JP2004124323A - Knit or woven fabric produced by using paper containing chitin or chitosan and method for producing the same - Google Patents
Knit or woven fabric produced by using paper containing chitin or chitosan and method for producing the same Download PDFInfo
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- JP2004124323A JP2004124323A JP2002292381A JP2002292381A JP2004124323A JP 2004124323 A JP2004124323 A JP 2004124323A JP 2002292381 A JP2002292381 A JP 2002292381A JP 2002292381 A JP2002292381 A JP 2002292381A JP 2004124323 A JP2004124323 A JP 2004124323A
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
- A43B17/003—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、キチン・キトサン内填紙を用いた編織物およびその製造方法に関する。
【0002】
【従来の技術】
従来、靴下や下着等の繊維製品にキチン・キトサンを含有させた新たな機能性製品が提案されている。キチン・キトサンは、生分解性・生体適合性・抗菌性・防臭性(消臭性)・吸湿性・帯電防止性・染色性等の面で優れた機能を有しており、かかる機能を各種繊維製品に付与する試みがなされてきた。
【0003】
例えば、特許文献1から5には、キチン・キトサン単独あるいはキチン・キトサンとセルロースとを混合して湿式紡糸することにより、キチン・キトサンを繊維化する試みが記載されている。
【0004】
【発明が解決しようとする課題】
しかし、キチン・キトサンそのものの繊維化あるいはキチン・キトサンと他の繊維との混合紡糸には各種化学プロセスを経る必要があり、コスト面あるいは効率面で決して有利とはいえなかった。
【0005】
また、技術的にも、繊維材料としての十分な強度を確保しつつキチン・キトサンの効果を十分に発揮させるには、克服すべき課題も多く、大量生産に向くとは言い難い面があった。
【0006】
本発明は、かかる課題に鑑み、より簡便な方法で、繊維材料に必要な強度を確保しつつキチン・キトサンの効果を十分に発揮する編織物およびその製造方法を提供することを目的とする。
なお、本明細書における「キチン・キトサン」との表記には、キチンとキトサンの両方を含む場合だけでなく、キチン単独またはキトサン単独の場合も含まれる。また、これらの誘導体も含まれる。
【0007】
【特許文献1】
特開昭57−171712号公報
【特許文献2】
特開昭58−214512号公報
【特許文献3】
特開平08−092820号公報
【特許文献4】
特開平09−241928号公報
【特許文献5】
特開平10−237722号公報
【特許文献6】
特開平08−218294号公報
【0008】
【課題を解決するための手段】
請求項1に記載の発明は、キチン・キトサン内填紙からなる紙糸を構成糸として含むことを特徴とする編織物である。
【0009】
本発明において、キチン・キトサン内填紙とは、紙基材にキチン・キトサン微粉末を内填させたものをいい、紙の製造工程において、キチン・キトサンを溶液化したものを紙基材に混合するのではなく、キチン・キトサンの微粉末を混抄させた紙をいう。本出願人が先に出願した特許文献6には、かかるキチン・キトサン内填紙が例示されている。
【0010】
このキチン・キトサン内填紙は、紙基材にキチン・キトサンを微粉末にして内填するものであり、高濃度のキチン・キトサンの広範囲での利用を可能にするものである。内填にあたっては、紙の調成工程で紙基材にキチン・キトサン微粉末を混抄させるだけで、従来の紙の特性を損なわずしかも表面にザラ付きのない紙製品を得ることができる。また、キチン・キトサンの微粉末を使用するため、紙基材内におけるキチン・キトサンの表面積が大きくなり、その分キチン・キトサンの内填量の節約が図れるとともに、キチン・キトサンの抗菌、防臭といった特性を最大限に発揮できるものである。さらに、製造工程において、キチン・キトサンを溶解して溶液にしたり、各種薬品や樹脂等を添加する必要がないので、製造上の作業工程が少なくなり、その分作業時間の短縮化とコストダウンが図れ、また、キチン・キトサンを溶解する溶剤や、薬品等の添加がないので、人体に対して安全な紙製品が得られ、二次公害を引き起こすおそれもない。
【0011】
ここで、キチン・キトサン微粉末は25ミクロン〜150ミクロン(500メッシュ〜100メッシュ)であることが好ましく、特に60ミクロン〜100ミクロン(235メッシュ〜150メッシュ)であることが好ましい。キチン・キトサンの分子量は5万〜200万のものが好ましい。脱アセチル化度は10%以上が好ましく、特に70%以上であることが好ましい。キチン・キトサンの効果を十分に発揮するには、キチン・キトサン微粉末の内填率は少なくとも0.3%以上であることが好ましい。特に抗菌特性が必要な場合には、内填率は0.5%以上であることが好ましい。一般的には、キチン・キトサン微粉末の内填率は0.5〜10%が好ましい。
【0012】
