち、実施例1〜5及び比較例1〜2について、密度が1.0g/cm以上である表面層の厚さtと、釘打ち力との関係をグラフ化して、図2に示す。図2からわかるように、表面層の密度が1.0g/cm以上であっても、本発明に係る実施例1〜5においては、良好な釘打ち性が得られることがわかった。また、表面層の厚さtが2.5mm以下であると、釘打ち力が0.82kN以下となり釘打ち性が合格となった。
また、釘打ち力と釘保持力の関係をグラフで表わすと、図3のようになった。図3からわかるように、釘打ち力と釘保持力の関係は、良好な釘保持力である40kgf以上を得るためには、釘打ち力が大きくなるという相反する関係にあり、双方が良好な木質繊維集積板を得ることは困難である。しかしながら、実施例1〜5のように、密度が1.0g/cm以上である表面層の厚さが2.5mm以下であり、全体密度が0.69〜0.76g/cmの範囲であると、釘打ち性、釘保持力共に優れている木質繊維集積板を得られることがわかった。
また、釘保持力と全体密度の関係を図4に示す。図4からわかるように、全体密度が0.69g/cm以上であると、釘保持力が40kgf以上となり釘保持力が合格となった。
なお、実施例6のようにバインダーとしてメラミン樹脂のみを用いた場合にも、釘打ち性、釘保持力共に合格となった。ただし、全体密度が同じである実施例3と実施例6を比較すると、バインダーとしてはメラミン樹脂とMDIとを用いた実施例3の方が釘保持力に優れる傾向にあるため、バインダーとしてはメラミン樹脂とMDIとを用いることが好ましいことがわかった。
【0030】
【発明の効果】
以上説明したように、本発明の木質繊維集積板は、釘打ち性及び釘保持力に優れ、安定した性能を有している。従って、本発明の木質繊維集積板は、パチンコ台のゲージ盤を製造するために好適に用いられる。
【図面の簡単な説明】
【図1】本発明の木質繊維集積板の一実施形態を示す断面図である。
【図2】実施例にかかる木質繊維集積板の表面層の厚さと釘打ち力との関係を示すグラフである。
【図3】実施例にかかる木質繊維集積板の釘保持力と釘打ち力との関係を示すグラフである。
【図4】実施例にかかる木質繊維集積板の釘保持力と全体密度との関係を示すグラフである。
【符号の説明】
1・・木質繊維集積板、2・・表面層、3・・芯層、4・・木質繊維、5・・バインダー[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a wood fiber integrated board and a gauge board for a pachinko machine.
[0002]
[Prior art]
A wood fiber integrated board formed by integrally bonding wood fibers with a binder is used for various applications, and one of the uses is a gauge board of a pachinko machine. The gauge board of the pachinko machine refers to a front plate for guiding the flow of the pachinko balls. When using a wood fiber accumulation board as a gauge board of a pachinko machine, it is desired that nails are easy to strike and that the holding power of the nails is good.
However, among the wood fiber integrated boards, in a commonly used MDF (medium density wood fiber integrated board) or the like, a layer having a relatively high density, a so-called bedrock layer, is formed on the surface of the molded article due to the characteristics of press molding. If the rock layer is hard, the nails cannot be hit, or the nails may be bent when hit. If the density of the bed layer of the wood fiber accumulation board or the average density of the entire wood fiber accumulation board is reduced so that the nail can be easily hit, the strength of the entire wood fiber accumulation board and the holding power of the nail decrease. As described above, it is very difficult to improve both the ease of nailing and the holding power of nails, and as a gauge board for a pachinko machine, plywood using precious wood resources such as lawan merantee is exclusively used. I was relying on.
[0003]
In order to solve the above problems, there has been proposed a wood fiber integrated board having a density distribution within a certain range and having no high density bedrock layer (see Patent Document 1). Specifically, a range density distribution of 0.52g / cm 3 ~1.0g / cm 3 , or density does not exist 0.80 g / cm 3 or more layers, or thickness 2mm in the surface portion There are proposed wood fiber accumulation boards that are less than.
According to Patent Document 1, when a layer having a density of 1.0 g / cm 3 or more is present, particularly when a layer having a density of 0.8 g / cm 3 or more and a thickness of more than 2 mm is present on the surface portion, It was said that the nail would be harder to hit and the nail would be easier to bend.
