JP2004153140A - Semiconductor device and its fabricating method - Google Patents

Semiconductor device and its fabricating method Download PDF

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JP2004153140A
JP2004153140A JP2002318352A JP2002318352A JP2004153140A JP 2004153140 A JP2004153140 A JP 2004153140A JP 2002318352 A JP2002318352 A JP 2002318352A JP 2002318352 A JP2002318352 A JP 2002318352A JP 2004153140 A JP2004153140 A JP 2004153140A
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trench
forming
region
semiconductor substrate
oxide film
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JP4288925B2 (en
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Naoto Fujishima
直人 藤島
Masaaki Ogino
正明 荻野
Hideaki Teranishi
秀明 寺西
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Fuji Electric Co Ltd
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Fuji Electric Device Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/0603Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions
    • H01L29/0642Isolation within the component, i.e. internal isolation
    • H01L29/0649Dielectric regions, e.g. SiO2 regions, air gaps
    • H01L29/0653Dielectric regions, e.g. SiO2 regions, air gaps adjoining the input or output region of a field-effect device, e.g. the source or drain region
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66568Lateral single gate silicon transistors
    • H01L29/66659Lateral single gate silicon transistors with asymmetry in the channel direction, e.g. lateral high-voltage MISFETs with drain offset region, extended drain MISFETs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7833Field effect transistors with field effect produced by an insulated gate with lightly doped drain or source extension, e.g. LDD MOSFET's; DDD MOSFET's
    • H01L29/7835Field effect transistors with field effect produced by an insulated gate with lightly doped drain or source extension, e.g. LDD MOSFET's; DDD MOSFET's with asymmetrical source and drain regions, e.g. lateral high-voltage MISFETs with drain offset region, extended drain MISFETs

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a semiconductor device and its fabricating method in which high integration is improved and a warpage of wafer is reduced by shortening a distance between a gate and a drain and reducing the width of a wide isolation region. <P>SOLUTION: A trench is formed on a (p) substrate 1, (n) epitaxial layers are formed within the trench and heat treatment is applied in a reduction atmosphere, such that impurities in the (n) epitaxial layers are diffused over the (p) substrate to form (n) drift regions 2. Then, a silicon in the opening of the trench is contacted by heat treatment to internally form a void 3. By forming the void 3, the inside of the trench is made into low dielectric constant, such that the distance between the gate and the drain is shortened to reduce the warpage of the wafer. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、電源、モータおよび自動車などに適用され、横型高耐圧パワーデバイスを内蔵集積したパワーIC(集積回路)などの半導体装置に関し、特に、トレンチ溝を充填する絶縁膜に空孔を形成する高耐圧横型MOSデバイスに関する。
【0002】
【従来の技術】
パワーICに集積される従来の横型パワーMOSFETの構造としては、トレンチを形成し、このトレンチに沿って長いドリフト領域を形成し耐圧を確保する構造が報告されている(例えば、特許文献1など参照)。
図27は、従来の横型パワーMOSFETの要部断面図である。p基板81にトレンチ95を形成し、このトレンチ95内壁にリンを斜めイオン注入をする。その後熱酸化してトレンチ95内に酸化膜83を充填し、且つ、nドリフト領域82を形成する。酸化膜83上にLOCOS酸化膜84を形成し、p基板81の表面層にpウエル領域85とnウエル領域86を形成する。pウエル領域85の表面層にnソース領域89とpコンタクト領域91を形成し、nドリフト領域82の表面層とnウエル領域86の表面層にnドレイン領域90を形成する。nソース領域89とnドリフト層に挟まれたpウエル領域85上にゲート酸化膜87を介してゲート電極88を形成し、nソース領域89上とpコンタクト領域91上にソース電極92を形成し、nドレイン領域90上にドレイン電極93を形成する。図中の94は層間絶縁膜である。
【0003】
集積回路として他の低耐圧制御用素子と同一半導体基板に形成することから、このソース電極92、ゲート電極88、ドレイン電極93の各電極は、p基板1の表面に設けられている。また、高耐圧化を行うため、電圧を支持するゲート・ドレイン間のドリフト形成領域に前記したようにトレンチ95を形成し、トレンチ周囲に斜めイオン注入法でnドリフト領域82を形成し、そのトレンチ95を酸化膜83で充填することで、短い距離でもp基板1内で十分な電界緩和を図っている。
60〜700Vの耐圧クラスに応じてトレンチの形状が異なり、60Vではトレンチ幅3μm、深さ3μm程度である。また、700Vではトレンチ幅20μm、深さ20μmが必要となる。トレンチに酸化膜を充填するために、酸化膜の最大臨界電界強度が、半導体基板であるシリコンより30倍程度高いため、ゲート・ドレイン間隔を小さくすることができ(700Vの耐圧クラスでは約3分の1)、高集積化を可能とした。
【0004】
また、近年、LSIの高集積化を図るために、素子分離をトレンチを形成し、このトレンチに絶縁膜を充填する誘電体分離構造が多用されている。このように素子分離を溝分離(トレンチ分離)で行う構造では、充填する絶縁膜と、半導体基板との熱膨張係数差で、トレンチ部に応力ストレスが発生して分離特性を悪化させたり、また、充填絶縁膜の誘電率が高いために、寄生容量が大きくなりゲート配線遅延を生じるなど不都合を生じる。これらを解決するために、トレンチ内の充填絶縁膜に空孔を形成し、トレンチ内の充填絶縁膜量を減らして、絶縁膜と半導体基板との熱膨張係数差による応力ストレスを減じて、半導体基板に結晶欠陥が入ることを防止することや、トレンチ内の充填絶縁膜の誘電率を低下させてゲート配線遅延を防止することなどが開示されている(例えば、特許文献2など参照)。
【0005】
また、別の文献には、フラッシュメモリの集積回路を構成するMOSデバイスのフローティングゲート配線で挟まれたトレンチ分離酸化膜の溝を埋める酸化膜に空孔を形成することで、トレンチ分離溝直下に形成されるソース領域に結晶欠陥が導入されることを防止することが開示されている(例えば、特許文献3など参照)。
これらの特許文献2、3では、溝分離構造の充填絶縁膜に空孔を形成するものであり、その目的は、結晶欠陥の発生を防止することや充填絶縁膜の平均的な誘電率を低下させて、ゲート配線遅延を防止することなどである。
【0006】
また、前記の空孔を形成する方法として、SIMOX(Silicon Implantation Oxide)プロセスで形成した酸化膜の近傍にHeイオンを打ち込み、この打ち込みで形成されたダメージ箇所に隣接する酸化膜を空孔に変換することが報告されている(例えば、非特許文献1 25p−G−4)。
【0007】
【特許文献1】
米国特許第5844275号明細書
【特許文献2】
特開2000−183149号公報
【特許文献3】
特開2002−76299号公報
【0008】
【非特許文献1】
第63回応用物理学関係連合講演会 講演予稿集、2002.9
【0009】
【発明が解決しようとする課題】
トレンチ内に絶縁膜を充填した場合、半導体基板(ここではシリコン)の熱膨張係数は酸化膜に比べ7倍と大きく、800〜1000℃での酸化膜充填工程後、充填した酸化膜とシリコン基板の熱膨張係数差により、ウエハの反りが大きく、内部応力で前記した結晶欠陥の発生の他に、ウエハの反り大きくなり後工程でのウエハの装置ステージへの吸着が困難になるなどの問題が生じる。
このウエハの反り量は、酸化膜を充填するトレンチのウエハ面内の面積比率に依存するが、例えば、トレンチ面内比率が60%の場合、6インチ径ウエハの場合には、その反り量は500μmにもなる。
【0010】
また、ドリフト領域をトレンチに沿って形成する構造では、トレンチを充填する酸化膜の最大臨界電界強度が、半導体基板であるシリコンより30倍程度く、また、比誘電率がシリコンと比べて小さいため、耐圧をトレンチ内の酸化膜に保持させることができて、ゲート・ドレイン間隔を小さくすることができ(700Vの耐圧クラスでは約3分の1)、高集積化できる。
しかし、一層の高集積化を図るためには、高耐圧横型MOSデバイスのゲート・ドレイン間隔をさらに短縮する必要がある。
また、前記の空孔を有する分離構造は、空孔を1個有する比較的分離幅が狭い場合であるが、幅の広い溝分離構造の場合でもその分離幅を低減して、高集積化を図ることが求められている。
【0011】
この発明の目的は、ウエハの反り量の低減と、ゲート・ドレイン間の距離の短縮および幅の広い分離領域の分離幅の低減による高集積化とを図ることができる半導体装置とその製造方法を提供することにある。
【0012】
【課題を解決するための手段】
前記の目的を達成するために、
(1)半導体基板の表面層に形成されるソース領域と、該ソース領域と離して半導体基板の表面層に形成されるドレイン領域と、該ドレイン領域と前記ソース領域に挟まれた前記半導体基板に形成され上部が絶縁膜で分離された空孔と、前記ドレイン領域と前記ソース領域の間の前記空孔に沿う前記半導体基板に形成され、前記ドレイン領域と接して形成されるドリフト領域と、前記ソース領域と前記ドリフト領域に挟まれた前記半導体基板上にゲート絶縁膜を介して形成されるゲート電極と、前記ソース領域上に形成されるソース電極と、前記ドレイン領域上に形成されるドレイン電極と、を有する構成とする。
(2)半導体基板の表面層に形成されるソース領域と、該ソース領域と離して半導体基板の表面層に形成されるドレイン領域と、該ドレイン領域と前記ソース領域に挟まれた前記半導体基板に形成されたトレンチと、該トレンチに充填された絶縁膜と、該絶縁膜内部に形成された空孔と、前記ドレイン領域と前記ソース領域の間の前記トレンチに沿う前記半導体基板に形成され、前記ドレイン領域と接して形成されるドリフト領域と、前記ソース領域上に形成されるソース電極と、前記ドレイン領域上に形成されるドレイン電極と、を有する構成とする。
(3)前記空孔が、半導体基板の表面と平行な方向に複数個形成されるとよい。(4)前記空孔の平面形状が格子状であるとよい。
(5)誘電体分離領域を有する半導体装置において、該誘電体分離領域が、半導体基板に形成されたトレンチと、該トレンチ内に形成された絶縁膜と、該絶縁膜内部に半導体基板の表面と平行な方向に複数個形成された空孔とを有する構成とする。
