JP2004050218A - Equipment for manufacturing steel strip - Google Patents

Equipment for manufacturing steel strip Download PDF

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Publication number
JP2004050218A
JP2004050218A JP2002210045A JP2002210045A JP2004050218A JP 2004050218 A JP2004050218 A JP 2004050218A JP 2002210045 A JP2002210045 A JP 2002210045A JP 2002210045 A JP2002210045 A JP 2002210045A JP 2004050218 A JP2004050218 A JP 2004050218A
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Japan
Prior art keywords
winding
strip
equipment
winding drum
manufacturing equipment
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JP2002210045A
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JP3818233B2 (en
Inventor
Hisashi Honjo
本城 恒
Hiroaki Kuwano
桑野 博明
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IHI Corp
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IHI Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • B21B1/463Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0057Coiling the rolled product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a steel strip manufacturing equipment in which the equipment cost and running cost are reduced by devising the equipment so that it is enough to provide each one set of a coiler, a winding device, a coil taking-out device and a related device respectivity thereby making the equipment in a compact form. <P>SOLUTION: This equipment is provided with a continuous casting machine 1 in which molten metal 4 is fed from a tundish 3 arranged in the upper part and which has casting rolls 1a and 1b having a diameter of 300-500mm for continuously casting the steel strip 6 having a prescribed width, a rolling mill 8 installed on the downstream side of the continuous casting machine 1 and a coiler 16 in which winding drums 18 and 19 for winding the steel strip 6 are switched by rotating the winding drums 18 and 19 installed on the downstream side of the rolling mill 8 by taking an intermediate shaft 33 as a reference. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は帯板製造設備に関するものである。
【0002】
【従来の技術】
連続鋳造機で鋳造した厚さの薄い帯板を圧延機で圧延して巻取機に巻取る設備としては、例えば特開平10−2904号公報に示すものがある。而して、この公報に示す設備では、モールド式の連続鋳造機で鋳造した板は大単重スラブであるため、最下流には巻取機を2基備え、この2基の巻取機で交互に板の巻取りを行っており、巻取りにより形成されたコイルの取出しは、各巻取機に対応して設置したコイルカーにより行う必要がある。
【0003】
又、双ロール式の連続鋳造機で鋳造した厚さの薄い鋳片を圧延機で圧延して2基の巻取機により交互に巻取りを行うようにした設備の一例は図12に示されている。
【0004】
図中、1a,1bは水平に並列配置されて対向側が下方へ向けて回転し得るようにした前後一対の鋳造ロールで、鋳造ロール1a,1bは内部に冷却流体を流通させることにより冷却されるようになっている。而して、鋳造ロール1a,1bにより連続鋳造機1が形成されている。
【0005】
2は鋳造ロール1a,1b間に形成された湯溜りの上方に配置された鋳湯ノズル、3は鋳湯ノズル2の上方に配置されて鋳湯ノズル2に溶湯4を供給するためのタンディッシュ、5は鋳造ロール1a,1bの軸方向両側面に鋳造ロール1a,1bの端面に当接するよう配置されて、湯溜りから溶湯4が漏洩するのを防止するためのサイド堰、6は鋳造ロール1a,1bにより冷却されて形成された鋳造帯板(以下、単に帯板と称する)、7は鋳造ロール1a,1bの下方に配置されて帯板6を引抜くためのピンチロールである。
【0006】
