JP2004150525A - Sheet type gas holder - Google Patents

Sheet type gas holder Download PDF

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Publication number
JP2004150525A
JP2004150525A JP2002316336A JP2002316336A JP2004150525A JP 2004150525 A JP2004150525 A JP 2004150525A JP 2002316336 A JP2002316336 A JP 2002316336A JP 2002316336 A JP2002316336 A JP 2002316336A JP 2004150525 A JP2004150525 A JP 2004150525A
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Japan
Prior art keywords
membrane
film
peripheral edge
bag
gas
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JP2002316336A
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Japanese (ja)
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JP4348596B2 (en
Inventor
Koji Ishii
宏治 石井
Masanori Tamada
正則 玉田
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Ishii Iron Works Co Ltd
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Ishii Iron Works Co Ltd
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Priority to JP2002316336A priority Critical patent/JP4348596B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sheet type gas holder having a simple structure for reduced construction costs, excellent in operability, and high in durability. <P>SOLUTION: A flat shaped bottom sheet, a cylindrical shaped side sheet, and a dome shaped roof sheet each made of an airtight and liquidtight flexible sheet material are integrally formed as a bag inside a storage reservoir made of slate or metal. A nozzle is provided on the bottom sheet of the bag for gas to go in and out. Flare shaped welding parts of a circumference end of the bottom sheet and a circumference end of the bottom part of the side sheet are fixed to the bottom slab using a pressure bar plate or a screwing member. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、し尿、浄化槽汚泥、畜産・水産施設からの廃棄物、生ゴミなどの有機性廃棄物からメタンガスを得て発電するバイオガス発電施設や、製鉄所の廃ガス、低圧の工業用ガスの貯蔵設備などに適用する膜式ガスホルダーに関するものである。
【0002】
【従来の技術】
従来の「乾式ガスホルダー」には、例えば本出願人による特許第303170号公報(特許文献1参照)がある。
この従来の乾式ガスホルダーは、外殻本体の内部に、垂直方向に水平を維持しながら昇降自在なピストンデッキと、その外周にリング状にピストンフェンダーを立設し、このピストンフェンダーの取付部に一方端を固定し、他方端をTフェンダーの取付部に固定した内側シールゴムを備え、またTフェンダーに一方端を固定し、側板のほぼTフェンダー高さの内壁に他方端を固定した外側シールゴムを備えた構造である。
【0003】
また、可撓性気密材料にて略角錐形に作製した、「定圧上下作動式ガス嚢」の発明(特許文献2参照)特公昭58−31520号公報の発明がある。
この従来の定圧上下作動式ガス嚢は、その周側壁の縦断面形状を鋸歯状となし、…一定内圧で全屈折襞2の部分が一斉に上下作動するように上位から下位に至るに従い順次に大きい面積となるように形成している。
また、ガス嚢天井部の剛体板の上面には第7図、第8図に示すように吊下ロープの各基端が均斉に分布された位置に固着されており、…の全重量にほぼ見合う平衡重錘5を夫々着設している。
【0004】
また、「ダイヤフラム式ガスホルダ」の考案(特許文献3参照)実開昭63−18700号公報の考案がある。
この従来のダイヤフラム式ガスホルダは、ホルダ本体の上部開口が屋根で覆われるとともに、内部にダイヤフラムが取付けられたダイヤフラム式ガスホルダにおいて、ホルダ本体下部のデッドスペースを無くすようにダイヤフラムの下方への伸張形状に対応した形状にしたものである。
【0005】
また、「タンク内を上下動可能に設けられたバルーンの構造」の発明(特許文献4参照)特開平5−229592号公報の発明がある。
この従来の発明は、バルーンが弛んだ際の接触摩擦を防止し、さらに計測を常時可能とし、設置場所を少なくする構造とするために、タンク内面の略中央高さ位置に可撓性材料の端部を取り付け、その頂部中央部分に非可撓性材料からなる円板を取り付け、この円板中央部にバランス用錘に連結された索条を取り付け、タンク内を上下動可能に設けたものである。
