JP2004148718A - Mold for blow molding - Google Patents

Mold for blow molding Download PDF

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Publication number
JP2004148718A
JP2004148718A JP2002317628A JP2002317628A JP2004148718A JP 2004148718 A JP2004148718 A JP 2004148718A JP 2002317628 A JP2002317628 A JP 2002317628A JP 2002317628 A JP2002317628 A JP 2002317628A JP 2004148718 A JP2004148718 A JP 2004148718A
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Japan
Prior art keywords
pinch
line
mold
main body
right ends
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JP2002317628A
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Japanese (ja)
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JP4061620B2 (en
Inventor
Hiroaki Tokuda
博昭 徳田
Kazuhisa Innami
和久 印南
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Priority to JP2002317628A priority Critical patent/JP4061620B2/en
Application filed by Yoshino Kogyosho Co Ltd filed Critical Yoshino Kogyosho Co Ltd
Priority to PCT/JP2003/013822 priority patent/WO2004039560A1/en
Priority to AU2003280585A priority patent/AU2003280585A1/en
Priority to US10/528,660 priority patent/US7753221B2/en
Priority to KR1020047010523A priority patent/KR100979862B1/en
Priority to CNB2003801001181A priority patent/CN100398302C/en
Priority to TW092130269A priority patent/TWI270507B/en
Publication of JP2004148718A publication Critical patent/JP2004148718A/en
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Publication of JP4061620B2 publication Critical patent/JP4061620B2/en
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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To manufacture a mold for blow molding having a technical subject for suppressing the occurrence of burr from the left and right ends of the pinch-off part to a lateral direction in a bottom surface in direct blow, and providing a blow-molded container having excellent appearance which has no burr mark, gloss irregularity and color irregularity on the side surface near the bottom part of the container and is low in blow ratio. <P>SOLUTION: A split mold divided front and rear has a main body parting surface vertical to a mold clamping direction and a pinch-off part where a bite-off blade for the pinch-off of a parison is arranged to the bottom surface of the bottom part of a mold cavity. In the planar cross section in the mold closing state of the split mold, one bottom part parting line is formed from the straight line-like pinch-off line formed to the bottom surface by the bite-off blade, a pair of main body parting lines formed to left and right peripheral edge parts by a main body parting surface and a pair of connection lines for connecting the left and right ends of the pinch-off line and the left and right ends of the main body parting lines. The connection lines form a step-like bent part almost right-angled to the pinch-off line by the end part parting surfaces positioned at the left and right ends of the pinch-off part. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、ブロー成形用金型に関し、特には壜体等の容器の底部ピンチオフ部におけるバリの発生を制御することができるブロー成形用金型に関する。
【0002】
【従来の技術】
図10に示すように、通常ダイレクトブロー成形法では押出機21により筒状の溶融樹脂であるパリソンPを押し出し、このパリソンPをブロー成形用の2分割された割金型1の型締め工程で挟み込み、金型の下部では割金型1のキャビティ2の底部ピンチオフ部5に配設の喰切り刃で溶融樹脂の下部を切断すると共に熱溶着シールし、上部ではパリソンカッター22で筒状溶融樹脂の上部を切断することで、有底筒体のパリソンPを形成し、次いで割金型1の頂部より挿入のエアーノズルによってブローエアーがパリソンPに吹き込まれて成形品に成形される。
【0003】
図8および図9は従来の割金型の一例を示したものであるが、割金型1全体を1つの平面(本体分割面11)で前後に2分割した構造であり、図9(c)に示されるように割金型1の型閉まり状態における平断面で、金型キャビティ2の底部3底面4において、喰切り刃6により形成されるピンチオフ線14は本体分割面に11より形成される本体分割線13上に位置する。
【0004】
また、ピンチオフ部5の幅、すなわち喰切り刃6の左右方向の長さに相当するピンチオフ線14の長さは通常円筒状の外径Dpのパリソンを2つ折り状に扁平に押し潰した幅である約1.6Dpとしており、成形品である容器の底部底面にはこの約1.6Dpの長さの喰切り刃による喰切り線が不可避的に形成されている。
【0005】
従来よりブロー成形用金型の底部ピンチオフ部近傍の構造に付いては、成形品である容器の底シール部の強度向上、また外観の点から様々な改良が実施されており、たとえば特許文献1にはピンチオフ部の両面側に段違いな押圧凹部を形成して特に積層容器の底シール部の強度を向上させる方法についての記載があり、また特許文献2にはピンチオフ部の下方に、ピンチオフ部からはみ出した樹脂(バリ)を挟み込むコンプレッションプレートを設けて底シール部の厚さを制御する方法についての記載がある。