8はピンチロール7の下流に設置されて帯板6を圧延するための圧延機、9は圧延機8の下流に設置されて圧延された帯板6を切断するためのドラム式の切断機、10は切断機9の下流に設置されたピンチロール、11はピンチロール10から送給された帯板6を巻取る上流側のダウンコイラ式巻取機の巻胴、12はピンチロール10の下流に設置されたピンチロール、13はピンチロール12から送給された帯板6を巻取る下流側のダウンコイラ式巻取機の巻胴、14は帯板6が巻胴11に対し数巻されるまでの間、帯板6を巻胴11に対し巻付けさせるためのラッパロールを備えた巻付け装置、15は帯板6が巻胴13に対し数巻されるまでの間、帯板6を巻胴11に対し巻付けさせるためのラッパロールを備えた巻付け装置である。
【0007】
タンディッシュ3から鋳湯ノズル2に供給された溶湯4は鋳湯ノズル2から湯溜りに供給され、矢印方向へ回転する鋳造ロール1a,1bにより冷却され凝固して凝固殻が形成され、凝固殻は成長して帯板6が鋳造される。而して、ピンチロール7に引抜かれた帯板6は圧延機8へ送給され、圧延機8により断面形状が良好な偏平形状になるよう圧延され、例えば、ピンチロール10から上流側の巻取機の巻胴11に巻取られる。
【0008】
帯板6が巻胴11に巻取られて所定径のコイル6’が形成されると、切断機9が矢印方向へ回動して帯板6は切断され、先行の帯板6が切断された後続の帯板6は切換えられたガイド(不図示)により案内され、ピンチロール10を通ってピンチロール12側へ送給され、ピンチロール12から下流側の巻取機の巻胴13に巻取られる。
【0009】
巻胴11により巻取られたコイル6’は巻胴11から取外されてコイルカーにより他工程に搬送される。
【0010】
【発明が解決しようとする課題】
特開平10−2904号公報に示す設備においても、図12に示す設備においても、帯板6を交互に切換えて巻胴11,13に巻取るようにしているため、巻胴11,13及び巻付け装置14,15並びにコイルカー等のコイル取出し装置が夫々2基必要となり、又、これら以外の出側巻取り処理の関連装置も全て2基必要となる。従って、何れの場合でも、従来の設備は大型化して設備費、運転維持費が高価となる。
【0011】
本発明は、斯かる実情に鑑み、巻取機、巻付け装置、コイル取出し装置や関連装置を1基ずつ設ければ良いようにして設備をコンパクトにし、設備費、運転維持費を安価にした帯板製造設備を提供することを目的としてなしたものである。
【0012】
【課題を解決するための手段】
請求項1の帯板製造設備は、上部に配置されたタンディッシュから溶湯を供給されて所定幅の帯板を連続鋳造する双ロール又は単ロールを備えた連続鋳造機と、該連続鋳造機の下流側に設置された1基若しくは2基の圧延機と、該圧延機の下流側に設置され、且つ2本の巻胴が移動することにより帯板を巻取る巻胴を切換え得るようにした巻取機を備えたものである。
【0013】
請求項2の帯板製造設備は、双ロール又は単ロールの直径を300mm〜800mmとしたものであり、請求項3の帯板製造設備は、巻取機がカルーゼルリールであり、請求項4の帯板製造設備は、巻取機が往復移動可能な移動体と該移動体に搭載された2本の巻胴を備えたものであり、請求項5の帯板製造設備は、巻取り開始後数巻まで帯板が巻胴から緩まないよう、帯板を巻胴に巻付けさせる巻付け装置を備えたものであり、請求項6の帯板製造設備は、巻付け装置がベルトラッパーである。
【0014】
本発明の帯板製造設備によれば、巻取機やベルトラッパー等の巻付け装置、コイルカー等のコイル取出し装置、その他の関連装置は1基ずつ設ければ良いため、設備全体がコンパクトになり、設備費、運転維持費を安価にすることができる。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態を図示例と共に説明する。
図1〜図10は本発明を実施する形態の一例である。図中、図12と同一の符号を付したものは同一のものを表わしており、本図示例の特徴は鋳造ロールの直径を300mm〜800mmとし、巻取機としてカルーゼルリールを用い、巻付け装置としてベルトラッパーを用いるようにした点にある。図中、16は帯板6を巻取るためのカルーゼルリール式の巻取機、17は帯板6が巻取機16に巻取られる際に、巻取り開始から数巻までの間、帯板6を巻取機16の巻胴18又は19に巻付けさせるためのベルトラッパー、20は巻取機16により帯板6が巻取られることにより形成されたコイル6’を搬送するためのコイルカーである。
【0016】
一般に鋳造された薄い帯板の巻取りでは、ベルトラッパー巻付けが可能であるため、例えばカルーゼルリール等のような移動型の巻取機を使用すれば、巻付け装置とコイルカー等のコイル取出し装置とそれに付随する出側巻付け装置は夫々1基ずつ設ければ良い。
【0017】
一方、ステンレスのような腰の強い材質はベルトラッパーによる巻付けは難しくなるので、板の厚さを薄くする必要がある。発明者等の研究により、鋳造ロールは直径500mm前後であれば厚さ2mm以下の帯板連続鋳造が可能であることが分ったので、下流に1基若しくは2基の圧延機を設けることにより、コンパクトな帯板連続製造設備ができるのである。
【0018】
本図示例で鋳造ロール1a,1bの直径を300mm〜800mmとしたのは以下に述べる理由による。すなわち、鋳造ロール1a,1bにより鋳造された帯板6の鋳造ロール1a,1b出側板厚h(図5参照)は[数1]により決定される。
【0019】
【数1】
h=2Kp(t)1/2
【0020】
ここで、Kpは凝固係数、tは鋳造ロール1a,1bと凝固シェル6sの接触時間である。又、[数1]は[数2]のように表わされる。
【0021】
【数2】
h=2Kp(Rθ/V)1/2
【0022】
ここで、Rは鋳造ロール1a,1bの半径、Vは鋳造速度、θは凝固シェル6sの接触弧長である。
【0023】
[数2]から明らかなように、鋳造ロール1a,1bの半径Rが小さいほど鋳造ロール1a,1bの出側板厚hを小さくできることが分る。而して、発明者等はh=2mm前後の帯板6を鋳造するためには、鋳造ロール1a,1bの直径を300mm〜800mmにすると最適であることを実験的に見出したのである。
【0024】
本図示例に使用する圧延機8の構成例は図6に示され、図中、21a,21bは上下ワークロール、22a,22bは上下控えロールである。上下ワークロール21a,21bは互に反対方向へ軸線に沿い等量シフトし得るように構成されているか、或は、夫々個別に任意のシフト方向へ任意のシフト量だけ軸線方向へシフトし得るよう構成されている。又、上下ワークロール21a,21bは円筒状のバレル部23a,23bとバレル部23a,23bから軸線方向へ離れるに従い小径となる先細りテーパ部24a,24bにより構成されている。而して、先細りテーパ部24a,24bは軸線方向に対し互に反対方向へ向いている。又、6aは帯板6の幅端部に生じた撥状の凸部である。帯板6の幅端部には図示してないが、凹形状の形状不良が生じることもある。