【0006】
【特許文献1】
特許第303170号公報(図1、図2及び、第3頁右蘭第37行〜第4頁左蘭第23行)
【特許文献2】
特公昭58−31520号公報(第7図乃至第11図及び、第2頁右蘭第24行〜第28行、第2頁右蘭第37行〜第44行)
【特許文献3】
実開昭63−18700号公報(第1図、第2図及び、実用新案登録請求の範囲)
【特許文献4】
特開平5−229592号公報(第1図及び、第2頁右蘭第5行〜第8行、第2頁右蘭第18行〜第23行)
【0007】
【発明が解決しようとする課題】
上記紹介した特許文献1の乾式ホルダーは、図1に示されているように、ピストンデッキ、ピストンフェンダー、Tフェンダー、及び内外シールゴムの構造が複雑化し、構築に手間が掛かり、設備費及び建築費が高額となった。
【0008】
また、上記紹介した特許文献2の定圧上下作動式ガス嚢は、周側壁の屈折襞2の折り畳み構造が複雑で製作が大変であり、外気や紫外線などによって老化することがあり、吊り移動の繰返し使用によって劣化する心配があった。
【0009】
また、上記紹介した特許文献3のダイヤフラム式ガスホルダは、球面体構造の外殻の構築が大掛かりで、球面体構造のダイヤフラム膜の成形にも手間が掛かるものであった。
【0010】
また、上記紹介した特許文献4のバルーンは、大きくて重量が大であるため、繰返し上下動や反転によって荷重負荷が大きく、耐久性が低下する心配があった。
【0011】
この発明の目的は、上述のような従来技術が有する問題点に鑑みてなされたもので、簡単な構造で建設費が低額で、作動性が良く、耐久性に優れた膜式ガスホルダーを提供するものである。
【0012】
【課題を解決するための手段】
第1の発明に係る膜式ガスホルダーは、スレート製、金属製などの貯槽構造物の中に、気密性及び液密性を有する可撓性膜材で平坦形状の底膜と、円筒形状の側膜と、ドーム形状の屋根膜とを一体形状の袋体に形成し、上記袋体の底膜にガスの出入口等のノズルを設け、底膜周縁端と側膜最下部周縁端とのフレア状の溶着部を、押え板及び螺着部材を用いて底版と固定したものである。
【0013】
また、第2の発明に係る膜式ガスホルダーは、上記側膜最下部外周縁端部に、筒状膜体片で袋綴じ状に覆った丸棒状の補強部材を設け、該丸棒状の補強部材は、上記押え板の内側面に接する位置に設けるとともに、上記袋綴じ状筒状膜体片の外側端部は押え板の下部に、上記螺着部材にて側膜最下部周縁端部及び底膜周縁端部とともに固定したものである。
【0014】
また、上記屋根膜上面に、屋根膜をおさえる補強テープを備えた側膜内径よりも小さい環状の重錘バランサーを載置し、該重錘バランサーに結合するバランスワイヤーを介して貯槽構造物の外側に垂下するカウンターウエイトを設けることにより、常にガス貯蔵量の変化に対応して操業内圧力を確保するものである。
【0015】
また、上記側膜外周部に膜布タブを所定間隔をおいて取付け、該膜布タブに合成繊維製の補強部材を挿通保持して側膜の膨らみを規制し、該補強部材は側膜外周面に複数段設けたものである。
【0016】
【発明の実施の形態】
この発明に係る膜式ガスホルダーの実施の形態について、図1乃至図4を参照して説明する。
図1は、膜式ガスホルダー全体の縦断面を示し、図2は、図1の袋体(膜体)周縁の固着部を拡大して示すものである。
1は外殻となる貯槽構造物で、石綿とセメントを混ぜて製造した合板構造のスレート製、鋼板を用いて溶接やパネル接合した金属製などからなる。この貯槽構造物1は、円形平面形状の底版2と、円筒形状の側壁3と、円錐形状などからなる屋根4とで高床式の平底円筒形状に形成する。
なお、貯槽構造物1は、図のような高床式の底板をなくし、コンクリート製などで基礎面と同一体に簡素化した底版構造に形成してもよい。
この貯槽構造物1の外殻の内部に、ガスを収容するための気密性及び液密性を有し軽量で引張強度を有する可撓性膜材よりなる袋体5を収容する。
【0017】
袋体5は、可撓性を有する膜材を用いて、平坦形状の底膜6と、円筒形状の側膜7と、ドーム形状の屋根膜8とで密封一体の平底円筒ドーム形状に形成する。この袋体5を形成する可撓性膜材は、例えば、ポリオレフィン系樹脂、エチレン酢酸ビニール系樹脂、ポリ塩化ビニール樹脂等の合成樹脂材で形成したシート体、或いはポリエステル繊維やガラス繊維等の繊維に、上記ポリ塩化ビニール系樹脂等の合成樹脂をコーティングした布膜材などの気密性及び液密性を有するシート体を用いる。
【0018】
底膜6の周縁端と側膜7の最下部周縁端とは、フレア状に重合させた溶着部9にて熱溶着接合し、この溶着部9は貯槽構造物1の底版2の内周縁上部に螺着固定する。
また、側膜7と側壁3内面との空間距離は、設計圧力による膜体の膨らみ度合いから側膜7の最大膨らみ量を算出し、この最大膨らみ時に側膜7が側壁3内面に接しない間隔を設定する。なお、図中の二点鎖線は、無圧力状態の側膜7の製作形状を示している。
【0019】
袋体5内へのガスの流入管10及び排出管11は、底版2及び底膜6を貫通して設ける。
なお、図のような高床式の底版2とせず、コンクリート基礎を直接底版2として、この底版2上面に底膜6を載置する構造の場合には、底膜6に取付けられるフランジと基礎中の配管との取付けを容易にするために、コンクリート基礎の底版2にピットを設けて、このピット内で上記配管の取付けを行う。
【0020】
図2に示すように、側壁3は基礎12の上に立設し、この側壁3の下部外周縁に固着したブラケット状の固定材14に、アンカー材15にて複数箇所を固定する。
また底版2は、チャンネル材などの型鋼材よりなる支持材13A上に配列し、側壁3下部内面全周に固着したアングル材などの支持材13B上に固定して、高床状に敷設する。
そして、この底版2の上面に、袋体5下面の底膜6を展設する。
【0021】
袋体5の固着部9は、図2に示すように、上記底膜6の周縁端部に側膜7の最下部周縁端部を外側に折り曲げてフレア状に溶着し、この側膜最下部周縁端部上に、平帯略扇状の環状覆膜16を被覆溶着して気密性を確保する。
この環状覆膜16の上部に、帯膜片を袋状に折り曲げた筒状膜体片19を形成し、この筒状膜体片19内にワイヤーロープ等の丸棒状の補強部材20を挿通する。
そして、予め底版2に固定し立設したボルトに、上記底膜6の周縁端部と側膜7の周縁端部のフレア状溶着部、平帯略扇状の環状覆膜16、及び筒状膜体片19の外側量ね端部を挿通し、この上に帯板状の押え板17を重ね合わせて上記ボルトに挿通し、上部から全体をナットで締め付ける。