【0006】
【特許文献1】
特開平7−88943号公報
【特許文献2】
特開平9−262902号公報
【0007】
【発明が解決しようとする課題】
前述したようにダイレクトブロー成形品である容器の底部底面には通常略1.6Dpの喰切り線が形成されるが、ブロー比が十分大きな容器では、この喰切り線の形成範囲が底面の周縁部には及ばないので、外観上の問題なく多くの用途に使用されている。しかしながら、ブロー比の小さい容器のブロー成形においては、金型キャビティ底部底面おいてピンチオフ部が底面の径に近いか、等しい幅となるので、ピンチオフ工程でパリソンが扁平状に押し潰しされながら、ピンチオフ部の左右端から左右に位置する本体金型分割面に沿って横方向に変形し、あるいはパリソンを形成する樹脂が流動し、この結果容器の底面だけでなく底部直上の胴部側面の本体分割線近傍にも、はみ出した樹脂が残り、所謂バリが形成され、製品としての容器にバリ痕が残る。
【0008】
たとえば、ブロー比が2近傍の容器においても、ピンチオフ部の幅を、容器の底部底面の径より小さくすることができるが、ピンチオフ部で挟み込まれ押し潰されることによりパリソンを形成する樹脂が、ピンチオフ部の左右端から本体分割面に沿って横方向に流動し、成形品である容器の底部直上の胴部側面の本体分割線近傍にバリ痕が残ったり、バリ痕は残らないものの、樹脂の流動変化に伴なう、延伸斑、配向斑、冷却斑等の要因による光沢斑あるいは色目斑が発生する。
【0009】
さらにパリソンの肉厚を厚くする必要のある場合には、ブロー比が3に近い大きさであっても、上記のような光沢斑あるいは色目斑が発生する。
【0010】
また、たとえばマスカラ、アイライナー等の化粧料向けの分野は、小型でブロー比が1.6以下の容器も多く使用され、容器の外観が商品性の重要な要素となる分野であるが、このようにブロー比が小さな容器では、取り得るピンチオフ部の幅は最大で金型キャビティの底部底面の径であるので、パリソンの扁平状に押し潰された幅である1.6Dpよりも小さくなり、パリソンがピンチオフ部だけでなくピンチオフ部近傍の本体分割面においても押し潰される状態となるので、底部直上の胴部側面の本体分割線近傍にバリが不可避的に発生する。
【0011】
これらバリ痕、光沢斑、色斑等は特に化粧品用の容器等においては商品性に係わる外観上大きな問題であるが、従来このような問題に対しての有効な解決法が示されていないのが現状である。また後処理工程で外観性を向上させるにしてもも長時間の工程を要する。
【0012】
本発明は、上記した従来の技術の問題点を解消すべく創案されたものであり、ダイレクトブローにおける底部底面における特にピンチオフ部の左右端から横方向へのバリの発生を抑制することを技術課題として、もって底部近傍の容器側面にバリ痕、光沢斑、色斑のない外観性に優れた低ブロー比のブロー成形容器を提供可能なブロー成形用金型の創出を目的とする。
【0013】
【課題を解決するための手段】
上記技術的課題を解決するための本発明のうち、請求項1記載の発明の手段は、
型締め方向に垂直な本体分割面を有し、金型キャビティの底部底面にパリソンのピンチオフ用の喰切り刃を配設したピンチオフ部を有する、前後に分割された割金型であること、
割金型の型閉まり状態における平断面で、底面に喰切り刃により形成される直線状のピンチオフ線と、左右周縁部に本体分割面により形成される一対の本体分割線と、ピンチオフ線の左右端と本体分割線の左右端をそれぞれ連結する一対の連結線とから一本の底部分割線を形成すること、
連結線が、ピンチオフ部の左右端に位置する端部分割面により、ピンチオフ線と、略直角の段状屈曲部を形成する構成とすること、
にある。
【0014】
請求項1の上記構成により、金型キャビティの底部底面の中央部には割金型の底部ピンチオフ部に配設した喰切り刃による直線状のピンチオフ線が形成され、また左右周縁部には割金型の型締め方向に垂直な本体分割面による一対の本体分割線が形成されており、連結線がこのピンチオフ線と本体分割線を連結して、底面には一本の底部分割線が形成されている。
【0015】
また、連結線を割金型のピンチオフ部の左右端に位置する端部分割面により、ピンチオフ線と、略直角の段状屈曲部を形成する構成としている。すなわち従来の金型キャビティの底部底面では一直線状に形成されるピンチオフ線と本体分割線の間に段状屈曲部を挿入した構成としている。
【0016】
この端部分割面は、ピンチオフ部の左右端に喰切り刃の左右方向に略垂直に形成される構成であり、ピンチオフ部での円筒状パリソンの扁平状への変形過程でのピンチオフ部左右端から横方向への変形を規制する機能、あるいは喰切り刃部分の押圧による、扁平状となった樹脂の横方向への流動を止める堰面としての機能果たし、本体分割面間へのパリソンの変形および樹脂の流動を阻む。
【0017】
上記のような段状屈曲部すなわち端部分割面の作用効果により、ブロー成形の割金型の型締め時におけるバリの形成範囲は金型キャビティの底部底面の中心から段状屈曲部までの範囲とすることが可能となり、従来の金型では困難であった、低ブロー比で胴部側面にバリ痕、光沢斑、色斑のない外観が極めて良好な容器を提供することができる。
【0018】
また、請求項1の金型構造の構成は、パリソンの変形あるいは樹脂の流動に対して堰状の機能を発揮する面を、割金型のキャビティの底部底面以下の部分の分割面の構成により形成するものであり、通常の金型キャビティの底部底面以下の部分の分割法を変えるだけで、特に他の構成部品、可動部等を付加する必要が無く、容器の生産において、通常のブロー成形用金型に比較しても同等の生産性、耐久性を発揮することができる。
【0019】
なお、当然のことではあるが、金型分割面の形状は、割金型の前進,後退すなわち型締め型開きがスムーズに達成されるように構成される。
【0020】
請求項2記載の発明の手段は、請求項1記載の発明において、段状屈曲部の段高さを少なくとも、ブロー成形におけるパリソンの肉厚の2倍とすることにある。
【0021】
請求項2記載の上記構成により、ブロー比が略1.6を超える場合には円筒状のパリソンはピンチオフ部でまず2つ折り状の扁平な形状になり、その厚さはパリソンの肉厚の略2倍となり、その後喰切り刃で押し潰すように切断される。このため段上屈曲部の段高さを少なくともこの厚さに相当する高さにすることにより、喰切り刃による押圧状の力による樹脂のピンチオフ部左右端から横方向への流動を確実に阻止することができる。
【0022】
なおブロー比が略1.6以下の場合にはピンチオフ部幅を略1.6Dp以下にする必要があり、パリソンの横方向への変形を規制する必要があるので、この段高さをより高く設定するが、容器の形状、ブロー比、パリソン径および肉厚等の条件に応じてこの高さを決めることができる。
【0023】
請求項3記載の発明の手段は、請求項1または2記載の発明において、
割金型の型閉め状態における平断面で、金型キャビティの底部底面の中心を通るピンチオフ線の方向を、本体分割線の方向と所定の中心角度を形成する方向とすること、
ピンチオフ線の左右端と本体分割線の左右端を略直線状に連結して連結線とすること、
底面の中心に対して略軸対称に底部分割線を形成すること、
にある。
【0024】
請求項3記載の構成は、ピンチオフ線の形成方向を本体分割線の方向から傾けて形成し、この傾斜によりピンチオフ線の左右端と本体分割線の左右端を段差状に位置させ、連結線で略直線状に連結し、段状屈曲部を形成した構成である。また、この傾斜の角度すなわち中心角度によって段状屈曲部の段高さを調整することができる。
【0025】
また、全体として金型キャビティの底部底面以下の部分の分割面をシンプルな形状で形成することができるので、ピンチオフ部の幅を底面の略全幅に亘って形成することが可能となり、より低ブロー比の容器に対応することができ、またより耐久性に優れ、バリとなる樹脂の流動通路も単純であるので樹脂の残留も無くメンテナンスの容易な金型となる。
【0026】
請求項4記載の発明の手段は、請求項3記載の発明において、中心角度を45°以下とすること、にある。
【0027】
請求項4記載の上記構成は中心角度の上限を決めるものであるが、中心角度が大きすぎる、すなわちピンチオフ線が本体分割線の方向から傾きすぎると、ブロー成形のピンチオフ工程において、大きく傾いた面でパリソンの扁平状の押し潰しを実施することになり、ピンチオフ工程をスムーズに達成することができなくなるので、中心角度を45°以下とすることが好ましい。
【0028】
なお、前述したように中心角度によって段状屈曲部の段高さを調整するので、この中心角度の下限は、必要とされる段高さ、成形される容器の大きさ、パリソンの肉厚等から、幾何学的にその目安となる値を決めることができる。
【0029】
請求項5記載の発明の手段は、請求項1または2記載の発明において、割金型の型閉め状態における平断面で、金型キャビティの底部底面の中心を通るピンチオフ線の方向を、本体分割線の方向と同方向とすること、ピンチオフ線の左右端から略左右対称に段状屈曲部を形成することにある。
【0030】