(6)誘電体分離領域を有する半導体装置において、該誘電体分離領域が、半導体基板に形成されたトレンチと、該トレンチ内に形成された絶縁膜と該絶縁膜内部に平面形状が格子状の空孔とを有する構成とする。
(7)(1)の半導体装置の製造方法において、第1導電形半導体基板にトレンチを形成する工程と、該トレンチと前記半導体基板表面に第2導電形不純物をドープしたエピタキシャル層を形成する工程と、還元雰囲気で熱処理し、トレンチ開口部を閉塞し、前記半導体基板に第2導電形ドリフト領域と、該ドリフト領域で囲まれた空孔とを同時に形成する工程と、前記空孔の上部の前記ドリフト領域を絶縁化し、該絶縁膜で前記ドリフト領域の上部を分離する工程と、を有する製造方法とする。
(8)(1)の半導体装置の製造方法において、第1導電形半導体基板にトレンチを形成する工程と、該トレンチと前記半導体基板表面に第2導電形不純物をイオン注入する工程と、還元雰囲気で熱処理し、トレンチ開口部を閉塞し、前記半導体基板に第2導電形ドリフト領域と、該ドリフト領域で囲まれた空孔とを同時に形成する工程と、前記空孔の上部の前記ドリフト領域を絶縁化し、該絶縁膜で前記ドリフト領域の上部を分離する工程と、を有する製造方法とする。
(9)(2)〜(4)のいずれかの半導体装置の製造方法において、半導体基板にトレンチを形成する工程と、該トレンチに沿うようにドリフト領域を形成する工程と、前記トレンチ内に熱酸化膜を形成し、トレンチ開口部を該熱酸化膜で閉塞し、該熱酸化膜の内部に空孔を形成する工程と、を有する製造方法とする。
(10)(2)〜(4)のいずれかの半導体装置の製造方法において、半導体基板にトレンチを形成する工程と、該トレンチに沿うようにドリフト領域を形成する工程と、前記トレンチ内に化学気相成長法で絶縁膜を形成し、トレンチ開口部を該絶縁膜で閉塞し、該熱絶縁膜の内部に空孔を形成する工程と、を有する製造方法とする。
(11)(2)の半導体装置の製造方法において、半導体基板にトレンチを形成する工程と、還元雰囲気で熱処理し、トレンチ開口部を狭める工程と、酸化してトレンチ内に熱酸化膜を形成し、トレンチ開口部を該熱酸化膜で閉塞し、空孔を形成する工程と、を有する製造方法とする。
(12)半導体基板にトレンチを形成し複数の半導体柱を形成する工程と、熱酸化により、前記半導体柱を酸化するとともに前記トレンチ内に熱酸化膜を形成する工程と、前記トレンチ内に化学気相成長法で絶縁膜を形成し前記トレンチの開口部を該絶縁で閉塞し、該絶縁膜の内部に空孔を形成する工程と、を有する製造方法とする。
(13)半導体基板にトレンチを形成し複数の半導体柱を形成する工程と、熱酸化により、前記半導体柱を酸化するとともに前記トレンチ内に熱酸化膜を形成し、前記複数個のトレンチの開口部を熱酸化膜で閉塞し、該酸化膜の内部に空孔を形成する工程と、を有する製造方法とする。
(14)(12)および(13)の製造方法において、半導体柱を形成する工程の後に、還元雰囲気で熱処理しトレンチ開口部を狭める工程を有する製造方法とする。
(15)半導体基板にトレンチを形成する工程と、還元雰囲気で熱処理しトレンチ開口部を狭める工程と、熱酸化してトレンチ内に熱酸化膜を形成し、トレンチ開口部を該熱酸化膜で閉塞し、該熱酸化膜の内部に空孔を形成する工程と、を有する製造方法とする。
(16)(7)、(8)、(14)および(15)の製造方法において、前記還元雰囲気が、アルゴンガス、水素ガスもしくはアルゴンガスに水素を混合したガスのいずれか一つであることよい。
〔作用〕
この構造では、空孔(空気である場合)の比誘電率(=1)は酸化膜の比誘電率(=4)より小さいため、Gaussの法則より印加された電位はこの比の空孔で支持されるので従来の酸化膜でトレンチを充填する場合に比べ、耐圧を確保しつつ、トレンチ幅(空孔幅)を3〜4分の1に縮小できるので、素子ピッチを縮小できてコスト的に有利となる。
【0013】
図28に本発明品の電位分布図、図29に従来品の電位分布図を示す。ソース・ドレイン間に70V印加した場合であり、本発明品は空孔部に等電位線を密集させることができて、ゲートとドレイン間の距離を従来品より短縮できることが分かる。
また、従来はトレンチを全て酸化膜で充填していたので、シリコンと熱膨張率の大きく異なる酸化膜の体積が大きかったが、本発明構造では、トレンチ幅が狭くなることに加え、トレンチ内部が空孔(空気や不活性ガスが充満している)となるので製造途中でのウエハの反りを大きくすることは無くなる。従って、トレンチ形成面積比率の大きい大電流(低オン抵抗)の半導体装置への適用が可能となる。また、従来構造に対し、デバイスピッチが縮小するため、同一オン抵抗でのチップサイズ縮小、また同一チップサイズでの低オン抵抗化が可能となる。
【0014】
【発明の実施の形態】
図1は、この発明の第1実施例の半導体装置の構成図であり、同図(a)は要部平面図、同図(b)は同図(a)のX−X線で切断した要部断面図である。同図(a)は、同図(b)の断面図のY−Y面から見た平面図である。以下の説明において、p基板を用いた場合を示しているが、n基板を用いて、各領域の導電形を逆としてもよいし、基板のみをn基板としてもよい。また、nはn形導電形を表し、pはp形導電形を表す。
p基板1(シリコン基板)に図示しないストライプ状のトレンチを形成し、このトレンチ内で、空孔3に沿うようにnドリフト領域2(nオフセットドレイン領域ともいう)を形成する。この空孔1の上部に酸化膜4を形成し、p基板1の表面層にpウエル領域5とnウエル領域6を形成する。pウエル領域5の表面層にnソース領域9とpコンタクト領域11を形成し、nウエル領域6の表面層にnドレイン領域10を形成する。nソース領域9とnドリフト領域2に挟まれたpウエル領域5上にゲート酸化膜7を介してゲート電極8を形成し、その上に層間絶縁膜14を形成する。nソース領域9上とpコンタクト領域11上にソース電極12を形成し、nドレイン領域10上にドレイン電極13を形成する。尚、前記nウエル領域6はnドレイン領域10を補完する領域であり、形成しなくても構わない。
【0015】
この構造では、前記したように、空孔3(空気である場合)の比誘電率(=1)は酸化膜の比誘電率(=4)より小さいため、Gaussの法則より印加された電位は、この比で空孔側で支持されるので従来の酸化膜でトレンチを充填した場合に比べ、トレンチ幅(空孔幅)を3〜4分の1に縮小できる。そのため、素子ピッチを縮小できて低コスト化を図ることができる。
70Vの耐圧クラスの高耐圧横型MOSFETを製作したところ、従来、オン抵抗が70mΩmmであったものが、50mΩmmに低減できた。これは、空孔を形成することで、耐圧を維持しながらゲート・ドレイン間の距離を短縮することで、MOSFETのセルの集積密度を高める(高集積化する)ことができたためである。
【0016】
また、従来はトレンチをすべて酸化膜で充填していたので、シリコンと熱膨張率の大きく異なる酸化膜の体積が大きかったが、この構造では、トレンチ幅が狭くなることに加え、トレンチ内部が空孔となり、酸化膜の体積を減少させることができるため、ウェハの反り量を大幅に減少させることができる。
具体的には、工程終了時のウェハ反り量は、従来500μmもあったものが本構造では20μmと小さくできた。そのため、製造工程中でのウエハの反りに起因するトラブルが防止できるようになった。
空孔の形成とウエハの反り量の低減により、従来よりトレンチ形成面積比率を大きくできて、高耐圧で大電流(低オン抵抗)の半導体装置を製作できるようになった。
【0017】
図2から図4は、この発明の第2実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図である。これは図1の半導体装置の製造方法である。
比抵抗15Ωcmのp基板1(シリコン基板)に、開口部の幅1μm、深さ3μmのトレンチ15を形成し、リン原子の不純物濃度が1×1017cm−3で厚さ1μmのnエピタキシャル層16を成長させる(図2)。
つぎに、Arガス96%、Hガス4%の還元雰囲気(水素雰囲気)で40Torr(40×133Pa)の減圧で1100℃10分アニールすることで、表面のシリコンを接触させ、内部に空孔3(幅1μm、空孔上部と基板表面の間のシリコン幅0.5μm)を形成する。このとき、p基板1表面とトレンチ15内部に形成されたnエピタキシャル層16からリンが再拡散し、表面濃度5×1016cm−3、深さ3μmのn形拡散層17が形成される(図3)。
【0018】
つぎに、チャネル形成部に表面濃度が5×1016cm−3で、深さ3μmのp形拡散層であるpウェル領域5を形成し、ドレイン形成部に表面濃度が5×1016cm−3で、深さ3μmのn形拡散層であるnウェル領域6を形成する。この場合、空孔3を深い箇所に形成し、p基板1の表面層に形成されたn拡散層17を空孔3に達しないように除去してからpウエル領域5、nウエル領域6を形成してもよい。続いてnソース、ゲート、ドレイン各領域形成部に図示しない窒化膜を形成し、熱酸化を行うことで表面のゲート―ドレイン間の窒化膜が存在しない部分に厚さ1.0μmの酸化膜4(LOCOS酸化膜)を形成する。この時、空孔3上部と基板表面の間のシリコンは完全に酸化され酸化膜となる。この後、窒化膜を除去し、厚さ0.025μmのゲート酸化膜7を形成し、このゲート酸化膜7上にゲート電極8を形成し、ソース形成部にn拡散を行ってnソース領域9を形成し、pウェルコンタクト用のp拡散層(pコンタクト領域11)とnウェル領域6の表面層にnドレイン領域10を形成する。ゲート電極8上に層間絶縁膜14を形成し、nソース領域9上とpコンタクト領域11上にソース電極12を形成し、nドレイン領域10上にドレイン電極13を形成する(図4)。尚、前記の還元雰囲気は、Arガスのみ、Hガスのみであっても構わない。
【0019】
図5、図6は、この発明の第3実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図である。図1の半導体装置の製造方法で第2実施例とは違う製造方法である。
第2実施例と異なるのは、トレンチ形成後にエピタキシャル成長をする代わりに、トレンチ15の側壁および底面にn形不純物をイオン注入してイオン注入層18を形成した点である。
トレンチ15内にイオン注入層18を形成する(図5)。つぎに、図3と同様に熱処理して、空孔3とn拡散層19を形成する(図6)。その後の工程は図4と同じである。
【0020】
具体的には、80keVでリンドーズ量1×1013cm−2のイオン注入(ドープ)を行いイオン注入層18を形成し、その後、1150℃で200分の熱処理(ドライブ)を行い表面濃度5×1016cm−3で、深さ3μmのn拡散層19を形成する。このn拡散層19が空孔3の周囲に形成されるnドリフト領域2となる。
前記のトレンチ15の形成にはマスクとして酸化膜を使用するがそれを除去する前にイオン注入を行えば、トレンチ15の側壁と底面のみにn拡散層19を形成できる。こうすることで、図3のように、p基板1の表面層に形成されるn拡散層17の除去工程が不要となる。
【0021】
図7は、この発明の第4実施例の半導体装置の要部断面図である。図1との違いは、空孔22が酸化膜21で覆われている点である。この酸化膜21がnドリフト領域20と空孔22の間に介在することで、比誘電率がシリコンから空孔に向かって緩やかに小さくなるため、図1と比べると、電位分布の詰まりが緩くなり、電界集中が起こり難くなる。前記した図27が本発明品(70V耐圧品)に70V印加した場合の等電位線の様子を示す図である。また、第1実施例と同様にゲート・ドレイン間の間隔を短縮できて、高集積化を図ることができる。その結果、低オン抵抗の高耐圧横型MOSFETを製作できる。また、空孔を形成するために、ウエハの反り量も第1実施例と同等にできる。尚、図中のD2は空孔長、W2は空孔幅、Wox2 は酸化膜厚さである。
【0022】
図8から図10は、この発明の第5実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図ある。これは図7の半導体装置の製造方法であり、ここでは、第2実施例と異なるのは、空孔の上部に空隙を形成する点である。
図2と同様に、比抵抗15Ωcmのp基板1に、開口部の幅1μm、深さ3μmの図示しないトレンチを形成し、リン原子の不純物濃度が1×1017cm−3で厚さ1μmのn形エピタキシャル層を成長させる。
つぎに、Arガス96%、Hガス4%の還元雰囲気(水素雰囲気)で40Torrの減圧で1100℃10分アニールすることで、表面のシリコンを互いに近接させ、上部が隙間26を有する空隙25(幅1μm、空孔上部と基板表面の間のシリコン幅0.5μm)を形成する。このとき、p基板1の表面とトレンチ内部に形成されたnエピタキシャル層からリンが再拡散し、表面濃度5×1016cm−3、深さ3μmのn形拡散層24が形成される(図8)。
【0023】
つぎに、熱酸化によりシリコン基板表面とトレンチ表面を酸化し、最初はp基板1表面とトレンチ表面に酸化膜が成長し、やがてトレンチの入り口で酸化膜が接触し、表面とトレンチ側壁に酸化膜21を有し、トレンチ中央に空孔22が形成される。このトレンチ内部の酸化膜厚は0.5μmで、空孔幅は0.5μmである(図9)。
つぎに、ゲート、ソースおよびドレイン部分の酸化膜21をマスクを用いて除去する。その後、チャネル形成部に表面濃度が5×1016cm−3で、深さ3μmのp形拡散層であるpウェル領域5を形成し、ドレイン形成部に表面濃度が5×1016cm−3で、深さ3μmのn形拡散層であるnウェル領域6を形成する。続いてソース、ゲート、ドレイン各領域形成部に図示しない窒化膜を形成し、熱酸化を行うことで表面のゲート―ドレイン間の窒化膜が存在しない部分に厚さ1.0μmの酸化膜23を形成する。この時、空孔上部と基板表面の間のシリコンは完全に酸化され酸化膜23となる。この後、窒化膜を除去し、厚さ0.025μmのゲート酸化膜7を形成し、このゲート酸化膜7上にゲート電極8を形成し、ソース形成部にn拡散を行ってnソース領域9を形成し、pウェルコンタクト用のp拡散層であるpコンタクト領域11を形成し、nウェル領域6の表面層にnドレイン領域10を形成する。ゲート電極8上に層間絶縁膜14を形成し、nソース領域9上とpコンタクト領域11上にソース電極12を形成し、nドレイン領域10上にドレイン電極13を形成する。尚、前記nウエル領域6はnドレイン領域10を補完する領域であり、形成しなくても構わない(図10)。
【0024】