[0004]
[Patent Document 1]
JP 2000-141324 A
[Problems to be solved by the invention]
However, when the wood fiber integrated board described in Patent Document 1 was manufactured and evaluated, it was found that there was a variation in nailing performance and nail holding force, and there was a problem in obtaining stable performance.
The present invention has been made in view of the problems of the related art, and has excellent nailing properties, excellent nail holding power, stable performance, and a wood fiber integrated board that can be manufactured at low cost, and An object of the present invention is to provide a gauge board of a pachinko machine made of the wood fiber integrated board.
[0006]
[Means for Solving the Problems]
The inventors of the present invention have conducted intensive studies to solve the above-described problems, and as a result, by forming a rock layer having a density of 1.0 g / cm 3 or more with a limited thickness, excellent nailing properties and nails are obtained. It has been found that holding power can be obtained. That is, the thickness of the layer having a density of 1.0 g / cm 3 or more is 2.5 mm or less of the surface portion, and the average density of the entire wood-based integrated board is in the range of 0.69 to 0.76 g / cm 3 . The inventors have found that the above-mentioned problems can be solved, and have completed the present invention.
That is, the present invention relates to a wood fiber integrated board in which wood fibers are combined with a binder and integrally formed, the overall average density is in a range of 0.69 to 0.76 g / cm 3 , and A wood fiber integrated board having a surface layer having a thickness of 2.5 mm or less and a density of the surface layer being 1.0 g / cm 3 or more.
Further, the present invention is the gauge board of a pachinko machine comprising the wood fiber accumulation board, wherein the wood fiber accumulation board has a thickness in a range of 15 to 25 mm.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that this embodiment is for explaining the gist of the present invention, and does not limit the present invention unless otherwise limited.
[0008]
FIG. 1 is a sectional view showing one embodiment of a wood fiber integrated board according to the present invention. The wood fiber accumulation board 1 is formed by integrally forming wood fibers 4 joined by a binder 5. This wood fiber integrated board 1 is formed of a core layer 3 and surface layers 2 and 2 on both surface sides of the core layer 3, and the surface layer 2 has a density of 1.0 g / cm 3 or more, the thickness t 2 is 2.5mm or less. Furthermore, the average density of the whole wood fiber integrated board 1 is in the range of 0.69 to 0.76 g / cm 3 .
[0009]
The thickness t 1 of the wood fiber stacking plate 1, 15 to 25 mm, preferably 17~20Mm. The thickness t 3 of the core layer 3 is preferably 12 to 18 mm.
The thickness t 2 of the surface layer 2 are 2.5mm or less, further, is preferably 2.2mm or less. If the thickness t 2 of the surface layer 2 is at 2.5mm or less, good nailability and nail holding power is obtained. The thickness t 2 of the surface layer 2 are 0.7mm or more, preferably more less than 1.0mm. If the thickness t 2 of the surface layer 2 is less than 0.7 mm, undesirably it could no made for it to have sufficient nail holding power.
[0010]
The density of the surface layer 2 is preferably 1.0 g / cm 3 or more. When the density of the surface layer 2 is 1.0 g / cm 3 or more, the nail holding force of the wood fiber integrated board 1 is improved. Further, the density of the surface layer 2 is preferably 1.3 g / cm 3 or less. When the density of the surface layer 2 is 1.3 g / cm 3 or less, the nailing property of the wood fiber integrated board 1 is improved.
The average density of the entire wood fiber integrated board 1 is in the range of 0.69 to 0.76 g / cm 3 , and preferably 0.70 to 0.74 g / cm 3 . When the density of the surface layer 2 and the average density of the wood fiber integrated board 1 as a whole are within the above ranges, the nailing properties of the wood fiber integrated board 1 are improved, and the nail holding force is also good.
[0011]
As the wood fiber 4 for manufacturing the wood fiber accumulation board 1 of the present invention, wood such as softwood or hardwood is chipped with a chipper and defibrated is used.
The size of the wood fiber 4 is preferably 0.1 to 10 mm in length and 2 to 300 μm in diameter (thickness). Further, as described above, the wood fiber 4 having a length of 0.1 to 10 mm and a diameter of 2 to 300 μm accounts for about 70% of the total amount of the wood fiber 4 used for manufacturing the wood fiber integrated board 1. %, Preferably about 85% by weight or more.