請求項5記載の上記構成では、割金型の型締め方向に対して垂直な面でピンチオフ部によるパリソンの押し潰しを達成するので、ピンチオフ工程をより安定して達成することができ、また段状屈曲部の段高さを十分高くすることができ、パリソンの左右方向への変形を確実に規制することができる。
【0031】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照しながら説明する。
図1〜図3は本発明のブロー成形用金型の第1実施例である割金型1を示すものであり、図1は前後に2分割された一対の割金型1のうちの後部割金型1bの全体斜視図であり、一方の前部割金型1aは、後部割金型1bの略軸対称の形状である。またこの割金型1はブロー比が1.8の円筒状の胴部を有した容器を成形するためのものである。
【0032】
図8は従来の割金型の一例を示すものであるが、割金型1の全体が型締め方向(図8中の白抜き矢印の方向)に垂直な本体分割面11により前後に2分割され、またこの本体分割面11上に沿って喰切り刃6を配設してピンチオフ部5を形成しているのに対し、図1に示されるように本第1実施例の割金型1では、金型キャビティ2の底部3底面4以下の部分において分割面を段状に屈曲した面で構成し、喰切り刃6の配設方向を本体分割面11から一定の角度傾けた方向としてピンチオフ部5を形成している。
【0033】
またこのピンチオフ部5の左右端に喰切り刃6の左右方向に略垂直に端部分割面12を形成配置しており、左端部ではこの端部分割面12は本体分割面11から凹んで、右端部では本体分割面11から突き出して形成されている。
【0034】
また、本第1実施例では金型キャビティ2の底部3底面4以下の金型の一部を、別体の略半円柱状の底部ブロック体7で形成して嵌合組み付けした構成としており、このような組み合わせとすることにより、割金型の製造が容易になり、組み合わせ面に沿ってブロー成形中におけるガス抜きが可能となり、また金属の材質を変えることにより喰切り刃6を含むピンチオフ部5近傍の耐磨耗性を向上できる等の利点がある。
【0035】
図2により割金型1の型閉め状態における平断面で金型の分割の詳細を説明する。金型キャビティ2の底部3底面4には、喰切り刃6の突き合せにより形成される直線状のピンチオフ線14と、底面4の左右周縁部に位置する本体分割面11により形成される一対の本体分割線13と、ピンチオフ線14の左右端と本体分割線13の左右端を連結する一対の連結線16とから、底面4の中心に対し軸対称となるように一本の底部分割線17が形成されている。
【0036】
また、本実施例においては、連結線16を前述した底ブロック体7の嵌合組み合わせ面によって底面4の周縁近傍に形成される円形の嵌合線18の円弧に沿って形成しており、容器の底面において、形成される連結線16の痕を目立たないようにしている。
【0037】
また、ピンチオフ線14は円形である底部3底面4の中心を通り、その方向は、本体分割線13の方向から所定の中心角度αをなして傾いた方向に形成されている。また、連結線16はピンチオフ部5の左右端に位置する端部分割面12から形成され、ピンチオフ線14の左右端に略直角の段状屈曲部15を形成する。
【0038】
図3は本実施例の割金型1によるピンチオフ工程を平断面図で示した説明図である。パリソンPは型締めの進行に従って喰切り刃6を配設したピンチオフ部5により挟み込まれ、扁平状に押し潰されるが、ピンチオフ線14の左右端に形成された段状屈曲部15が、すなわちピンチオフ部5の左右端に形成された端部分割面12が堰の機能を果たすので、扁平になった樹脂の喰切り刃6の押圧による左右方向、本体分割面11への流動を阻止することができる。
【0039】
なお、図2および図3から判るように、喰切り刃6の方向が、割金型1の型締め方向(図3(a)中の白抜き矢印方向)に対し垂直である本体分割面11の方向に対し中心角度αずれているが、αが45°までの範囲であればピンチオフ工程はスムーズに達成される。
【0040】
また、端部分割面12から形成される段状屈曲部15の段高さhを少なくともパリソンP肉厚の2倍とすることにより、樹脂の横方向、本体分割面11への流動を確実に阻止することができる。(図3(b)参照)
【0041】
前述したように図8はに従来の割金型の一例であり、上記第1実施例の割金型同様ブロー比が1.8の円筒状の胴部を有した容器を成形するためのものである。このように従来の割金型1では、全体が型締め方向(図8中の白抜き矢印の方向)に垂直な本体分割面11により前後に2分割され、またこの本体分割面11上に沿って喰切り刃6を配設してピンチオフ部5を形成している。
【0042】
図9は図8の割金型1によるピンチオフ工程を平断面で示した説明図である。型閉状態で(図9(c)参照)、ピンチオフ線14と本体分割線13が一直線状に形成されるようになるので、ピンチオフ工程において押し潰された樹脂が左右方向にも流動し本体分割面11にも流れ込んでしまい、特にブロー比が小さな容器においては、底部直上の胴部側面の本体分割線痕位置近傍にバリ痕が残ったり、バリ痕までは至らないまでも光沢斑あるいは色目斑が発生する。
【0043】
図4〜図7は本発明のブロー成形用金型の第2実施例である割金型1を示すものである。図4と図5はそれぞれ前後に2分割された一対の割金型1のうちの後部割金型1bと前部金型1aの全体斜視図であり、ブロー比が2の円筒状の胴部を有した容器を成形するためのものである。
【0044】
本実施例おいても、金型キャビティ2の底部3底面4以下の部分において分割面を段状に屈曲した面で構成しているが、喰切り刃6の配設方向を従来の割金型同様本体分割面11に沿った方向としてピンチオフ部5を形成している。
【0045】
またこのピンチオフ部5の左右端に喰切り刃6の左右方向に略垂直に端部分割面12を形成配置しており、また図4および図5で示されるようにピンチオフ部5の左右端に、端部分割面12をその一部として、後部割金型1bでは本体分割面から耳状の形状の凹部8b、前部割金型1aでは突部8a形成されており、この突部8aが凹部8bに嵌入しながら、割金型1の型締めが達成される。
【0046】
また、本実施例においても、金型キャビティ2の底部3底面4以下の金型の一部を、別体のブロック体7a、7bで形成して嵌合組み付けした構成としている。
【0047】
図6により割金型1の型閉め状態における平断面で分割の詳細を説明する。金型キャビティ2の底部3底面4には、ピンチオフ線14と、一対の本体分割線13と、突部8aと凹部8bの嵌合面で形成され、ピンチオフ部5の左右端と本体分割線13の左右端を連結する一対の耳状の形をした連結線16とから左右対称にとなるよう一本の底部分割線17が形成されている。
【0048】
ピンチオフ線14は本体分割線13と同一方向にあり、連結線16はピンチオフ線14の左右端に略直角で、段高さhの段状屈曲部15を形成している。またピンチオフ部5の幅、すなわちピンチオフ線14の左右方向の長さは略1.2Dp(DpはパリソンPの外径を示す。)で、パリソンを扁平にした幅1.6Dpより短い。
【0049】
図7は本第2実施例の割金型1によるピンチオフ過程を示した説明図である。円筒状のパリソンPは扁平状に押し潰されて長円状に変形していくが、一定の扁平状態になると、図7(b)に示されるように、前部割金型1aの耳状の形をした突部8aの一部を形成する端部分割面12が堰面としての機能を発揮して、それ以上の横方向への変形は阻止され、それ以降この左右の端部分割面12の幅の範囲内でパリソンPは押し潰され、余分な樹脂は喰切り刃6の下方に強制的に流動する。
【0050】
本第2実施例の割金型1では、型締め方向に対して垂直な面でピンチオフ部5によるパリソンPの押し潰しを達成するので、ピンチオフ工程をより安定して達成することができる。
【0051】
なお、第1実施例および第2実施例の割金型の説明では、ブロー比1.8あるいは2の容器の成形について記述したが、上記のように、ピンチオフ部5の幅が略1.6Dpより狭い場合にも、段状屈曲部15の段高さhを十分高くしておけば円筒状のパリソンPの変形をピンチオフ部5の幅の範囲に規制することが可能となり、本願発明のブロー成形金型はブロー比が略1.6以下の容器の成形にも十分対応できるものであり、ブロー比が1〜3程度の範囲に亘り、ブロー成形におけるバリの形成範囲を、金型キャビティ底部底面の段状屈曲部までの範囲とすることができ、胴部側面にバリ痕、光沢斑、色斑のない外観の極めて良好な容器を提供することができる。
【0052】
【発明の効果】
本発明は、上記した構成となっているので、以下に示す効果を奏する。
請求項1の発明にあっては、ピンチオフ部の左右端に位置する端部分割面がパリソンの横方向への変形を規制し、またピンチオフ部の左右端からの樹脂の横方向への流動を止める堰面としての機能果たし、従来の金型では困難であった、底ブロー比で側面にバリ痕、光沢斑、色斑のない極めて外観性に優れた容器を提供することができる。
【0053】
ブロー比が略1.6以下の容器についても、バリの形成範囲を底部底面の範囲とすることができる。
