JP2004107077A - Dispersion supply device and combined measuring device using it - Google Patents

Dispersion supply device and combined measuring device using it Download PDF

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JP2004107077A
JP2004107077A JP2002275795A JP2002275795A JP2004107077A JP 2004107077 A JP2004107077 A JP 2004107077A JP 2002275795 A JP2002275795 A JP 2002275795A JP 2002275795 A JP2002275795 A JP 2002275795A JP 2004107077 A JP2004107077 A JP 2004107077A
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tank
weighed
supply
weighing
distribution member
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JP3635274B2 (en
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Takaharu Inoue
井上 隆治
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Anritsu Infivis Co Ltd
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Anritsu Infivis Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To make a layer thickness of an article in a supply tank uniform by making the best use of a space in the supply tank. <P>SOLUTION: A plurality of supply troughs 3 are aligned and arranged laterally in line at a bottom of an opening on a bottom face side of a tubular tank 2 at an interval of a predetermined height from an opening 33. An inverted-V-shaped sorting member 35A is fixed in parallel to the supply troughs 3. When measured articles W are supplied from a center part of the tank 2 by a supply bucket 34, the measured articles W are sorted to both end sides in the tank 2 by both inclined faces 35b, 35b of the sorting member 35A with a bent part 35a of the sorting member 35A as a boundary. The measured articles W go to both end sides without accumulating only at a center part in the tank 2, so that the layer thickness of the measured articles W in the tank 2 becomes nearly uniform. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、例えば組合せ計量装置の複数の計量部等に被計量物を均一に分散させて供給する分散供給装置及びそれを用いた組合せ計量装置に関する。
【0002】
【従来の技術】
一般的に、組合せ計量装置は、物品供給装置から供給される被計量物を複数の計量部で計量し、この計量された被計量物の組合せの中から目標重量範囲となる組合せを選定し、その選定された被計量物を集合排出する構成とされている。
この出願の発明に関連する先行技術文献情報としては下記のものがある。
【0003】
【特許文献1】
特開平10−59522号公報
【特許文献2】
特開平10−59524号公報
【0004】
図8はこの種の組合せ計量装置の物品供給装置の一例として、上記特許文献1に開示される物品供給装置の概略構成図である。図8に示す物品供給装置は、2つのタンク101,101が左右に並んで設けられている。各タンク101,101は、上部が長方形状に開口し、底部に山形の案内部101aを挟むようにして複数の排出口102がタンク101の長手方向に一列に並んでいる。各排出口102の上方には、半円柱状の昇降ブロック103がそれぞれ支持されている。各昇降ブロック103は不図示の駆動装置により昇降駆動され、下降した位置でタンク101内の被計量物の排出口102からの流出を規制し、上昇した位置で被計量物を排出口102から流出させる。
【0005】
左側のタンク101の上方には、第1の補給コンベア104が配置されている。第1の補給コンベア104は、正転、逆転の切換が可能なコンベアで構成される。この第1の補給コンベア104は、不図示の案内部材に支持された状態でタンク101の排出口102の並び方向に沿って水平にタンク101の上方で往復移動可能とされている。第1の補給コンベア104の両端104a,104bの不図示のフレームの下面には、その下方の被計量物の高さを光学的に検出するためのセンサ105がそれぞれ取り付けられている。左端のセンサ105は、左側のタンク101の内の被計量物の高さを検出する。また、右端のセンサ105は、右側のタンク101の内の被計量物の高さを検出する。
【0006】
第1の補給コンベア104の上方には、この補給コンベア104の搬送と同期して搬送駆動される第2の補給コンベア106が固定配置されている。第2の補給コンベア106は、補給タンク107から受けた被計量物を第1の補給コンベア104へ供給する。なお、補給タンク107に対する被計量物の供給は不図示のバケットコンベア等によって行われる。
【0007】
タンク101の各排出口102の下方には、それぞれ振動搬送式のフィーダ108が配置され、各フィーダ108から搬出される被計量物は、その下方に配置されたプールホッパ109に収容される。各プールホッパ109から排出される被計量物は、その下方に配置された計量ホッパ110に供給される。
【0008】
各計量ホッパ110に供給された被計量物は、計量器によってそれぞれ計量される。各計量ホッパ110から排出される被計量物はタイミングホッパ111に収容される。
【0009】
なお、プールホッパ109、計量ホッパ110およびタイミングホッパ111は、粘着性のある被計量物が付着残留しないように上下が開口した角筒状に形成され、その下面側をそれぞれスライド式の底板109a,110a,111aによって開閉される。
【0010】
タイミングホッパ111の下方には、2つの集合コンベア112が左右に配置されている。左側の集合コンベア112は、左側4つのタイミングホッパ111から排出された被計量物を右方向に搬送し、右側の集合コンベア112は、右側4つのタイミングホッパ111から排出された被計量物を左方向に搬送して、両集合コンベア112,112の間に配置された集合シュート113で一纏めにする。
【0011】
ところで、上記物品供給装置では、組合せ排出動作が繰り返されて行くうちに、両タンク101,101内の被計量物の量は減少していく。しかし、各計量ホッパ110で計量された被計量物は、組合せに選定される頻度がそれぞれ異なる。このため、タンク101の各排出口102から単位時間当りに排出される被計量物の量は必ずしも均一になるとは限らない。
【0012】
そこで、上記物品供給装置では、上記問題を解消するため、第1の補給コンベア104を移動させて被計量物の高さが所定以下の位置をセンサ105の信号によって検出し、その位置に被計量物を補給している。具体的に説明すると、例えば図9(a)に示すように、左側のタンク101の右端の排出口102の上方付近の被計量物の高さが所定以下になると、これを第1の補給コンベア104の左側のセンサ105が検出する。このセンサ105の信号を受けると、左側タンク101の右端および右から2番目の昇降ブロック103が作動していないことを確認して、図9(b)のように第1の補給コンベア104をその位置で停止させ、第1、第2の補給コンベア104,106を搬送駆動して、左側のタンク101内右側に被計量物を集中的に落下させて補給する。そして、左側のセンサ105の下方の被計量物の高さが所定高さより高くなると、第2の補給コンベア106の搬送を停止させ、第1の補給コンベア104上の被計量物をすべてタンク101内に落下させてから第1の補給コンベア104の搬送を停止させ、この第1の補給コンベア104のスライド移動を再開させる。
【0013】
【発明が解決しようとする課題】
上述した従来の物品供給装置は、タンク101内における被計量物の偏りを無くすため、バケットコンベア等の搬送装置と2つのタンク101との間に補給タンク107と2種類の補給コンベア104,106を必要不可欠としている。このため、大掛かりな機械構成要素からなる補給装置がタンク101の上部に配置されるので、装置全体が大型化するという問題があった。また、2種類の補給コンベア104,106は、同期を取りながら制御しなければならず、第1の補給コンベア104の停止位置が定まった後に、両方の補給コンベア104,106を動作させている。しかも、被計量物は、バケットコンベア等の搬送装置から直接タンク101に搬入されず、補給タンク107および2種類の補給コンベア104,106を介して搬入される。このため、1回毎の計量を終えるまでに時間を要し、スムーズに組合せ排出動作が行えないという問題があった。
【0014】
また、上述したタンク101内における被計量物の偏りを無くすための解決案として、前記特許文献2に開示される物品供給装置が知られている。この物品供給装置には、図10(a),(b)に示すように、底部に複数の排出口102が所定方向に並んで設けられているタンク101に対し、タンク101内の物品の高さを検出する複数のセンサ120がタンク101の排出口102の並び方向に沿って設けられている。そして、排出口102を上方から臨みその排出口102の並び方向に搬送方向を向けた状態で供給コンベア121を配置し、センサ120の出力によってタンク101内の被計量物の高さが均一となるように供給コンベア121の搬送速度を制御している。
【0015】
しかしながら、上記物品供給装置では、供給コンベア121の搬送速度を制御するにあたって、供給コンベア121上の被計量物の重量によってタンク101内に補給される被計量物の落下位置も異なる。このため、目標とする落下位置に被計量物を落下するように被計量物の重量に応じて供給コンベア121の搬送速度を制御しなければならなかった。
【0016】
