JP2004071238A - Colored lamp with plated layer on the surface of glass tube, and manufacturing method of the same - Google Patents

Colored lamp with plated layer on the surface of glass tube, and manufacturing method of the same Download PDF

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JP2004071238A
JP2004071238A JP2002226446A JP2002226446A JP2004071238A JP 2004071238 A JP2004071238 A JP 2004071238A JP 2002226446 A JP2002226446 A JP 2002226446A JP 2002226446 A JP2002226446 A JP 2002226446A JP 2004071238 A JP2004071238 A JP 2004071238A
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electroless
lamp
plating
glass tube
colored lamp
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Japanese (ja)
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Tatsuya Ota
太田 達也
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a colored lamp capable of emitting light of diversified colors, and a manufacturing method of the same. <P>SOLUTION: For the colored lamp, a thin plated layer is formed on a glass tube. The manufacturing process of the colored lamp includes a process of forming fine irregularities on the surface of the glass tube, a process of applying metal catalyst nuclei, and a process of applying electroless plating. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、乗り物の照明とくに自動車の照明に用いられているヘッドランプ、テールランプ、方向ランプ等のランプ及びその製造方法に関する。
【0002】
【従来の技術】
従来、自動車の証明に用いられているランプは、キセノンランプ、ハロゲンランプ、白熱球であり、電流を流すと黄色味を帯びた白色光であり、色温度等をコントロールするために酸化コバルト膜をコーティングしたり、また自動車の安全を確保するために、ストップランプは赤色、また方向ランプはオレンジ色等の顔料をコーティングして、各機能色をもったランプを装着していた。
しかし、近年自動車ランプの灯具が透明レンズになって来たため、赤色、青色、オレンジ色等の電球を灯具に装着した場合、特に昼間にランプを見ると一点だけが、赤色、青色、オレンジ色等に見えるためでデザイン性損なっていたのが現状である。
【0003】
【発明が解決しようとする課題】
従来は、透明レンズの灯具に、カラー電球を装着した場合、一点だけが着色されたように見えるため、自動車のデザイン性を損ねていた。
本発明は、光の透過率が高く、点灯前は透明レンズの灯具の色に溶け込む金属色であり、点灯時に多種多様な真珠色の光を出す高級感のあるカラー電球及びその製造方法を提供する。
【0004】
【課題を解決するための手段】
本発明は、ランプのガラス管の表面に薄いめっき層を薄膜状に形成してなる薄膜状層を有する着色ランプであって、ランプの表面のガラスにめっきすることにより、光の透過率も高く、金属の種類を変えることにより、多種多様な真珠様の光を出すランプに装着できる着色ランプを作り出すことに成功した。
本発明において、ランプのガラス表面にめっき層を薄膜状に設け、めっき層の厚さは、めっきを施す時間を変えることにより、調節することが出来る。
さらに本発明においては、ランプのガラス表面にめっきする方法として、無電解めっき法が用いられる。
すなわち、ランプのガラス管の表面に、微細な凹凸を設ける工程、金属触媒の核を設ける工程、無電解めっきを行う工程からなる。
本発明において、微細な凹凸を設ける工程としては、バフ研磨、サンドブラスト、ホーニングから選ばれる物理的処理やフッ酸、硝酸から選ばれる酸に浸漬する化学的処理がある。本発明においては、物理的処理と化学的処理は、併用することができる。この処理により、ランプのガラス管の表面に、微細な凹凸が生じ、次工程のめっきの足場をつくるための工程である核を設ける工程がうまく行える。
本発明において、金属触媒の核を設ける工程とは、無電解めっきにおいて、金属イオンが表面に固着する時、強固に表面に固着するための足場となるものであり、化学反応において、触媒として用いられるPd,Snが用いられる。
【0005】
本発明における金属触媒の核を設ける工程をさらに詳述すると、次の3種に大別することができる。
▲1▼ 感受性化−活性化法
一例をあげると、ランプのガラス管表面を、温度20〜30℃の塩化第一錫20〜40g/l、濃塩酸10〜20ml/lを含む処理液に、2〜3分間浸漬して、ガラス表面を感受性化した後、ランプのガラス管表面を、温度20〜30℃の塩化パラジウム0.1〜0.5g/l、濃塩酸1〜5ml/lを含む処理液に、2〜3分間浸漬して、ガラス表面を活性化する。
▲2▼ 触媒化−促進化法
一例をあげると、ランプのガラス管表面を、温度15〜40℃のキャタリストC(奥野製薬工業社製)20〜60ml/l、濃塩酸100〜180ml/lを含む処理液に、1〜10分間浸漬して、ガラス表面を触媒化した後、ランプのガラス管表面を、温度30〜40℃の濃塩酸80〜120ml/lを含む処理液に、2〜3分間浸漬して、ガラス表面上の触媒を促進化する。