なお、キチン・キトサンの分子量、脱アセチル化度、微粉末粒子の大きさ等は、上記範囲内で使用目的に応じて適宜選択すればよく、例えば、抗菌特性にあっては、キチン・キトサンの分子量は5万〜30万、脱アセチル化度は85%前後が特に好ましい。一方、防臭特性にあっては、キチン・キトサンの分子量は10万〜20万、脱アセチル化度は70%前後が特に好ましい。
【0013】
請求項1に記載の編織物は、上記のキチン・キトサン内填紙を、例えば細長く裁断してこれを紙糸となし、この紙糸を編織することにより得られる。
キチン・キトサン内填紙を使用した紙糸は、カチオン性物質のキチン・キトサンとアニオン性物質のセルロースとのイオン結合により、従来の紙糸よりも強度が高く、編織過程での糸切れも少ない。このため、織り易さや編み易さが向上して作業効率が向上し、また、糸切れして廃棄される紙糸の削減にも寄与する。さらに、キチン・キトサン内填紙を使用しているため抗菌性や防臭性といった効果を編織物に付与することができる。
【0014】
なお、請求項1の編織物に使用される紙糸は、キチン・キトサン内填紙を抄造後に細長く裁断したものに限られず、キチン・キトサン内填紙を初めから細長形状に成形したものも含まれる。また、加燃していない扁平形状の紙糸だけでなく、加撚したものも含まれる。
【0015】
上記請求項1の発明では、かかる紙糸を経糸・緯糸のいずれにも使用することができる。また、綿や絹等と混織または混編してもよく、さらに、上記紙糸のみを編織してもよい。綿や絹等と混織または混編すれば、繊維製品としてより優れたものを得ることができる。特に、生分解性繊維とともに混編織すれば、出来上がった編織物も生分解性に優れることになり、環境に害を与えない製品が得られる。
【0016】
この請求項1の編織物は、請求項2に記載したように、キチン・キトサン内填紙をカレンダー処理したものを裁断して紙糸となし、この紙糸を編織してもよい。カレンダー処理することにより、内填紙中のセルロース繊維がより密着し機械的強度が向上するだけでなく、キチン・キトサンの接触面積が増加して抗菌性等の効果をより発揮することができる。また、カレンダー処理により光沢や耐水性・透気度も増す。
【0017】
請求項3に記載の発明は、前記請求項1に係る編織物を製造する方法の一つであって、紙の調成工程で紙基材にキチン・キトサン微粉末を混合してキチン・キトサン内填紙を抄造する工程と、上記工程で得られたキチン・キトサン内填紙を細長く裁断する裁断工程と、上記裁断工程で得られた紙糸を使用して編織物を編織する編織工程とを備えたことを特徴とする。
【0018】
請求項4に記載の発明は、上記請求項3に記載の編織物の製造方法において、キチン・キトサン内填紙を抄造した後カレンダー処理し、このカレンダー処理したキチン・キトサン内填紙を細長く裁断して紙糸となし、この紙糸を使用して編織物を編織することを特徴とする。上記カレンダー処理に際しては、80〜100℃の温度条件の下で250〜300kg/cm3の圧力を加えることが好ましい。特に、温度条件については80〜90℃が好ましい。
【0019】
このように、本発明に係る編織物は、キチン・キトサン内填紙からなる紙糸を編織しているので、湿式紡糸法等によるキチン・キトサンの繊維化という工程を経ることなく、キチン・キトサンの効果を十分に発揮できる編織物を簡便かつ低コストで得ることができる。
【0020】
【発明の実施の形態】
以下、本発明の実施形態について説明する。
キチン・キトサン内填紙は、上述したように、紙基材にキチン・キトサンの微粉末を内填させたものを使用する。キチン・キトサンの分子量、脱アセチル化度、微粉末粒子の大きさ、内填率等は上記の範囲内で適宜選択すればよい。また、キチン・キトサン内填紙は、和紙あるいは洋紙のいずれに抄造してもよい。
【0021】
このキチン・キトサン内填紙を、例えば適当な幅で細長く裁断して扁平形状の紙糸を作る。裁断幅は用途や目的に応じて適当な幅を選択すればよいが、2〜10mmが好ましい。
【0022】
この扁平形状の紙糸をそのまま使用するか、あるいは、この扁平糸に撚りを加えた撚糸を使用して編織する。撚り数・仕上がり糸径等は、用途や目的にあわせて適宜選択すればよい。
【0023】
本発明の編織物は、このような扁平糸または撚糸を、手作業で、または、編機もしくは織機を用いて編織することで得られる。この編織工程は通常の編織紙布を製造する工程と変わるところはなく、用途や目的にあわせて編構造または織構造を選択すればよい。その際、綿や絹等の他の材質の糸とともに混編織すれば繊維製品としてより優れたものが得られる。例えば、上記の扁平糸または撚糸を緯糸に使用し、経糸には木綿糸または絹糸を用いて従来の紙布の製造と同じ要領で織り上げれば、生分解性・生体適合性・抗菌性・防臭性(消臭性)・吸湿性・帯電防止性・染色性等の面で従来にない編織物を得ることができる。
【0024】
本発明の編織物は、編織後の仕上作業として、編織物を叩いてほぐす作業を加えてもよい。これにより、摩擦強度が向上するとともに、肌触りが柔らかくなりゴワゴワした感じがなくなる。
【0025】
【実施例】
以下、実施例について説明する。
図1に示す表には、以下の実施例で使用したキチン・キトサン内填紙の特性が示してある。この表の各キチン・キトサン内填紙A・Bでは、キトサンとして甲陽ケミカル社製のSK10を使用した。このキトサンを微粉末にして、内填率3%のキチン・キトサン内填紙を製造した。各キチン・キトサン内填紙A・Bでは、紙の原料としてパルプの他にマニラ麻を70%混入させたものを使用した。このうち、キチン・キトサン内填紙Aはカレンダー処理されておらず、キチン・キトサン内填紙Bにはカレンダー処理(温度80〜90℃、圧力250〜300kg/cm3)が施されている。なお、図1に掲げる表中の各特性値は、各項目に記載の試験方法によって測定した。
【0026】
(実施例1)
実施例1は、図1の表に示すキチン・キトサン内填紙Aを使用して編織物を製造した。
具体的には、抄造後にロールに巻き取った幅1100mmのキチン・キトサン内填紙Aをまず幅275mmに裁断し、これをさらに幅2mmに裁断して紙糸とした。この加撚していない紙糸を緯糸とし、経糸として綿を使用して紙布を織った。