尚、第5実施例のトレンチ酸化において、熱酸化による体積膨張でトレンチ上部の酸化膜が接続するが、接合面は物理的接合であり、後工程のウェットエッチングにより、容易に空孔22への経路が生じ、薬液の空孔への出入りが懸念される。
これを防止するために高温での短時間アニ―ル(1300℃、10秒)が考えられるが、さらに好まれる方法として、図11に示すように、CVD(Chemical Vapor Deposition)酸化膜27を酸化膜21上に堆積することで、空孔22への経路上に良質な酸化膜を形成することで空孔22に通じる隙間26の形成を防止できる。
【0025】
この実施例では、空隙25を還元雰囲気のアニールによって形成したが、トレンチを形成する際にトレンチの開口部より底部の方が幅が広いトレンチを形成することでも構わない。この場合還元雰囲気でのアニールは行わなくてもよく、窒素雰囲気のアニールなどでよい。また、以下の実施例において、トレンチを形成するものは同様のことが言える。
図12と図13は、この発明の第6実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図である。これは、第5実施例をさらに発展させたものである。
【0026】
還元雰囲気でのアニール後、チャネル形成部に表面濃度が5×1016cm−3で、深さ3μmのp形拡散層であるpウェル領域5を形成し、ドレイン形成部に表面濃度が5×1016cm−3で、深さ3μmのn形拡散層であるnウェル領域6を形成し、ソース、ゲート、ドレイン各領域形成部に窒化膜29を形成する(図12)。
つぎに、熱酸化を行うことで表面のゲート―ドレイン間の窒化膜28が存在しない部分に厚さ1.0μmの酸化膜29を形成する。トレンチ上部とトレンチ側壁は酸化され、特にトレンチ上部は完全に酸化膜28が接続される。この後、窒化膜28を除去する(図13)。
【0027】
つぎに、窒化膜28を除去し、図10の工程のように、厚さ0.025μmのゲート酸化膜7を形成し、このゲート酸化膜7上にゲート電極8を形成し、ソース形成部にn拡散を行ってnソース領域9を形成し、pウェルコンタクト用のp拡散層であるpコンタクト領域11を形成し、nウェル領域6の表面層にnドレイン領域10を形成する。ゲート電極8上に層間絶縁膜14を形成し、nソース領域9上とpコンタクト領域11上にソース電極12を形成し、nドレイン領域10上にドレイン電極13を形成する。この構造では、図示しないCMOS回路素子のLOCOS酸化膜を形成するときにマスクとして用いる窒化膜と同一の窒化膜28を用いて、前記した図10の酸化膜23と酸化膜22とを同時に形成できる利点がある。
【0028】
前記した各実施例の半導体装置では、素子耐圧(BVds)が70Vの例について述べたが、同様の構造が120V耐圧さらには700V耐圧の場合にも成り立ち、スケーリングにより表1に示すパラメータ(諸元)となる。尚、表中のD1、W1は図1に記載したD1、W1であり、D2、W2、Wox2は図7に記載したD2、W2、Wox2である。
【0029】
【表1】

Figure 2004153140
図14は、この発明の第7実施例の半導体装置の構成図であり、同図(a)は要部平面図、同図(b)は同図(a)のX−X線で切断した要部断面図である。同図(a)は、同図(b)のY−Y面から見た平面図である。
図1との違いは、トレンチ幅30が広い場合で、空孔33の数が複数個となっている点である。この図では、空孔33を3個有する場合を示したが、素子耐圧が高い場合はトレンチ幅30が広くなり空孔33の数を増加させ、低い場合は減少させる。つまり、素子耐圧により空孔33の数を選定するとよい。
【0030】
図15から図17は、この発明の第8実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図である。これは複数個の空孔を形成するために、複数個のトレンチを形成する工程が第2実施例と異なる点である。
比抵抗15Ωcmのp形シリコン基板に幅1μm、深さ20μmのトレンチ34を等ピッチで3個形成する。つまり、トレンチ間にはシリコン柱35(半導体柱)が2個形成される。また、トレンチ間隔は0.5μmとする。つぎに減圧CVD法によりリンを含むポリシリコン36を堆積し、表面濃度5×1016cm−3、接合深さ(Xj)が3μmのn形不純物層ができるように1100℃以上の高温でドライブする。ここでポリシリコン36の膜厚はXj=3μmとなるような膜厚・ドライブ(熱処理)条件ならどれでもよい(図15)。
【0031】
ドライブした後、還元雰囲気(前記した水素雰囲気)で40Torrの減圧で1100℃3分アニールし、トレンチ開口部の幅がトレンチ底部の幅よりも狭くなる形状に変化させる。例えば、トレンチ開口部ではトレンチ幅が0.5μm、トレンチ間の距離(トレンチ間シリコン柱35)が1μmとなる。このドライブでnドリフト領域39となるn領域37が形成される(図16)。
つぎに熱酸化によりシリコン柱35を1000℃で酸化する。この酸化によりシリコン柱35の体積が増加し、トレンチ34内部に空孔40を残した状態でトレンチ開口部が柱同士が酸化膜38となった状態で連結される(図17)。図ではトレンチ34が3つ上部で酸化膜として塞がれた状態となることで幅の広いトレンチ内部を空孔40を有する酸化膜38で充填した構造となっているが、トレンチ34の数は任意に変えることができ、素子耐圧(BVds)によって最終的に求められるドリフト長が要求を満たすように調整する。
【0032】
つぎに、図4の工程のように、チャネル形成部に表面濃度が5×1016cm−3で、深さ3μmのp形拡散層であるpウェル領域5を形成し、ドレイン形成部に表面濃度が5×1016cm−3で、深さ3μmのn形拡散層であるnウェル領域6を形成する。その後、図示しない窒化膜を除去し、厚さ0.025μmのゲート酸化膜7を形成し、このゲート酸化膜7上にゲート電極8を形成し、ソース形成部にn拡散を行ってnソース領域9を形成し、nウェル領域6の表面層にnドレイン領域10を形成する。ゲート電極8上に層間絶縁膜14を形成し、nソース領域9上とpコンタクト領域11上にソース電極12を形成し、nドレイン領域10上にドレイン電極13を形成する。
【0033】
尚、図18のように、ストライプ状のシリコン柱を分断して、多数のシリコン柱41としても構わない。この場合は、空孔43はハッチングで示すように繋がり、空孔43の占有率を大きくできる。
図19は、この発明の第9実施例の半導体装置の要部断面図である。これは、SOI基板50に誘電体分離の分離領域53を形成し、この分離領域53に空孔56を形成した場合である。この場合も分離領域幅が短縮できて、高集積化に有効である。この空孔を有する分離領域の形成方法は、前記のトレンチ内に空孔を形成する場合と同じである。
【0034】
図20から図22は、この発明の第10実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図である。これは図7や図14の半導体装置についての製造方法であり、特に、空孔を形成した後、デバイスを形成するために必要となる表面に形成された絶縁膜の平坦化ついて説明している。ここでは、図14のように複数個の空孔を有する場合について説明している。勿論、これは図19の誘電体分離構造にも適用できる。
p基板1を表面30nm酸化し、その後、窒化膜を100nm堆積し、さらにレジストを塗布後、横型高耐圧MOSFETのnドリフト領域60の形成予定領域を露光し、窒化膜、酸化膜を除去する。その後、レジスト灰化しレジストを除去した後、シリコンエッチングを行い、幅3μm、深さ20μmのトレンチを形成する。つぎに、トレンチ内壁にリンドープポリシリコンを成膜し、ドライブを行いp基板1の深さ方法に、拡散深さ(pn接合の深さXj)が6μm程度になるようにドライブさせる。つぎに、トレンチ内のポリシリコンを酸化・除去し、熱酸化により、トレンチ内にあるトレンチ間のシリコン柱を熱酸化するとともにトレンチ内に熱酸化膜61を形成する。熱酸化する前に還元雰囲気にてアニールしてもよい。熱酸化後のトレンチの幅は2μm程度であるため、熱CVD法などで熱CVD酸化膜62を成膜する。この熱CVD酸化膜62の成膜では、トレンチ内が全て酸化膜で埋まることはなく、トレンチ内部には空孔63が形成される。しかし、トレンチによる凹凸の影響を受け、熱CVD酸化膜62の上端は凹凸のある形状となる(図20)。
【0035】
つぎに、凹凸のある熱CVD酸化膜62の表面をCMP(Chemical Mechanical Polishing)法により研磨除去し平坦化する。このCMP法を用いることで、ストッパなしでも任意の研磨深さで酸化膜内を平坦化することができる(図21)。
つぎに、CMP法で平坦化された熱CVD酸化膜62の平坦な研磨面64を基準としてウエットエッチングまたはドライエッチングによりシリコン面が露出するまで残りの熱CVD酸化膜62を除去し、内部に空孔63を有する熱CVD酸化膜62が形成される(図22)。
【0036】
つぎに、図示しないpウエル領域、nウエル領域を形成し、ゲート、ソース、ドレインの各領域と各電極を形成し、図14のような半導体装置とする。
このように、CMP法で平坦化することで、上部が確実に熱CVD酸化膜で閉じた空孔を形成することができる。閉じた空孔とすることで、空孔内にレジストが入り込むことや空孔内の金属汚染やパーテクル汚染を防止できる。その結果、高信頼性の半導体装置を製造することができる。
図23から図26は、この発明の第11実施例の半導体装置の製造方法であり、工程順に示した要部製造工程断面図である。これは、空孔の形成を、トレンチを形成せずに、直接半導体基板内に形成する方法である。
【0037】
ゲート電極77の形成領域とドレイン電極78の形成領域に挟まれたp基板1にnドリフト領域となるn領域70を形成する。つぎに、SIMOXプロセスでn領域70の一部に酸化膜71を形成する(図23)。
つぎに、軽元素イオン(Heイオンなど)を前記酸化膜71を貫通し、n領域70内にイオン注入し、前記酸化膜71近傍にダメージ層73を形成する(図24)。
つぎに、還元雰囲気(ArガスにOを混入したガス)で1300℃以上の高温で熱処理することで、前記ダメージ層73に隣接する前記酸化膜71を空孔74に変換し、n領域70内に空孔を形成する(図25)。
【0038】
その後、空孔74の上部のn領域70を酸化して酸化膜76を形成し、nドリフト領域75、pウエル領域、nウエル領域、ゲート電極77、nソース領域、nドレイン領域、ソース電極、ドレイン電極78などを形成する(図26)。
この製造方法では、トレンチを形成することなく、空孔74を半導体基板内に形成できるため、空孔74内の汚染がなく、高信頼性の半導体装置を製造できる。
また、空孔74が形成されているため、前記の実施例と同様に、ゲート・ドレイン間の距離を短縮できて、高集積化を図ることができる。また、ウエハの反り量も小さくできる。
【0039】
【発明の効果】
この発明によれば、ドリフト領域がトレンチに沿って形成される高耐圧横型MOSデバイスのトレンチを充填する絶縁膜に空孔を形成することで、トレンチ内の誘電率を低下させ、ゲート・ドレイン間の距離を短縮することができて、高集積化を図ることができる。
また、トレンチを充填する絶縁膜に空孔を形成することで、ウエハの反り量を大幅に減少させることができる。
また、幅の広い誘電体分離構造の分離領域の絶縁膜に空孔を複数個形成することで、分離領域の幅を短くできて、高集積化を図ることができる。
【0040】
また、空孔を塞ぐ絶縁膜をCMPで平坦化することで、上部が確実に塞がれた空孔を形成することで、空孔内の汚染(レジストの入り込み、金属汚染、パーテクル汚染など)を防止し、半導体装置の信頼性を高めることができる。
【図面の簡単な説明】
【図1】この発明の第1実施例の半導体装置の構成図であり、(a)は要部平面図、(b)は(a)のX−X線で切断した要部断面図
【図2】この発明の第2実施例の半導体装置の要部製造工程断面図
【図3】図2に続く、この発明の第2実施例の半導体装置の要部製造工程断面図
【図4】図3に続く、この発明の第2実施例の半導体装置の要部製造工程断面図
【図5】この発明の第3実施例の半導体装置の要部製造工程断面図
【図6】図5に続く、この発明の第3実施例の半導体装置の要部製造工程断面図
【図7】この発明の第4実施例の半導体装置の要部断面図
【図8】この発明の第5実施例の半導体装置の要部製造工程断面図
【図9】図8に続く、この発明の第5実施例の半導体装置の要部製造工程断面図
【図10】図9に続く、この発明の第5実施例の半導体装置の要部製造工程断面図
【図11】CVD酸化膜を表面に被覆した図
【図12】この発明の第6実施例の半導体装置の要部製造工程断面図
【図13】図12に続く、この発明の第6実施例の半導体装置の要部製造工程断面図
【図14】この発明の第7実施例の半導体装置の構成図であり、(a)は要部平面図、(b)は(a)のX−X線で切断した要部断面図
【図15】この発明の第8実施例の半導体装置の要部製造工程断面図
【図16】図15に続く、この発明の第8実施例の半導体装置の要部製造工程断面図
【図17】図16に続く、この発明の第8実施例の半導体装置の要部製造工程断面図
【図18】ストライプ状のシリコン柱を分断した場合の図
【図19】この発明の第9実施例の半導体装置の要部断面図
【図20】この発明の第10実施例の半導体装置の要部製造工程断面図
【図21】図20に続く、この発明の第10実施例の半導体装置の要部製造工程断面図
【図22】図21に続く、この発明の第10実施例の半導体装置の要部製造工程断面図
【図23】この発明の第11実施例の半導体装置の要部製造工程断面図
【図24】図23に続く、この発明の第11実施例の半導体装置の要部製造工程断面図
【図25】図24に続く、この発明の第11実施例の半導体装置の要部製造工程断面図
【図26】図25に続く、この発明の第11実施例の半導体装置の要部製造工程断面図
【図27】従来の横型パワーMOSFETの要部断面図
【図28】本発明品の電位分布図
【図29】従来品の電位分布図
【符号の説明】
1 p基板
2、20、31、39、60、75 nドリフト領域
3、22、33、40、43、56、63、74 空孔
4、21、23、29、32、38、42、52、71、76 酸化膜
5 pウエル領域
6 nウエル領域
7 ゲート酸化膜
8、77 ゲート電極
9 nソース領域
10 nドレイン領域
11 pコンタクト領域
12 ソース電極
13、78 ドレイン電極
14 層間絶縁膜
15、34 トレンチ
16 nエピタキシャル層
