TWI727353B - Coiling device, and calendering equipment and calendering method provided with the device - Google Patents

Coiling device, and calendering equipment and calendering method provided with the device Download PDF

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TWI727353B
TWI727353B TW108122601A TW108122601A TWI727353B TW I727353 B TWI727353 B TW I727353B TW 108122601 A TW108122601 A TW 108122601A TW 108122601 A TW108122601 A TW 108122601A TW I727353 B TWI727353 B TW I727353B
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mandrel
motor
auxiliary
drive shaft
rolled
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TW108122601A
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Chinese (zh)
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TW202019802A (en
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吉川種浩
鳥海貴大
都築哲平
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日商鋼鐵普藍特克股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • B21C47/04Winding-up or coiling on or in reels or drums, without using a moving guide
    • B21C47/06Winding-up or coiling on or in reels or drums, without using a moving guide with loaded rollers, bolts, or equivalent means holding the material on the reel or drum
    • B21C47/063Winding-up or coiling on or in reels or drums, without using a moving guide with loaded rollers, bolts, or equivalent means holding the material on the reel or drum with pressure rollers only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • B21C47/04Winding-up or coiling on or in reels or drums, without using a moving guide
    • B21C47/045Winding-up or coiling on or in reels or drums, without using a moving guide in rotating drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • B21C47/10Winding-up or coiling by means of a moving guide

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Metal Rolling (AREA)
  • Winding Of Webs (AREA)

Abstract

本發明的盤捲裝置,是進行由壓延機所壓延之被壓延材的捲出及捲取中之至少任一方的盤捲裝置,其特徵為具備有:主電動機,其具備有主驅動軸、及第1心軸、及第1旋轉軸,其以與上述第1心軸一起旋轉的方式同軸地結合於上述第1心軸、及第1輔助電動機,其具有第1輔助驅動軸,用以使上述第1旋轉軸旋轉、及第2心軸、及第2旋轉軸,其以與上述第2心軸一起旋轉的方式同軸地結合於上述第2心軸、及第2輔助電動機,其具有第2輔助驅動軸,用以使上述第2旋轉軸旋轉、及動力傳達裝置,其被固定於基礎上,以相對於上述第1旋轉軸,藉由選擇性地連接上述主驅動軸與上述第1輔助驅動軸,而能夠將上述第1心軸的動力源在上述主電動機與上述第1輔助電動機之間進行切換之方式所構成,並且以相對於上述第2旋轉軸,藉由選擇性地連接上述主驅動軸與上述第2輔助驅動軸,而能夠將上述第2心軸的動力源在上述主電動機與上述第2輔助電動機之間進行切換之方式所構成。The coiling device of the present invention is a coiling device that performs at least one of unwinding and winding of the material to be rolled by a calender, and is characterized by having: a main motor having a main drive shaft, And a first mandrel, and a first rotating shaft, which are coaxially coupled to the first mandrel and the first auxiliary motor so as to rotate together with the first mandrel, and have a first auxiliary drive shaft for Rotate the first rotation shaft, the second spindle, and the second rotation shaft, which are coaxially coupled to the second spindle and the second auxiliary motor so as to rotate together with the second spindle, which has The second auxiliary drive shaft is used to rotate the second rotation shaft and the power transmission device is fixed to the foundation to selectively connect the main drive shaft and the first rotation shaft with respect to the first rotation shaft. 1 auxiliary drive shaft, and is configured to switch the power source of the first spindle between the main motor and the first auxiliary motor, and is configured to be relative to the second rotating shaft by selectively The main drive shaft and the second auxiliary drive shaft are connected, and the power source of the second spindle can be switched between the main motor and the second auxiliary motor.

Description

盤捲裝置、和具備該裝置的壓延設備及壓延方法Coiling device, and calendering equipment and calendering method provided with the device

本發明,是關於盤捲裝置、和具備該裝置的壓延設備及壓延方法。The present invention relates to a coiling device, and a rolling equipment and a rolling method provided with the device.

以往之對由壓延機所壓延之被壓延材進行捲出(解捲)或捲取的盤捲裝置,是一邊切換被公轉滾筒所支撐的2根心軸,一邊進行使用的旋轉料架型(carousel type)盤捲裝置。 [先前技術文獻] [專利文獻]The conventional coiling device for unwinding (unwinding) or rewinding the material to be rolled by the calender is a rotating rack type that is used while switching the two mandrels supported by the revolving drum ( carousel type) coiling device. [Prior Technical Literature] [Patent Literature]

[專利文獻1] 日本特公昭60-047002號公報 [專利文獻2] 日本特開平7-108322號公報[Patent Document 1] Japanese Patent Publication No. 60-047002 [Patent Document 2] Japanese Patent Laid-Open No. 7-108322

[發明所欲解決的問題][The problem to be solved by the invention]

於專利文獻1中,雖記載有以1個主電動機來驅動2根心軸的盤捲裝置,不過在該盤捲裝置中,當以主電動機使一方的心軸旋轉時,是無法以主電動機來使另一方的心軸旋轉。Patent Document 1 describes a coiling device that drives two spindles with one main motor. However, in this coiling device, when one of the spindles is rotated by the main motor, the main motor cannot be used. To rotate the other mandrel.

相對於此,為了使操作效率提昇,亦存在有旋轉料架型盤捲裝置,其具備:與第1旋轉軸結合的第1心軸、與第2旋轉軸結合的第2心軸、用以使第1旋轉軸旋轉的第1電動機、以及用以使第2旋轉軸旋轉的第2電動機(專利文獻2)。In contrast to this, in order to improve the operating efficiency, there is also a rotating rack type coiling device, which includes: a first spindle coupled with a first rotating shaft, a second spindle coupled with a second rotating shaft, and A first electric motor for rotating the first rotating shaft and a second electric motor for rotating the second rotating shaft (Patent Document 2).

但是,在該構成中,第1電動機及第2電動機之任一者皆必須要有大輸出功率的電動機,因而造成盤捲裝置巨大化而成本增大。 又,旋轉料架型盤捲裝置本身,由於其構造複雜而成為龐大的裝置,因而亦有盤捲裝置巨大化而成本增大的課題。However, in this configuration, both the first motor and the second motor must have a high-output motor, which leads to an increase in the size of the coiling device and an increase in cost. In addition, the rotating rack type coiling device itself is a huge device due to its complicated structure. Therefore, there is also a problem of increasing the size of the coiling device and increasing the cost.

本發明,是有鑑於此等課題所研創,作為其目的者,是在於提供一種藉由裝置構造的簡單化及緊致化而能夠抑制成本,並且能夠提升生產性的盤捲裝置。 [用以解決問題之手段]The present invention has been developed in view of these problems, and its objective is to provide a coiling device that can reduce costs and improve productivity by simplifying and compacting the device structure. [Means to solve the problem]

為了達成上述目的之主發明的盤捲裝置,是進行由壓延機所壓延之被壓延材的捲出及捲取中之至少任一方的盤捲裝置,其特徵為具備有:主電動機,其具備有主驅動軸、及第1心軸、及第1旋轉軸,其以與上述第1心軸一起旋轉的方式同軸地結合於上述第1心軸、及第1輔助電動機,其具有第1輔助驅動軸,用以使上述第1旋轉軸旋轉、及第2心軸、及第2旋轉軸,其以與上述第2心軸一起旋轉的方式同軸地結合於上述第2心軸、及第2輔助電動機,其具有第2輔助驅動軸,用以使上述第2旋轉軸旋轉、以及動力傳達裝置,其被固定於基礎上,以相對於上述第1旋轉軸,藉由選擇性地連接上述主驅動軸與上述第1輔助驅動軸,而能夠將上述第1心軸的動力源在上述主電動機與上述第1輔助電動機之間進行切換之方式所構成,並且以相對於上述第2旋轉軸,藉由選擇性地連接上述主驅動軸與上述第2輔助驅動軸,而能夠將上述第2心軸的動力源在上述主電動機與上述第2輔助電動機之間進行切換之方式所構成。In order to achieve the above-mentioned object, the coiling device of the main invention is a coiling device that performs at least one of unwinding and coiling of the material to be rolled by a calender, and is characterized by having: a main motor, which is equipped with There are a main drive shaft, a first mandrel, and a first rotating shaft, which are coaxially coupled to the first mandrel and the first auxiliary motor so as to rotate together with the first mandrel, and have a first auxiliary motor The drive shaft is used to rotate the first rotation shaft, the second spindle, and the second rotation shaft, and is coaxially coupled to the second spindle and the second spindle so as to rotate together with the second spindle. An auxiliary motor, which has a second auxiliary drive shaft for rotating the second rotating shaft, and a power transmission device, which is fixed to the foundation to selectively connect the main shaft with respect to the first rotating shaft The drive shaft and the first auxiliary drive shaft are configured such that the power source of the first spindle can be switched between the main motor and the first auxiliary motor, and is relative to the second rotating shaft, By selectively connecting the main drive shaft and the second auxiliary drive shaft, the power source of the second spindle can be switched between the main motor and the second auxiliary motor.

關於本發明之其他的特徵,可藉由本專利說明書及添附圖面之記載而得以明瞭。 [發明效果]The other features of the present invention can be made clear from the description of this patent specification and the appended drawings. [Effects of the invention]

根據本發明,能夠提供一種可實現裝置構造的簡單化及緊致化之同時,亦能夠提升生產性的盤捲裝置。According to the present invention, it is possible to provide a coiling device that can achieve simplification and compactness of the device structure while also improving productivity.

藉由本專利說明書及添附圖面之記載,至少可明瞭以下的事項。From the description of this patent specification and the attached drawings, at least the following items can be understood.

一種盤捲裝置,是進行由壓延機所壓延之被壓延材的捲出及捲取中之至少任一方的盤捲裝置,其特徵為具備有:主電動機,其具備有主驅動軸、及第1心軸、及第1旋轉軸,其以與上述第1心軸一起旋轉的方式同軸地結合於上述第1心軸、及第1輔助電動機,其具有第1輔助驅動軸,用以使上述第1旋轉軸旋轉、及第2心軸、及第2旋轉軸,其以與上述第2心軸一起旋轉的方式同軸地結合於上述第2心軸、及第2輔助電動機,其具有第2輔助驅動軸,用以使上述第2旋轉軸旋轉、及動力傳達裝置,其被固定於基礎上,以相對於上述第1旋轉軸,藉由選擇性地連接上述主驅動軸與上述第1輔助驅動軸,而能夠將上述第1心軸的動力源在上述主電動機與上述第1輔助電動機之間進行切換之方式所構成,並且以相對於上述第2旋轉軸,藉由選擇性地連接上述主驅動軸與上述第2輔助驅動軸,而能夠將上述第2心軸的動力源在上述主電動機與上述第2輔助電動機之間進行切換之方式所構成。A coiling device is a coiling device that performs at least any one of unwinding and winding of a material to be rolled by a calender, and is characterized by having: a main motor, which has a main drive shaft, and a second A mandrel and a first rotating shaft are coaxially coupled to the first mandrel and the first auxiliary motor so as to rotate together with the first mandrel, and have a first auxiliary drive shaft for making the The first rotating shaft, the second mandrel, and the second rotating shaft are coaxially coupled to the second mandrel and the second auxiliary motor so as to rotate together with the second mandrel, which has a second The auxiliary drive shaft is used to rotate the second rotating shaft and the power transmission device is fixed to the foundation so as to selectively connect the main drive shaft and the first auxiliary shaft with respect to the first rotating shaft. The drive shaft is configured such that the power source of the first spindle can be switched between the main motor and the first auxiliary motor, and the second rotation shaft is selectively connected to the The main drive shaft and the second auxiliary drive shaft are configured such that the power source of the second spindle can be switched between the main motor and the second auxiliary motor.

根據如此的盤捲裝置,能夠使盤捲裝置緊致化與抑制成本。According to such a coiling device, it is possible to compact the coiling device and suppress the cost.

上所述之該盤捲裝置,上述動力傳達裝置,係具有:第1離合裝置以及第2離合裝置;該第1離合裝置,具有:將上述主驅動軸與上述第1旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能、以及將上述第1輔助驅動軸與上述第1旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能;該第2離合裝置,具有:將上述主驅動軸與上述第2旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能、以及將上述第2輔助驅動軸與上述第2旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能。The aforementioned coiling device, the power transmission device, has: a first clutch device and a second clutch device; the first clutch device has: a connection between the main drive shaft and the first rotation shaft The function of switching the state into the transmission state and the non-transmission state, and the function of switching the connection state between the first auxiliary drive shaft and the first rotation shaft into the transmission state and the non-transmission state; the second clutch device has: The function of switching the connection state between the main drive shaft and the second rotating shaft to the transmission state and the non-transmission state, and the connection state between the second auxiliary drive shaft and the second rotation shaft to the transmission state And the function of the non-transmission state.

根據如此之盤捲裝置,能夠以簡單的構造來實現藉由緊致而抑制成本的盤捲裝置。According to such a coiling device, it is possible to realize a coiling device that is compact and reduces costs with a simple structure.

