JP2004087469A - Method for disassembling cable - Google Patents
Method for disassembling cable Download PDFInfo
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- JP2004087469A JP2004087469A JP2003175216A JP2003175216A JP2004087469A JP 2004087469 A JP2004087469 A JP 2004087469A JP 2003175216 A JP2003175216 A JP 2003175216A JP 2003175216 A JP2003175216 A JP 2003175216A JP 2004087469 A JP2004087469 A JP 2004087469A
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- sheath
- water
- cable
- heat treatment
- layer
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Links
- 238000000034 method Methods 0.000 title claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 239000000853 adhesive Substances 0.000 claims abstract description 19
- 230000001070 adhesive effect Effects 0.000 claims abstract description 19
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 229920000098 polyolefin Polymers 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims description 3
- 206010037660 Pyrexia Diseases 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 9
- -1 polyethylene Polymers 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 239000012212 insulator Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
【0001】
【産業上の利用分野】
本発明は、遮水層を有するケーブルの解体方法に関する。
【0002】
【従来の技術】
例えば、電力ケーブルにおいては、導体の上に内部半導電層、架橋ポリエチレンより成る絶縁体、外部半導電層、ポリ塩化ビニルまたはポリエチレン等のシースが順に被覆されているが、外部から浸透してくる水分を遮断するため、外部半導電層とシースの間に鉛やアルミニウムなどの金属箔の片面または両面にポリエチレンテープなどをラミネートした遮水層が設けられている。
【0003】
ところで、近年、電線やケーブルにおいても埋め立てや焼却時などの廃棄処理時に鉛化合物や塩素ガス等の有害物質が溶出・発生しないことや、解体した後でリサイクルが容易であること等環境への配慮が求められている。遮水層の材質についても電線・ケーブルの他部材と同様、非鉛化およびリサイクル性が検討され、従来使用されていた鉛からアルミニウムの適用が進められている。
【0004】
遮水層は、一般にはポリオレフィン系接着剤でケーブルのシースと接着している場合が多く、一度接着すると分離をすることが困難であることから、遮水層付のシースの多くは、遮水層が接着したままの状態で産業廃棄物として埋め立て処理されているのが現状であった。また、一般にCVケーブルの寿命は30年程度と言われており、CVケーブルに遮水層が用いられるようになってから、間もなく20年が経過することから、今後これらの遮水層を用いたケーブルが撤去されその廃棄処理量が増大し、その多くは鉛を使用した遮水層であることが予想される。
【0005】
従来、シースと遮水層を分離するには、100℃〜150℃程度に加熱して、接着材を溶解してから分離する方法や高温下で加圧して分離する方法等が行われていた(例えば、特許文献1参照)。
【0006】
【特許文献1】特開2000−113738号公報 (段落番号「0012」〜「0017」、図1)
【0007】
【発明が解決しようとする課題】
ところが、前記のようなシースと遮水層の分離方法では、加熱後に放置している間に冷却されて接着材が再び固化してしまい、分離が困難となるという問題があった。また、分離後のシースには遮水層の接着材が残るため、シースを再生した際に機械的特性、吸水性、加工性が低下するという問題があった。
【0008】
本発明は、前記の問題を解決するためになされたもので、シースに遮水層が接着したケーブルを解体する際に、シースと遮水層を容易に分離する方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明者らは、前記課題を解決するための方法について検討し、遮水層が接着した状態のシース部分を湿熱処理することで容易にシースと遮水層を分離することができることを見出し、本発明に至ったものである。
【0010】
即ち、前記課題を解決するために、請求項1記載のケーブルの解体方法は、導体上に被覆されている遮水層とシースとが接着剤で接着されているケーブルの解体方法において、前記シースから遮水層を分離するに際して、前記シースと遮水層とを湿熱処理して分離することを特徴としている。
【0011】
請求項2記載のケーブルの解体方法は、請求項1において前記湿熱処理は、湿度10〜100%の環境下で行うことを特徴としている。
