JP2004060107A - Drum rotation type fiber product-treating apparatus - Google Patents
Drum rotation type fiber product-treating apparatus Download PDFInfo
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- JP2004060107A JP2004060107A JP2002220887A JP2002220887A JP2004060107A JP 2004060107 A JP2004060107 A JP 2004060107A JP 2002220887 A JP2002220887 A JP 2002220887A JP 2002220887 A JP2002220887 A JP 2002220887A JP 2004060107 A JP2004060107 A JP 2004060107A
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、糸、布その他の織物やポリエステル及びその混紡、交織品等の合成繊維、合成皮革、綿、レーヨン、麻等のセルローズ系繊維及びこれらを含む混紡品等の被処理物をそのまま又は網袋に収納した状態でドラム内に装填し、このドラムを水平軸で回転させることにより、被処理物に染液を均等且つ十分に浸透させ、精錬、染色、リラックス加工処理をするドラム染色機等のドラム回転式繊維製品処理装置に関する。
【0002】
【従来の技術】
従来からドラム染色機等のドラム式繊維製品処理装置としては、例えば、
【0003】
▲1▼ 液槽内で回転ドラムを複数に仕切り回転により仕切板に被染物をたたきつけながら回遊させる構成(特開平5−321128号公報)、
【0004】
▲2▼ また固定された外胴と、周方向に回転する内胴の二重構造よりなるドラム式染色機で、内胴は外周をメッシュ構造とし染液中に浸漬され、胴内を区画して複数の区画室とし、該内胴自体を揺動し、かつ定角回転させる駆動源と連結したもの(特開平11−131359号公報)、
【0005】
▲3▼ さらに横円筒状の水槽と、水槽内に内蔵された第1の回転手段、即ち外周に多数のパンチング孔を有する回転ドラムと、これを回転させるシャフト及び駆動手段とを設けられ、外周の所定個所に設けた出入口から蒸気や冷却水などの加熱冷却媒体を出し入れさせる熱交換器を備えたもの(特開2001−55662号公報)などがある。
【0006】
▲4▼ ドラム内に染液等の処理液がない場合、ポンプで処理液を供給することが考えられる。
【0007】
【発明が解決しようとする課題】
しかし、上記の従来例▲1▼▲2▼▲3▼は、全て被処理物を装填して回転する内胴を外胴の染液中に設けて液中処理をするものである。
【0008】
また、▲1▼の構成では被処理物が収縮した筒状の編地に対して仕切板にたたきつけられることによって糸内部まで染液を浸透させる効果は認められるが、ソフトに処理されることが好ましい被処理物には不向きである。
▲2▼の構成では、外胴の染液を内胴のメッシュ構造を透して得るように内胴は外胴の液中に浸漬され且つ胴内を区画して複数の区画室としているので、低浴比処理には向かない。
【0009】
さらに▲3▼の構成では外槽の上部から蒸気や冷却水を供給する熱交換器の存在に特色があるが、水槽内の処理として液中処理をするものである。
【0010】
また▲4▼のように、ポンプで処理液を供給する場合、ポンプの設置に要するコスト面及びポンプに付随する循環配管の汚れなどの問題点がある。
【0011】
本発明の目的は、上記のような従来例の難点を解消し、外胴に供給される液面が内部ドラムの下端より低い状態でも液汲上部により外槽の底部から処理液を汲み上げて、ドラムの上方から噴出して被処理物へ均一に液を浸透させることができ、ポンプを使用することなく低浴比を実現し、被処理物を槽内へたたきつけることなく、ソフトな処理ができるドラム回転式繊維製品処理装置を提供するものである。
【0012】
【課題を解決するための手段】
上記目的を達成するため、第1発明では、外胴内で水平軸を中心に回転可能に設けた内胴としてのドラムに、被染物などの被処理物を装填して回転駆動することにより染色その他の加工処理をする繊維製品処理装置において、ドラム後方端の閉塞部で外胴との間に複数の液汲上部を設け、これら液汲上部とそれぞれ連通孔を介して連通し、ドラムの内壁に沿ってドラム全長に延伸した複数の土手状突起部を設け、これら土手状突起部の先端に多数の液噴出口を設けて成る液噴出機構を備えたドラム回転式繊維製品処理装置とした。
【0013】
第2発明では複数の液汲上部の内、半数をドラムの回転方向に合わせて液汲上口が開口し、残りを逆方向に設けたドラム回転式繊維製品処理装置とした。
【0014】
第3発明では土手状突起部の突起先端に設けた液噴出口は、突起先端の両側に均等に多数設けた。
【0015】
第4発明では複数の液汲上部は、それぞれドラムと外槽との間で汲上口とこの汲上口に続く湾曲導入部とから成っている。
【0016】
(作用)
第1発明では、ドラム後方端の閉塞部で外胴との間に複数の液汲上部を設けたので、外胴に供給される染液等の処理液面がドラム下端より低い状態でも、液汲上部によりドラム内部へ処理液を供給して処理ができる。内胴のドラム内に当初から処理液がない場合でも液汲上部から液を供給することにより処理が可能である。
【0017】
液汲上部で汲み上げられた処理液は、連通孔から土手状突起部へ導入され、ドラムの内壁に沿って延びた土手状突起部の先端の液噴出口から噴出されるので、ドラム全長に亘り均等に処理液が噴出され、被処理物へ直接供給することができる。