このように、袋体5の固着部9は、ボルト・ナットの螺着部材18によって一体に固定される。
【0022】
上記筒状膜体片19は、袋体5の膨らみによって側膜7と柔軟に屈折するように当接するとともに、内部の丸棒状の補強部材20の締付力によって、内部圧力による側膜最下部の広がりを抑制するとともに、底膜6と側膜7との溶着部9の剥離を防止することができる。
また押え板17は、袋綴じ状の筒状膜体片19を介して補強部材20の側面に接しており、補強部材20の広がり移動を防止し、さらに袋綴じ状の筒状膜体片19を押えているので、補強部材20の上方への移動を防止できる。このように補強部材20は、常に所定の位置に保持され、底膜6と側膜7との溶着部9の剥離を防止することができるため、高い内圧力の場合でも安全性が確保できる。
【0023】
図3に示すように、袋体5のドーム形状屋根膜8の上面に、天頂部から略放射状に補強テープ25を展設する。この補強テープ25は、平帯状のバンド形状で膜体の材料よりも剛性が高く、伸び率が同程度のポリエステル繊維などの合成繊維材を用いて製作する。
上記屋根膜8の外周位置に、側膜内径よりも小さい外径で、設計内圧力に対応した重量のパイプ材などを用いて製作した環状の重錘バランサー21を載設し、上記補強テープ25の端縁を接続する。
この屋根膜8上面の補強テープ25は、環状の重錘バランサー21の平衡を保持し、内圧力で屋根膜8に発生する張力を低減させ膨張を抑制することができる。
なお、図中の二点鎖線は、無圧力状態の袋体5の製作形状を示している。
【0024】
そして、この重錘バランサー21の上部複数箇所、対称位置にバランスワイヤー22の先端を結合し、このバランスワイヤー22から複数の滑車23を介して貯槽構造物1の外面に延出して垂下し、その先端にカウンターウエイト24を設ける。
このカウンターウエイト24の錘の重量を変えることによって、操業内圧力の変更や調整をすることができ、またレベル計を設けてその高さ位置によって、ガス貯蔵容量を、貯槽構造物の外面から計測することができる。
【0025】
上記重錘バランサー21とバランスワイヤー22、及びカウンターウエイト24を用いて、袋体5を安定的に上下移動させ、常にガス貯蔵量の変化に対応して操業内圧力を確保する。なおこの操業圧力は、通常、水柱で500ミリメートル以下の比較的低い圧力である。
【0026】
図4に示すように、上記側膜7の外周部に、間隔をおいて複数の膜布タブ26を中空状に固着し、この膜布タブ26の中空状部に、合成繊維製の帯状或いはロープ状などからなる補強部材27を挿通して水平リング状に配設する。
この補強部材27は、側膜7の外径寸法と同じとし、図のように側膜7外周面に水平リング状に複数段設ける。或いは、図示はしないが斜め螺旋状に連続して設けるか、クロスさせた後に隔接して複数段に設ける。
【0027】
このように、側膜7の外周面に補強部材27を設けることにより、側膜7の強度を増すとともに、膨らみを規制して側壁内面への接触を防止し、水平方向に変形することなく無理な引張り力を与えず、さらに垂直方向に自然な折畳みを可能にする。
【0028】
【発明の効果】
第1の発明に係る膜式ガスホルダーは、スレート製、金属製などの貯槽構造物の中に、気密性及び液密性を有する可撓性膜材で平坦形状の底膜と、円筒形状の側膜と、ドーム形状の屋根膜とを一体形状の袋体に形成し、上記袋体の底膜にガスの出入口等のノズルを設け、底膜周縁端と側膜最下部周縁端とのフレア状の溶着部を、押え板及び螺着部材を用いて底版と固定したので、膜体が貯槽構造物の中に位置し日光や外気に曝されることないため、紫外線による劣化がなく、強風による膜体の崩壊や飛来物による破損を防止することができ、安全性や耐久性を確保することができる。
また、袋体を平底円筒形状にしたので、貯蔵容量が大きい場合には、側膜を高くすることで対応でき、狭い敷地に経済的に設置することができる。
また、底膜を平坦形状とし、底版上に載置したので、内圧力で発生する応力は、底膜を介して底版で受けるので、底膜に張力は発生せず、さらに底膜に取付くノズル取付部の底膜に引張応力や内圧変動に伴う繰返し応力は発生せず、安全性を向上することができる。
また、膜体は工場で一体成形し、現地で底膜外周縁の固定部で底版に固定するだけでよいので、低所作業で簡単に取付けることができるため、安全で建設工期を短縮することができ、経済性を向上することができる。
さらに、袋体の膜体は、気密性を有する市販の軽量な可撓性膜材を用いて、底膜周縁端と側膜最下部周縁端をフレア形状の量ね溶着部とし、工場で側膜と屋根膜を一体成形し、最後に該重ね溶着部を外面から容易に熱溶着できる構造としたので、特殊な機具を必要とせず簡単容易に、作業性良く手間も掛からず経済的に製作することができる。
【0029】
また、第2の発明に係る膜式ガスホルダーは、上記側膜最下部外周縁端部に、筒状膜体片で袋綴じ状に覆った丸棒状の補強部材を設け、該丸棒状の補強部材は、上記押え板の内側面に接する位置に設けるとともに、上記袋綴じ状筒状膜体片の外側端部は押え板の下部に、上記螺着部材にて側膜最下部周縁端部及び底膜周縁端部とともに固定したので、丸棒状の補強部材で内部圧力による側膜最下部の広がりを抑制し、底膜と側膜との溶着部の剥離を防止することができる。
また押え板は、押え板の内側側面に袋綴じ状の筒状膜片を介して上記補強部材に接しており、補強部材の広がり移動を防止でき、さらに袋綴じ状の筒状膜片を押えているので、補強部材の上方への移動を防止でき、このように補強部材は常に所定の位置に保持され底膜と側膜との溶着部の剥離を防止することができるため、高い内圧力の場合でも安全性が確保できる。
【0030】
また、上記屋根膜上面に、屋根膜をおさえる補強テープを備えた側膜内径よりも小さい環状の重錘バランサーを載置し、該重錘バランサーに結合するバランスワイヤーを介して貯槽構造物の外側に垂下するカウンターウエイトを設けることにより、常にガス貯蔵量の変化に対応して操業内圧力を確保するので、屋根膜上面の補強テープは、環状の重錘バランサーの平衡を保持できるとともに、内圧力による屋根膜に発生する張力を低減させ、上方へ広がろうとする膨張を抑制することができる。
また、重錘バランサー及びカウンターウエイトにより、常に操業内圧力に対応した所定荷重が屋根膜に載荷されるため、ガス貯蔵量が少ない場合でも所定の操業圧力を確保することができ、ガス発生量が不安定なガス製造施設にも適用できる。