【0027】
この実施例1では、キチン・キトサン内填紙を使用していない従来の紙布と比較して、引張強度等の機械的強度の向上がみられた。また、抗菌性や防臭性等の効果を発揮することも観察された。
【0028】
(実施例2)
実施例2は、上記実施例1において使用した紙糸に撚りを加え、この撚りを加えた紙糸を緯糸とし、経糸として綿を使用して紙布を製造した。
【0029】
この実施例2においても、従来の紙布と比較して引張強度等の機械的強度の向上がみられた。また、抗菌性や防臭性等の効果を発揮することも観察された。
【0030】
(実施例3)
実施例3は、図1の表に示すキチン・キトサン内填紙Bを使用して編織物を製造した。
具体的には、上記実施例1と同様に、抄造後にロールに巻き取った幅1100mmのキチン・キトサン内填紙Bを幅275mmに裁断し、これをさらに幅2mmに裁断して紙糸とした。この加撚していない紙糸を緯糸とし、経糸として綿を使用して紙布を織った。
【0031】
この実施例3でも、従来の紙布に比べて、機械的強度の向上や抗菌性・防臭性といった効果がみられた。また、透気度が向上することがわかった。
【0032】
(実施例4)
実施例4は、上記実施例3において使用した紙糸に撚りを加え、この撚りを加えた紙糸を緯糸とし、経糸として綿を使用して紙布を製造した。
【0033】
この実施例4においても、従来の紙布と比較して引張強度等の機械的強度の向上がみられた。また、抗菌性や防臭性等の効果を発揮することも観察された。
【0034】
【発明の効果】
このように、本発明に係る編織物は、湿式紡糸法等によるキチン・キトサンの繊維化という工程を経ることなく、必要な機械的強度と抗菌性や防臭性といった効果を兼ね備えた編織物を簡便かつ低コストで得ることができる。
【0035】
このような性質を利用して、本発明に係る編織物は次のような用途に用いることができる。
例えば、Tシャツ・下着・靴下その他の衣料や服地、靴の中敷、オムツ、生理用品、タオル、バスマット、ランチョンマット、ナプキン、各種敷物、シーツ、枕カバー、病人用の寝巻きや下着、医療用マスク、医師看護婦用制服、エプロン、飲食店の制服や帽子、カーテン、ブラインド、和菓子のかえし、スクリーン、顔用シート、空調機用フィルター、掃除機の集塵袋、照明器具のシェード、スクリーン、自動車用カバーシート等である。
【0036】
かかる用途例からもわかるように、本発明に係る編織物は、健常者のみならず病人の使用にも好適であり、医療分野や食品分野等において使用することができる。
【図面の簡単な説明】
【図1】実施例1から4に使用したキチン・キトサン内填紙の特性を示す表である。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a knitted fabric using chitin / chitosan-filled paper and a method for producing the same.
[0002]
[Prior art]
BACKGROUND ART Conventionally, new functional products have been proposed in which chitin and chitosan are contained in fiber products such as socks and underwear. Chitin and chitosan have excellent functions in terms of biodegradability, biocompatibility, antibacterial properties, deodorant properties (deodorant properties), moisture absorption properties, antistatic properties, dyeing properties, etc. Attempts have been made to apply it to textiles.
[0003]
For example, Patent Documents 1 to 5 describe attempts to fiberize chitin / chitosan by wet spinning using chitin / chitosan alone or a mixture of chitin / chitosan and cellulose.
[0004]
[Problems to be solved by the invention]
However, fiberization of chitin / chitosan itself or spinning of a mixture of chitin / chitosan and other fibers requires various chemical processes, which has never been advantageous in terms of cost or efficiency.
[0005]
In addition, technically, there were many issues to be overcome in order to fully exert the effects of chitin and chitosan while securing sufficient strength as a fiber material, and it was difficult to say that it would be suitable for mass production. .
[0006]
