JP2004114984A - Grill part structure of automobile with intercooler - Google Patents

Grill part structure of automobile with intercooler Download PDF

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Publication number
JP2004114984A
JP2004114984A JP2002284894A JP2002284894A JP2004114984A JP 2004114984 A JP2004114984 A JP 2004114984A JP 2002284894 A JP2002284894 A JP 2002284894A JP 2002284894 A JP2002284894 A JP 2002284894A JP 2004114984 A JP2004114984 A JP 2004114984A
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Japan
Prior art keywords
air duct
air
guide cover
intercooler
grill
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JP2002284894A
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JP4048480B2 (en
Inventor
Takayuki Mikamoto
三家本 崇行
Akira Itakura
板倉  章
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Suzuki Motor Corp
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Suzuki Motor Corp
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  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a grill part structure of an automobile with an intercooler capable of improving outside air intake performance and reducing the number of parts. <P>SOLUTION: In this grill part structure of the automobile with the intercooler in which a front grill 4 for taking outside air in as a suction port is provided on a front face of a vehicle body and an air duct 13 for leading outside air into the intercooler 5 is arranged on a rear part side of the front grill 4, an air leading cover part 8 collecting outside air during running is integrally provided in a front part of the air duct 13 to constitute an air duct 7 with an air leading cover. The air leading cover part 8 of the air duct 7 with the air leading cover is arranged to shut off visibility into the inside of an engine room 3 from a clearance of the front grill 4. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、インタークーラーを冷却する外気をフロントグリルから取り込む構造を有するインタークーラー付自動車のグリル部構造に関する。
【0002】
【従来の技術】
図12は、従来のインタークーラー付自動車のグリル部構造を示す。車体の前面下部に設けたフロントバンパー50の上側には、外気を取り込む吸気口の機能を備えたフロントグリル51が取り付けられ、このフロントグリル51の裏側には、取り込んだ外気を図示しないインタークーラーに導くエアダクト54が配設されている(例えば、特許文献1参照。)。また、このエアダクト54の設置スペースは狭く限られているので、このエアダクト54の形状等を工夫して、外気を取り込むために開口部55を大きくとる技術がある(例えば、特許文献2参照)。
【0003】
また、フロントグリル51の裏側であってエアダクト54の前側には、フロントグリル51のフィン52のすき間からエンジンルームが見えないようにするためのグリルカバー53が配設される場合がある。このグリルカバー53には、グリルカバー53とエアダクト54の開口部55とが対向する場合、この部分に外気を通すための穴を穿設しなければならない。
【0004】
【特許文献1】
特開平11−157347号公報
【特許文献2】
実開昭60−157328号公報
【特許文献3】
実開昭60−121927号公報
【0005】
【発明が解決しようとする課題】
しかしながら、フロントグリル51の裏側にエアダクト54を配設する場合、狭い設置スペースの中で開口部55を大きく設けるには限界がある。また、グリルカバー53は、エンジンルーム内部への視界を遮るためのもので、通常、外気を取り込むための機能は設けられていない。
【0006】
また、図13に示すように、フロントバンパー50の別の箇所にエアダクト54を取り付ける技術もあるが(例えば、特許文献3参照。)、部品点数が増えることや、フロントバンパー50に穴を設けるために、走行中の異物や泥水が浸入することへの影響が懸念される。
【0007】
本発明はこのような実情に鑑みてなされたものであって、その目的は、外気の取り込み性能がより向上するとともに、フロントグリルの前側からエンジンルーム内部への視界を遮ることのできるインタークーラー付自動車のグリル部構造を提供することにある。
【0008】
【課題を解決するための手段】
本発明は、車体前面に吸気口として外気を取り込むフロントグリルを設け、該フロントグリルの後部側に外気をインタークーラーへ導くエアダクトを配設したインタークーラー付自動車のグリル部構造において、前記エアダクトの前部に、走行中の外気を集める導風カバー部を一体に設けて導風カバー付エアダクトを構成し、該導風カバー付エアダクトの該導風カバー部を前記フロントグリルのすき間からエンジンルーム内部への視界を遮るように配設した。
また、前記導風カバー付エアダクトは、前記導風カバー部と外気を導くエアダクト部から構成され、そのエアダクト部の前側開口の開口面積が、外気を排出する後側開口の開口面積よりも広くしている。
本発明は、前記導風カバー付エアダクトの導風カバー部の内面を外周面よりも一段後方にへこませている。
【0009】
本発明は、前記エアダクト部の後側開口面を前側開口面よりも上方向に設けるために、前記導風カバー付エアダクトの成形金型を、固定金型と、水平方向に移動する水平金型と、鉛直方向に移動する鉛直金型から構成し、前記エアダクト部の内側面が固定金型と水平金型で成形され、前記エアダクト部の外側面の上側部が鉛直金型で成形されるようにしている。
さらに、前記導風カバー付エアダクトの導風カバー部における上部側裏面には、車体後方に突出する係合爪が設けられ、該係合爪を前記鉛直金型を用いて成形するとともに、前記係合爪の先端部に係合用突起を車幅方向に向けて設けることもできる。
【0010】