【0054】
また、金型分割面の構成により堰面の機能を発揮する面を形成するので、特に他の構成部品、可動部等を付加する必要が無く、容器の生産において、通常のブロー成形用金型に比較して同等の生産性、耐久性を発揮することができる。
【0055】
請求項2記載の発明にあっては、段上屈曲部の段高さを少なくとも、ブロー成形におけるパリソンの肉厚の2倍とすることにより、特にブロー比が略1.6を超える容器の場合に、ピンチオフ部左右端からの本体分割面への樹脂の進入を確実に止めることができる。
【0056】
請求項3記載の発明にあっては、分割面をシンプルな形状で形成するので、ピンチオフ部の幅を底面の略全幅に亘って形成することが可能となり、より低ブロー比の容器に対応することができ、耐久性に優れ、樹脂の残留の無いメンテナンスの容易な金型を提供できる。
【0057】
請求項4記載の発明にあっては、本体分割線とピンチオフ線とのなす角度を45°以下とすることによりピンチオフ工程をスムーズに達成することができる。
【0058】
請求項5記載の発明にあっては、割金型の型締め方向に対して垂直な面でピンチオフ部によるパリソンの押し潰しを達成するので、ピンチオフ工程をより安定して達成することができ、また段高さを十分高くすることができるので、特にはパリソンの変形をより確実に規制することができる。
【図面の簡単な説明】
【図1】本発明の第1実施例の割金型のうちの後部割金型を示す、全体斜視図。
【図2】本発明の第1実施例の割金型の型閉状態において、図1中A−Aに沿って矢視した平断面図。
【図3】本発明の第1実施例の割金型によるピンチオフ工程を、図2と同様の平断面図で示した、説明図。
【図4】本発明の第2実施例の割金型のうち後部割金型を示す、全体斜視図。
【図5】本発明の第2実施例の割金型のうち前部割金型を示す、全体斜視図。
【図6】本発明の第2実施例の割金型の型閉状態において、図4中B−Bに沿って矢視した平断面図。
【図7】本発明の第2実施例の割金型によるピンチオフ工程を、図6と同様の平断面図で示した、説明図。
【図8】従来の割金型の一例のうちの後部割金型を示す、全体斜視図。
【図9】図8の割金型によるピンチオフ工程を図3と同様に示した、説明図。
【図10】ブロー成形の型締め工程を示す説明図。
【符号の説明】
1 ; 割金型
1a ; 前部割金型
1b ; 後部割金型
2 ; 金型キャビティ
3 ; 底部
4 ; 底面
5 ; ピンチオフ部
6 ; 喰切り刃
7 ; 底部ブロック体
7a ; 底部ブロック体
7b ; 底部ブロック体
8a; 突部
8b; 凹部
11 ; 本体分割面
12 ; 端部分割面
13 ; 本体分割線
14 ; ピンチオフ線
15 ; 段状屈曲部
16 ; 連結線
17 ; 底部分割線
18 ; 嵌合線
21 ; 押出機
22 ; パリソンカッター
P ; パリソン
α ; 中心角度
h ; 段高さ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a mold for blow molding, and more particularly to a mold for blow molding that can control generation of burrs at a bottom pinch-off portion of a container such as a bottle.
[0002]
[Prior art]
As shown in FIG. 10, in a normal direct blow molding method, a parison P which is a cylindrical molten resin is extruded by an extruder 21, and this parison P is subjected to a mold clamping process of a split mold 1 for blow molding divided into two parts. In the lower part of the mold, the lower part of the molten resin is cut with a cutting blade provided in the bottom pinch-off part 5 of the cavity 2 of the split mold 1 and the lower part of the molten resin is sealed by heat welding. Is cut to form a parison P as a bottomed cylinder, and then blow air is blown into the parison P by an air nozzle inserted from the top of the split mold 1 to form a molded product.
[0003]
FIGS. 8 and 9 show an example of a conventional split mold. The split mold 1 has a structure in which the entire split mold 1 is divided into two by one plane (body dividing surface 11). As shown in ()), the pinch-off line 14 formed by the cutting blade 6 on the bottom surface 3 and the bottom surface 4 of the mold cavity 2 is formed by 11 on the main body division surface in a plane cross section of the split mold 1 in the mold closed state. Located on the main body dividing line 13.
[0004]
The width of the pinch-off portion 5, that is, the length of the pinch-off line 14 corresponding to the length of the cutting blade 6 in the left-right direction is a width obtained by crushing a parison having an outer diameter Dp, which is usually a cylindrical shape, into two flat shapes. It is about 1.6 Dp, and a cutting line by a cutting blade having a length of about 1.6 Dp is inevitably formed on the bottom bottom surface of the container as a molded product.
[0005]
Conventionally, with respect to the structure in the vicinity of the bottom pinch-off portion of a blow molding die, various improvements have been made from the viewpoint of improving the strength of the bottom seal portion of a container as a molded product and from the viewpoint of appearance. There is a description about a method of forming a stepped depression on both sides of the pinch-off portion to improve the strength of the bottom seal portion of the laminated container in particular, and Patent Document 2 discloses a method in which the pinch-off portion is provided below the pinch-off portion. There is a description of a method of controlling a thickness of a bottom seal portion by providing a compression plate for sandwiching the protruding resin (burr).