【0025】
次に、カルーゼルリール型の巻取機16の詳細を図1及び図7〜図10により説明する。すなわち、円筒状のハウジング25は基台26に軸受27を介して回動可能に軸支されており、図示されていないモータによって回動されるよう構成されている。このハウジング25の下部は基台26に設置した複数のローラ28によって回動可能に支承されている。
【0026】
ハウジング25には並列配置した2本の巻胴軸29,30が回転自在に支承されており、これらの巻胴軸29,30がハウジング25の一方の側面から突出する端部には夫々前述した巻胴18,19が固設されている。又、巻胴軸29,30のハウジング25内の部分には、夫々互にハウジング25内の反対位置に位置するようピニオン31,32が固設されている。
【0027】
更に、ハウジング25内には、ハウジング25の回転中心となる中間軸33が、巻胴軸29,30と平行に且つ巻胴軸29,30間に位置するよう配置されており、中間軸33には、ピニオン31,32と夫々噛合するギヤ34,35が夫々軸受36,37を介して回転自在に支承されている。而して、巻胴軸29,30、中間軸33の軸線は平面視で帯板6の幅方向へ延在しており、巻胴18,19は中間軸33を挟んで帯板6の進行方向へ所定の間隔を隔てて配置されている。
【0028】
中間軸33には、ギヤ34,35間に位置するようクラッチギヤ内管38が固設されており、クラッチギヤ内管38の外周には、ギヤクラッチ39が中間軸33の軸線方向へ摺動し得るよう嵌合されている。而して、ギヤクラッチ39がギヤ34,35のボス部外周に形成されたスプラインと係合離脱することにより、中間軸33の回転をギヤ34,35の何れか一方に伝達するか、又は遮断するようになっている。
【0029】
中間軸33の巻胴18,19とは反対側の端部は主モータ40の出力軸40aに直結されており、巻胴軸29,30の巻胴18,19とは反対側の端部は、ギヤクラッチ41を介して補助モータ42の動力を伝達するための減速機43の出力軸43aに対し連結可能な位置まで突出している。
【0030】
巻取機16の近傍に巻付け装置として設置されているベルトラッパー17は、巻胴18,19に帯板6が巻取られ始めてから数巻の間、帯板6を巻胴18,19に巻付けさせるための無端状の駆動可能なベルト44、ベルト44の押え面を巻胴18,19に対し近接、離反させるための駆動装置45を備えている。又、コイルカー20はレール46に沿って巻胴18,19の軸線方向へ自走し、巻取られたコイル6’を搬出し得るようになっている。なお、47は帯板6のガイド板である。
【0031】
次に、上記図示例の作動を説明する。
タンディッシュ3から鋳湯ノズル2に供給された溶湯4は鋳湯ノズル2から湯溜りに供給され、矢印方向へ回転する鋳造ロール1a,1bにより冷却され凝固して凝固殻が形成され、凝固殻は成長して厚さが約2mmの帯板6が鋳造される。而して、ピンチロール7に引抜かれた帯板6は圧延機8へ送給され、圧延機8により断面形状が良好な偏平形状になるよう圧延され、ピンチロール10から巻取機16の巻胴18又は19に巻取られる。図1の場合は帯板6は巻胴18に巻取られている状態を示している。
【0032】
この場合、図7に示すようにクラッチギヤ内管38に外嵌されたギヤクラッチ39は、ギヤ34ボス部のスプラインに係合しているため、主モータ40の動力は中間軸33、クラッチギヤ内管38、ギヤクラッチ39、ギヤ34、ピニオン31を介して巻胴軸29に伝達され、巻胴18が回転駆動される。ギヤクラッチ39はギヤ35ボス部のスプラインに対しては係合しておらず、ギヤクラッチ41は巻胴軸30から離脱しているため、主モータ40、補助モータ42が駆動されていても巻胴軸30延いては巻胴19は回転せず停止している。
【0033】
帯板6が巻胴18に巻取られて所定径のコイル6’が形成されると、切断機9が矢印方向へ回動して帯板6は切断され(図2参照)、先行の帯板6が切断された後続の帯板6はピンチロール10により送給され、切換えられたガイド板47によりガイドされて巻胴19側に送給され、巻胴19による後続の帯板6の巻取りが開始される(図3参照)。巻胴18に巻取られたコイル6’は取外されてコイルカー20により次工程に搬送される。
【0034】
巻胴19による後続の帯板6の巻取りが開始される際には、駆動装置45が作動して図2に示すようにベルトラッパー17のベルト44は巻胴19の外周に接触しており、図8に示すようにギヤクラッチ39はギヤ34,35ボス部のスプラインから離脱しており、ギヤクラッチ41は巻胴軸30に嵌合している。このため、補助モータ42の動力は巻胴軸30に伝達されて巻胴19が回転駆動される。
【0035】
巻胴19の回転速度が主モータ40により駆動されている中間軸33の回転速度と等しくなると、図9に示すように、ギヤクラッチ39がギヤ35ボス部のスプラインと係合し、このため、主モータ40の動力は中間軸33、クラッチギヤ内管38、ギヤクラッチ39、ギヤ35、ピニオン32を介して巻胴軸30に伝達され、巻胴19が回転駆動される。主モータ40により巻胴19が回転駆動されるようになったら、ギヤクラッチ41を巻胴軸30から離脱させる。
【0036】
この間、帯板6が巻胴19に数巻されるまでは、ベルトラッパー17のベルト44は、駆動装置45により帯板6の厚さ分ずつ巻胴19から離反するが、巻胴19に巻取られた帯板6の外周を押圧している。而して、巻胴19に巻取られた帯板6が緩む虞がなくなると、ベルトラッパー17のベルト44は駆動装置45により巻胴19側から待機位置まで後退する。
【0037】
次に、図示してないモータによりハウジング25が回動させられ、巻胴18,19の位置は中間軸33を基準として反対になる(図4及び図10参照)。すなわち、巻胴19はベルトラッパー17から離反した側に位置し、巻胴18はベルトラッパー17側に位置し、この状態で所定径のコイル6’が形成されるまで帯板6の巻胴19に対する巻取りが継続される。而して、所定径のコイル6’が形成されたら、再度前述の手順と同様にして、帯板6は切断され、巻胴18に後続の帯板6の巻取りが開始され、巻胴19に巻取られたコイル6’はコイルカー20により次工程へ搬送される。
【0038】
本図示例によれば、巻取機16や巻付け装置であるベルトラッパー17、コイル取出し装置であるコイルカー20、その他の関連装置を夫々1基ずつ設ければ良いため、設備全体がコンパクトになり、設備費、運転維持費を安価にすることができる。
