JP2004050258A - Apparatus and system for manufacturing airtight container - Google Patents

Apparatus and system for manufacturing airtight container Download PDF

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JP2004050258A
JP2004050258A JP2002212989A JP2002212989A JP2004050258A JP 2004050258 A JP2004050258 A JP 2004050258A JP 2002212989 A JP2002212989 A JP 2002212989A JP 2002212989 A JP2002212989 A JP 2002212989A JP 2004050258 A JP2004050258 A JP 2004050258A
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container
lower electrode
electrode sheath
closed container
closed
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JP3726962B2 (en
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Shigemi Sato
佐藤重己
Gohei Niwa
丹羽伍平
Ryoichi Okazawa
岡沢良一
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Ubukata Industries Co Ltd
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Ubukata Industries Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for manufacturing an airtight container capable of identifying a lower electrode sheath which manufactured a poor airtight container. <P>SOLUTION: The apparatus 1 for manufacturing airtight container consists of a welding device 2 and a recovery device 3. The lower electrode sheath 6 and a recovery container 8 are equipped at the same number, and the movements of a round movable table 7 and a table 17, on which each of them is arranged, synchronize. Therefor, when the recovery machine 9 moves the airtight container through a flow path 10 from the lower electrode sheath 6 to the recovery container 8, the lower electrode sheath and the recovery container 8 always correspond to the same relation. Furthermore, as the recovery container 8, which corresponds to the lower electrode sheath 6 stopped at the unload position, is stopped at the recovery position, the recovery machine 9 may only moves the airtight container to the flow path 10. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】本発明は、有底筒型の金属製容器の開口端部に金属製の蓋板を溶接により固定することで密閉型容器を製造する密閉型容器製造装置と、この密閉型容器製造装置と気密検査装置とを組み合わせた密閉型容器製造システムに関する。
【0002】
【従来技術】従来の密閉型容器製造装置としては、所要の上下移動距離を昇降可能に設けられた上部電極鞘と、円形可動台に配置された複数の下部電極鞘と、下部電極鞘に密閉型容器の構成部品を投入する部品投入機と、上部電極鞘と下部電極鞘の間に溶接電流を流し前記密閉型容器の構成部品を抵抗溶接する溶接機と、製造された密閉型容器を下部電極鞘から取り出す回収機とこの密閉型容器を収納する回収容器を備えている。
【0003】以上のように構成された密閉型容器製造装置の動作について説明すると、円形可動台は回転・停止を繰り返し、所定の箇所にて部品投入機により下部電極鞘内に密閉型容器の構成部品である金属製容器と蓋板が投入される。全ての部品が投入された下部電極鞘は、上部電極鞘と軸芯が一致する箇所に停止する。次に上部電極鞘が下降し下部電極鞘と当接し、溶接機の上部溶接電極が下降し上部電極鞘と当接する。その後、上部電極鞘と下部電極鞘とを挟み込んだ溶接機の上部溶接電極と下部溶接電極との間に溶接電流を流し、金属製容器の開口端に蓋板を気密に溶接することにより密閉型容器を製造する。製造された密閉型容器は取り出し箇所にて回収機により下部電極鞘から取り出され、回収容器に回収される。
【0004】
【発明が解決しようとする課題】現在、製造された密閉型容器が確実に密閉されているか否かを判定し、気密不良の密閉型容器が出荷されないようにするため気密検査を行っている。密閉型容器が気密不良を起こす原因は、製造装置の問題と密閉型容器構成部品の問題の場合がある。製造装置の問題の主なものは、上部電極鞘といずれかの下部電極鞘との組み合わせにおいて電極鞘の溶接面の調整不良や摩耗により接触圧力が不均一となることによる接触不良である。これにより密閉型容器の溶接が不均一になり、極小さなピンホール等が発生し気密不良となる。
【0005】従来の密閉型容器製造装置においては、気密検査にて密閉型容器に気密不良が検出された時には、装置全体を停止して密閉型容器の気密不良の原因が電極鞘の問題であるのか或は密閉型容器の構成部品の問題であるかを調査し、原因が電極鞘の問題であるならば直ちに調整を行い、密閉型容器の構成部品の問題であるならば供給部品の見直しを行う等の対策を打つ必要があった。そのうち気密不良の原因が下部電極鞘の問題である場合は、複数の下部電極鞘で同時に問題が発生することは稀であり、設置されている中の一箇所の下部電極鞘で起こる場合が殆どである。しかし、どの下部電極鞘が問題であるのかを目視等の簡易的な検査により特定することができないため、一旦製造装置全体を止めて全ての下部電極鞘の調査と調整等の保守作業を行う必要がある。これらの作業が終了するまでの間は長時間に渡り生産を停止しなければならず、生産計画に影響を与えるだけでなく、製造コストの増加にもつながり大きな問題となっていた。
【0006】そこで、問題の下部電極鞘を特定でき、長期の生産停止という事態を避けると同時に、製造装置の保守に要する時間を短縮できる密閉型容器製造装置が求められていた。
【0007】
【課題を解決するための手段】そこで本発明の密閉型容器製造装置においては、所要の上下移動距離を昇降可能に設けられた上部電極鞘と、回転・停止を繰り返す円形可動台の回転中心に対する同一円周上に配置された複数の下部電極鞘と、前記下部電極鞘に密閉型容器を構成する部品を投入する部品投入機と、上部電極鞘と下部電極鞘との間に溶接電流を流し前記密閉型容器の構成部品を密閉封止するための溶接機とを有する溶接装置と、製造された密閉型容器を下部電極鞘から取り出す回収機と、この密閉型容器を収納するための回収容器と、回収機により取り出された密閉型容器を回収容器に移動させるための流通路とを有する回収装置からなる密閉型容器製造装置において、回収容器を下部電極鞘と同数設け、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができることを特徴としている。これにより、複数の回収容器の内のどの回収容器かを知ることによりどの下部電極鞘で製造した密閉型容器であるかを区別することができるため、回収容器毎に気密検査等を行うことで問題となる下部電極鞘を容易に特定することができる。
【0008】更に第二の発明は、下部電極鞘を設置した円形可動台の動きに同期して下部電極鞘と同数の回収容器を設置したテーブルが回転・停止を繰り返し、取り出し位置に停止した下部電極鞘から回収機によって取り出された密閉型容器を、回収位置に停止した回収容器に流通路を介して移動することで、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができることを特徴とする密閉型容器製造装置である。これにより下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収でき、比較的安価で且つ保守も容易な回収装置を得ることができる。