The present invention has been made in view of the above problems, and has as its object to provide a knitted woven fabric that sufficiently exerts the effects of chitin and chitosan while ensuring the strength required for a fiber material, and a method for producing the same, with a simpler method.
The expression “chitin / chitosan” in the present specification includes not only a case including both chitin and chitosan but also a case including chitin alone or chitosan alone. Also, these derivatives are included.
[0007]
[Patent Document 1]
JP-A-57-171712 [Patent Document 2]
JP-A-58-214512 [Patent Document 3]
Japanese Patent Application Laid-Open No. 08-092820 [Patent Document 4]
JP 09-241928 A [Patent Document 5]
JP-A-10-237722 [Patent Document 6]
JP 08-218294 A
[Means for Solving the Problems]
The invention according to claim 1 is a knitted woven fabric comprising a paper thread composed of chitin / chitosan-filled paper as a constituent thread.
[0009]
In the present invention, the chitin / chitosan-filled paper refers to a paper base in which chitin / chitosan fine powder is filled, and in the paper manufacturing process, a solution in which chitin / chitosan is converted to a paper base. Rather than mixing, it refers to paper mixed with fine powder of chitin / chitosan. Patent Document 6 filed earlier by the present applicant exemplifies such a chitin-chitosan-filled paper.
[0010]
The chitin / chitosan-filled paper is a paper in which chitin / chitosan is finely powdered and filled into a paper base material, and enables the use of high-concentration chitin / chitosan in a wide range. At the time of filling, a paper product which does not impair the characteristics of the conventional paper and has no rough surface can be obtained only by mixing chitin / chitosan fine powder with the paper base in the paper preparation step. In addition, the use of chitin / chitosan fine powder increases the surface area of chitin / chitosan in the paper base material, thereby saving the amount of chitin / chitosan loaded, and improving the antibacterial and deodorizing properties of chitin / chitosan. The characteristics can be maximized. Furthermore, in the manufacturing process, there is no need to dissolve chitin / chitosan into a solution or add various chemicals or resins, so the number of manufacturing steps is reduced, and the working time and cost are reduced accordingly. Further, since there is no addition of solvents or chemicals for dissolving chitin / chitosan, a paper product safe for the human body is obtained, and there is no possibility of causing secondary pollution.