ところで、上述した従来の物品供給装置は、何れも補強タンクとコンベアを備えた構成であるが、近年、省スペース化および構成の簡略化を目的として装置全体の小型化が望まれている。このため、上述した組合せ計量装置において、バケットコンベア等の搬送装置から直接2つのタンクに被計量物を搬入する構成が望まれる。
【0017】
しかし、上述した組合せ計量装置では、直接タンクに被計量物を搬入した場合には、タンク内の被計量物の均一化を図ることができなかった。すなわち、上述した組合せ計量装置の2つのタンクに対し、被計量物がタンク外にこぼれ落ちないようにバケットコンベア等の搬送装置から直接タンクの中央部に被計量物を搬入すると、タンク内の中央部分にのみ被計量物が集中して山積みされ層厚が増す。そして、タンク内の両端に向かうほど被計量物の層厚が減っていくことになる。その際、被計量物が例えばスナック菓子や飴などのドライ製品であって、山積みされた部分が崩れて周辺に広がったとしても、タンク内の両端までは行き届かない。このため、タンク内全体の被計量物の層厚が均一にならず、タンクの両端からの供給トラフへの被計量物の供給が減ってしまい、効率的な組合せ計量を実現することができないという問題を招く。
【0018】
従って、搬送装置から直接タンクの中央部に被計量物を搬入した場合でも、タンクの中央部と両端部における被計量物の層厚の差を少なくし、タンク内全体の被計量物の層厚をほぼ均一にすることができる構成が望まれていた。
【0019】
そこで、本発明は、上記問題点に鑑みてなされたものであり、バケットコンベア等の搬送装置から直接タンクの中央部に被計量物を供給したときに、タンク内全体にわたって被計量物の層厚をほぼ均一にすることができる分散供給装置及びそれを用いた組合せ計量装置を提供することを目的としている。
【0020】
【課題を解決するための手段】
上記目的を達成するため、請求項1の発明に係る分散供給装置は、上面と底面にそれぞれ開口部32,33を有する筒状をなし、前記上面の開口部32中央部から被計量物Wが供給され、前記底面の開口部33の下方に複数の供給トラフ3が横一列に整列配置され、該複数の供給トラフのそれぞれに前記被計量物を供給するタンク2と、
前記タンクの中央部の上方位置に固定又は回動可能に設けられ、前記被計量物を前記複数の供給トラフの配列方向に分散して振り分ける振分部材35とを備えたことを特徴とする。
【0021】
請求項2の発明は、請求項1の分散供給装置において、前記振分部材35は、前記タンクの中央部の上方位置に固定して設けられ、折曲部35aを境に前記被計量物を前記複数の供給トラフの配列方向に分散して振り分ける逆V字状の振分部材35Aとを備えたことを特徴とする。
【0022】
請求項3の発明は、請求項1の分散供給装置において、前記振分部材35は、傾斜面35bを形成するように前記タンクの中央部の上方位置に回動可能に設けられ、前記被計量物の層厚が小さい位置に対して前記傾斜面により前記被計量物を分散して振り分ける平板状の振分部材35Bとを備えたことを特徴とする。
【0023】
請求項4の発明は、請求項3の分散供給装置において、前記タンク2内の少なくとも両端側2箇所の被計量物Wの層厚を検出する検出手段36と、
前記検出手段の検出値が予め設定された基準値よりも小さいと判断したときに、前記検出値を示すタンク内の位置に前記被計量物が補給されるように前記振分部材35Bの回動を制御する制御手段37とを備えている。
【0024】
請求項5の発明は、被計量物Wを複数の計量部で計量し、この計量された被計量物の組合せの中から目標重量範囲となる組合せを選定し、その選定された被計量物を集合排出する組合せ計量装置1において、
上面と底面にそれぞれ開口部32,33を有する筒状をなし、前記上面の開口部32中央部から前記被計量物が供給され、前記底面の開口部33の下方に複数の供給トラフ3が横一列に整列配置され、該複数の供給トラフのそれぞれに前記被計量物を供給するタンク2と、
前記タンクの中央部の上方位置に固定又は回動可能に設けられ、前記被計量物を前記複数の供給トラフの配列方向に分散して振り分ける振分部材35とを有する分散供給装置31を備えたことを特徴とする。
【0025】
請求項6の発明は、請求項5の組合せ計量装置において、前記振分部材35は、傾斜面35bを形成するように前記タンクの中央部の上方位置に回動可能に設けられ、前記被計量物Wの層厚が小さい位置に対して前記傾斜面により前記被計量物を分散して振り分ける平板状の振分部材35Bからなり、
前記複数の供給トラフ3に対応して配置された複数の計量ホッパ5と、
前記複数の計量ホッパ5毎に設けられ、収容される被計量物を計量する複数の計量器25と、
少なくとも前記タンクの両端側2箇所に対応する計量ホッパに収容される被計量物を計量する計量器からの計量値を入力とし、この計量値が予め設定された基準値よりも小さいと判断したときに、前記計量値を示すタンク内の位置に被計量物Wが補給されるように前記振分部材35Bの回動を制御する制御手段38を備えたことを特徴とする。
【0026】
本発明の分散供給装置及びそれを用いた組合せ計量装置では、被計量物がタンクの中央部から供給されると、その被計量物が振分部材により分散振り分けされて層厚の小さい位置に補給される。これにより、タンク中央部のみに山積みされることなく、タンク内における被計量物の層厚がほぼ均一になる。
【0027】
【発明の実施の形態】
図1は本発明による分散供給装置を採用した組合せ計量装置の全体構成を示す側面図、図2は同組合せ計量装置の平面図、図3は同組合せ計量装置の正面図、図4は本発明による分散供給装置の第1実施の形態を示す概略構成図、図5は本発明による分散供給装置の第2実施の形態を示す概略構成図、図6は本発明による分散供給装置の第3実施の形態を示す概略構成図、図7は本発明による分散供給装置の第4実施の形態を示す概略構成図である。
【0028】
本発明の分散供給装置は、例えば組合せ計量装置の複数の計量部等に被計量物を均一に分散させて供給する際に用いられ、被計量物を複数の供給トラフの配列方向に振り分ける振分部材を備えた構成を基本構成としている。
【0029】
まず、本例の分散供給装置が採用される組合せ計量装置の全体構成について図1乃至図3を参照しながら説明する。
【0030】
図1乃至図3に示すように、組合せ計量装置1は、タンク2と、その下方に配設される供給トラフ3と、供給トラフ3の下方に配設されるストックホッパ4と、ストックホッパ4の下方に配設される計量ホッパ5と、計量ホッパ5の下方に配設されるメモリホッパ6と、メモリホッパ6の下方に配設される集合シュート7とを主要な構成部材として備えている。このうち、供給トラフ3、ストックホッパ4、計量ホッパ5及びメモリホッパ6は、縦方向に並んだ所謂チャンネル8を構成している。
【0031】
後述する分散供給装置31の基部をなすタンク2は、略長方形状の開口部32,33を上下方向に連通する四角形の筒状をなしている。タンク2の下側の開口部33は、後述の各供給トラフ3の後端部3a上に位置する。タンク2は、上部の開口部32から被計量物が投入され、この被計量物を貯留する。
【0032】
供給トラフ3は、振動することで被計量物(図示しない)を下流(図1の左右側)に送り、上流側の後端部3aを背合わせに配置している。図2に示すように、供給トラフ3は、下流側の先端部3bを外方に向けた一対のものが、複数対(図示の例では5対)、同図の上下方向に平行に並べられている。即ち、供給トラフ3は、直線状の列に並べられた5個のものが、背合わせとなって合計10個のものが配設されている。なお、並設される供給トラフ3の数は、これに限定されるものではない。
【0033】
供給トラフ3は、後端部3aを、タンク2の底部からタンク内に挿入している。したがって、供給トラフ3が振動すると、タンク内の被計量物が供給トラフ3によって直接、タンク内からストックホッパ4へ搬送される。これにより、従来、タンク2から供給トラフ3に、被計量物を搬送するために必要であった分散装置が不要となり、装置の小型化・低コストが可能となっている。
【0034】
供給トラフ3は、タンク2内に挿入されて背合わせとなった後端部3a同士の一方を、他方にオーバーラップさせたオーバーラップ部17を形成している。また、隣接する一対の供給トラフ3には、振動する供給トラフ3同士が干渉しないようにするための隙間が形成されており、この隙間も、一方の供給トラフ3の側部を、他方の供給トラフ3の側部にオーバーラップさせたオーバーラップ部18を形成することで塞いでいる。各供給トラフ3は、振動するため、所定の隙間を隔てて配設する必要がある。この隙間からは被計量物が落下する可能性があるが、この組合せ計量装置1では、隙間がオーバーラップ部17、18によって覆われることで、タンク2に挿入した供給トラフ同士の隙間から被計量物が落下しなくなる。
【0035】
供給トラフ3は、タンク2内において、後端部3a側を上方に向けて傾斜させている。したがって、供給トラフ3の後端部3aが上方に向けて傾斜されることで、タンク2内において振動する供給トラフ3の後端部3aが斜め上方へ向けて延在することとなり、タンク2の対向する内壁面2a、2a同士に渡って被計量物が架橋される所謂ブリッジが発生し難くなる。
【0036】
また、供給トラフ3の後端部3aにおけるオーバーラップ部17には、タンク2内に突出する突起19を立設している。供給トラフ3に、この突起19を設けることで、上述したタンク2内における被計量物のブリッジがより発生し難くなっている。
【0037】
ストックホッパ4は、背合わせとなってそれぞれの供給トラフ3の先端部3bの下方に配設される。ストックホッパ4は、上部に開口4aを有するとともに下部に排出口4bを有し、供給トラフ3から供給された被計量物を排出口4bから排出可能としている。排出口4bは、シャッタ4cによって開閉する。シャッタ4cは、図示しない駆動部にて開閉駆動される。
【0038】
計量ホッパ5は、背合わせとなってそれぞれのストックホッパ4の排出口4bの下方に配設される。計量ホッパ5は、上部に開口5aを有するとともに下部に排出口5bを有し、ストックホッパ4からから供給された被計量物を排出口5bから排出可能としている。排出口5bは、シャッタ5cによって開閉する。シャッタ5cは、図示しない駆動部にて開閉駆動される。また、各計量ホッパ5に供給された被計量物は、各計量ホッパ5毎に設けられる計量器25によってそれぞれ計量される。
【0039】
メモリホッパ6は、背合わせとなってそれぞれの計量ホッパ5の排出口5bの下方に配設される。メモリホッパ6は、上部に上部に開口6aを有するとともに下部に排出口6bを有し、計量ホッパ5からから供給された被計量物を排出口6bから排出可能としている。排出口6bは、シャッタ6cによって開閉する。シャッタ6cは、図示しない駆動部にて開閉駆動される。また、メモリホッパ6から排出された被計量物は、集合シュート7によってひとまとめにされる。
【0040】
上述した組合せ計量装置1では、タンクに収容された被計量物を各供給トラフ3によって各ストックホッパ4に供給する。各ストックホッパ4は、所定量の被計量物を蓄え、この被計量物をシャッタ4cの開放により下方の計量ホッパ5に排出する。なお、各供給トラフ3は、その下方のストックホッパ4の被計量物がなくなると新たな被計量物をストックホッパ4に供給する。各計量ホッパ5は、各ストックホッパ4からの被計量物を蓄え、この被計量物をそれぞれ計量器25にて計量する。次いで、計量後、各ストックホッパ4は、被計量物をシャッタ5cの開放により下方のメモリホッパ6に排出する。
【0041】