濃塩酸に代えて、40〜50℃の濃硫酸40〜60ml/lで促進化しても良い。
▲3▼ 吸着化−還元化法
一例をあげると、ランプのガラス管表面を、温度30〜50℃のアクチベーターネオガント(シェーリング社製)30〜50ml/l、水酸化ナトリウム3〜5g/l、硼酸4〜6g/lを含む処理液に、4〜8分間浸漬して、ガラス表面に触媒を吸着させた後、ランプのガラス管表面を、温度20〜35℃のリデューサーネオガント(シェーリング社製)40〜60ml/l、硼酸4〜6g/lを含む処理液に、4〜5分間浸漬して、ガラス表面についた触媒を還元する。
【0006】
【発明の実施の形態】
本発明において用いられる無電解めっき液は、代表的なものとしては、無電解ニッケル、無電解銅、無電解コバルト、無電解金、無電解銀、無電解白金、無電解パラジウム、無電解スズ、無電解ロジウム、無電解インジウム、無電解ルテニウム等がある。
無電解ニッケルの代表的な基本組成の一例を挙げる。
(i)
硫酸ニッケル 30g/l
ホスフィン酸ナトリウム 10g/l
クエン酸ナトリウム 10g/l
pH 4〜6 めっき温度 90℃
(ii)
硫酸ニッケル 30g/l
マロン酸ナトリウム 34g/l
硼酸 30g/l
ロシェル塩 30g/l
DMAB 3.4g/l
pH 5〜7 めっき温度 50から70℃
(iii)
塩化ニッケル 0.02mol/l
酒石酸ナトリウム 0.02mol/l
ヒドラジン 1.0mol/l
pH 10 めっき温度 95℃
【0007】
無電解銅の代表的な基本組成の一例を挙げる。
硫酸銅  10g/l
EDTA 30g/l
HCHO 3ml/l
ピピリジル 微量
PEG   微量
pH 12.2 めっき温度 70℃
無電解コバルトの代表的な基本組成の一例を挙げる。
硫酸コバルト 0.05mol/l
ホスフィン酸ナトリウム 0.2mol/l
酒石酸ナトリウム 0.5mol/l
硫酸ナトリウム 0.5mol/l
pH 10 めっき温度 90℃
【0008】
無電解金の代表的な基本組成の一例を挙げる。
シアン化金カリウム 0.03mol/l
シアン化カリウム 0.1mol/l
水酸化カリウム 0.2mol/l
水素化ほう素ナトリウム 0.2mol/l
pH 10 めっき温度 70℃
無電解銀の代表的な基本組成の一例を挙げる。
シアン化銀カリウム 1.98g/l
シアン化カリウム 1.4g/l
水酸化カリウム 2.4g/l
DMAB   30g/l
pH 10 めっき温度 55〜60℃
【0009】
無電解パラジウムの代表的な基本組成の一例を挙げる。
塩化パラジウム 0.01mol/l
エチレンジアミン 0.08mol/l
ホスフィン酸ナトリウム 0.06mol/l
チオジグリコール酸 30ppm
pH 6〜8 めっき温度 50℃
無電解白金の代表的な基本組成の一例を挙げる。
ヘキサヒドロキソ白金酸ナトリウム 10g/l
水酸化ナトリウム 5g/l
エチレンジアミン 10g/l
ヒドラジン 1g/l
pH 10 めっき温度 35℃
無電解スズの代表的な基本組成の一例を挙げる。
塩化第一錫・2水和物 0.08mol/l
EDTA2Na・2水和物 0.09mol/l
クエン酸3Na・2水和物 0.24mol/l
ニトリロ3酢酸      0.10mol/l
3塩化チタン(25% soln.)0.04mol/l
pH 7.0  めっき温度60℃
【0010】
無電解ロジウムの代表的な基本組成の一例を挙げる。
無電解ロジウム
〔Rh(NH)〕Cl   0.12g
NHOH・HCl    0.1g
NHNH・HO   5 ml
NHOH(28%)   10 ml
水          全量500ml
PH 11.5   浴温 70〜80℃
無電解インジウムの代表的な基本組成の一例を挙げる。
無電解インジウム
In(SO・9HO  0.08mol/L
クエン酸          0.34mol/L
Ti(SO3        0.04mol/L
ニトリロ3酢酸       0.2mol/L
PH 9〜10.5  浴温 70〜90℃
無電解ルテニウムの代表的な基本組成の一例を挙げる。

Figure 2004071238
【0011】
ガラス管表面のめっき層の厚さは、めっき時間にほぼ比例する。めっき層の厚さと透過光の強さは、ほぼ反比例するから、めっき層が薄すぎると望みの発色が得られない。しかし、めっき層が厚すぎると、透過光が少なくなる。
好ましい、めっき時間はめっき液の種類、めっき金属によって異なるが、5〜90秒程度であり、無電解めっきによる膜厚が0.001〜0.3μmであることが望ましく、0.005〜0.05μmがとくに好ましい。
また、めっき層は、異なる金属の層を重ねて用いても良い。
【0012】
本発明の着色ランプは、めっき層の上に、透明保護被膜を設けることができる。本発明において、とくにめっき金属が酸化されやすい銅、銀、スズ、ニッケル、コバルトのような金属の場合、空気中の酸素により酸化され、変色するので、変色を防止する意味で、透明保護被膜を設ける。
透明保護被膜としては、無機質の透明被膜が望ましく、水ガラスや周知のゾル−ゲルマトリックス(シリカ前駆体、シリカ系複合酸化物前駆体、ジルコニア前駆体等)が用いられる。
例えば、シリカ(SiO)−ジルコニア(ZrO)、アルコール系溶剤からなるゾルをガラス管表面に塗布し、溶剤を蒸発させ、約300℃で焼結するとガラス管表面上に透明保護被膜が得られる。
【0013】
本発明の実施の形態をまとめると、以下のとおりである。
(1) ランプのガラス管の表面にめっき層による薄膜を設けた着色ランプ。
(2) めっき層が、ニッケル、コバルト、金、銀、銅、パラジウム、白金、スズ、ロジウム、インジウム、ルテニウムのいづれかひとつ、又は2種以上の組み合わせである上記1に記載した着色ランプ。
(3) めっき層の上に、透明保護被膜を設けた上記1又は上記2に記載した着色ランプ。
(4) ランプのガラス管の表面に、微細な凹凸を設ける工程、金属触媒の核を設ける工程、無電解めっきを行う工程からなるめっき層を有する着色ランプの製造方法。
(5) 微細な凹凸を設ける工程が、バフ研磨、サンドブラスト、ホーニングから選ばれる物理的処理、及び/又は、フッ酸、硝酸から選ばれる酸に浸漬する化学的処理である上記4に記載しためっき層を有する着色ランプの製造方法。