17、19、24、 n拡散層
18 イオン注入層
25 空隙
26 隙間
27 CVD酸化膜
28 窒化膜
30 トレンチ幅
35、41 シリコン柱
36 ポリシリコン
37、70 n領域
50 SOI基板
51 半導体基板
53 分離領域
54 素子形成領域
55 酸化膜
61 熱酸化膜
62 熱CVD酸化膜
72 イオン注入
73 ダメージ層[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a semiconductor device such as a power IC (integrated circuit) which is applied to a power supply, a motor, an automobile and the like, and has a built-in and integrated lateral high-voltage power device. The present invention relates to a high breakdown voltage lateral MOS device.
[0002]
[Prior art]
As a structure of a conventional lateral power MOSFET integrated in a power IC, a structure has been reported in which a trench is formed and a long drift region is formed along the trench to ensure a withstand voltage (for example, see Patent Document 1). ).
FIG. 27 is a cross-sectional view of a main part of a conventional lateral power MOSFET. A trench 95 is formed in the p substrate 81, and phosphorus is obliquely ion-implanted into the inner wall of the trench 95. Thereafter, thermal oxidation is performed to fill the oxide film 83 in the trench 95 and form the n drift region 82. A LOCOS oxide film 84 is formed on oxide film 83, and a p-well region 85 and an n-well region 86 are formed in a surface layer of p-substrate 81. An n source region 89 and a p contact region 91 are formed in the surface layer of the p well region 85, and an n drain region 90 is formed in the surface layer of the n drift region 82 and the surface layer of the n well region 86. A gate electrode 88 is formed on a p well region 85 interposed between an n source region 89 and an n drift layer via a gate oxide film 87, and a source electrode 92 is formed on the n source region 89 and the p contact region 91. , A drain electrode 93 is formed on the n drain region 90. Reference numeral 94 in the figure denotes an interlayer insulating film.
[0003]
Since the integrated circuit is formed on the same semiconductor substrate as other low breakdown voltage control elements, the source electrode 92, the gate electrode 88, and the drain electrode 93 are provided on the surface of the p substrate 1. Further, in order to increase the breakdown voltage, the trench 95 is formed in the drift formation region between the gate and the drain for supporting the voltage as described above, and the n drift region 82 is formed around the trench by an oblique ion implantation method. By filling the oxide film 95 with the oxide film 95, sufficient electric field relaxation is achieved in the p substrate 1 even at a short distance.
The shape of the trench differs depending on the breakdown voltage class of 60 to 700 V. At 60 V, the trench width is about 3 μm and the depth is about 3 μm. At 700 V, a trench width of 20 μm and a depth of 20 μm are required. Since the trench is filled with an oxide film, the maximum critical electric field strength of the oxide film is about 30 times higher than that of silicon, which is a semiconductor substrate, so that the distance between the gate and the drain can be reduced (for a breakdown voltage class of 700 V, about 3 minutes). 1), high integration is enabled.
[0004]
In recent years, in order to achieve high integration of LSI, a dielectric isolation structure in which a trench is formed for element isolation and the trench is filled with an insulating film has been frequently used. In such a structure in which element isolation is performed by trench isolation (trench isolation), stress stress occurs in the trench due to a difference in thermal expansion coefficient between the insulating film to be filled and the semiconductor substrate, and the isolation characteristics are deteriorated. In addition, since the filling insulating film has a high dielectric constant, the parasitic capacitance becomes large, causing a problem such as a gate wiring delay. In order to solve these problems, holes are formed in the filling insulating film in the trench, the amount of the filling insulating film in the trench is reduced, and the stress stress due to the difference in thermal expansion coefficient between the insulating film and the semiconductor substrate is reduced. It is disclosed that crystal defects are prevented from entering the substrate, and that the dielectric constant of the filling insulating film in the trench is reduced to prevent gate wiring delay (for example, see Patent Document 2).
[0005]
Further, another document discloses that a hole is formed in an oxide film filling a trench of a trench isolation oxide film sandwiched between floating gate wirings of a MOS device constituting an integrated circuit of a flash memory, thereby forming a hole immediately below the trench isolation trench. It is disclosed that a crystal defect is prevented from being introduced into a source region to be formed (for example, see Patent Document 3).
In these Patent Documents 2 and 3, vacancies are formed in the filling insulating film having the trench isolation structure. The purpose thereof is to prevent generation of crystal defects and to reduce the average dielectric constant of the filling insulating film. This is to prevent a delay in gate wiring.
[0006]
As a method of forming the above-mentioned holes, He ions are implanted in the vicinity of an oxide film formed by a SIMOX (Silicon Implantation Oxide) process, and an oxide film adjacent to a damaged portion formed by the implantation is converted into holes. Is reported (for example, Non-Patent Document 125p-G-4).
[0007]
[Patent Document 1]
U.S. Pat. No. 5,844,275
[Patent Document 2]
JP 2000-183149 A
[Patent Document 3]
JP-A-2002-76299
[0008]
[Non-patent document 1]
Proceedings of the 63rd JSAP Lecture Meeting on Applied Physics, 2002.9
[0009]
[Problems to be solved by the invention]
When the trench is filled with an insulating film, the thermal expansion coefficient of the semiconductor substrate (here, silicon) is 7 times larger than that of the oxide film, and after the oxide film filling process at 800 to 1000 ° C., the filled oxide film and the silicon substrate Due to the difference in thermal expansion coefficient, the wafer warp is large, and in addition to the occurrence of the crystal defect due to the internal stress, there is a problem that the wafer warp becomes large and it becomes difficult to attach the wafer to the device stage in a later process. Occurs.