【0018】
ドラム内では被処理物が、前記土手状突起部により掻き上げられ、適宜に位置を変えたり、持ち上げられたりして処理液との接触を十分に受けられるようになっている。
【0019】
上記のように液汲上部、土手状突起部及び液噴出口から成る液噴出機構を備えることにより、ポンプを使用することなく低浴比による処理が確実に実行できるようになった。
【0020】
第2発明では、土手状突起部の突起先端に設けた液噴出口は、突起先端の両側に均等に多数設けているので、ドラムの回転位置により一方側の液噴出口からだけ処理液を噴出し、または両側の液噴出口から噴出して被処理物に均一な処理液の浸透を図っている。
【0021】
第3発明では、土手状突起部の突起先端に設けた液噴出口は、突起先端の両側に均等に多数設けたので、ドラムの回転方向がいずれの方向であっても噴出が均等にできるようになっている。
【0022】
第4発明では、複数の液汲上部はそれぞれドラムと外槽との間で汲上口とこの汲上口に続く湾曲導入部をとからなるので、汲み上げられた処理液は一旦湾曲導入部へ入り、ドラムの回転に応じて保持され、土手状突起部との連通孔から土手状突起部の内部へ供給でき、液噴出口からの噴出ができるようにした。
【0023】
【発明の実施の形態】
本発明は、内胴としてのドラムと外胴との間に液汲上部を設けてドラム内に直接処理液を供給するようにしたので、外胴内の液面がドラム下端より下であっても十分に処理液をドラムへ供給することができる。従って、ポンプを使用せずに浴比を下げることが可能となった。
【0024】
液汲上部、土手状突起部及び液噴出口からなる液噴出機構を備えることにより、外胴からの処理液の汲み上げとドラム内壁の土手状突起部への供給、そして液噴出口からドラム内への噴出を行うと共に土手状突起部による被処理物の掻き上げと変動により均一な処理液の浸透ができるようになった。
【0025】
【実施例】
図示した実施例を説明する。1は内胴としてのドラムで、外胴2に内装され、水平軸を中心に回転可能に設けられている。3はドラムの後方端縁部に設けた閉塞部で、ドラムの後方を閉塞すると共に回転軸の軸受部4を設けている。
【0026】
5は液汲上部で、土手状突起部6との連通孔7を有している。土手状突起部6はドラムの内壁に沿ってドラム全長に延伸している。この土手状突起部6の突起の先端に多数の液噴出口8を一定ピッチで多数設けた。
【0027】
なお図1において、符号9は蛇管ヒーターで、ドラム1の外周と外胴2との間に設けて処理液の熱交換をするようにしている。10はドラムに形成したパンチングを示す。
【0028】
図1では被処理物を示していないが、液汲上部5からの処理液が連通孔7から土手状突起部6へ導入され、ドラム内へ噴出されている状態を示している。水平軸を取り付けた軸受部4によりドラムは回転駆動される。
【0029】
図2は液汲上部5を背面から見た図であり、三角形状で汲上口とこれに続き底面を外胴の湾曲に沿って湾曲した湾曲導入部とから成り、処理液をドラム内へ直接導入するようにしている。下端の水平線Lは外胴内の処理液面を示す。図3の下方に示したHは処理液面の多い場合、Lは少ない場合の液面を示している。
【0030】
図4はドラムと液汲上部との関係を示す斜視図である。
【0031】
図2において、液汲上部5の取り付け位置をドラムの円周に対して不等分としたのは、汲上口の開口方向が異なり、ドラムの正逆回転時にできるだけ処理液の汲み上げが円滑にできるようにしたものである。
【0032】
【発明の効果】
本発明は、外胴に供給される液面が内部ドラムの下端より低い状態でも液汲上部により外槽の底部から処理液を汲み上げて、ドラムの上方から噴出して被処理物へ均一に液を浸透させることができる。またポンプを使用することなく低浴比を実現し、被処理物を槽内へたたきつけることなく、ソフトな処理ができるドラム回転式繊維製品処理装置を提供することができた。
【図面の簡単な説明】
【図1】本発明装置の一部断面説明図。
【図2】ドラムに取り付けた液噴出機構の説明図。
【図3】外胴に供給された処理液面と液汲上部との関係図。
【図4】ドラムを後方より見た一部省略斜視図。
【符号の説明】
1: ドラム
2: 外胴
3: 閉塞部
4: 軸受部
5: 液汲上部
6: 土手状突起部
7: 連通孔
8 : 液噴出口[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to yarns, cloths and other woven fabrics and polyesters and blends thereof, synthetic fibers such as mixed fabrics, synthetic leather, cotton, rayon, cellulosic fibers such as hemp, and blended products containing these, etc. A drum dyeing machine that is loaded in a drum in a state of being stored in a net bag, and rotates the drum about a horizontal axis to allow the dyeing liquid to uniformly and sufficiently penetrate the object to be processed, and to perform refining, dyeing, and relaxing processing. And the like.