(6) 金属触媒の核を設ける工程で用いられる金属が、Pd及び/又はSnである上記4又は上記5に記載しためっき層を有する着色ランプの製造方法。
(7) 無電解めっきの膜厚が0.001〜0.3μmである上記4ないし蒸気6のいずれかひとつに記載しためっき層を有する着色ランプの製造方法。
(8) 無電解めっき液が、無電解ニッケル、無電解コバルト、無電解金、無電解銀、無電解銅、無電解パラジウム、無電解白金、無電解スズ、無電解ロジウム、無電解インジウム、無電解ルテニウムのいづれかひとつである上記4ないし上記7のいずれかひとつに記載しためっき層を有する着色ランプの製造方法。
【0014】
次に本発明の具体例を示す。
(実施例1)
自動車のサイドランプのガラス管表面を、5分間、砥粒を付けたバフにより研磨した。水洗して乾燥後、ランプのガラス管表面を、温度25℃の塩化第一錫30g/l、濃塩酸15ml/lを含む処理液に、2分間浸漬して、ガラス表面を感受性化した後、ランプのガラス管表面を、温度25℃の塩化パラジウム0.3g/l、濃塩酸3ml/lを含む処理液に、2分間浸漬して、ガラス表面を活性化した。
ガラス管表面を水洗により洗浄したのち、硫酸ニッケル 30g/lホスフィン酸ナトリウム 10g/l、クエン酸ナトリウム 10g/lを含むpH4の無電解ニッケル液を用いて、めっき温度90℃で、0.015μmのめっきを行った。
ガラス管表面に薄いニッケル層が形成された。水洗して乾燥後に、電流を流してランプを点灯したところ、真珠色の発色が見られた。
【0015】
(実施例2)
自動車のサイドランプのガラス管表面を、5分間、砥粒を付けたバフにより研磨した。水洗して乾燥後、ランプのガラス管表面を、温度40℃のアクチベーターネオガント(シェーリング社製)40ml/l、水酸化ナトリウム4g/l、硼酸5g/lを含む処理液に、5分間浸漬して、ガラス表面に触媒を吸着させた後、ランプのガラス管表面を、温度30℃のリデューサーネオガント(シェーリング社製)50ml/l、硼酸5g/lを含む処理液に、5分間浸漬して、ガラス表面についた触媒を還元した。
ガラス管表面を水洗により洗浄したのち、硫酸銅  10g/l、EDTA 30g/l、HCHO 3ml/l、ピピリジル 微量、PEG微量を含むpH 12.2の無電解銅めっき浴を用いて、めっき温度70℃で、0.03μmのめっきを行った。
ガラス管表面に薄い銅層が形成された。水洗して乾燥後に、電流を流してランプを点灯したところ、赤系統の真珠色の発色が見られた。
【0016】
(実施例3)
自動車のサイドランプのガラス管表面を、5分間、砥粒を付けたバフにより研磨した。水洗して乾燥後、ランプのガラス管表面を、温度30℃のキャタリストC(奥野製薬工業社製)40ml/l、濃塩酸100ml/lを含む処理液に、3分間浸漬して、ガラス表面を触媒化した後、ランプのガラス管表面を、温度35℃の濃塩酸100ml/lを含む処理液に、2分間浸漬して、ガラス表面上の触媒を促進化した。
ガラス管表面を水洗により洗浄したのち、塩化ニッケル0.02mol/l、酒石酸ナトリウム0.02mol/l、ヒドラジン 1.0mol/lを含むpH10の無電解ニッケル液を用いて、めっき温度95℃で0.01μmのめっきを行った。
ガラス管表面に薄いニッケル層が形成された。水洗して乾燥後に、電流を流してランプを点灯したところ、真珠色の発色が見られた。
【0017】
(実施例4)
自動車のサイドランプのガラス管表面を、5分間、砥粒を付けたバフにより研磨した。水洗して乾燥後、ランプのガラス管表面を、温度25℃の塩化第一錫30g/l、濃塩酸15ml/lを含む処理液に、2分間浸漬して、ガラス表面を感受性化した後、ランプのガラス管表面を、温度25℃の塩化パラジウム0.3g/l、濃塩酸3ml/lを含む処理液に、2分間浸漬して、ガラス表面を活性化した。
ガラス管表面を水洗により洗浄したのち、シアン化金カリウム0.03mol/l、シアン化カリウム0.1mol/l、水酸化カリウム0.2mol/l、水素化ほう素ナトリウム0.2mol/lを含むpH10の無電解金めっき浴を用いて、めっき温度70℃で0.02μmめっきを行った。
ガラス管表面に薄い金層が形成された。水洗して乾燥後に、電流を流してランプを点灯したところ、赤系統の真珠色の発色が見られた。
【0018】
(実施例5)
自動車のサイドランプのガラス管表面を、5分間、砥粒を付けたバフにより研磨した。水洗して乾燥後、ランプのガラス管表面を、温度40℃のアクチベーターネオガント(シェーリング社製)40ml/l、水酸化ナトリウム4g/l、硼酸5g/lを含む処理液に、5分間浸漬して、ガラス表面に触媒を吸着させた後、ランプのガラス管表面を、温度30℃のリデューサーネオガント(シェーリング社製)50ml/l、硼酸5g/lを含む処理液に、5分間浸漬して、ガラス表面についた触媒を還元した。
水洗により洗浄したのち、硫酸銅  10g/l、EDTA 30g/l、HCHO 3ml/l、ピピリジル 微量、PEG微量を含むpH 12.2の無電解銅めっき浴を用いて、めっき温度70℃で、0.005μmのめっきを行った。銅の薄いめっき層が確認された。
水洗して乾燥後、銅の薄いめっき層が形成されたガラス管表面を、シアン化金カリウム0.03mol/l、シアン化カリウム0.1mol/l、水酸化カリウム0.2mol/l、水素化ほう素ナトリウム0.2mol/lを含むpH10の無電解金めっき浴を用いて、めっき温度70℃で0.01μmのめっきを行った。
ガラス管表面に薄い金層が形成された。水洗して乾燥後に、電流を流してランプを点灯したところ、赤系統の真珠色の発色が見られた。
【0019】
(実施例6)
自動車のサイドランプのガラス管表面を、5分間、砥粒を付けたバフにより研磨した。水洗して乾燥後、ランプのガラス管表面を、温度40℃のアクチベーターネオガント(シェーリング社製)40ml/l、水酸化ナトリウム4g/l、硼酸5g/lを含む処理液に、5分間浸漬して、ガラス表面に触媒を吸着させた後、ランプのガラス管表面を、温度30℃のリデューサーネオガント(シェーリング社製)50ml/l、硼酸5g/lを含む処理液に、5分間浸漬して、ガラス表面についた触媒を還元した。
水洗により洗浄したのち、硫酸銅  10g/l、EDTA 30g/l、HCHO 3ml/l、ピピリジル 微量、PEG微量を含むpH 12.2の無電解銅めっき浴を用いて、めっき温度70℃で、0.02μmのめっきを行った。銅の薄いめっき層が確認された。