本発明は、前記エアダクト部の後側開口面を前側開口面よりも下方向に設けるために、前記導風カバー付エアダクトの成形金型を、固定金型と、水平方向に移動する水平金型と、鉛直方向に移動する鉛直金型から構成し、前記エアダクト部の内側面が固定金型と水平金型で成形され、前記エアダクト部の外側面の下側部が鉛直金型で成形されるようにしている。
さらに、前記導風カバー付エアダクトの導風カバー部における下部側裏面には、車体後方に突出する係合爪が設けられ、該係合爪を前記鉛直金型を用いて成形するとともに、前記係合爪の先端部に係合用突起を車幅方向に向けて設けることもできる。
【0011】
さらにまた、車体前面に吸気口として外気を取り込むフロントグリルを設け、該フロントグリルの後部側に外気をインタークーラーへ導くエアダクトを配設したインタークーラー付自動車のグリル部構造において、前記フロントグリルと前記エアダクトを一体に成形してエアダクト付フロントグリルを構成することもできる。
【0012】
【発明の実施の形態】
以下に、本発明の実施の形態に係るインタークーラー付自動車のグリル部構造について、図面を用いて説明する。
なお、本明細書で記載する方向は、特に指定していない場合、車体の前方向を向いて取り付けられる面を表面または表側と、その逆側の面を裏面または裏側とする。
【0013】
図1は本発明のグリル部構造を設けた自動車1を斜め前方から見た斜視図を、図2は図1の分解斜視図を、図3はフロントグリル部の構成を示す分解斜視図を示す。
【0014】
自動車1の前面部は、前面下部を構成するフロントバンパー2と、フロントバンパー2の上側に設けられ前面部の意匠を構成するとともに、吸気口として外気をエンジンルーム3の中に取り込むためのフロントグリル4が設けられている。エンジンルーム3の内部には、図示しないエンジンに、過給された吸気を冷却するインタークーラー5が設けられており、このインタークーラー5にはインタークーラー5を冷却するための外気を導くエンジン側エアダクト6が配設されている。
【0015】
フロントグリル4の後部側とエンジン側エアダクト6との間には、本発明の実施の形態に係る導風カバー付エアダクト7が設けられている(図3参照)。この導風カバー付エアダクト7は、外気を案内すると共にエンジンルーム3の視界を遮る導風カバー部8と、インタークーラー5に外気を送るエアダクト部9とで一体に構成している。
【0016】
導風カバー部8の表面は、例えば、正面から見て四角形状に形成され、この実施の形態では、フロントグリル4の表面積に対して略半分の大きさで構成されている(図3参照)。導風カバー付エアダクト7の配置は、車体正面側から見て、フロントグリル4の左側部分の裏側に配設される。この導風カバー付エアダクト7の形状、大きさ、および配置は、車の構造やフロントグリル4の部品配置等により他部品と干渉しないように適宜決定することができる。
【0017】
図4に本発明の形態に係る導風カバー付エアダクト7の正面図を、図5には図4のA−A線による断面図であって、車体前側部分に導風カバー付エアダクト7が組み込まれた状態を示す。図6には図4のB−B線による断面図であって、車体前側部分に導風カバー付エアダクト7が組み込まれた状態を示す。
【0018】
導風カバー部8には、四角形の外縁部に略同一平面で構成する外周面10と、その外周面10によって囲まれた内面は、外周面10に対し車体後方側にへこんだ段差面11として構成されている。外周面10と段差面11により生じる内周面11aには、外気が段差面11に当たって段差面11の外側方向に拡散して逃げるのを防止する機能がある。また、段差面11には、ターボユニット冷却用穴26とホーンの音をさえぎらないための穴27を設けている。
【0019】
外周面10の裏面の上側および下側部分には、上側係合爪16a、および下側係合爪16bが設けられている。この係合爪16a、16bは、外周面10の裏側の方向へ突出しており、その先端部には係合用突起17が上下または左右方向に突出して鉤形形状を形成する。この係合用突起17がフロントバンパー2に設けた係合穴15a、15b(図3参照)に挿通された後に、係合穴15a、15bの縁部と係合して、導風カバー付エアダクト7が固定される。
なお、係合爪16は、外周面10の上側および下側に限らず、構造に合わせて左右側に設けることもできる。
【0020】
エアダクト部9は、例えば、段差面11の面に穿設した略四角形状の前側開口12と、外気を導くダクト13と、ダクト13の終端部にあってエンジン側エアダクト6に連結する後側開口14とが設けられている。この前側開口12の開口面積は、より多くの外気を取り込むことができるように、後側開口14の開口面積よりも大きくなるように設けてある。
【0021】
後側開口14は、前側開口12に比べ上方にオフセットして配置してある。このオフセット量は、例えば、エンジン側エアダクト6の開口部の前面に配置するのに適した位置や、導風カバー付エアダクト7の背面に設けた部品との干渉をさけるのに適した位置等に自由に決定することができる。
【0022】
導風カバー付エアダクト7の形状は、図4から図6に示すように、前側開口12の右側、上側、および下側側面部分から後側開口14に向けて傾斜面14aを設けている。この傾斜面14aは、外気を乱すことなく導くために設けられる。
なお、本実施例では、前側開口12の正面左側部分は、本図の構成では導風カバー付エアダクト7の構成上の制約により傾斜面14aを設けていないが、導風カバー付エアダクト7の設置スペースや部品配置に合わせて適宜設けることができる。
【0023】
次に、本発明に係る導風カバー付エアダクト7を成形する金型について説明する。図7は、導風カバー付エアダクト7を成形する金型構造の断面図を示す。図8は、図7の上側部分の拡大断面図を示し、図9は、図8のU方向の矢視拡大図を示す。
【0024】
上述のように、後側開口14が前側開口12に対して上方にオフセットした形状を成形するために、導風カバー付エアダクト7の成形金型は、移動しない固定金型(コア型)18と、水平方向19に移動する水平金型(キャビ型)20と、鉛直方向21に移動する鉛直金型(スライド型)22の3分割で構成される。
固定金型18は、エアダクト部9の内側面上側部23aと、外側面下側部23bと、導風カバー部8の下側面24と、下側係合爪16bを成形する。水平金型20は、エアダクト部9の内側面下側部23cと、導風カバー部8の外周面10と、段差面11を成形する。また、鉛直金型22は、エアダクト部9の外側面上側部23dと、導風カバー部8の上側係合爪16aを成形する。
【0025】
外周面10の下側に設けた下側係合爪16bは、固定金型18と水平金型20を用いて係合用突起17を下側に向けて成形することができる(図7参照)。一方、上側係合爪16aの係合用突起17は、後側開口14を上方にオフセットしたために、固定金型18と水平金型20を用いて係合用突起17を上側または下側に向けて構成することができない。そのため、鉛直金型22を用いて上側係合爪16aの係合用突起17を水平方向に向けて成形する(図8、および図9参照)。
【0026】
本発明では、導風カバー付エアダクト7の前部に導風カバー部8を一体に設けることにより、より多くの外気をエアダクト部9に導くことができるとともに、エンジンルーム内が直接見えないようにすることができる。これにより、グリルカバーの取り付け部品等の部品点数を削減することができる。
また、エアダクト部9の前側開口12の面積を後側開口14の面積よりも大きくしたこと、および外周面10より後側に窪んだ段差面11を設けたことにより、より多くの外気をインタークーラー5に取り込むことができる。
また、導風カバー付エアダクト7の成形金型を、固定金型18、水平金型20、鉛直金型22で成形することにより、前側開口12に対して後側開口14をオフセットした位置に成形でき、部品レイアウトやデザインの自由度が増える。また、係合爪16a、16bを取付必要箇所に一体成形することができるので、導風カバー付エアダクト7をフロントバンパー2に強固に固定することができる。
【0027】