較佳的壓延設備,其特徵為具備有:壓延機、以及上所述之該盤捲裝置;供給由上述壓延機進行壓延前之被壓延材的捲材之側為載入側,排出由上述壓延機進行壓延後之被壓延材的捲材之側為載出側,於該載入側與該載出側中的至少一方設有上述盤捲裝置。A preferred calendering equipment is characterized by being provided with: a calender and the aforementioned coiling device; the side of the coil that supplies the rolled material before calendering by the calender is the loading side, and the discharge is performed by the above The side of the roll of the rolled material after the calender is rolled is the load-out side, and at least one of the load-in side and the load-out side is provided with the aforementioned coiling device.

根據如此的壓延設備,能夠使壓延設備緊致化與抑制成本。According to such a rolling equipment, the rolling equipment can be compacted and the cost can be suppressed.

較佳的壓延方法,是對於具備有壓延機以及申請專利範圍第1或2項所記載的盤捲裝置,以排出由上述壓延機進行壓延後之被壓延材的捲材之側為載出側,使用:於該載出側設有上述盤捲裝置的壓延設備,來進行壓延的壓延方法,其特徵為,包含:上述第1心軸的動力源為上述主電動機的狀態下,藉由上述第1心軸來捲取被壓延材的步驟、及將上述主電動機的轉速減速至預定的低轉速,並且使上述第1輔助電動機的轉速配合上述低轉速之後,將上述第1心軸的動力源從上述主電動機切換成上述第1輔助電動機的步驟、及在上述第1心軸以上述低轉速進行旋轉的狀態下,將已被捲取於上述第1心軸之被壓延材的末端部予以切斷的步驟、及從上述第1心軸,將已被捲取於上述第1心軸之被壓延材的捲材予以卸下並排出的步驟、及上述第2心軸的動力源為第2輔助電動機的狀態下,使上述第2輔助電動機的轉速配合上述低轉速之後,將上述第2心軸的動力源從上述第2輔助電動機切換成上述主電動機的步驟、以及在上述第2心軸的動力源為上述主電動機,上述第2心軸以上述低轉速進行旋轉的狀態下,以上述第2心軸開始進行被壓延材之捲取的步驟。A preferable rolling method is to provide the coiling device described in the first or second item of the scope of patent application with a calender, and the side of the coil that discharges the rolled material rolled by the above-mentioned calender is the load side , Use: a rolling method for rolling with a rolling device equipped with the coil device on the load side, characterized by comprising: the power source of the first mandrel is the main motor, by the above The step of winding the material to be rolled by the first mandrel, and after decelerating the rotation speed of the main motor to a predetermined low rotation speed, and matching the rotation speed of the first auxiliary motor to the low rotation speed, the power of the first mandrel The step of switching the source from the main motor to the first auxiliary motor, and in the state where the first mandrel is rotating at the low speed, the end portion of the rolled material that has been wound on the first mandrel The step of cutting, and the step of unloading and discharging the rolled material of the rolled material wound on the first mandrel from the first mandrel, and the power source of the second mandrel In the state of the second auxiliary motor, after adjusting the rotation speed of the second auxiliary motor to the low rotation speed, the power source of the second spindle is switched from the second auxiliary motor to the main motor, and in the second The power source of the mandrel is the main motor, and in a state where the second mandrel is rotating at the low rotation speed, the second mandrel starts the step of winding the material to be rolled.

根據如此的壓延方法,可以以雙方的心軸同時進行作業,而使連續性之被壓延材的捲取成為可能。According to such a rolling method, both mandrels can be operated at the same time, and continuous rolling of the material to be rolled is possible.

===關於第1實施形態的壓延設備1=== 第1實施形態的壓延設備1,是藉由連續式壓延機5壓延被壓延材3,並藉由盤捲裝置30,將已壓延成目標板厚之薄片狀的被壓延材3依每一捲材(coil)進行捲取並排出的設備。===About the rolling equipment 1 of the first embodiment=== In the rolling equipment 1 of the first embodiment, the material to be rolled 3 is rolled by the continuous calender 5, and the rolled material 3 is rolled into a thin sheet of the target thickness by the coiling device 30 for each roll Equipment for coiling and discharging the material (coil).

第1圖,是第1實施形態之壓延設備1的概略圖。又,於第1圖中,為了可易於了解本發明地進行說明,是作為將被壓延材3送入連續式壓延機5的捲出機(解捲機)等之幾個裝置予以省略的圖面(以下,對於已省略之裝置等的說明亦省略之)。又,將相互垂直相交的3方向稱為X方向、Y方向、Z方向,X方向及Y方向分別朝向水平方向,Z方向朝向鉛直方向。並且,於第1圖中,將紙面的橫向方向作為「X方向」,將紙面的左側(右側)稱為「下游(上游)」,將紙面的縱向方向作為「Z方向」,將紙面的上側(下側)稱為「上(下)」。Fig. 1 is a schematic view of the rolling equipment 1 of the first embodiment. In addition, in Figure 1, in order to facilitate the description of the present invention, it is a diagram omitted as several devices such as the unwinder (unwinder) that feeds the material 3 to be rolled into the continuous calender 5 (Hereinafter, the description of the omitted devices etc. will also be omitted). In addition, the three directions perpendicular to each other are referred to as the X direction, the Y direction, and the Z direction. The X direction and the Y direction are respectively oriented in the horizontal direction, and the Z direction is oriented in the vertical direction. In addition, in Figure 1, the horizontal direction of the paper is referred to as the "X direction", the left side (right side) of the paper is referred to as "downstream (upstream)", the longitudinal direction of the paper is referred to as the "Z direction", and the upper side of the paper The (lower side) is called "up (down)".

第1實施形態的壓延設備1,如第1圖所示,是具備有:連續式壓延機5、夾送輥(pinch roll)10、切斷機20、導引部25、盤捲裝置30、皮帶助捲機(belt wrapper) 50、以及控制部55。並且,從上游側以連續式壓延機5、夾送輥10、切斷機20、導引部25、盤捲裝置30、以及皮帶助捲機50的順序設置。又,控制部55,為了簡便雖然僅顯示與盤捲裝置30的連接線,不過在本實施形態中,是具有控制壓延設備1整體的功能。The calendering equipment 1 of the first embodiment, as shown in Figure 1, is provided with: a continuous calender 5, a pinch roll 10, a cutter 20, a guide 25, a coiling device 30, A belt wrapper 50 and a control unit 55. In addition, the continuous calender 5, the pinch roll 10, the cutter 20, the guide 25, the coiling device 30, and the belt winder 50 are installed in this order from the upstream side. In addition, the control unit 55 only displays the connection line with the coiling device 30 for the sake of simplicity, but in this embodiment, it has a function of controlling the entire rolling equipment 1.

連續式壓延機5,是對被壓延材3進行壓延的裝置,具有5座機架(stand)。此等機架,是從上游側以第1機架5a、第2機架5b、第3機架5c、第4機架5d、第5機架5e的順序設置。The continuous calender 5 is a device for calendering the material 3 to be calendered, and has 5 stands. These racks are installed in the order of the first rack 5a, the second rack 5b, the third rack 5c, the fourth rack 5d, and the fifth rack 5e from the upstream side.

第1機架5a至第5機架5e之各個,是具有上下一對的壓延輥5w與上下一對的支承輥(back up roll)5u,被壓延材3是由各個壓延輥5w所夾壓而被壓延。亦即,壓延前之薄片狀的被壓延材3,被送往連續式壓延機5而藉由第1機架5a至第5機架5e被順序壓延,在第5機架5e被壓延後,亦即,在藉由連續式壓延機5所施加的壓延之後,作為被壓延至目標板厚的被壓延材3,從連續式壓延機5被送出。Each of the first frame 5a to the fifth frame 5e has a pair of upper and lower calender rolls 5w and a pair of upper and lower back up rolls 5u. The material to be rolled 3 is clamped by the respective calender rolls 5w. And be calendered. That is, the sheet-like rolled material 3 before rolling is sent to the continuous calender 5 to be sequentially rolled by the first frame 5a to the fifth frame 5e, and after the fifth frame 5e is calendered, That is, after the rolling by the continuous calender 5, the material 3 to be calendered to the target thickness is sent out from the continuous calender 5.

從連續式壓延機5被搬運出的被壓延材3,被搬運在搬運路徑上,是依夾送輥10→切斷機20→導引部25→盤捲裝置30的順序被搬運,並在盤捲裝置30依每一捲材被捲取。夾送輥10,是上下一對的輥子,以一定之壓力夾入被壓延材3的裝置。The material to be rolled 3 conveyed from the continuous calender 5 is conveyed on the conveying path in the order of the pinch roller 10 → the cutter 20 → the guide part 25 → the coiling device 30, and is transported in the order of the pinch roller 10 → the cutter 20 → the guide part 25 → the coiling device 30. The coiling device 30 is coiled for each coil. The pinch roller 10 is a pair of upper and lower rollers that pinch the material 3 to be rolled with a certain pressure.

切斷機20,是用以將在盤捲裝置30所捲取之被壓延材3的每一捲材的長度作為預定長度,對連續之薄片狀的被壓延材3進行切斷的裝置。切斷機20,係具有:在被壓延材3的寬度方向(於第1圖中貫穿紙面的方向)上比被壓延材3的寬度尺寸還寬的寬度尺寸之上下一對的滾筒20a、以及上下一對的切斷刃20b(上刃及下刃)。The cutting machine 20 is a device for cutting the continuous sheet-like rolled material 3 by taking the length of each roll of the rolled material 3 wound by the coiling device 30 as a predetermined length. The cutting machine 20 is provided with a pair of rollers 20a next to a width dimension wider than the width dimension of the material to be rolled 3 in the width direction of the material to be rolled 3 (the direction through the paper surface in Figure 1), and A pair of upper and lower cutting blades 20b (upper blade and lower blade).

切斷刃20b,是於滾筒20a的外周部,使切斷被壓延材3的切斷部(上刃與下刃囓合的部分)以突出於滾筒20a之外徑方向的外側,藉由滾筒20a的旋轉使切斷部相向之方式(相囓合之方式)進行設置。亦即,切斷機20,是藉由使滾筒20a旋轉而使切斷刃20b相囓合,而橫越寬度方向地將被壓延材3切斷。The cutting blade 20b is on the outer periphery of the roller 20a, so that the cutting part (the part where the upper blade and the lower blade mesh) to cut the material 3 to be cut is protruded outside the outer diameter direction of the roller 20a, by the roller 20a The rotation makes the cutting part facing each other (meshing method). That is, the cutter 20 cuts the material to be rolled 3 across the width direction by rotating the drum 20a to mesh the cutting blade 20b.

因此,由切斷機20所切斷後的被壓延材3,是被切分開成上游側的被壓延材3與下游側的被壓延材3;下游側的切斷端部,會成為現在捲取中之被壓延材3之捲材的末端部;上游側的切斷端部,會成為下一個被捲取之被壓延材3的捲材的始端部。Therefore, the rolled material 3 cut by the cutter 20 is cut into the rolled material 3 on the upstream side and the rolled material 3 on the downstream side; the cut end on the downstream side will become the current coil The end of the roll of the rolled material 3 in the middle; the cut end on the upstream side will become the beginning of the roll of the rolled material 3 to be taken up next.

導引部25,是用以將捲材的始端部導引往第1心軸(mandrel)31a或是第2心軸32a的裝置。導引部25,是以沿著貫穿紙面的方向為旋轉軸而能夠旋轉地被支撐著。The guiding part 25 is a device for guiding the starting end of the web to the first mandrel 31a or the second mandrel 32a. The guide portion 25 is rotatably supported with a rotation axis along the direction penetrating the paper surface.

亦即,導引部25,若從第1圖所示的狀態繞逆時針旋轉,在下面將捲材的始端部朝向下側導引時(換言之,藉由使旋轉之導引部25的前端,接觸於捲材的始端部,然後將始端部朝向下側壓下,使始端部的方向轉換時),捲材的始端部,便被導引往第1心軸31a。又,導引部25,於第1圖所示的狀態時,捲材的始端部,是被導引往第2心軸32a。That is, when the guide part 25 rotates counterclockwise from the state shown in FIG. 1, when the starting end of the coil is guided downward (in other words, by making the leading end of the rotating guide part 25 , The starting end of the coil is contacted, and then the starting end is pressed downward to change the direction of the starting end), the starting end of the coil is guided to the first mandrel 31a. In addition, when the guide portion 25 is in the state shown in FIG. 1, the starting end of the coil is guided to the second mandrel 32a.

皮帶助捲機50,是用以將捲材的始端部固定在盤捲裝置30的第1心軸31a與第2心軸32a的裝置,可對第1心軸31a與第2心軸32a的各個進行設置。並且,對於待機中的心軸,是在皮帶助捲機50待機完成的狀態下(如在第1圖的第2心軸32a所設置之皮帶助捲機50所示的狀態)待機著。The belt winder 50 is a device used to fix the starting end of the coil to the first spindle 31a and the second spindle 32a of the coiling device 30. It can be used to connect the first spindle 31a and the second spindle 32a to the first spindle 31a and the second spindle 32a. Make settings for each. In addition, the mandrel in standby is in a state where the belt winder 50 has completed standby (as shown in the belt winder 50 installed on the second spindle 32a in FIG. 1).

