JP2004052797A - Flow control valve - Google Patents

Flow control valve Download PDF

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Publication number
JP2004052797A
JP2004052797A JP2002207170A JP2002207170A JP2004052797A JP 2004052797 A JP2004052797 A JP 2004052797A JP 2002207170 A JP2002207170 A JP 2002207170A JP 2002207170 A JP2002207170 A JP 2002207170A JP 2004052797 A JP2004052797 A JP 2004052797A
Authority
JP
Japan
Prior art keywords
motor
tube
control valve
flow control
vertical hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002207170A
Other languages
Japanese (ja)
Inventor
Yasushi Watanabe
渡邊 泰
Kohei Yonemura
米村 行平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Keiso Co Ltd
Original Assignee
Tokyo Keiso Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Keiso Co Ltd filed Critical Tokyo Keiso Co Ltd
Priority to JP2002207170A priority Critical patent/JP2004052797A/en
Publication of JP2004052797A publication Critical patent/JP2004052797A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flow control valve using a less number of component parts, capable of reducing the manufacturing cost owing to a less number of processing and assembly processes, and excellent in the regulating accuracy for the rate of flow. <P>SOLUTION: The flow control valve includes a motor 4 installed in a cover of a valve box consisting of a base 2 and a cover 3 mounted thereon, and a feed screw part is formed by direct processing on a downward protruding rotary shaft 5 of the motor, and a space 2a penetrating crosswise is formed in the base. In this space, a tube 7 as flow passage is installed whose section shape deforms when pressed in the radial direction but restitutes with its elastic restoring force, and a vertical hole 10 is provided in the center of the base, and in the vertical hole, an elevating body 11 is installed, which is furnished with a nut part 15 where a screw part of a motor rotary shaft is engaged and at the bottom, with a push stop piece 16 confronting the upper side face of the tube, and the tube 7 is pushed in the radial direction by a bottom push stop piece of the elevating body moving in the vertical direction with the regular and reverse operations of the motor and also the pushing force is released. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は流量調節弁に関する。
【0002】
【従来の技術】
流量調節弁には、弁箱に設けたモータを正逆駆動せしめることにより弁体を上下動させて流量を調節するタイプのものがある。
【0003】
この種の従来のものはモータの回転軸に各種ジョイントでねじ軸を取り付け、このねじ軸にナットを螺合せしめて、ねじ軸の正逆回転によりナットを昇降せしめ、ナットと一体をなす弁体で弁孔を開閉し、あるいは絞って、弁孔の開閉、絞りを行なうようにしてある。
【0004】
このような従来のものはモータ回転軸とねじ軸を結合させるジョイントが必要であり、また、弁孔の弁座加工や閉止時用のシール手段が必要であり、したがって部品点数、加工工程、組立工程が多くなって製造コストが高くなる。
【0005】
【本発明の目的】
本発明は部品点数を少なく、また加工および組立工程が少なくて製造コストを低減でき、また調節精度の優れた流量調節弁を提供できるようにした。
【0006】
【本発明の手段】
前記目的を達成するために、本発明の流量調節弁は、ベース体とこれに取り付けたカバーとよりなる弁箱のカバー内にモータを設け、モータの下方突出回転軸には送りねじ部を直接加工形成し、ベース体には横方向に貫通する空間部を形成して、その空間部に、径方向に押圧されることにより断面形状が変形するが、弾性復原力を有する流路用チューブを設け、また、ベース体の中央部には縦孔をあけて、その縦孔に昇降体を設け、昇降体には前記モータ回転軸のねじ部が螺合するナット部を設けるとともに下端に前記チューブの上側面に臨む押止体を設け、モータの正逆駆動により上下動される昇降体の下端押止体にてチューブを径方向に押圧したり押圧力を解放するようにしてあり、また、モータにはステッピングモータを使用し、モータ回転軸のねじ部およびねじ部に螺合するナット部よりなるねじ送り機構をボールねじ手段で構成してある。
【0007】
【実施例】
以下本発明の実施例を添付図面に示す一具体例により説明する。
図1、2に示す本発明の流量調節弁1は、ベース体2に弁箱ケース3を取り付けたものとしてあり、ケース内の上部空間にはモータ4をステイ6にて設けてあり、モータの回転軸5には直接ねじ加工をしてある。
【0008】
ベース体2には横方向に貫通する空間部2aがあって、その空間部2aに流量調節チューブ7を配設してあり、チューブの両端はジョイント8a、8bを介して配管の流入管9a、流出管9bに接続してある。
【0009】
しかしてチューブ7は弾性復原力を有し、しかも化学物質の流体に対して耐腐蝕性のある材質のもの、例えばフッ素樹脂系の共重合体よりなるものが好ましい。
【0010】
ベース体2には縦孔10を形成してあって、この縦孔10内に昇降体11を上下動可能に嵌入してあり、この昇降体11は上部のフランジ11aにあけた縦孔12がベース体2の上面に立設したガイドピン13に嵌合して、上下方向にのみ移動できるようになっている。
【0011】
昇降体11の中心部には縦孔14を形成して、この縦孔にナット15を嵌入固定してあり、このナットにモータの回転ねじ軸5を螺入せしめてあり、また昇降体11の下端部に前記チューブ7の上側面に臨む押止体16を設けてある。
【0012】
また、モータ4はステッピングモータとしてあり、モータの回転軸に直接形成したねじは図3、4に示すようにボールねじとしてあり、ナットにもボール17を循環させるループ路18を形成してある。
【0013】
上述した本発明の流量調節弁は、モータを正回転させることにより昇降体11が下方にねじ送りされて、下端の押止体16がチューブを次第に押し潰し、チューブ内の流路を絞り、あるいは完全に押し潰して流路を閉止する。
【0014】
モータを逆回転させることにより昇降体11が上方にねじ送りされて、押止体16のチューブ7に対する押圧力が次第に解除され、チューブは自体の復原力およびチューブ内の流体の圧力によって拡径して流路が大となる。
【0015】
したがって本発明の流量調節弁では、モータの正逆回転により流路用チューブを押圧し、または押圧力を解放してチューブの流路面積を所要に設定し、流路の開閉および流量を調節できる。
【0016】
また、モータをステッピングモータとすることにより昇降体の上下量を緻密に調整して、押止体によるチューブの断面形状を微妙に変形せしめて流量調節ができ、しかもモータ回転軸とこれに螺合するナットとはボールねじ機構のものとすることによりバックラッシュが皆無に近いねじ送りができて、流量の微調整を的確に行なえる。
【0017】