If the length of the wood fiber 4 is longer than 10 mm or the thickness is larger than 300 μm, it is difficult to drive the nail straight into the wood fiber accumulation plate 1, and the nail holding force and the nail driving property are not uniform. When the length of the wood fiber 4 is 0.1 to 10 mm and the length is 0.1 to 10 mm, it becomes easy to strike the nail straight into the wood fiber accumulation board 1 and has a good nail holding force. Can be obtained. The length and diameter of the wood fiber can be determined by microscopic observation.
[0012]
The wood fiber 4 can be manufactured as follows. That is, wood such as hardwood or conifer is made into chips by a chipper, and the obtained chips are defibrated. For fibrillation, a method of steaming with high-pressure steam at about 150 ° C. and then fibrillating with a disc refiner is used. The wood fibers 4 obtained by defibration can be used after being acetylated, but may be used without being acetylated.
ADVANTAGE OF THE INVENTION According to this invention, since the thickness and density of a surface layer are prescribed | regulated, and the whole average density is prescribed | regulated in a fixed range, the wood fiber accumulation board which has favorable nailing property and nail holding power is obtained. Therefore, even if the wood fibers 4 are not acetylated, it is possible to obtain a wood fiber accumulation board excellent in nailing properties, nail holding power, and the like.
When the weight of the wood fibers 4 (however, absolutely dry weight) is about 70% by weight, preferably 85% by weight or more in the total weight of the wood fiber accumulation board 1, the wood fibers having excellent nailing properties and nail holding power are provided. An integrated board 1 can be obtained.
[0013]
As the binder 5 for binding the wood fibers 4, for example, a thermosetting resin can be used. Examples of the thermosetting resin include urea resin, melamine resin, phenol resin, polyurethane resin, epoxy resin, diallyl phthalate resin, polymethylene diphenyl diisocyanate (hereinafter, referred to as MDI), and the like. These binders 5 may be used alone or as a mixture of two or more.
Among these binders, it is preferable to use a melamine resin and MDI. By using the melamine resin and MDI in combination, a good nail holding force can be obtained.
[0014]
The amount of the binder 5 to be used is preferably 5 to 25 parts by weight in terms of solid content based on 100 parts by weight of the absolute dry weight of the wood fiber 4. If the amount of the binder 5 is less than 5 parts by weight, it becomes difficult to combine the wood fibers 4 and form them, and the nail holding force is weak and the bending strength is weak. Even if the amount of the binder 5 exceeds 25 parts by weight, there is no particular improvement effect, and the use amount of the binder 5 is excessive, so that the cost increases, which is not preferable.
When melamine resin and MDI are used as binder 5, MDI is preferably used in a proportion of 3 to 80 parts by weight, preferably 10 to 65 parts by weight, based on 100 parts by weight of melamine resin. If the MDI is less than 3 parts by weight, the water resistance of the wood fiber integrated board 1 tends to decrease, and if it is more than 80 parts by weight, the releasability is disadvantageous.
[0015]
Further, when melamine resin and MDI are used as the binder 5, it is preferable to separately apply the melamine resin and MDI to the wood fiber 4.
When the melamine resin and the MDI are separately applied, the melamine resin is in a ratio of 5 to 25 parts by weight, preferably 6 to 20 parts by weight, based on 100 parts by weight of the absolutely dry weight of the wood fiber 4. The proportion is preferably 0.5 to 20 parts by weight, more preferably 1 to 15 parts by weight. In this case, the order of applying the melamine resin and the MDI is arbitrary.
[0016]
Next, a method for manufacturing the wood fiber integrated board 1 of the present invention will be described.
First, by mixing the wood fiber 4 and the binder 5 as described above and attaching the binder 5 on the surface of the wood fiber 4, the wood fiber material for integrally forming the wood fiber integrated board 1 is formed. Prepare. The mixing method of the wood fiber and the binder is arbitrary, but for example, a method of applying by a spray method can be adopted. That is, a method is preferable in which the wood fibers whose size is adjusted are put into a rotating drum rotating at a low speed, and a binder is spray-coated on the wood fibers when the wood fibers fall naturally in the rotating drum.
[0017]
Next, the wood fiber material obtained as described above is hot-pressed to obtain the wood fiber integrated board 1 in which the wood fibers 4 are bonded by the binder 5. By the hot pressing, the binder 5 in the wood fiber material reacts and hardens, and the wood fiber 4 is bound by the hardened material of the binder 5. The hot pressing temperature is about 150 to 230 ° C, preferably 180 to 220 ° C, depending on the kind of the binder. The time for performing the hot pressing is 8 to 40 sec / mm, more preferably 10 to 25 sec / mm, with respect to the forming thickness of 1 mm.