各計量器25の計量信号は、図示しない組合せ選定手段に入力される。組合せ選定手段は、各計量ホッパ5に供給された被計量物の重量を各計量器25の計量信号に基づいて記憶する。そして、例えば包装ライン等から排出要求信号を受けると、各計量ホッパ5で計量された被計量物の重量値の組合せのなかから目標重量範囲内の組合せを選定し、組合せに選定された被計量物を収容している計量ホッパ5及び/またはメモリホッパ6に対応する選定信号を出力してシャッタ5c及び/またはシャッタ6cを開放させる。これにより、目標重量範囲内の重量に組合された被計量物が集合シュート7で集められて上記包装ラインに排出される。
【0042】
組合せ選定手段による被計量物の選定方法には複数の方法がある。これには、計量ホッパ5に収容されている被計量物の中から組合せを選定し、選定した被計量物のみをメモリホッパ6に一旦収容してから集合シュート7へ排出させる方法。また、計量ホッパ5で計量された被計量物をメモリホッパ6に収容し、メモリホッパ6に収容した被計量物の中から組合せを選定する方法。そして、計量ホッパ5内の被計量物とメモリホッパ6内の被計量物の中から組合せを選定する方法等がある。本組合せ計量装置1においては、そのいずれの方法が採用されてもよい。
【0043】
次に、本発明に係る分散供給装置の各実施の形態について図面を参照しながら説明する。なお、以下に説明する各実施の形態の分散供給装置31(31A〜31D)は、例えばスナック菓子、飴などのドライ製品を被計量物Wとして複数の供給トラフ3に供給する場合に利用されるものである。
【0044】
まず、第1実施の形態の分散供給装置31Aについて図4を参照しながら説明する。第1実施の形態の分散供給装置31Aは、被計量物としての品物Wが供給されるタンク2を有している。タンク2は、上面と底面にそれぞれ長方形状の開口部32,33を有する角筒状に形成される。タンク2の下部には、複数の供給トラフ3が底面の開口部33から所定高さの空隙をおいて横一列に直線状をなして整列配置される。そして、複数の供給トラフ3は、各々の一端側がタンク2の底面の開口部33に臨んでいる。図4の例では、5個の供給トラフ3がタンク2の下部に配列された例を示しているが、図 の組合せ計量装置に採用した場合には、タンク2の中央部を境にして反対側にも5個の供給トラフ3が対向配置される。タンク2には、被計量物としての品物Wが例えば供給バケットやバケットコンベア等の搬送装置34により所定量ずつ中央部から供給される。
【0045】
タンク2の中央部の上方位置には、タンク2の中央部から供給される品物Wを振り分けるための振分部材35(35A)が供給トラフ3と平行に設けられている。振分部材35Aは、逆V字状に折曲された長板材で構成される。この振分部材35Aは、長手方向の両端が図4の紙面の前後方向(タンク2の奥行き方向)に対向する内壁面2a,2aに固定されている。振分部材35Aの傾斜角度θは、品物Wがタンク2の中央部から供給されたときに、タンク2の両端部に及ぶ位置まで分散して振り分けられる角度が好ましい。
【0046】
上記構成による分散供給装置31Aでは、供給バケットなどの搬送装置34からタンク2の中央部に品物Wが供給されると、図4の矢印Aで示すように、品物Wが振分部材35Aの折曲部35aを境にして両方の傾斜面35bによりタンク2内の両端部側(図4の左右両側で、供給トラフ3の配列方向)に向かって分散して振り分けられる。これにより、品物Wがタンク2内の中央部のみに集中して山積みされることなく両側に分散して振り分けられ、タンク2内における品物Wの層厚をほぼ均一にすることができる。その際、品物Wがドライ製品であれば、振分部材35Aに品物Wが付着することなく、振分部材35Aを境にしてタンク2内の両側に振り分けられる。しかも、振分部材35Aによりタンク2内の両側に振り分けられた品物Wが山積みになっても、品物Wが自然に崩れてタンク2内の両端部や中央部に程よく分散される。
【0047】
次に、第2実施の形態の分散供給装置35Bについて図5を参照しながら説明する。なお、第1実施の形態と同一の構成要素には同一番号を付し、異なる構成についてのみ説明する。
【0048】
第2実施の形態の分散供給装置35Bでは、タンク2の中央部の上方位置に設けられる振分部材35Bが図5に示すような平板状に構成される。この振分部材35Bは、両端部の中心がタンク2の対向する内壁面2a,2aに対して回動可能に軸支され、供給トラフ3の長手方向(供給トラフ3の配列方向と直交する方向)と平行に設けられる。
【0049】
上記構成による分散供給装置35Bでは、供給バケットなどの搬送装置34からタンク2の中央部に品物Wを供給するにあたって、タンク2内の品物Wの層厚が小さい位置に品物Wが補給されるように振分部材35Bが回動される。これにより、図5の矢印Bで示すように、品物Wが振分部材35Bの傾斜面35bによってタンク2内の品物Wの層厚の小さい部分に補給され、タンク2内の品物Wの層厚が均一化される。
【0050】
次に、第3実施の形態の分散供給装置31Cについて図6を参照しながら説明する。なお、第1および第2実施の形態と同一の構成要素には同一番号を付し、その説明を省略している。また、以下に説明する第3および第4実施の形態の分散供給装置31C,31Dは、回動式の振分部材35Bを回動制御して傾斜角度を変える場合の例である。
【0051】
第3実施の形態の分散供給装置31Cは、図6に示すように、第2実施の形態の構成に加え、品物Wの層厚を検出する検出手段36と、振分部材35Bを所定角度回動する駆動手段40と、検出手段36の検出結果に基づいて振分部材35Bの回動を所定角度回動するべく駆動手段40に指令を出力する制御手段37とを備えたものである。
【0052】
具体的に説明すると、検出手段36は、例えば反射型の投受光センサで構成される。この反射型の検出手段36は、検出面がタンク2の底面に向くようにタンク2の両端側の上部2箇所に設けられ、タンク2内の両端側2箇所の品物Wの層厚を光学的に検出している。すなわち、検出手段36は、タンク2内の両端側の底面に向けて光を照射し、この光の照射に伴う反射光を受光し、この受光量に比例した電気信号を検出信号として制御手段37に出力している。
【0053】
なお、検出手段36としては、透過型の投受光センサを用いることもできる。この場合、タンク2の両端側2箇所の側面(図6の前面と背面で、振分部材35Bが取り付けられる面)に対向して投光センサと受光センサが設けられる。そして、この透過型の検出手段36は、タンク2内に向けて光を照射し、この光の照射に伴う受光量に比例した電気信号を検出信号として制御手段37に出力している。
【0054】
制御手段37は、検出手段36からの検出信号を入力とし、検出信号の値が予め設定された基準値よりも小さいと判断したときに、検出手段36による検出値を示すタンク2内の方向(両端側の一方向)に品物Wが補給されるように振分部材35Bを所定角度回動するべく駆動手段40に指令を出力している。そして、駆動手段40は、制御手段37から指令があると、振分部材35Bを所定角度回動する。なお、検出手段36による2つの検出値が両方とも基準値より小さい場合には、基準値との差が大きい方を採用する。
【0055】
上記構成による分散供給装置31Cでは、検出手段36によってタンク2内の両端部側の品物Wの層厚を検出し、その検出値が基準値よりも小さいと判断したときに、その検出値を示す位置に品物Wが補給されるように振分部材35Bの回動が制御される。これにより、タンク2内における品物Wの層厚をほぼ均一にすることができる。
【0056】
なお、上記第3実施の形態の分散供給装置31Cでは、品物Wをタンク2の中央部から供給したときに品物Wの層厚が少なくなりがちなタンク2の両端側2箇所に検出手段36を設けた構成について説明したが、例えば供給トラフ3の単位で複数箇所に検出手段36を設けても良い。この場合には、各検出手段36からの検出信号のうち、最も小さい値を示す検出信号と基準値とを比較し、基準値より小さいと判断したときにその検出値を示す供給トラフ3に対応するタンク2内の位置に品物Wが補給されるように振分部材35Bの回動角度を制御する。これにより、各供給トラフ3毎に対応するタンク2内の品物Wの層厚を検出し、最も層厚が小さい位置に品物Wを補給することができる。
【0057】
次に、第4実施の形態の分散供給装置31Dについて図7を参照しながら説明する。なお、第1および第2実施の形態と同一の構成要素には同一番号を付し、その説明を省略している。
【0058】
第4実施の形態の分散供給装置31Dは、図7に示すように、第2実施の形態の構成に加え、所定角度回動する駆動手段41と、計量ホッパ5内の被計量物Wを計量する計量器25の計量値に基づいて振分部材35Bを所定角度回動するべく駆動手段41に指令を出力する制御手段38を備えたものである。
【0059】
具体的に説明すると、制御手段38は、計量ホッパ5毎に設けられるすべての計量器25からの計量値を入力とし、各計量値を予め決められた基準値(計量ホッパ5が必要最小限計量する値)と比較する。そして、基準値よりも小さい値を示す計量値があると判断すると、その計量値を示すタンク2内の位置に品物Wが補給されるように振分部材35Bの回動角度を制御するべく駆動手段41に指令を出力する。そして、駆動手段41は、制御手段38から指令があると、振分部材35Bを所定角度回動する。この際、基準値よりも小さい値を示す計量値が複数ある場合は、基準値との差が最も大きい値を示す計量値を採用する。
【0060】
上記構成による分散供給装置31Dでは、計量ホッパ5内の被計量物Wを計量する計量器25の計量値によってタンク2内の品物Wの層厚を疑似的に検出し、計量値が基準値より小さい値を示したときに、その値を示すタンク2内の位置に品物Wが補給されるように振分部材35Bの回動が制御される。これにより、タンク2内における品物Wの層厚をほぼ均一にすることができる。
【0061】
なお、上述した第4実施の形態では、計量ホッパ5毎に設けられるすべての計量器25からの計量値が制御手段38に入力されるものとして説明したが、品物Wの層厚が少なくなりがちなタンク2の少なくとも両端側2箇所に対応する計量ホッパ5の計量器25からの計量値を制御手段38に入力しても良い。また、上述した第3実施の形態と第4実施の形態を併用した構成としても良い。この場合、検出手段36の検出値が基準値より小さく、かつ計量値が基準値より小さい場合に、その値を示すタンク2内の位置に品物Wが補給されるように振分部材35Bが回動制御される。これにより、より厳密にタンク2内における品物Wの層厚の均一化を図ることができる。
【0062】
このように、本例の分散供給装置31(31A〜31D)によれば、供給バケットやバケットコンベアなどの搬送装置34とタンク2との間に従来のような大掛かりな機械的構成要素からなる補給装置を配置することなく、板材で構成される固定式の振分部材35Aや回動式の振分部材35Bによる簡素な構成部品をタンク2内の中央部の上方位置に設けてタンク2内のスペースを有効的に利用し、タンク2内の中央部と両端部における品物Wの層厚の差を少なくでき、タンク2内における品物Wの層厚の均一化を図ることができる。
【0063】
また、振分部材35によって振り分けされる品物Wがドライ製品であれば、品物Wが振分部材35に付着することなくタンク2内に分散して振り分けられる。しかも、振り分けされた品物Wが多少山積みになっても、自然に崩れて周辺に広がり、補充された位置とその周辺の品物の層厚の差が小さくなる。
【0064】
回動式の振分部材35Bを採用する場合には、タンク2内の両端部側の品物Wの層厚の検出値に基づいて振分部材35Bの回動角度を制御したり、計量ホッパ5毎に設けられる計量器25の計量値に基づいて振分部材35Bの回動角度を制御したり、さらにはこれらを併用して振分部材35Bの回動角度を制御する。これにより、品物Wの層厚が小さい位置に対してより厳密に品物Wの補給が行え、タンク2内の品物Wの層厚の均一化を図ることができる。
【0065】