因此,於第1圖所示的狀態下,當藉由切斷機20使被壓延材3被切斷時,在下游側被切分開後之捲材的末端部,是維持由目前捲取中的第1心軸31a所捲取,而在上游側被切分開後之捲材的始端部,則藉由導引部25往上側被導引,而被導引朝向待機中的第2心軸32a。Therefore, in the state shown in Figure 1, when the material to be rolled 3 is cut by the cutter 20, the end of the coil after being cut on the downstream side is maintained from the current winding. The first end of the web, which is taken up by the first mandrel 31a and cut on the upstream side, is guided to the upper side by the guide portion 25, and is guided toward the second mandrel in standby 32a.

然後,朝向待機中的第2心軸32a被導引之捲材的始端部,係藉由皮帶助捲機50而按壓於第2心軸32a,第2心軸32a便迅速地開始進行被壓延材3的捲取。也就是說,盤捲裝置30,是沒有停止被壓延材3的載送,能夠連續地進行被壓延材3的捲取。亦即,第1實施形態的壓延設備1,是沒有停止被壓延材3的壓延,能夠連續地進行被壓延材3的壓延。Then, the start end of the coil guided toward the second mandrel 32a in standby is pressed against the second mandrel 32a by the belt winder 50, and the second mandrel 32a quickly starts to be rolled. Coiling of material 3. That is, the coiling device 30 does not stop the carrying of the material 3 to be rolled, and can continuously wind the material 3 to be rolled. That is, the rolling equipment 1 of the first embodiment is capable of continuously rolling the material 3 to be rolled without stopping the rolling of the material 3 to be rolled.

===關於第1實施形態的盤捲裝置30=== 關於第1實施形態的盤捲裝置30,使用第2圖進行說明。第2圖,是第1實施形態之盤捲裝置30的上視概略圖。於第2圖中,以紙面的橫向方向作為「X方向」,並將紙面的左側(右側)稱為「下游(上游)」,以紙面的縱向方向作為「Y方向」,並將紙面的上側(下側)稱為「後方(前方)」。===About the coiling device 30 of the first embodiment === The coiling device 30 of the first embodiment will be described with reference to FIG. 2. Fig. 2 is a schematic top view of the coiling device 30 of the first embodiment. In Figure 2, the horizontal direction of the paper is taken as the "X direction", the left side (right side) of the paper is referred to as "downstream (upstream)", the longitudinal direction of the paper is taken as the "Y direction", and the upper side of the paper The (lower side) is called "rear (front)".

第1實施形態的盤捲裝置30,係如前所述,是設置作為被壓延材3的捲取機。並且,盤捲裝置30,係具備有:第1心軸31a、第2心軸32a、主電動機35、第1輔助電動機36、第2輔助電動機37、以及動力傳達裝置40。The coiling device 30 of the first embodiment is a coiler provided as the material 3 to be rolled as described above. In addition, the coiling device 30 includes a first spindle 31 a, a second spindle 32 a, a main motor 35, a first auxiliary motor 36, a second auxiliary motor 37, and a power transmission device 40.

第1心軸裝置31及第2心軸裝置32,係使第1心軸裝置31設於上游側,使第2心軸裝置32設於下游側,並相對於主電動機35,以成為相互對稱之方式所設置。亦即,第1心軸裝置31及第2心軸裝置32,相對於主電動機35為對稱設置的一對心軸裝置,並設成互為相同構成。因此,在以下,對於設為相同構成的第1心軸裝置31及第2心軸裝置32之中,主要是舉第1心軸裝置31為例來說明,第2心軸裝置32的說明則適當地省略。The first spindle device 31 and the second spindle device 32 are arranged such that the first spindle device 31 is arranged on the upstream side, and the second spindle device 32 is arranged on the downstream side, and is symmetrical with respect to the main motor 35. The way is set. That is, the first spindle device 31 and the second spindle device 32 are a pair of spindle devices arranged symmetrically with respect to the main motor 35, and they have the same configuration. Therefore, in the following, among the first spindle device 31 and the second spindle device 32 that have the same configuration, the first spindle device 31 is mainly used as an example, and the description of the second spindle device 32 is Omit appropriately.

第1心軸裝置31(第2心軸裝置32),係具備有:能夠旋轉地被支承於第1心軸支承部31c(第2心軸支承部32c)的第1心軸31a(第2心軸32a)、及能夠旋轉地被支承於第1旋轉軸支承部31d(第2旋轉軸支承部32d)的第1旋轉軸31b(第2旋轉軸32b)、及將第1心軸31a(第2心軸32a)與第1旋轉軸31b(第2旋轉軸32b)之間進行接連的第1擴縮缸筒31f(第2擴縮缸筒32f)、以及使第1心軸支承部31c(第2心軸支承部32c)固定地設置的第1基座31e(第2基座32e)。The first spindle device 31 (second spindle device 32) is provided with: a first spindle 31a (second spindle device 32c) rotatably supported by the first spindle support portion 31c (second spindle support portion 32c) The spindle 32a), the first rotation shaft 31b (the second rotation shaft 32b) rotatably supported by the first rotation shaft support portion 31d (the second rotation shaft support portion 32d), and the first spindle 31a ( The first expansion/contraction cylinder 31f (the second expansion/contraction cylinder 32f) connected between the second spindle 32a) and the first rotation shaft 31b (the second rotation shaft 32b), and the first spindle support portion 31c (The second spindle support portion 32c) The first base 31e (the second base 32e) is fixedly provided.

第1心軸31a(第2心軸32a),是用以將被壓延後之薄片狀的被壓延材3捲取成捲繞狀之設成大致軸形狀的旋轉體,且設置成以沿著Y方向的方向為軸向能夠旋轉。The first mandrel 31a (the second mandrel 32a) is a rotating body set in a substantially shaft shape for winding the rolled sheet-like rolled material 3 into a coil shape, and is arranged so as to follow The direction in the Y direction is axially rotatable.

第1心軸31a,是在第1心軸裝置31中受被壓延材3捲繞住的部分,且位於第1心軸裝置31的前方側。並且,第1心軸31a,是能夠旋轉地由第1心軸支承部31c所支承,而第1心軸支承部31c是被固定在第1基座31e上。The first mandrel 31 a is a portion wound by the rolled material 3 in the first mandrel device 31 and is located on the front side of the first mandrel device 31. In addition, the first spindle 31a is rotatably supported by the first spindle support portion 31c, and the first spindle support portion 31c is fixed to the first base 31e.

第1旋轉軸31b,是位在第1心軸31a的後側位置,設成以朝向Y方向貫通後述的動力傳達裝置40之方式,能夠旋轉地由第1旋轉軸支承部31d所支承。並且,第1旋轉軸31b,是經由聯軸器與第1擴縮缸筒31f同軸地結合於第1心軸31a而得以與第1心軸31a一起進行旋轉,並接受來自動力源的動力而旋轉。The first rotation shaft 31b is located at the rear side of the first spindle 31a, and is provided so as to penetrate the power transmission device 40 described later in the Y direction, and is rotatably supported by the first rotation shaft support portion 31d. In addition, the first rotating shaft 31b is coaxially coupled to the first spindle 31a via a coupling and the first expansion/contraction cylinder 31f to rotate together with the first spindle 31a, and receives power from a power source. Spin.

第1擴縮缸筒31f,是在第1心軸31a對被壓延材3進行裝卸時,用來變更第1心軸31a之軸徑的裝置。The first expansion/contraction cylinder 31f is a device for changing the shaft diameter of the first mandrel 31a when the first mandrel 31a attaches and detaches the material 3 to be rolled.

主電動機35,是在第1心軸31a(第2心軸32a)用來捲取被壓延材3的動力源,第1實施形態的主電動機35,係具有2200kW的輸出功率。The main motor 35 is a power source for winding the material 3 to be rolled on the first mandrel 31a (the second mandrel 32a). The main motor 35 of the first embodiment has an output of 2,200 kW.

主電動機35,是具備有:馬達35a、以及能夠旋轉地受主驅動軸支承部35c所支承,並且具有主驅動軸齒輪35d的主驅動軸35b。馬達35a,是使作為其驅動軸的馬達驅動軸以沿著Y方向的方向作為旋轉軸進行旋轉的方式所設置,並且將與主驅動軸35b結合的結合部,以朝向前方側地設在比動力傳達裝置40更後側。The main motor 35 includes a motor 35a and a main drive shaft 35b rotatably supported by a main drive shaft support portion 35c, and has a main drive shaft gear 35d. The motor 35a is installed such that the motor drive shaft as its drive shaft rotates in the direction along the Y direction as the rotation axis, and the coupling part that is coupled to the main drive shaft 35b is set to the front side. The power transmission device 40 is further rear.

主驅動軸35b,是用以傳達馬達35a之動力的驅動軸,以與馬達驅動軸同軸方式進行旋轉,其一方的端部(後側的端部)是以聯軸器等與馬達驅動軸結合。並且,主驅動軸35b,是從與馬達驅動軸的結合部延伸至動力傳達裝置40的前方側為止,且能夠旋轉地由主驅動軸支承部35c所支承。The main drive shaft 35b is a drive shaft for transmitting the power of the motor 35a. It rotates coaxially with the motor drive shaft. One end (the rear end) is connected to the motor drive shaft with a coupling or the like. . In addition, the main drive shaft 35b extends from the coupling portion with the motor drive shaft to the front side of the power transmission device 40, and is rotatably supported by the main drive shaft support portion 35c.

於動力傳達裝置40的內部,且於主驅動軸35b的前方側,固定有主驅動軸齒輪35d,該主驅動軸齒輪35d是隨著主驅動軸35b的旋轉而旋轉。並且,於主驅動軸齒輪35d,係使後述的第1惰齒輪42a與第2惰齒輪42b齒合,當主驅動軸齒輪35d旋轉時,則第1惰齒輪42a及第2惰齒輪42b進行旋轉。亦即,主電動機35的動力往第1惰齒輪42a及第2惰齒輪42b傳達。Inside the power transmission device 40 and on the front side of the main drive shaft 35b, a main drive shaft gear 35d is fixed, and the main drive shaft gear 35d rotates with the rotation of the main drive shaft 35b. In addition, in the main drive shaft gear 35d, a first idle gear 42a and a second idle gear 42b described later are meshed with each other. When the main drive shaft gear 35d rotates, the first idle gear 42a and the second idle gear 42b rotate . That is, the power of the main motor 35 is transmitted to the first idler gear 42a and the second idler gear 42b.

第1輔助電動機36,是用以使第1心軸31a旋轉的電動機;第2輔助電動機37,是用以使第2心軸32a旋轉的電動機。並且,第1輔助電動機36及第2輔助電動機37,相對於主電動機35,是對稱地設置在上游側及下游側,並設成互為相同構成。因此,在以下,對於設為相同構成的第1輔助電動機36及第2輔助電動機37之中,主要是舉第1輔助電動機36為例來說明,第2輔助電動機37的說明則適當地省略。The first auxiliary motor 36 is a motor for rotating the first spindle 31a, and the second auxiliary motor 37 is a motor for rotating the second spindle 32a. In addition, the first auxiliary motor 36 and the second auxiliary motor 37 are provided symmetrically on the upstream side and the downstream side with respect to the main motor 35, and have the same configuration as each other. Therefore, in the following description, among the first auxiliary motor 36 and the second auxiliary motor 37 having the same configuration, the first auxiliary motor 36 is mainly used as an example, and the description of the second auxiliary motor 37 is appropriately omitted.

第1輔助電動機36(第2輔助電動機37),是藉由第1心軸31a(第2心軸32a),用以進行被壓延材3的捲取準備或者捲材排出作業的動力源。因此,不需要如主電動機35般的大輸出功率,第1實施形態的第1輔助電動機36(第2輔助電動機37),具有75kW的輸出。亦即,第1輔助電動機36(第2輔助電動機37),是比主電動機35還小型的電動機。The first auxiliary motor 36 (second auxiliary motor 37) is a power source for preparing the rolled material 3 for winding or discharging the coil by the first spindle 31a (second spindle 32a). Therefore, there is no need for a large output power like the main motor 35, and the first auxiliary motor 36 (second auxiliary motor 37) of the first embodiment has an output of 75 kW. That is, the first auxiliary motor 36 (second auxiliary motor 37) is a motor smaller than the main motor 35.

第1輔助電動機36(第2輔助電動機37),係具備有:第1小型馬達36a(第2小型馬達37a)、以及能夠旋轉地受第1輔助驅動軸支承部36c(第2輔助驅動軸支承部37c)所支承,並且具有第1輔助驅動軸齒輪36d(第2輔助驅動軸齒輪37d)的第1輔助驅動軸36b(第2輔助驅動軸37b)。The first auxiliary motor 36 (second auxiliary motor 37) is provided with: a first small motor 36a (second small motor 37a), and a first auxiliary drive shaft support portion 36c (second auxiliary drive shaft supported) rotatably The first auxiliary drive shaft 36b (the second auxiliary drive shaft 37b) is supported by the portion 37c) and has the first auxiliary drive shaft gear 36d (the second auxiliary drive shaft gear 37d).