なお、本発明は、図10に示すように、後側開口14を前側開口12に対して下側に設けることもできる。成形金型は、後側開口部を上側に設ける場合と同様に固定金型18、水平金型20、鉛直金型22の3分割で構成し、鉛直金型22を下側に配置するとともに、下方へ移動する構造とする。この場合、固定金型18は、エアダクト部9の内側面下側部23cと、外側面上側部23dと、導風カバー部8の上側面24を成形する。水平金型20は、エアダクト部9の内側面上側部23aと、導風カバー部8の外周面10と、段差面11を成形する。また、鉛直金型22は、エアダクト部9の外側面下側部23bを成形する。下側係合爪16bは、上記と同様に、鉛直金型22を用いて係合用突起17を水平に向けて成形する。
【0028】
また、本発明は、図11に示すように、本案の手法を用いて、フロントグリル4とエアダクト25を一体成形することもできる。
【0029】
さらに、本実施例では、この一体に構成する方法として樹脂成形によるものを説明したが、鋼板を用いて別体で製作したものを溶接やボルト類で接続して一体に構成する方法なども本発明の技術的範囲に含まれる。この場合には、取り込んだ外気が継ぎ目部から逃げないように構成するのが好ましい。
【0030】
【発明の効果】
本発明に係るインタークーラー付自動車のグリル部構造によれば、次のような効果を奏することができる。
車体前面に吸気口として外気を取り込むフロントグリルを設け、該フロントグリルの後部側に外気をインタークーラーへ導くエアダクトを配設したインタークーラー付自動車のグリル部構造において、前記エアダクトの前部に、走行中の外気を集める導風カバー部を一体に設けて導風カバー付エアダクトを構成し、該導風カバー付エアダクトの該導風カバー部を前記フロントグリルのすき間からエンジンルーム内部への視界を遮るように配設しているので、より多くの外気を取り込むことができる。また、従来のグリルカバーと、その取り付け部品が削減できるとともに、組立工数の低減を図ることができる。
前記導風カバー付エアダクトは、前記導風カバー部と外気を導くエアダクト部から構成され、そのエアダクト部の前側開口の開口面積が、外気を排出する後側開口の開口面積よりも広くしているので、より多くの外気をインタークーラーに取り込むことができる。
前記導風カバー付エアダクトの導風カバー部の内面を外周面よりも一段後方にへこませているので、前側開口面よりも大きな段差面で外気を集めるとともに、自動車が走行中に取り込む外気を導風カバー部の外側に逃がすことなく、より多くの外気を効率よくインタークーラーに導くことができる。
【0031】
前記エアダクト部の後側開口を前側開口よりも上方向に設けるために、前記導風カバー付エアダクトの成形金型を、固定金型と、水平方向に移動する水平金型と、鉛直方向に移動する鉛直金型から構成し、前記エアダクト部の内側面が固定金型と水平金型で成形され、前記エアダクト部の外側面の上側部が鉛直金型で成形されるので、後側開口面の上下位置を前側開口面よりも上方向にオフセットして成形することができるため、部品レイアウトやデザインの自由度が広がる。
前記導風カバー付エアダクトの導風カバー部における上部側裏面には、車体後方に突出する係合爪が設けられ、該係合爪を前記鉛直金型を用いて成形するとともに、前記係合爪の先端部に係合用突起を車幅方向に向けて設けているので、取り付けボルト等の数を減らすことができる。また、取付必要箇所に係合爪を設けているので、エアダクトを強固に周辺部品に固定することができる。
【0032】
前記エアダクト部の後側開口面を前側開口面よりも下方向に設けるために、前記導風カバー付エアダクトの成形金型を、固定金型と、水平方向に移動する水平金型と、鉛直方向に移動する鉛直金型から構成し、前記エアダクト部の内側面が固定金型と水平金型で成形され、前記エアダクト部の外側面の下側部が鉛直金型で成形されるので、後側開口面の上下位置を前側開口面に対して下方にオフセットして成形することができるため、部品レイアウトやデザインの自由度が広がる。
前記導風カバー付エアダクトの導風カバー部における下部側裏面には、車体後方に突出する係合爪が設けられ、該係合爪を前記鉛直金型を用いて成形するとともに、前記係合爪の先端部に係合用突起を車幅方向に向けて設けているので、取り付けボルト等の数を減らすことができる。また、取付必要箇所に係合爪を設けているので、エアダクトを強固に周辺部品に固定することができる。
【0033】
車体前面に吸気口として外気を取り込むフロントグリルを設け、該フロントグリルの後部側に外気をインタークーラーへ導くエアダクトを配設したインタークーラー付自動車のグリル部構造において、前記フロントグリルと前記エアダクトを一体に成形してエアダクト付フロントグリルを構成したので、部品点数の削減ができるとともに、組立工数の低減を図ることができる。
【図面の簡単な説明】
【図1】本発明のグリル部構造を設けた自動車を斜め前方から見た斜視図を示す。
【図2】図1のグリル部構造の分解斜視図を示す。
【図3】本発明のフロントグリル部の構成を示す分解斜視図を示す。
【図4】本発明の実施の形態に係る導風カバー付エアダクトの正面図を示す。
【図5】図4のA−A線による断面であって、車体前側部分に導風カバー付エアダクトが組み込まれた状態の断面図を示す。
【図6】図4のB−B線による断面であって、車体前側部分に導風カバー付エアダクトが組み込まれた状態の断面図を示す。
【図7】本発明の導風カバー付エアダクトを成形する金型構造の簡略断面図を示す。
【図8】図7の上側部分の拡大断面図を示す。
【図9】図8のU方向から見た矢視拡大図を示す。
【図10】本発明の変形例であって、後側開口面を下側にオフセットした場合の金型構造の簡略断面図を示す。
【図11】本発明の変形例であって、エアダクトとフロントグリルを一体で構成した図を示す。
【図12】従来のグリル部構造を斜め前方から見た分解図を示す。
【図13】従来のグリル部構造を斜め前方から見た分解図であって、エアダクトをフロントバンパーに取り付けるものである。
【符号の説明】
1 自動車
2 フロントバンパー
3 エンジンルーム
4 フロントグリル
5 インタークーラー
6 エンジン側エアダクト
7 導風カバー付エアダクト
8 導風カバー部
9 エアダクト部
10 外周面
11 段差面
11a 内周面
12 前側開口
13 ダクト
14 後側開口
14a 傾斜面
15a 上側係合穴
15b 下側係合穴
16a 上側係合爪
16b 下側係合爪
17 係合用突起
18 固定金型(コア型)
19 水平方向
20 水平金型(キャビ型)
21 鉛直方向
22 鉛直金型(スライド型)
23a 内側面上側部
23b 外側面下側部
23c 内側面下側部
23d 外側面上側部
24 下側面
25 エアダクト
26 ターボ用ユニット冷却用穴
27 穴
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a grill structure of an automobile with an intercooler having a structure for taking in outside air for cooling an intercooler from a front grill.
[0002]
[Prior art]
FIG. 12 shows a grille structure of a conventional automobile with an intercooler. A front grille 51 having a function of an intake port for taking in outside air is attached to an upper side of a front bumper 50 provided at a lower front portion of the vehicle body. An air duct for guiding the taken in outside air to an intercooler (not shown) is provided on the back side of the front grille 51. 54 are provided (for example, see Patent Document 1). Further, since the installation space of the air duct 54 is narrow and limited, there is a technique in which the shape of the air duct 54 is devised and the opening 55 is made large to take in outside air (for example, see Patent Document 2).