The amount of warpage of the wafer depends on the area ratio of the trench filled with the oxide film in the wafer surface. For example, when the ratio in the trench surface is 60%, in the case of a 6-inch diameter wafer, the amount of warpage is It is as large as 500 μm.
[0010]
In the structure in which the drift region is formed along the trench, the maximum critical electric field strength of the oxide film filling the trench is about 30 times that of silicon, which is a semiconductor substrate, and the relative dielectric constant is smaller than that of silicon. The breakdown voltage can be held by the oxide film in the trench, the gate-drain distance can be reduced (about one third in a breakdown voltage class of 700 V), and high integration can be achieved.
However, in order to achieve higher integration, it is necessary to further reduce the distance between the gate and the drain of the high breakdown voltage lateral MOS device.
Further, in the case of the above-described separation structure having holes, the separation width having one hole is relatively narrow. However, even in the case of a wide groove separation structure, the separation width is reduced to achieve high integration. It is required to do it.
[0011]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a semiconductor device and a method of manufacturing the same, which are capable of reducing the amount of warpage of a wafer, reducing the distance between a gate and a drain, and achieving high integration by reducing the separation width of a wide separation region. To provide.
[0012]
[Means for Solving the Problems]
To achieve the above objectives,
(1) a source region formed in the surface layer of the semiconductor substrate, a drain region formed in the surface layer of the semiconductor substrate apart from the source region, and the semiconductor substrate sandwiched between the drain region and the source region. A hole formed and an upper portion separated by an insulating film, a drift region formed in the semiconductor substrate along the hole between the drain region and the source region, and formed in contact with the drain region; A gate electrode formed on the semiconductor substrate between the source region and the drift region via a gate insulating film; a source electrode formed on the source region; and a drain electrode formed on the drain region And a configuration having:
(2) a source region formed in the surface layer of the semiconductor substrate, a drain region formed in the surface layer of the semiconductor substrate apart from the source region, and the semiconductor substrate sandwiched between the drain region and the source region. The formed trench, an insulating film filling the trench, a void formed inside the insulating film, and the semiconductor substrate formed along the trench between the drain region and the source region; The semiconductor device includes a drift region formed in contact with the drain region, a source electrode formed on the source region, and a drain electrode formed on the drain region.
(3) The plurality of holes may be formed in a direction parallel to the surface of the semiconductor substrate. (4) It is preferable that the plane shape of the hole is a lattice shape.
(5) In a semiconductor device having a dielectric isolation region, the dielectric isolation region includes a trench formed in a semiconductor substrate, an insulating film formed in the trench, and a surface of the semiconductor substrate inside the insulating film. And a plurality of holes formed in parallel directions.
(6) In a semiconductor device having a dielectric isolation region, the dielectric isolation region includes a trench formed in a semiconductor substrate, an insulating film formed in the trench, and a planar shape inside the insulating film having a lattice shape. It has a configuration having holes.
(7) In the method of manufacturing a semiconductor device according to (1), a step of forming a trench in the first conductivity type semiconductor substrate and a step of forming an epitaxial layer doped with the second conductivity type impurity in the trench and the surface of the semiconductor substrate. Heat-treating in a reducing atmosphere, closing the trench opening, and simultaneously forming a second conductivity type drift region and a hole surrounded by the drift region in the semiconductor substrate; Insulating the drift region and isolating the upper portion of the drift region with the insulating film.
(8) In the method of manufacturing a semiconductor device according to (1), a step of forming a trench in the first conductivity type semiconductor substrate, a step of ion-implanting the second conductivity type impurity into the trench and the surface of the semiconductor substrate, and a reducing atmosphere Forming a second conductivity type drift region and a hole surrounded by the drift region in the semiconductor substrate at the same time, and forming the drift region above the hole in the semiconductor substrate. Insulating the insulating film and separating the upper portion of the drift region with the insulating film.
(9) In the method for manufacturing a semiconductor device according to any one of (2) to (4), a step of forming a trench in a semiconductor substrate, a step of forming a drift region along the trench, and a step of forming a heat in the trench. Forming an oxide film, closing the trench opening with the thermal oxide film, and forming a hole inside the thermal oxide film.
(10) In the method for manufacturing a semiconductor device according to any one of (2) to (4), a step of forming a trench in the semiconductor substrate, a step of forming a drift region along the trench, and a step of forming a chemical in the trench. Forming an insulating film by a vapor deposition method, closing a trench opening with the insulating film, and forming a hole inside the thermal insulating film.
(11) In the method of manufacturing a semiconductor device of (2), a step of forming a trench in the semiconductor substrate, a step of heat-treating in a reducing atmosphere to narrow the trench opening, and a step of oxidizing to form a thermal oxide film in the trench. And closing the trench opening with the thermal oxide film to form a hole.
(12) a step of forming a trench in the semiconductor substrate to form a plurality of semiconductor pillars; a step of oxidizing the semiconductor pillar by thermal oxidation and forming a thermal oxide film in the trench; Forming an insulating film by a phase growth method, closing an opening of the trench with the insulation, and forming a hole inside the insulating film.
(13) a step of forming a trench in the semiconductor substrate to form a plurality of semiconductor pillars, and oxidizing the semiconductor pillar by thermal oxidation and forming a thermal oxide film in the trench; And clogging with a thermal oxide film to form pores inside the oxide film.
(14) In the manufacturing methods of (12) and (13), after the step of forming the semiconductor pillar, the manufacturing method includes a step of performing heat treatment in a reducing atmosphere to narrow the trench opening.
(15) a step of forming a trench in the semiconductor substrate, a step of heat-treating in a reducing atmosphere to narrow the trench opening, a step of thermally oxidizing to form a thermal oxide film in the trench, and closing the trench opening with the thermal oxide film And forming a hole in the thermal oxide film.
(16) In the manufacturing method of (7), (8), (14) or (15), the reducing atmosphere is any one of argon gas, hydrogen gas, or a gas obtained by mixing hydrogen with argon gas. Good.
[Action]
In this structure, since the relative permittivity (= 1) of the vacancy (in the case of air) is smaller than the relative permittivity (= 4) of the oxide film, the potential applied according to Gauss' law is the vacancy of this ratio. Since it is supported, the trench width (hole width) can be reduced to 3 to 4 times while maintaining the withstand voltage as compared with the case where the trench is filled with the conventional oxide film, so that the element pitch can be reduced and the cost is reduced. This is advantageous.
[0013]
FIG. 28 shows a potential distribution diagram of the product of the present invention, and FIG. 29 shows a potential distribution diagram of the conventional product. This is a case where a voltage of 70 V is applied between the source and the drain, and it can be seen that in the present invention, equipotential lines can be densely formed in the holes, and the distance between the gate and the drain can be shorter than that of the conventional product.
Conventionally, since the entire trench was filled with an oxide film, the volume of the oxide film having a coefficient of thermal expansion greatly different from that of silicon was large. However, in the structure of the present invention, the trench width is reduced and the inside of the trench is reduced. Since holes (filled with air or an inert gas) are formed, the warpage of the wafer during the manufacturing process does not increase. Therefore, the present invention can be applied to a large current (low on-resistance) semiconductor device having a large trench formation area ratio. Further, since the device pitch is reduced as compared with the conventional structure, the chip size can be reduced with the same on-resistance, and the on-resistance can be reduced with the same chip size.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
1A and 1B are configuration diagrams of a semiconductor device according to a first embodiment of the present invention. FIG. 1A is a plan view of a main part, and FIG. 1B is a cross-sectional view taken along line XX of FIG. It is principal part sectional drawing. FIG. 3A is a plan view of the cross-sectional view of FIG. In the following description, the case where a p substrate is used is shown, but the conductivity type of each region may be reversed using an n substrate, or only the substrate may be used as an n substrate. In addition, n represents an n-type conductivity, and p represents a p-type conductivity.
A not-shown stripe-shaped trench is formed in a p-substrate 1 (silicon substrate), and an n-drift region 2 (also referred to as an n-offset drain region) is formed along the hole 3 in this trench. An oxide film 4 is formed above the holes 1, and a p-well region 5 and an n-well region 6 are formed in the surface layer of the p substrate 1. An n source region 9 and a p contact region 11 are formed in a surface layer of the p well region 5, and an n drain region 10 is formed in a surface layer of the n well region 6. Gate electrode 8 is formed on p well region 5 interposed between n source region 9 and n drift region 2 with gate oxide film 7 interposed therebetween, and interlayer insulating film 14 is formed thereon. A source electrode 12 is formed on the n source region 9 and the p contact region 11, and a drain electrode 13 is formed on the n drain region 10. Note that the n-well region 6 is a region that complements the n-drain region 10, and need not be formed.
[0015]
In this structure, as described above, since the relative permittivity (= 1) of the holes 3 (in the case of air) is smaller than the relative permittivity (= 4) of the oxide film, the potential applied according to Gauss's law is Since it is supported on the hole side at this ratio, the trench width (hole width) can be reduced to 3 to 4 times as compared with the case where the trench is filled with a conventional oxide film. Therefore, the element pitch can be reduced, and the cost can be reduced.
When a high breakdown voltage lateral MOSFET of a breakdown voltage class of 70 V was manufactured, the on-resistance was conventionally 70 mΩmm. 2 Was 50 mΩmm 2 Was reduced to This is because the formation of the holes reduces the distance between the gate and the drain while maintaining the breakdown voltage, thereby increasing the integration density (higher integration) of the MOSFET cells.
[0016]
Conventionally, since the entire trench is filled with an oxide film, the volume of the oxide film having a large difference in thermal expansion coefficient from that of silicon is large. However, in this structure, the trench width becomes narrow and the inside of the trench becomes empty. Since holes are formed and the volume of the oxide film can be reduced, the amount of warpage of the wafer can be significantly reduced.
More specifically, the wafer warpage at the end of the process was as small as 20 μm in the present structure, although it was 500 μm conventionally. Therefore, it is possible to prevent troubles caused by the warpage of the wafer during the manufacturing process.
By forming holes and reducing the amount of warpage of the wafer, the trench formation area ratio can be increased as compared with the conventional case, and a semiconductor device having a high withstand voltage and a large current (low on-resistance) can be manufactured.
[0017]
2 to 4 show a method of manufacturing a semiconductor device according to a second embodiment of the present invention, and are cross-sectional views of the main part manufacturing steps shown in the order of steps. This is a method for manufacturing the semiconductor device of FIG.
A trench 15 having an opening width of 1 μm and a depth of 3 μm is formed in a p substrate 1 (silicon substrate) having a specific resistance of 15 Ωcm and an impurity concentration of phosphorus atoms is 1 × 10 17 cm -3 To grow an n-type epitaxial layer 16 having a thickness of 1 μm (FIG. 2).
Next, Ar gas 96%, H 2 Annealing is performed at 1100 ° C. for 10 minutes at a reduced pressure of 40 Torr (40 × 133 Pa) in a reducing atmosphere (hydrogen atmosphere) of 4% gas to bring the silicon on the surface into contact with the inside of the hole 3 (width of 1 μm, top of the hole and substrate A silicon width between surfaces of 0.5 μm) is formed. At this time, phosphorus is re-diffused from the surface of the p substrate 1 and the n epitaxial layer 16 formed inside the trench 15, and the surface concentration is 5 × 10 5 16 cm -3 An n-type diffusion layer 17 having a depth of 3 μm is formed (FIG. 3).