さらに、カウンターウエイトの錘の重量を変えることによって、操業内圧力の変更や調整をすることができるとともに、レベル計を設けてその高さ位置によって、貯槽構造物の外面からガス貯蔵容量を計測することもできる。
【0031】
また、上記側膜外周部に膜布タブを所定間隔をおいて取付け、該膜布タブに合成繊維製の補強部材を挿通保持して側膜の膨らみを規制し、該補強部材は側膜外周面に複数段設けたので、複数段の補強部材によって、内圧力による側膜に発生する張力は補強部材が一部負担し、側膜に発生する張力を低減することができるため、膜体の安全性を向上することができ、側膜の高さを増して容量の増加を図ることができるため、大容量のガス貯蔵や高い圧力の貯蔵に適用することができる。
また補強部材は、可撓性膜材より剛性は高いが伸び率が同程度の合成繊維製材料を用いることにより、補強部材間の膨らみを低減することができ、さらに、貯蔵量が少ない時の側膜の折畳みは、水平方向に変形せず垂直方向に自然な折畳みができるので、側膜と側壁内面との空間部を狭くすることが可能となり、狭い敷地でも設置できる。
【0032】
【図面の簡単な説明】
【図1】この発明に係る膜式ガスホルダーの実施形態例を示す縦断面説明図である。
【図2】図1の袋体下部周縁の固着部近傍を、拡大して示す縦断面説明図である。
【図3】屋根膜に補強テープ、及び重錘バランサーなどを設けた状態を示す縦断面説明図である。
【図4】側膜の外周部に複数の膜布タブ、及び水平リングの補強部材を設けた場合を示す縦断面説明図である。
【符号の説明】
1 貯槽構造物 2 底版
3 側壁 4 屋根
5 袋体(膜体) 6 底膜
7 側膜 8 屋根膜
9 固着部
10 供給管 10A 入口ノズル
11 排出管 11A 出口ノズル
12 基礎 13A 支持材
13B 支持材 14 固定材
15 アンカー材 16 環状覆膜
17 押え板 18 螺着部材
19 筒状膜体片 20 補強部材
21 重錘バランサー 22 バランスワイヤ
23 滑車 24 カウンターウエイト
25 補強テープ 26 膜布タブ
27 補強部材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a biogas power generation facility that generates methane gas from organic waste such as human waste, septic tank sludge, waste from livestock and marine products facilities, garbage, and the like, a waste gas from a steel mill, and a low-pressure industrial gas. The present invention relates to a membrane type gas holder applied to a storage facility or the like.
[0002]
[Prior art]
A conventional “dry gas holder” is disclosed in, for example, Japanese Patent No. 303170 (see Patent Document 1) by the present applicant.
This conventional dry gas holder has a piston deck that can move up and down while maintaining the horizontal level in the vertical direction, and a ring-shaped piston fender standing on the outer periphery of the piston fender inside the outer shell body. An inner seal rubber having one end fixed and the other end fixed to the mounting portion of the T fender is provided. An outer seal rubber having one end fixed to the T fender and the other end fixed to the inner wall of the side plate substantially at the T fender height is provided. It is a structure provided.
[0003]
In addition, there is an invention of a "constant-pressure vertical-acting gas bag" (see Patent Document 2), which is made in a substantially pyramid shape by using a flexible airtight material.
The conventional constant-pressure vertical-acting gas bag has a sawtooth-shaped vertical cross-section of the peripheral side wall, and sequentially moves from the upper part to the lower part so that all the refraction folds 2 move up and down at a constant internal pressure. It is formed to have a large area.
In addition, as shown in FIGS. 7 and 8, the base ends of the suspension ropes are fixed at evenly distributed positions on the upper surface of the rigid plate at the ceiling of the gas bag. The balanced weights 5 corresponding to each are mounted.