【0039】
図11は本発明の帯板製造設備に使用する移動式の巻取機の他の例である。図11に示す巻取機48は、流体圧シリンダ49により帯板6の進行方向へ斜めに移動し得るようにした移動体50を備え、移動体50には移動体50の移動方向へ所定の距離を隔てて、夫々駆動可能な巻胴51,52が搭載されている。ベルトラッパー17は前述の図示例のものと同じである。
【0040】
斯かる移動式の巻取機48を使用しても、巻取機48やベルトラッパー17、コイルカー、その他の関連装置は夫々1基ずつ設ければ良いため、設備全体がコンパクトになり、設備費、運転維持費を安価にすることができる。
【0041】
なお、本発明の帯板製造設備における移動体としては、車輪を有する台車や、摺動面潤滑を施した摺動ブロックのようなものを使用することができること、その他、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0042】
【発明の効果】
以上、説明したように本発明の請求項1〜6に記載の帯板製造設備によれば、巻取機やベルトラッパー等の巻付け装置、コイルカー等のコイル取出し装置、その他の関連装置は1基ずつ設ければ良いため、設備全体がコンパクトになり、設備費、運転維持費を安価にすることができる、という優れた効果を奏し得る。
【図面の簡単な説明】
【図1】本発明の帯板製造設備の実施の形態の一例を示す側面図であり、一方の巻胴で帯板を巻取っている状態を示す側面図である。
【図2】本発明の帯板製造設備の実施の形態の一例を示す側面図であり、一方の巻胴に巻取られた帯板により所定径のコイルが形成されてコイル後方の帯板が切断され、他方の巻胴により次の帯板の巻取りが開始されようとする状態を示す側面図である。
【図3】本発明の帯板製造設備の実施の形態の一例を示す側面図であり、他方の巻胴により次の帯板の巻取りが開始された状態を示す側面図である。
【図4】本発明の帯板製造設備の実施の形態の一例を示す側面図であり、他方の巻胴により後続の帯板の巻取りを行っている状態を示す側面図である。
【図5】本発明の帯板製造設備において、鋳造ロールを300mm〜800mmにすると良い理由を説明するための鋳造ロールの側面図である。
【図6】本発明の帯板製造設備において使用する圧延機の一例の正面図である。
【図7】本発明の帯板製造設備において使用する巻取機の一例の断面図で、一方の巻胴が主モータにより回転駆動されている断面図である。
【図8】本発明の帯板製造設備において使用する巻取機の一例の断面図で、他方の巻胴が補助モータにより回転駆動されている状態を示す断面図ある。
【図9】本発明の帯板製造設備において使用する巻取機の一例の断面図で、補助モータにより回転駆動されている他方の巻胴を主モータにより回転駆動するために切換える状態を示す断面図である。
【図10】本発明の帯板製造設備において使用する巻取機の一例の断面図で、他方の巻胴で帯板を巻取るために一方の巻胴と他方の巻胴を逆にさせた状態を示す断面図である。
【図11】本発明の帯板製造設備において使用する巻取機の他の例の側面図である。
【図12】従来の帯板製造設備の一例の側面図である。
【符号の説明】
1  連続鋳造機
1a,1b  鋳造ロール(双ロール又は単ロール)
3  タンディッシュ
4  溶湯
6  帯板
8  圧延機
16  巻取機
17  ベルトラッパー(巻付け装置)
18  巻胴
19  巻胴
48  巻取機
50  移動体
51  巻胴
52 巻胴
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a strip manufacturing facility.
[0002]
[Prior art]
As a device for rolling a thin strip cast by a continuous casting machine with a rolling mill and winding it around a winding machine, there is, for example, one disclosed in Japanese Patent Application Laid-Open No. 10-2904. In the equipment disclosed in this publication, a plate cast by a mold-type continuous casting machine is a large single-weight slab. Therefore, two winding machines are provided at the most downstream, and these two winding machines are used. The winding of the plate is performed alternately, and the coil formed by the winding needs to be taken out by a coil car installed corresponding to each winding machine.
[0003]
FIG. 12 shows an example of a facility in which a thin slab cast by a twin-roll type continuous casting machine is rolled by a rolling mill and alternately wound by two winders. ing.
[0004]
In the figure, reference numerals 1a and 1b denote a pair of front and rear casting rolls which are arranged horizontally in parallel so that the opposite sides can rotate downward, and the casting rolls 1a and 1b are cooled by flowing a cooling fluid therein. It has become. Thus, the continuous casting machine 1 is formed by the casting rolls 1a and 1b.
