JP2004069183A - Temperature control method for heating furnace - Google Patents

Temperature control method for heating furnace Download PDF

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Publication number
JP2004069183A
JP2004069183A JP2002229388A JP2002229388A JP2004069183A JP 2004069183 A JP2004069183 A JP 2004069183A JP 2002229388 A JP2002229388 A JP 2002229388A JP 2002229388 A JP2002229388 A JP 2002229388A JP 2004069183 A JP2004069183 A JP 2004069183A
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JP
Japan
Prior art keywords
temperature
furnace
furnace chamber
heated
temperature sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002229388A
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Japanese (ja)
Inventor
Susumu Takahashi
高橋 進
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanto Yakin Kogyo Co Ltd
Original Assignee
Kanto Yakin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanto Yakin Kogyo Co Ltd filed Critical Kanto Yakin Kogyo Co Ltd
Priority to JP2002229388A priority Critical patent/JP2004069183A/en
Publication of JP2004069183A publication Critical patent/JP2004069183A/en
Pending legal-status Critical Current

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To heat and maintain the whole space inside of a furnace chamber including members such as furnace floor plates provided in the furnace chamber at the predetermined temperature when heating a material to be heated to the predetermined temperature with a heater through the atmosphere in the furnace chamber of a heating furnace. <P>SOLUTION: A specified heater is operated/controlled on the basis of the temperature of a space inside of the furnace chamber, and a heater near the furnace floor plates is operated/controlled on the basis of the temperature of the furnace floor plates. Namely, a temperature sensor is provided in the furnace floor plates, which are brought in contact with a conveyor belt circulating inside of the furnace chamber to transfer the material to be heated, or near there separately from a temperature sensor for controlling a heating means so that atmospheric temperature inside of the furnace chamber reaches a preset desirable temperature. The heating means near the furnace floor plates is controlled by the later temperature sensor so that the furnace floor plates are heated to the preset desirable temperature or near. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は加熱炉の温度制御方法、特に被加熱物への速やかな伝熱を目論んで、作業効率の高い加熱炉の温度調節方法を提供するものである。
【0002】
【従来の技術】
連続加熱炉においては、被加熱物を搬送する耐熱性のコンベヤーベルトを炉内で循環駆動し、高温に保たれたトンネル状の炉室の入り口から被加熱物を炉内へ送り、予熱、加熱、冷却の熱処理工程を連続して通過させて、被加熱物の所望の熱処理を行う。
【0003】
この様にして入り口から炉内へ運ばれた被加熱物と、これを載せたコンベヤーベルトは当初は常温またはそれに近い低温であって、高温の炉室内に移送されながら加熱される。この時、コンベヤーベルトを支える炉室内の炉床板は、炉室内の温度と同一の温度に保持されている筈であるが、実際には、その上を走行するコンベヤーベルト(間接的にはコンベヤーベルト上に載せられた被加熱物)との間に生じる接触伝熱により熱を奪われて、炉室内の所望の設定温度よりも相当に低い温度下にあることを、本願発明者は見出した。
【0004】
コンベヤーベルトを含む被加熱物が炉室内で熱エネルギーを受けるのは、勿論、主として炉室内の加熱された雰囲気の対流と輻射とによるが、ベルトが接触する炉床板からの接触伝熱も見逃せない程に大きい。
【0005】
【発明が解決しようとする課題】
加熱炉では、一般に、炉室内の温度を制御するための温度センサーは、被加熱物の炉室内での搬送を妨害しないような位置で、しかも炉室内の温度を代表するような位置に取り付けられて、炉室内の上下または四隅に設けられた発熱体の作動を制御する。
【0006】
このような温度センサーと発熱体の配置と作動によって、炉室内はその全ての空間に亘って均一の温度下にあるものと考えられて来た。ところが、上記した通りに、実際に被加熱物に温度を大きく奪われているのは、温度センサーが置かれた空間ではなく、低温の被加熱物とそれが乗ったコンベヤーベルト、並びにベルトを支持する炉床板とこれらと隣接する空間である。
【0007】
ところが、温度センサーが所望の炉室内の設定温度を検知すると、炉床板のその時の実際の温度と関係なく、発熱体の作動は停められるために、炉床板の温度は所望の設定温度よりも著しく低い温度に下げられたままで放置される。
【0008】
【問題を解決するための手段】
従って、本発明は炉床板のかかる温度低下を補償するために、炉床板自体または炉床板の温度を代表しうる炉床板の近傍の空間位置に温度センサーを別に設け、炉床板に最も近隣して炉室内に取り付けられた発熱体を制御する。勿論、かようにして制御される炉床板の最高温度は、所望の炉室内の設定温度と同一またはその近傍に限られる。
【0009】
【発明の実施の形態】
実施例
本発明の方法を実施するのに好適な加熱炉の炉室の一部を、説明的な断面図で示す図1を参照して、本発明の一実施例を述べる。
【0010】
熱絶縁性材料の炉殻1で囲まれて形成され、加熱炉の長手方向にトンネル状に延びる断面が矩形の炉室2内には、その上方の空間に上部発熱体4が、加熱炉の長手方向を横切る方向で取り付けられている。同様に、下方の空間には下部発熱体5が取り付けられている。この下部発熱体に近隣して、炉の長手方向で黒鉛系耐火物からなる厚さ25mmの炉床板3が伸展する。この炉床板の上を、この炉床板と摺接するようにコンベヤーベルト6が、炉の長手方向に循環して駆動される。このベルトの上に、被加熱部7が連続して積載される。
【0011】
炉室内の上記した上方の空間に置かれた温度検出端子9を持つ温度センサー8が設けられる。このセンサーで検出され、炉室2内の温度を代表するとみなされる該上方の空間の温度は、温度センサー回路12を経て温度制御機構13へ送られ、この温度制御機構からの発熱体作動用信号が回路14を経て上部発熱体4に送られる。
【0012】
一方、炉床板3には、別の温度センサー10の8mmの温度検出端子11を取り付け、これにより検出された炉床板の温度は別の温度センサー回路15を経て別の温度制御機構16へ送られ、ここから別の発熱体信号回路17を経て下部発熱体5の作動用信号が、当該下部発熱体5へ送られる。
【0013】
さて、温度制御機構13と別の温度制御機構16を、それぞれ800℃に設定して加熱した。幅が40cmで重さが8kg/mのコンベヤーベルト6を毎分20cmの速度で駆動した。このベルトの上に、合計の重さが40kg/mになる多数の銅製の被加熱物7を連続して載せて、加熱した。この一連の被加熱物7が炉室2内を通過して途切れた時に、炉床板3の温度を、直径18mmの輻射範囲を有する放射温度センサーによって測定したところ798℃であった。
【0014】
対比例
上記の実施例の本発明になる加熱炉の温度調節方法と対比するために、この対比例では図2に図示される通りに、上部発熱体4と下部発熱体5の作動を、同一の温度制御機構23によって制御した。図2中で示され、図1と同様な部材は図1の符号と同一の符号で示した。なお、図2中の符号14’、14”は回路14のそれぞれ分岐回路である。
該温度制御機構23を800℃に設定し、実施例と同様に一連の被加熱物7を加熱処理した後に、炉床板3の温度を測定したところ785℃であった。
【0015】
【発明の効果】