[0018]
Next, a surface concentration of 5 × 10 16 cm -3 Then, a p-well region 5 which is a p-type diffusion layer having a depth of 3 μm is formed, and a surface concentration of 5 × 10 16 cm -3 Then, an n-well region 6 which is an n-type diffusion layer having a depth of 3 μm is formed. In this case, the hole 3 is formed in a deep portion, and the n-diffusion layer 17 formed in the surface layer of the p-substrate 1 is removed so as not to reach the hole 3, and then the p-well region 5 and the n-well region 6 are removed. It may be formed. Subsequently, a nitride film (not shown) is formed on each of the n source, gate, and drain region forming portions, and thermal oxidation is performed to form a 1.0 μm-thick oxide film 4 on the surface where the gate-drain nitride film does not exist. (LOCOS oxide film) is formed. At this time, silicon between the upper portion of the holes 3 and the substrate surface is completely oxidized to become an oxide film. Thereafter, the nitride film is removed, a gate oxide film 7 having a thickness of 0.025 μm is formed, a gate electrode 8 is formed on the gate oxide film 7, and n + Diffusion is performed to form an n-source region 9, and a p-well contact p is formed. + An n-drain region is formed in the diffusion layer (p-contact region) and a surface layer of the n-well region. An interlayer insulating film 14 is formed on the gate electrode 8, a source electrode 12 is formed on the n source region 9 and the p contact region 11, and a drain electrode 13 is formed on the n drain region 10 (FIG. 4). The reducing atmosphere was Ar gas only, H 2 It may be gas alone.
[0019]
5 and 6 show a method of manufacturing a semiconductor device according to a third embodiment of the present invention, and are cross-sectional views of the main part manufacturing steps shown in the order of steps. The manufacturing method of the semiconductor device of FIG. 1 is different from that of the second embodiment.
The difference from the second embodiment is that an n-type impurity is ion-implanted into the side wall and the bottom surface of the trench 15 to form the ion-implanted layer 18 instead of performing epitaxial growth after forming the trench.
An ion implantation layer 18 is formed in the trench 15 (FIG. 5). Next, heat treatment is performed in the same manner as in FIG. 3 to form the holes 3 and the n-diffusion layer 19 (FIG. 6). Subsequent steps are the same as in FIG.
[0020]
More specifically, a dose of 1 × 10 at 80 keV Thirteen cm -2 Is ion-implanted (doped) to form an ion-implanted layer 18, and then heat-treated (drive) at 1150 ° C. for 200 minutes to perform a surface concentration of 5 × 10 16 cm -3 Then, an n diffusion layer 19 having a depth of 3 μm is formed. The n diffusion layer 19 becomes the n drift region 2 formed around the hole 3.
An oxide film is used as a mask for forming the trench 15, but if ion implantation is performed before removing the oxide film, the n-diffusion layer 19 can be formed only on the side wall and the bottom surface of the trench 15. This eliminates the need for the step of removing the n-diffusion layer 17 formed on the surface layer of the p-type substrate 1 as shown in FIG.
[0021]
FIG. 7 is a sectional view showing a main part of a semiconductor device according to a fourth embodiment of the present invention. The difference from FIG. 1 is that holes 22 are covered with oxide film 21. Since oxide film 21 is interposed between n drift region 20 and holes 22, the relative dielectric constant gradually decreases from silicon toward the holes, so that the potential distribution is more narrowly clogged as compared with FIG. And electric field concentration hardly occurs. FIG. 27 is a diagram showing the state of equipotential lines when 70 V is applied to the product of the present invention (70 V withstand voltage product). Further, similarly to the first embodiment, the distance between the gate and the drain can be reduced, and high integration can be achieved. As a result, a high breakdown voltage lateral MOSFET with low on-resistance can be manufactured. Further, since the holes are formed, the amount of warpage of the wafer can be made equal to that of the first embodiment. In the figure, D2 is the hole length, W2 is the hole width, and Wox2 is the oxide film thickness.
[0022]
8 to 10 show a method of manufacturing a semiconductor device according to a fifth embodiment of the present invention. This is a method for manufacturing the semiconductor device shown in FIG. 7, which is different from the second embodiment in that a gap is formed above a hole.
Similarly to FIG. 2, a not-shown trench having a width of 1 μm and a depth of 3 μm is formed in a p-substrate 1 having a specific resistance of 15 Ωcm, and an impurity concentration of phosphorus atoms is 1 × 10 5. 17 cm -3 To grow a 1 μm thick n-type epitaxial layer.
Next, Ar gas 96%, H 2 Annealing is performed at 1100 ° C. for 10 minutes at a reduced pressure of 40 Torr in a reducing atmosphere (hydrogen atmosphere) of 4% gas to bring the silicon on the surface close to each other, to form a gap 25 having a gap 26 at the top (width of 1 μm, the top of the hole and the substrate surface). (A silicon width of 0.5 μm). At this time, phosphorus is re-diffused from the surface of the p substrate 1 and the n epitaxial layer formed inside the trench, and the surface concentration is 5 × 10 5 16 cm -3 , An n-type diffusion layer 24 having a depth of 3 μm is formed (FIG. 8).
[0023]
Next, the surface of the silicon substrate and the surface of the trench are oxidized by thermal oxidation. At first, an oxide film grows on the surface of the p substrate 1 and the surface of the trench. 21 and a hole 22 is formed in the center of the trench. The oxide film thickness inside this trench is 0.5 μm, and the hole width is 0.5 μm (FIG. 9).
Next, the oxide film 21 in the gate, source and drain portions is removed using a mask. Thereafter, the surface concentration is 5 × 10 16 cm -3 Then, a p-well region 5 which is a p-type diffusion layer having a depth of 3 μm is formed, and a surface concentration of 5 × 10 16 cm -3 Then, an n-well region 6 which is an n-type diffusion layer having a depth of 3 μm is formed. Subsequently, a nitride film (not shown) is formed on each of the source, gate, and drain region forming portions, and thermal oxidation is performed to form a 1.0 μm-thick oxide film 23 on the surface where the gate-drain nitride film does not exist. Form. At this time, the silicon between the hole upper part and the substrate surface is completely oxidized to become the oxide film 23. Thereafter, the nitride film is removed, a gate oxide film 7 having a thickness of 0.025 μm is formed, a gate electrode 8 is formed on the gate oxide film 7, and n + Diffusion is performed to form an n-source region 9, and a p-well contact p is formed. + A p-contact region 11 serving as a diffusion layer is formed, and an n-drain region 10 is formed in a surface layer of the n-well region 6. An interlayer insulating film 14 is formed on the gate electrode 8, a source electrode 12 is formed on the n source region 9 and the p contact region 11, and a drain electrode 13 is formed on the n drain region 10. Note that the n-well region 6 is a region that complements the n-drain region 10, and need not be formed (FIG. 10).
[0024]
In the trench oxidation of the fifth embodiment, the oxide film on the upper portion of the trench is connected by volume expansion due to thermal oxidation. However, the bonding surface is a physical connection, and the hole 22 is easily formed by wet etching in a later step. A route is created, and there is a concern that the chemical solution may enter and exit the holes.
In order to prevent this, a short-time annealing at 1300 ° C. at a high temperature is conceivable, but a more preferable method is to oxidize a CVD (Chemical Vapor Deposition) oxide film 27 as shown in FIG. By depositing on the film 21, a good-quality oxide film is formed on the path to the hole 22, so that the formation of the gap 26 leading to the hole 22 can be prevented.
[0025]
In this embodiment, the gap 25 is formed by annealing in a reducing atmosphere. However, when forming the trench, a trench whose bottom is wider than the opening of the trench may be formed. In this case, annealing in a reducing atmosphere may not be performed, and annealing in a nitrogen atmosphere may be used. Further, in the following embodiments, the same can be said for forming a trench.
12 and 13 show a method of manufacturing a semiconductor device according to a sixth embodiment of the present invention. This is a further development of the fifth embodiment.
[0026]
After annealing in a reducing atmosphere, a surface concentration of 5 × 10 16 cm -3 Then, a p-well region 5 which is a p-type diffusion layer having a depth of 3 μm is formed, and a surface concentration of 5 × 10 16 cm -3 Then, an n-well region 6 which is an n-type diffusion layer having a depth of 3 μm is formed, and a nitride film 29 is formed in each of the source, gate, and drain region formation portions (FIG. 12).
Next, by performing thermal oxidation, an oxide film 29 having a thickness of 1.0 μm is formed on the surface where the nitride film 28 between the gate and the drain does not exist. The upper portion of the trench and the side wall of the trench are oxidized. In particular, the oxide film 28 is completely connected to the upper portion of the trench. Thereafter, the nitride film 28 is removed (FIG. 13).
[0027]
Next, the nitride film 28 is removed, and a gate oxide film 7 having a thickness of 0.025 μm is formed as shown in the process of FIG. 10, a gate electrode 8 is formed on the gate oxide film 7, and a source formation portion is formed. n + Diffusion is performed to form an n-source region 9, and a p-well contact p is formed. + A p-contact region 11 serving as a diffusion layer is formed, and an n-drain region 10 is formed in a surface layer of the n-well region 6. An interlayer insulating film 14 is formed on the gate electrode 8, a source electrode 12 is formed on the n source region 9 and the p contact region 11, and a drain electrode 13 is formed on the n drain region 10. In this structure, the oxide film 23 and the oxide film 22 shown in FIG. 10 can be simultaneously formed using the same nitride film 28 as a mask used as a mask when forming a LOCOS oxide film of a CMOS circuit element (not shown). There are advantages.
[0028]
In the semiconductor device of each of the embodiments described above, the example in which the element withstand voltage (BVds) is 70 V has been described. However, the same structure is established when the withstand voltage is 120 V or 700 V, and the parameters shown in Table 1 are obtained by scaling. ). D1 and W1 in the table are D1 and W1 shown in FIG. 1, and D2, W2 and Wox2 are D2, W2 and Wox2 shown in FIG.
[0029]
[Table 1]
Figure 2004153140
14A and 14B are configuration diagrams of a semiconductor device according to a seventh embodiment of the present invention. FIG. 14A is a plan view of a main part, and FIG. 14B is a cross-sectional view taken along line XX of FIG. It is principal part sectional drawing. FIG. 2A is a plan view as viewed from the YY plane in FIG. 1B.
The difference from FIG. 1 is that the number of holes 33 is plural when the trench width 30 is wide. In this figure, the case where three holes 33 are provided is shown. However, when the element withstand voltage is high, the trench width 30 is widened, and the number of the holes 33 is increased. That is, the number of the holes 33 may be selected according to the element withstand voltage.
[0030]
FIGS. 15 to 17 show a method of manufacturing a semiconductor device according to an eighth embodiment of the present invention, which is a cross-sectional view of a main part manufacturing step shown in the order of steps. This is different from the second embodiment in the step of forming a plurality of trenches in order to form a plurality of holes.
Three trenches 34 each having a width of 1 μm and a depth of 20 μm are formed at an equal pitch in a p-type silicon substrate having a specific resistance of 15 Ωcm. That is, two silicon pillars 35 (semiconductor pillars) are formed between the trenches. The trench interval is 0.5 μm. Next, polysilicon 36 containing phosphorus is deposited by a low pressure CVD method, and the surface concentration is 5 × 10 5. 16 cm -3 Drive at a high temperature of 1100 ° C. or more so as to form an n-type impurity layer having a junction depth (Xj) of 3 μm. Here, the thickness of the polysilicon 36 may be any thickness and drive (heat treatment) condition such that Xj = 3 μm (FIG. 15).