[0011]
Here, the chitin / chitosan fine powder preferably has a size of 25 to 150 microns (500 to 100 mesh), and particularly preferably 60 to 100 microns (235 to 150 mesh). The molecular weight of chitin / chitosan is preferably from 50,000 to 2,000,000. The degree of deacetylation is preferably at least 10%, particularly preferably at least 70%. In order to sufficiently exert the effect of chitin / chitosan, the filling rate of chitin / chitosan fine powder is preferably at least 0.3% or more. In particular, when antibacterial properties are required, the filling rate is preferably 0.5% or more. Generally, the filling rate of chitin / chitosan fine powder is preferably 0.5 to 10%.
[0012]
The molecular weight of chitin / chitosan, the degree of deacetylation, the size of the fine powder particles, etc. may be appropriately selected according to the intended use within the above range.For example, in the case of antibacterial properties, chitin / chitosan It is particularly preferred that the molecular weight is 50,000 to 300,000 and the degree of deacetylation is around 85%. On the other hand, in terms of deodorant properties, it is particularly preferable that the molecular weight of chitin / chitosan is 100,000 to 200,000 and the degree of deacetylation is around 70%.
[0013]
The knitted fabric according to the first aspect is obtained by, for example, cutting the above-mentioned chitin / chitosan-filled paper into a long and thin form into a paper thread, and weaving the paper thread.
Paper yarn using chitin-chitosan-filled paper has higher strength than conventional paper yarn due to the ionic bond between the cationic substance chitin-chitosan and the anionic substance cellulose, and has less yarn breakage during the weaving process. . For this reason, the easiness of weaving and knitting is improved, so that the working efficiency is improved, and the thread contributes to a reduction in the amount of paper thread that is broken and discarded. Furthermore, the use of chitin / chitosan-filled paper makes it possible to impart effects such as antibacterial properties and deodorant properties to the knitted fabric.
[0014]
In addition, the paper thread used for the knitted fabric of claim 1 is not limited to the one obtained by cutting the chitin-chitosan-filled paper into an elongated shape after papermaking, but also includes the one formed from the chitin-chitosan-filled paper into an elongated shape from the beginning. It is. In addition, not only flat paper yarn that is not burned but also twisted yarn is included.
[0015]
According to the first aspect of the present invention, the paper yarn can be used for both warp and weft. Further, it may be knitted or knitted with cotton, silk, or the like, and further, only the paper yarn may be knitted. By blending or knitting with cotton, silk, or the like, a more excellent fiber product can be obtained. In particular, if the knitted fabric is mixed and knitted together with the biodegradable fiber, the finished knitted fabric has excellent biodegradability, and a product that does not harm the environment can be obtained.
[0016]
In the knitted fabric according to the first aspect, as described in the second aspect, a sheet obtained by calendering the chitin / chitosan-filled paper may be cut into a paper thread, and the paper thread may be knitted. By performing the calendering treatment, not only the cellulose fibers in the inner paper can be more closely adhered to each other to improve the mechanical strength, but also the contact area between chitin and chitosan can be increased to exhibit more effects such as antibacterial properties. In addition, calendering increases gloss, water resistance, and air permeability.
[0017]
The invention according to claim 3 is one of the methods for producing the knitted fabric according to claim 1, wherein chitin / chitosan fine powder is mixed with a paper base in a paper preparation step. A step of making an inner filling paper, a cutting step of cutting the chitin / chitosan inner filling paper obtained in the above step into a slender form, and a weaving step of knitting a knitted woven fabric using the paper yarn obtained in the above cutting step. It is characterized by having.
[0018]
According to a fourth aspect of the present invention, in the method for producing a knitted woven fabric according to the third aspect, after the chitin / chitosan-filled paper is formed, the paper is calendered, and the calendered chitin / chitosan-filled paper is cut into an elongated shape. The knitted fabric is knitted and woven using the paper yarn. At the time of the calendering treatment, it is preferable to apply a pressure of 250 to 300 kg / cm 3 under a temperature condition of 80 to 100 ° C. Particularly, the temperature condition is preferably 80 to 90 ° C.