本発明の方法による上記の実施例では、コンベヤーベルト6との接触伝熱によって当該ベルトおよびその上に積載された被加熱物7へ奪われた炉床板3の温度が、よく補償されていることが明らかである。換言すれば、本発明の方法によれば、炉室内の各部材を含めた全部の空間が、所望の予め設定した温度またはその極く近傍に保持されて、被加熱物が常に所定の温度に加熱されうる優れた効果がある。
【図面の簡単な説明】
【図1】本発明の方法を実施するのに好適な加熱炉の炉室の一部を示す説明的な断面図である。
【図2】従来の方法によって温度調節がなされる加熱炉の炉室の一部を示す図1と同様な説明的な断面図である。
【符号の説明】
1−熱絶縁性の炉殻
2−断面が矩形でトンネル状の炉室
3−炉床板
4−上部発熱体
5−下部発熱体
6−コンベヤーベルト
7−被加熱物
8−炉室内の上部空間の温度センサー
9−温度センサー9の温度検出端子
10−炉床板の温度センサー
11−温度センサー10の炉床板中に埋設された温度検出端子
12−温度センサー回路
13−温度制御機構
14−上部発熱体作動用信号回路
14’−信号回路14の分岐回路
14’’−信号回路14の別の分岐回路
15−別の温度センサー回路
16−別の温度制御機構
17−下部発熱体作動用信号回路
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention provides a method for controlling the temperature of a heating furnace, particularly a method for controlling the temperature of the heating furnace with high working efficiency, with a view to quickly transferring heat to an object to be heated.
[0002]
[Prior art]
In a continuous heating furnace, a heat-resistant conveyor belt that conveys the material to be heated is circulated in the furnace, and the material to be heated is sent into the furnace from the entrance of a tunnel-shaped furnace chamber maintained at a high temperature, and is heated and heated. Then, the object to be heated is subjected to a desired heat treatment by continuously passing through a cooling heat treatment step.
[0003]
The object to be heated conveyed into the furnace from the entrance and the conveyor belt on which it is placed are initially at room temperature or a low temperature close thereto, and are heated while being transferred into the high temperature furnace chamber. At this time, the hearth plate in the furnace chamber supporting the conveyor belt should be maintained at the same temperature as the temperature in the furnace chamber, but actually, the conveyor belt running thereon (indirectly the conveyor belt). The inventor of the present application has found that heat is deprived by contact heat transfer generated between the furnace chamber and the heating object, and the temperature is considerably lower than a desired set temperature in the furnace chamber.
[0004]
Heated objects including the conveyor belt receive heat energy in the furnace chamber, of course, mainly due to convection and radiation of the heated atmosphere in the furnace chamber, but contact heat transfer from the hearth plate with which the belt contacts cannot be overlooked. About as large.
[0005]
[Problems to be solved by the invention]
In a heating furnace, generally, a temperature sensor for controlling the temperature in the furnace chamber is mounted at a position where the transfer of the object to be heated in the furnace chamber is not obstructed, and at a position representative of the temperature in the furnace chamber. Thus, the operation of the heating elements provided in the upper, lower, or four corners of the furnace chamber is controlled.
[0006]
Due to the arrangement and operation of such a temperature sensor and a heating element, it has been considered that the furnace chamber is under a uniform temperature over the entire space. However, as described above, it is not the space where the temperature sensor is placed, but the low-temperature heated object, the conveyor belt on which it is mounted, and the belt And the space adjacent to them.
[0007]
However, when the temperature sensor detects the desired set temperature in the furnace chamber, the operation of the heating element is stopped regardless of the actual temperature of the hearth plate at that time, so that the temperature of the hearth plate is significantly higher than the desired set temperature. It is left at a low temperature.
[0008]
[Means to solve the problem]
Therefore, in order to compensate for such a temperature drop of the hearth plate, the present invention separately provides a temperature sensor in a space position near the hearth plate itself or a hearth plate that can represent the temperature of the hearth plate, and the temperature sensor is provided closest to the hearth plate. Controls the heating element installed in the furnace chamber. Of course, the maximum temperature of the hearth plate controlled in this way is limited to the same as or near the desired set temperature in the furnace chamber.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiment An embodiment of the present invention will be described with reference to FIG. 1 which shows a part of a furnace chamber of a heating furnace suitable for carrying out the method of the present invention in an explanatory sectional view.
[0010]