[0005]
Reference numeral 2 denotes a casting metal nozzle arranged above a pool formed between the casting rolls 1a and 1b, and 3 a tundish arranged above the casting metal nozzle 2 to supply the molten metal 4 to the casting metal nozzle 2. Reference numeral 5 denotes a side weir arranged on both sides in the axial direction of the casting rolls 1a and 1b so as to abut against end faces of the casting rolls 1a and 1b to prevent the molten metal 4 from leaking from the pool. Cast strips (hereinafter simply referred to as strips) formed by cooling by 1a and 1b, and 7 are pinch rolls disposed below the casting rolls 1a and 1b to pull out the strips 6.
[0006]
8 is a rolling mill installed downstream of the pinch roll 7 for rolling the strip 6, 9 is a drum type cutting machine installed downstream of the rolling mill 8 for cutting the rolled strip 6, Reference numeral 10 denotes a pinch roll installed downstream of the cutting machine 9, 11 denotes a winding drum of a down-coiler-type winder on the upstream side that winds the strip 6 fed from the pinch roll 10, and 12 denotes a downstream of the pinch roll 10. The installed pinch roll, 13 is a winding drum of a down-coiler type winder on the downstream side that winds the strip 6 fed from the pinch roll 12, and 14 is until the strip 6 is wound several times on the winding drum 11. A winding device provided with a wrapper roll for winding the band plate 6 around the winding drum 11. The winding device 15 winds the band plate 6 until the band plate 6 is wound several times around the winding drum 13. This is a winding device provided with a wrapper roll for winding around the body 11.
[0007]
The molten metal 4 supplied from the tundish 3 to the casting metal nozzle 2 is supplied from the casting metal nozzle 2 to the pool, cooled and solidified by the casting rolls 1a and 1b rotating in the direction of the arrow to form a solidified shell. Grows and the strip 6 is cast. Thus, the strip 6 pulled out by the pinch roll 7 is fed to a rolling mill 8 and rolled by the rolling mill 8 so that the cross-sectional shape becomes a good flat shape. It is wound on a winding drum 11 of a take-up machine.
[0008]
When the strip 6 is wound on the winding drum 11 to form a coil 6 'having a predetermined diameter, the cutting machine 9 is rotated in the direction of the arrow to cut the strip 6, and the preceding strip 6 is cut. The subsequent strip 6 is guided by a switched guide (not shown), fed through the pinch roll 10 to the pinch roll 12 side, and wound from the pinch roll 12 to the winding drum 13 of the winding machine on the downstream side. Taken.
[0009]
The coil 6 ′ wound by the winding drum 11 is removed from the winding drum 11 and transported to another process by a coil car.
[0010]
[Problems to be solved by the invention]
In the equipment shown in Japanese Patent Application Laid-Open No. 10-2904 and the equipment shown in FIG. 12, the band plate 6 is alternately switched and wound around the winding drums 11 and 13. Two coil take-out devices such as the attaching devices 14 and 15 and a coil car are required, and two other devices related to the output side winding process are also required. Therefore, in any case, the conventional equipment is increased in size, and the equipment cost and the operation and maintenance cost are high.
[0011]
In view of such circumstances, the present invention reduces the equipment cost and the operation and maintenance cost by making it possible to provide a winding machine, a winding device, a coil extraction device, and related devices one by one. The purpose is to provide a strip manufacturing facility.
[0012]
[Means for Solving the Problems]
The strip manufacturing equipment according to claim 1 is a continuous caster provided with a twin roll or a single roll for continuously casting a strip having a predetermined width by supplying a molten metal from a tundish arranged at an upper part thereof, It is possible to switch between one or two rolling mills installed on the downstream side and a winding cylinder installed on the downstream side of the rolling mill and winding the strip by moving two winding cylinders. It is equipped with a winding machine.
[0013]
According to a second aspect of the present invention, the twin plate or single roll has a diameter of 300 mm to 800 mm, and in the third aspect of the present invention, the winding machine is a carousel reel. The strip manufacturing equipment is provided with a moving body on which the winding machine can reciprocate and two winding drums mounted on the moving body. The apparatus for manufacturing a strip plate according to claim 6, further comprising a winding device for winding the strip plate around the winding drum so that the strip plate does not loosen from the winding drum up to several turns. The winding device is a belt wrapper. .
[0014]
According to the strip manufacturing equipment of the present invention, the winding equipment such as a winder and a belt wrapper, the coil unloading equipment such as a coil car, and other related devices may be provided one by one, so that the entire equipment becomes compact. In addition, equipment costs and operation and maintenance costs can be reduced.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 10 show an example of an embodiment of the present invention. In the drawing, the components denoted by the same reference numerals as those in FIG. 12 represent the same components, and the features of this illustrated example are that the diameter of the casting roll is 300 mm to 800 mm, the carousel reel is used as a winding machine, and the winding device is used. In that a belt wrapper is used. In the figure, 16 is a carousel reel type winder for winding the band plate 6, and 17 is a band plate from the start of winding to several turns when the band plate 6 is wound on the winder 16. A belt wrapper for winding the belt 6 around the winding drum 18 or 19 of the winding machine 16, and a coil car 20 for conveying a coil 6 ′ formed by winding the strip 6 by the winding machine 16. is there.
[0016]
In general, in the winding of a thin strip cast, it is possible to wind a belt wrapper. For example, if a mobile winder such as a carousel reel is used, a winding device and a coil unloading device such as a coil car can be used. And the outgoing side winding device associated therewith may be provided one by one.