【0012】
請求項3記載のケーブルの解体方法は、請求項1または請求項2において前記湿熱処理は、温水中に浸漬することを特徴としている。
【0013】
請求項4記載のケーブルの解体方法は、請求項1から請求項3において前記湿熱処理の温度範囲は60℃以上であることを特徴としている。
【0014】
請求項5記載のケーブルの解体方法は、請求項1から請求項4において前記接着剤はポリオレフィン系接着剤またはポリエステル系接着剤であることを特徴としている。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態を説明する。図1に遮水層を用いた電力ケーブルの断面を示す。中心から順に導体1、内部半導電層2、絶縁体3、外部半導電層4、金属遮蔽層5、遮水層6、シース7を示している。
【0016】
このようなケーブルは撤去後には導体を引き抜いて解体され、導体以外の部分は、適当な大きさ、形状に切断される。本発明の遮水層の分離方法によれば、このように解体されたケーブルの遮水層が接着した状態のシース部分を湿熱処理することで、容易にシースと遮水層を分離することができる。ここで、湿熱処理とは、高温の湿度環境中に試料を暴露した状態での処理および試料を温水中に浸漬した状態での処理をいう。なお、高温の湿度環境中に試料を暴露する場合は高温中で水蒸気を試料に噴霧してもよい。本発明のケーブルの解体方法においては、後述するように、特に温水中に浸漬する場合に効果が大きい。湿熱処理の温度範囲としては、60℃以上が好ましく、60℃未満の温度では分離効果は小さくなる。
【0017】
水質は特に問わないが一般の水道水の他に海水、界面活性剤水、酸性水、アルカリ性水なども用いることができる。シースがポリ塩化ビニルの場合には塩酸が含有されている水質が有効である。
【0018】
このようにして、温水に浸漬した後では温水から取り出して放置し、室温程度の温度になった後でも、シースと遮水層の接着力は低下した状態が維持され、容易にシースと遮水層を分離することができる。また、分離後のシースには接着剤などが残らず、洗浄・乾燥すれば再生材料の特性もほとんど低下しない。
【0019】
【実施例】
77kV80mm2CVケーブルの遮水層付きポリ塩化ビニル製シースを用い、遮水層が接着されたシースを半円縦割りにして長さ15cmとした試験片を用いて、表1の条件で、シースから遮水層を分離するときの作業性、剥離力、分離後のシースの状態について評価した。遮水層は厚さ0.5mmの鉛箔の片面に補強層として厚さ0.05mmのポリエチレンテレフタレートをラミネートし、他の片面に厚さ0.1mmの半導電樹脂をラミネートしたテープを、ポリオレフィン系ホットメルト型接着剤でポリエチレンテレフタレートラミネート面側をシースに熱融着したものと、ポリエステル系接着剤でポリエチレンテレフタレートラミネート面側をシースに熱融着したものとを用いた。評価は以下の方法によって行った。
「作業性」:遮水層を適当長剥がすときの剥がしやすさを評価した。
「剥離力」:前記試験片から適当長剥がした遮水材を引張試験機の下部グリップ部に、他の部を上部グリップにセットし、角度180°、剥離速度100mm/分で剥離力を測定した。
「分離後のシースの状態」:遮水層剥離後のシース表面の接着剤の残存状態を目視により評価した。
【0020】
【表1】
【0021】
表1に示すように、90℃の温水に24時間浸漬した後では、作業性は良好で剥離力も最も小さいのに対し、従来方法である90℃湿度8%雰囲気中24時間加熱後のものでは作業性が悪く、剥離力も大きくなっており、120℃雰囲気中2気圧3時間加熱後のものでは作業性は良いが、剥離力は大きくなっている。また、分離後のシースの状態も実施例の90℃の温水に24時間浸漬したものがもっとも良好となっている。
【0022】
【発明の効果】
以上説明したように、本発明のケーブルの解体方法によれば、遮水層が接着されたシースを湿熱処理することにより、容易にシースと遮水層を分離することができる。特に温水に浸漬した後では温水から取り出して放置し、室温程度の温度になった後でも、シースと遮水層の接着力は低下した状態が維持され効果が大きい。また、分離後のシースには接着剤などが残らず、洗浄・乾燥すれば再生材料として使用することが可能である。
【図面の簡単な説明】
【図1】遮水層を用いたケーブルの断面図。
【符号の説明】
1 導体
2 内部半導電層
3 絶縁体
4 外部半導電層
5 金属遮蔽層
6 遮水層
7 シース[0001]
[Industrial applications]
The present invention relates to a method for disassembling a cable having a water impermeable layer.
[0002]
[Prior art]
For example, in a power cable, an inner semiconductive layer, an insulator made of cross-linked polyethylene, an outer semiconductive layer, and a sheath made of polyvinyl chloride or polyethylene are sequentially coated on a conductor, but the sheath penetrates from the outside. In order to block moisture, a water-impervious layer in which a polyethylene tape or the like is laminated on one or both sides of a metal foil such as lead or aluminum is provided between the outer semiconductive layer and the sheath.