[0031]
After the drive, annealing is performed at 1100 ° C. for 3 minutes in a reducing atmosphere (the above-described hydrogen atmosphere) at a reduced pressure of 40 Torr, so that the width of the trench opening becomes smaller than the width of the trench bottom. For example, at the trench opening, the trench width is 0.5 μm, and the distance between the trenches (inter-trench silicon pillar 35) is 1 μm. With this drive, an n region 37 to be an n drift region 39 is formed (FIG. 16).
Next, the silicon pillar 35 is oxidized at 1000 ° C. by thermal oxidation. Due to this oxidation, the volume of the silicon pillar 35 is increased, and the trench openings are connected to each other with the pillars forming an oxide film 38 while leaving the holes 40 inside the trench 34 (FIG. 17). In the figure, three trenches 34 are closed as oxide films at the upper part, so that the inside of the wide trench is filled with an oxide film 38 having holes 40, but the number of trenches 34 is It can be arbitrarily changed, and is adjusted so that the drift length finally obtained by the element withstand voltage (BVds) satisfies the requirement.
[0032]
Next, as shown in the step of FIG. 16 cm -3 Then, a p-well region 5 which is a p-type diffusion layer having a depth of 3 μm is formed, and a surface concentration of 5 × 10 16 cm -3 Then, an n-well region 6 which is an n-type diffusion layer having a depth of 3 μm is formed. Thereafter, a nitride film (not shown) is removed, a gate oxide film 7 having a thickness of 0.025 μm is formed, a gate electrode 8 is formed on the gate oxide film 7, and n is formed in a source formation portion. + Diffusion is performed to form an n source region 9, and an n drain region 10 is formed in the surface layer of the n well region 6. An interlayer insulating film 14 is formed on the gate electrode 8, a source electrode 12 is formed on the n source region 9 and the p contact region 11, and a drain electrode 13 is formed on the n drain region 10.
[0033]
In addition, as shown in FIG. 18, the silicon pillars in a stripe shape may be divided into a large number of silicon pillars 41. In this case, the holes 43 are connected as shown by hatching, and the occupancy of the holes 43 can be increased.
FIG. 19 is a sectional view showing a main part of a semiconductor device according to a ninth embodiment of the present invention. This is the case where an isolation region 53 for dielectric isolation is formed in the SOI substrate 50, and a hole 56 is formed in the isolation region 53. Also in this case, the width of the isolation region can be reduced, which is effective for high integration. The method of forming the isolation region having the holes is the same as the method of forming the holes in the trench.
[0034]
20 to 22 show a method of manufacturing a semiconductor device according to a tenth embodiment of the present invention, which is a sectional view of a main part manufacturing step shown in the order of steps. This is a method of manufacturing the semiconductor device shown in FIGS. 7 and 14, and particularly describes the flattening of an insulating film formed on a surface necessary for forming a device after holes are formed. . Here, the case where a plurality of holes are provided as shown in FIG. 14 is described. Of course, this can also be applied to the dielectric isolation structure of FIG.
The surface of the p-substrate 1 is oxidized to a thickness of 30 nm, then a nitride film is deposited to a thickness of 100 nm, and after applying a resist, a region where the n drift region 60 of the lateral high voltage MOSFET is to be formed is exposed to remove the nitride film and the oxide film. Thereafter, after the resist is ashed and the resist is removed, silicon etching is performed to form a trench having a width of 3 μm and a depth of 20 μm. Next, a film of phosphorus-doped polysilicon is formed on the inner wall of the trench, and drive is performed so that the p-type substrate 1 is driven so that the diffusion depth (the depth Xj of the pn junction) is about 6 μm. Next, the polysilicon in the trench is oxidized and removed, and the silicon column between the trenches in the trench is thermally oxidized by thermal oxidation, and a thermal oxide film 61 is formed in the trench. Before the thermal oxidation, annealing may be performed in a reducing atmosphere. Since the width of the trench after thermal oxidation is about 2 μm, a thermal CVD oxide film 62 is formed by thermal CVD or the like. In the formation of the thermal CVD oxide film 62, the inside of the trench is not completely filled with the oxide film, and a hole 63 is formed inside the trench. However, under the influence of the irregularities due to the trench, the upper end of the thermal CVD oxide film 62 has an irregular shape (FIG. 20).
[0035]
Next, the uneven surface of the thermal CVD oxide film 62 is polished and removed by a CMP (Chemical Mechanical Polishing) method to be flattened. By using this CMP method, the inside of the oxide film can be planarized with an arbitrary polishing depth without using a stopper (FIG. 21).
Next, the remaining thermal CVD oxide film 62 is removed by wet etching or dry etching with reference to the flat polished surface 64 of the thermal CVD oxide film 62 planarized by the CMP method until the silicon surface is exposed. A thermal CVD oxide film 62 having holes 63 is formed (FIG. 22).
[0036]
Next, a p-well region and an n-well region (not shown) are formed, and gate, source, and drain regions and respective electrodes are formed to obtain a semiconductor device as shown in FIG.
In this manner, by flattening by the CMP method, it is possible to reliably form a hole whose upper portion is closed by the thermal CVD oxide film. By making the holes closed, it is possible to prevent the resist from entering the holes and to prevent metal contamination and particle contamination in the holes. As a result, a highly reliable semiconductor device can be manufactured.
FIGS. 23 to 26 show a method of manufacturing a semiconductor device according to an eleventh embodiment of the present invention, which is a sectional view showing main steps in the order of manufacturing steps. In this method, holes are formed directly in a semiconductor substrate without forming trenches.
[0037]
An n region serving as an n drift region is formed on the p substrate 1 sandwiched between the formation region of the gate electrode 77 and the formation region of the drain electrode 78. Next, an oxide film 71 is formed on a part of the n region 70 by a SIMOX process (FIG. 23).
Next, light element ions (such as He ions) penetrate through the oxide film 71 and are implanted into the n-region 70 to form a damaged layer 73 near the oxide film 71 (FIG. 24).
Next, a reducing atmosphere (Ar gas containing O 2 Is heat-treated at a high temperature of 1300 ° C. or more by using a gas mixed with the oxide film 71 to convert the oxide film 71 adjacent to the damaged layer 73 into holes 74 and form holes in the n region 70 (FIG. 25). .
[0038]
Thereafter, the n region 70 above the hole 74 is oxidized to form an oxide film 76, and the n drift region 75, the p well region, the n well region, the gate electrode 77, the n source region, the n drain region, the source electrode, A drain electrode 78 and the like are formed (FIG. 26).
According to this manufacturing method, since the holes 74 can be formed in the semiconductor substrate without forming a trench, the inside of the holes 74 is not contaminated and a highly reliable semiconductor device can be manufactured.
Further, since the holes 74 are formed, the distance between the gate and the drain can be reduced, and high integration can be achieved, as in the above embodiment. Also, the amount of warpage of the wafer can be reduced.
[0039]
【The invention's effect】
According to the present invention, by forming a hole in the insulating film filling the trench of the high breakdown voltage lateral MOS device in which the drift region is formed along the trench, the dielectric constant in the trench is reduced, and the gate-drain gap is reduced. Can be shortened, and high integration can be achieved.
Also, by forming holes in the insulating film filling the trench, the amount of warpage of the wafer can be significantly reduced.
Further, by forming a plurality of holes in the insulating film in the isolation region of the wide dielectric isolation structure, the width of the isolation region can be reduced, and high integration can be achieved.
[0040]
In addition, the insulating film that closes the holes is planarized by CMP to form holes that are reliably closed at the top, thereby contaminating the holes (resist penetration, metal contamination, particle contamination, etc.). Can be prevented, and the reliability of the semiconductor device can be improved.
[Brief description of the drawings]
FIGS. 1A and 1B are configuration diagrams of a semiconductor device according to a first embodiment of the present invention, wherein FIG. 1A is a plan view of a main part, and FIG. 1B is a cross-sectional view of the main part taken along line XX of FIG.
FIG. 2 is a sectional view of a main part manufacturing process of a semiconductor device according to a second embodiment of the present invention;
FIG. 3 is a sectional view of a main part manufacturing step of the semiconductor device according to the second embodiment of the present invention, following FIG. 2;
FIG. 4 is a sectional view of a main part manufacturing step of the semiconductor device according to the second embodiment of the present invention, following FIG. 3;
FIG. 5 is a sectional view of a main part manufacturing step of a semiconductor device according to a third embodiment of the present invention;
FIG. 6 is a sectional view of a main part manufacturing step of the semiconductor device according to the third embodiment of the present invention, following FIG. 5;
FIG. 7 is a sectional view of a main part of a semiconductor device according to a fourth embodiment of the present invention;
FIG. 8 is a sectional view of a main part manufacturing step of a semiconductor device according to a fifth embodiment of the present invention;
FIG. 9 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the fifth embodiment of the present invention, following FIG. 8;
FIG. 10 is a sectional view of a main part manufacturing step of the semiconductor device according to the fifth embodiment of the present invention, following FIG. 9;
FIG. 11 is a diagram in which a surface is coated with a CVD oxide film.
FIG. 12 is a sectional view of a main part manufacturing step of a semiconductor device according to a sixth embodiment of the present invention;
FIG. 13 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the sixth embodiment of the present invention, following FIG. 12;
FIGS. 14A and 14B are configuration diagrams of a semiconductor device according to a seventh embodiment of the present invention, wherein FIG. 14A is a plan view of a main part, and FIG.
FIG. 15 is a sectional view showing a main part manufacturing process of a semiconductor device according to an eighth embodiment of the present invention;
FIG. 16 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the eighth embodiment of the present invention, following FIG. 15;
FIG. 17 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the eighth embodiment of the present invention, following FIG. 16;
FIG. 18 is a view when a silicon pillar in a stripe shape is divided.
FIG. 19 is a sectional view of a main part of a semiconductor device according to a ninth embodiment of the present invention;
FIG. 20 is a sectional view of a main part manufacturing step of a semiconductor device according to a tenth embodiment of the present invention;
FIG. 21 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the tenth embodiment of the present invention, following FIG. 20;
FIG. 22 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the tenth embodiment of the present invention, following FIG. 21;
FIG. 23 is a cross-sectional view of a main part manufacturing step of a semiconductor device according to an eleventh embodiment of the present invention;
FIG. 24 is a cross-sectional view of a main part manufacturing step of the semiconductor device according to the eleventh embodiment of the present invention, following FIG. 23;
FIG. 25 is a cross-sectional view of a main part manufacturing step of the semiconductor device of the eleventh embodiment of the present invention, following FIG. 24;
FIG. 26 is a cross-sectional view of a main part manufacturing step of the semiconductor device of the eleventh embodiment of the present invention, following FIG. 25;
FIG. 27 is a sectional view of a main part of a conventional lateral power MOSFET.
FIG. 28 is a potential distribution diagram of the product of the present invention.
FIG. 29 is a potential distribution diagram of a conventional product.