第1小型馬達36a,是使作為其驅動軸的小型馬達驅動軸以沿著Y方向的方向作為旋轉軸進行旋轉的方式所設置,並且將與第1輔助驅動軸36b結合的結合部,以朝向前方側地設在比動力傳達裝置40更後側。The first small motor 36a is installed such that the small motor drive shaft as its drive shaft rotates in the direction along the Y direction as the rotation axis, and the coupling part that is coupled with the first auxiliary drive shaft 36b is oriented toward The front side is provided behind the power transmission device 40.

第1輔助驅動軸36b,是用以傳達第1小型馬達36a之動力的驅動軸,以與小型馬達驅動軸同軸方式進行旋轉,其一方的端部(後側的端部)是以聯軸器等與小型馬達驅動軸固定著。並且,第1輔助驅動軸36b,是從與小型馬達驅動軸的結合部延伸至動力傳達裝置40的內部為止,且能夠旋轉地由第1輔助驅動軸支承部36c所支承。The first auxiliary drive shaft 36b is a drive shaft for transmitting the power of the first small motor 36a. It rotates coaxially with the small motor drive shaft. One end (rear end) is a coupling It is fixed to the drive shaft of the small motor. The first auxiliary drive shaft 36b extends from the coupling portion with the small motor drive shaft to the inside of the power transmission device 40, and is rotatably supported by the first auxiliary drive shaft support portion 36c.

在動力傳達裝置40的內部中之位於後側位置的第1輔助驅動軸36b之另一方的端部(前方側的端部),固定有第1輔助驅動軸齒輪36d,第1輔助驅動軸齒輪36d是隨著第1輔助驅動軸36b的旋轉而旋轉。並且,於第1輔助驅動軸齒輪36d,囓合有後述的第1輔助離合齒輪44a,當第1輔助驅動軸齒輪36d旋轉時,可使第1輔助離合齒輪44a旋轉。亦即,第1輔助電動機36的動力是往第1輔助離合齒輪44a進行傳達。In the inside of the power transmission device 40, at the other end (front end) of the first auxiliary drive shaft 36b located at the rear side, a first auxiliary drive shaft gear 36d and a first auxiliary drive shaft gear are fixed 36d rotates in accordance with the rotation of the first auxiliary drive shaft 36b. In addition, a first auxiliary clutch gear 44a described later is meshed with the first auxiliary drive shaft gear 36d, and when the first auxiliary drive shaft gear 36d rotates, the first auxiliary clutch gear 44a can be rotated. That is, the power of the first auxiliary motor 36 is transmitted to the first auxiliary clutch gear 44a.

動力傳達裝置40,是以相對於第1旋轉軸31b(第2旋轉軸32b),具有選擇性地連接主驅動軸35b與第1輔助驅動軸36b(第2輔助驅動軸37b)的功能,而能夠將第1心軸31a(第2心軸32a)的動力源在主電動機35與第1輔助電動機36(第2輔助電動機37)之間進行切換的方式所構成。The power transmission device 40 has the function of selectively connecting the main drive shaft 35b and the first auxiliary drive shaft 36b (second auxiliary drive shaft 37b) with respect to the first rotation shaft 31b (second rotation shaft 32b), and The power source of the first spindle 31a (second spindle 32a) can be switched between the main motor 35 and the first auxiliary motor 36 (second auxiliary motor 37).

又,於動力傳達裝置40中,對第1心軸31a傳達動力之機構,與對第2心軸32a傳達動力之機構的構成為相同。因此,在以下,主要是舉對第1心軸31a傳達動力之機構為例來進行說明,對第2心軸32a傳達動力之機構的說明則適當地省略。Moreover, in the power transmission device 40, the structure of the mechanism which transmits power to the 1st spindle 31a is the same as the structure of the mechanism which transmits power to the 2nd spindle 32a. Therefore, in the following description, the mechanism for transmitting power to the first spindle 31a is mainly used as an example, and the description of the mechanism for transmitting power to the second spindle 32a is omitted as appropriate.

動力傳達裝置40,係具備有:第1惰齒輪42a (第2惰齒輪42b)、第1主離合齒輪43a(第2主離合齒輪43b)、第1輔助離合齒輪44a(第2輔助離合齒輪44b)、第1離合裝置45a(第2離合裝置45b)、以及將此等之齒輪及離合裝置容納於內部之大致矩形狀的動力傳達部基座41;該動力傳達部基座41是被固定在用以設置盤捲裝置30之地板面等的基礎上。亦即,動力傳達裝置40,是經由動力傳達部基座41而被固定在基礎上。The power transmission device 40 includes: a first idler gear 42a (second idler gear 42b), a first main clutch gear 43a (second main clutch gear 43b), and a first auxiliary clutch gear 44a (second auxiliary clutch gear 44b) ), the first clutch device 45a (the second clutch device 45b), and a substantially rectangular power transmission base 41 in which these gears and clutch devices are housed; the power transmission base 41 is fixed to It is used to set the floor surface of the coiling device 30 and so on. That is, the power transmission device 40 is fixed to the foundation via the power transmission part base 41.

第1惰齒輪42a,是在被主驅動軸齒輪35d及第1主離合齒輪43a所囓合的狀態下,以沿著Y方向的方向為旋轉軸能夠旋轉地被支承在動力傳達部基座41。亦即,第1惰齒輪42a,是藉由主驅動軸齒輪35d(主驅動軸35b)的旋轉而被旋轉,並藉由該旋轉使第1主離合齒輪43a旋轉。亦即,第1惰齒輪42a,是用以將主電動機35的動力往第1主離合齒輪43a進行傳達。The first idler gear 42a is rotatably supported by the power transmission unit base 41 with a rotation axis along the Y direction in a state of being engaged by the main drive shaft gear 35d and the first main clutch gear 43a. That is, the first idle gear 42a is rotated by the rotation of the main drive shaft gear 35d (main drive shaft 35b), and the first main clutch gear 43a is rotated by the rotation. That is, the first idler gear 42a is used to transmit the power of the main motor 35 to the first main clutch gear 43a.

第1主離合齒輪43a,是藉由主電動機35的動力而旋轉的齒輪,且是在動力傳達裝置40之內部的前方側,以中介軸承而與第1旋轉軸31b同軸進行旋轉之方式所設置。亦即,由於中介有軸承,所以成為第1主離合齒輪43a的旋轉不會直接地傳達至第1旋轉軸31b之構成。The first main clutch gear 43a is a gear that is rotated by the power of the main motor 35, and is provided on the front side of the inside of the power transmission device 40 with an intermediate bearing to rotate coaxially with the first rotating shaft 31b. . That is, since the bearing is interposed, the rotation of the first main clutch gear 43a is not directly transmitted to the first rotating shaft 31b.

因此,第1主離合齒輪43a,係具有與後述之第1離合裝置45a連接的連接部,在第1主離合齒輪43a與第1離合裝置45a已連接的狀態下,第1主離合齒輪43a的旋轉會經由第1離合裝置45a而傳達往第1旋轉軸31b。Therefore, the first main clutch gear 43a has a connecting portion connected to the first clutch device 45a described later. In the state where the first main clutch gear 43a and the first clutch device 45a are connected, the first main clutch gear 43a The rotation is transmitted to the first rotating shaft 31b via the first clutch device 45a.

第1輔助離合齒輪44a,是藉由第1輔助電動機36的動力而旋轉的齒輪,且是在動力傳達裝置40之內部的後側,以中介軸承而與第1旋轉軸31b同軸進行旋轉之方式所設置。亦即,由於中介有軸承,所以成為第1輔助離合齒輪44a的旋轉不會直接地傳達至第1旋轉軸31b之構成。The first auxiliary clutch gear 44a is a gear that is rotated by the power of the first auxiliary motor 36, and is rotated coaxially with the first rotating shaft 31b through an intermediate bearing on the rear side of the inside of the power transmission device 40 Set by. That is, since the bearing is interposed, the rotation of the first auxiliary clutch gear 44a is not directly transmitted to the first rotating shaft 31b.

因此,第1輔助離合齒輪44a,係具有與第1離合裝置45a連接的連接部,在第1輔助離合齒輪44a與第1離合裝置45a已連接的狀態下,第1輔助離合齒輪44a的旋轉會經由第1離合裝置45a而傳達往第1旋轉軸31b。Therefore, the first auxiliary clutch gear 44a has a connecting portion connected to the first clutch device 45a. When the first auxiliary clutch gear 44a and the first clutch device 45a are connected, the rotation of the first auxiliary clutch gear 44a It is transmitted to the first rotating shaft 31b via the first clutch device 45a.

第1離合裝置45a,係具有:用以將主驅動軸35b與第1旋轉軸31b之間的連接狀態切換成傳動狀態(與第1主離合齒輪43a連接著的狀態)與非傳動狀態(與第1主離合齒輪43a沒有連接著的狀態)的功能、以及用以將第1輔助驅動軸36b與第1旋轉軸31b之間的連接狀態切換成傳動狀態(與第1輔助離合齒輪44a連接著的狀態)與非傳動狀態(與第1輔助離合齒輪44a沒有連接著的狀態)的功能之裝置。The first clutch device 45a has: for switching the connection state between the main drive shaft 35b and the first rotating shaft 31b to the transmission state (the state connected to the first main clutch gear 43a) and the non-transmission state (and The first main clutch gear 43a is not connected), and to switch the connection state between the first auxiliary drive shaft 36b and the first rotating shaft 31b to the transmission state (connected to the first auxiliary clutch gear 44a) The state) and the non-transmission state (the state not connected to the first auxiliary clutch gear 44a).

第1離合裝置45a,是與第1旋轉軸31b以同軸方式旋轉的旋轉體,其與第1旋轉軸31b在周方向上是藉由鍵與鍵槽的固定手段46a所固定。亦即,第1旋轉軸31b是隨著第1離合裝置45a的旋轉而旋轉。The first clutch device 45a is a rotating body that rotates coaxially with the first rotating shaft 31b, and is fixed to the first rotating shaft 31b in the circumferential direction by a key and keyway fixing means 46a. That is, the first rotating shaft 31b rotates in accordance with the rotation of the first clutch device 45a.

又,於固定手段46a中,第1離合裝置45a與第1旋轉軸31b是在具有相互能夠滑動於軸向程度之游隙的狀態下使鍵與鍵槽嵌合;第1離合裝置45a,是能夠沿著第1旋轉軸31b的軸向移動。設置在第1主離合齒輪43a與第1輔助離合齒輪44a之間的第1離合裝置45a,是沿著第1旋轉軸31b之軸向能夠移動至:在前方側與第1主離合齒輪43a連接的位置為止、以及在後方側與第1輔助離合齒輪44a連接的位置為止。In addition, in the fixing means 46a, the first clutch device 45a and the first rotating shaft 31b are fitted with the key and the key groove in a state of mutual slidable clearance; the first clutch device 45a is capable of It moves along the axial direction of the first rotating shaft 31b. The first clutch device 45a provided between the first main clutch gear 43a and the first auxiliary clutch gear 44a is movable along the axial direction of the first rotating shaft 31b to the front side and is connected to the first main clutch gear 43a Up to the position where it is connected to the first auxiliary clutch gear 44a on the rear side.

並且,第1離合裝置45a,係具有分別與第1主離合齒輪43a以及與第1輔助離合齒輪44a連接的連接部,在分別進行連接的位置中,是僅能連接任一方中的其中一方。In addition, the first clutch device 45a has a connecting portion respectively connected to the first main clutch gear 43a and the first auxiliary clutch gear 44a, and can connect only one of them at the positions where they are respectively connected.

亦即,第1離合裝置45a在與第1主離合齒輪43a連接時(在第2圖所示的狀態中),藉由主電動機35的動力進行旋轉之主驅動軸35b的旋轉,是依主驅動軸齒輪35d→第1惰齒輪42a→第1主離合齒輪43a→第1離合裝置45a→第1旋轉軸31b→第1心軸31a的順序傳達而使第1心軸31a旋轉;第1離合裝置45a在與第1輔助離合齒輪44a連接時,藉由第1輔助電動機36的動力進行旋轉之第1輔助驅動軸36b的旋轉,是依第1輔助驅動軸齒輪36d→第1輔助離合齒輪44a→第1離合裝置45a→第1旋轉軸31b(第1心軸31a)的順序傳達而使第1心軸31a旋轉。That is, when the first clutch device 45a is connected to the first main clutch gear 43a (in the state shown in FIG. 2), the main drive shaft 35b, which is rotated by the power of the main motor 35, rotates according to the main The order of drive shaft gear 35d→first idler gear 42a→first main clutch gear 43a→first clutch 45a→first rotating shaft 31b→first spindle 31a is transmitted to rotate the first spindle 31a; the first clutch When the device 45a is connected to the first auxiliary clutch gear 44a, the first auxiliary drive shaft 36b, which is rotated by the power of the first auxiliary motor 36, rotates according to the first auxiliary drive shaft gear 36d→the first auxiliary clutch gear 44a → The order of the first clutch device 45a → the first rotating shaft 31b (the first spindle 31a) is transmitted to rotate the first spindle 31a.