[0004]
In addition, there is a device of "diaphragm type gas holder" (see Patent Document 3).
In this conventional diaphragm gas holder, the upper opening of the holder body is covered with a roof, and in the diaphragm gas holder in which the diaphragm is attached, the diaphragm is extended downward so as to eliminate dead space at the lower part of the holder body. It has a corresponding shape.
[0005]
In addition, there is an invention of "the structure of a balloon provided so as to be able to move up and down in a tank" (see Patent Document 4).
This conventional invention prevents the contact friction when the balloon is slackened, and furthermore, enables the measurement at all times and reduces the installation space. At the end, a disk made of an inflexible material is mounted at the center of the top, and a rope connected to the balance weight is mounted at the center of the disk, so that the tank can be moved up and down. It is.
[0006]
[Patent Document 1]
Japanese Patent No. 303170 (FIGS. 1 and 2 and page 3, right orchid line 37 to page 4 left orchid line 23)
[Patent Document 2]
JP-B-58-31520 (FIGS. 7 to 11 and page 2, right orchid lines 24 to 28, page 2 right orchid lines 37 to 44)
[Patent Document 3]
Japanese Utility Model Application Laid-Open No. 63-18700 (FIGS. 1 and 2 and claims for utility model registration)
[Patent Document 4]
JP-A-5-229592 (FIG. 1 and page 2, right orchid lines 5 to 8; page 2 right orchid lines 18 to 23)
[0007]
[Problems to be solved by the invention]
As shown in FIG. 1, the dry-type holder of Patent Document 1 introduced above has a complicated structure of a piston deck, a piston fender, a T-fender, and inner and outer seal rubbers, which takes time and effort to construct, and equipment and construction costs. Became expensive.
[0008]
Also, the constant pressure vertical operation type gas bag of the above-mentioned Patent Document 2 has a complicated folding structure of the refraction fold 2 on the peripheral side wall and is difficult to manufacture, and may be aged due to outside air, ultraviolet rays, and the like. There was a concern that it would deteriorate due to use.
[0009]
Further, the diaphragm-type gas holder of Patent Document 3 introduced above requires a large amount of construction of an outer shell having a spherical body structure, and also takes much time to form a diaphragm membrane having a spherical body structure.
[0010]
Further, since the balloon of Patent Document 4 introduced above is large and heavy, there is a concern that the load is large due to repeated vertical movement and reversal, and the durability is reduced.
[0011]
SUMMARY OF THE INVENTION An object of the present invention is to provide a membrane-type gas holder having a simple structure, low construction cost, good operability, and excellent durability. Is what you do.
[0012]
[Means for Solving the Problems]
The membrane type gas holder according to the first invention has a flat bottom membrane made of a flexible membrane material having airtightness and liquid tightness, and a cylindrical bottom membrane in a storage tank structure made of slate or metal. A side membrane and a dome-shaped roof membrane are formed in an integral-shaped bag, and a nozzle such as a gas inlet / outlet is provided on the bottom membrane of the bag, and a flare between the bottom edge of the bottom membrane and the lower edge of the side membrane is provided. Is fixed to the bottom plate using a holding plate and a screw member.
[0013]
Further, the membrane gas holder according to the second invention is provided with a round bar-shaped reinforcing member which is covered with a tubular membrane piece in a bag-binding manner at the outer peripheral edge of the lowermost portion of the side membrane. The member is provided at a position in contact with the inner side surface of the presser plate, and the outer end of the bag-binding tubular film body piece is located below the presser plate, the lower peripheral edge of the side film with the screwing member, and It was fixed together with the bottom edge of the bottom membrane.
[0014]
Further, an annular weight balancer smaller than the inner diameter of the side membrane provided with a reinforcing tape for holding the roof membrane is placed on the roof membrane upper surface, and the outside of the storage tank structure is connected to the weight balancer via a balance wire. The provision of a counter weight that hangs down on the air always ensures the pressure inside the operation in response to changes in the amount of stored gas.
[0015]
Further, a membrane cloth tab is attached to the outer peripheral portion of the side membrane at a predetermined interval, and a reinforcing member made of synthetic fiber is inserted and held in the membrane cloth tab to regulate the swelling of the side membrane. A plurality of stages are provided on the surface.
[0016]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of a membrane gas holder according to the present invention will be described with reference to FIGS.
FIG. 1 shows a longitudinal section of the entire membrane type gas holder, and FIG. 2 shows an enlarged view of a fixing portion at the periphery of the bag (film) shown in FIG.
Reference numeral 1 denotes a storage tank structure serving as an outer shell, which is made of a slate having a plywood structure manufactured by mixing asbestos and cement, and a metal made by welding or panel bonding using a steel plate. The storage tank structure 1 is formed into a raised floor type flat bottom cylindrical shape by a bottom plate 2 having a circular planar shape, a cylindrical side wall 3, and a roof 4 having a conical shape or the like.
In addition, the storage tank structure 1 may be formed of a bottom plate structure which is made of concrete or the like and is simplified to be the same as the base surface, without a raised floor type bottom plate as shown in the figure.
Inside the outer shell of the storage tank structure 1, a bag 5 made of a flexible film material having a light weight and a tensile strength, which is gas-tight and liquid-tight for containing gas, is housed.