[0003]
A grill cover 53 may be provided on the back side of the front grille 51 and in front of the air duct 54 so that the engine room cannot be seen from the gap between the fins 52 of the front grille 51. When the grill cover 53 and the opening 55 of the air duct 54 face each other, a hole for passing outside air must be formed in this portion.
[0004]
[Patent Document 1]
JP-A-11-157347 [Patent Document 2]
Japanese Utility Model Application Laid-Open No. 60-157328 [Patent Document 3]
JP-A-60-121927 [0005]
[Problems to be solved by the invention]
However, when the air duct 54 is provided behind the front grille 51, there is a limit to providing a large opening 55 in a narrow installation space. Further, the grill cover 53 is for blocking the view to the inside of the engine room, and usually does not have a function for taking in outside air.
[0006]
Further, as shown in FIG. 13, there is a technique of attaching an air duct 54 to another part of the front bumper 50 (for example, see Patent Document 3). However, in order to increase the number of parts and to provide a hole in the front bumper 50, There is a concern that foreign substances and muddy water while running may be infiltrated.
[0007]
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a vehicle with an intercooler that can further improve the outside air intake performance and block the view from the front side of the front grill into the engine room. To provide a grill part structure.
[0008]
[Means for Solving the Problems]
The present invention provides a grille structure of an intercooler-equipped vehicle in which a front grill that takes in outside air is provided as an intake port on a front surface of a vehicle body, and an air duct that guides outside air to an intercooler is provided on a rear side of the front grill. An air duct with a wind guide cover is integrally provided with a wind guide cover for collecting outside air during traveling, and the air duct with the wind guide cover is viewed from the gap of the front grill into the engine room. It was arranged so that it might block.
Further, the air duct with the air guide cover includes the air guide cover and an air duct that guides outside air, and an opening area of a front opening of the air duct is larger than an opening area of a rear opening that discharges outside air. ing.
In the present invention, the inner surface of the air guide cover portion of the air duct with the air guide cover is recessed one step behind the outer peripheral surface.
[0009]
In order to provide the rear opening surface of the air duct portion above the front opening surface, the present invention provides a molding die for the air duct with the air guide cover, a fixed die, and a horizontal die that moves in the horizontal direction. And a vertical mold that moves in the vertical direction, the inner surface of the air duct portion is molded with a fixed mold and a horizontal mold, and the upper portion of the outer surface of the air duct portion is molded with a vertical mold. I have to.
Further, an engagement claw projecting rearward of the vehicle body is provided on an upper back surface of the air guide cover portion of the air duct with the air guide cover, and the engagement claw is formed using the vertical mold, and An engagement protrusion may be provided at the tip of the dowel in the vehicle width direction.