<<<對於第1實施形態中之盤捲裝置30的動作>>> 於第1實施形態中之盤捲裝置30,是沒有停止被壓延材3的捲取動作,可以進行連續進行被壓延材3的捲取。此乃是由於控制部55藉由交互地使用第1心軸31a與第2心軸32a來連續地捲取被壓延材3而實現。<<<Operation of the coiling device 30 in the first embodiment>>> In the coiling device 30 in the first embodiment, the rolling operation of the material 3 to be rolled is not stopped, and the material 3 to be rolled can be continuously wound. This is achieved by the control unit 55 by alternately using the first mandrel 31a and the second mandrel 32a to continuously wind up the material 3 to be rolled.

在以下,對於第1實施形態之盤捲裝置30的動作,亦即,對於連續式壓延機5,以及在連續式壓延機5的捲出側(下游側)以設置有盤捲裝置30的壓延設備1進行壓延之壓延方法中的盤捲裝置30的動作,使用第1圖至第3圖進行說明。第3圖,是用以說明盤捲裝置30之動作的時序圖。In the following, the operation of the coiling device 30 of the first embodiment, that is, for the continuous calender 5, and the rolling device 30 provided on the unwinding side (downstream side) of the continuous calender 5 The operation of the coiling device 30 in the rolling method in which the equipment 1 performs rolling will be described with reference to Figs. 1 to 3. FIG. 3 is a timing chart for explaining the operation of the coiling device 30. As shown in FIG.

於第3圖的縱軸,是顯示被壓延材3的捲取速度(=心軸上之捲材的周速度=被壓延材3的輸送速度),所謂1200mpm(meter per minute)的速度,是表示通常的捲取速度之一例,是表示電動機以成為該捲取速度的轉速來進行旋轉的狀態。又,所謂150mpm的速度,是表示電動機以預定的低轉速進行旋轉的狀態中之捲取速度之一例。於第3圖中,藉由該捲取速度間接地表示「主電動機的轉速(第1心軸驅動時)」、「第1輔助電動機的轉速」、「主電動機的轉速(第2心軸驅動時)」、「第2輔助電動機的轉速」。The vertical axis in Figure 3 shows the winding speed of the rolled material 3 (= the circumferential speed of the coil on the mandrel = the conveying speed of the rolled material 3). The so-called speed of 1200 mpm (meter per minute) is It shows an example of a normal winding speed, and shows a state where the motor is rotating at a rotation speed that is the winding speed. In addition, the speed of 150 mpm is an example of the winding speed in a state where the motor is rotating at a predetermined low speed. In Figure 3, the winding speed indirectly expresses "the rotation speed of the main motor (when the first spindle is driven)", "the rotation speed of the first auxiliary motor", and "the rotation speed of the main motor (the second spindle is driven). Hour)”, “Revolution of the second auxiliary motor”.

第3圖的橫軸,是顯示時間的經過,橫軸的最左處(與縱軸相交處)為第1圖所示的狀態,時間越往右走經過時間越長。又,分別以A~E的英文字母顯示由縱向點線所區分的期間。在以下,以第1圖所示的狀態作為最初的狀態,亦參照後述的第1表依順序說明盤捲裝置30的動作。The horizontal axis in Figure 3 shows the elapse of time, and the leftmost position (intersecting with the vertical axis) on the horizontal axis is the state shown in Figure 1. The more time goes to the right, the longer the elapsed time. In addition, the period separated by the vertical dotted line is displayed in English letters from A to E, respectively. In the following, the state shown in FIG. 1 is taken as the initial state, and the operation of the coil device 30 will be described in order with reference to the first table described later.

[第1表]

Figure 108122601-A0304-0001
[Table 1]
Figure 108122601-A0304-0001

(期間A) 於期間A,為第1圖所示的狀態,第1心軸31a將被壓延後之薄片狀的被壓延材3捲取成捲材狀。亦即,在以主電動機35作為第1心軸31a之動力源的狀態下,第1心軸31a以1200mpm的捲取速度捲取被壓延材3。此為,第2圖所示的第1離合裝置45a與第1主離合齒輪43a連接的狀態。換言之,主驅動軸35b與第1旋轉軸31b之間的連接狀態為傳動狀態,第1輔助驅動軸36b與第1旋轉軸31b之間的連接狀態為非傳動狀態。(Period A) In the period A, it is the state shown in FIG. 1, and the 1st mandrel 31a winds up the sheet-shaped to-be-rolled material 3 after being rolled into a roll shape. That is, in a state where the main motor 35 is used as the power source of the first spindle 31a, the first spindle 31a winds the material 3 to be rolled at a winding speed of 1200 mpm. This is a state where the first clutch device 45a shown in FIG. 2 is connected to the first main clutch gear 43a. In other words, the connection state between the main drive shaft 35b and the first rotation shaft 31b is the transmission state, and the connection state between the first auxiliary drive shaft 36b and the first rotation shaft 31b is the non-transmission state.

另一方面,第1圖所示的第2心軸32a,是處於停止的待機中。此時,第2圖所示的第2離合裝置45b是處在與第2輔助離合齒輪44b連接的狀態。亦即,在此狀態下,第2離合裝置45b,是位在比第2圖所示之第2離合裝置45b的位置更後方側。換言之,主驅動軸35b與第2旋轉軸32b之間的連接狀態為非傳動狀態,第2輔助驅動軸37b與第2旋轉軸32b之間的連接狀態是處於傳動狀態。On the other hand, the second mandrel 32a shown in Fig. 1 is in a standby state for stopping. At this time, the second clutch device 45b shown in FIG. 2 is in a state of being connected to the second auxiliary clutch gear 44b. That is, in this state, the second clutch device 45b is located on the rear side than the position of the second clutch device 45b shown in FIG. 2. In other words, the connection state between the main drive shaft 35b and the second rotation shaft 32b is the non-transmission state, and the connection state between the second auxiliary drive shaft 37b and the second rotation shaft 32b is the transmission state.

當捲取於第1心軸31a的被壓延材3到達預定長度時,藉由切斷機20切斷被壓延材3,不過控制部55,是以使被壓延材3的捲取並不受該切斷作業而停止之方式,來控制盤捲裝置30的動作。亦即,控制部55,是為了連續地捲取被壓延材3,因而進行第1心軸31a與第2心軸32a之動力源的切換,將被壓延材3的捲取動作從第1心軸31a變更為第2心軸32a。When the material to be rolled 3 wound on the first mandrel 31a reaches a predetermined length, the material to be rolled 3 is cut by the cutter 20, but the control unit 55 prevents the rolling of the material to be rolled 3 The operation of the coiling device 30 is controlled by the method of stopping the cutting operation. That is, the control unit 55 is to continuously wind the material 3 to be rolled, and therefore switches the power source of the first mandrel 31a and the second mandrel 32a to change the winding action of the material 3 to be rolled from the first mandrel. The shaft 31a is changed to a second spindle 32a.

更具體而言,控制部55,是在當被捲取於第1心軸31a的被壓延材3接近預定長度(達預定長度之前)時,將第1心軸31a的捲取速度減速至150mpm。並且,與該減速同時進行,控制部55,係驅動第1輔助電動機36,將第1輔助離合齒輪44a加速至150mpm的轉速為止。More specifically, the control unit 55 decelerates the winding speed of the first mandrel 31a to 150 mpm when the rolled material 3 wound on the first mandrel 31a approaches a predetermined length (before the predetermined length is reached). . In addition, simultaneously with this deceleration, the control unit 55 drives the first auxiliary motor 36 to accelerate the first auxiliary clutch gear 44a to the rotation speed of 150 mpm.

亦即,控制部55,在將主電動機35的轉速減速至150mpm之同時,使第1輔助電動機36的轉速配合主電動機35的轉速(雙方的轉速並不必須要完全一致,只要大致一致即可)。因此,動力傳達為第1輔助驅動軸36b→第1輔助驅動軸齒輪36d→第1輔助離合齒輪44a,第1輔助離合齒輪44a以150mpm的轉速進行旋轉。That is, the control unit 55 decelerates the rotation speed of the main motor 35 to 150 mpm, and at the same time adjusts the rotation speed of the first auxiliary motor 36 to the rotation speed of the main motor 35 (the rotation speeds of both do not have to be exactly the same, as long as they are approximately the same. ). Therefore, power is transmitted as the first auxiliary drive shaft 36b→the first auxiliary drive shaft gear 36d→the first auxiliary clutch gear 44a, and the first auxiliary clutch gear 44a rotates at a rotation speed of 150 mpm.

(期間B) 於期間B,控制部55,首先,在第1輔助離合齒輪44a以150mpm的轉速進行旋轉的狀態下,使第1離合裝置45a移動至與第1輔助離合齒輪44a連接的位置,切換第1心軸31a的動力源。亦即,控制部55,係解除第1離合裝置45a與第1主離合齒輪43a的連接(OFF),並使第1離合裝置45a與第1輔助離合齒輪44a連接(ON),動力傳達方式變更為第1輔助離合齒輪44a→第1離合裝置45a→第1旋轉軸31b(第1心軸31a)。亦即,控制部55,是將第1心軸31a的動力源從主電動機35切換為第1輔助電動機36。此時,主驅動軸35b與第1旋轉軸31b之間的連接狀態成為非傳動狀態,第1輔助驅動軸36b與第1旋轉軸31b之間的連接狀態成為傳動狀態。(Period B) In the period B, the control unit 55, first, moves the first clutch device 45a to a position connected to the first auxiliary clutch gear 44a while the first auxiliary clutch gear 44a is rotating at a rotation speed of 150 mpm, and switches the first center The power source of the shaft 31a. That is, the control unit 55 disconnects (OFF) the first clutch device 45a and the first main clutch gear 43a, connects (ON) the first clutch device 45a and the first auxiliary clutch gear 44a, and changes the power transmission mode It is the first auxiliary clutch gear 44a→the first clutch device 45a→the first rotating shaft 31b (the first spindle 31a). That is, the control unit 55 switches the power source of the first spindle 31 a from the main motor 35 to the first auxiliary motor 36. At this time, the connection state between the main drive shaft 35b and the first rotation shaft 31b is in the non-transmission state, and the connection state between the first auxiliary drive shaft 36b and the first rotation shaft 31b is in the transmission state.

控制部55,是以在第1心軸31a的動力源切換成第1輔助電動機36之後,才使捲取於第1心軸31a的被壓延材3到達預定長度之方式(才藉由切斷機20切斷成預定長度之方式)進行控制,並於此狀態下,藉由切斷機20將被壓延材3切斷。亦即,第1心軸31a是在第1輔助電動機36以150mpm進行旋轉的狀態下,藉由切斷機20切斷捲取於第1心軸31a之被壓延材3的末端部。The control unit 55 is a method in which the material to be rolled 3 wound on the first mandrel 31a reaches a predetermined length after the power source of the first mandrel 31a is switched to the first auxiliary motor 36 (only by cutting The machine 20 is controlled by cutting to a predetermined length, and in this state, the rolled material 3 is cut by the cutting machine 20. That is, the first mandrel 31a cuts the end portion of the rolled material 3 wound on the first mandrel 31a by the cutter 20 in a state where the first auxiliary motor 36 is rotating at 150 mpm.

另一方面,停止中的第2心軸32a,是與第1心軸31a之動力源的切換同時進行,藉由第2輔助電動機37而開始旋轉。亦即,控制部55,是在第2離合裝置45b與第2輔助離合齒輪44b已連接的狀態下,亦即,動力傳達是以第2輔助驅動軸37b→第2輔助驅動軸齒輪37d→第2輔助離合齒輪44b→第2離合裝置45b→第2旋轉軸32b(第2心軸32a)順序的狀態下,將第2輔助電動機37加速至150mpm。亦即,控制部55,是將第2輔助電動機37的轉速,設為預定的低轉速(在本實施形態中為150mpm)。此時,主驅動軸35b與第2旋轉軸32b之間的連接狀態一樣保持非傳動狀態,第2輔助驅動軸37b與第2旋轉軸32b之間的連接狀態一樣保持傳動狀態。On the other hand, the second spindle 32a that is stopped is performed simultaneously with the switching of the power source of the first spindle 31a, and the second auxiliary motor 37 starts to rotate. That is, the control unit 55 is in a state where the second clutch device 45b and the second auxiliary clutch gear 44b are connected, that is, the power is transmitted from the second auxiliary drive shaft 37b→the second auxiliary drive shaft gear 37d→the second auxiliary drive shaft gear 37d. 2 In the state of the auxiliary clutch gear 44b→the second clutch device 45b→the second rotating shaft 32b (the second spindle 32a), the second auxiliary motor 37 is accelerated to 150 mpm. That is, the control unit 55 sets the rotation speed of the second auxiliary motor 37 to a predetermined low rotation speed (150 mpm in this embodiment). At this time, the connection state between the main drive shaft 35b and the second rotation shaft 32b is also maintained in the non-transmission state, and the connection state between the second auxiliary drive shaft 37b and the second rotation shaft 32b is also maintained in the transmission state.