また、回動式の振分部材35Bを採用し、供給トラフ3の単位で設けられる検出手段36からの検出信号、および/または計量ホッパ5毎に設けられるすべての計量器25からの計量値に基づいて振分部材35Bの回動角度を制御すれば、タンク2内の両端部に限らず、品物Wの層厚の小さい位置に品物Wを補給して全体の層厚の均一化を図ることができる。
【0066】
【発明の効果】
以上の説明で明らかなように、本発明によれば、従来のような大掛かりな機械的構成要素からなる補給装置を配置することなく、板材で構成される固定式の振分部材や回動式の振分部材をタンク内の中央部の上方位置に設けてタンク内のスペースを有効利用し、タンク内における品物の層厚の均一化を図ることができる。
【0067】
また、回動式の振分部材を採用し、検出手段からの検出信号や計量ホッパ毎に設けられる計量器からの計量値に基づいて振分部材の回動角度を制御すれば、タンク内の両端部に限らず、被計量物の層厚の小さい位置に被計量物を補給して全体の層厚の均一化を図ることができる。
【図面の簡単な説明】
【図1】本発明による分散供給装置が採用される組合せ計量装置の全体構成を示す側面図
【図2】図1の組合せ計量装置の平面図
【図3】図1の組合せ計量装置の正面図
【図4】本発明による分散供給装置の第1実施の形態を示す概略構成図
【図5】本発明による分散供給装置の第2実施の形態を示す概略構成図
【図6】本発明による分散供給装置の第3実施の形態を示す概略構成図
【図7】本発明による分散供給装置の第4実施の形態を示す概略構成図
【図8】従来の組合せ計量装置に採用される物品供給装置の正面図
【図9】(a),(b) 図8の物品供給装置の動作図
【図10】(a),(b) 物品供給装置の他の構成による動作図
【符号の説明】
1…組合せ計量装置、2…タンク、3…供給トラフ、5…計量ホッパ、25…計量器、31(31A〜31D)…分散供給装置、32…上面開口部、33…底面開口部、35(35A,35B)…振分部材、35a…折曲部、35b…傾斜面、36…検出手段、37,38…制御手段。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a dispersion supply device that uniformly distributes objects to be weighed to a plurality of weighing sections and the like of a combination weighing device and a combination weighing device using the same.
[0002]
[Prior art]
In general, a combination weighing device weighs an object to be weighed supplied from an article supply device by a plurality of weighing units, and selects a combination having a target weight range from a combination of the weighed objects to be weighed, The selected objects to be weighed are collectively discharged.
Prior art document information related to the invention of this application includes the following.
[0003]
[Patent Document 1]
JP-A-10-59522
[Patent Document 2]
JP-A-10-59524
[0004]
FIG. 8 is a schematic configuration diagram of an article supply apparatus disclosed in Patent Document 1 as an example of an article supply apparatus of this type of combination weighing apparatus. In the article supply device shown in FIG. 8, two tanks 101, 101 are provided side by side. Each of the tanks 101 has a rectangular opening at the top, and a plurality of outlets 102 arranged in a line in the longitudinal direction of the tank 101 so as to sandwich a mountain-shaped guide portion 101a at the bottom. Above each outlet 102, a semi-cylindrical lifting block 103 is supported. Each elevating block 103 is driven up and down by a driving device (not shown) to regulate the outflow of the object to be weighed in the tank 101 from the outlet 102 at the lowered position, and to flow out the object to be weighed from the outlet 102 at the raised position. Let it.
[0005]
Above the left tank 101, a first supply conveyor 104 is arranged. The first supply conveyor 104 is constituted by a conveyor capable of switching between normal rotation and reverse rotation. The first supply conveyor 104 can reciprocate horizontally above the tank 101 along the direction in which the outlets 102 of the tank 101 are arranged while being supported by a guide member (not shown). Sensors 105 for optically detecting the height of the object to be weighed below are attached to the lower surface of a frame (not shown) at both ends 104a and 104b of the first supply conveyor 104, respectively. The left end sensor 105 detects the height of the object to be weighed in the left tank 101. The sensor 105 at the right end detects the height of the object to be weighed in the tank 101 on the right side.
[0006]
Above the first supply conveyor 104, a second supply conveyor 106 that is transported and driven in synchronization with the transport of the supply conveyor 104 is fixedly arranged. The second supply conveyor 106 supplies the objects to be weighed received from the supply tank 107 to the first supply conveyor 104. The supply of the objects to be weighed to the supply tank 107 is performed by a bucket conveyor or the like (not shown).
[0007]
Vibration-conveying feeders 108 are arranged below the respective outlets 102 of the tank 101, and the objects to be weighed carried out from the respective feeders 108 are accommodated in a pool hopper 109 arranged below them. An object to be weighed discharged from each pool hopper 109 is supplied to a weighing hopper 110 arranged below the weighing object.
[0008]
The objects to be weighed supplied to the respective weighing hoppers 110 are respectively weighed by weighing devices. The objects to be weighed discharged from each weighing hopper 110 are stored in the timing hopper 111.
[0009]
The pool hopper 109, the weighing hopper 110, and the timing hopper 111 are formed in the shape of a rectangular tube whose upper and lower sides are opened so that the adhesive weighing object does not adhere and remain. It is opened and closed by 110a and 111a.
[0010]
Below the timing hopper 111, two collecting conveyors 112 are arranged on the left and right. The left collecting conveyor 112 conveys the objects discharged from the four left timing hoppers 111 rightward, and the right collecting conveyor 112 transfers the objects discharged from the four right timing hoppers 111 leftward. And are gathered together by a collecting chute 113 arranged between both collecting conveyors 112, 112.