[0002]
[Prior art]
Conventionally, as a drum type textile processing apparatus such as a drum dyeing machine, for example,
[0003]
(1) A configuration in which a rotary drum is divided into a plurality of parts in a liquid tank, and the object to be dyed is moved while hitting the partition plate by rotation (JP-A-5-321128).
[0004]
(2) A drum type dyeing machine having a double structure of a fixed outer drum and an inner drum that rotates in the circumferential direction. The inner drum is immersed in the dyeing liquid with a mesh structure on the outer circumference to partition the inside of the drum. A plurality of compartments, which are connected to a drive source that swings the inner body itself and rotates at a fixed angle (Japanese Patent Laid-Open No. 11-131359).
[0005]
(3) Further, a horizontal cylindrical water tank, a first rotating means built in the water tank, that is, a rotating drum having a large number of punching holes on the outer periphery, a shaft for rotating the same, and a driving means are provided. (Japanese Patent Application Laid-Open No. 2001-55662) and the like, which include a heat exchanger that allows a heating / cooling medium such as steam or cooling water to enter / exit from an entrance provided at a predetermined location.
[0006]
{Circle around (4)} When there is no processing liquid such as a dyeing liquid in the drum, the processing liquid may be supplied by a pump.
[0007]
[Problems to be solved by the invention]
However, in the above-mentioned conventional examples (1), (2) and (3), an in-dye treatment is carried out by installing an inner cylinder which is all loaded with an object to be processed and rotating in the outer drum.
[0008]
Further, in the configuration of (1), although the effect of permeating the dyeing liquid into the inside of the yarn is recognized by being hit against the partition knitted fabric against the contracted cylindrical knitted fabric, the processing is soft. It is unsuitable for a preferable workpiece.
In the configuration of (2), the inner drum is immersed in the liquid of the outer drum and divided into a plurality of compartments so as to obtain the dye solution of the outer drum through the mesh structure of the inner drum. Not suitable for low bath ratio treatment.
[0009]
Further, in the configuration of (3), there is a feature in the existence of a heat exchanger for supplying steam or cooling water from the upper part of the outer tank, but in-liquid processing is performed as processing in the water tank.
[0010]
In addition, when the processing liquid is supplied by the pump as in (4), there are problems such as the cost required for installing the pump and the contamination of the circulation piping associated with the pump.
[0011]
The object of the present invention is to solve the above-described difficulties of the conventional example, and to pump the processing liquid from the bottom of the outer tank by the liquid pumping top even in a state where the liquid level supplied to the outer shell is lower than the lower end of the internal drum, A liquid can be uniformly infiltrated into the material to be processed by spraying from above the drum, realizing a low bath ratio without using a pump, and performing soft processing without hitting the material into the tank. An object of the present invention is to provide a drum type textile processing apparatus.
[0012]
[Means for Solving the Problems]
In order to achieve the above object, in the first invention, dyeing is performed by loading a workpiece such as a workpiece on a drum as an inner body rotatably provided about a horizontal axis in the outer body and rotating the drum. In a textile processing apparatus for performing other processing, a plurality of liquid pumping parts are provided between the outer body and a closed part at the rear end of the drum, and the liquid pumping parts communicate with the liquid pumping parts through communication holes, respectively, and the inner wall of the drum is formed. A plurality of bank-like projections extending along the entire length of the drum along the length of the drum, and a liquid jetting mechanism provided with a liquid ejection mechanism having a number of liquid ejection ports provided at the tips of these bank-like projections.