シリカ(SiO)−ジルコニア(ZrO)前駆体となるジルコニア変性オルガノシロキサン縮合物20wt%、2−プロパノール55wt%、メタノール15wt%、プロピレングリコールメチルエーテル10wt%からなるゾルを、前記0.02μmの銅の薄いめっき層の上に塗布し、溶剤を蒸発させてゲル状とし、300℃で焼結して厚さ2.0μmの透明保護被膜を形成した。
電流を流してランプを点灯したところ、赤系統の真珠色の発色が見られた。
【0020】
【発明の効果】
本発明の着色ランプは、無電解めっきにより、大量に製造できるばかりか、めっきする金属を変えることにより、多種多様な着色光を放ち、しかも長時間使用しても、劣化しやすい有機バインダーを含まないため、変色することがない。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to lamps such as headlamps, tail lamps, and directional lamps used for vehicle lighting, particularly for automobile lighting, and to a method of manufacturing the same.
[0002]
[Prior art]
Conventionally, lamps used for automobile certification are xenon lamps, halogen lamps, and incandescent lamps, which are white light with a yellow tint when an electric current is applied.Cobalt oxide films are used to control color temperature and the like. For the purpose of coating and ensuring the safety of automobiles, the stop lamps are coated with pigments such as red and the direction lamps are coated with pigments such as orange, and lamps having various functional colors are mounted.
However, since the lamps of automobile lamps have recently become transparent lenses, when light bulbs of red, blue, orange, etc. are attached to the lamps, especially when looking at the lamps in the daytime, only one point is red, blue, orange, etc. At present, the design has been impaired due to the appearance.
[0003]
[Problems to be solved by the invention]
Conventionally, when a color bulb is attached to a lamp with a transparent lens, only one point appears to be colored, thus impairing the design of the automobile.
The present invention provides a high-quality color light bulb which has a high light transmittance, is a metallic color that melts into the color of the lamp of a transparent lens before lighting, and emits a variety of pearlescent lights when lighting, and a method of manufacturing the same. I do.
[0004]
[Means for Solving the Problems]
The present invention is a colored lamp having a thin-film layer formed by forming a thin plating layer in a thin film on the surface of a glass tube of the lamp, and has a high light transmittance by plating the glass on the surface of the lamp. By changing the type of metal, we succeeded in creating a colored lamp that can be mounted on a lamp that emits a variety of pearl-like lights.
In the present invention, a plating layer is provided in a thin film on the glass surface of the lamp, and the thickness of the plating layer can be adjusted by changing the plating time.
Further, in the present invention, an electroless plating method is used as a method for plating the glass surface of the lamp.
That is, the method includes a step of providing fine irregularities on the surface of the glass tube of the lamp, a step of providing a core of a metal catalyst, and a step of performing electroless plating.