[0017]
On the other hand, a strong material such as stainless steel is difficult to be wound by a belt wrapper, so that it is necessary to reduce the thickness of the plate. According to the study by the inventors, it has been found that continuous casting of a strip having a thickness of 2 mm or less is possible if the casting roll has a diameter of about 500 mm, so by providing one or two rolling mills downstream. Therefore, a compact continuous strip manufacturing facility can be manufactured.
[0018]
The reason why the diameter of the casting rolls 1a and 1b is set to 300 mm to 800 mm in the illustrated example is as follows. That is, the thickness h (see FIG. 5) of the casting rolls 1a and 1b on the exit side of the strip 6 cast by the casting rolls 1a and 1b is determined by [Equation 1].
[0019]
(Equation 1)
h = 2Kp (t) 1/2
[0020]
Here, Kp is a solidification coefficient, and t is a contact time between the casting rolls 1a and 1b and the solidified shell 6s. [Equation 1] is represented as [Equation 2].
[0021]
(Equation 2)
h = 2Kp (Rθ / V) 1/2
[0022]
Here, R is the radius of the casting rolls 1a and 1b, V is the casting speed, and θ is the contact arc length of the solidified shell 6s.
[0023]
As is clear from [Equation 2], it can be seen that the smaller the radius R of the casting rolls 1a and 1b, the smaller the exit side plate thickness h of the casting rolls 1a and 1b. Thus, the present inventors have experimentally found that the casting rolls 1a and 1b should have a diameter of 300 mm to 800 mm in order to cast the strip 6 of h = about 2 mm.
[0024]
An example of the configuration of the rolling mill 8 used in the illustrated example is shown in FIG. 6, in which 21a and 21b are upper and lower work rolls, and 22a and 22b are upper and lower holding rolls. The upper and lower work rolls 21a and 21b are configured so as to be able to shift by the same amount along the axis in the opposite direction, or may be individually shiftable in the arbitrary direction by the arbitrary amount of the shift in the axial direction. It is configured. The upper and lower work rolls 21a and 21b are composed of cylindrical barrel portions 23a and 23b and tapered tapered portions 24a and 24b whose diameters become smaller as they move away from the barrel portions 23a and 23b in the axial direction. Thus, the tapered portions 24a, 24b face in opposite directions with respect to the axial direction. Reference numeral 6a denotes a repellent convex portion formed at the width end of the band plate 6. Although not shown at the width end of the strip 6, a concave shape defect may occur.
[0025]
Next, details of the carousel reel type winder 16 will be described with reference to FIGS. 1 and 7 to 10. That is, the cylindrical housing 25 is rotatably supported by the base 26 via the bearing 27 and is configured to be rotated by a motor (not shown). The lower portion of the housing 25 is rotatably supported by a plurality of rollers 28 installed on a base 26.
[0026]
Two winding drum shafts 29, 30 arranged in parallel are rotatably supported on the housing 25, and these winding shafts 29, 30 protrude from one side surface of the housing 25 at the ends described above, respectively. The winding drums 18 and 19 are fixed. Further, pinions 31 and 32 are fixed to portions of the winding drum shafts 29 and 30 in the housing 25 so as to be located at opposite positions in the housing 25, respectively.
[0027]
Further, an intermediate shaft 33 serving as a rotation center of the housing 25 is disposed in the housing 25 so as to be positioned in parallel with the winding shafts 29 and 30 and between the winding shafts 29 and 30. The gears 34, 35 meshing with the pinions 31, 32 are rotatably supported via bearings 36, 37, respectively. The axes of the winding shafts 29 and 30 and the intermediate shaft 33 extend in the width direction of the band plate 6 in a plan view, and the winding drums 18 and 19 advance the band plate 6 with the intermediate shaft 33 interposed therebetween. They are arranged at predetermined intervals in the direction.
[0028]
A clutch gear inner pipe 38 is fixed to the intermediate shaft 33 so as to be located between the gears 34 and 35, and a gear clutch 39 slides on the outer periphery of the clutch gear inner pipe 38 in the axial direction of the intermediate shaft 33. Are fitted so that When the gear clutch 39 is disengaged from the splines formed on the outer periphery of the bosses of the gears 34 and 35, the rotation of the intermediate shaft 33 is transmitted to one of the gears 34 and 35 or cut off. It is supposed to.
[0029]
The end of the intermediate shaft 33 opposite to the winding drums 18 and 19 is directly connected to the output shaft 40a of the main motor 40. The end of the winding drum shafts 29 and 30 opposite to the winding drums 18 and 19 is Projecting to a position where it can be connected to an output shaft 43a of a speed reducer 43 for transmitting the power of an auxiliary motor 42 via a gear clutch 41.
[0030]
A belt wrapper 17 installed as a wrapping device near the winder 16 holds the band plate 6 on the winding drums 18 and 19 for several turns after the winding of the band plate 6 on the winding drums 18 and 19 starts. An endless drivable belt 44 for winding is provided, and a driving device 45 for moving a pressing surface of the belt 44 toward and away from the winding drums 18 and 19 is provided. Further, the coil car 20 runs along the rail 46 in the axial direction of the winding drums 18 and 19, and can take out the wound coil 6 '. In addition, 47 is a guide plate of the band plate 6.
[0031]
Next, the operation of the illustrated example will be described.
The molten metal 4 supplied from the tundish 3 to the casting metal nozzle 2 is supplied from the casting metal nozzle 2 to the pool, cooled and solidified by the casting rolls 1a and 1b rotating in the direction of the arrow to form a solidified shell. Is grown to cast a strip 6 having a thickness of about 2 mm. Thus, the strip 6 pulled out by the pinch roll 7 is fed to a rolling mill 8 and rolled by the rolling mill 8 so that the cross-sectional shape becomes a good flat shape. It is wound on the cylinder 18 or 19. FIG. 1 shows a state in which the band plate 6 is wound around the winding drum 18.