[0011]
By the way, in the above article supply device, the amount of the objects to be weighed in both tanks 101, 101 decreases as the combination discharging operation is repeated. However, the objects weighed by the weighing hoppers 110 differ in the frequency of being selected as a combination. Therefore, the amount of the object to be weighed discharged from each discharge port 102 of the tank 101 per unit time is not always uniform.
[0012]
In order to solve the above problem, the article supply apparatus detects a position where the height of the object to be weighed is equal to or less than a predetermined value by a signal of the sensor 105 and moves the first supply conveyer 104. I am supplying things. More specifically, as shown in FIG. 9A, for example, as shown in FIG. 9A, when the height of the object to be weighed in the vicinity of the upper right outlet 102 of the left tank 101 becomes equal to or less than a predetermined value, the height of the object is reduced to the first supply conveyor. The sensor 105 on the left side of 104 detects the signal. When receiving the signal from the sensor 105, it is confirmed that the rightmost end of the left tank 101 and the second lifting block 103 from the right are not operating, and the first supply conveyor 104 is moved as shown in FIG. At this position, the first and second supply conveyors 104 and 106 are transported and driven to intensively drop and supply the objects to be weighed to the right inside the left tank 101. When the height of the object to be weighed below the left sensor 105 becomes higher than a predetermined height, the conveyance of the second supply conveyor 106 is stopped, and all the objects to be weighed on the first supply conveyor 104 are stored in the tank 101. Then, the transport of the first supply conveyor 104 is stopped, and the sliding movement of the first supply conveyor 104 is restarted.
[0013]
[Problems to be solved by the invention]
In the conventional article supply apparatus described above, a supply tank 107 and two types of supply conveyors 104 and 106 are provided between the two tanks 101 and a transport device such as a bucket conveyor in order to eliminate bias of the objects to be weighed in the tank 101. Indispensable. For this reason, since a replenishing device including a large-scale mechanical component is disposed above the tank 101, there is a problem that the entire device becomes large. Further, the two types of supply conveyors 104 and 106 must be controlled while synchronizing with each other. After the stop position of the first supply conveyor 104 is determined, both supply conveyors 104 and 106 are operated. In addition, the object to be weighed is not directly carried into the tank 101 from a transport device such as a bucket conveyor, but is carried through the supply tank 107 and the two types of supply conveyors 104 and 106. For this reason, there is a problem that it takes time to complete each measurement, and the combination discharge operation cannot be performed smoothly.
[0014]
Further, as a solution for eliminating the bias of the objects to be weighed in the tank 101 described above, an article supply device disclosed in Patent Document 2 is known. In this article supply device, as shown in FIGS. 10A and 10B, the height of articles in the tank 101 is set to a tank 101 having a plurality of outlets 102 provided in a bottom in a predetermined direction. A plurality of sensors 120 are provided along the direction in which the outlets 102 of the tank 101 are arranged. Then, the supply conveyor 121 is arranged with the discharge port 102 facing upward from the upper side and the conveying direction is oriented in the direction in which the discharge ports 102 are arranged, and the output of the sensor 120 makes the height of the object to be weighed in the tank 101 uniform. Thus, the transport speed of the supply conveyor 121 is controlled.
[0015]
However, in the article supply apparatus, when controlling the transport speed of the supply conveyor 121, the drop position of the object to be refilled into the tank 101 differs depending on the weight of the object on the supply conveyor 121. For this reason, the transport speed of the supply conveyor 121 has to be controlled according to the weight of the object to be weighed so that the object to be weighed falls to the target drop position.
[0016]
By the way, all of the above-mentioned conventional article supply apparatuses have a configuration provided with a reinforcing tank and a conveyor, but in recent years, downsizing of the entire apparatus has been desired for the purpose of saving space and simplifying the configuration. For this reason, in the combination weighing device described above, a configuration in which the objects to be weighed are directly carried into two tanks from a transfer device such as a bucket conveyor is desired.
[0017]
However, in the above-described combination weighing device, when the object to be weighed is directly carried into the tank, the object to be weighed in the tank cannot be made uniform. That is, when the objects to be weighed are directly carried into the central portion of the tank from a transport device such as a bucket conveyor so that the objects to be weighed are not spilled out of the tanks into the two tanks of the combination weighing device described above, Only the objects to be weighed are concentrated and piled up, increasing the layer thickness. Then, the layer thickness of the object to be weighed decreases toward both ends in the tank. At this time, even if the object to be weighed is a dry product such as a snack or a candy, and the piled-up portion collapses and spreads to the periphery, it does not reach both ends in the tank. For this reason, the layer thickness of the objects to be weighed in the entire tank is not uniform, the supply of the objects to be weighed from both ends of the tank to the supply trough is reduced, and efficient combination weighing cannot be realized. Cause problems.
[0018]
Therefore, even when the object to be weighed is directly carried into the center of the tank from the transfer device, the difference in the layer thickness of the object to be weighed between the center and both ends of the tank is reduced, and the layer thickness of the object to be weighed in the entire tank is reduced. There has been a demand for a configuration capable of making the temperature substantially uniform.
[0019]
In view of the above, the present invention has been made in view of the above problems, and when the object to be weighed is directly supplied to the center portion of the tank from a transport device such as a bucket conveyor, the layer thickness of the object to be weighed over the entire tank. And a combination weighing device using the same.
[0020]
[Means for Solving the Problems]
In order to achieve the above object, the dispersion supply device according to the first aspect of the present invention has a cylindrical shape having openings 32 and 33 on the upper surface and the bottom surface, respectively. A plurality of supply troughs 3 that are supplied and arranged below the opening 33 in the bottom surface in a horizontal line, and supply the object to be weighed to each of the plurality of supply troughs;
A distributing member that is fixed or rotatable at a position above the center of the tank and that distributes and distributes the objects to be weighed in the arrangement direction of the plurality of supply troughs.
[0021]
According to a second aspect of the present invention, in the dispersion supply device according to the first aspect, the distribution member is fixedly provided at a position above a central portion of the tank, and the distribution member is provided with a bent portion a as a boundary. An inverted V-shaped distribution member 35A that distributes and distributes the plurality of supply troughs in the arrangement direction is provided.
[0022]
According to a third aspect of the present invention, in the dispersion supply device according to the first aspect, the distribution member 35 is rotatably provided at a position above a central portion of the tank so as to form an inclined surface 35b, And a plate-like distribution member 35B for distributing and distributing the object to be weighed by the inclined surface to a position where the layer thickness of the object is small.
[0023]
According to a fourth aspect of the present invention, in the dispersion supply device of the third aspect, a detecting unit 36 for detecting a layer thickness of the object W to be weighed at least at two positions on both ends in the tank 2;
When it is determined that the detection value of the detection means is smaller than a preset reference value, the rotation of the distribution member 35B is performed so that the object to be weighed is supplied to a position in the tank that indicates the detection value. And control means 37 for controlling the
[0024]
According to the invention of claim 5, the object to be weighed W is weighed by a plurality of weighing units, and a combination having a target weight range is selected from the combination of the weighed objects to be weighed. In the combination weighing device 1 that collectively discharges,
It has a cylindrical shape having openings 32 and 33 on the upper surface and the bottom surface, respectively. The object to be weighed is supplied from the center of the opening 32 on the upper surface, and a plurality of supply troughs 3 are provided below the opening 33 on the bottom surface. A tank 2 arranged in a line and supplying the object to be measured to each of the plurality of supply troughs;
A distributing / supplying device 31 having a distribution member 35 fixedly or rotatably provided at a position above the center of the tank and distributing and distributing the objects to be weighed in the arrangement direction of the plurality of supply troughs. It is characterized by the following.
[0025]
According to a sixth aspect of the present invention, in the combination weighing device of the fifth aspect, the distribution member 35 is rotatably provided at a position above a central portion of the tank so as to form an inclined surface 35b, A flat distribution member 35B that distributes and distributes the object to be weighed by the inclined surface to a position where the layer thickness of the object W is small,
A plurality of weighing hoppers 5 arranged corresponding to the plurality of supply troughs 3,
A plurality of weighing devices 25 provided for each of the plurality of weighing hoppers 5 and configured to weigh an object to be weighed;
When a weighing value from a weighing device that weighs an object to be weighed contained in weighing hoppers corresponding to at least two locations on both ends of the tank is input and it is determined that the weighing value is smaller than a preset reference value. Further, a control means 38 for controlling the rotation of the distribution member 35B is provided so that the object W to be weighed is supplied to a position in the tank indicating the weighed value.
[0026]
In the dispersion supply device of the present invention and the combination weighing device using the same, when the object to be weighed is supplied from the center of the tank, the object to be weighed is dispersed and distributed by the distribution member and supplied to the position where the layer thickness is small. Is done. Thereby, the layer thickness of the object to be weighed in the tank becomes substantially uniform without being piled up only at the center of the tank.
[0027]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 is a side view showing the overall configuration of a combination weighing device employing a dispersion supply device according to the present invention, FIG. 2 is a plan view of the combination weighing device, FIG. 3 is a front view of the combination weighing device, and FIG. FIG. 5 is a schematic configuration diagram showing a first embodiment of the dispersion supply device according to the present invention, FIG. 5 is a schematic configuration diagram showing a second embodiment of the dispersion supply device according to the present invention, and FIG. FIG. 7 is a schematic diagram showing a fourth embodiment of the dispersion supply device according to the present invention.