さらに、押止体により流路を完全に閉止した状態(流量ゼロ点)はモータに駆動電力を供給しても軸が回転しない状態を検知することによって知ることができ、また軸が回転できない状態からさらにモータに駆動電力を供給することによって流路を完全に閉止することができる。
【0018】
具体的には、モータがステッピングモータであってその回転位置や回転速度をエンコーダで検知する構成とすることにより、モータに駆動パルスを供給しても軸が回転できない状態、すなわち脱調状態をエンコーダで検知し、この脱調状態の検知により、流路が押止体により完全に閉止されている状態(流量ゼロ点)であることを知ることができ、また脱調状態になるまで駆動パルスを供給することによって流路を完全に閉止することができる。
【0019】
また、ねじ送り用のねじ部はモータの回転軸に直接加工して形成してあるので、従来のようにモータ回転軸にジョイントでねじ軸を取り付ける必要はなく、部品点数を少なくできるとともにお組付け工程を少なくでき、しかも流量調節部本体はチューブで構成してあるので、ベース本体に精度を要する弁孔および弁座を形成するする必要はなく、製造コストを従来のものよりはるかに低減できる利点がある。
【図面の簡単な説明】
【図1】本発明に係る流量調節弁の実施例を示す縦断正面図。
【図2】本発明に係る流量調節弁の実施例の流路を絞った状態を示す縦断正面図。
【図3】ボールねじの一例を示す縦断面図。
【図4】ホールねじの一例を示す横断面図。
【符号の説明】
1 流量調節弁
2 ベース体
3 弁箱ケース
4 モータ
5 回転軸
6 ステイ
7 チューブ
8a、8b ジョイント
9a 流入管
9b 流出管
10 ベース体の縦孔
11 昇降体
12 昇降体のフランジの縦孔
13 ガイドピン
14 昇降体の縦孔
15 ナット
16 押止体
17 ボール
18 ループ路
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a flow control valve.
[0002]
[Prior art]
Among flow control valves, there is a type in which a motor provided in a valve box is driven forward and reverse to move a valve body up and down to adjust a flow rate.
[0003]
In this type of conventional type, a screw shaft is attached to the rotating shaft of the motor with various joints, a nut is screwed on this screw shaft, the nut is raised and lowered by forward and reverse rotation of the screw shaft, and a valve body that is integral with the nut The valve hole is opened / closed or throttled to open / close and throttle the valve hole.
[0004]
Such a conventional device requires a joint for connecting the motor rotation shaft and the screw shaft, and also requires a valve seat for the valve hole and sealing means for closing the valve hole. The number of processes increases and the manufacturing cost increases.
[0005]
[Object of the present invention]
The present invention can provide a flow control valve which has a small number of parts, a small number of processing and assembling steps, can reduce manufacturing costs, and has excellent control accuracy.
[0006]
[Means of the present invention]
In order to achieve the above object, a flow control valve of the present invention is provided with a motor in a cover of a valve box including a base body and a cover attached thereto, and a feed screw portion is directly provided on a downwardly projecting rotation shaft of the motor. Processed and formed a space part penetrating in the lateral direction in the base body, the cross-sectional shape is deformed by being pressed in the radial direction in the space part, but a flow path tube having elastic restoring force is formed. In addition, a vertical hole is formed in a central portion of the base body, an elevating body is provided in the vertical hole, a nut portion with which a screw portion of the motor rotating shaft is screwed is provided on the elevating body, and the tube is provided at a lower end. A pressing body facing the upper side is provided, and the lower pressing body of the lifting body which is moved up and down by forward and reverse driving of the motor presses the tube in the radial direction or releases the pressing force, Use a stepping motor for the motor. The feed screw mechanism consisting of the nut unit screwed to the threaded portion and threaded portion of the rotating shaft are constituted by a ball screw means.
[0007]
【Example】
Hereinafter, embodiments of the present invention will be described with reference to a specific example shown in the accompanying drawings.
The flow control valve 1 of the present invention shown in FIGS. 1 and 2 has a valve body case 3 attached to a base body 2, and a motor 4 is provided by a stay 6 in an upper space in the case. The rotary shaft 5 is directly threaded.
[0008]
The base body 2 has a space portion 2a penetrating in the lateral direction, and a flow rate control tube 7 is disposed in the space portion 2a, and both ends of the tube are connected through joints 8a and 8b. It is connected to the outflow pipe 9b.
[0009]
Thus, the tube 7 is preferably made of a material having elastic restoring force and having corrosion resistance to chemical fluids, for example, a tube made of a fluororesin-based copolymer.
[0010]
A vertical hole 10 is formed in the base body 2, and an elevating body 11 is fitted into the vertical hole 10 so as to be vertically movable. The elevating body 11 has a vertical hole 12 formed in an upper flange 11 a. A guide pin 13 provided on the upper surface of the base body 2 is fitted so as to be movable only in the vertical direction.