In the present invention, the step of providing fine irregularities includes a physical treatment selected from buffing, sand blasting and honing, and a chemical treatment immersed in an acid selected from hydrofluoric acid and nitric acid. In the present invention, the physical treatment and the chemical treatment can be used in combination. By this treatment, fine irregularities are formed on the surface of the glass tube of the lamp, and the step of providing a nucleus which is a step for forming a scaffold for plating in the next step can be performed well.
In the present invention, the step of providing a nucleus of the metal catalyst, in the electroless plating, when the metal ions are fixed to the surface, is to serve as a scaffold for firmly fixed to the surface, used as a catalyst in a chemical reaction Pd and Sn are used.
[0005]
The step of providing the core of the metal catalyst in the present invention can be broadly classified into the following three types.
{Circle around (1)} One example of the sensitization-activation method is as follows. A glass tube surface of a lamp is treated with a treatment solution containing 20 to 40 g / l of stannous chloride and 10 to 20 ml / l of concentrated hydrochloric acid at a temperature of 20 to 30 ° C. After soaking for 2-3 minutes to sensitize the glass surface, the surface of the glass tube of the lamp contains 0.1-0.5 g / l of palladium chloride at a temperature of 20-30 ° C. and 1-5 ml / l of concentrated hydrochloric acid. The glass surface is activated by immersion in the treatment liquid for 2-3 minutes.
{Circle around (2)} As an example of the catalyzing-promoting method, the surface of a glass tube of a lamp is coated with Catalyst C (manufactured by Okuno Pharmaceutical Co., Ltd.) at a temperature of 15 to 40 ° C., 20 to 60 ml / l, and concentrated hydrochloric acid at 100 to 180 ml / l. Is immersed in a treatment solution containing 1 to 10 minutes to catalyze the glass surface, and then the surface of the glass tube of the lamp is treated with a treatment solution containing concentrated hydrochloric acid 80 to 120 ml / l at a temperature of 30 to 40 ° C. Soak for 3 minutes to promote catalyst on glass surface.
Instead of concentrated hydrochloric acid, it may be accelerated with 40 to 60 ml / l of concentrated sulfuric acid at 40 to 50 ° C.
{Circle around (3)} As an example of the adsorption-reduction method, the surface of a glass tube of a lamp is treated with an activator neogant (manufactured by Schering Company) at a temperature of 30 to 50 ° C., 30 to 50 ml / l, and sodium hydroxide 3 to 5 g / l. After being immersed in a treatment solution containing 4 to 6 g / l of boric acid for 4 to 8 minutes to adsorb the catalyst on the glass surface, the surface of the glass tube of the lamp is reduced to a temperature of 20 to 35 ° C. using a reducer Neogant (Schering Co., Ltd.). Immersion in a treatment solution containing 40 to 60 ml / l and boric acid 4 to 6 g / l for 4 to 5 minutes to reduce the catalyst on the glass surface.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
The electroless plating solution used in the present invention is, as typical examples, electroless nickel, electroless copper, electroless cobalt, electroless gold, electroless silver, electroless platinum, electroless palladium, electroless tin, There are electroless rhodium, electroless indium, electroless ruthenium and the like.
An example of a typical basic composition of electroless nickel will be described.
(I)
Nickel sulfate 30g / l
Sodium phosphinate 10g / l
Sodium citrate 10g / l
pH 4-6 Plating temperature 90 ℃
(Ii)
Nickel sulfate 30g / l
Sodium malonate 34g / l
Boric acid 30g / l
Rochelle salt 30g / l
DMAB 3.4 g / l
pH 5-7 Plating temperature 50-70 ° C
(Iii)
Nickel chloride 0.02mol / l
Sodium tartrate 0.02mol / l
Hydrazine 1.0mol / l
pH 10 Plating temperature 95 ℃
[0007]
An example of a typical basic composition of electroless copper will be described.
Copper sulfate 10g / l
EDTA 30g / l
HCHO 3ml / l
Pipyridyl trace PEG trace pH 12.2 Plating temperature 70 ℃
An example of a typical basic composition of electroless cobalt will be described.
Cobalt sulfate 0.05mol / l
Sodium phosphinate 0.2mol / l
Sodium tartrate 0.5mol / l
Sodium sulfate 0.5mol / l
pH 10 Plating temperature 90 ° C
[0008]
An example of a typical basic composition of electroless gold will be described.
Potassium gold cyanide 0.03mol / l
Potassium cyanide 0.1mol / l
Potassium hydroxide 0.2mol / l
Sodium borohydride 0.2mol / l
pH 10 Plating temperature 70 ° C
An example of a typical basic composition of electroless silver will be described.
1.98 g / l of silver potassium cyanide
Potassium cyanide 1.4g / l
Potassium hydroxide 2.4 g / l
DMAB 30g / l
pH 10 Plating temperature 55-60 ° C
[0009]
An example of a typical basic composition of electroless palladium will be described.
Palladium chloride 0.01mol / l
Ethylenediamine 0.08mol / l
Sodium phosphinate 0.06mol / l
Thiodiglycolic acid 30ppm
pH 6-8 Plating temperature 50 ℃
An example of a typical basic composition of electroless platinum will be described.