【0009】また第三の発明は、下部電極鞘を設置した円形可動台の動きに同期して下部電極鞘と同数の回収容器を設置したテーブル上の流通路が回転・停止を繰り返し、取り出し位置に停止した下部電極鞘から回収機によって取り出された密閉型容器を流通路介して回収容器に移動することで、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができることを特徴とする密閉型容器製造装置である。これにより下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収でき、比較的安価で且つ保守も容易な回収装置を得ることができる。
【0010】また第四の発明は、任意の下部電極鞘に密閉型容器の構成部品の投入を停止し、当該下部電極鞘における溶接を停止することにより、特定の下部電極鞘における密閉型容器の製造を停止でき、残りの下部電極鞘においては密閉型容器の製造を継続できることを特徴とする密閉型容器製造装置である。これにより、一部の下部電極鞘に問題が発生しても、問題が発生した下部電極鞘においてのみ密閉型容器の製造を中止することにより、装置全体を停止することなく製造を継続することができるため、製造の遅れを最小限に留めることができる。
【0011】また第五の発明は、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができる密閉型容器製造装置とこの製造装置で製造された密閉型容器の気密検査を行う気密検査装置からなり、この気密検査装置による密閉型容器の気密検査を回収容器毎に行うことにより、密閉型容器に気密不良が発生した場合には気密不良の密閉型容器が収納されている回収容器から気密不良の密閉型容器を製造した下部電極鞘を特定して、この特定された下部電極鞘のみで密閉型容器の製造を停止して、残りの下部電極鞘においては密閉型容器の製造を継続することを特徴としている。密閉型容器の気密不良の原因が前記気密検査にて特定の下部電極鞘の問題であることが判明すれば、前記特定の下部電極鞘においてのみ密閉型容器の製造を停止することで気密不良の発生は無くなり、密閉型容器製造装置は若干の製造効率の低下はあるものの生産を継続することができる。また問題となる下部電極鞘は容易に特定できるため、問題となる下部電極鞘の特定に時間がかからない。
【0012】
【発明の実施の形態】以下、図面を参照して本発明の密閉型容器製造装置について説明する。ここで図1は本発明の平面図を、図2はその正面図を示す。また図3及び図4には動作を説明するための断面図を示す。この密閉型容器製造装置1は図1に示すように溶接装置2と回収装置3から構成されている。
【0013】溶接装置2は図2に示すように上部溶接電極4Aと下部溶接電極4Bとを有する溶接機4と、円形可動台7上に密閉型容器の構成部品を収納可能に配置された複数の下部電極鞘6と、下部電極鞘6と当接する上部電極鞘5とを有している。溶接機4の下部溶接電極4Bは製造装置を正面から見た時に円形可動台7の台座26の裏側に設置されている。密閉型容器の構成部品は部品投入機25により下部電極鞘6に投入される。回収装置3はテーブル17上に設置された複数の回収容器8と、密閉型容器を下部電極鞘6から取り出す回収機9と、回収機9と回収容器8とを連絡し、取り出された密閉型容器を回収容器8へ移動させるために傾斜された流通路10から構成されている。下部電極鞘6と回収容器8はそれぞれ同数配置されており、互いの動きは後述するように同期している。
【0014】上部電極鞘5は図3に示すようにシリンダー状の上部ガイド11とこの上部ガイド11に対して気密に摺動するピストン状の第一封入電極とを有しており、支持体20に絶縁固定されている。この第一封入電極はシャフト電極12と上部溶接チップ13から構成されており、また上部ガイド11には電極鞘内部のガスを置換するための排気パイプ29と充填パイプ30が接続されている。
【0015】また下部電極鞘6は下部ガイド14と第二封入電極とを有しており、この下部電極鞘6の下部ガイド14は円形可動台7上に絶縁固定されている。この第二封入電極は下部電極接触体15と下部溶接チップ16から構成されており、下部電極接触体15の下端は下部溶接電極4Bと接触可能とされ、下部溶接チップ16は密閉型容器の構成部品を収納するためのポケットが設けられている。
【0016】上部電極鞘5は支持体20を介して、これを支えるガイドバー21に沿って昇降し下部電極鞘6と当接するように構成されている。また下部電極鞘6は円形可動台7の回転中心に対して同一円周上に等角度で均等に複数個設置され、円形可動台7はその中心を軸に回転・停止を繰り返している。更に溶接機4の上部溶接電極4Aと下部溶接電極4Bは、前述の上部電極鞘5と下部電極鞘6との軸芯が一致する箇所で上下から両電極鞘を挟みこむように設置されている。
【0017】続いてこの密閉型容器製造装置1の動作について説明する。図3に示すように下部電極鞘6の下部溶接チップ16のポケットに密閉型容器の構成部品である金属製容器27と蓋板28が部品投入機25により投入される。下部電極鞘6は円形可動台7によって回転され、上部電極鞘5の軸芯と実質的に一致する箇所に順次停止する。下部電極鞘6が上部電極鞘5の軸芯と一致する箇所に停止すると、上部電極鞘5はガイドバー21に沿って下降し、図4に示すように下部電極鞘6と当接して気密空間を構成する。密閉型容器内部は上部、下部電極鞘が構成した気密空間内において、ヘリウムガス等の不活性ガスに置換される。この時、下部電極接触体15は押し下げられ、その下端は下部溶接電極4Bに接触する。次に溶接機4の上部溶接電極4Aが下降し、上部電極鞘5のシャフト電極12の上端に当接し、シャフト電極を押し下げる。シャフト電極12は上部ガイド11に対して摺動降下し、シャフト電極12と共に押し下げられた上部溶接チップ13は密閉型容器の構成部品である蓋板28に当接し、接触圧力が所定の値となると上部溶接電極4Aと下部溶接電極4Bとの間に溶接電流を流し、金属製容器27の開口端に蓋板28を気密に溶接することにより密閉型容器が完成する。
【0018】この溶接装置により製造される密閉型容器は、金属製容器と蓋板により密閉型容器を構成するものであり、例えばバイメタル等の熱応動板を有する熱応動スイッチや、密閉型容器内に接触子と金属球を収納し振動や傾斜若しくは加速度を検出する加速度応動スイッチ等として構成される。
【0019】本実施例においては、製造された密閉型容器は回収装置3によって回収される。回収装置3は図1に示すテーブル17に設置された回収容器8と、製造された密閉型容器を下部電極鞘6から取り出す回収機9と、回収機9と回収容器8とを連絡する流通路10から構成されている。回収容器8は下部電極鞘6と同数であり、それぞれが設置されたテーブル17と円形可動台7の動作は同期している。密閉型容器は回収機9の取出部先端23によって下部電極鞘6から取り出され、更に取出部22がスライド冶具24に沿って移動し流通路10に移動される。その後、密閉型容器は流通路10の上端10Bから下端10Cへと滑り落ちて回収容器8に回収される。
【0020】この実施例では図1に示すように下部電極鞘6と同数の回収容器8をテーブル17の同一円周上に等角度で均等に設置し、テーブル17は回転・停止を繰り返している。ここで回収容器8の開口は流通路10の下端10Cと重なる位置に停止するように設定してある。下部電極鞘6の数と回収容器8の数とが同数であり、それぞれが設置された円形可動台7の回転・停止とテーブル17の回転・停止の動作を同期させることで、回収機9と流通路10とで連絡された下部電極鞘6と回収容器8は常に同じ組み合わせとなる。そのため個々の下部電極鞘6で製造された密閉型容器は決まった回収容器8に回収することができる。更に取り出し位置に停止した下部電極鞘6に対応した回収容器8が回収位置に停止するので、回収機9は流通路10に密閉型容器を移動させるだけで、下部電極鞘6毎に製造された密閉型容器をそれぞれの回収容器8に回収することができる。そのため不具合が発生した場合にも全部の下部電極鞘6を調査することなく、どの下部電極鞘6が問題であるかを特定できるので、調査作業の効率化を図ることができる。
【0021】ここで例えば回収機9をロボットアーム等に置き換えることで製造された密閉型容器を複数の回収容器に振り分けることができる。しかしこのようなロボットアームは高価であり、保守にも手間がかかる。そこで本実施例によればこのように高価なロボットアームを使用しなくとも、比較的安価で且つ保守も容易な回収装置を得ることができる。
【0022】次に他の実施例について説明する。同じ部品には同じ番号を付けているため、詳しい説明は省略する。本実施例においては、図5に示す下部電極鞘6と同数の回収容器8は固定されたテーブル18の同一円周上に等角度で均等に設置されている。このテーブル18の中心には可動台19がテーブル18中心を軸として回転可能に設置されている。流通路30は可動台19に取り付けられており、流通路30の上端30Bは可動台19の回転中心と重なるように設置され、可動台19が回転すると、流通路30はその上端30Bを中心に回転する。また可動台19が停止する時は、回収容器8の開口に流通路30の下端30Cが停止するように設定してある。本実施例では流通路30が円形可動台7と同期して回転・停止を繰り返すことで、取り出し位置に停止した下部電極鞘6に対応した回収容器8上に流通路30が停止し、回収機9は常に移動することはない回転中心となる流通路上端30Bに密閉型容器を移動させるだけで、下部電極鞘6毎に製造された密閉型容器をそれぞれの回収容器8に回収することができる。この実施例によれば、下部電極鞘6に対し回収容器8を同数設け、1対1に対応させることで下部電極鞘6の不具合がどこで発生しているのかを特定できるので、調査作業の効率化を図ることができる。