(期間C) 於期間C,控制部55,首先,使第2離合裝置45b移動至與第2主離合齒輪43b連接的位置為止後,切換第2心軸32a的動力源。亦即,控制部55,係解除第2離合裝置45b與第2輔助離合齒輪44b的連接(OFF),並連接第2離合裝置45b與第2主離合齒輪43b(ON),動力傳達方式變更為主驅動軸齒輪35d→第2惰齒輪42b→第2主離合齒輪43b→第2離合裝置45b→第2旋轉軸32b(第2心軸32a)。亦即,控制部55,是將第2心軸32a的動力源從第2輔助電動機37切換為主電動機35。此時,主驅動軸35b與第2旋轉軸32b之間的連接狀態成為傳動狀態,第2輔助驅動軸37b與第2旋轉軸32b之間的連接狀態成為非傳動狀態。(Period C) In the period C, the control unit 55 first moves the second clutch device 45b to the position connected to the second main clutch gear 43b, and then switches the power source of the second spindle 32a. That is, the control unit 55 disconnects (OFF) the second clutch device 45b and the second auxiliary clutch gear 44b, and connects the second clutch device 45b and the second main clutch gear 43b (ON), and changes the power transmission mode to The main drive shaft gear 35d→the second idle gear 42b→the second main clutch gear 43b→the second clutch device 45b→the second rotating shaft 32b (the second spindle 32a). That is, the control unit 55 switches the power source of the second spindle 32 a from the second auxiliary motor 37 to the main motor 35. At this time, the connection state between the main drive shaft 35b and the second rotation shaft 32b is in the transmission state, and the connection state between the second auxiliary drive shaft 37b and the second rotation shaft 32b is in the non-transmission state.

控制部55,是以在第2心軸32a的動力源切換為主電動機35之後,才使捲材的始端部到達第2心軸32a之方式進行控制,並於此狀態下,使皮帶助捲機50將捲材的始端部固定於第2心軸32a。The control section 55 controls the starting end of the coil to reach the second mandrel 32a after the power source of the second mandrel 32a is switched to the main motor 35, and in this state, makes the belt winding The machine 50 fixes the starting end of the coil to the second mandrel 32a.

如此實施後,控制部55,係以第2心軸32a快速地開始進行被壓延材3的捲取。亦即,以主電動機35作為第2心軸32a的動力源,在第2心軸32a以150mpm進行旋轉的狀態下,以第2心軸32a開始進行被壓延材3的捲取。After this is implemented, the control unit 55 quickly starts the winding of the material to be rolled 3 with the second mandrel 32a. That is, the main motor 35 is used as the power source of the second spindle 32a, and the winding of the material 3 to be rolled is started with the second spindle 32a while the second spindle 32a is rotating at 150 mpm.

然後,控制部55,係使第2心軸32a的轉速加速至1200mpm為止來進行被壓延材3的捲取,當已被捲取於第2心軸32a的被壓延材3接近預定長度時,對第2心軸32a與第1心軸31a進行:與在上述期間A中對第1心軸31a與第2心軸32a所進行的控制相同樣的控制。亦即,控制部55,係藉由交互使用第1心軸31a與第2心軸32a來捲取被壓延材3,而可以實現連續之被壓延材3的捲取作業。Then, the control unit 55 accelerates the rotation speed of the second mandrel 32a to 1200 mpm to perform the winding of the material 3 to be rolled. When the material 3 to be rolled that has been wound on the second mandrel 32a approaches a predetermined length, The second spindle 32a and the first spindle 31a are controlled in the same manner as the control performed on the first spindle 31a and the second spindle 32a in the aforementioned period A. That is, the control unit 55 can realize the continuous winding operation of the material 3 to be rolled by alternately using the first mandrel 31a and the second mandrel 32a to wind the material 3 to be rolled.

另一方面,控制部55,係在將被壓延材3到末端部為止已捲取於第1心軸31a之後,藉由第1輔助電動機36使第1心軸31a微動(inching),進行用以將已被捲取在第1心軸31a之被壓延材3的捲材從第1心軸31a卸下並排出的輔助動作(進行捲材的排出)。因此,於此時,主驅動軸35b與第1旋轉軸31b之間的連接狀態是被保持在非傳動狀態,第1輔助驅動軸36b與第1旋轉軸31b之間的連接狀態是被保持在傳動狀態。On the other hand, the control unit 55, after the rolled material 3 has been wound on the first mandrel 31a to the end portion, the first auxiliary motor 36 makes the first mandrel 31a finely move (inching) for use It is an auxiliary operation (discharging the coil) of unloading and discharging the roll material of the rolled material 3 wound on the first mandrel 31a from the first mandrel 31a. Therefore, at this time, the connection state between the main drive shaft 35b and the first rotation shaft 31b is maintained in the non-transmission state, and the connection state between the first auxiliary drive shaft 36b and the first rotation shaft 31b is maintained in the Transmission status.

此後,繼續接著期間D、期間E,在此等期間中之離合裝置的切換動作,由於除了更換第1與第2以外,是與期間B、C的動作相同,所以省略詳細說明。After that, the switching operation of the clutch device during the following period D and period E is continued, except that the first and second periods are replaced, the operation is the same as the operations in the periods B and C, so detailed descriptions are omitted.

===關於第2實施形態=== 其次,對於第2實施形態,使用第4圖進行說明。第4圖,視圖方向是相當於第1圖,為第2實施形態之壓延設備60的概略圖。===About the second embodiment === Next, the second embodiment will be described using Fig. 4. Fig. 4, the view direction corresponds to Fig. 1, and is a schematic view of the rolling equipment 60 of the second embodiment.

又,於第4圖中,為了可易於了解本發明地進行說明,是對於將被壓延材3捲繞於捲出機(解捲機)之裝置等之幾個裝置予以省略的圖面(在以下,對於省略之裝置等的說明亦予以省略)。又,於第4圖中,是以紙面的橫向方向作為「X方向」,並將紙面的左側(右側)稱為「下游(上游)」,以紙面的縱向方向作為「Z方向」,並將紙面的上側(下側)稱為「上(下)」。In addition, in Figure 4, in order to facilitate the description of the present invention, it is a drawing that abbreviates several devices such as the device for winding the rolled material 3 on the unwinder (unwinder) (in the In the following, descriptions of omitted devices and the like are also omitted. Also, in Figure 4, the horizontal direction of the paper is taken as the "X direction", the left side (right side) of the paper is referred to as "downstream (upstream)", and the longitudinal direction of the paper is referred to as the "Z direction". The upper side (lower side) of the paper is called "upper (lower)".

上述第1實施形態與第2實施形態的相異點,是在於:於第1實施形態中,盤捲裝置30是在載出側(下游側)上,也就是在用以排出由連續式壓延機5所壓延後之被壓延材3之捲材的載出側上,盤捲裝置30是被設置作為捲取機,而於第2實施形態中,盤捲裝置30是在載入側(上游側)上,也就是在用以供給由逆轉式壓延機65進行壓延前之被壓延材3之捲材的載入側上,盤捲裝置30是被設置作為捲取捲出機此點。The difference between the above-mentioned first embodiment and the second embodiment is that: in the first embodiment, the coiling device 30 is on the unloading side (downstream side), that is, for discharging by continuous calendering The coiling device 30 is installed as a coiler on the load-out side of the coil of the rolled material 3 after being rolled by the machine 5. In the second embodiment, the coiling device 30 is on the loading side (upstream On the side), that is, on the loading side for supplying the roll of the material to be rolled 3 before being rolled by the reversal calender 65, the coiling device 30 is set at this point as a winding and unwinding machine.

於第2實施形態中的壓延設備60,如第4圖所示,具備有:具有作為捲出機及載入側捲取捲出機之功能的盤捲裝置30、及逆轉式壓延機65、及板厚測量器70、及帶材壓力機(strip press)80、以及沒有圖示出的載出側捲取捲出機。並且,從上游側是依照盤捲裝置30、板厚測量器70、帶材壓力機80、逆轉式壓延機65、載出側捲取捲出機的順序設置。The rolling equipment 60 in the second embodiment, as shown in FIG. 4, is provided with: a coiling device 30 having functions as a reeling machine and a loading side reeling and reeling machine, and a reverse-rotating calender 65, And a plate thickness measuring device 70, a strip press 80, and an unillustrated load-out side winding and unwinding machine. In addition, from the upstream side, the coiling device 30, the plate thickness measuring device 70, the strip press 80, the reversing calender 65, and the unwinding side winding and unwinding machine are installed in this order.

於第2實施形態之壓延設備60所具備的盤捲裝置30中,第1心軸31a,是裝設壓延前之被壓延材3的捲材,用以進行第1道輥軋的壓延時之被壓延材3的捲出所使用,第2心軸32a是在第2道輥軋以後的壓延時,用以進行在載入側被壓延材3的捲取及捲出時所使用。In the coiling device 30 included in the calendering equipment 60 of the second embodiment, the first mandrel 31a is a coil on which the material 3 to be calendered before calendering is installed, and is used to perform the first roll rolling. The second mandrel 32a is used for the rolling-out of the rolled material 3, and the second mandrel 32a is used for the rolling and unwinding of the rolled material 3 on the loading side after the second rolling.

逆轉式壓延機65,是用以壓延被壓延材3的裝置,具備有:上下一對的壓延輥65w、以及上下一對支承輥(back up roll)65u;被壓延材3,是藉由壓延輥65w所夾壓而被壓延。並且,藉由逆轉式壓延機65進行壓延的壓延設備60中,使被壓延材3往復在盤捲裝置30與載出側捲取捲出機(於逆轉式壓延機65的載出側,用以進行被壓延材3的捲取及捲出的裝置)之間,藉由使被壓延材3複數次通過逆轉式壓延機65,來對被壓延材3進行複數次的壓延。The reverse calender 65 is a device for calendering the material 3 to be calendered. It is provided with a pair of upper and lower calender rolls 65w and a pair of back up rolls 65u. The material to be calendered 3 is calendered The roll 65w is pinched and rolled. In addition, in the rolling equipment 60 that is rolled by the inverted calender 65, the material to be rolled 3 is reciprocated between the coiling device 30 and the unwinding side winding and unwinding machine (on the unloading side of the inverting calender 65, using Between the device for coiling and unwinding the material 3 to be rolled, the material to be rolled 3 is rolled several times by passing the material to be rolled 3 through the reversal calender 65 several times.

亦即,在將被壓延材3從上游側往下游側進行搬運並壓延之情形時,對被壓延材3之捲出,第1道輥軋是使用第1心軸31a,第2道輥軋以後是使用第2心軸32a,並使用載出側捲取捲出機進行捲取。相反地,在將被壓延材3從下游側往上游側進行搬運並壓延之情形時,是使用載出側捲取捲出機進行被壓延材3的捲出,並使用第2心軸32a進行捲取。That is, when the material to be rolled 3 is conveyed and rolled from the upstream side to the downstream side, the first rolling of the material to be rolled 3 uses the first mandrel 31a and the second rolling From now on, the second mandrel 32a is used, and the unwinding side reeling machine is used for reeling. Conversely, when the material to be rolled 3 is conveyed and rolled from the downstream side to the upstream side, the material to be rolled 3 is unrolled using the unwinding-side winding and unwinding machine, and the second mandrel 32a is used for rolling out the material to be rolled 3 Take-up.

板厚測量器70,是用以測量被壓延材3之板厚的裝置,並設置在被壓延材3的搬運線,於X方向上之第2心軸32a與逆轉式壓延機65之間,用以檢測出往復移動之被壓延材3的板厚。The plate thickness measuring device 70 is a device for measuring the plate thickness of the material to be rolled 3, and is installed on the conveying line of the material to be rolled 3, between the second mandrel 32a in the X direction and the reversing calender 65, It is used to detect the thickness of the rolled material 3 moving back and forth.

帶材壓力機80,是在第1道輥軋的壓延中,使被壓延材3的端部(捲繞於第1心軸31a之被壓延材3之捲材的始端部)從第1心軸31a脫離時,以能夠使被壓延材3滑動程度的壓力進行夾壓並維持壓延時所必須的張力,用以將被壓延材3壓延到即將至逆轉式壓延機65為止的裝置。因此,帶材壓力機80,是設置在逆轉式壓延機65之上游側的跟前。The strip press 80 makes the end of the rolled material 3 (the beginning end of the coil of the rolled material 3 wound on the first mandrel 31a) from the first core during the rolling of the first pass. When the shaft 31a is disengaged, it is a device for pressing the material 3 to be slidable and maintaining the tension necessary for calendering to press the material 3 to be rolled to just before the reverse rolling calender 65. Therefore, the strip press 80 is installed in front of the upstream side of the reverse rolling type calender 65.

<<<關於第2實施形態中之盤捲裝置30的動作>>> 在以下,對於第2實施形態中之盤捲裝置30的動作,使用第2圖、第4圖進行說明。<<<Regarding the operation of the coiling device 30 in the second embodiment>>> Hereinafter, the operation of the coiling device 30 in the second embodiment will be described using FIGS. 2 and 4. FIG.