[0013]
In the second invention, a drum rotary fiber product processing apparatus is provided in which a half of the plurality of liquid drawers is aligned with the rotation direction of the drum, a liquid draw port is opened, and the other is provided in the opposite direction.
[0014]
In the third aspect of the present invention, the liquid ejection ports provided at the tip of the protrusion of the bank-like projection are uniformly provided on both sides of the tip of the protrusion.
[0015]
In the fourth aspect of the invention, the plurality of liquid pumping tops each include a pumping port between the drum and the outer tank, and a curved introduction section following the pumping port.
[0016]
(Action)
In the first invention, since a plurality of liquid pumping parts are provided between the outer shell and the closed portion at the rear end of the drum, even if the processing liquid level of the dye solution or the like supplied to the outer shell is lower than the lower end of the drum, The processing liquid can be supplied to the inside of the drum by the pumping part for processing. Even when there is no processing liquid in the inner drum from the beginning, processing can be performed by supplying the liquid from the upper part of the liquid pump.
[0017]
The processing liquid pumped up at the upper part of the liquid pump is introduced into the bank-shaped protrusion from the communication hole, and is ejected from the liquid outlet at the tip of the bank-shaped protrusion extending along the inner wall of the drum. The processing liquid is spouted evenly and can be directly supplied to the object to be processed.
[0018]
In the drum, the object to be processed is scraped up by the bank-shaped protrusions, and is appropriately changed in position or lifted so as to be sufficiently contacted with the processing liquid.
[0019]
As described above, the provision of the liquid ejection mechanism including the upper portion of the liquid pump, the bank-shaped projections, and the liquid ejection port enables the processing with a low bath ratio to be executed without using a pump.
[0020]
According to the second aspect of the present invention, since the liquid ejection ports provided at the tip of the projection of the bank-shaped projection are provided uniformly on both sides of the tip of the projection, the processing liquid is ejected from only one of the liquid ejection ports depending on the rotation position of the drum. Alternatively, the processing liquid is jetted from the liquid jet ports on both sides to achieve uniform penetration of the processing liquid into the object to be processed.
[0021]
According to the third aspect of the present invention, since a large number of liquid ejection ports are provided on both sides of the protrusion tip of the bank-like protrusion, even if the rotation direction of the drum is any direction, the ejection can be made uniform. It has become.
[0022]
In the fourth invention, since the plurality of liquid pumping parts each include a pumping port between the drum and the outer tank and a curved introduction section following the pumping port, the pumped processing liquid once enters the curved introduction section, It is held in accordance with the rotation of the drum, and can be supplied from the communication hole with the bank-like projection to the inside of the bank-like projection, and can be ejected from the liquid ejection port.
[0023]
BEST MODE FOR CARRYING OUT THE INVENTION
In the present invention, a liquid pumping upper portion is provided between the drum as the inner drum and the outer drum to supply the processing liquid directly into the drum, so that the liquid level in the outer drum is lower than the lower end of the drum. Thus, the processing liquid can be sufficiently supplied to the drum. Therefore, the bath ratio can be reduced without using a pump.
[0024]
Equipped with a liquid ejecting mechanism consisting of a liquid pumping upper part, a bank-shaped protrusion and a liquid spout, so that the processing liquid is pumped up from the outer shell and supplied to the bank-shaped protrusions on the inner wall of the drum, and from the liquid spout to the inside of the drum. , And a processing liquid can be uniformly infiltrated by scraping up and fluctuation of the object to be processed by the bank-shaped projections.
[0025]
【Example】
The illustrated embodiment will be described.
[0026]
[0027]
In FIG. 1,
[0028]
Although FIG. 1 does not show the object to be processed, a state is shown in which the processing liquid from the
[0029]
FIG. 2 is a view of the liquid pumping
[0030]
FIG. 4 is a perspective view showing the relationship between the drum and the upper part of the liquid pump.
[0031]
In FIG. 2, the mounting position of the liquid pumping
[0032]
【The invention's effect】
According to the present invention, even when the level of the liquid supplied to the outer drum is lower than the lower end of the internal drum, the processing liquid is pumped up from the bottom of the outer tank by the liquid pumping top, and is spouted from above the drum to uniformly discharge the liquid to the workpiece. Can be infiltrated. In addition, a drum rotary type fiber product processing apparatus which can realize a low bath ratio without using a pump and can perform a soft processing without hitting an object to be processed into a tank can be provided.