[0032]
In this case, as shown in FIG. 7, the gear clutch 39 externally fitted to the clutch gear inner pipe 38 is engaged with the spline of the boss portion of the gear 34, so that the power of the main motor 40 is supplied to the intermediate shaft 33, the clutch gear The power is transmitted to the winding shaft 29 via the inner tube 38, the gear clutch 39, the gear 34, and the pinion 31, and the winding drum 18 is driven to rotate. Since the gear clutch 39 is not engaged with the spline of the boss portion of the gear 35 and the gear clutch 41 is disengaged from the bobbin shaft 30, even if the main motor 40 and the auxiliary motor 42 are driven, The bobbin shaft 19 and the winding drum 19 are stopped without rotating.
[0033]
When the band plate 6 is wound on the winding drum 18 to form a coil 6 'having a predetermined diameter, the cutting machine 9 is rotated in the direction of the arrow to cut the band plate 6 (see FIG. 2), and the preceding band is cut. The subsequent strip 6 from which the strip 6 has been cut is fed by the pinch roll 10, guided by the switched guide plate 47 and fed to the winding drum 19 side, and the winding of the subsequent strip 6 by the winding drum 19. Pickup is started (see FIG. 3). The coil 6 ′ wound around the winding drum 18 is removed and transported to the next step by the coil car 20.
[0034]
When the subsequent winding of the strip 6 by the winding drum 19 is started, the driving device 45 is operated and the belt 44 of the belt wrapper 17 is in contact with the outer periphery of the winding drum 19 as shown in FIG. As shown in FIG. 8, the gear clutch 39 is disengaged from the splines of the bosses of the gears 34 and 35, and the gear clutch 41 is fitted to the bobbin shaft 30. Therefore, the power of the auxiliary motor 42 is transmitted to the winding shaft 30 and the winding drum 19 is driven to rotate.
[0035]
When the rotation speed of the winding drum 19 becomes equal to the rotation speed of the intermediate shaft 33 driven by the main motor 40, the gear clutch 39 engages with the spline of the gear 35 boss as shown in FIG. The power of the main motor 40 is transmitted to the winding shaft 30 via the intermediate shaft 33, the clutch gear inner tube 38, the gear clutch 39, the gear 35, and the pinion 32, and the winding drum 19 is driven to rotate. When the winding drum 19 is driven to rotate by the main motor 40, the gear clutch 41 is disengaged from the winding drum shaft 30.
[0036]
During this time, the belt 44 of the belt wrapper 17 is separated from the winding drum 19 by the thickness of the band plate 6 by the driving device 45 until the belt 6 is wound several times around the winding drum 19. The outer periphery of the strip 6 is pressed. When the belt 6 wound around the winding drum 19 is no longer loosened, the belt 44 of the belt wrapper 17 is retracted from the winding drum 19 side to the standby position by the driving device 45.
[0037]
Next, the housing 25 is rotated by a motor (not shown), and the positions of the winding drums 18 and 19 are reversed with respect to the intermediate shaft 33 (see FIGS. 4 and 10). That is, the winding drum 19 is positioned on the side away from the belt wrapper 17, and the winding drum 18 is positioned on the belt wrapper 17 side. In this state, the winding drum 19 of the strip 6 is formed until a coil 6 'having a predetermined diameter is formed. Winding is continued. When the coil 6 'having a predetermined diameter is formed, the strip 6 is cut again in the same manner as described above, and the winding of the subsequent strip 6 on the winding drum 18 is started, and the winding drum 19 is formed. The coil 6 ′ wound by the coil is transported to the next step by the coil car 20.
[0038]
According to the illustrated example, the winding machine 16 and the belt wrapper 17 as the winding device, the coil car 20 as the coil unloading device, and other related devices may be provided one by one. In addition, equipment costs and operation and maintenance costs can be reduced.
[0039]
FIG. 11 shows another example of a mobile winder used in the strip manufacturing equipment of the present invention. The winding machine 48 shown in FIG. 11 includes a moving body 50 that can be moved obliquely in the traveling direction of the band plate 6 by a fluid pressure cylinder 49, and the moving body 50 has a predetermined moving direction in the moving direction of the moving body 50. Drivable winding drums 51 and 52 are mounted at a distance from each other. The bell trapper 17 is the same as that of the above-described illustrated example.
[0040]
Even if such a mobile winder 48 is used, the winder 48, the belt wrapper 17, the coil car, and other related devices only need to be provided one by one. In addition, operation and maintenance costs can be reduced.
[0041]
As the moving body in the strip manufacturing equipment of the present invention, a truck having wheels, a sliding block with a sliding surface lubricated, or the like can be used. Of course, various changes can be made within a range not to be performed.
[0042]
【The invention's effect】
As described above, according to the strip manufacturing equipment according to claims 1 to 6 of the present invention, a winding device such as a winder or a belt wrapper, a coil unloading device such as a coil car, and other related devices are 1 Since it suffices to provide the bases one by one, an excellent effect that the whole equipment can be made compact and the equipment cost and operation and maintenance cost can be reduced can be obtained.
[Brief description of the drawings]
FIG. 1 is a side view illustrating an example of an embodiment of a strip manufacturing apparatus of the present invention, and is a side view illustrating a state where a strip is being wound by one of the winding drums.