If the thickness of the wood fiber integrated board obtained by hot pressing is about 15 to 25 mm, the average density of the whole is in the range of 0.69 to 0.76 g / cm 3 , and the thickness of 2.5 mm A wood fiber integrated board 1 having the following surface layer and having a density of the surface layer of 1.0 g / cm 3 or more is easily obtained. Such a wood fiber integrated board 1 is excellent in nailing property and nail holding force.
When a surface layer having a density of 1.0 g / cm 3 or more is formed on the surface over a thickness of 2.5 mm or more, the surface layer may be cut and removed with a sander or the like to obtain a wood fiber integrated board. 1 can be obtained.
As described above, the wood fiber integrated board 1 of the present embodiment can be manufactured easily and at low cost.
[0018]
Wood fiber stacking plate 1 of this embodiment is in the range the average density of the total of 0.69~0.76g / cm 3, a thickness of 2.5mm density in the surface portion is 1.0 g / cm 3 or more Since it has the following surface layer, it has excellent nailing properties. That is, the nail is easy to hit and can be hit straight without bending. This nailing property can be numerically evaluated by using the “nail driving force”. The nailing force refers to the resistance at the time of nailing, and the smaller the numerical value, the less the need to apply excessive force, indicating that the nail is easier to nail straight. This nailing force is preferably 0.82 kN or less, and more preferably 0.72 kN or less.
In addition, the wood fiber integrated board 1 of the present embodiment has excellent nail holding power, and the nail that has been hit hardly comes off the board. The greater the value of the nail holding force, the higher and superior the nail holding force, and it is preferably 40 kgf or more, and more preferably 45 kgf or more.
[0019]
Although not included in this embodiment, a cell decorative sheet (not shown) having a thickness of, for example, 0.3 to 0.7 mm may be attached to one surface of the wood fiber accumulation board of the present invention. The cell decorative sheet is obtained by laminating paper on one side of a celluloid film, for example. Furthermore, when the cell decorative sheet is pasted on one side, the surface and the back face are asymmetric, and the cell decorative sheet pasted wood fiber accumulation board is likely to be warped and twisted due to a change in humidity or the like. The backsheet can be integrated on at least one side, preferably on both sides, of the layer joined by the binder. In this case, the back sheet is integrated on at least the side opposite to the side on which the cell decorative sheet is affixed, on the surface of the wood fiber accumulation board. An adhesive may be applied to the back sheet in advance, and the back sheet may be bonded to the pre-formed wood fiber accumulating board 1 to integrate the back sheet with the wood fiber accumulating board 1. It is preferable that the back sheet is integrated with the layer of the wood fibers 4 bonded by the binder 5 by superimposing the back sheet on the fiber 4 and performing hot pressing.
[0020]
As the back sheet, paper such as Japanese paper or non-woven fabric such as vinylon non-woven fabric and glass non-woven fabric is used. The use of Japanese paper as the back sheet is preferable because the binder is easily impregnated into the Japanese paper at the time of hot pressing, so that the wood fiber accumulation board and the back sheet (Japanese paper) are firmly adhered to each other. . A preferred Japanese paper is a paper made from gin skin fibers such as mulberry, mitsumata, and gambi, and using paper thread at the time of papermaking. Basis weight as the back sheet preferably has from about 20 to 200 g / m 2, a basis weight to hardly suppress warpage is less than 20 g / m 2, not preferable because cost increases exceeds 200 g / m 2.
[0021]
As described above, the wood fiber accumulation board 1 of the present embodiment has a good nailing property and an excellent nail holding force, and therefore is suitable for use as a gauge board of a pachinko machine that needs to be nailed. The thickness t 1 is 15 to 25 mm, preferably is wood fiber stacking plate 1 is 17~20Mm, to produce a pachinko machine gauge plate is particularly useful. When such a wood fiber accumulation board 1 is nailed with an automatic nailing machine, the nail can be driven straight and evenly, and the nail is hard to be pulled out of the wood fiber accumulation board 1. Such a gauge board of a pachinko machine can be manufactured by providing a through hole in the wood fiber accumulation board of the present invention and nailing.
[0022]
【Example】
Hereinafter, examples of the present invention will be described, but the scope of the present invention is not limited to these examples.