[0019]
As described above, since the knitted fabric according to the present invention is knitted and woven with the paper thread composed of the chitin / chitosan-filled paper, the chitin / chitosan can be converted into a fiber without chitin / chitosan by a wet spinning method. Can be obtained simply and at low cost.
[0020]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described.
As described above, the chitin / chitosan-filled paper is a paper base in which fine powder of chitin / chitosan is filled. The molecular weight of chitin / chitosan, the degree of deacetylation, the size of fine powder particles, the filling rate, etc. may be appropriately selected from the above ranges. The paper with chitin / chitosan may be made into either Japanese paper or Western paper.
[0021]
The chitin-chitosan-filled paper is cut into a long and thin shape with an appropriate width, for example, to produce a flat paper thread. The cutting width may be appropriately selected depending on the application and purpose, but is preferably 2 to 10 mm.
[0022]
The flat paper yarn is used as it is, or the flat yarn is knitted or woven using a twisted yarn obtained by adding twist. The number of twists, the finished yarn diameter, etc. may be appropriately selected according to the application and purpose.
[0023]
The knitted fabric of the present invention is obtained by weaving such a flat yarn or twisted yarn manually or by using a knitting machine or a loom. This knitting step is not different from the step of manufacturing a normal knitted paper cloth, and the knitting structure or the woven structure may be selected according to the use or purpose. In this case, if the fabric is mixed and knitted with yarn of another material such as cotton or silk, a more excellent fiber product can be obtained. For example, if the above-mentioned flat yarn or twist yarn is used for the weft and cotton yarn or silk yarn is used for the warp and woven in the same manner as in the production of conventional paper cloth, biodegradability, biocompatibility, antibacterial properties, and deodorization It is possible to obtain a knitted fabric which has never been seen in terms of properties (deodorizing property), hygroscopicity, antistatic property, dyeing property and the like.
[0024]
The knitted fabric of the present invention may include an operation of hitting and loosening the knitted fabric as a finishing operation after the knitting. As a result, the frictional strength is improved, and the touch is softened, and the feeling of rough feeling is eliminated.
[0025]
【Example】
Hereinafter, examples will be described.
The table shown in FIG. 1 shows the characteristics of the chitin / chitosan-filled paper used in the following examples. In each of the chitin / chitosan-filled papers A and B in this table, SK10 manufactured by Koyo Chemical Co., Ltd. was used as chitosan. This chitosan was made into a fine powder to produce a chitin / chitosan-filled paper having a filling rate of 3%. In each of the chitin-chitosan-filled papers A and B, 70% of Manila hemp mixed with pulp was used as a paper material. Among them, the chitin-chitosan filling paper A is not calendered, and the chitin-chitosan filling paper B is calendered (temperature: 80 to 90 ° C., pressure: 250 to 300 kg / cm 3 ). Each characteristic value in the table shown in FIG. 1 was measured by the test method described in each item.
[0026]
(Example 1)
In Example 1, a knitted fabric was manufactured using the chitin-chitosan-filled paper A shown in the table of FIG.
Specifically, the chitin / chitosan-filled paper A having a width of 1100 mm wound on a roll after papermaking was first cut into a width of 275 mm, and this was further cut into a width of 2 mm to obtain a paper thread. The untwisted paper yarn was used as the weft, and the paper cloth was woven using cotton as the warp.
[0027]
In Example 1, the mechanical strength such as tensile strength was improved as compared with the conventional paper cloth not using the chitin / chitosan-filled paper. In addition, it was also observed that it exhibited effects such as antibacterial properties and deodorant properties.
[0028]
(Example 2)
In Example 2, a paper cloth was produced by twisting the paper yarn used in Example 1 above, using the twisted paper yarn as the weft, and using cotton as the warp.
[0029]
Also in Example 2, the mechanical strength such as tensile strength was improved as compared with the conventional paper cloth. In addition, it was also observed that it exhibited effects such as antibacterial properties and deodorant properties.
[0030]
(Example 3)
In Example 3, a knitted fabric was manufactured using the chitin-chitosan-filled paper B shown in the table of FIG.