[0010]
In order to provide the rear opening surface of the air duct portion below the front opening surface, the present invention provides a molding die for the air duct with the air guide cover, a fixed die, and a horizontal die that moves horizontally. A vertical mold that moves in the vertical direction, the inner surface of the air duct portion is formed by a fixed mold and a horizontal mold, and the lower portion of the outer surface of the air duct portion is formed by a vertical mold. Like that.
Further, an engaging claw projecting rearward of the vehicle body is provided on a lower surface of a lower portion of the air guide cover portion of the air duct with the wind guide cover, and the engaging claw is formed using the vertical mold, and An engagement protrusion may be provided at the tip of the dowel in the vehicle width direction.
[0011]
Still further, in a grill part structure of an automobile with an intercooler, wherein a front grill for taking in outside air is provided as an intake port on a front surface of the vehicle body, and an air duct for guiding outside air to an intercooler is provided on a rear side of the front grill, the front grill and the air duct are provided. The front grille with an air duct can also be formed integrally.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a grill part structure of an automobile with an intercooler according to an embodiment of the present invention will be described with reference to the drawings.
Note that, unless otherwise specified, the direction described in the present specification is a surface or front side facing the front side of the vehicle body, and a back side or back side is a surface opposite to the front side.
[0013]
FIG. 1 is a perspective view of an automobile 1 provided with a grill portion structure of the present invention as viewed obliquely from the front, FIG. 2 is an exploded perspective view of FIG. 1, and FIG. 3 is an exploded perspective view showing the configuration of a front grill portion. .
[0014]
A front part of the automobile 1 includes a front bumper 2 forming a lower front part, and a front grille 4 provided above the front bumper 2 to form a design of the front part and take in outside air into an engine room 3 as an intake port. Is provided. Inside the engine room 3, an engine (not shown) is provided with an intercooler 5 for cooling the supercharged intake air, and the intercooler 5 is provided with an engine-side air duct 6 for guiding outside air for cooling the intercooler 5. Is established.
[0015]
An air duct 7 with a wind guide cover according to the embodiment of the present invention is provided between the rear side of the front grill 4 and the engine-side air duct 6 (see FIG. 3). The air duct 7 with a wind guide cover is formed integrally with a wind guide cover 8 that guides outside air and blocks the view of the engine room 3 and an air duct 9 that sends outside air to the intercooler 5.
[0016]
The surface of the wind guide cover 8 is formed, for example, in a rectangular shape when viewed from the front, and in this embodiment, is configured to be approximately half the surface area of the front grill 4 (see FIG. 3). . The air duct 7 with the wind guide cover is disposed behind the left side of the front grill 4 when viewed from the front side of the vehicle body. The shape, size, and arrangement of the air duct 7 with the air guide cover can be appropriately determined so as not to interfere with other parts by the structure of the vehicle, the arrangement of parts of the front grill 4, and the like.
[0017]
FIG. 4 is a front view of an air duct 7 with a wind guide cover according to an embodiment of the present invention, and FIG. 5 is a cross-sectional view taken along line AA of FIG. This indicates that the device has been removed. FIG. 6 is a cross-sectional view taken along the line BB of FIG. 4 and shows a state in which an air duct 7 with a wind guide cover is incorporated in a front portion of the vehicle body.
[0018]
The wind guide cover portion 8 has an outer peripheral surface 10 that is substantially flush with the outer peripheral portion of the square, and an inner surface surrounded by the outer peripheral surface 10 is formed as a step surface 11 that is recessed toward the rear of the vehicle body with respect to the outer peripheral surface 10. It is configured. The inner peripheral surface 11a formed by the outer peripheral surface 10 and the step surface 11 has a function of preventing outside air from hitting the step surface 11 and diffusing in the outward direction of the step surface 11 to escape. Further, the step surface 11 is provided with a turbo unit cooling hole 26 and a hole 27 for preventing the sound of the horn.
[0019]
An upper engaging claw 16a and a lower engaging claw 16b are provided on the upper and lower portions of the back surface of the outer peripheral surface 10. The engaging claws 16a, 16b protrude in the direction of the back side of the outer peripheral surface 10, and the engaging projection 17 protrudes in the vertical direction or the left-right direction at the tip thereof to form a hook shape. After the engagement projections 17 are inserted into the engagement holes 15a and 15b (see FIG. 3) provided in the front bumper 2, they engage with the edges of the engagement holes 15a and 15b, and the air duct 7 with the wind guide cover is opened. Fixed.
The engaging claws 16 are not limited to the upper and lower sides of the outer peripheral surface 10 but may be provided on the left and right sides according to the structure.
[0020]
The air duct portion 9 includes, for example, a substantially square front opening 12 formed in the surface of the step surface 11, a duct 13 for guiding outside air, and a rear opening at the end of the duct 13 and connected to the engine side air duct 6. 14 are provided. The opening area of the front opening 12 is provided to be larger than the opening area of the rear opening 14 so that more outside air can be taken in.
[0021]
The rear opening 14 is arranged to be offset upward from the front opening 12. This offset amount is, for example, a position suitable for disposing in front of the opening of the engine-side air duct 6 or a position suitable for avoiding interference with components provided on the back of the air duct 7 with the air guide cover. You can decide freely.
[0022]
As shown in FIGS. 4 to 6, the shape of the air duct 7 with the air guide cover is such that an inclined surface 14 a is provided from the right side, the upper side, and the lower side surface of the front opening 12 toward the rear opening 14. The inclined surface 14a is provided to guide the outside air without disturbing the outside air.
In this embodiment, the front left side portion of the front opening 12 does not have the inclined surface 14a due to the restriction on the configuration of the air duct 7 with the wind guide cover in the configuration of FIG. It can be provided as appropriate according to the space and the arrangement of parts.
[0023]
Next, a mold for forming the air duct 7 with the air guide cover according to the present invention will be described. FIG. 7 is a cross-sectional view of a mold structure for forming the air duct 7 with the air guide cover. 8 shows an enlarged cross-sectional view of the upper part of FIG. 7, and FIG. 9 shows an enlarged view taken in the direction of the arrow U in FIG.