[0006]
[Patent Document 1]
JP-A-7-88943 [Patent Document 2]
JP-A-9-262902
[Problems to be solved by the invention]
As described above, a cut line of approximately 1.6 Dp is usually formed on the bottom surface of the bottom of a container which is a direct blow molded product. In a container having a sufficiently large blow ratio, the range of formation of the cut line is determined by the peripheral edge of the bottom surface. It is used for many applications without any problems in appearance, since it is not as good as any part. However, in the blow molding of a container having a low blow ratio, the pinch-off portion is close to or equal to the diameter of the bottom surface at the bottom surface of the mold cavity, so that the parison is crushed into a flat shape in the pinch-off process, and the pinch-off process is performed. The resin forming the parison flows laterally along the main mold split surface located on the left and right from the left and right ends of the part, or the resin forming the parison flows, resulting in the main body split not only on the bottom of the container but also on the side of the trunk just above the bottom Residual resin remains near the line, so-called burrs are formed, and burrs are left on the product container.
[0008]
For example, even in a container having a blow ratio of about 2, the width of the pinch-off portion can be made smaller than the diameter of the bottom surface of the container, but the resin forming the parison by being pinched and crushed by the pinch-off portion causes the pinch-off. It flows from the left and right ends of the part in the horizontal direction along the body dividing surface, and although there is no burr mark near the body dividing line on the side of the body just above the bottom of the molded container, no burr mark remains, Glossy spots or color spots occur due to factors such as stretch spots, orientation spots, and cooling spots due to changes in flow.
[0009]
If the parison needs to be made thicker, the above-mentioned gloss spots or color spots occur even if the blow ratio is close to 3.
[0010]
In the field of cosmetics such as mascara and eyeliner, for example, small containers having a blow ratio of 1.6 or less are often used, and the appearance of the container is an important factor of commercial value. In a container having a small blow ratio as described above, the width of the pinch-off portion that can be taken is at most the diameter of the bottom surface of the bottom of the mold cavity, and is smaller than the flattened width of the parison, 1.6 Dp. Since the parison is crushed not only on the pinch-off portion but also on the main-body division surface near the pinch-off portion, burrs are inevitably generated near the main-body division line on the side surface of the body directly above the bottom.
[0011]
These burr marks, gloss spots, color spots, and the like are a major problem in terms of their merchantability especially in containers for cosmetics and the like, but no effective solution to such a problem has been hitherto shown. Is the current situation. Even if the appearance is improved in the post-treatment process, a long process is required.
[0012]
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems of the conventional technology, and it is a technical problem to suppress the occurrence of burrs in the lateral direction from the left and right ends of the pinch-off portion at the bottom bottom surface in direct blow. An object of the present invention is to create a blow molding die capable of providing a blow molded container having a low blow ratio and excellent appearance without burr marks, gloss spots, and color spots on the side of the container near the bottom.
[0013]
[Means for Solving the Problems]
Among the present invention for solving the above technical problem, the means of the invention according to claim 1 is as follows:
A split mold divided into front and rear, having a main body division surface perpendicular to the mold clamping direction, having a pinch-off portion in which a cutting edge for pinch-off of a parison is arranged on the bottom bottom surface of the mold cavity,
In a flat cross section of the split mold in a closed state, a straight pinch-off line formed by a cutting blade on the bottom surface, a pair of main body dividing lines formed by a main body dividing surface on left and right peripheral portions, and left and right of the pinch-off line Forming one bottom parting line from the end and a pair of connecting lines connecting the left and right ends of the body parting line,
A configuration in which the connection line forms a pinch-off line and a step-like bent portion at a substantially right angle by end division surfaces located at the left and right ends of the pinch-off portion,
It is in.
[0014]
According to the above configuration, a straight pinch-off line is formed at the center of the bottom bottom surface of the mold cavity by a cutting blade disposed at the bottom pinch-off portion of the split mold, and the split edges are formed at the left and right peripheral portions. A pair of body dividing lines are formed by a body dividing surface perpendicular to the mold clamping direction, and a connecting line connects the pinch-off line and the body dividing line, and a bottom dividing line is formed on the bottom surface. Have been.
[0015]
Further, the connecting line is configured such that a step-like bent portion substantially perpendicular to the pinch-off line is formed by end division surfaces located at the left and right ends of the pinch-off portion of the split mold. That is, the conventional mold cavity has a configuration in which a stepped bent portion is inserted between a pinch-off line and a main body dividing line which are formed in a straight line on the bottom surface of the mold cavity.
[0016]
This end part dividing surface is formed on the left and right ends of the pinch-off part substantially perpendicularly to the left-right direction of the cutting blade, and the pinch-off part left and right ends in the process of deforming the cylindrical parison into a flat shape at the pinch-off part Functions as a weir surface that stops the flow of the flattened resin in the horizontal direction due to the pressing of the cutting edge, and the deformation of the parison between the main body division surfaces And block the flow of resin.
[0017]
Due to the above-mentioned stepped bent portion, that is, the effect of the end divided surface, the range of formation of burrs at the time of mold clamping of the blow mold is from the center of the bottom bottom surface of the mold cavity to the stepped bent portion. This makes it possible to provide a container having a very good appearance with a low blow ratio and no burr marks, gloss spots, and color spots, which has been difficult with conventional molds.
[0018]
In addition, the configuration of the mold structure of claim 1 is such that the surface exhibiting a weir-like function against the deformation of the parison or the flow of the resin is formed by the configuration of the divided surface of the portion below the bottom bottom surface of the cavity of the split mold. It is formed by simply changing the method of dividing the part below the bottom of the normal mold cavity, without the need to add other components, movable parts, etc. The same productivity and durability can be exhibited as compared with the metal mold.
[0019]
As a matter of course, the shape of the mold dividing surface is configured so that the forward and backward movement of the split mold, that is, the opening of the mold closing mold is smoothly achieved.
[0020]
According to a second aspect of the present invention, in the first aspect, the step height of the step-shaped bent portion is at least twice the thickness of the parison in blow molding.
[0021]
According to the above configuration, when the blow ratio exceeds approximately 1.6, the cylindrical parison is firstly folded into a flat shape at the pinch-off portion, and its thickness is substantially equal to the thickness of the parison. It is doubled and then cut to be crushed by a cutting blade. For this reason, by setting the step height of the step-up bent portion to at least a height corresponding to this thickness, it is possible to reliably prevent the resin from flowing laterally from the left and right ends of the pinch-off portion due to the pressing force of the cutting blade. can do.
[0022]
When the blow ratio is about 1.6 or less, the width of the pinch-off portion needs to be about 1.6 Dp or less, and it is necessary to restrict the deformation of the parison in the lateral direction. The height can be determined according to conditions such as the shape, blow ratio, parison diameter, and wall thickness of the container.
[0023]
The invention according to claim 3 is the invention according to claim 1 or 2,
In a plane cross section of the split mold in the closed state, the direction of the pinch-off line passing through the center of the bottom bottom surface of the mold cavity is defined as a direction forming a predetermined center angle with the direction of the main body dividing line,
Connecting the left and right ends of the pinch-off line and the left and right ends of the body parting line in a substantially straight line to form a connection line,
Forming a bottom parting line approximately axially symmetric with respect to the center of the bottom surface,
It is in.