[0017]
The bag body 5 is formed into a flat bottom cylindrical dome shape integrally formed of a flat bottom film 6, a cylindrical side film 7 and a dome roof film 8 using a flexible film material. . The flexible film material forming the bag body 5 is, for example, a sheet body formed of a synthetic resin material such as a polyolefin resin, an ethylene vinyl acetate resin, a polyvinyl chloride resin, or a fiber such as a polyester fiber or a glass fiber. A sheet member having air-tightness and liquid-tightness, such as a cloth material coated with a synthetic resin such as the above-mentioned polyvinyl chloride resin, is used.
[0018]
The peripheral edge of the bottom film 6 and the lowermost peripheral edge of the side film 7 are heat-welded to each other at a welded portion 9 polymerized in a flared shape, and the welded portion 9 is located above the inner peripheral edge of the bottom plate 2 of the storage tank structure 1. And screw it on.
The spatial distance between the side film 7 and the inner surface of the side wall 3 is calculated by calculating the maximum swelling amount of the side film 7 from the degree of swelling of the film body due to the design pressure. Set. Note that the two-dot chain line in the figure shows the manufactured shape of the side film 7 in a non-pressure state.
[0019]
A gas inflow pipe 10 and a gas discharge pipe 11 into the bag body 5 are provided through the bottom plate 2 and the bottom film 6.
In the case of a structure in which the concrete foundation is directly used as the bottom slab 2 and the bottom film 6 is mounted on the upper surface of the bottom slab 2 instead of the raised floor type bottom slab 2 as shown in FIG. A pit is provided on the bottom slab 2 of the concrete foundation in order to facilitate the installation of the above-mentioned pipe in the pit.
[0020]
As shown in FIG. 2, the side wall 3 is erected on a foundation 12, and a plurality of portions are fixed to a bracket-shaped fixing member 14 fixed to a lower outer peripheral edge of the side wall 3 with an anchor member 15.
The bottom slab 2 is arranged on a support member 13A made of a mold steel material such as a channel material, fixed on a support material 13B such as an angle material fixed to the entire inner periphery of the lower portion of the side wall 3, and laid on a high floor.
Then, a bottom film 6 on the lower surface of the bag 5 is extended on the upper surface of the bottom plate 2.
[0021]
As shown in FIG. 2, the fixing portion 9 of the bag body 5 is formed such that the lowermost peripheral edge of the side film 7 is bent outward at the peripheral edge of the bottom film 6 and welded in a flared shape. A flat band substantially fan-shaped annular covering film 16 is coated and welded on the peripheral edge to ensure airtightness.
A tubular film piece 19 obtained by bending a film piece into a bag shape is formed on the upper part of the annular covering film 16, and a round bar-shaped reinforcing member 20 such as a wire rope is inserted into the tubular film piece 19. .
Then, flared welding portions at the peripheral edge of the bottom film 6 and the peripheral edge of the side film 7, an annular covering film 16 having a substantially band-like fan shape, and a tubular film The outer end of the body piece 19 is inserted, and a band-shaped pressing plate 17 is superposed thereon, inserted through the bolt, and the whole is tightened from above with a nut.
As described above, the fixing portion 9 of the bag body 5 is integrally fixed by the screw member 18 of the bolt and the nut.
[0022]
The tubular membrane piece 19 abuts against the side membrane 7 so as to flexibly bend by the swelling of the bag body 5, and the lowermost side membrane due to the internal pressure is generated by the fastening force of the internal round bar-shaped reinforcing member 20. Of the welded portion 9 between the bottom film 6 and the side film 7 can be prevented.
Further, the holding plate 17 is in contact with the side surface of the reinforcing member 20 via the bag-binding tubular film piece 19 to prevent the reinforcing member 20 from spreading and moving, and furthermore, the bag-binding tubular film piece 19. , The upward movement of the reinforcing member 20 can be prevented. In this manner, the reinforcing member 20 is always held at a predetermined position, and the separation of the welded portion 9 between the bottom film 6 and the side film 7 can be prevented. Therefore, safety can be ensured even in the case of a high internal pressure.
[0023]
As shown in FIG. 3, a reinforcing tape 25 is laid out on the upper surface of the dome-shaped roof film 8 of the bag body 5 substantially radially from the zenith. The reinforcing tape 25 is made of a synthetic fiber material such as a polyester fiber having a flat band shape, a higher rigidity than the material of the membrane, and a similar elongation.
An annular weight balancer 21 made of a pipe material having an outer diameter smaller than the inner diameter of the side membrane and having a weight corresponding to the designed pressure is mounted on the outer peripheral position of the roof membrane 8. Connect the edges.
The reinforcing tape 25 on the upper surface of the roof membrane 8 keeps the balance of the annular weight balancer 21, reduces the tension generated in the roof membrane 8 due to the internal pressure, and suppresses expansion.
In addition, the two-dot chain line in the figure has shown the manufacturing shape of the bag body 5 in a non-pressure state.
[0024]
Then, the distal end of the balance wire 22 is connected to a plurality of upper portions of the weight balancer 21, symmetrical positions, and extends from the balance wire 22 to the outer surface of the storage tank structure 1 via a plurality of pulleys 23 and hangs down. A counterweight 24 is provided at the tip.
By changing the weight of the counterweight 24, the pressure inside the operation can be changed or adjusted. In addition, a level gauge is provided to measure the gas storage capacity from the outer surface of the storage tank structure according to its height. can do.
[0025]
Using the weight balancer 21, the balance wire 22, and the counterweight 24, the bag body 5 is stably moved up and down, and the pressure inside the operation is always secured in response to the change in the gas storage amount. The operating pressure is usually a relatively low pressure of 500 mm or less in a water column.