【0023】しかし例えば前記ように、不具合が発生している下部電極鞘が特定できても、予め定期保守作業の予定がある場合には、直ちに保守作業に入るよりも特定された下部電極鞘6での作業を一時的に停止して、残りの下部電極鞘6で予定数量に達するまで作業を続ける方が効率的な場合がある。そこで次にこのような対応が可能な密閉型容器製造装置1について説明する。密閉型容器製造装置1は、部品投入機25による密閉型容器の構成部品の投入、下部電極鞘6を設置した円形可動台7の回転・停止、ガス置換及び溶接機4による溶接、回収機9による密閉型容器の取り出し及び移動、回収容器8を設置したテーブル17又は流通路30の回転・停止といった密閉型容器製造の一連の動作を図示されていない制御装置により制御されており、これらの一連の動作を繰り返し行うことで連続して密閉型容器を製造している。密閉型容器製造装置1は、密閉型容器の製造を継続した状態で、制御装置により指定した下部電極鞘6に対して部品投入機25による密閉型容器の構成部品の投入と、ガス置換及び溶接機4による溶接と回収機9による取り出し作業を行わないように制御することで、指定して下部電極鞘6において密閉型容器の製造を停止することができる。
【0024】具体的には、密閉型容器の製造を停止している下部電極鞘6が円形可動台7の回転により密閉型容器の構成部品供給位置に停止するが、制御装置により、部品投入器25は構成部品である金属製容器27と蓋板28を投入しないように制御されている。この下部電極鞘6が上部電極鞘5の軸芯と一致する箇所に停止し、溶接機4の上部溶接電極4Aは下降せず、上部溶接電極4Aと下部溶接電極4Bとの間に溶接電流が流れないように制御されている。更に上部電極鞘5と下部電極鞘6とは当接しているがガスの置換作業は行われず、次にこの下部電極鞘6が密閉型容器回収位置に停止しても、回収機9は作動しない。
【0025】このように特定の下部電極鞘6において密閉型容器の製造を停止している間も、残りの下部電極鞘6においては、部品投入機25により密閉型容器の構成部品は投入され、ガス置換及び溶接機4による溶接、回収機9による製造された密閉型容器の回収は行われ、密閉型容器の製造は継続されている。これにより、特定の下部電極鞘6だけに不具合が生じた時に密閉型容器製造装置1を完全に停止して電極の保守作業を行う場合に比べ、製造効率をあまり落とすことなく製造を続けることができる。
【0026】次に前述した密閉型容器製造装置1と気密検査装置とを組み合わせた密閉型容器製造システムについて説明する。ここで使用される気密検査装置の一例はヘリウムリークディテクタであり、このヘリウムリークディテクタは、密閉型容器に封入したヘリウムガスの漏れを検出することで密閉型容器の気密状態を確認している。密閉型容器製造装置1は上述したように複数の下部電極鞘6を有し、この下部電極鞘6毎に製造された密閉型容器を別々の回収容器8に回収している。また製造装置全体は密閉型容器の製造を継続したまま、特定の下部電極鞘6において密閉型容器の製造を停止することができる。回収容器8毎に気密検査を行うことで、気密不良の密閉型容器が検出された時には、それぞれの下部電極鞘6で製造された密閉型容器は決まった回収容器8に回収されるため、回収容器8から気密不良の密閉型容器を製造した下部電極鞘6を容易に特定することができる。特定された下部電極鞘6を前記制御装置に対して指定することができ、特定された下部電極鞘6においてのみ製造を停止する。この処置により気密不良の密閉型容器の発生を抑えることができ、製造装置全体を停止することなく製造を継続することができる。
【0027】本密閉型容器製造システムを用いて気密不良の密閉型容器が検出された場合について説明する。気密不良の密閉型容器が検出された時、この密閉型容器が収納されていた回収容器8に対応する密閉型容器製造装置1の下部電極鞘6における密閉型容器の製造を直ちに停止し、残りの下部電極鞘6においては密閉型容器の製造は継続する。ここで幾つかの回収容器8から気密不良の密閉型容器がランダムに検出された場合、密閉型容器の気密不良の原因して、例えばこれらの密閉型容器を製造した下部電極鞘6の問題、または密閉型容器製造装置1全体の問題、或は密閉型容器の構成部品の問題等がある。このような場合は、密閉型容器製造装置1全体を停止して下部電極鞘6の保守作業を行い、密閉型容器の構成部品の見直し、交換を行った後に密閉型容器製造装置1で密閉型容器の製造を再開する。ある回収容器8から気密不良の密閉型容器が検出され、この回収容器8に対応する下部電極鞘6における密閉型容器の製造を停止している間に、数十個の密閉型容器の中から気密不良の密閉型容器を特定し、この密閉型容器は溶接部から漏れているのか、又は構成部品から漏れているのかといった気密不良の場所を詳細に調査する。
【0028】密閉型容器の気密不良の場所が溶接部の時は、下部電極鞘6の下部溶接チップ16が摩耗等の異常が起きていると判断でき、今後も気密不良の密閉型容器が製造される可能性が高いため、下部電極鞘6の下部溶接チップ16を交換するまで密閉型容器の製造を停止する。下部電極鞘6の下部溶接チップ16の交換は特定の下部電極鞘6のみ行えばよく、短時間で行うことができる。また密閉型容器の気密不良の場所が溶接部以外の時は、この密閉型容器の気密不良は偶然に発生したものと判断することができ、今後この回収容器8に対応する下部電極鞘6で製造しても、気密不良の密閉型容器が発生する可能性が低いので、密閉型容器製造装置1の製造装置を操作して製造停止を解除し、密閉型容器の製造を再開する。
【発明の効果】
【0029】以上に説明したように、本発明の密閉型容器製造装置は、回収容器を設置したテーブル又は、回収機から回収容器へ密閉型容器を移動させる流通路を回転・停止することで下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収している。ロボットアームのような高価な装置を設置しなくとも、回収機と回収容器を設置した回転するテーブル又は回転する流通路を組み合わせることで、比較的安価で且つ保守作業等も容易な回収装置を得ることができる。
【0030】密閉型容器製造装置と気密検査装置とを組み合わせたことで、密閉型容器製造装置の下部電極鞘毎に製造された密閉型容器は別々の回収容器に回収し、密閉型容器の気密検査を回収容器毎に行うことで、気密不良の密閉型容器が検出された時には、製造した下部電極鞘を容易に特定することができる。更に密閉型容器製造装置は、他の下部電極鞘においては密閉型容器の製造を継続したまま、特定の下部電極鞘において密閉型容器の製造を停止できる。そのため気密不良の密閉型容器が検出された時には、特定の下部電極鞘において密閉型容器の製造を停止し、その間に気密不良の密閉型容器の原因を調査し、原因に応じて特定の下部電極鞘での密閉型容器の製造を再開するか又は引き続き停止するのかを判断する。問題となる下部電極鞘において密閉型容器の製造を停止することができるため、密閉型容器製造装置を完全に停止して下部電極鞘の保守作業を行う場合に比べ、製造効率をあまり落とすことなく製造を続けることができる。
【図面の簡単な説明】
【図1】本発明の密閉型容器製造装置の一実施例の平面図である。
【図2】本発明の密閉型容器製造装置に溶接装置の正面図である。
【図3】本発明の密閉型容器製造装置の溶接装置での装置操作状態を示す縦断面図である。
【図4】本発明の密閉型容器製造装置の溶接装置での装置操作状態を示す縦断面図である。
【図5】本発明の密閉型容器製造装置の一実施例の平面図である。
【符号の説明】
1:密閉型容器製造装置
2:溶接装置
3:回収装置
4:溶接機
4A:上部溶接電極
4B:下部溶接電極
5:上部電極鞘
6:下部電極鞘
7:円形可動台
8:回収容器
9:回収機
10,30:流通路
30B:流通路上端
10C,30C:流通路下端
11:上部ガイド
12:シャフト電極
13:上部溶接チップ
14:下部カイド
15:下部電極接触体
16:下部溶接チップ
17,18:テーブル
19:可動台
20:支持体
21:ガイドバー
22:取出部
23:取出部先端
24:スライド冶具
25:部品投入機
26:台座
27:金属製容器
28:蓋板
29:排気パイプ
30:充填パイプ
[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a closed container manufacturing apparatus for manufacturing a closed container by fixing a metal lid plate to an open end of a bottomed cylindrical metal container by welding. The present invention relates to a closed container manufacturing system in which a closed container manufacturing device and an airtightness inspection device are combined.