[0028]
The dispersion supply device of the present invention is used, for example, when uniformly distributing an object to be measured to a plurality of weighing units or the like of a combination weighing device and supplying the same, and distributes the object to be weighed in an arrangement direction of a plurality of supply troughs. The basic configuration is a configuration including members.
[0029]
First, the overall configuration of a combination weighing device employing the dispersion supply device of the present embodiment will be described with reference to FIGS.
[0030]
As shown in FIGS. 1 to 3, the combination weighing device 1 includes a tank 2, a supply trough 3 disposed below the tank 2, a stock hopper 4 disposed below the supply trough 3, and a stock hopper 4. , A memory hopper 6 disposed below the weighing hopper 5, and a collecting chute 7 disposed below the memory hopper 6 as main components. . Among them, the supply trough 3, the stock hopper 4, the weighing hopper 5, and the memory hopper 6 constitute a so-called channel 8 arranged in the vertical direction.
[0031]
The tank 2 serving as the base of the dispersion supply device 31 described later has a rectangular cylindrical shape that communicates the substantially rectangular openings 32 and 33 in the vertical direction. The lower opening 33 of the tank 2 is located on a rear end 3a of each supply trough 3 described later. An object to be weighed is put into the tank 2 through the upper opening 32, and stores the object to be weighed.
[0032]
The supply trough 3 sends an object to be weighed (not shown) downstream (left and right sides in FIG. 1) by vibrating, and the rear end 3a on the upstream side is arranged back to back. As shown in FIG. 2, the supply trough 3 has a plurality of pairs (five pairs in the illustrated example) with the downstream end 3b facing outward, and is arranged in parallel in the vertical direction in the figure. ing. That is, five supply troughs are arranged in a straight line, and a total of ten supply troughs are arranged back to back. The number of the supply troughs 3 arranged in parallel is not limited to this.
[0033]
The supply trough 3 has a rear end 3 a inserted into the tank 2 from the bottom of the tank 2. Therefore, when the supply trough 3 vibrates, the objects to be weighed in the tank are directly conveyed from the tank to the stock hopper 4 by the supply trough 3. This eliminates the need for a dispersing device conventionally required for transporting an object to be weighed from the tank 2 to the supply trough 3, thereby making it possible to reduce the size and cost of the device.
[0034]
The supply trough 3 forms an overlap portion 17 in which one of the rear end portions 3a which are inserted into the tank 2 and are back to back is overlapped with the other. A gap is formed in a pair of adjacent supply troughs 3 so that the vibrating supply troughs 3 do not interfere with each other. The trough 3 is closed by forming an overlapped portion 18 on the side thereof. Since each supply trough 3 vibrates, it is necessary to arrange the supply trough 3 with a predetermined gap. The object to be weighed may fall from this gap, but in this combination weighing device 1, the gap is covered by the overlap portions 17 and 18, so that the object to be weighed can be weighed from the gap between the supply troughs inserted into the tank 2. Things will not fall.
[0035]
The supply trough 3 has the rear end 3a side inclined upward in the tank 2. Therefore, the rear end 3a of the supply trough 3 is inclined upward, so that the rear end 3a of the supply trough 3 vibrating in the tank 2 extends obliquely upward. A so-called bridge in which the object to be weighed is bridged between the opposed inner wall surfaces 2a, 2a is less likely to occur.
[0036]
Further, a projection 19 projecting into the tank 2 is provided upright on the overlap portion 17 at the rear end 3a of the supply trough 3. By providing the projections 19 on the supply trough 3, the above-mentioned bridge of the object to be weighed in the tank 2 is more unlikely to occur.
[0037]
The stock hoppers 4 are disposed below the front end portions 3b of the respective supply troughs 3 in a back-to-back relationship. The stock hopper 4 has an opening 4a in the upper part and a discharge port 4b in the lower part, so that the object to be weighed supplied from the supply trough 3 can be discharged from the discharge port 4b. The outlet 4b is opened and closed by a shutter 4c. The shutter 4c is driven to open and close by a drive unit (not shown).
[0038]
The weighing hoppers 5 are disposed below the outlets 4b of the respective stock hoppers 4 in a back-to-back relationship. The weighing hopper 5 has an opening 5a in the upper part and a discharge port 5b in the lower part, so that the object to be weighed supplied from the stock hopper 4 can be discharged from the discharge port 5b. The discharge port 5b is opened and closed by a shutter 5c. The shutter 5c is driven to open and close by a drive unit (not shown). The objects to be weighed supplied to the respective weighing hoppers 5 are respectively weighed by measuring devices 25 provided for the respective weighing hoppers 5.
[0039]
The memory hoppers 6 are disposed below the discharge ports 5b of the respective weighing hoppers 5 in a back-to-back relationship. The memory hopper 6 has an opening 6a at the top and a discharge port 6b at the bottom, so that the objects to be weighed supplied from the weighing hopper 5 can be discharged from the discharge port 6b. The outlet 6b is opened and closed by a shutter 6c. The shutter 6c is driven to open and close by a drive unit (not shown). The objects to be weighed discharged from the memory hopper 6 are collected by the collecting chute 7.
[0040]
In the combination weighing device 1 described above, the objects to be weighed contained in the tank are supplied to each stock hopper 4 by each supply trough 3. Each stock hopper 4 stores a predetermined amount of the object to be weighed, and discharges the object to be weighed to the lower weighing hopper 5 by opening the shutter 4c. Each supply trough 3 supplies a new object to be weighed to the stock hopper 4 when there is no more object to be weighed in the stock hopper 4 therebelow. Each of the weighing hoppers 5 stores the objects to be weighed from each of the stock hoppers 4, and weighs the objects to be weighed by the weighing devices 25, respectively. Next, after weighing, each stock hopper 4 discharges the object to be measured to the lower memory hopper 6 by opening the shutter 5c.
[0041]
The weighing signal of each weighing device 25 is input to a combination selecting means (not shown). The combination selecting means stores the weight of the object to be weighed supplied to each weighing hopper 5 based on the weighing signal of each weighing device 25. For example, when receiving a discharge request signal from a packaging line or the like, a combination within the target weight range is selected from the combinations of the weight values of the objects weighed by the respective weighing hoppers 5, and the selected weighing target is selected. A selection signal corresponding to the weighing hopper 5 and / or the memory hopper 6 containing the object is output to open the shutter 5c and / or the shutter 6c. Thereby, the objects to be weighed combined in a weight within the target weight range are collected by the collecting chute 7 and discharged to the packaging line.
[0042]
There are a plurality of methods for selecting an object to be weighed by the combination selecting means. In this method, a combination is selected from the objects to be weighed stored in the weighing hopper 5, and only the selected objects to be weighed are once stored in the memory hopper 6 and then discharged to the collecting chute 7. Also, a method of storing the objects to be weighed by the weighing hopper 5 in the memory hopper 6 and selecting a combination from the objects to be weighed stored in the memory hopper 6. Then, there is a method of selecting a combination from the object to be weighed in the weighing hopper 5 and the object to be weighed in the memory hopper 6. In the present combination weighing device 1, any of these methods may be employed.
[0043]
Next, each embodiment of the dispersion supply apparatus according to the present invention will be described with reference to the drawings. In addition, the distributed supply apparatus 31 (31A to 31D) of each embodiment described below is used when supplying a dry product such as a snack or candy to a plurality of supply troughs 3 as an object W to be weighed. It is.
[0044]
First, a distributed supply device 31A according to the first embodiment will be described with reference to FIG. The dispersion supply device 31A according to the first embodiment has a tank 2 to which an article W as an object to be weighed is supplied. The tank 2 is formed in a rectangular tube shape having rectangular openings 32 and 33 on the upper surface and the bottom surface, respectively. In the lower part of the tank 2, a plurality of supply troughs 3 are arranged in a line in a horizontal line with a gap of a predetermined height from the opening 33 on the bottom surface. One end of each of the supply troughs 3 faces the opening 33 on the bottom surface of the tank 2. In the example of FIG. 4, an example in which five supply troughs 3 are arranged in the lower part of the tank 2 is shown. Also on the side, five supply troughs 3 are arranged facing each other. An article W as an object to be weighed is supplied to the tank 2 by a predetermined amount from a central portion by a transfer device 34 such as a supply bucket or a bucket conveyor.
[0045]
At a position above the center of the tank 2, a sorting member 35 (35A) for sorting the articles W supplied from the center of the tank 2 is provided in parallel with the supply trough 3. The distribution member 35A is formed of a long plate material bent in an inverted V-shape. The distributing member 35A is fixed to inner wall surfaces 2a, 2a whose longitudinal ends are opposed to each other in the front-rear direction (the depth direction of the tank 2) on the paper surface of FIG. The inclination angle θ of the distribution member 35A is preferably such that when the article W is supplied from the center of the tank 2, the distribution W is distributed to a position extending to both ends of the tank 2.