於第4圖所示的狀態,是顯示從第1心軸31a導出壓延前的被壓延材3(解捲出被壓延材),被壓延材3的一端部(於第4圖中,以符號E1所示)還沒有被固定於載出側捲取捲出機的狀態。亦即,被壓延材3的一端部將從第4圖所示的狀態進一步被往下游側搬運而到達載出側捲取捲出機,然後該被壓延材3的一端部將被固定於載出側捲取捲出機,並在第1心軸31a(捲出)及載出側捲取捲出機(捲取)之間進行被壓延材3的壓延,所謂第1道輥軋的壓延。The state shown in Fig. 4 shows that the material to be rolled 3 before being rolled out from the first mandrel 31a (unwinding the material to be rolled), and one end of the material to be rolled 3 (in Fig. 4, marked with the symbol E1) It has not been fixed to the unwinding machine on the unwinding side. That is, one end of the material to be rolled 3 is further conveyed downstream from the state shown in Fig. 4 to the unwinding side winding and reeling machine, and then one end of the material to be rolled 3 is fixed to the carrier The exit side coiling and reeling machine, and the rolling of the material 3 to be rolled between the first mandrel 31a (coiling) and the load side coiling and reeling machine (coiling), the so-called first-pass rolling .

因此,於動力傳達裝置40中,第2圖所示的第1離合裝置45a是與第1主離合齒輪43a連接,第1心軸31a是藉由主電動機35的動力將被壓延材3捲出。Therefore, in the power transmission device 40, the first clutch device 45a shown in FIG. 2 is connected to the first main clutch gear 43a, and the first spindle 31a is used to roll out the rolled material 3 by the power of the main motor 35 .

另一方面,第4圖所示的第2心軸32a,為停止的待機中。亦即,第2離合裝置45b,是處於沒有與第2主離合齒輪43b連接的狀態。On the other hand, the second mandrel 32a shown in Fig. 4 is in a standby state for stopping. That is, the second clutch device 45b is not connected to the second main clutch gear 43b.

第1道輥軋的壓延,係直至被壓延材3的另一端部(與上述一端部為相反側的端部)從作為捲出機的第1心軸31a脫離,使該另一端部到達帶材壓力機80為止。然後,第2道輥軋以後的壓延,是使已到達帶材壓力機80之被壓延材3的另一端部,移動至第2心軸32a並固定於第2心軸32a,然後使被壓延材3在第2心軸32a與載出側捲取捲出機之間進行往復移動。The rolling in the first pass is performed until the other end of the material 3 to be rolled (the end opposite to the above-mentioned one end) is separated from the first mandrel 31a as the unwinding machine, and the other end reaches the belt Material press 80 up. Then, after the second rolling, the other end of the material 3 to be rolled that has reached the strip press 80 is moved to the second mandrel 32a and fixed to the second mandrel 32a, and then the rolled material The material 3 reciprocates between the second mandrel 32a and the unwinding-side winding and unwinding machine.

因此,從第1道輥軋結束至第2道輥軋開始之間,主電動機35的動力傳達對象,是從第1心軸31a切換為第2心軸32a。具體上,於動力傳達裝置40中,是解除第1離合裝置45a與第1主離合齒輪43a的連接,並使第2離合裝置45b與第2主離合齒輪43b連接。Therefore, from the end of the first pass to the start of the second pass, the power transmission target of the main motor 35 is switched from the first spindle 31a to the second spindle 32a. Specifically, in the power transmission device 40, the first clutch device 45a is disconnected from the first main clutch gear 43a, and the second clutch device 45b is connected to the second main clutch gear 43b.

在以第2心軸32a與載出側捲取捲出機,進行第2道輥軋以後之壓延的期間,於動力傳達裝置40中,第1離合裝置45a與第1輔助離合齒輪44a為連接,而在第1心軸31a,是以第1輔助電動機36作為動力源,進行下一次壓延的準備。亦即,用以於第1心軸31a安裝接下來所要壓延之壓延前的被壓延材3的捲材,並使安裝於第1心軸31a之被壓延材3的捲材的一端部,搬運至沒有圖示出之板材端緣初彎裝置(用以使被壓延材3之一端部能夠圓滑地通過搬運輸送線而將該一端部予以折彎的裝置)的位置,進行下一次壓延的準備。During the rolling after the second pass with the second mandrel 32a and the unwinder on the unwinding side, in the power transmission device 40, the first clutch device 45a and the first auxiliary clutch gear 44a are connected In the first spindle 31a, the first auxiliary motor 36 is used as a power source to prepare for the next rolling. That is, it is used to mount the roll material of the rolled material 3 before rolling to be rolled next to the first mandrel 31a, and transport one end of the roll material of the rolled material 3 mounted on the first mandrel 31a To the position of the unillustrated sheet edge first bending device (a device used to make one end of the rolled material 3 smoothly pass through the conveying line to bend the one end), prepare for the next rolling .

並且,在第2心軸32a與載出側捲取捲出機之間,被壓延材3被壓延至目標的板厚時,被壓延後的被壓延材3,係在第2心軸32a被捲取成捲材狀,而停止第1心軸31a與第2心軸32a之雙方的旋轉。然後,於第2心軸32a中,變更動力源用以進行壓延後之被壓延材3的捲材的排出,於第1心軸31a中,變更動力源用以進行下一次壓延之第1道輥軋的壓延。In addition, when the material to be rolled 3 is rolled to the target thickness between the second mandrel 32a and the unwinding machine on the unwinding side, the material to be rolled 3 after being rolled is tied to the second mandrel 32a. It is wound into a coil shape, and the rotation of both the first mandrel 31a and the second mandrel 32a is stopped. Then, in the second mandrel 32a, the power source is changed to discharge the rolled material of the rolled material 3 after rolling, and in the first mandrel 31a, the power source is changed to perform the first pass of the next rolling Rolled calendering.

具體上,於動力傳達裝置40中,係解除第1離合裝置45a與第1輔助離合齒輪44a的連接而使第1離合裝置45a與第1主離合齒輪43a連接,並且解除第2離合裝置45b與第2主離合齒輪43b的連接而使第2離合裝置45b與第2輔助離合齒輪44b連接。Specifically, in the power transmission device 40, the first clutch device 45a is disconnected from the first auxiliary clutch gear 44a, the first clutch device 45a is connected to the first main clutch gear 43a, and the second clutch device 45b is disconnected from The connection of the second main clutch gear 43b connects the second clutch device 45b and the second auxiliary clutch gear 44b.

在此狀態下,於第1心軸31a中,是以主電動機35作為動力源,使被壓延材3捲出進行第1道輥軋的壓延;於第2心軸32a中,是以第2輔助電動機37作為動力源,進行被壓延材3的捲材排出。In this state, in the first mandrel 31a, the main motor 35 is used as the power source to roll the material 3 to be rolled out for the first roll rolling; in the second mandrel 32a, the second mandrel The auxiliary motor 37 serves as a power source to discharge the coil of the rolled material 3.

如此地,在第1心軸31a中之第1道輥軋的壓延,與在第2心軸32a中之被壓延材3的捲材排出,是同時並行地進行。亦即,第1心軸31a之第1道輥軋的壓延結束時,在第2心軸32a中,被壓延材3的捲材排出結束而使第2心軸32a成為待機中。因此,被壓延材3朝向第2心軸32a的固定可快速地進行,而可圓滑地進行第2道輥軋以後的壓延。In this way, the rolling of the first roll in the first mandrel 31a and the discharge of the coil of the rolled material 3 in the second mandrel 32a are performed simultaneously and in parallel. That is, when the rolling of the first pass of the first mandrel 31a is completed, the discharge of the coil of the rolled material 3 in the second mandrel 32a is completed, and the second mandrel 32a is put on standby. Therefore, the fixing of the material to be rolled 3 toward the second mandrel 32a can be performed quickly, and the rolling after the second rolling can be smoothly performed.

又,與第1實施形態不同,對於用以進行捲取或者捲出之心軸的驅動,由於並不使用第1輔助電動機36(第2輔助電動機37),故第1輔助電動機36(第2輔助電動機37)亦可以比第1實施形態者還小型(例如11kW左右的電動機)。Also, unlike the first embodiment, since the first auxiliary motor 36 (second auxiliary motor 37) is not used for driving the mandrel for winding or unwinding, the first auxiliary motor 36 (second auxiliary motor 37) is not used. The auxiliary motor 37) may be smaller than that of the first embodiment (for example, a motor of about 11 kW).

===第1實施形態及第2實施形態之盤捲裝置30等之效果=== 如上所述,第1實施形態(第2實施形態)的盤捲裝置30,是進行由連續式壓延機5(逆轉式壓延機65)所壓延之被壓延材3的捲取(捲出及捲取捲出)的盤捲裝置30,係設成具備有: 具有主驅動軸35b的主電動機35、及第1心軸31a、及與第1心軸31a同軸地結合而可與第1心軸31a一同旋轉的第1旋轉軸31b、及具有第1輔助驅動軸36b並用以使上述第1旋轉軸31b旋轉的第1輔助電動機36、及第2心軸32a、及與第2心軸32a同軸地結合而可與第2心軸32a一同旋轉的第2旋轉軸32b、及具有第2輔助驅動軸37b並用以使上述第2旋轉軸32b旋轉的第2輔助電動機37、以及動力傳達裝置40,其被固定在基礎上,以相對於上述第1旋轉軸31b,藉由選擇性地連接上述主驅動軸35b與上述第1輔助驅動軸36b,而能夠將上述第1心軸31a的動力源在上述主電動機35與上述第1輔助電動機36之間進行切換之方式所構成,並且以相對於上述第2旋轉軸32b,藉由選擇性地連接上述主驅動軸35b與上述第2輔助驅動軸37b,而能夠將上述第2心軸32a的動力源在上述主電動機35與上述第2輔助電動機37之間進行切換之方式所構成。因此,能夠使盤捲裝置30緊致化並抑制成本。===Effects of the coiling device 30 of the first embodiment and the second embodiment === As described above, the coiling device 30 of the first embodiment (the second embodiment) performs the coiling (unwinding and coiling) of the material to be rolled 3 rolled by the continuous calender 5 (reverse calender 65). The coiling device 30 of unwinding) is provided with: A main motor 35 having a main drive shaft 35b, a first spindle 31a, a first rotating shaft 31b that is coaxially coupled to the first spindle 31a and rotatable with the first spindle 31a, and a first auxiliary drive The shaft 36b is used to rotate the first auxiliary motor 36 for rotating the first rotating shaft 31b, the second spindle 32a, and the second rotation that is coaxially coupled to the second spindle 32a and can rotate together with the second spindle 32a. The shaft 32b, a second auxiliary motor 37 having a second auxiliary drive shaft 37b and for rotating the second rotating shaft 32b, and a power transmission device 40 are fixed to the foundation so as to be relative to the first rotating shaft 31b. By selectively connecting the main drive shaft 35b and the first auxiliary drive shaft 36b, the power source of the first spindle 31a can be switched between the main motor 35 and the first auxiliary motor 36 The main drive shaft 35b and the second auxiliary drive shaft 37b are selectively connected with respect to the second rotating shaft 32b, so that the power source of the second spindle 32a can be connected to the main drive shaft. The motor 35 and the above-mentioned second auxiliary motor 37 are configured to switch between them. Therefore, the coiling device 30 can be compacted and the cost can be suppressed.

以往的旋轉料架型(carousel type)盤捲裝置中,具備有:用以使第1心軸31a的第1旋轉軸31b旋轉的第1電動機、以及用以使第2心軸32a的第2旋轉軸32b旋轉的第2電動機,其中第1電動機與第2電動機之任一者皆必須是大的電動機。因此,盤捲裝置巨大化而增大成本。The conventional carousel type coiling device is provided with a first motor for rotating the first rotating shaft 31b of the first spindle 31a, and a second motor for rotating the second spindle 32a. As for the second electric motor that rotates the rotating shaft 32b, either the first electric motor or the second electric motor must be a large electric motor. Therefore, the coiling device is huge and the cost is increased.

例如,使用以往的旋轉料架型盤捲裝置來作為連續式壓延機之載出側的捲取機之情形時,由於2個電動機必須皆有與主電動機35相當的輸出,因此必須成為例如2200×2=4400kW的輸出。For example, when using a conventional rotating rack type coiling device as a coiler on the unloading side of a continuous calender, since both motors must have an output equivalent to that of the main motor 35, it must be, for example, 2200 ×2=4400kW output.

相對於此,以本發明的盤捲裝置作為連續式壓延機之載出側的捲取機來設置時(上述的第1實施形態),對於第1心軸31a(第2心軸32a),由於能夠選擇性地切換連接主電動機35與第1輔助電動機36(第2輔助電動機37),所以盤捲裝置30之電動機的輸出為主電動機35、第1輔助電動機36、以及第2輔助電動機37之合計,為2200+ 75+75=2350kW。亦即,盤捲裝置30相較於以往的盤捲裝置可以減低電動機的輸出。In contrast, when the coiling device of the present invention is installed as a coiler on the unwinding side of a continuous calender (the first embodiment described above), the first mandrel 31a (the second mandrel 32a) is Since the main motor 35 and the first auxiliary motor 36 (second auxiliary motor 37) can be selectively switched and connected, the output of the motors of the winding device 30 is the main motor 35, the first auxiliary motor 36, and the second auxiliary motor 37 The total is 2200+75+75=2350kW. That is, the coiling device 30 can reduce the output of the motor compared with the conventional coiling device.