Sodium hexahydroxoplatinate 10g / l
Sodium hydroxide 5g / l
Ethylenediamine 10g / l
Hydrazine 1g / l
pH 10 Plating temperature 35 ° C
An example of a typical basic composition of electroless tin will be described.
Stannous chloride dihydrate 0.08mol / l
EDTA2Na dihydrate 0.09mol / l
Citric acid 3Na dihydrate 0.24mol / l
Nitrilo triacetic acid 0.10 mol / l
0.04 mol / l titanium trichloride (25% soln.)
pH 7.0 Plating temperature 60 ° C
[0010]
An example of a typical basic composition of electroless rhodium will be described.
Electroless rhodium [Rh (NH 3 )] Cl 3 0.12 g
0.1 g of NH 2 OH · HCl
5 ml of NH 2 NH 2 .H 2 O
10 ml of NH 4 OH (28%)
500ml water
PH 11.5 Bath temperature 70-80 ° C
An example of a typical basic composition of electroless indium will be described.
Electroless indium In 2 (SO 4) 3 · 9H 2 O 0.08mol / L
Citric acid 0.34mol / L
Ti 2 (SO 4 ) 3 0.04 mol / L
Nitrilo triacetic acid 0.2 mol / L
PH 9 ~ 10.5 Bath temperature 70 ~ 90 ° C
An example of a typical basic composition of electroless ruthenium will be described.
Figure 2004071238
[0011]
The thickness of the plating layer on the surface of the glass tube is almost proportional to the plating time. Since the thickness of the plating layer and the intensity of the transmitted light are almost inversely proportional, if the plating layer is too thin, the desired coloring cannot be obtained. However, when the plating layer is too thick, transmitted light is reduced.
The preferred plating time varies depending on the type of plating solution and plating metal, but is about 5 to 90 seconds, and the film thickness by electroless plating is preferably 0.001 to 0.3 μm, and 0.005 to 0.3 μm. 05 μm is particularly preferred.
Further, the plating layer may be formed by stacking different metal layers.
[0012]
In the colored lamp of the present invention, a transparent protective film can be provided on the plating layer. In the present invention, particularly in the case of a metal such as copper, silver, tin, nickel, and cobalt, in which the plating metal is easily oxidized, the metal is oxidized and discolored by oxygen in the air. Provide.
As the transparent protective film, an inorganic transparent film is desirable, and water glass or a well-known sol-gel matrix (silica precursor, silica-based composite oxide precursor, zirconia precursor, etc.) is used.
For example, a sol composed of silica (SiO 2 ) -zirconia (ZrO 2 ) and an alcohol-based solvent is applied to the surface of a glass tube, the solvent is evaporated, and sintering is performed at about 300 ° C. to obtain a transparent protective film on the surface of the glass tube. Can be
[0013]
The embodiments of the present invention are summarized as follows.
(1) A colored lamp in which a thin film made of a plating layer is provided on the surface of a glass tube of the lamp.
(2) The colored lamp according to the above 1, wherein the plating layer is any one of nickel, cobalt, gold, silver, copper, palladium, platinum, tin, rhodium, indium, and ruthenium, or a combination of two or more thereof.
(3) The colored lamp as described in (1) or (2) above, wherein a transparent protective film is provided on the plating layer.
(4) A method for producing a colored lamp having a plating layer comprising a step of providing fine irregularities on a surface of a glass tube of a lamp, a step of providing a core of a metal catalyst, and a step of performing electroless plating.
(5) The plating as described in 4 above, wherein the step of providing fine irregularities is a physical treatment selected from buffing, sand blasting, and honing, and / or a chemical treatment immersed in an acid selected from hydrofluoric acid and nitric acid. A method for producing a colored lamp having a layer.
(6) The method for producing a colored lamp having a plating layer according to the above (4) or (5), wherein the metal used in the step of providing the core of the metal catalyst is Pd and / or Sn.
(7) A method for producing a colored lamp having a plating layer according to any one of the above (4) to (6), wherein the film thickness of the electroless plating is 0.001 to 0.3 μm.
(8) The electroless plating solution is electroless nickel, electroless cobalt, electroless gold, electroless silver, electroless copper, electroless palladium, electroless platinum, electroless tin, electroless rhodium, electroless indium, 8. A method for producing a colored lamp having a plating layer according to any one of the above items 4 to 7, which is any one of electrolytic ruthenium.
[0014]
Next, specific examples of the present invention will be described.
(Example 1)
The surface of the glass tube of the side lamp of the automobile was polished for 5 minutes with a buff provided with abrasive grains. After washing and drying, the surface of the glass tube of the lamp was immersed in a treatment solution containing 30 g / l of stannous chloride and 15 ml / l of concentrated hydrochloric acid at a temperature of 25 ° C. for 2 minutes to sensitize the glass surface. The surface of the glass tube of the lamp was immersed in a treatment solution containing 0.3 g / l of palladium chloride and 3 ml / l of concentrated hydrochloric acid at a temperature of 25 ° C. for 2 minutes to activate the glass surface.
After washing the surface of the glass tube by washing with water, using an electroless nickel solution having a pH of 4 containing 30 g / l of nickel sulfate 10 g / l of sodium phosphinate and 10 g / l of sodium citrate at a plating temperature of 90 ° C. and 0.015 μm Plating was performed.
A thin nickel layer was formed on the surface of the glass tube. After washing with water and drying, the lamp was turned on by passing an electric current, and a pearl color was observed.