FIG. 2 is a side view showing an example of an embodiment of the strip manufacturing apparatus of the present invention, in which a strip having a predetermined diameter is formed by a strip wound on one of the winding drums, and a strip behind the coil is formed. It is a side view which shows the state cut | disconnected and winding of the next strip is started by the other winding drum.
FIG. 3 is a side view showing an example of the embodiment of the strip manufacturing equipment of the present invention, and is a side view showing a state where the winding of the next strip is started by the other winding drum.
FIG. 4 is a side view showing an example of the embodiment of the strip manufacturing apparatus of the present invention, and is a side view showing a state in which a subsequent strip is being wound by the other winding drum.
FIG. 5 is a side view of the casting roll for explaining the reason why the casting roll is preferably set to 300 mm to 800 mm in the strip manufacturing equipment of the present invention.
FIG. 6 is a front view of an example of a rolling mill used in the strip manufacturing equipment of the present invention.
FIG. 7 is a sectional view of an example of a winder used in the strip manufacturing equipment of the present invention, in which one of the winding drums is driven to rotate by a main motor.
FIG. 8 is a cross-sectional view of an example of a winder used in the strip manufacturing equipment of the present invention, and is a cross-sectional view showing a state where the other winding drum is rotationally driven by an auxiliary motor.
FIG. 9 is a cross-sectional view of an example of a winder used in the strip manufacturing equipment of the present invention, showing a state in which the other winding drum that is rotationally driven by an auxiliary motor is switched to be rotationally driven by a main motor. FIG.
FIG. 10 is a cross-sectional view of an example of a winding machine used in the strip manufacturing apparatus of the present invention, in which one winding drum and the other winding drum are inverted to wind the strip with the other winding drum. It is sectional drawing which shows a state.
FIG. 11 is a side view of another example of the winder used in the strip manufacturing equipment of the present invention.
FIG. 12 is a side view of an example of a conventional strip manufacturing facility.
[Explanation of symbols]
1 Continuous casting machine 1a, 1b Casting roll (twin roll or single roll)
3 Tundish 4 Molten metal 6 Strip 8 Rolling machine 16 Winding machine 17 Bell wrapper (winding device)
18 winding drum 19 winding drum 48 winder 50 moving body 51 winding drum 52 winding drum

Claims (6)

上部に配置されたタンディッシュから溶湯を供給されて所定幅の帯板を連続鋳造する双ロール又は単ロールを備えた連続鋳造機と、該連続鋳造機の下流側に設置された1基若しくは2基の圧延機と、該圧延機の下流側に設置され、且つ2本の巻胴が移動することにより帯板を巻取る巻胴を切換え得るようにした巻取機を備えたことを特徴とする帯板製造設備。A continuous caster provided with a twin roll or a single roll for continuously casting a strip having a predetermined width by supplying molten metal from a tundish arranged at an upper portion; and one or two rolls installed downstream of the continuous caster A rolling mill installed on the downstream side of the rolling mill, and a winder that winds the strip by switching the two winding drums. Strip manufacturing equipment. 双ロール又は単ロールの直径を300mm〜800mmとした請求項1に記載の帯板製造設備。The strip manufacturing equipment according to claim 1, wherein the diameter of the twin roll or the single roll is 300 mm to 800 mm. 巻取機がカルーゼルリールである請求項1又は2に記載の帯板製造設備。3. The strip manufacturing equipment according to claim 1, wherein the winder is a carousel reel. 巻取機が往復移動可能な移動体と該移動体に搭載された2本の巻胴を備えた請求項1又は2に記載の帯板製造設備。The strip manufacturing equipment according to claim 1 or 2, wherein the winding machine includes a movable body capable of reciprocating movement and two winding drums mounted on the movable body. 巻取り開始後数巻まで帯板が巻胴から緩まないよう、帯板を巻胴に巻付けさせる巻付け装置を備えた請求項1、2、3又は4に記載の帯板製造設備。5. The strip manufacturing equipment according to claim 1, further comprising a winding device for winding the strip around the winding drum so that the strip does not loosen from the winding drum until several windings have started. 巻付け装置がベルトラッパーである請求項5に記載の帯板製造設備。The strip manufacturing equipment according to claim 5, wherein the winding device is a belt wrapper.
JP2002210045A 2002-07-18 2002-07-18 Strip production equipment Expired - Fee Related JP3818233B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008093679A (en) * 2006-10-10 2008-04-24 Nippon Steel Corp Method and apparatus of changing winding roll for thin amorphous belt
US8235091B2 (en) 2006-10-10 2012-08-07 Nippon Steel Corporation Amorphous ribbon take-up roll switching method and switching system
JP2013208629A (en) * 2012-03-30 2013-10-10 Josho Gakuen Method and device of manufacturing sheet-like clad material, brazing sheet, and method of manufacturing the brazing sheet

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008093679A (en) * 2006-10-10 2008-04-24 Nippon Steel Corp Method and apparatus of changing winding roll for thin amorphous belt
JP4690993B2 (en) * 2006-10-10 2011-06-01 新日本製鐵株式会社 Amorphous ribbon winding roll switching method and switching device
US8235091B2 (en) 2006-10-10 2012-08-07 Nippon Steel Corporation Amorphous ribbon take-up roll switching method and switching system
JP2013208629A (en) * 2012-03-30 2013-10-10 Josho Gakuen Method and device of manufacturing sheet-like clad material, brazing sheet, and method of manufacturing the brazing sheet

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