[0026]
As shown in FIG. 4, a plurality of membrane cloth tabs 26 are fixed to the outer periphery of the side membrane 7 at intervals with a hollow shape, and a synthetic fiber strip or a synthetic fiber band is formed in the hollow part of the membrane cloth tab 26. The reinforcing member 27 having a rope shape or the like is inserted and disposed in a horizontal ring shape.
The reinforcing member 27 has the same outer diameter as that of the side film 7 and is provided in a plurality of stages in a horizontal ring shape on the outer peripheral surface of the side film 7 as shown in the figure. Alternatively, although not shown, they are continuously provided in a diagonal spiral shape, or provided in a plurality of stages separated from each other after being crossed.
[0027]
As described above, by providing the reinforcing member 27 on the outer peripheral surface of the side film 7, the strength of the side film 7 is increased, the swelling is restricted, the contact with the inner surface of the side wall is prevented, and the side film 7 cannot be deformed in the horizontal direction. It does not give a strong pulling force and allows natural folding in the vertical direction.
[0028]
【The invention's effect】
The membrane type gas holder according to the first invention has a flat bottom membrane made of a flexible membrane material having airtightness and liquid tightness, and a cylindrical bottom membrane in a storage tank structure made of slate or metal. A side membrane and a dome-shaped roof membrane are formed in an integral-shaped bag, and a nozzle such as a gas inlet / outlet is provided on the bottom membrane of the bag, and a flare between the bottom edge of the bottom membrane and the lower edge of the side membrane is provided. Is fixed to the bottom slab using the holding plate and screw member, so that the membrane is located in the storage tank structure and is not exposed to sunlight or the outside air, so there is no deterioration due to ultraviolet light and strong wind Therefore, it is possible to prevent the collapse of the film body and the damage due to flying objects, and to ensure safety and durability.
In addition, since the bag body has a flat bottom cylindrical shape, when the storage capacity is large, it can be dealt with by increasing the side membrane, and it can be installed economically on a small site.
In addition, since the bottom film has a flat shape and is placed on the bottom plate, the stress generated by the internal pressure is received by the bottom plate through the bottom film, so that no tension is generated in the bottom film, and the bottom film is further attached to the bottom plate. Tensile stress and repetitive stress due to internal pressure fluctuation do not occur in the bottom film of the nozzle mounting portion, and safety can be improved.
In addition, the membrane can be integrally molded at the factory and fixed on the bottom slab at the fixing part of the outer peripheral edge of the bottom membrane at the site.Since it can be easily mounted in low places, it is safe and shortens the construction period. And economic efficiency can be improved.
Furthermore, the film body of the bag body is made of a commercially available lightweight flexible film material having airtightness, and the peripheral edge of the bottom film and the peripheral edge of the lower side of the side film are formed into a flared welded portion. The membrane and roof membrane are integrally molded, and finally the lap welded part is easily heat welded from the outer surface, so no special equipment is required, it is easy and easy, workability is good, and it is economical without labor. can do.
[0029]
Further, the membrane gas holder according to the second invention is provided with a round bar-shaped reinforcing member which is covered with a tubular membrane piece in a bag-binding manner at the outer peripheral edge of the lowermost portion of the side membrane. The member is provided at a position in contact with the inner side surface of the presser plate, and the outer end of the bag-binding tubular film body piece is located below the presser plate, the lower peripheral edge of the side film with the screwing member, and Since it is fixed together with the peripheral edge of the bottom film, the round bar-shaped reinforcing member can suppress the spread of the lowermost portion of the side film due to the internal pressure, and can prevent the welded portion between the bottom film and the side film from peeling.
Also, the holding plate is in contact with the reinforcing member through a bag-binding tubular film piece on the inner side surface of the holding plate, which can prevent the reinforcing member from spreading and moving, and further press the bag-binding tubular film piece. As a result, the upward movement of the reinforcing member can be prevented, and thus the reinforcing member is always held at a predetermined position, so that the welded portion between the bottom film and the side film can be prevented from peeling off. In this case, safety can be ensured.
[0030]
Further, an annular weight balancer smaller than the inner diameter of the side membrane provided with a reinforcing tape for holding the roof membrane is placed on the roof membrane upper surface, and the outside of the storage tank structure is connected to the weight balancer via a balance wire. By installing a counterweight that hangs down on the roof membrane, the pressure inside the operation is always ensured in response to changes in the gas storage volume, so the reinforcing tape on the roof membrane can maintain the balance of the annular weight balancer while maintaining the internal pressure. Can reduce the tension generated on the roof membrane, thereby suppressing the expansion that tends to spread upward.
In addition, because the weight balancer and the counterweight always apply a predetermined load corresponding to the internal operation pressure to the roof membrane, even when the gas storage amount is small, the predetermined operation pressure can be secured, and the gas generation amount can be reduced. Applicable to unstable gas production facilities.
Furthermore, by changing the weight of the weight of the counterweight, the pressure inside the operation can be changed and adjusted, and a level gauge is provided to measure the gas storage capacity from the outer surface of the storage tank structure according to its height position. You can also.