[0046]
In the dispersion supply device 31A having the above configuration, when the articles W are supplied to the center of the tank 2 from the transport device 34 such as a supply bucket, the articles W are folded by the sorting member 35A as shown by the arrow A in FIG. It is distributed and distributed toward both ends in the tank 2 (on the left and right sides in FIG. 4, the arrangement direction of the supply troughs 3) by the two inclined surfaces 35 b with the curved portion 35 a as a boundary. Thereby, the articles W are distributed and distributed on both sides without being concentrated and piled up only in the central portion in the tank 2, and the layer thickness of the articles W in the tank 2 can be made substantially uniform. At this time, if the product W is a dry product, the product W is distributed to both sides in the tank 2 with the distribution member 35A as a boundary without adhering to the distribution member 35A. In addition, even if the articles W distributed to both sides in the tank 2 by the distribution member 35A are piled up, the articles W are naturally collapsed and are appropriately dispersed to both ends and the center in the tank 2.
[0047]
Next, a dispersion supply device 35B according to a second embodiment will be described with reference to FIG. The same components as those in the first embodiment are denoted by the same reference numerals, and only different configurations will be described.
[0048]
In the dispersion supply device 35B according to the second embodiment, the distribution member 35B provided above the center of the tank 2 is formed in a flat plate shape as shown in FIG. The center of both ends of the distribution member 35B is rotatably supported on the inner wall surfaces 2a, 2a of the tank 2 facing each other, and the longitudinal direction of the supply trough 3 (a direction orthogonal to the arrangement direction of the supply troughs 3). ).
[0049]
In the dispersion supply device 35B having the above-described configuration, when the articles W are supplied from the transport device 34 such as a supply bucket to the center of the tank 2, the articles W are supplied to the tank 2 at positions where the layer thickness of the articles W is small. Then, the distribution member 35B is rotated. Thereby, as shown by the arrow B in FIG. 5, the article W is supplied to the portion of the tank 2 where the layer thickness of the article W is small by the inclined surface 35b of the distribution member 35B, and the layer thickness of the article W in the tank 2 is reduced. Is made uniform.
[0050]
Next, a distributed supply device 31C according to a third embodiment will be described with reference to FIG. Note that the same components as those in the first and second embodiments are denoted by the same reference numerals, and description thereof is omitted. Further, the distributed supply devices 31C and 31D according to the third and fourth embodiments described below are examples in which the tilt angle is changed by controlling the rotation of the rotating distribution member 35B.
[0051]
As shown in FIG. 6, the dispersion supply device 31C according to the third embodiment includes, in addition to the configuration of the second embodiment, a detection unit 36 that detects a layer thickness of an article W and a distribution member 35B by a predetermined angle. The control unit 37 includes a driving unit 40 that moves, and a control unit 37 that outputs a command to the driving unit 40 to rotate the distribution member 35B by a predetermined angle based on the detection result of the detection unit 36.
[0052]
More specifically, the detection unit 36 is configured by, for example, a reflection type light emitting / receiving sensor. The reflection type detecting means 36 is provided at two upper positions on both ends of the tank 2 so that the detection surface faces the bottom surface of the tank 2, and optically measures the layer thickness of the article W at two positions on both ends in the tank 2. Has been detected. That is, the detecting means 36 irradiates light toward the bottom surface at both ends in the tank 2, receives reflected light accompanying the light irradiation, and uses an electric signal proportional to the received light amount as a detection signal as a control means 37. Output to
[0053]
In addition, as the detecting means 36, a transmission type light emitting / receiving sensor can be used. In this case, a light-emitting sensor and a light-receiving sensor are provided to face two side surfaces on both ends of the tank 2 (the front surface and the rear surface in FIG. 6, the surfaces on which the distribution member 35B is attached). Then, the transmission type detecting means 36 irradiates light toward the inside of the tank 2 and outputs an electric signal proportional to the amount of received light accompanying the light irradiation to the control means 37 as a detection signal.
[0054]
The control unit 37 receives the detection signal from the detection unit 36 as an input, and when determining that the value of the detection signal is smaller than a preset reference value, the direction in the tank 2 indicating the detection value by the detection unit 36 ( A command is output to the driving means 40 to rotate the distribution member 35B by a predetermined angle so that the article W is supplied in one direction (both ends). Then, upon receiving a command from the control unit 37, the driving unit 40 rotates the distribution member 35B by a predetermined angle. If both of the two detected values by the detecting means 36 are smaller than the reference value, the one with the larger difference from the reference value is adopted.
[0055]
In the dispersion supply device 31C having the above-described configuration, the detection unit 36 detects the layer thickness of the article W at both ends in the tank 2 and indicates the detected value when the detected value is determined to be smaller than the reference value. The rotation of the distribution member 35B is controlled so that the article W is supplied to the position. Thereby, the layer thickness of the article W in the tank 2 can be made substantially uniform.
[0056]
In the distributed supply device 31C according to the third embodiment, when the article W is supplied from the central part of the tank 2, the detecting means 36 are provided at two places on both ends of the tank 2 where the layer thickness of the article W tends to decrease. Although the configuration provided has been described, for example, the detection means 36 may be provided at a plurality of locations in units of the supply trough 3. In this case, among the detection signals from the respective detection means 36, the detection signal indicating the smallest value is compared with the reference value, and if it is determined that the detection signal is smaller than the reference value, the detection signal corresponding to the supply trough 3 indicating the detection value is determined. The rotation angle of the distribution member 35B is controlled so that the article W is supplied to the position in the tank 2 to be supplied. Thereby, the layer thickness of the article W in the tank 2 corresponding to each supply trough 3 can be detected, and the article W can be supplied to a position where the layer thickness is the smallest.
[0057]
Next, a distributed supply device 31D according to a fourth embodiment will be described with reference to FIG. Note that the same components as those in the first and second embodiments are denoted by the same reference numerals, and description thereof is omitted.
[0058]
As shown in FIG. 7, in addition to the configuration of the second embodiment, the dispersion supply device 31D of the fourth embodiment weighs the driving means 41 that rotates by a predetermined angle and the object W in the weighing hopper 5. The control means 38 outputs a command to the driving means 41 to rotate the distribution member 35B by a predetermined angle based on the measured value of the measuring device 25.
[0059]
More specifically, the control unit 38 receives the weighing values from all the weighing devices 25 provided for each of the weighing hoppers 5 and inputs each weighing value to a predetermined reference value (the weighing hopper 5 weighs the minimum necessary amount). Value). When it is determined that there is a weighing value indicating a value smaller than the reference value, the drive is performed to control the rotation angle of the distribution member 35B so that the article W is supplied to the position in the tank 2 indicating the weighing value. An instruction is output to the means 41. Then, upon receiving a command from the control unit 38, the driving unit 41 rotates the distribution member 35B by a predetermined angle. At this time, when there are a plurality of weighing values indicating values smaller than the reference value, the weighing value indicating the value having the largest difference from the reference value is adopted.
[0060]
In the dispersion feeding device 31D having the above-described configuration, the layer thickness of the article W in the tank 2 is artificially detected based on the measured value of the measuring device 25 that measures the object W in the measuring hopper 5, and the measured value is higher than the reference value. When a small value is indicated, the rotation of the distribution member 35B is controlled such that the article W is replenished to a position in the tank 2 indicating the small value. Thereby, the layer thickness of the article W in the tank 2 can be made substantially uniform.
[0061]
In the above-described fourth embodiment, the description has been made assuming that the weighing values from all the weighing devices 25 provided for each weighing hopper 5 are input to the control means 38. However, the layer thickness of the article W may decrease. The measured values from the measuring device 25 of the measuring hopper 5 corresponding to at least two places on both ends of the tank 2 may be input to the control means 38. Further, a configuration in which the third embodiment and the fourth embodiment described above are used in combination may be adopted. In this case, when the detection value of the detection means 36 is smaller than the reference value and the weighing value is smaller than the reference value, the distribution member 35B is rotated so that the article W is supplied to the position in the tank 2 indicating the value. Dynamic control. Thereby, the layer thickness of the article W in the tank 2 can be more strictly uniform.
[0062]
As described above, according to the dispersion supply device 31 (31A to 31D) of the present example, replenishment including large conventional mechanical components between the tank 2 and the transport device 34 such as a supply bucket or a bucket conveyor. Without disposing the device, simple components such as a fixed distributing member 35A or a rotating distributing member 35B made of a plate material are provided at a position above a central portion in the tank 2 to provide a simple arrangement. The space can be effectively used, the difference in the layer thickness of the article W between the center and both ends in the tank 2 can be reduced, and the layer thickness of the article W in the tank 2 can be made uniform.
[0063]
If the articles W sorted by the sorting member 35 are dry products, the articles W are dispersed and sorted in the tank 2 without adhering to the sorting member 35. Moreover, even if the sorted articles W are piled up to some extent, they naturally collapse and spread to the surroundings, and the difference between the refilled position and the layer thickness of the surrounding articles is reduced.
[0064]
When the rotating distribution member 35B is employed, the rotation angle of the distribution member 35B is controlled based on the detected value of the layer thickness of the article W at both ends in the tank 2, or the weighing hopper 5B is used. The rotation angle of the distribution member 35B is controlled based on the measurement value of the weighing device 25 provided for each, and further, the rotation angle of the distribution member 35B is controlled by using these components together. Thereby, the replenishment of the article W can be performed more strictly at the position where the layer thickness of the article W is small, and the layer thickness of the article W in the tank 2 can be made uniform.