[0024]
As described above, in order to form a shape in which the rear opening 14 is offset upward with respect to the front opening 12, the molding die of the air duct 7 with the wind guide cover includes a stationary die (core die) 18 that does not move. , A horizontal mold (cavity mold) 20 that moves in the horizontal direction 19, and a vertical mold (slide mold) 22 that moves in the vertical direction 21.
The fixed mold 18 forms an upper portion 23a on the inner surface of the air duct portion 9, a lower portion 23b on the outer surface, a lower surface 24 of the wind guide cover portion 8, and a lower engaging claw 16b. The horizontal mold 20 forms the lower portion 23 c of the inner surface of the air duct 9, the outer peripheral surface 10 of the wind guide cover 8, and the step surface 11. In addition, the vertical mold 22 forms the upper portion 23 d of the outer surface of the air duct 9 and the upper engaging claw 16 a of the wind guide cover 8.
[0025]
The lower engaging claw 16b provided below the outer peripheral surface 10 can be formed by using the fixed mold 18 and the horizontal mold 20 so that the engaging projection 17 faces downward (see FIG. 7). On the other hand, the engagement protrusion 17 of the upper engagement claw 16a is configured so that the engagement protrusion 17 is directed upward or downward using the fixed mold 18 and the horizontal mold 20 because the rear opening 14 is offset upward. Can not do it. Therefore, the engaging projection 17 of the upper engaging claw 16a is formed in a horizontal direction using the vertical mold 22 (see FIGS. 8 and 9).
[0026]
In the present invention, by providing the wind guide cover 8 integrally at the front of the air duct 7 with the wind guide cover, more outside air can be guided to the air duct 9 and the inside of the engine room is not directly visible. can do. This makes it possible to reduce the number of parts such as parts for attaching the grill cover.
Further, by making the area of the front opening 12 of the air duct portion 9 larger than the area of the rear opening 14 and providing the stepped surface 11 recessed behind the outer peripheral surface 10, more external air can be supplied to the intercooler 5. Can be captured.
In addition, the molding die of the air duct 7 with the air guide cover is molded with the fixed die 18, the horizontal die 20, and the vertical die 22 so that the rear opening 14 is offset from the front opening 12. The degree of freedom in component layout and design is increased. In addition, since the engaging claws 16a and 16b can be integrally formed at a required mounting position, the air duct 7 with the wind guide cover can be firmly fixed to the front bumper 2.
[0027]
In the present invention, as shown in FIG. 10, the rear opening 14 can be provided below the front opening 12. The molding die is composed of a fixed die 18, a horizontal die 20, and a vertical die 22 as in the case where the rear opening is provided on the upper side, and the vertical die 22 is arranged on the lower side, The structure moves downward. In this case, the fixed mold 18 forms the lower portion 23 c on the inner surface of the air duct 9, the upper portion 23 d on the outer surface, and the upper surface 24 of the wind guide cover 8. The horizontal mold 20 forms the upper portion 23 a on the inner side surface of the air duct 9, the outer peripheral surface 10 of the wind guide cover 8, and the step surface 11. In addition, the vertical mold 22 forms a lower portion 23 b of the outer surface of the air duct 9. Similarly to the above, the lower engaging claw 16b is formed by using the vertical mold 22 so that the engaging projection 17 faces horizontally.
[0028]
Further, according to the present invention, as shown in FIG. 11, the front grill 4 and the air duct 25 can be integrally formed by using the method of the present invention.
[0029]
Further, in the present embodiment, the method of resin molding has been described as the method of integrally forming, however, a method of integrally forming by welding and bolts, etc. manufactured separately using a steel plate is also described. It is included in the technical scope of the invention. In this case, it is preferable that the intake air is prevented from escaping from the joint.
[0030]
【The invention's effect】
According to the grill structure of the vehicle with an intercooler according to the present invention, the following effects can be obtained.
In a grille structure of an automobile with an intercooler, a front grill for taking in outside air is provided as an intake port on a front surface of a vehicle body, and an air duct for guiding outside air to an intercooler is provided at a rear side of the front grill. An air duct with a wind guide cover is integrally provided with a wind guide cover for collecting outside air, and the wind guide cover of the air duct with the wind guide cover is shielded from the gap of the front grill into the engine room. Since it is arranged, more outside air can be taken in. In addition, the conventional grill cover and the number of components to be attached can be reduced, and the number of assembly steps can be reduced.
The air duct with an air guide cover includes the air guide cover portion and an air duct portion that guides outside air, and an opening area of a front opening of the air duct portion is larger than an opening area of a rear opening that discharges outside air. Therefore, more outside air can be taken into the intercooler.
Since the inner surface of the air guide cover portion of the air duct with the air guide cover is recessed one step behind the outer peripheral surface, the outside air is collected on a step surface larger than the front opening surface, and the outside air taken by the vehicle during traveling is collected. More outside air can be efficiently guided to the intercooler without escaping to the outside of the wind guide cover.
[0031]
In order to provide the rear opening of the air duct portion above the front opening, the molding die of the air duct with the air guide cover is moved in the vertical direction, with the fixed die, the horizontal die moving in the horizontal direction, Since the inner surface of the air duct portion is molded with a fixed mold and a horizontal mold, and the upper portion of the outer surface of the air duct portion is molded with a vertical mold, the rear opening surface Since the upper and lower positions can be formed by offsetting upward from the front opening surface, the degree of freedom in component layout and design is increased.
An engaging claw projecting rearward from the vehicle body is provided on an upper back surface of the air guide cover portion of the air duct with the wind guide cover. The engaging claw is formed using the vertical mold, and the engaging claw is formed. Since the engaging projections are provided at the front end portion in the vehicle width direction, the number of mounting bolts and the like can be reduced. In addition, since the engagement claws are provided at locations where attachment is required, the air duct can be firmly fixed to peripheral components.