[0024]
According to a third aspect of the present invention, the direction in which the pinch-off line is formed is inclined from the direction of the main body dividing line, and the left and right ends of the pinch-off line and the left and right ends of the main body dividing line are positioned stepwise by this inclination. It is configured to be connected in a substantially straight line to form a step-like bent portion. Further, the step height of the step-like bent portion can be adjusted by the angle of the inclination, that is, the center angle.
[0025]
In addition, since the divided surface of the portion below the bottom surface of the mold cavity as a whole can be formed in a simple shape, the width of the pinch-off portion can be formed over substantially the entire width of the bottom surface. The mold can be adapted to a container having a specific ratio, is more excellent in durability, and has a simple flow path for resin that forms burrs, so that there is no residual resin and a mold that is easy to maintain.
[0026]
According to a fourth aspect of the present invention, in the third aspect, the central angle is set to 45 ° or less.
[0027]
The above configuration according to claim 4 determines the upper limit of the center angle. However, if the center angle is too large, that is, if the pinch-off line is too inclined from the direction of the main body dividing line, the surface that is greatly inclined in the pinch-off step of blow molding. In this case, the parison is crushed in a flat shape, and the pinch-off process cannot be achieved smoothly. Therefore, the center angle is preferably set to 45 ° or less.
[0028]
Since the step height of the step-like bent portion is adjusted by the center angle as described above, the lower limit of the center angle is the required step height, the size of the container to be formed, the thickness of the parison, etc. From, it is possible to geometrically determine a guideline value.
[0029]
According to a fifth aspect of the present invention, in the first or second aspect of the present invention, the direction of the pinch-off line passing through the center of the bottom bottom surface of the mold cavity in the plane cross section of the split mold in the closed state is determined. In other words, the step is to form the step-like bent portion substantially symmetrically from the left and right ends of the pinch-off line.
[0030]
According to the above configuration, since the parison is crushed by the pinch-off portion on a plane perpendicular to the mold clamping direction of the split mold, the pinch-off process can be more stably achieved. The step height of the bent portion can be made sufficiently high, and the deformation of the parison in the left-right direction can be reliably restricted.
[0031]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 3 show a split mold 1 according to a first embodiment of the blow molding mold of the present invention. FIG. 1 shows a rear part of a pair of split molds 1 divided into two parts in front and rear. FIG. 2 is an overall perspective view of a split mold 1b, and one front split mold 1a has a substantially axially symmetric shape of a rear split mold 1b. The split mold 1 is for molding a container having a cylindrical body with a blow ratio of 1.8.
[0032]
FIG. 8 shows an example of a conventional split mold. The split mold 1 is entirely divided into two parts by a main body dividing surface 11 perpendicular to the mold clamping direction (the direction of the white arrow in FIG. 8). The pinch-off portion 5 is formed by disposing the cutting blade 6 along the main body dividing surface 11, whereas the split mold 1 according to the first embodiment is formed as shown in FIG. In the following description, the dividing surface is formed of a stepped surface in a portion below the bottom 3 and the bottom 4 of the mold cavity 2, and the direction in which the cutting blade 6 is disposed is inclined at a certain angle from the main body dividing surface 11, and is pinched off. The part 5 is formed.
[0033]
At the left and right ends of the pinch-off portion 5, end division surfaces 12 are formed and arranged substantially perpendicular to the left and right direction of the cutting blade 6, and at the left end, the end division surfaces 12 are recessed from the main body division surface 11, At the right end, it is formed to protrude from the main body division surface 11.
[0034]
Further, in the first embodiment, a part of the mold below the bottom 3 and the bottom 4 of the mold cavity 2 is formed as a separate and substantially semi-cylindrical bottom block 7 and fitted and assembled. By making such a combination, the manufacture of the split mold becomes easy, gas can be released during blow molding along the combined surface, and the pinch-off portion including the cutting blade 6 can be formed by changing the material of the metal. There is an advantage that the wear resistance near 5 can be improved.
[0035]
Referring to FIG. 2, the details of the division of the mold in a plane cross section in the closed state of the split mold 1 will be described. A pair of straight pinch-off lines 14 formed by abutment of the cutting blades 6 and a main body dividing surface 11 formed on the left and right peripheral portions of the bottom surface 4 are formed on the bottom surface 4 of the bottom portion 3 of the mold cavity 2. From the main body dividing line 13 and a pair of connecting lines 16 connecting the left and right ends of the pinch-off line 14 and the left and right ends of the main body dividing line 13, one bottom dividing line 17 is axially symmetric with respect to the center of the bottom surface 4. Is formed.
[0036]
In the present embodiment, the connection line 16 is formed along the arc of the circular fitting line 18 formed near the periphery of the bottom surface 4 by the fitting combination surface of the bottom block body 7 described above. On the bottom surface of the connecting line 16 to make the mark of the connecting line 16 formed inconspicuous.
[0037]
The pinch-off line 14 passes through the center of the circular bottom 3 and the bottom surface 4 and is formed in a direction inclined at a predetermined center angle α from the direction of the main body dividing line 13. The connecting line 16 is formed from the end divided surfaces 12 located at the left and right ends of the pinch-off portion 5, and forms a substantially right-angled step-shaped bent portion 15 at the left and right ends of the pinch-off line 14.
[0038]
FIG. 3 is an explanatory view showing a pinch-off step by the split mold 1 of the present embodiment in a plan sectional view. The parison P is pinched by the pinch-off portion 5 provided with the cutting blade 6 in accordance with the progress of the mold clamping and crushed flat, but the step-like bent portion 15 formed at the left and right ends of the pinch-off line 14 is a pinch-off. Since the end divided surfaces 12 formed at the left and right ends of the portion 5 function as weirs, it is possible to prevent the flow of the flattened resin to the main body divided surface 11 in the left and right directions due to the pressing of the cutting blade 6. it can.
[0039]
As can be seen from FIGS. 2 and 3, the direction of the cutting blade 6 is perpendicular to the mold clamping direction of the split mold 1 (the direction of the white arrow in FIG. 3A). The center angle α is deviated from the direction described above, but if α is in the range up to 45 °, the pinch-off step is smoothly achieved.
[0040]
Further, by setting the step height h of the step-shaped bent portion 15 formed from the end part dividing surface 12 to at least twice the thickness of the parison P, the flow of the resin to the main body dividing surface 11 in the lateral direction is ensured. Can be blocked. (See FIG. 3B)
[0041]
As described above, FIG. 8 shows an example of a conventional split mold for forming a container having a cylindrical body with a blow ratio of 1.8 as in the split mold of the first embodiment. It is. As described above, in the conventional split mold 1, the whole is divided into two by the main body dividing surface 11 perpendicular to the mold clamping direction (the direction of the white arrow in FIG. 8), and along the main body dividing surface 11. The cutting blade 6 is provided to form the pinch-off portion 5.