[0002]
2. Description of the Related Art As a conventional closed container manufacturing apparatus, an upper electrode sheath provided so as to be able to move up and down a required vertical movement distance, a plurality of lower electrode sheaths arranged on a circular movable base, and a lower electrode sheath are hermetically sealed. A component input machine for inputting the components of the mold container, a welding machine for applying a welding current between the upper electrode sheath and the lower electrode sheath to resistance-weld the components of the closed container, and A collecting machine for taking out from the electrode sheath and a collecting container for storing the closed container are provided.
[0003] The operation of the closed container manufacturing apparatus constructed as described above will be described. The circular movable base repeatedly rotates and stops, and at a predetermined position, the closed container is placed in the lower electrode sheath by a component feeder. A metal container and a lid plate, which are parts, are put in. The lower electrode sheath in which all the parts are put in stops at a position where the axis center coincides with the upper electrode sheath. Next, the upper electrode sheath descends and contacts the lower electrode sheath, and the upper welding electrode of the welding machine descends and contacts the upper electrode sheath. After that, a welding current is passed between the upper welding electrode and the lower welding electrode of the welding machine sandwiching the upper electrode sheath and the lower electrode sheath, and the lid plate is hermetically welded to the opening end of the metal container to hermetically seal. Manufacture containers. The manufactured sealed container is taken out from the lower electrode sheath by the collecting machine at the take-out point, and collected in the collecting container.
[0004]
At present, an airtight inspection is performed to determine whether or not the manufactured hermetically sealed container is securely sealed and to prevent the hermetically sealed airtight container from being shipped. The cause of the poor airtightness of the closed container may be a problem of a manufacturing apparatus and a problem of a component of the closed container. The main problem of the manufacturing apparatus is poor contact due to non-uniform contact pressure due to poor adjustment of the welding surface of the electrode sheath or wear in the combination of the upper electrode sheath and any of the lower electrode sheaths. As a result, welding of the closed container becomes uneven, and a very small pinhole or the like is generated, resulting in poor airtightness.
In a conventional closed container manufacturing apparatus, when an airtight inspection detects a poor airtightness in the closed container, the entire apparatus is stopped and the cause of the poor airtightness of the closed container is a problem of the electrode sheath. Investigate whether the problem is due to a problem with the components of the closed container or if it is a problem with the electrode sheath, adjust immediately if it is a problem with the components of the closed container, and review the supply components if the problem is with the components of the closed container. It was necessary to take measures such as taking measures. When the cause of poor airtightness is the problem of the lower electrode sheath, it is rare that the problem occurs simultaneously in multiple lower electrode sheaths, and it often occurs in one lower electrode sheath among the installed ones. It is. However, since it is not possible to identify which lower electrode sheath is a problem by simple inspection such as visual inspection, it is necessary to temporarily stop the entire manufacturing apparatus and perform maintenance work such as inspection and adjustment of all lower electrode sheaths. There is. Until these operations are completed, the production must be stopped for a long time, which not only affects the production plan but also increases the manufacturing cost, which is a major problem.