[0011]
A vertical hole 14 is formed in the center of the elevating body 11, and a nut 15 is fitted and fixed in this vertical hole, and the rotary screw shaft 5 of the motor is screwed into this nut. At the lower end, a pressing body 16 facing the upper side surface of the tube 7 is provided.
[0012]
The motor 4 is a stepping motor, and a screw formed directly on the rotating shaft of the motor is a ball screw as shown in FIGS. 3 and 4, and a nut also has a loop path 18 for circulating the ball 17.
[0013]
In the above-described flow control valve of the present invention, the elevating body 11 is screwed downward by forward rotation of the motor, and the pressing body 16 at the lower end gradually crushes the tube, thereby narrowing the flow path in the tube, or Completely crush and close the channel.
[0014]
By rotating the motor in the reverse direction, the lifting body 11 is screwed upward, the pressing force of the pressing body 16 against the tube 7 is gradually released, and the tube is expanded by its own restoring force and the pressure of the fluid in the tube. Therefore, the flow path becomes large.
[0015]
Therefore, in the flow rate control valve of the present invention, the flow path tube is pressed by the forward / reverse rotation of the motor, or the pressing force is released, the flow path area of the tube is set as required, and the opening and closing of the flow path and the flow rate can be adjusted. .
[0016]
In addition, by using a stepping motor as the motor, the vertical movement of the elevating body can be finely adjusted to finely deform the cross-sectional shape of the tube by the pressing body, and the flow rate can be adjusted. By using a ball screw mechanism as the nut to be screwed, screw feed with almost no backlash can be performed, and fine adjustment of the flow rate can be performed accurately.
[0017]
Furthermore, the state in which the flow path is completely closed by the pressing body (zero flow rate point) can be known by detecting the state in which the shaft does not rotate even when the driving power is supplied to the motor, and the state in which the shaft cannot rotate. By further supplying drive power to the motor, the flow path can be completely closed.
[0018]
Specifically, the motor is a stepping motor, and its rotation position and rotation speed are detected by an encoder, so that the shaft cannot rotate even when a drive pulse is supplied to the motor, that is, the step-out state is determined by the encoder. By detecting this step-out state, it is possible to know that the flow path is completely closed by the pressing body (flow rate zero point). By supplying, the flow path can be completely closed.
[0019]
In addition, since the screw part for screw feed is formed by directly processing the rotary shaft of the motor, it is not necessary to attach the screw shaft to the motor rotary shaft with a joint as in the past, and the number of parts can be reduced and the assembly can be reduced. Since the number of mounting steps can be reduced, and the flow rate adjusting section main body is formed of a tube, there is no need to form a valve hole and a valve seat which require precision in the base main body, and the manufacturing cost can be reduced much more than the conventional one. There are advantages.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional front view showing an embodiment of a flow control valve according to the present invention.
FIG. 2 is a vertical sectional front view showing a state in which a flow path is narrowed in the embodiment of the flow control valve according to the present invention.
FIG. 3 is a longitudinal sectional view showing an example of a ball screw.
FIG. 4 is a cross-sectional view showing an example of a hole screw.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Flow control valve 2 Base body 3 Valve case 4 Motor 5 Rotating shaft 6 Stay 7 Tube 8a, 8b Joint 9a Inflow pipe 9b Outflow pipe 10 Vertical hole 11 of base body Lifting body 12 Vertical hole 13 of flange of lifting body 13 Guide pin 14 Vertical hole of lifting body 15 Nut 16 Retainer 17 Ball 18 Loop path