[0003]
By the way, in recent years, harmful substances such as lead compounds and chlorine gas have not been eluted or generated during the disposal treatment of landfills and incineration of electric wires and cables, and environmental considerations such as easy recycling after disassembly. Is required. Regarding the material of the water-blocking layer, as with other members of electric wires and cables, lead-free and recyclable properties are being studied, and the use of aluminum from lead, which has been conventionally used, is being promoted.
[0004]
The water barrier layer is generally bonded to the cable sheath with a polyolefin adhesive, and it is difficult to separate the cable once bonded. At present, the layers are landfilled as industrial waste with the layers adhered. It is generally said that the service life of CV cables is about 30 years, and since water-impermeable layers have been used for CV cables, it will soon be 20 years later. Cables have been removed and their disposal has increased, and many are expected to be lead-based barriers.
[0005]
Conventionally, in order to separate the sheath and the impermeable layer, a method of heating to about 100 ° C. to 150 ° C. to dissolve the adhesive and then separate, or a method of separating by pressurizing at a high temperature has been performed. (For example, see Patent Document 1).
[0006]
[Patent Document 1] Japanese Patent Application Laid-Open No. 2000-113738 (paragraph numbers “0012” to “0017”, FIG. 1)
[0007]
[Problems to be solved by the invention]
However, in the method of separating the sheath and the impermeable layer as described above, there is a problem in that the adhesive is cooled again while being left after heating and solidifies again, making separation difficult. In addition, since the adhesive of the water-impervious layer remains on the sheath after separation, there has been a problem that when the sheath is regenerated, mechanical properties, water absorption, and workability deteriorate.
[0008]
The present invention has been made in order to solve the above problems, and has an object to provide a method for easily separating a sheath and a water impermeable layer when a cable having a water impermeable layer adhered to a sheath is disassembled. I do.
[0009]
[Means for Solving the Problems]
The present inventors have studied a method for solving the above-described problem, and found that the sheath and the water-impermeable layer can be easily separated by performing a wet heat treatment on the sheath portion where the water-impermeable layer is bonded, This has led to the present invention.
[0010]
That is, in order to solve the above-mentioned problem, a method for disassembling a cable according to claim 1 is a method for disassembling a cable in which a water-impervious layer coated on a conductor and a sheath are bonded with an adhesive. When separating the impermeable layer from the water, the sheath and the impermeable layer are separated by wet heat treatment.
[0011]
According to a second aspect of the present invention, in the method for disassembling a cable according to the first aspect, the wet heat treatment is performed in an environment having a humidity of 10 to 100%.
[0012]
According to a third aspect of the present invention, in the method for disassembling a cable according to the first or second aspect, the wet heat treatment is immersed in warm water.
[0013]
According to a fourth aspect of the present invention, in the method for disassembling a cable according to any one of the first to third aspects, the temperature range of the wet heat treatment is 60 ° C. or more.
[0014]
According to a fifth aspect of the present invention, in the method for disassembling a cable according to any one of the first to fourth aspects, the adhesive is a polyolefin-based adhesive or a polyester-based adhesive.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described. FIG. 1 shows a cross section of a power cable using a water barrier layer. The conductor 1, the inner semiconductive layer 2, the
[0016]
After removing such a cable, the conductor is pulled out and disassembled, and the portion other than the conductor is cut into an appropriate size and shape. According to the method for separating the water-impervious layer of the present invention, the sheath and the water-impervious layer can be easily separated by performing the wet heat treatment on the sheath portion of the thus dismantled cable where the water-impervious layer is adhered. it can. Here, the wet heat treatment refers to a treatment in a state where the sample is exposed to a high-temperature humidity environment and a treatment in a state where the sample is immersed in warm water. When the sample is exposed in a high-temperature humidity environment, water vapor may be sprayed on the sample at a high temperature. The cable disassembly method of the present invention has a great effect, particularly when immersed in warm water, as described later. The temperature range for the wet heat treatment is preferably 60 ° C. or higher, and at a temperature lower than 60 ° C., the separation effect is reduced.
[0017]
Although the water quality is not particularly limited, seawater, surfactant water, acidic water, alkaline water and the like can be used in addition to general tap water. When the sheath is made of polyvinyl chloride, water quality containing hydrochloric acid is effective.
[0018]
In this way, after being immersed in warm water, it is taken out of the warm water and allowed to stand, and even after reaching a temperature of about room temperature, the state of adhesion between the sheath and the impermeable layer is maintained, and the sheath and the impermeable layer are easily immersed. The layers can be separated. In addition, no adhesive or the like remains in the sheath after separation, and the properties of the recycled material hardly deteriorate when washed and dried.