Accordingly, there has been a demand for a closed container manufacturing apparatus capable of identifying the problematic lower electrode sheath and avoiding a situation in which production is stopped for a long time, and shortening the time required for maintenance of the manufacturing apparatus.
[0007]
Therefore, in the closed container manufacturing apparatus of the present invention, the upper electrode sheath provided so as to be able to move up and down a required vertical movement distance and the center of rotation of the circular movable base which repeats rotation and stop are provided. A plurality of lower electrode sheaths arranged on the same circumference, a component feeding machine for feeding components constituting a closed container into the lower electrode sheath, and a welding current flowing between the upper electrode sheath and the lower electrode sheath. A welding apparatus having a welding machine for hermetically sealing the components of the closed container, a collecting machine for removing the manufactured closed container from the lower electrode sheath, and a collecting container for storing the closed container And, in a closed container manufacturing apparatus consisting of a collecting device having a flow path for moving the closed container taken out by the collecting device to the collecting container, the same number of the collecting containers as the lower electrode sheath is provided, and each lower electrode sheath is provided. Manufactured It is characterized in that the hermetic vessel can be recovered in a separate collection vessel. With this, it is possible to distinguish which closed container is manufactured with which lower electrode sheath by knowing which of the plurality of collection containers is a collection container. The problematic lower electrode sheath can be easily identified.
Further, a second invention is characterized in that the table in which the same number of collection containers as the lower electrode sheath are repeatedly rotated and stopped in synchronization with the movement of the circular movable base on which the lower electrode sheath is installed, and the lower portion stopped at the take-out position. By moving the closed container taken out of the electrode sheath by the collection machine to the collection container stopped at the collection position via the flow passage, the closed container manufactured for each lower electrode sheath is collected in a separate collection container. A sealed container manufacturing apparatus characterized in that it can be manufactured. Thereby, the closed containers manufactured for each lower electrode sheath can be collected in separate collection containers, and a collection device that is relatively inexpensive and easy to maintain can be obtained.
According to a third aspect of the present invention, a flow path on a table on which the same number of collecting containers as the lower electrode sheath are repeatedly rotated and stopped in synchronization with the movement of the circular movable base on which the lower electrode sheath is installed, and the take-out position is set. By moving the closed container taken out from the lower electrode sheath stopped by the collecting device to the collecting container through the flow passage, the closed container manufactured for each lower electrode sheath can be collected in a separate collecting container. A closed container manufacturing apparatus characterized in that it can be manufactured. Thereby, the closed containers manufactured for each lower electrode sheath can be collected in separate collection containers, and a collection device that is relatively inexpensive and easy to maintain can be obtained.
In a fourth aspect of the present invention, the supply of the components of the closed container to an arbitrary lower electrode sheath is stopped, and the welding at the lower electrode sheath is stopped, whereby the closed container of the specific lower electrode sheath is stopped. The sealed container manufacturing apparatus is characterized in that the manufacturing can be stopped and the manufacturing of the sealed container can be continued in the remaining lower electrode sheath. Thus, even if a problem occurs in a part of the lower electrode sheath, by stopping the production of the sealed container only in the lower electrode sheath in which the problem has occurred, the production can be continued without stopping the entire apparatus. As a result, manufacturing delays can be minimized.
A fifth aspect of the present invention provides a closed container manufacturing apparatus capable of collecting closed containers manufactured for each lower electrode sheath into separate collection containers, and an airtightness of the closed container manufactured by the manufacturing apparatus. It consists of an airtightness inspection device that performs an inspection, and by performing an airtightness inspection of the closed container by this airtightness inspection device for each collection container, if a poor airtightness occurs in the closed container, the poorly sealed airtight container is stored. Identify the lower electrode sheath that produced the hermetically sealed hermetic container from the recovery container that is being used, stop manufacturing the hermetic container only with this identified lower electrode sheath, and use the hermetically sealed type in the remaining lower electrode sheath. It is characterized by continuing to manufacture containers. If the cause of the poor airtightness of the closed container is found to be a problem of the specific lower electrode sheath by the airtightness inspection, the production of the closed container is stopped only at the specific lower electrode sheath, thereby causing the poor airtightness. Occurrence is eliminated, and the closed container manufacturing apparatus can continue production although the manufacturing efficiency is slightly reduced. Also, since the problematic lower electrode sheath can be easily specified, it does not take much time to specify the problematic lower electrode sheath.
[0012]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A closed container manufacturing apparatus according to the present invention will be described below with reference to the drawings. Here, FIG. 1 is a plan view of the present invention, and FIG. 2 is a front view thereof. 3 and 4 are cross-sectional views for explaining the operation. This closed container manufacturing apparatus 1 is composed of a welding device 2 and a recovery device 3 as shown in FIG.
As shown in FIG. 2, the welding apparatus 2 has a welding machine 4 having an upper welding electrode 4A and a lower welding electrode 4B, and a plurality of welding machines 4 arranged on a circular movable base 7 so as to be able to store the components of a closed container. , And an upper electrode sheath 5 in contact with the lower electrode sheath 6. The lower welding electrode 4B of the welding machine 4 is installed on the back side of the pedestal 26 of the circular movable base 7 when the manufacturing apparatus is viewed from the front. The components of the closed container are charged into the lower electrode sheath 6 by the component charging device 25. The collecting device 3 communicates the plurality of collecting containers 8 installed on the table 17, a collecting device 9 for taking out the closed container from the lower electrode sheath 6, and the collecting device 9 and the collecting container 8. It comprises a flow passage 10 which is inclined to move the container to the collection container 8. The same number of lower electrode sheaths 6 and the same number of collection containers 8 are arranged, and their movements are synchronized as described later.
As shown in FIG. 3, the upper electrode sheath 5 has a cylindrical upper guide 11 and a piston-like first encapsulation electrode which slides air-tightly with respect to the upper guide 11. Insulated and fixed. The first sealing electrode is composed of a shaft electrode 12 and an upper welding tip 13, and an exhaust pipe 29 and a filling pipe 30 for replacing gas inside the electrode sheath are connected to the upper guide 11.
The lower electrode sheath 6 has a lower guide 14 and a second sealing electrode. The lower guide 14 of the lower electrode sheath 6 is insulated and fixed on the circular movable base 7. The second encapsulated electrode is composed of a lower electrode contact 15 and a lower welding tip 16, and the lower end of the lower electrode contact 15 can be brought into contact with the lower welding electrode 4 </ b> B. A pocket for storing parts is provided.