An upper heating element 4 is provided in a space above the furnace chamber 2 which is formed by being surrounded by a furnace shell 1 made of a heat insulating material and has a rectangular section extending in a tunnel shape in the longitudinal direction of the heating furnace. It is mounted transversely to the longitudinal direction. Similarly, a lower heating element 5 is mounted in the lower space. Near the lower heating element, a 25 mm thick hearth plate 3 made of graphite refractory extends in the longitudinal direction of the furnace. A conveyor belt 6 is circulated and driven in the longitudinal direction of the furnace so as to slidably contact the hearth plate on the hearth plate. The heated portion 7 is continuously stacked on the belt.
[0011]
A temperature sensor 8 having a temperature detection terminal 9 placed in the above-mentioned upper space in the furnace chamber is provided. The temperature in the upper space detected by this sensor and considered to be representative of the temperature in the furnace chamber 2 is sent to a temperature control mechanism 13 via a temperature sensor circuit 12, and a heating element operating signal from the temperature control mechanism is sent from the temperature control mechanism 13. Is sent to the upper heating element 4 via the circuit 14.
[0012]
On the other hand, an 8 mm temperature detection terminal 11 of another temperature sensor 10 is attached to the hearth plate 3, and the temperature of the hearth plate detected by this is sent to another temperature control mechanism 16 via another temperature sensor circuit 15. Then, an operation signal for the lower heating element 5 is sent to the lower heating element 5 via another heating element signal circuit 17.
[0013]
Now, the temperature control mechanism 13 and another temperature control mechanism 16 were set at 800 ° C. and heated. The conveyor belt 6 having a width of 40 cm and a weight of 8 kg / m was driven at a speed of 20 cm / min. A large number of copper objects 7 having a total weight of 40 kg / m were successively placed on the belt and heated. When this series of objects to be heated 7 was interrupted by passing through the furnace chamber 2, the temperature of the hearth plate 3 was 798 ° C. as measured by a radiation temperature sensor having a radiation range of 18 mm in diameter.
[0014]
In comparison, the operation of the upper heating element 4 and the lower heating element 5 is the same as shown in FIG. Was controlled by the temperature control mechanism 23 of FIG. In FIG. 2, the same members as those in FIG. 1 are denoted by the same reference numerals as those in FIG. Reference numerals 14 ′ and 14 ″ in FIG. 2 are branch circuits of the circuit 14.
The temperature of the hearth plate 3 was measured to be 785 ° C. after the temperature control mechanism 23 was set to 800 ° C. and a series of objects to be heated 7 were heat-treated in the same manner as in the example.
[0015]
【The invention's effect】
In the above-described embodiment according to the method of the present invention, the temperature of the hearth plate 3 deprived by the contact heat transfer with the conveyor belt 6 to the belt and the object 7 to be heated mounted thereon is well compensated. Is evident. In other words, according to the method of the present invention, the entire space including each member in the furnace chamber is maintained at a desired preset temperature or at a temperature very close to the desired preset temperature, and the object to be heated is always kept at a predetermined temperature. There is an excellent effect that can be heated.
[Brief description of the drawings]
FIG. 1 is an explanatory sectional view showing a part of a furnace chamber of a heating furnace suitable for carrying out a method of the present invention.
FIG. 2 is an explanatory sectional view similar to FIG. 1, showing a part of a furnace chamber of a heating furnace whose temperature is adjusted by a conventional method.
[Explanation of symbols]
1—heat insulating furnace shell 2—furnace chamber 3 having a rectangular cross section—furnace floor plate 4—upper heating element 5—lower heating element 6—conveyor belt 7—object to be heated 8—of upper space in the furnace chamber Temperature sensor 9-temperature detection terminal 10 of temperature sensor 9-temperature sensor 11 of the hearth plate-temperature detection terminal 12 embedded in the hearth plate of temperature sensor 10-temperature sensor circuit 13-temperature control mechanism 14-upper heating element operation Signal circuit 14'-branch circuit 14 "of signal circuit 14-another branch circuit 15 of signal circuit 14-another temperature sensor circuit 16-another temperature control mechanism 17-signal circuit for operating the lower heating element