[0042]
FIG. 9 is an explanatory view showing a pinch-off process by the split mold 1 of FIG. In the mold closed state (see FIG. 9C), the pinch-off line 14 and the main body dividing line 13 are formed in a straight line, so that the resin crushed in the pinch-off process also flows in the left-right direction and the main body is divided. In particular, in the case of a container having a low blow ratio, burr marks remain near the position of the main body division line mark on the side of the body directly above the bottom, and even if the burr marks are not reached, gloss or color spots may occur. Occurs.
[0043]
4 to 7 show a split mold 1 according to a second embodiment of the blow mold of the present invention. FIGS. 4 and 5 are overall perspective views of a rear mold half 1b and a front mold half 1a of a pair of split molds 1 divided into two in the front and rear directions, respectively. This is for molding a container having
[0044]
Also in this embodiment, the dividing surface is formed by a step-shaped bent surface in a portion below the bottom 3 and the bottom 4 of the mold cavity 2, but the disposing direction of the cutting blade 6 is changed to the conventional split mold. Similarly, the pinch-off portion 5 is formed as a direction along the main body division surface 11.
[0045]
In addition, an end division surface 12 is formed at the left and right ends of the pinch-off portion 5 so as to be substantially perpendicular to the left-right direction of the cutting blade 6, and the left and right ends of the pinch-off portion 5 are arranged as shown in FIGS. In the rear split mold 1b, an ear-shaped concave portion 8b is formed from the main body split surface, and the front split mold 1a is formed with a projection 8a. The mold clamping of the split mold 1 is achieved while fitting into the recess 8b.
[0046]
Also in the present embodiment, a part of the mold below the bottom 3 and bottom 4 of the mold cavity 2 is formed by separate block bodies 7a and 7b and fitted and assembled.
[0047]
Referring to FIG. 6, the details of the division of the split mold 1 in a closed plane in the closed state will be described. The bottom 3 of the mold cavity 2 is formed with a pinch-off line 14, a pair of main body parting lines 13, and a fitting surface of the protrusion 8a and the concave part 8b. A bottom dividing line 17 is formed so as to be symmetrical with the pair of ear-shaped connecting lines 16 connecting the left and right ends of the bottom.
[0048]
The pinch-off line 14 is in the same direction as the main body dividing line 13, and the connecting line 16 is substantially perpendicular to the left and right ends of the pinch-off line 14 and forms a step-shaped bent portion 15 having a step height h. The width of the pinch-off portion 5, that is, the length in the left-right direction of the pinch-off line 14 is approximately 1.2 Dp (Dp indicates the outer diameter of the parison P), and is shorter than the width 1.6 Dp obtained by flattening the parison.
[0049]
FIG. 7 is an explanatory view showing a pinch-off process by the split mold 1 of the second embodiment. The cylindrical parison P is flattened and deformed into an elliptical shape. When the parison P reaches a certain flat state, as shown in FIG. The end divided surface 12 which forms a part of the protruding portion 8a in the shape of a triangle serves as a weir surface, preventing further lateral deformation, and thereafter the left and right end divided surfaces. The parison P is crushed within the range of the width 12 and the excess resin is forced to flow below the cutting blade 6.
[0050]
In the split mold 1 of the second embodiment, since the parison P is crushed by the pinch-off portion 5 on a plane perpendicular to the mold clamping direction, the pinch-off process can be more stably achieved.
[0051]
In the description of the split molds of the first embodiment and the second embodiment, molding of a container having a blow ratio of 1.8 or 2 has been described. However, as described above, the width of the pinch-off portion 5 is approximately 1.6 Dp. Even in a narrower case, if the step height h of the step-like bent portion 15 is made sufficiently high, the deformation of the cylindrical parison P can be restricted to the range of the width of the pinch-off portion 5. The molding die can sufficiently cope with the molding of a container having a blow ratio of about 1.6 or less. The blow ratio ranges from about 1 to 3 and the burr formation range in blow molding is reduced to the mold cavity bottom. The range can be up to the step-shaped bent portion on the bottom surface, and a container having an extremely good appearance without burr marks, gloss spots, and color spots on the side of the body can be provided.
[0052]
【The invention's effect】
The present invention has the above-described configuration, and has the following effects.
According to the first aspect of the present invention, the end divided surfaces located at the left and right ends of the pinch-off portion restrict the deformation of the parison in the horizontal direction, and prevent the resin from flowing in the horizontal direction from the left and right ends of the pinch-off portion. It is possible to provide a container which functions as a weir surface for stopping and has extremely excellent appearance without burr marks, gloss spots, and color spots on the side face at a bottom blow ratio, which was difficult with a conventional mold.
[0053]
Even for a container having a blow ratio of about 1.6 or less, the range in which burrs are formed can be the range of the bottom surface.
[0054]
In addition, since the surface that exhibits the function of the weir surface is formed by the configuration of the mold dividing surface, it is not necessary to add other components, movable parts, and the like. As a result, the same productivity and durability can be exhibited.
[0055]
According to the second aspect of the present invention, by setting the step height of the step-bent portion to at least twice the thickness of the parison in blow molding, particularly in the case of a container having a blow ratio of more than about 1.6. In addition, it is possible to reliably prevent the resin from entering the main body dividing surface from the left and right ends of the pinch-off portion.
[0056]
According to the third aspect of the present invention, since the division surface is formed in a simple shape, the width of the pinch-off portion can be formed over substantially the entire width of the bottom surface, which corresponds to a container having a lower blow ratio. It is possible to provide a mold which is excellent in durability, has no residual resin, and is easy to maintain.
[0057]
According to the fourth aspect of the present invention, the pinch-off step can be smoothly performed by setting the angle between the body dividing line and the pinch-off line to 45 ° or less.
[0058]
In the invention according to claim 5, since the parison is crushed by the pinch-off portion on a plane perpendicular to the mold clamping direction of the split mold, the pinch-off process can be more stably achieved. Further, since the step height can be made sufficiently high, in particular, the deformation of the parison can be more reliably restricted.
[Brief description of the drawings]
FIG. 1 is an overall perspective view showing a rear split mold of a split mold according to a first embodiment of the present invention.
FIG. 2 is a plan cross-sectional view of the split mold according to the first embodiment of the present invention, taken along the line AA in FIG. 1, in a mold closed state;
FIG. 3 is an explanatory view showing a pinch-off step using a split mold according to the first embodiment of the present invention in a plan sectional view similar to FIG. 2;
FIG. 4 is an overall perspective view showing a rear split mold of a split mold according to a second embodiment of the present invention.
FIG. 5 is an overall perspective view showing a front split mold of a split mold according to a second embodiment of the present invention.
FIG. 6 is a plan sectional view taken along the line BB in FIG. 4 in a mold closed state of the split mold according to the second embodiment of the present invention.
FIG. 7 is an explanatory view showing a pinch-off step using a split mold according to a second embodiment of the present invention in a plan sectional view similar to FIG. 6;
FIG. 8 is an overall perspective view showing a rear split mold of an example of a conventional split mold.
FIG. 9 is an explanatory view showing a pinch-off step using the split mold of FIG. 8 in the same manner as FIG. 3;
FIG. 10 is an explanatory view showing a mold clamping step of blow molding.