(Example 1)
The diameter is 0. A wood fiber having a length of about 1 to 1.0 mm and a length of about 0.2 to 50 mm is pulverized using a power mill (P-5) (manufactured by Dalton Co., Ltd.), and has a length of 0.1 mm or more and 10 mm or less. Wood fibers having a diameter in the range of 2 to 300 μm were obtained.
[0023]
Next, the obtained wood fiber was put into a rotating drum rotating at a low speed, and a binder was spray-applied when the wood fiber dropped naturally in the drum. The coating amount of the binder is 10 parts by weight of melamine resin solid content and 5 parts by weight of crude polymethylene diphenyl diisocyanate (crude MDI: manufactured by Sumitomo Bayer Urethane Co., Ltd.) based on 100 parts by weight of the dry wood fiber. Was.
[0024]
Next, the wood fiber coated with the binder was formed using a forming machine to obtain a wood fiber material (mat-like material, thickness of about 400 mm). Japanese paper (the basis weight of the Japanese paper was 30 g / m 2 ) was placed on both sides of the mat-like material. The mat-like material and the Japanese paper were superimposed on each other and press-formed between hot plates of a press to obtain a wood fiber integrated board 11 having back sheets attached to both surfaces. The hot pressure conditions were a hot plate temperature of 180 ° C., a press pressure of 20 to 30 kgf / cm 2 , and a pressing time of 20 minutes. The backsheet-attached wood fiber assembly board 11 is one in which Japanese paper (back sheet) is integrated at both sides of the wood fiber assembly board 1 obtained by binding the wood fibers 4 with the binder 5 at the time of hot pressing. Was. The size of the wood fiber integrated board 11 was 500 mm wide × 450 mm long × 19 mm thick.
[0025]
When the obtained backsheet-attached wood fiber accumulation board 11 was nailed with an automatic nailing machine, the nail was hit straight. The nailing force at this time was 0.53 kN. In addition, when the nail holding force of the driven nail was measured by a pull-out test, the average value was 40 kgf. The minimum value of the nail holding force was 36 kgf, the maximum value was 48 kgf, and the number of measured nails was 10. Furthermore, the density distribution in the thickness direction of one portion of the wood fiber integrated board was measured using a density distribution measuring device for measuring the density distribution (density profile, density profile) in the thickness direction. The overall density of one portion of the wood fiber integrated board was 0.69 g / cm 3 , and the thickness t 2 of the surface layer having a density of 1.0 g / cm 3 or more was 1 mm.
Note that a standard ATR Density Profiling Type DPM201 manufactured by ATR (Germany) was used as a density distribution measuring device in the thickness direction.
[0026]
(Examples 2 to 6, Comparative Examples 1 and 2)
In Examples 2 to 5 and Comparative Examples 1 and 2, the total density and the thickness of the surface layer were changed according to the same method as in Example 1 except that the amount of wood fiber input and the composition and amount of the binder were changed. It is to produce a different wood fiber stacking plate of t 2. In Example 6, a wood fiber integrated board was manufactured in the same manner as in Example 1 except that the resin contained in the binder was changed.
The nailing force and nailability of the wood fiber integrated boards according to Examples 2 to 6 and Comparative Examples 1 and 2 were measured in the same manner as in Example 1. Also, the thickness t 2 of the overall density and surface layer was measured in the same manner.
[0027]
Table 1 summarizes the measurement results of the wood fiber integrated boards according to Examples 1 to 6 and Comparative Examples 1 and 2 regarding the nailing property, the nail holding power, the overall density, and the thickness of the surface layer. In Table 1, melamine / MDI indicates that melamine resin and crude polymethylene diphenyl diisocyanate were used, and melamine indicates that melamine resin was used as a binder to produce a wood fiber integrated board. ing.
Also, in Table 1, the nailing performance is indicated by a circle when the nailing force is 0.82 kN or less, and is judged as acceptable, and when the nailing force is greater than 0.82 kN, it is indicated as an unacceptable mark. Here, the nailing force was measured by inserting a nail having a diameter of 1.85 mm and a length of 32 mm into a 50 mm x 50 mm plate at a maximum compression load of 50 mm / min. The nail holding force was determined by measuring the pull-out strength of a nail after driving a pachinko nail into a 50 × 50 mm square base plate. The strength was measured in accordance with JIS A5905-1994, 5.13 wood screw holding force test method, and 5.14 nail reverse pull resistance test method. As a gauge board of a pachinko machine requiring durability, it is desirable that the nail holding force is about 40 kgf, preferably 45 kgf. It was indicated by x mark as reject.