Specifically, in the same manner as in Example 1 above, a 1100 mm wide chitin / chitosan-filled paper B wound on a roll after papermaking was cut into a 275 mm width, and this was further cut into a 2 mm width to obtain a paper thread. . The untwisted paper yarn was used as the weft, and the paper cloth was woven using cotton as the warp.
[0031]
Also in Example 3, effects such as improvement in mechanical strength and antibacterial properties and deodorant properties were observed as compared with the conventional paper cloth. It was also found that the air permeability was improved.
[0032]
(Example 4)
In Example 4, a paper cloth was manufactured by twisting the paper yarn used in Example 3 above, using the twisted paper yarn as the weft, and using cotton as the warp.
[0033]
Also in Example 4, the mechanical strength such as the tensile strength was improved as compared with the conventional paper cloth. In addition, it was also observed that it exhibited effects such as antibacterial properties and deodorant properties.
[0034]
【The invention's effect】
As described above, the knitted fabric according to the present invention can easily provide a knitted fabric having both required mechanical strength and effects such as antibacterial property and deodorant property without going through a step of fibrillating chitin / chitosan by a wet spinning method or the like. And it can be obtained at low cost.
[0035]
Utilizing such properties, the knitted fabric according to the present invention can be used for the following applications.
For example, T-shirts, underwear, socks and other clothing and clothing, insoles, diapers, sanitary products, towels, bath mats, place mats, napkins, various rugs, sheets, pillow covers, sleepwear and underwear for the sick, medical care Masks, doctor nurse uniforms, aprons, restaurant uniforms and hats, curtains, blinds, Japanese sweets, screens, face sheets, filters for air conditioners, vacuum cleaner dust bags, lighting equipment shades, screens And cover sheets for automobiles.
[0036]
As can be seen from such application examples, the knitted fabric according to the present invention is suitable not only for use in healthy people but also for sick people, and can be used in the medical field, food field, and the like.
[Brief description of the drawings]
FIG. 1 is a table showing characteristics of chitin / chitosan-filled paper used in Examples 1 to 4.
Claims (4)
上記キチン・キトサン内填紙をカレンダー処理したものを裁断して紙糸となし、この紙糸を構成糸として含むことを特徴とする編織物。The knitted fabric according to claim 1,
A knitted or woven fabric, comprising cutting the above-described paper loaded with chitin and chitosan into a paper thread by cutting the calendered paper, and including the paper thread as a constituent thread.
紙の調成工程で紙基材にキチン・キトサン微粉末を混合してキチン・キトサン内填紙を抄造する工程と、
上記工程で得られたキチン・キトサン内填紙を細長く裁断する裁断工程と、
上記裁断工程で得られた紙糸を使用して編織物を編織する編織工程とを備えたことを特徴とする編織物の製造方法。It is a manufacturing method of the knitted fabric according to claim 1,
A step of mixing chitin / chitosan fine powder with a paper base in a paper preparation step to form a chitin / chitosan-filled paper;
A cutting step of cutting the chitin-chitosan-filled paper obtained in the above step into an elongated shape,
Knitting and weaving the knitted fabric using the paper yarn obtained in the cutting step.
上記キチン・キトサン内填紙を抄造した後カレンダー処理し、
このカレンダー処理したキチン・キトサン内填紙を細長く裁断して紙糸となし、
この紙糸を使用して編織物を編織することを特徴とする編織物の製造方法。The method for producing a knitted fabric according to claim 3,
After the above-mentioned chitin / chitosan-filled paper is made, it is calendered,
This calendered chitin / chitosan-filled paper is cut into a long and thin form to form a paper thread,
A method for producing a knitted fabric, comprising knitting a knitted fabric using the paper yarn.
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KR100705487B1 (en) | 2004-10-12 | 2007-04-10 | 지리산한지(유) | Functional paper yarn and method for manufacturing thereof |
CN107460597A (en) * | 2017-08-04 | 2017-12-12 | 宁波黄古林工艺品有限公司 | A kind of high molecular synthetic resin antistatic mat and preparation method thereof |
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KR100705487B1 (en) | 2004-10-12 | 2007-04-10 | 지리산한지(유) | Functional paper yarn and method for manufacturing thereof |
CN107460597A (en) * | 2017-08-04 | 2017-12-12 | 宁波黄古林工艺品有限公司 | A kind of high molecular synthetic resin antistatic mat and preparation method thereof |
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