[0015]
(Example 2)
The surface of the glass tube of the side lamp of the automobile was polished for 5 minutes with a buff provided with abrasive grains. After washing with water and drying, the surface of the glass tube of the lamp is immersed for 5 minutes in a treatment liquid containing 40 ml / l of activator neogant (manufactured by Schering), 4 g / l of sodium hydroxide, and 5 g / l of boric acid at a temperature of 40 ° C. Then, after adsorbing the catalyst on the glass surface, the surface of the glass tube of the lamp was immersed for 5 minutes in a treatment liquid containing 50 ml / l of reducer neogant (manufactured by Schering) and 5 g / l of boric acid at a temperature of 30 ° C. Thus, the catalyst on the glass surface was reduced.
After the surface of the glass tube was washed with water, a plating temperature of 70 g was used using an electroless copper plating bath having a pH of 12.2 containing 10 g / l of copper sulfate, 30 g / l of EDTA, 3 ml / l of HCHO, a trace amount of piperidyl and a trace amount of PEG. 0.03 μm plating was performed at ℃.
A thin copper layer was formed on the surface of the glass tube. After washing with water and drying, a current was applied to turn on the lamp, and a reddish pearl color was observed.
[0016]
(Example 3)
The surface of the glass tube of the side lamp of the automobile was polished for 5 minutes with a buff provided with abrasive grains. After washing with water and drying, the surface of the glass tube of the lamp was immersed for 3 minutes in a treatment solution containing 40 ml / l of Catalyst C (manufactured by Okuno Pharmaceutical Co., Ltd.) and 100 ml / l of concentrated hydrochloric acid at a temperature of 30 ° C. After catalysis, the surface of the glass tube of the lamp was immersed in a treatment solution containing 100 ml / l of concentrated hydrochloric acid at a temperature of 35 ° C. for 2 minutes to promote the catalyst on the glass surface.
After the surface of the glass tube is washed by washing with water, a plating temperature of 95 ° C. is applied using an electroless nickel solution of pH 10 containing 0.02 mol / l of nickel chloride, 0.02 mol / l of sodium tartrate and 1.0 mol / l of hydrazine. Plating of 0.01 μm was performed.
A thin nickel layer was formed on the surface of the glass tube. After washing with water and drying, the lamp was turned on by passing an electric current, and a pearl color was observed.
[0017]
(Example 4)
The surface of the glass tube of the side lamp of the automobile was polished for 5 minutes with a buff provided with abrasive grains. After washing and drying, the surface of the glass tube of the lamp was immersed in a treatment solution containing 30 g / l of stannous chloride and 15 ml / l of concentrated hydrochloric acid at a temperature of 25 ° C. for 2 minutes to sensitize the glass surface. The surface of the glass tube of the lamp was immersed in a treatment solution containing 0.3 g / l of palladium chloride and 3 ml / l of concentrated hydrochloric acid at a temperature of 25 ° C. for 2 minutes to activate the glass surface.
After washing the surface of the glass tube with water, a pH of 10 containing 0.03 mol / l of potassium gold cyanide, 0.1 mol / l of potassium cyanide, 0.2 mol / l of potassium hydroxide, and 0.2 mol / l of sodium borohydride was used. 0.02 μm plating was performed at a plating temperature of 70 ° C. using an electroless gold plating bath.
A thin gold layer was formed on the surface of the glass tube. After washing with water and drying, a current was applied to turn on the lamp, and a reddish pearl color was observed.
[0018]
(Example 5)
The surface of the glass tube of the side lamp of the automobile was polished for 5 minutes with a buff provided with abrasive grains. After washing with water and drying, the surface of the glass tube of the lamp is immersed for 5 minutes in a treatment liquid containing 40 ml / l of activator neogant (manufactured by Schering), 4 g / l of sodium hydroxide, and 5 g / l of boric acid at a temperature of 40 ° C. Then, after adsorbing the catalyst on the glass surface, the surface of the glass tube of the lamp was immersed for 5 minutes in a treatment liquid containing 50 ml / l of reducer neogant (manufactured by Schering) and 5 g / l of boric acid at a temperature of 30 ° C. Thus, the catalyst on the glass surface was reduced.
After washing by washing with water, 10 g / l of copper sulfate, 30 g / l of EDTA, 3 ml / l of HCHO, a trace amount of piperidyl, and a trace amount of PEG were used. 0.005 μm plating was performed. A thin copper plating layer was observed.
After washing with water and drying, the surface of the glass tube on which the thin copper plating layer was formed was treated with 0.03 mol / l of potassium gold cyanide, 0.1 mol / l of potassium cyanide, 0.2 mol / l of potassium hydroxide, and boron hydride. Using an electroless gold plating bath having a pH of 10 and containing 0.2 mol / l of sodium, plating was performed at a plating temperature of 70 ° C and 0.01 µm.
A thin gold layer was formed on the surface of the glass tube. After washing with water and drying, a current was applied to turn on the lamp, and a reddish pearl color was observed.
[0019]
(Example 6)
The surface of the glass tube of the side lamp of the automobile was polished for 5 minutes with a buff provided with abrasive grains. After washing with water and drying, the surface of the glass tube of the lamp is immersed for 5 minutes in a treatment liquid containing 40 ml / l of activator neogant (manufactured by Schering), 4 g / l of sodium hydroxide, and 5 g / l of boric acid at a temperature of 40 ° C. Then, after adsorbing the catalyst on the glass surface, the surface of the glass tube of the lamp was immersed for 5 minutes in a treatment liquid containing 50 ml / l of reducer neogant (manufactured by Schering) and 5 g / l of boric acid at a temperature of 30 ° C. Thus, the catalyst on the glass surface was reduced.