Claims (3)

ベース体とこれに取り付けたカバーとよりなる弁箱のカバー内にモータを設け、モータの下方突出回転軸には送りねじ部を直接加工形成し、ベース体には横方向に貫通する空間部を形成して、その空間部に、径方向に押圧されることにより断面形状が変形するが、弾性復原力を有する流路用チューブを設け、また、ベース体の中央部には縦孔をあけて、その縦孔に昇降体を設け、昇降体には前記モータ回転軸のねじ部が螺合するナット部を設けるとともに下端に前記チューブの上側面に臨む押止体を設け、モータの正逆駆動により上下動される昇降体の下端押止体にてチューブを径方向に押圧し、または押圧力を解放する流量調節弁。A motor is provided in the cover of the valve box consisting of the base body and the cover attached to the base body, the feed screw part is formed directly on the downwardly projecting rotation shaft of the motor, and the base body has a space penetrating in the lateral direction. Formed, the cross-sectional shape is deformed by being pressed in the radial direction in the space, but a tube for flow path having elastic restoring force is provided, and a vertical hole is formed in the center of the base body. An elevating body is provided in the vertical hole, a nut part with which the screw part of the motor rotating shaft is screwed is provided on the elevating body, and a pressing body facing the upper surface of the tube is provided at the lower end, and the motor is driven in the forward and reverse directions. A flow control valve that presses the tube in the radial direction with the lower end pressing body of the elevating body that is moved up and down by the valve or releases the pressing force. 請求項1に記載のモータがステッピングモータである流量調節弁。A flow control valve, wherein the motor according to claim 1 is a stepping motor. 請求項1に記載のモータ回転軸のねじ部およびねじ部に螺合するナット部がボールねじ手段で構成されてなる流量調節弁。2. A flow control valve according to claim 1, wherein the screw portion of the motor rotation shaft and the nut portion screwed to the screw portion are constituted by ball screw means.
JP2002207170A 2002-07-16 2002-07-16 Flow control valve Pending JP2004052797A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002207170A JP2004052797A (en) 2002-07-16 2002-07-16 Flow control valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002207170A JP2004052797A (en) 2002-07-16 2002-07-16 Flow control valve

Publications (1)

Publication Number Publication Date
JP2004052797A true JP2004052797A (en) 2004-02-19

Family

ID=31931703

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002207170A Pending JP2004052797A (en) 2002-07-16 2002-07-16 Flow control valve

Country Status (1)

Country Link
JP (1) JP2004052797A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006236687A (en) * 2005-02-23 2006-09-07 Fujitsu Ltd Fuel cell
US8292262B2 (en) 2004-10-29 2012-10-23 Surpass Industry Co., Ltd. Flow control valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8292262B2 (en) 2004-10-29 2012-10-23 Surpass Industry Co., Ltd. Flow control valve
JP2006236687A (en) * 2005-02-23 2006-09-07 Fujitsu Ltd Fuel cell

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