[0028]
[Table 1]
Figure 2004155161
[0029]
Of the results shown in Table 1, the graph for Examples 1-5 and Comparative Examples 1-2, of the surface layer density is the 1.0 g / cm 3 or more and a thickness t 2, the relationship between the nailing force This is shown in FIG. As can be seen from FIG. 2, even when the density of the surface layer was 1.0 g / cm 3 or more, in Examples 1 to 5 according to the present invention, it was found that good nailing properties were obtained. If the thickness t 2 of the surface layer is 2.5mm or less, nailing force nailability becomes less 0.82kN became acceptable.
FIG. 3 is a graph showing the relationship between the nailing force and the nail holding force. As can be seen from FIG. 3, the relationship between the nailing force and the nail holding force is in a conflicting relationship that the nailing force increases in order to obtain a good nail holding force of 40 kgf or more. It is difficult to obtain wood fiber accumulation boards. However, as in Examples 1 to 5, the thickness of the surface layer having a density of 1.0 g / cm 3 or more is 2.5 mm or less, and the overall density is in a range of 0.69 to 0.76 g / cm 3 . Thus, it was found that a wood fiber integrated board having excellent nailing properties and nail holding power could be obtained.
FIG. 4 shows the relationship between the nail holding force and the overall density. As can be seen from FIG. 4, when the overall density was 0.69 g / cm 3 or more, the nail holding force was 40 kgf or more, and the nail holding force passed.
In addition, when only the melamine resin was used as the binder as in Example 6, both the nailing property and the nail holding force were acceptable. However, comparing Example 3 with Example 6 having the same overall density, Example 3 using melamine resin and MDI as the binder tends to have better nail holding power. It has been found preferable to use a resin and MDI.
[0030]
【The invention's effect】
As described above, the wood fiber accumulation board of the present invention has excellent nailing properties and nail holding power, and has stable performance. Therefore, the wood fiber accumulation board of the present invention is suitably used for manufacturing a gauge board of a pachinko machine.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing one embodiment of a wood fiber accumulation board of the present invention.
FIG. 2 is a graph showing the relationship between the thickness of the surface layer of the wood fiber integrated board and the nailing force according to the example.
FIG. 3 is a graph showing a relationship between a nail holding force and a nail driving force of the wood fiber accumulation board according to the example.
FIG. 4 is a graph showing the relationship between the nail holding force and the overall density of the wood fiber integrated board according to the example.
[Explanation of symbols]
1. Wood laminated board, 2. Surface layer, 3. Core layer, 4. Wood fiber, 5. Binder

Claims (3)

木質繊維がバインダーによって結合され、一体的に成形された木質繊維集積板であって、全体の平均密度が0.69〜0.76g/cmの範囲であり、表面部に厚さ2.5mm以下の表面層を有し、該表面層の密度が1.0g/cm以上であることを特徴とする木質繊維集積板。A wood fiber integrated board formed by integrally bonding wood fibers with a binder, and having an average density of 0.69 to 0.76 g / cm 3 and a thickness of 2.5 mm on the surface. A wood fiber integrated board having the following surface layer, wherein the density of the surface layer is 1.0 g / cm 3 or more. 前記バインダーが、メラミン樹脂とポリメチレン・ジフェニル・ジイソシアネートとを含むことを特徴とする請求項1に記載の木質繊維集積板。The wood fiber integrated board according to claim 1, wherein the binder contains a melamine resin and polymethylene diphenyl diisocyanate. 請求項1又は2に記載の木質繊維集積板であって、厚さが15〜25mmの範囲である木質繊維集積板からなるパチンコ台のゲージ盤。The wood fiber accumulation board according to claim 1 or 2, wherein the thickness is in the range of 15 to 25 mm.
JP2002325428A 2002-11-08 2002-11-08 Wood fiber integrated board and pachinko machine gauge board Expired - Fee Related JP4013736B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007196500A (en) * 2006-01-26 2007-08-09 Toray Ind Inc Composite board, its manufacturing method, and game machine member
JP2014069368A (en) * 2012-09-28 2014-04-21 Okura Ind Co Ltd Woody board, and woody decorative board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007196500A (en) * 2006-01-26 2007-08-09 Toray Ind Inc Composite board, its manufacturing method, and game machine member
JP2014069368A (en) * 2012-09-28 2014-04-21 Okura Ind Co Ltd Woody board, and woody decorative board

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