[Brief description of the drawings]
FIG. 1 is a partially sectional explanatory view of the device of the present invention.
FIG. 2 is an explanatory view of a liquid ejection mechanism attached to a drum.
FIG. 3 is a diagram showing the relationship between the level of the processing liquid supplied to the outer shell and the upper part of the liquid pump;
FIG. 4 is a partially omitted perspective view of the drum as viewed from the rear.
[Explanation of symbols]
1: drum 2: outer shell 3: closing part 4: bearing part 5: liquid pumping upper part 6: bank-like projection part 7: communication hole 8: liquid ejection port
Claims (4)
ドラム後方端の閉塞部で外胴との間に複数の液汲上部を設け、これら液汲上部とそれぞれ連通孔を介して連通し、ドラムの内壁に沿ってドラム全長に延伸した複数の土手状突起部を設け、これら土手状突起部の先端に多数の液噴出口を設けて成る液噴出機構を備えたことを特徴とするドラム回転式繊維製品処理装置。In a textile product processing apparatus that performs dyeing and other processing by loading an object to be processed such as an object to be dyed into a drum as an inner body rotatably provided about a horizontal axis in the outer body, and rotating the drum,
A plurality of liquid pumping tops are provided between the outer body at the closed part of the drum rear end and communicate with these liquid pumping upper parts through respective communication holes, and a plurality of banks extending along the entire length of the drum along the inner wall of the drum. A rotary drum type textile processing apparatus comprising: a projection; and a liquid ejection mechanism including a plurality of liquid ejection ports provided at the tips of the bank-shaped projections.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002220887A JP4002802B2 (en) | 2002-07-30 | 2002-07-30 | Drum rotating textile product processing equipment |
Applications Claiming Priority (1)
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JP2002220887A JP4002802B2 (en) | 2002-07-30 | 2002-07-30 | Drum rotating textile product processing equipment |
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JP2004060107A true JP2004060107A (en) | 2004-02-26 |
JP4002802B2 JP4002802B2 (en) | 2007-11-07 |
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JP2002220887A Expired - Fee Related JP4002802B2 (en) | 2002-07-30 | 2002-07-30 | Drum rotating textile product processing equipment |
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Cited By (6)
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EP2025791A1 (en) | 2007-08-09 | 2009-02-18 | Avantec Costruzioni Meccaniche Srl | Apparatus for dyeing and/or washing delicate garments with double basket |
CN106521871A (en) * | 2015-09-15 | 2017-03-22 | 青岛海尔洗衣机有限公司 | Dyeing method of washing machine and washing machine with dyeing function |
CN106948109A (en) * | 2017-05-14 | 2017-07-14 | 响水县中兴纺织有限公司 | A kind of new and effective colour-spun yarns overflow dyeing machine |
KR20180078868A (en) * | 2016-12-30 | 2018-07-10 | 주식회사 네츄론 | Functional substance adsorption device of fiber |
CN113106767A (en) * | 2021-04-23 | 2021-07-13 | 广东溢达纺织有限公司 | Method for dyeing fabric |
CN113584880A (en) * | 2021-07-31 | 2021-11-02 | 巩义市泛锐熠辉复合材料有限公司 | Equipment and method for quickly preparing gel felt |
-
2002
- 2002-07-30 JP JP2002220887A patent/JP4002802B2/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2025791A1 (en) | 2007-08-09 | 2009-02-18 | Avantec Costruzioni Meccaniche Srl | Apparatus for dyeing and/or washing delicate garments with double basket |
CN106521871A (en) * | 2015-09-15 | 2017-03-22 | 青岛海尔洗衣机有限公司 | Dyeing method of washing machine and washing machine with dyeing function |
KR20180078868A (en) * | 2016-12-30 | 2018-07-10 | 주식회사 네츄론 | Functional substance adsorption device of fiber |
KR101981290B1 (en) * | 2016-12-30 | 2019-05-23 | 주식회사 네츄론 | Functional substance adsorption device of fiber |
CN106948109A (en) * | 2017-05-14 | 2017-07-14 | 响水县中兴纺织有限公司 | A kind of new and effective colour-spun yarns overflow dyeing machine |
CN113106767A (en) * | 2021-04-23 | 2021-07-13 | 广东溢达纺织有限公司 | Method for dyeing fabric |
CN113584880A (en) * | 2021-07-31 | 2021-11-02 | 巩义市泛锐熠辉复合材料有限公司 | Equipment and method for quickly preparing gel felt |
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