[0032]
In order to provide a rear opening surface of the air duct portion below the front opening surface, a molding die of the air duct with the air guide cover is fixed, a horizontal die moving horizontally, and a vertical die. The vertical surface of the air duct portion is formed by a fixed die and a horizontal die, and the lower portion of the outer surface of the air duct portion is formed by a vertical die. Since the upper and lower positions of the opening surface can be formed so as to be offset downward with respect to the front opening surface, the degree of freedom in component layout and design is increased.
An engagement claw projecting rearward from the vehicle body is provided on a lower surface of the lower surface of the air guide cover portion of the air duct with the air guide cover. The engagement claw is formed using the vertical mold, and the engagement claw is formed. Since the engaging projections are provided at the front end portion in the vehicle width direction, the number of mounting bolts and the like can be reduced. In addition, since the engagement claws are provided at locations where attachment is required, the air duct can be firmly fixed to peripheral components.
[0033]
The front grille and the air duct are integrally formed in a grille structure of an intercooler-equipped vehicle in which a front grill that takes in outside air is provided as an intake port on the front of the vehicle body and an air duct that guides the outside air to an intercooler is provided at the rear side of the front grill. As a result, the number of parts can be reduced and the number of assembling steps can be reduced.
[Brief description of the drawings]
FIG. 1 is a perspective view of an automobile provided with a grill portion structure according to the present invention as viewed obliquely from the front.
FIG. 2 is an exploded perspective view of the grill section structure of FIG.
FIG. 3 is an exploded perspective view showing a configuration of a front grill portion of the present invention.
FIG. 4 is a front view of an air duct with a wind guide cover according to the embodiment of the present invention.
5 is a cross-sectional view taken along line AA of FIG. 4, showing a cross-sectional view of a state where an air duct with a wind guide cover is incorporated in a front portion of the vehicle body.
6 is a cross-sectional view taken along the line BB in FIG. 4, showing a state in which an air duct with a wind guide cover is incorporated in a front portion of the vehicle body.
FIG. 7 is a simplified sectional view of a mold structure for forming an air duct with a wind guide cover of the present invention.
8 shows an enlarged sectional view of the upper part of FIG.
FIG. 9 is an enlarged view as viewed in the direction of arrow U in FIG. 8;
FIG. 10 is a simplified cross-sectional view of a mold structure according to a modification of the present invention, in which a rear opening surface is offset downward.
FIG. 11 is a modified example of the present invention and shows a diagram in which an air duct and a front grille are integrally formed.
FIG. 12 is an exploded view of a conventional grill portion structure as viewed obliquely from the front.
FIG. 13 is an exploded view of a conventional grill portion structure viewed obliquely from the front, in which an air duct is attached to a front bumper.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Automobile 2 Front bumper 3 Engine room 4 Front grille 5 Intercooler 6 Engine side air duct 7 Air duct with air guide cover 8 Air guide cover part 9 Air duct part 10 Outer peripheral surface 11 Step surface 11a Inner peripheral surface 12 Front opening 13 Duct 14 Rear opening 14a Inclined surface 15a Upper engagement hole 15b Lower engagement hole 16a Upper engagement claw 16b Lower engagement claw 17 Engagement protrusion 18 Fixed mold (core mold)
19 Horizontal direction 20 Horizontal mold (mold type)
21 Vertical direction 22 Vertical mold (slide type)
23a Inner side upper part 23b Outer side lower part 23c Inner side lower part 23d Outer side upper part 24 Lower side 25 Air duct 26 Turbo unit cooling hole 27 Hole

Claims (8)

車体前面に吸気口として外気を取り込むフロントグリルを設け、該フロントグリルの後部側に外気をインタークーラーへ導くエアダクトを配設したインタークーラー付自動車のグリル部構造において、前記エアダクトの前部に、走行中の外気を集める導風カバー部を一体に設けて導風カバー付エアダクトを構成し、該導風カバー付エアダクトの該導風カバー部を前記フロントグリルのすき間からエンジンルーム内部への視界を遮るように配設したことを特徴とするインタークーラー付自動車のグリル部構造。In a grille structure of an automobile with an intercooler, a front grill for taking in outside air is provided as an intake port on a front surface of a vehicle body, and an air duct for guiding outside air to an intercooler is provided at a rear side of the front grill. An air duct with a wind guide cover is integrally provided with a wind guide cover for collecting outside air, and the wind guide cover of the air duct with the wind guide cover is shielded from the gap of the front grill into the engine room. The grill structure of the car with an intercooler, which is arranged. 前記導風カバー付エアダクトは、前記導風カバー部と外気を導くエアダクト部から構成され、そのエアダクト部の前側開口の開口面積が、外気を排出する後側開口の開口面積よりも広いことを特徴とする請求項1に記載のインタークーラー付自動車のグリル部構造。The air duct with an air guide cover includes the air guide cover and an air duct that guides outside air, and an opening area of a front opening of the air duct part is larger than an opening area of a rear opening that discharges outside air. The grille structure of an automobile with an intercooler according to claim 1. 前記導風カバー付エアダクトの導風カバー部の内面を外周面よりも一段後方にへこませたことを特徴とする請求項1または2に記載のインタークーラー付自動車のグリル部構造。