[0019]
【Example】
Using a polyvinyl chloride sheath with a water-blocking layer of a 77 kV 80 mm2 CV cable, and using a test piece having a length of 15 cm obtained by dividing the sheath to which the water-blocking layer was attached vertically into a semicircle under the conditions shown in Table 1, The workability when separating the aqueous layer, the peeling force, and the state of the sheath after separation were evaluated. The water-impervious layer is a tape made by laminating 0.5 mm thick polyethylene terephthalate as a reinforcing layer on one side of a 0.5 mm thick lead foil and laminating a 0.1 mm thick semiconductive resin on the other side. One having a polyethylene terephthalate laminate surface side thermally fused to the sheath with a system hot melt type adhesive and one having a polyethylene terephthalate laminate surface side thermally fused to the sheath with a polyester adhesive were used. The evaluation was performed by the following method.
"Workability": Ease of peeling when the water-impermeable layer was peeled off for an appropriate length was evaluated.
"Peeling force": The water-impervious material peeled off from the test piece for an appropriate length was set on the lower grip part of the tensile tester and the other part was set on the upper grip, and the peeling force was measured at an angle of 180 ° and a peeling speed of 100 mm / min. did.
“State of the sheath after separation”: The state of the adhesive remaining on the sheath surface after the separation of the impermeable layer was visually evaluated.
[0020]
[Table 1]
[0021]
As shown in Table 1, after immersion in 90 ° C. warm water for 24 hours, the workability is good and the peeling force is the smallest, whereas the conventional method after heating for 24 hours in an atmosphere of 90 ° C. and 8% humidity is used. The workability is poor and the peeling force is large. The workability after heating in a 120 ° C. atmosphere at 2 atm for 3 hours is good, but the peeling force is large. Also, the state of the sheath after the separation is best when immersed in warm water of 90 ° C. for 24 hours in the example.
[0022]
【The invention's effect】
As described above, according to the cable disassembly method of the present invention, the sheath and the water impermeable layer can be easily separated by performing the wet heat treatment on the sheath to which the water impermeable layer is adhered. In particular, after being immersed in warm water, it is taken out of the warm water and allowed to stand, and even after reaching a temperature of about room temperature, the state in which the adhesive strength between the sheath and the water impermeable layer is reduced is maintained and the effect is large. In addition, no adhesive or the like remains on the sheath after separation, and it can be used as a recycled material if washed and dried.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a cable using a water impermeable layer.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 conductor 2 inner
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003175216A JP4511131B2 (en) | 2002-07-04 | 2003-06-19 | Cable disassembly method |
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JP2002196592 | 2002-07-04 | ||
JP2003175216A JP4511131B2 (en) | 2002-07-04 | 2003-06-19 | Cable disassembly method |
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JP2004087469A true JP2004087469A (en) | 2004-03-18 |
JP2004087469A5 JP2004087469A5 (en) | 2006-09-28 |
JP4511131B2 JP4511131B2 (en) | 2010-07-28 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0547226A (en) * | 1991-02-22 | 1993-02-26 | Yokohama Rubber Co Ltd:The | Water-barrier tape for power cable |
JP2000113738A (en) * | 1998-10-06 | 2000-04-21 | Sumitomo Electric Ind Ltd | Power cable and its recycling method |
JP2000185323A (en) * | 1998-12-22 | 2000-07-04 | Toshiba Corp | Method for separating elastomer from rigid body |
JP2002010901A (en) * | 2000-06-30 | 2002-01-15 | Sankyo Frontier Co Ltd | Method for recycling carpet, carpet for recycling and recycling system for carpet for recycling |
-
2003
- 2003-06-19 JP JP2003175216A patent/JP4511131B2/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0547226A (en) * | 1991-02-22 | 1993-02-26 | Yokohama Rubber Co Ltd:The | Water-barrier tape for power cable |
JP2000113738A (en) * | 1998-10-06 | 2000-04-21 | Sumitomo Electric Ind Ltd | Power cable and its recycling method |
JP2000185323A (en) * | 1998-12-22 | 2000-07-04 | Toshiba Corp | Method for separating elastomer from rigid body |
JP2002010901A (en) * | 2000-06-30 | 2002-01-15 | Sankyo Frontier Co Ltd | Method for recycling carpet, carpet for recycling and recycling system for carpet for recycling |
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