The upper electrode sheath 5 is configured to move up and down along a guide bar 21 supporting the support via a support 20 and to contact the lower electrode sheath 6. A plurality of lower electrode sheaths 6 are evenly arranged at equal angles on the same circumference with respect to the center of rotation of the circular movable table 7, and the circular movable table 7 repeatedly rotates and stops around its center. Further, the upper welding electrode 4A and the lower welding electrode 4B of the welding machine 4 are installed so as to sandwich the upper and lower electrode sheaths from above and below where the axes of the upper electrode sheath 5 and the lower electrode sheath 6 coincide.
Next, the operation of the closed container manufacturing apparatus 1 will be described. As shown in FIG. 3, a metal container 27 and a cover plate 28, which are components of the closed container, are put into a pocket of the lower welding tip 16 of the lower electrode sheath 6 by a component feeder 25. The lower electrode sheath 6 is rotated by the circular movable base 7 and sequentially stops at a position substantially coincident with the axis of the upper electrode sheath 5. When the lower electrode sheath 6 stops at a position coinciding with the axis of the upper electrode sheath 5, the upper electrode sheath 5 descends along the guide bar 21, and comes into contact with the lower electrode sheath 6 as shown in FIG. Is composed. The inside of the sealed container is replaced with an inert gas such as helium gas in an airtight space formed by the upper and lower electrode sheaths. At this time, the lower electrode contact body 15 is pushed down, and its lower end contacts the lower welding electrode 4B. Next, the upper welding electrode 4A of the welding machine 4 descends, contacts the upper end of the shaft electrode 12 of the upper electrode sheath 5, and pushes down the shaft electrode. The shaft electrode 12 slides down with respect to the upper guide 11, and the upper welding tip 13 pushed down together with the shaft electrode 12 comes into contact with the lid plate 28, which is a component of the closed container, and when the contact pressure reaches a predetermined value. A welding current is caused to flow between the upper welding electrode 4A and the lower welding electrode 4B, and the lid plate 28 is hermetically welded to the open end of the metal container 27 to complete the hermetic container.
A sealed container manufactured by this welding apparatus is a closed container constituted by a metal container and a cover plate. For example, a thermally responsive switch having a thermally responsive plate of bimetal or the like, , And is configured as an acceleration responsive switch for detecting vibration, inclination, or acceleration.
In this embodiment, the manufactured closed container is collected by the collecting device 3. The collecting device 3 includes a collecting container 8 installed on a table 17 shown in FIG. 1, a collecting machine 9 for removing the manufactured sealed container from the lower electrode sheath 6, and a flow passage connecting the collecting machine 9 and the collecting container 8. 10 is comprised. The number of the collection containers 8 is the same as the number of the lower electrode sheaths 6, and the operations of the table 17 and the circular movable table 7, respectively, are synchronized. The closed type container is taken out of the lower electrode sheath 6 by the take-out part tip 23 of the collecting machine 9, and the take-out part 22 moves along the slide jig 24 and moves to the flow passage 10. Thereafter, the closed type container slides down from the upper end 10B of the flow passage 10 to the lower end 10C and is collected in the collection container 8.
In this embodiment, as shown in FIG. 1, the same number of collecting containers 8 as the lower electrode sheath 6 are equally arranged on the same circumference of the table 17 at an equal angle, and the table 17 is repeatedly rotated and stopped. . Here, the opening of the collection container 8 is set to stop at a position overlapping the lower end 10C of the flow passage 10. The number of lower electrode sheaths 6 and the number of collection containers 8 are the same, and the operation of rotating / stopping the circular movable table 7 and the operation of rotating / stopping the table 17 in each case is synchronized with the collection machine 9. The lower electrode sheath 6 and the collection container 8 communicated with the flow passage 10 always have the same combination. Therefore, the closed container manufactured by each lower electrode sheath 6 can be collected in a fixed collection container 8. Further, since the collecting container 8 corresponding to the lower electrode sheath 6 stopped at the takeout position stops at the collecting position, the collecting machine 9 is manufactured for each lower electrode sheath 6 simply by moving the closed container to the flow passage 10. The closed containers can be collected in the respective collection containers 8. Therefore, even if a problem occurs, it is possible to specify which lower electrode sheath 6 is the problem without investigating all the lower electrode sheaths 6, so that the efficiency of the investigation work can be improved.
Here, for example, the sealed container manufactured by replacing the collecting machine 9 with a robot arm or the like can be distributed to a plurality of collecting containers. However, such a robot arm is expensive and requires a lot of maintenance. Therefore, according to the present embodiment, it is possible to obtain a relatively inexpensive and easy-to-maintain recovery device without using such an expensive robot arm.
Next, another embodiment will be described. Since the same parts are given the same numbers, detailed description will be omitted. In this embodiment, the same number of collection containers 8 as the lower electrode sheath 6 shown in FIG. 5 are evenly arranged at the same angle on the same circumference of the fixed table 18. A movable table 19 is installed at the center of the table 18 so as to be rotatable around the center of the table 18. The flow passage 30 is attached to the movable base 19, and the upper end 30B of the flow passage 30 is installed so as to overlap the rotation center of the movable base 19, and when the movable base 19 rotates, the flow passage 30 is centered on the upper end 30B. Rotate. When the movable table 19 stops, the lower end 30 </ b> C of the flow passage 30 is set to stop at the opening of the collection container 8. In the present embodiment, the flow path 30 is repeatedly rotated and stopped in synchronization with the circular movable base 7, so that the flow path 30 is stopped on the collection container 8 corresponding to the lower electrode sheath 6 stopped at the take-out position. Reference numeral 9 indicates that the closed containers manufactured for each lower electrode sheath 6 can be collected in each of the collecting containers 8 simply by moving the closed container to the upper end 30B of the flow passage which is the center of rotation that does not always move. . According to this embodiment, the same number of the collection containers 8 are provided for the lower electrode sheath 6 so that it is possible to specify where the failure of the lower electrode sheath 6 occurs by making one-to-one correspondence. Can be achieved.
However, for example, as described above, even if the lower electrode sheath having a defect can be specified, if the scheduled maintenance work is scheduled in advance, the specified lower electrode sheath 6 is not used immediately than the maintenance work is started. In some cases, it may be more efficient to temporarily stop the operation in step 1 and continue the operation until the remaining lower electrode sheath 6 reaches the planned quantity. Therefore, a sealed container manufacturing apparatus 1 capable of such a response will be described below. The closed container manufacturing apparatus 1 includes a component input device 25 for inputting the components of the closed container, rotating and stopping the circular movable base 7 on which the lower electrode sheath 6 is installed, gas replacement and welding by the welding machine 4, and a collecting machine 9. A series of operations for manufacturing a closed container such as removal and movement of the closed container by rotation of the table 17 or the flow passage 30 in which the collection container 8 is installed is controlled by a control device (not shown). By repeatedly performing the above operation, a closed container is continuously manufactured. The closed container manufacturing apparatus 1 supplies components of the closed container to the lower electrode sheath 6 specified by the control device by the component input device 25, and performs gas replacement and welding in a state where the closed container production is continued. By controlling not to perform the welding by the machine 4 and the removal operation by the recovery machine 9, it is possible to stop the production of the closed container at the lower electrode sheath 6 by designating it.