Claims (1)

炉室内の雰囲気の温度が予め設定された所望の温度になるように加熱手段を制御する温度センサーとは別に、炉室内を循環して被加熱物を移送するコンベヤーベルトと接する炉床板自体にまたはこの近隣に温度センサーを設け、この別の温度センサーによって炉床板に近い加熱手段を制御して、炉床板を上記した予め設定された所望の温度またはその近傍の温度まで加熱することを特徴とする加熱炉の温度調節方法。Separately from the temperature sensor that controls the heating means so that the temperature of the atmosphere in the furnace chamber is set to a desired temperature set in advance, on the hearth plate itself in contact with a conveyor belt that circulates in the furnace chamber and transfers the object to be heated or A temperature sensor is provided in the vicinity thereof, and the heating means close to the hearth plate is controlled by the other temperature sensor to heat the hearth plate to the above-mentioned predetermined desired temperature or a temperature in the vicinity thereof. How to control the temperature of the heating furnace.
JP2002229388A 2002-08-07 2002-08-07 Temperature control method for heating furnace Pending JP2004069183A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002229388A JP2004069183A (en) 2002-08-07 2002-08-07 Temperature control method for heating furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002229388A JP2004069183A (en) 2002-08-07 2002-08-07 Temperature control method for heating furnace

Publications (1)

Publication Number Publication Date
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Family

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Country Status (1)

Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005308310A (en) * 2004-04-22 2005-11-04 Jfe Steel Kk Furnace temperature control method and device for heating furnace
JP2008255404A (en) * 2007-04-03 2008-10-23 Dowa Thermotech Kk Plasma-treating furnace
JP2011196574A (en) * 2010-03-17 2011-10-06 Koyo Thermo System Kk Heat treatment device and heat treatment method
JP2013106480A (en) * 2011-11-15 2013-05-30 Sanki Eng Co Ltd Conveyer driving device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005308310A (en) * 2004-04-22 2005-11-04 Jfe Steel Kk Furnace temperature control method and device for heating furnace
JP2008255404A (en) * 2007-04-03 2008-10-23 Dowa Thermotech Kk Plasma-treating furnace
JP2011196574A (en) * 2010-03-17 2011-10-06 Koyo Thermo System Kk Heat treatment device and heat treatment method
JP2013106480A (en) * 2011-11-15 2013-05-30 Sanki Eng Co Ltd Conveyer driving device

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