[Explanation of symbols]
1p substrate
2, 20, 31, 39, 60, 75 n drift regions
3, 22, 33, 40, 43, 56, 63, 74
4, 21, 23, 29, 32, 38, 42, 52, 71, 76 oxide film
5 p-well region
6 n-well region
7 Gate oxide film
8,77 Gate electrode
9 n source region
10 n drain region
11p contact area
12 Source electrode
13,78 Drain electrode
14 Interlayer insulation film
15, 34 trench
16 n epitaxial layer
17, 19, 24, n diffusion layer
18 Ion implantation layer
25 void
26 gap
27 CVD oxide film
28 nitride film
30 trench width
35, 41 Silicon pillar
36 polysilicon
37, 70 n regions
50 SOI substrate
51 Semiconductor substrate
53 separation area
54 Device formation area
55 oxide film
61 Thermal oxide film
62 Thermal CVD oxide film
72 Ion implantation
73 Damage Layer

Claims (16)

半導体基板の表面層に形成されるソース領域と、
該ソース領域と離して半導体基板の表面層に形成されるドレイン領域と、
該ドレイン領域と前記ソース領域に挟まれた前記半導体基板に形成され上部が絶縁膜で分離された空孔と、
前記ドレイン領域と前記ソース領域の間の前記空孔に沿う前記半導体基板に形成され、前記ドレイン領域と接して形成されるドリフト領域と、
前記ソース領域と前記ドリフト領域に挟まれた前記半導体基板上にゲート絶縁膜を介して形成されるゲート電極と、
前記ソース領域上に形成されるソース電極と、前記ドレイン領域上に形成されるドレイン電極と、
を有することを特徴とする半導体装置。
A source region formed on a surface layer of the semiconductor substrate;
A drain region formed in a surface layer of the semiconductor substrate apart from the source region;
A hole formed in the semiconductor substrate sandwiched between the drain region and the source region and having an upper portion separated by an insulating film;
A drift region formed in the semiconductor substrate along the hole between the drain region and the source region, and formed in contact with the drain region;
A gate electrode formed on the semiconductor substrate sandwiched between the source region and the drift region via a gate insulating film;
A source electrode formed on the source region, a drain electrode formed on the drain region,
A semiconductor device comprising:
半導体基板の表面層に形成されるソース領域と、
該ソース領域と離して半導体基板の表面層に形成されるドレイン領域と、
該ドレイン領域と前記ソース領域に挟まれた前記半導体基板に形成されたトレンチと、
該トレンチに充填された絶縁膜と、
該絶縁膜内部に形成された空孔と、
前記ドレイン領域と前記ソース領域の間の前記トレンチに沿う前記半導体基板に形成され、前記ドレイン領域と接して形成されるドリフト領域と、
前記ソース領域上に形成されるソース電極と、前記ドレイン領域上に形成されるドレイン電極と、
を有することを特徴とする半導体装置。
A source region formed on a surface layer of the semiconductor substrate;
A drain region formed in a surface layer of the semiconductor substrate apart from the source region;
A trench formed in the semiconductor substrate sandwiched between the drain region and the source region;
An insulating film filled in the trench;
Vacancies formed inside the insulating film;
A drift region formed on the semiconductor substrate along the trench between the drain region and the source region, and formed in contact with the drain region;
A source electrode formed on the source region, a drain electrode formed on the drain region,
A semiconductor device comprising:
前記空孔が、半導体基板の表面と平行な方向に複数個形成されることを特徴とする請求項1または2に記載の半導体装置。The semiconductor device according to claim 1, wherein a plurality of the holes are formed in a direction parallel to a surface of the semiconductor substrate. 前記空孔の平面形状が格子状であることを特徴とする請求項1または2に記載の半導体装置。The semiconductor device according to claim 1, wherein a planar shape of the hole is a lattice. 誘電体分離領域を有する半導体装置において、該誘電体分離領域が、半導体基板に形成されたトレンチと、該トレンチ内に形成された絶縁膜と、該絶縁膜内部に半導体基板の表面と平行な方向に複数個形成された空孔とを有することを特徴とする半導体装置。In a semiconductor device having a dielectric isolation region, the dielectric isolation region includes a trench formed in a semiconductor substrate, an insulating film formed in the trench, and a direction parallel to a surface of the semiconductor substrate inside the insulating film. And a plurality of holes formed in the semiconductor device. 誘電体分離領域を有する半導体装置において、該誘電体分離領域が、半導体基板に形成されたトレンチと、該トレンチ内に形成された絶縁膜と該絶縁膜内部に平面形状が格子状の空孔とを有することを特徴とする半導体装置。In a semiconductor device having a dielectric isolation region, the dielectric isolation region includes a trench formed in a semiconductor substrate, an insulating film formed in the trench, and voids having a lattice shape in a planar shape inside the insulating film. A semiconductor device comprising: 前記請求項1に記載の半導体装置の製造方法において、第1導電形半導体基板にトレンチを形成する工程と、該トレンチと前記半導体基板表面に第2導電形不純物をドープしたエピタキシャル層を形成する工程と、還元雰囲気で熱処理し、トレンチ開口部を閉塞し、前記半導体基板に第2導電形ドリフト領域と、該ドリフト領域で囲まれた空孔とを同時に形成する工程と、前記空孔の上部の前記ドリフト領域を絶縁化し、該絶縁膜で前記ドリフト領域の上部を分離する工程と、を有することを特徴とする半導体装置の製造方法。2. The method of manufacturing a semiconductor device according to claim 1, wherein a step of forming a trench in the semiconductor substrate of the first conductivity type and a step of forming an epitaxial layer doped with impurities of the second conductivity type in the trench and the surface of the semiconductor substrate. Heat-treating in a reducing atmosphere, closing the trench opening, and simultaneously forming a second conductivity type drift region and a hole surrounded by the drift region in the semiconductor substrate; Insulating the drift region and isolating the upper portion of the drift region with the insulating film. 前記請求項1に記載の半導体装置の製造方法において、第1導電形半導体基板にトレンチを形成する工程と、該トレンチと前記半導体基板表面に第2導電形不純物をイオン注入する工程と、還元雰囲気で熱処理し、トレンチ開口部を閉塞し、前記半導体基板に第2導電形ドリフト領域と、該ドリフト領域で囲まれた空孔とを同時に形成する工程と、前記空孔の上部の前記ドリフト領域を絶縁化し、該絶縁膜で前記ドリフト領域の上部を分離する工程と、を有することを特徴とする半導体装置の製造方法。2. The method for manufacturing a semiconductor device according to claim 1, wherein a step of forming a trench in the first conductivity type semiconductor substrate, a step of ion-implanting the second conductivity type impurity into the trench and the surface of the semiconductor substrate, and a reducing atmosphere. Forming a second conductivity type drift region and a hole surrounded by the drift region in the semiconductor substrate at the same time; and forming the drift region above the hole in the semiconductor substrate. Insulating the semiconductor device and isolating an upper portion of the drift region with the insulating film. 前記請求項2〜4のいずれか一項に記載の半導体装置の製造方法において、半導体基板にトレンチを形成する工程と、該トレンチに沿うようにドリフト領域を形成する工程と、前記トレンチ内に熱酸化膜を形成し、トレンチ開口部を該熱酸化膜で閉塞し、該熱酸化膜の内部に空孔を形成する工程と、を有することを特徴とする半導体装置の製造方法。5. The method of manufacturing a semiconductor device according to claim 2, wherein a step of forming a trench in the semiconductor substrate, a step of forming a drift region along the trench, and a step of forming heat in the trench. Forming an oxide film, closing a trench opening with the thermal oxide film, and forming a hole in the thermal oxide film. 前記請求項2〜4のいずれか一項に記載の半導体装置の製造方法において、半導体基板にトレンチを形成する工程と、該トレンチに沿うようにドリフト領域を形成する工程と、前記トレンチ内に化学気相成長法で絶縁膜を形成し、トレンチ開口部を該絶縁膜で閉塞し、該熱絶縁膜の内部に空孔を形成する工程と、を有することを特徴とする半導体装置の製造方法。The method of manufacturing a semiconductor device according to claim 2, wherein a step of forming a trench in the semiconductor substrate, a step of forming a drift region along the trench, and a step of forming a trench in the trench. Forming an insulating film by a vapor deposition method, closing a trench opening with the insulating film, and forming a hole inside the heat insulating film. 前記請求項2に記載の半導体装置の製造方法において、半導体基板にトレンチを形成する工程と、還元雰囲気で熱処理し、トレンチ開口部を狭める工程と、酸化してトレンチ内に熱酸化膜を形成し、トレンチ開口部を該熱酸化膜で閉塞し、空孔を形成する工程と、を有することを特徴とする半導体装置の製造方法。3. The method of manufacturing a semiconductor device according to claim 2, wherein a step of forming a trench in the semiconductor substrate, a step of heat-treating in a reducing atmosphere to narrow the trench opening, and a step of oxidizing to form a thermal oxide film in the trench. Forming a hole by closing a trench opening with the thermal oxide film. 半導体基板にトレンチを形成し複数の半導体柱を形成する工程と、熱酸化により、前記半導体柱を酸化するとともに前記トレンチ内に熱酸化膜を形成する工程と、前記トレンチ内に化学気相成長法で絶縁膜を形成し前記トレンチの開口部を該絶縁で閉塞し、該絶縁膜の内部に空孔を形成する工程と、を有することを特徴とする半導体装置の製造方法。Forming a trench in the semiconductor substrate to form a plurality of semiconductor pillars; oxidizing the semiconductor pillar by thermal oxidation and forming a thermal oxide film in the trench; and chemical vapor deposition in the trench. Forming an insulating film, closing the opening of the trench with the insulation, and forming a hole inside the insulating film. 半導体基板にトレンチを形成し複数の半導体柱を形成する工程と、熱酸化により、前記半導体柱を酸化するとともに前記トレンチ内に熱酸化膜を形成し、前記複数個のトレンチの開口部を熱酸化膜で閉塞し、該酸化膜の内部に空孔を形成する工程と、を有することを特徴とする半導体装置の製造方法。Forming a trench in the semiconductor substrate to form a plurality of semiconductor pillars, and oxidizing the semiconductor pillar by thermal oxidation, forming a thermal oxide film in the trench, and thermally oxidizing the openings of the plurality of trenches. Clogging with a film and forming a hole inside the oxide film. 半導体柱を形成する工程の後に、還元雰囲気で熱処理しトレンチ開口部を狭める工程を有することを特徴とする請求項12または13に記載の半導体装置の製造方法。14. The method according to claim 12, further comprising, after the step of forming the semiconductor pillar, a step of performing heat treatment in a reducing atmosphere to narrow the trench opening. 半導体基板にトレンチを形成する工程と、還元雰囲気で熱処理しトレンチ開口部を狭める工程と、熱酸化してトレンチ内に熱酸化膜を形成し、トレンチ開口部を該熱酸化膜で閉塞し、該熱酸化膜の内部に空孔を形成する工程と、を有することを特徴とする半導体装置の製造方法。Forming a trench in the semiconductor substrate, heat-treating in a reducing atmosphere to narrow the trench opening, thermally oxidizing to form a thermal oxide film in the trench, closing the trench opening with the thermal oxide film, Forming a hole in the thermal oxide film. 前記還元雰囲気が、アルゴンガス、水素ガスもしくはアルゴンガスに水素を混合したガスのいずれか一つであることを特徴とする請求項7、8、14および15のいずれか一項に記載の半導体装置の製造方法。16. The semiconductor device according to claim 7, wherein the reducing atmosphere is any one of argon gas, hydrogen gas, and a gas obtained by mixing hydrogen with argon gas. Manufacturing method.
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