More specifically, the lower electrode sheath 6 whose production of the closed container is stopped is stopped at the component supply position of the closed container by the rotation of the circular movable base 7, but the control unit controls the component input device. Numeral 25 is controlled so that the metal container 27 and the cover plate 28, which are the components, are not charged. The lower electrode sheath 6 stops at a position coinciding with the axis of the upper electrode sheath 5, the upper welding electrode 4A of the welding machine 4 does not descend, and a welding current flows between the upper welding electrode 4A and the lower welding electrode 4B. It is controlled not to flow. Furthermore, the upper electrode sheath 5 and the lower electrode sheath 6 are in contact with each other, but the gas replacement operation is not performed, and even if the lower electrode sheath 6 is stopped at the closed container collecting position, the collecting machine 9 does not operate. .
As described above, even while the production of the closed container is stopped at the specific lower electrode sheath 6, the components of the closed container are supplied to the remaining lower electrode sheath 6 by the component input device 25. The gas replacement and welding by the welding machine 4 and the collection of the sealed container manufactured by the collecting machine 9 are performed, and the manufacturing of the sealed container is continued. As a result, compared to the case where the hermetic container manufacturing apparatus 1 is completely stopped and the maintenance work of the electrodes is performed when a failure occurs only in the specific lower electrode sheath 6, the manufacturing can be continued without significantly lowering the manufacturing efficiency. it can.
Next, a closed container manufacturing system in which the above-described closed container manufacturing apparatus 1 and an airtightness inspection apparatus are combined will be described. One example of the airtightness inspection device used here is a helium leak detector, and this helium leak detector checks the airtightness of the sealed container by detecting leakage of helium gas sealed in the sealed container. The closed container manufacturing apparatus 1 has a plurality of lower electrode sheaths 6 as described above, and the closed containers manufactured for each of the lower electrode sheaths 6 are collected in separate collection containers 8. Further, the production of the hermetically sealed container can be stopped at the specific lower electrode sheath 6 while the production of the whole hermetically sealed container is continued. When the hermetic seal is inspected for each collection container 8 and a hermetic container with poor airtightness is detected, the hermetic containers manufactured with the respective lower electrode sheaths 6 are collected in the fixed collection container 8. From the container 8, the lower electrode sheath 6 which has produced a hermetically sealed airtight container can be easily specified. The specified lower electrode sheath 6 can be specified to the control device, and the production is stopped only at the specified lower electrode sheath 6. With this measure, it is possible to suppress the occurrence of a hermetically sealed airtight container, and to continue manufacturing without stopping the entire manufacturing apparatus.
A case in which a hermetically sealed hermetic container is detected using the hermetic container manufacturing system will be described. When a hermetically sealed airtight container is detected, the production of the airtight container in the lower electrode sheath 6 of the airtight container manufacturing apparatus 1 corresponding to the collection container 8 in which the airtight container is stored is immediately stopped, and In the lower electrode sheath 6 described above, the production of the closed container is continued. If a hermetically sealed hermetic container is randomly detected from some of the collection containers 8, a cause of the hermetic hermeticity of the hermetic container is, for example, a problem of the lower electrode sheath 6 that manufactured these hermetic containers, Alternatively, there is a problem of the whole closed container manufacturing apparatus 1 or a problem of components of the closed container. In such a case, the entire closed container manufacturing apparatus 1 is stopped, the lower electrode sheath 6 is maintained, the components of the closed container are reviewed and replaced, and then the closed container manufacturing apparatus 1 is used. Resume container production. A hermetic container with poor airtightness is detected from a certain collection container 8, and while production of the hermetic container in the lower electrode sheath 6 corresponding to this collection container 8 is stopped, out of several tens of hermetic containers, The hermetically sealed container is identified and the location of the hermetic container, such as leaking from a weld or a component, is investigated in detail.
When the location of the hermetically sealed container is a welded portion, it can be determined that an abnormality such as abrasion of the lower welding tip 16 of the lower electrode sheath 6 has occurred, and a hermetically sealed hermetically sealed container will be manufactured in the future. Therefore, the production of the closed container is stopped until the lower welding tip 16 of the lower electrode sheath 6 is replaced. The replacement of the lower welding tip 16 of the lower electrode sheath 6 may be performed only in a specific lower electrode sheath 6 and can be performed in a short time. Further, when the location of the hermetic seal of the hermetic container is other than the welded portion, it can be determined that the hermetic seal of the hermetic container has occurred by accident, and the lower electrode sheath 6 corresponding to this collection container 8 will be used in the future. Even if it is manufactured, there is a low possibility that a hermetic container with poor airtightness is generated. Therefore, the manufacturing apparatus of the hermetic container manufacturing apparatus 1 is operated to cancel the production stop and restart the manufacturing of the hermetic container.
【The invention's effect】
As described above, the closed container manufacturing apparatus according to the present invention is configured such that the table on which the collecting container is installed or the flow passage for moving the closed container from the collecting machine to the collecting container is rotated and stopped to thereby lower the closed container. The closed containers manufactured for each electrode sheath are collected in separate collection containers. Even if an expensive device such as a robot arm is not installed, a collection device that is relatively inexpensive and easy to perform maintenance work can be obtained by combining a collection machine and a rotating table or a rotating flow passage provided with a collection container. be able to.
By combining the closed container manufacturing device and the airtightness inspection device, the closed containers manufactured for each lower electrode sheath of the closed container manufacturing device are collected in separate collection containers, and the airtightness of the closed container is measured. By performing an inspection for each collection container, when a hermetically sealed airtight container is detected, the manufactured lower electrode sheath can be easily specified. Further, the sealed container manufacturing apparatus can stop the production of the sealed container at a specific lower electrode sheath while continuing the production of the sealed container at another lower electrode sheath. Therefore, when a hermetically sealed container is detected, the production of the hermetically sealed container is stopped at a specific lower electrode sheath, during which the cause of the hermetically sealed container is investigated, and a specific lower electrode is determined according to the cause. It is determined whether the production of the sealed container with the sheath should be resumed or subsequently stopped. Since the production of the closed container can be stopped at the lower electrode sheath which is a problem, the production efficiency is not significantly reduced as compared with the case where the closed container production device is completely stopped and the lower electrode sheath is maintained. Production can continue.