[0065]
In addition, a rotation-type distributing member 35B is employed, and the detection signal from the detecting means 36 provided in the unit of the supply trough 3 and / or the weighing value from all the measuring devices 25 provided for each weighing hopper 5 are used. If the rotation angle of the distribution member 35B is controlled based on this, it is possible to replenish the articles W not only at both ends in the tank 2 but also at a position where the thickness of the articles W is small, thereby making the entire layer thickness uniform. Can be.
[0066]
【The invention's effect】
As is apparent from the above description, according to the present invention, a fixed distributing member or a rotary distributing member made of a plate material can be used without disposing a replenishing device including large-scale mechanical components as in the related art. By disposing the distributing member at a position above the central portion in the tank, the space in the tank can be effectively used, and the layer thickness of the articles in the tank can be made uniform.
[0067]
In addition, by adopting a rotation type distribution member, if the rotation angle of the distribution member is controlled based on a detection signal from the detection means or a measurement value from a measuring device provided for each measurement hopper, the inside of the tank can be controlled. Not only at both ends but also at positions where the layer thickness of the object to be measured is small, the object to be weighed can be replenished to make the entire layer thickness uniform.
[Brief description of the drawings]
FIG. 1 is a side view showing the overall configuration of a combination weighing device employing a dispersion supply device according to the present invention.
FIG. 2 is a plan view of the combination weighing device of FIG. 1;
FIG. 3 is a front view of the combination weighing device of FIG. 1;
FIG. 4 is a schematic configuration diagram showing a first embodiment of a dispersion supply device according to the present invention.
FIG. 5 is a schematic configuration diagram showing a second embodiment of the dispersion supply device according to the present invention.
FIG. 6 is a schematic configuration diagram showing a third embodiment of the dispersion supply device according to the present invention.
FIG. 7 is a schematic configuration diagram showing a fourth embodiment of the dispersion supply device according to the present invention.
FIG. 8 is a front view of an article supply device employed in a conventional combination weighing device.
9A and 9B are operation diagrams of the article supply device of FIG.
10A and 10B are operation diagrams of another configuration of the article supply device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Combination metering device, 2 ... Tank, 3 ... Supply trough, 5 ... Measuring hopper, 25 ... Measuring device, 31 (31A-31D) ... Dispersion feeding device, 32 ... Top opening, 33 ... Bottom opening, 35 ( 35A, 35B) Distributing member, 35a Bending portion, 35b Inclined surface, 36 Detection means, 37, 38 Control means.

Claims (6)

上面と底面にそれぞれ開口部(32,33)を有する筒状をなし、前記上面の開口部(32)中央部から被計量物(W)が供給され、前記底面の開口部(33)の下方に複数の供給トラフ(3)が横一列に整列配置され、該複数の供給トラフのそれぞれに前記被計量物を供給するタンク(2)と、
前記タンクの中央部の上方位置に固定又は回動可能に設けられ、前記被計量物を前記複数の供給トラフの配列方向に分散して振り分ける振分部材(35)とを備えたことを特徴とする分散供給装置。
It has a cylindrical shape having openings (32, 33) on the upper surface and the bottom surface, respectively. An object to be weighed (W) is supplied from the center of the opening (32) on the upper surface, and below the opening (33) on the bottom surface. A plurality of supply troughs (3) arranged in a horizontal row, and a tank (2) for supplying the object to be weighed to each of the plurality of supply troughs;
A distributing member (35) fixedly or rotatably provided at a position above a central portion of the tank and distributing and distributing the objects to be weighed in the arrangement direction of the plurality of supply troughs. Dispersion supply equipment.
前記振分部材(35)は、前記タンクの中央部の上方位置に固定して設けられ、折曲部(35a)を境に前記被計量物を前記複数の供給トラフの配列方向に分散して振り分ける逆V字状の振分部材(35A)であることを特徴とする請求項1記載の分散供給装置。The distribution member (35) is fixedly provided at a position above a central portion of the tank, and disperses the object to be measured in a direction in which the plurality of supply troughs are arranged at a bent portion (35a). 2. The dispersion supply device according to claim 1, wherein the distribution member is an inverted V-shaped distribution member (35A) for distribution. 3. 前記振分部材(35)は、傾斜面(35b)を形成するように前記タンクの中央部の上方位置に回動可能に設けられ、前記被計量物の層厚が小さい位置に対して前記傾斜面により前記被計量物を分散して振り分ける平板状の振分部材(35B)であることを特徴とする請求項1記載の分散供給装置。The distribution member (35) is rotatably provided at a position above a central portion of the tank so as to form an inclined surface (35b), and is inclined with respect to a position where the layer thickness of the object is small. The dispersion supply device according to claim 1, wherein the dispersion supply device is a plate-shaped distribution member (35B) that disperses and distributes the object to be measured by a surface. 前記タンク(2)内の少なくとも両端側2箇所の被計量物(W)の層厚を検出する検出手段(36)と、
前記検出手段の検出値が予め設定された基準値よりも小さいと判断したときに、前記検出値を示すタンク内の位置に前記被計量物が補給されるように前記振分部材(35B)の回動を制御する制御手段(37)とを備えた請求項3記載の分散供給装置。
Detecting means (36) for detecting the layer thickness of the object to be weighed (W) at least at two places on both ends in the tank (2);
When it is determined that the detection value of the detection means is smaller than a preset reference value, the distribution member (35B) is replenished so that the object to be weighed is supplied to a position in the tank that indicates the detection value. The dispersion supply device according to claim 3, further comprising control means (37) for controlling rotation.
被計量物(W)を複数の計量部で計量し、この計量された被計量物の組合せの中から目標重量範囲となる組合せを選定し、その選定された被計量物を集合排出する組合せ計量装置(1)において、
上面と底面にそれぞれ開口部(32,33)を有する筒状をなし、前記上面の開口部(32)中央部から前記被計量物が供給され、前記底面の開口部(33)の下方に複数の供給トラフ(3)が横一列に整列配置され、該複数の供給トラフのそれぞれに前記被計量物を供給するタンク(2)と、
前記タンクの中央部の上方位置に固定又は回動可能に設けられ、前記被計量物を前記複数の供給トラフの配列方向に分散して振り分ける振分部材(35)とを有する分散供給装置(31)を備えたことを特徴とする組合せ計量装置。
Combination weighing in which a weighing object (W) is weighed by a plurality of weighing units, a combination having a target weight range is selected from a combination of the weighed objects, and the selected weighing objects are collectively discharged. In the device (1),
It has a cylindrical shape having openings (32, 33) on the upper surface and the bottom surface, respectively. The object to be weighed is supplied from the center of the opening (32) on the upper surface, and a plurality of objects are provided below the opening (33) on the bottom surface. A supply trough (3) is arranged in a horizontal row, and supplies the object to be weighed to each of the plurality of supply troughs;
A distribution member (35) fixedly or rotatably provided at a position above the center of the tank and having a distribution member (35) for distributing and distributing the objects to be weighed in the arrangement direction of the plurality of supply troughs; A combination weighing device comprising:
前記振分部材(35)は、傾斜面(35b)を形成するように前記タンクの中央部の上方位置に回動可能に設けられ、前記被計量物(W)の層厚が小さい位置に対して前記傾斜面により前記被計量物を分散して振り分ける平板状の振分部材(35B)からなり、
前記複数の供給トラフ(3)に対応して配置された複数の計量ホッパ(5)と、
前記複数の計量ホッパ(5)毎に設けられ、収容される被計量物を計量する複数の計量器(25)と、
少なくとも前記タンクの両端側2箇所に対応する計量ホッパに収容される被計量物を計量する計量器からの計量値を入力とし、この計量値が予め設定された基準値よりも小さいと判断したときに、前記計量値を示すタンク内の位置に被計量物(W)が補給されるように前記振分部材(35B)の回動を制御する制御手段(38)を備えた請求項5記載の組合せ計量装置。
The distribution member (35) is rotatably provided at a position above the center of the tank so as to form an inclined surface (35b), and is disposed at a position where the layer thickness of the object (W) is small. And a plate-shaped distribution member (35B) for distributing and distributing the object to be weighed by the inclined surface.
A plurality of weighing hoppers (5) arranged corresponding to the plurality of supply troughs (3);
A plurality of weighing devices (25) provided for each of the plurality of weighing hoppers (5) and configured to weigh an object to be weighed;
When a weighing value from a weighing device that weighs an object to be weighed contained in weighing hoppers corresponding to at least two locations on both ends of the tank is input and it is determined that the weighing value is smaller than a preset reference value. The control means (38) for controlling rotation of the distribution member (35B) such that the object (W) to be weighed is supplied to a position in the tank indicating the weighed value. Combination weighing device.
JP2002275795A 2002-09-20 2002-09-20 Distributed supply device and combination weighing device using the same Expired - Fee Related JP3635274B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015115475A1 (en) * 2014-01-30 2015-08-06 株式会社イシダ Combination weighing apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015115475A1 (en) * 2014-01-30 2015-08-06 株式会社イシダ Combination weighing apparatus
JPWO2015115475A1 (en) * 2014-01-30 2017-03-23 株式会社イシダ Combination weighing device
US10151622B2 (en) 2014-01-30 2018-12-11 Ishida Co., Ltd. Combination weighing device for weighing articles conveyed to a hopper

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