The grill part structure of an automobile with an intercooler according to claim 1 or 2, wherein the inner surface of the air guide cover portion of the air duct with the air guide cover is recessed one step behind the outer peripheral surface. 前記エアダクト部の後側開口を前側開口よりも上方向に設けるために、前記導風カバー付エアダクトの成形金型を、固定金型と、水平方向に移動する水平金型と、鉛直方向に移動する鉛直金型から構成し、前記エアダクト部の内側面が固定金型と水平金型で成形され、前記エアダクト部の外側面の上側部が鉛直金型で成形されることを特徴とする請求項1から3のいずれかに記載のインタークーラー付自動車のグリル部構造。In order to provide the rear opening of the air duct portion above the front opening, the molding die of the air duct with the air guide cover is moved in the vertical direction, with the fixed die, the horizontal die moving in the horizontal direction, The inner surface of the air duct portion is formed by a fixed die and a horizontal die, and the upper portion of the outer surface of the air duct portion is formed by a vertical die. 4. The grill part structure of an automobile with an intercooler according to any one of 1 to 3. 前記導風カバー付エアダクトの導風カバー部における上部側裏面には、車体後方に突出する係合爪が設けられ、該係合爪を前記鉛直金型を用いて成形するとともに、前記係合爪の先端部に係合用突起を車幅方向に向けて設けたことを特徴とする請求項4に記載のインタークーラー付自動車のグリル部構造。An engaging claw projecting rearward from the vehicle body is provided on an upper back surface of the air guide cover portion of the air duct with the wind guide cover. The engaging claw is formed using the vertical mold, and the engaging claw is formed. The grille structure for an automobile with an intercooler according to claim 4, wherein an engaging projection is provided at a tip end of the vehicle in a vehicle width direction. 前記エアダクト部の後側開口面を前側開口面よりも下方向に設けるために、前記導風カバー付エアダクトの成形金型を、固定金型と、水平方向に移動する水平金型と、鉛直方向に移動する鉛直金型から構成し、前記エアダクト部の内側面が固定金型と水平金型で成形され、前記エアダクト部の外側面の下側部が鉛直金型で成形されることを特徴とする請求項1から3のいずれかに記載のインタークーラー付自動車のグリル部構造。In order to provide a rear opening surface of the air duct portion below the front opening surface, a molding die of the air duct with the air guide cover is fixed, a horizontal die moving horizontally, and a vertical die. The air duct portion is formed of a vertical mold, the inner surface of the air duct portion is molded with a fixed mold and a horizontal mold, and the lower portion of the outer surface of the air duct portion is molded with a vertical mold. The grill part structure of an automobile with an intercooler according to any one of claims 1 to 3. 前記導風カバー付エアダクトの導風カバー部における下部側裏面には、車体後方に突出する係合爪が設けられ、該係合爪を前記鉛直金型を用いて成形するとともに、前記係合爪の先端部に係合用突起を車幅方向に向けて設けたことを特徴とする請求項6に記載のインタークーラー付自動車のグリル部構造。An engagement claw projecting rearward from the vehicle body is provided on a lower surface of the lower surface of the air guide cover portion of the air duct with the air guide cover. The engagement claw is formed using the vertical mold, and The grille structure for an automobile with an intercooler according to claim 6, wherein an engagement protrusion is provided at a tip end of the vehicle in a vehicle width direction. 車体前面に吸気口として外気を取り込むフロントグリルを設け、該フロントグリルの後部側に外気をインタークーラーへ導くエアダクトを配設したインタークーラー付自動車のグリル部構造において、前記フロントグリルと前記エアダクトを一体に成形してエアダクト付フロントグリルを構成したことを特徴とするインタークーラー付自動車のグリル部構造。The front grille and the air duct are integrally formed in a grille structure of an intercooler-equipped vehicle in which a front grill that takes in outside air is provided as an intake port on the front of the vehicle body and an air duct that guides the outside air to an intercooler is provided at the rear side of the front grill. A grille structure for an automobile with an intercooler, wherein a front grille with an air duct is configured.
JP2002284894A 2002-09-30 2002-09-30 Automobile grill with intercooler structure Expired - Fee Related JP4048480B2 (en)

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JP2009006900A (en) * 2007-06-28 2009-01-15 Suzuki Motor Corp Engagement structure for vehicular fitting part
CN101643023A (en) * 2008-08-07 2010-02-10 马自达汽车株式会社 Engine intake passage structure of front vehicle body
JP2011168144A (en) * 2010-02-17 2011-09-01 Suzuki Motor Corp Vehicle body front part structure
US8893835B2 (en) 2011-03-10 2014-11-25 Hyundai Motor Company Wind flux concentration guiding device and engine room layout thereof
CN109383272A (en) * 2017-08-14 2019-02-26 通用汽车环球科技运作有限责任公司 Air intake splash plate assembly for a vehicle
CN114475492A (en) * 2022-01-23 2022-05-13 重庆长安汽车股份有限公司 Front bumper structure

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JP2009006900A (en) * 2007-06-28 2009-01-15 Suzuki Motor Corp Engagement structure for vehicular fitting part
CN101643023A (en) * 2008-08-07 2010-02-10 马自达汽车株式会社 Engine intake passage structure of front vehicle body
JP2010036797A (en) * 2008-08-07 2010-02-18 Mazda Motor Corp Engine suction passage structure of car body front part
JP4730411B2 (en) * 2008-08-07 2011-07-20 マツダ株式会社 Engine intake passage structure at the front of the vehicle body
US8474558B2 (en) 2008-08-07 2013-07-02 Mazda Motor Corporation Engine intake passage structure of front vehicle body
JP2011168144A (en) * 2010-02-17 2011-09-01 Suzuki Motor Corp Vehicle body front part structure
US8893835B2 (en) 2011-03-10 2014-11-25 Hyundai Motor Company Wind flux concentration guiding device and engine room layout thereof
CN109383272A (en) * 2017-08-14 2019-02-26 通用汽车环球科技运作有限责任公司 Air intake splash plate assembly for a vehicle
CN109383272B (en) * 2017-08-14 2021-06-08 通用汽车环球科技运作有限责任公司 Air intake splash plate assembly for a vehicle
CN114475492A (en) * 2022-01-23 2022-05-13 重庆长安汽车股份有限公司 Front bumper structure

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