[Brief description of the drawings]
FIG. 1 is a plan view of one embodiment of a closed container manufacturing apparatus according to the present invention.
FIG. 2 is a front view of a welding device for the closed container manufacturing apparatus of the present invention.
FIG. 3 is a longitudinal sectional view showing an operation state of the welding device of the closed container manufacturing device of the present invention.
FIG. 4 is a longitudinal sectional view showing an operation state of the welding device of the closed container manufacturing apparatus of the present invention.
FIG. 5 is a plan view of an embodiment of the closed container manufacturing apparatus according to the present invention.
[Explanation of symbols]
1: Closed container manufacturing device 2: Welding device 3: Recovery device 4: Welding machine 4A: Upper welding electrode 4B: Lower welding electrode 5: Upper electrode sheath 6: Lower electrode sheath 7: Circular movable base 8: Recovery container 9: Recovery machine 10, 30: Flow path 30B: Flow path upper end 10C, 30C: Flow path lower end 11: Upper guide 12: Shaft electrode 13: Upper welding tip 14: Lower guide 15: Lower electrode contact 16: Lower welding tip 17, 18: table 19: movable base 20: support 21: guide bar 22: take-out part 23: take-out part tip 24: slide jig 25: component loading machine 26: pedestal 27: metal container 28: cover plate 29: exhaust pipe 30 : Filling pipe

Claims (5)

所要の上下移動距離を昇降可能に設けられた上部電極鞘と、回転・停止を繰り返す円形可動台の回転中心に対する同一円周上に配置された複数の下部電極鞘と、前記下部電極鞘に密閉型容器を構成する部品を投入する部品投入機と、上部電極鞘と下部電極鞘との間に溶接電流を流し前記密閉型容器の構成部品を密閉封止するための溶接機とを有する溶接装置と、製造された密閉型容器を下部電極鞘から取り出す回収機と、この密閉型容器を収納するための回収容器と、回収機により取り出された密閉型容器を回収容器に移動させるための流通路とを有する回収装置とからなる密閉型容器製造装置において、
回収容器を下部電極鞘と同数設け、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができることを特徴とする密閉型容器製造装置。
An upper electrode sheath provided so as to be able to move up and down a required vertical movement distance, a plurality of lower electrode sheaths arranged on the same circumference with respect to the rotation center of a circular movable base that repeats rotation and stop, and sealed with the lower electrode sheath. Welding apparatus comprising: a component inputting machine for inputting components forming a mold container; and a welding machine for applying a welding current between an upper electrode sheath and a lower electrode sheath to hermetically seal the components of the closed container. And a collecting machine for taking out the manufactured sealed container from the lower electrode sheath, a collecting container for storing the sealed container, and a flow passage for moving the sealed container taken out by the collecting machine to the collecting container. And a recovery device having a closed container manufacturing device,
A closed container manufacturing apparatus, wherein the same number of recovery containers as the lower electrode sheath are provided, and the closed containers manufactured for each lower electrode sheath can be collected in a separate recovery container.
請求項1に記載の密閉型容器製造装置において、
円形可動台に同期して下部電極鞘と同数の回収容器を設置したテーブルが回転・停止を繰り返し、取り出し位置に停止した下部電極鞘から回収機によって取り出された密閉型容器を、回収位置に停止した回収容器に流通路を介して移動することで、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができることを特徴とする密閉型容器製造装置。
The closed container manufacturing apparatus according to claim 1,
The table in which the same number of collecting containers as the lower electrode sheath are installed is rotated and stopped in synchronization with the circular movable table, and the closed container taken out by the collecting machine from the lower electrode sheath stopped at the take-out position is stopped at the collecting position. A closed container manufactured for each lower electrode sheath can be collected in a separate collection container by moving to the collected container via a flow passage.
請求項1に記載の密閉型容器製造装置において、
円形可動台に同期して下部電極鞘と同数の回収容器を設置したテーブル上の流通路が回転・停止を繰り返し、取り出し位置に停止した下部電極鞘から回収機によって取り出された密閉型容器を流通路介して回収容器に移動することで、下部電極鞘毎に製造された密閉型容器を別々の回収容器に回収することができることを特徴とする密閉型容器製造装置。
The closed container manufacturing apparatus according to claim 1,
In synchronization with the circular movable base, the flow passage on the table on which the same number of collection containers as the lower electrode sheath are installed repeatedly rotates and stops, and the closed container taken out by the collection machine from the lower electrode sheath stopped at the take-out position is distributed. A closed container manufacturing apparatus, wherein the closed container manufactured for each lower electrode sheath can be collected in a separate collection container by moving to a collection container via a road.
請求項1に記載の密閉型容器製造装置において、
任意の下部電極鞘に密閉型容器の構成部品の投入を停止し、その下部電極鞘において溶接を停止することによりこの下部電極鞘においてのみ密閉型容器の製造を停止でき、残りの下部電極鞘においては密閉型容器の製造を継続できることを特徴とする密閉型容器製造装置。
The closed container manufacturing apparatus according to claim 1,
Stop supplying the components of the closed container to an arbitrary lower electrode sheath, and stop welding at the lower electrode sheath to stop the production of the closed container only at this lower electrode sheath. Is a closed container manufacturing apparatus characterized in that the production of closed containers can be continued.
請求項4に記載の密閉型容器製造装置とこの製造装置で製造された密閉型容器の気密検査を行う気密検査装置からなり、
この気密検査装置による密閉型容器の気密検査を回収容器毎に行うことにより、密閉型容器に気密不良が発生した場合には気密不良の密閉型容器が収納されている回収容器から気密不良の密閉型容器を製造した下部電極鞘を特定して、
この特定された下部電極鞘のみで密閉型容器の製造を停止して、残りの下部電極鞘においては密閉型容器の製造を継続することを特徴とする密閉型容器製造システム。
An airtightness inspection device for inspecting the airtightness of the sealed container manufactured by the sealed container manufacturing device according to claim 4 and the sealed container manufactured by the manufacturing device,
By performing an airtightness inspection of the closed container by this airtightness inspection device for each collection container, if a poor airtightness occurs in the closed container, the airtightness of the poorly sealed airtight container is removed from the collection container in which the poorly closed airtight container is stored. Identify the lower electrode sheath that made the mold container,
A closed container manufacturing system, wherein the production of the sealed container is stopped only with the specified lower electrode sheath, and the production of the sealed container is continued in the remaining lower electrode sheath.
JP2002212989A 2002-07-22 2002-07-22 Sealed container manufacturing apparatus and sealed container manufacturing system Expired - Lifetime JP3726962B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857006A (en) * 2018-08-23 2018-11-23 宣城市东科电器有限公司 The welder of capacitor end cap

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857006A (en) * 2018-08-23 2018-11-23 宣城市东科电器有限公司 The welder of capacitor end cap

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