After washing by washing with water, 10 g / l of copper sulfate, 30 g / l of EDTA, 3 ml / l of HCHO, a trace amount of piperidyl, and a trace amount of PEG were used. .02 μm was plated. A thin copper plating layer was observed.
A sol comprising 20% by weight of a zirconia-modified organosiloxane condensate serving as a silica (SiO 2 ) -zirconia (ZrO 2 ) precursor, 55% by weight of 2-propanol, 15% by weight of methanol, and 10% by weight of propylene glycol methyl ether was mixed with the 0.02 μm sol. It was applied on a thin copper plating layer, the solvent was evaporated to a gel state, and sintered at 300 ° C. to form a 2.0 μm thick transparent protective film.
When the lamp was turned on by passing an electric current, a reddish pearl color was observed.
[0020]
【The invention's effect】
The colored lamp of the present invention can be manufactured in large quantities by electroless plating, and also emits a variety of colored lights by changing the metal to be plated, and contains an organic binder that is easily deteriorated even when used for a long time. There is no discoloration.

Claims (8)

ランプのガラス管の表面にめっき層による薄膜を設けた着色ランプ。A colored lamp in which a thin film made of a plating layer is provided on the surface of the glass tube of the lamp. めっき層が、ニッケル、コバルト、金、銀、銅、パラジウム、白金、スズ、ロジウム、インジウム、ルテニウムのいづれかひとつ、又は2種以上の組み合わせである請求項1に記載した着色ランプ。2. The colored lamp according to claim 1, wherein the plating layer is any one of nickel, cobalt, gold, silver, copper, palladium, platinum, tin, rhodium, indium, and ruthenium, or a combination of two or more thereof. めっき層の上に、透明保護被膜を設けた請求項1又は請求項2に記載した着色ランプ。The colored lamp according to claim 1 or 2, wherein a transparent protective film is provided on the plating layer. ランプのガラス管の表面に、微細な凹凸を設ける工程、金属触媒の核を設ける工程、無電解めっきを行う工程からなるめっき層を有する着色ランプの製造方法。A method for producing a colored lamp having a plating layer comprising a step of providing fine irregularities on a surface of a glass tube of a lamp, a step of providing a core of a metal catalyst, and a step of performing electroless plating. 微細な凹凸を設ける工程が、バフ研磨、サンドブラスト、ホーニングから選ばれる物理的処理、及び/又は、フッ酸、硝酸から選ばれる酸に浸漬する化学的処理である請求項4に記載しためっき層を有する着色ランプの製造方法。The step of providing fine irregularities is a physical treatment selected from buffing, sand blasting and honing, and / or a chemical treatment immersed in an acid selected from hydrofluoric acid and nitric acid. Production method of a colored lamp having the same. 金属触媒の核を設ける工程で用いられる金属が、Pd及び/又はSnである請求項4又は請求項5に記載しためっき層を有する着色ランプの製造方法。The method for producing a colored lamp having a plating layer according to claim 4 or 5, wherein the metal used in the step of providing the core of the metal catalyst is Pd and / or Sn. 無電解めっきの膜厚が0.001〜0.3μmである請求項4ないし請求項6のいずれかひとつに記載しためっき層を有する着色ランプの製造方法。The method for producing a colored lamp having a plating layer according to any one of claims 4 to 6, wherein the film thickness of the electroless plating is 0.001 to 0.3 µm. 無電解めっき液が、無電解ニッケル、無電解コバルト、無電解金、無電解銀、無電解銅、無電解パラジウム、無電解白金、無電解スズ、無電解ロジウム、無電解インジウム、無電解ルテニウムのいづれかひとつである請求項4ないし請求項7のいずれかひとつに記載しためっき層を有する着色ランプの製造方法。The electroless plating solution is made of electroless nickel, electroless cobalt, electroless gold, electroless silver, electroless copper, electroless palladium, electroless platinum, electroless tin, electroless rhodium, electroless indium, electroless ruthenium. A method for producing a colored lamp having a plating layer according to any one of claims 4 to 7, which is any one of the methods.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011111358A1 (en) * 2010-03-12 2011-09-15 パナソニック株式会社 Discharge tube and stroboscopic device
JP2013087347A (en) * 2011-10-20 2013-05-13 Ngk Insulators Ltd Noble metal coating and method for manufacturing the same
JP2013089862A (en) * 2011-10-20 2013-05-13 Ngk Insulators Ltd Film-type piezoelectric/electrostrictive element and method for manufacturing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011111358A1 (en) * 2010-03-12 2011-09-15 パナソニック株式会社 Discharge tube and stroboscopic device
US8664845B2 (en) 2010-03-12 2014-03-04 Panasonic Corporation Discharge tube and stroboscopic device
JP2013087347A (en) * 2011-10-20 2013-05-13 Ngk Insulators Ltd Noble metal coating and method for manufacturing the same
JP2013089862A (en) * 2011-10-20 2013-05-13 Ngk Insulators Ltd Film-type piezoelectric/electrostrictive element and method for manufacturing the same

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