[0031]
Further, a membrane cloth tab is attached to the outer peripheral portion of the side membrane at a predetermined interval, and a reinforcing member made of synthetic fiber is inserted and held in the membrane cloth tab to regulate the swelling of the side membrane. Because the surface is provided with a plurality of stages, the tension generated in the side membrane due to the internal pressure is partially borne by the reinforcement member, and the tension generated in the side membrane can be reduced by the plurality of stages of the reinforcing member. Since the safety can be improved and the capacity can be increased by increasing the height of the side membrane, it can be applied to large-capacity gas storage and high-pressure storage.
In addition, the reinforcing member is made of a synthetic fiber material having a higher rigidity than the flexible membrane material but a similar elongation, so that the swelling between the reinforcing members can be reduced. When the side membrane is folded, it can be naturally folded in the vertical direction without being deformed in the horizontal direction, so that the space between the side membrane and the inner surface of the side wall can be narrowed, and it can be installed even on a narrow site.
[0032]
[Brief description of the drawings]
FIG. 1 is an explanatory longitudinal sectional view showing an embodiment of a membrane gas holder according to the present invention.
FIG. 2 is an enlarged vertical cross-sectional explanatory view showing a vicinity of a fixing portion of a lower peripheral edge of the bag body of FIG. 1;
FIG. 3 is an explanatory longitudinal sectional view showing a state in which a reinforcing tape, a weight balancer, and the like are provided on a roof membrane.
FIG. 4 is an explanatory longitudinal sectional view showing a case where a plurality of membrane cloth tabs and a reinforcing member for a horizontal ring are provided on an outer peripheral portion of a side membrane.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Storage structure 2 Bottom plate 3 Side wall 4 Roof 5 Bag (film body) 6 Bottom film 7 Side film 8 Roof film 9 Fixing part 10 Supply pipe 10A Inlet nozzle 11 Discharge pipe 11A Outlet nozzle 12 Foundation 13A Supporting material 13B Supporting material 14 Fixing material 15 Anchor material 16 Annular covering film 17 Pressing plate 18 Screwing member 19 Cylindrical film piece 20 Reinforcement member 21 Weight balancer 22 Balance wire 23 Pulley 24 Counter weight 25 Reinforcement tape 26 Membrane cloth tab 27 Reinforcement member

Claims (4)

スレート製、金属製などの貯槽構造物の中に、気密性及び液密性を有する可撓性膜材で平坦形状の底膜と、円筒形状の側膜と、ドーム形状の屋根膜とを一体形状の袋体に形成し、上記袋体の底膜にガスの出入口等のノズルを設け、底膜周縁端と側膜最下部周縁端とのフレア状の溶着部を、押え板及び螺着部材を用いて底版と固定したことを特徴とする膜式ガスホルダー。A flat bottom membrane, a cylindrical side membrane, and a dome-shaped roof membrane are integrated with a gas-tight and liquid-tight flexible membrane material in a slate or metal storage tank structure. A nozzle, such as a gas inlet / outlet, is formed on the bottom film of the bag body, and a flared welded portion between the peripheral edge of the bottom film and the lowermost peripheral edge of the side film is formed by a pressing plate and a screw member. A membrane type gas holder characterized by being fixed to a bottom plate by using a film. 上記側膜最下部外周縁端部に、筒状膜体片で袋綴じ状に覆った丸棒状の補強部材を設け、該丸棒状の補強部材は、上記押え板の内側面に接する位置に設けるとともに、上記袋綴じ状筒状膜体片の外側端部は押え板の下部に、上記螺着部材にて側膜最下部周縁端部及び底膜周縁端部とともに固定したことを特徴とする請求項1記載の膜式ガスホルダー。At the outer peripheral edge of the lowermost portion of the side film, a round bar-shaped reinforcing member covered in a bag binding shape with a tubular film piece is provided, and the round bar-shaped reinforcing member is provided at a position in contact with the inner surface of the holding plate. At the same time, the outer end of the bag-bound cylindrical membrane body piece is fixed to the lower part of the holding plate together with the lowermost peripheral edge of the side membrane and the peripheral edge of the bottom membrane by the screwing member. Item 7. A membrane gas holder according to Item 1. 上記屋根膜上面に、屋根膜をおさえる補強テープを備えた側膜内径よりも小さい環状の重錘バランサーを載置し、該重錘バランサーに結合するバランスワイヤーを介して貯槽構造物の外側に垂下するカウンターウエイトを設けることにより、常にガス貯蔵量の変化に対応して操業内圧力を確保することを特徴とする請求項1又は2記載の膜式ガスホルダー。On the upper surface of the roof membrane, an annular weight balancer smaller than the inner diameter of the side membrane provided with a reinforcing tape for holding the roof membrane is placed, and is suspended outside the storage tank structure via a balance wire coupled to the weight balancer. 3. The membrane gas holder according to claim 1, wherein a counter weight is provided so as to always maintain the internal operation pressure in response to a change in the gas storage amount. 上記側膜外周部に膜布タブを所定間隔をおいて取付け、該膜布タブに合成繊維製の補強部材を挿通保持して側膜の膨らみを規制し、該補強部材は側膜外周面に複数段設けたことを特徴とする請求項3記載の膜式ガスホルダー。A membrane cloth tab is attached to the outer peripheral portion of the side membrane at a predetermined interval, a reinforcing member made of synthetic fiber is inserted into the membrane cloth tab and held to regulate the swelling of the side membrane, and the reinforcing member is attached to the outer peripheral surface of the side membrane. The membrane gas holder according to claim 3, wherein a plurality of stages are provided.
JP2002316336A 2002-10-30 2002-10-30 Membrane gas holder Expired - Fee Related JP4348596B2 (en)

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