[Explanation of symbols]
1; split mold 1a; front split mold 1b; rear split mold 2; mold cavity 3; bottom 4; bottom 5; pinch-off section 6; cutting blade 7; bottom block 7a; bottom block 7b; Bottom block body 8a; Protrusion 8b; Recess 11; Main body division surface 12; End division surface 13; Main body division line 14; Pinch-off line 15; Step-like bent portion 16; Connection line 17; Bottom division line 18; 21; extruder 22; parison cutter P; parison α; center angle h;

Claims (5)

型締め方向に垂直な本体分割面(11)を有し、金型キャビティ(2)の底部(3)底面(4)にパリソン(P)のピンチオフ用の喰切り刃(6)を配設したピンチオフ部(5)を有する、前後に分割された割金型(1)であり、前記割金型(1)の型閉まり状態における平断面で、前記底面(4)に前記喰切り刃(6)により形成される直線状のピンチオフ線(14)と、左右周縁部に前記本体分割面(11)により形成される一対の本体分割線(13)と、前記ピンチオフ線(14)の左右端と前記本体分割線(13)の左右端をそれぞれ連結する一対の連結線(16)とから一本の底部分割線(17)を形成し、前記連結線(16)が、ピンチオフ部(5)の左右端に位置する端部分割面(12)により、前記ピンチオフ線(14)と、略直角の段状屈曲部(15)を形成する構成としたブロー成形用金型。It has a main body division surface (11) perpendicular to the mold clamping direction, and a cutting blade (6) for pinching off a parison (P) is disposed on the bottom portion (3) and the bottom surface (4) of the mold cavity (2). A split mold (1) having a pinch-off portion (5), which is divided into front and rear, and has a flat cross section in a closed state of the split mold (1), and the cutting blade (6) is provided on the bottom surface (4). ), A pair of main body dividing lines (13) formed by the main body dividing surface (11) on the left and right peripheral portions, and left and right ends of the pinch off line (14). One bottom dividing line (17) is formed from a pair of connecting lines (16) connecting the left and right ends of the main body dividing line (13), respectively, and the connecting line (16) is formed of a pinch-off portion (5). The pinch-off line (14) is formed by the end division surfaces (12) located at the left and right ends. Configuration and then blow mold the forming stepped bent portion of the substantially right angle (15). 段状屈曲部(15)の段高さ(h)を少なくとも、ブロー成形におけるパリソン(P)の肉厚の2倍とした、請求項1記載のブロー成形用金型。The blow molding die according to claim 1, wherein the step height (h) of the step-shaped bent portion (15) is at least twice the thickness of the parison (P) in blow molding. 割金型(1)の型閉め状態における平断面で、金型キャビティ(2)の底部(3)底面(4)の中心を通るピンチオフ線(14)の方向を、本体分割線(13)の方向と所定中心角度(α)を形成する方向とし、前記ピンチオフ線(14)の左右端と本体分割線(13)の左右端を略直線状に連結して連結線(16)とし、前記底面(4)の中心に対して略軸対称に底部分割線(17)を形成した、請求項1または2記載のブロー成形用金型。In the plane cross section of the split mold (1) in the closed state, the direction of the pinch-off line (14) passing through the center of the bottom (3) and the bottom (4) of the mold cavity (2) is changed to the direction of the main body dividing line (13). The left and right ends of the pinch-off line (14) and the left and right ends of the body parting line (13) are connected in a substantially straight line to form a connection line (16). The blow molding die according to claim 1 or 2, wherein the bottom parting line (17) is formed substantially axially symmetrically with respect to the center of (4). 中心角度(α)を45°以下とした、請求項3記載のブロー成形用金型。4. The blow molding die according to claim 3, wherein the central angle (α) is 45 ° or less. 割金型(1)の型閉め状態における平断面で、金型キャビティ(2)の底部(3)底面(4)の中心を通るピンチオフ線(14)の方向を、本体分割線(13)の方向と同方向とし、該ピンチオフ線(14)の左右端から略左右対称に段状屈曲部(15)を形成した、請求項1または2記載のブロー成形金型。In the plane cross section of the split mold (1) in the closed state, the direction of the pinch-off line (14) passing through the center of the bottom (3) and the bottom (4) of the mold cavity (2) is changed to the direction of the main body dividing line (13). The blow mold according to claim 1 or 2, wherein the step-shaped bent portion (15) is formed in the same direction as the left and right ends of the pinch-off line (14) so as to be substantially symmetrical.
JP2002317628A 2002-10-31 2002-10-31 Mold for blow molding Expired - Lifetime JP4061620B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2002317628A JP4061620B2 (en) 2002-10-31 2002-10-31 Mold for blow molding
AU2003280585A AU2003280585A1 (en) 2002-10-31 2003-10-29 Blow-molded container and metal mold for blow molding
US10/528,660 US7753221B2 (en) 2002-10-31 2003-10-29 Blow-molded container and mold for use in blow molding
KR1020047010523A KR100979862B1 (en) 2002-10-31 2003-10-29 Blow-molded container and metal mold for blow molding
PCT/JP2003/013822 WO2004039560A1 (en) 2002-10-31 2003-10-29 Blow-molded container and metal mold for blow molding
CNB2003801001181A CN100398302C (en) 2002-10-31 2003-10-29 Blow-molded container and metal mold for blow molding
TW092130269A TWI270507B (en) 2002-10-31 2003-10-30 Blow-molded container and mold for blow molding

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JP2008074001A (en) * 2006-09-22 2008-04-03 Honda Plus Kk Mold for blow molding and blow molded bottle
JP2009241947A (en) * 2008-03-31 2009-10-22 Yoshino Kogyosho Co Ltd Blow-molded container

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WO2002053341A1 (en) * 2000-12-20 2002-07-11 Yoshino Kogyosho Co.,Ltd. Synthetic resin biaxial oriented blow formed preform for forming bottle body
JP2004001314A (en) * 2002-05-31 2004-01-08 Yoshino Kogyosho Co Ltd Blow-molded container

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JPS57172708A (en) * 1981-04-17 1982-10-23 Hitachi Ltd Molded type ignition coil
JPH0775848B2 (en) * 1990-08-21 1995-08-16 旭化成工業株式会社 Plastic mold
JPH0788943A (en) * 1993-09-24 1995-04-04 Yoshino Kogyosho Co Ltd Plastic container and mold for producing it
JPH09262902A (en) * 1996-03-29 1997-10-07 Kao Corp Blow molding die
WO2002053341A1 (en) * 2000-12-20 2002-07-11 Yoshino Kogyosho Co.,Ltd. Synthetic resin biaxial oriented blow formed preform for forming bottle body
JP2004001314A (en) * 2002-05-31 2004-01-08 Yoshino Kogyosho Co Ltd Blow-molded container

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008074001A (en) * 2006-09-22 2008-04-03 Honda Plus Kk Mold for blow molding and blow molded bottle
JP2009241947A (en) * 2008-03-31 2009-10-22 Yoshino Kogyosho Co Ltd Blow-molded container

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