又,作為逆轉式壓延機之載入側的捲出機及載入側捲取捲出機,若如以往般個別地設置捲出機及載入側捲取捲出機之情形時,對於捲出機及載入側捲取捲出機的電動機,分別必須要有例如捲出機為500kW、載入側捲取捲出機要有與主電動機35相當之2000kW的輸出。此情形時,則必須要有500+2000=2500kW的輸出。In addition, as the unwinding machine on the load side and the load side winding and unwinding machine of the reverse calender, if the unwinding machine and the load side winding and unwinding machine are separately installed as in the past, the The motors of the unwinding machine and the loading-side winding and unwinding machine must have, for example, 500kW for the unwinding machine and 2000kW for the loading-side winding and unwinding machine, which is equivalent to that of the main motor 35. In this case, it must have an output of 500+2000=2500kW.

相對於此,以本發明的盤捲裝置作為逆轉式壓延機之載入側的捲出機及載入側捲取捲出機來設置時(上述的第2實施形態),盤捲裝置30之電動機的輸出為主電動機35、第1輔助電動機36、以及第2輔助電動機37之合計,為2000+11+11=2022kW。亦即,盤捲裝置30相較於以往的盤捲裝置可以減低電動機的輸出。On the other hand, when the coiling device of the present invention is installed as the unwinding machine on the load side and the unwinding machine on the load side of the reversing calender (the second embodiment described above), the coil device 30 is The output of the electric motor is the total of the main motor 35, the first auxiliary motor 36, and the second auxiliary motor 37, which is 2000+11+11=2022 kW. That is, the coiling device 30 can reduce the output of the motor compared with the conventional coiling device.

又,於旋轉料架型捲取機必須要有公轉機構,且對於各個構件,必須要有耐得住該公轉的機械性強度。因此,旋轉料架型捲取機,由於其構造複雜而成為龐大的裝置,因而盤捲裝置巨大化而增大成本。In addition, a revolving mechanism must be provided for a rotary rack type coiler, and each member must have a mechanical strength that can withstand the revolving motion. Therefore, the rotary rack type coiler becomes a huge device due to its complicated structure, and therefore the coiling device becomes huge and the cost increases.

相對於此,於第1實施形態中,藉由於基礎固定有動力傳達裝置40的盤捲裝置30作為捲取機。因此,於第1實施形態中的捲取機中,並不必要有旋轉料架型捲取機般的公轉機構,對於各個構件亦不必要有耐得住公轉的強度。亦即,藉由以第1實施形態的捲取機作為盤捲裝置30,由於抑制盤捲裝置(捲取機)的巨大化而可以減少重量,因此能夠使盤捲裝置緊致化並抑制成本。On the other hand, in the first embodiment, the coiling device 30 to which the power transmission device 40 is fixed by the foundation is used as a coiling machine. Therefore, in the coiling machine in the first embodiment, it is not necessary to have a revolving mechanism like a rotating cradle type coiling machine, and it is not necessary to have the strength to withstand revolving rotation for each member. That is, by using the coiling machine of the first embodiment as the coiling device 30, the weight of the coiling device (coiler) can be reduced by suppressing the size of the coiling device (the coiling machine), so that the coiling device can be made compact and the cost can be reduced. .

又,設置於逆轉式壓延機的載入側之以往的盤捲裝置(捲出機),如上述般,其輸出例如為500kW,由於比本發明的主電動機35的輸出還小,所以在第1道輥軋時無法取得充分的後方張力,因而會發生被壓延材3蛇行的問題。再者,由於捲出機的輸出功率不足,第1道輥軋之被壓延材3的壓延速度,會被限制在例如500mpm以下,而會有生產性降低的問題。In addition, the conventional coiling device (winding-out machine) installed on the loading side of the reverse rolling calender has an output of, for example, 500 kW as described above, which is smaller than the output of the main motor 35 of the present invention. It is not possible to obtain sufficient rear tension in one pass, and therefore, the problem of snaking of the rolled material 3 may occur. Furthermore, due to the insufficient output of the unwinding machine, the rolling speed of the material 3 to be rolled in the first pass is limited to, for example, 500 mpm or less, which causes a problem of reduced productivity.

相對於此,於本發明的第2實施形態中,可以將以2200kW的主電動機35作為動力源的第1心軸31a使用在捲出上。藉此,於第2實施形態中,能夠使第1道輥軋之被壓延材3的壓延速度高速化,再者,可以抑制以往所發生之第1道輥軋之被壓延材3的蛇行,而能夠提升生產性。In contrast, in the second embodiment of the present invention, the first spindle 31a using the main motor 35 of 2200 kW as a power source can be used for unwinding. As a result, in the second embodiment, the rolling speed of the material 3 to be rolled in the first roll can be increased, and furthermore, it is possible to suppress the snaking of the material 3 to be rolled in the first roll that occurred in the past. And can improve productivity.

又,於第1實施形態及第2實施形態中,動力傳達裝置40,係設成為具有:第1離合裝置45a以及第2離合裝置45b;該第1離合裝置45a,具有:將主驅動軸35b與第1旋轉軸31b之間的連接狀態切換成傳動狀態與非傳動狀態的功能、以及將第1輔助驅動軸36b與第1旋轉軸31b之間的連接狀態切換成傳動狀態與非傳動狀態的功能;該第2離合裝置45b,具有:將主驅動軸35b與第2旋轉軸32b之間的連接狀態切換成傳動狀態與非傳動狀態的功能、以及將第2輔助驅動軸37b與第2旋轉軸32b之間的連接狀態切換成傳動狀態與非傳動狀態的功能。In addition, in the first embodiment and the second embodiment, the power transmission device 40 is provided with: a first clutch device 45a and a second clutch device 45b; the first clutch device 45a has: a main drive shaft 35b The function of switching the connection state with the first rotating shaft 31b into the transmission state and the non-transmission state, and the function of switching the connection state between the first auxiliary drive shaft 36b and the first rotating shaft 31b into the transmission state and the non-transmission state Function; The second clutch device 45b has: the function of switching the connection state between the main drive shaft 35b and the second rotating shaft 32b to the transmission state and the non-transmission state, and the second auxiliary drive shaft 37b and the second rotation The connection state between the shafts 32b is a function of switching between the transmission state and the non-transmission state.

亦即,於動力傳達裝置40中,藉由使用第1離合裝置45a(第2離合裝置45b)的離合機構,作為主電動機35與第1輔助電動機36(第2輔助電動機37)的切換機構,而能夠以簡單的構造實現緊致化且壓低成本的盤捲裝置30。That is, in the power transmission device 40, by using the clutch mechanism of the first clutch device 45a (second clutch device 45b) as a switching mechanism between the main motor 35 and the first auxiliary motor 36 (second auxiliary motor 37), It is possible to realize a compact and low-cost coiling device 30 with a simple structure.

如此地,根據本發明,可提供一種藉由裝置構造的簡單化及緊致化而能夠壓低成本,並且也能夠提升生產性的盤捲裝置。In this way, according to the present invention, it is possible to provide a coiling device that can reduce costs by simplifying and compacting the device structure, and can also improve productivity.

又,於第1實施形態(第2實施形態)中,作為壓延設備1(壓延設備60)者,是具備連續式壓延機5(逆轉式壓延機65)以及盤捲裝置30,並在將藉由連續式壓延機5(逆轉式壓延機65)所壓延後之被壓延材3的捲材予以排出之側的載出側(供給捲材之側的載入側)設置有盤捲裝置30。亦即,作為壓延設備者,是在壓延機的載出側及載入側中之至少一方設置有盤捲裝置30。In addition, in the first embodiment (second embodiment), as the calendering equipment 1 (calendering equipment 60), a continuous calender 5 (reversing calender 65) and a coiling device 30 are provided, and will be borrowed A coiling device 30 is provided on the load-out side (load side on the side where the coil is supplied) where the coil of the rolled material 3 rolled by the continuous calender 5 (reverse type calender 65) is discharged. That is, as the rolling equipment, the coiling device 30 is installed on at least one of the loading side and the loading side of the calender.

因此,能夠達成壓延設備的緊致化及壓低成本,也能夠提升生產性。Therefore, it is possible to achieve compactness and cost reduction of the rolling equipment, and it is also possible to improve productivity.

又,於第1實施形態中,作為壓延方法,是對於具備有連續式壓延機5以及盤捲裝置30,以排出由連續式壓延機5進行壓延後之被壓延材3的捲材之側為載出側,使用:於該載出側設有盤捲裝置30的壓延設備1,來進行壓延的壓延方法,並包含: 第1心軸31a的動力源為主電動機35的狀態下,藉由第1心軸31a來捲取被壓延材3的步驟、及將主電動機35的轉速減速至150mpm,並且使第1輔助電動機36的轉速配合150mpm之後,將第1心軸31a的動力源從主電動機35切換成第1輔助電動機36的步驟、及在第1心軸31a以150mpm進行旋轉的狀態下,將已被捲取於第1心軸31a之被壓延材3的末端部予以切斷的步驟、及從第1心軸31a,將已被捲取於第1心軸31a之被壓延材3的捲材予以卸下並排出的步驟、及第2心軸32a的動力源為第2輔助電動機37的狀態下,使第2輔助電動機37的轉速配合150mpm之後,將第2心軸32a的動力源從第2輔助電動機37切換成主電動機35的步驟、以及在第2心軸32a的動力源為主電動機35,第2心軸32a以150mpm進行旋轉的狀態下,以第2心軸32a開始進行被壓延材3之捲取的步驟。In addition, in the first embodiment, as the rolling method, the side of the coil that is provided with the continuous calender 5 and the coiling device 30 is used to discharge the rolled material 3 calendered by the continuous calender 5 as On the unloading side, use: the calendering equipment 1 provided with the coil device 30 on the unloading side to carry out the calendering method, and includes: In the state where the power source of the first mandrel 31a is the main motor 35, the step of winding the material 3 to be rolled by the first mandrel 31a, and the rotation speed of the main motor 35 is reduced to 150 mpm, and the first auxiliary motor After the rotation speed of 36 is matched with 150 mpm, the power source of the first spindle 31a is switched from the main motor 35 to the first auxiliary motor 36, and the first spindle 31a is rotated at 150 mpm, and the wound is taken up The step of cutting the end portion of the rolled material 3 on the first mandrel 31a, and unloading the rolled material of the rolled material 3 wound on the first mandrel 31a from the first mandrel 31a And when the power source of the second spindle 32a is the second auxiliary motor 37, the rotation speed of the second auxiliary motor 37 is matched to 150 mpm, and then the power source of the second spindle 32a is removed from the second auxiliary motor 37. 37. The step of switching to the main motor 35, and the power source of the second mandrel 32a is the main motor 35, and the second mandrel 32a is rotated at 150 mpm, and the second mandrel 32a is used to start the process of the rolling material 3 Steps of coiling.

亦即,根據如此的壓延方法,由於使主電動機35連接於進行捲取的心軸,使輔助電動機連接於:進行捲材之排出以及進行接下來之捲取準備作業的心軸,故能夠以雙方的心軸使作業同時進行,因而使連續性之被壓延材3的捲取成為可能。That is, according to such a rolling method, since the main motor 35 is connected to the mandrel for winding and the auxiliary motor is connected to the mandrel for discharging the coil and performing the subsequent winding preparation work, it is possible to use The mandrels of both sides enable the work to be carried out simultaneously, thus making continuous coiling of the rolled material 3 possible.

===其他實施形態=== 以上,依據上述實施形態已對本發明的盤捲裝置30進行了說明,不過上述之發明的實施形態,是用以使本發明可易於理解者,因此本發明並不限定於上述實施形態。本發明,在不脫離其主旨下,是能夠予以變更、改良,並且於本發明中當然亦包含均等的物與方法。===Other implementation forms=== As mentioned above, the coil device 30 of the present invention has been described based on the above-mentioned embodiment, but the above-mentioned embodiment of the invention is for making the present invention easy to understand, so the present invention is not limited to the above-mentioned embodiment. The present invention can be changed and improved without departing from its gist, and of course, the present invention also includes equivalent objects and methods.

又,於上述實施形態中,雖使盤捲裝置30設置於壓延機之載入側或載出側之任一方,但並不限於此。盤捲裝置30亦可以在壓延機的載入側及載出側兩側皆設置。In addition, in the above-mentioned embodiment, although the coil device 30 is installed on either the loading side or the loading side of the calender, it is not limited to this. The coiling device 30 can also be provided on both sides of the load side and the load side of the calender.

又,在上述實施形態中,第1心軸31a(第2心軸32a)是設置在比動力傳達裝置40更前方側,主電動機35的馬達35a或者第1輔助電動機36(第2輔助電動機37)的第1小型馬達36a(第2小型馬達37a)是設置在比動力傳達裝置40更後方側,但並不限於此。例如,各個構件亦可以設置在比動力傳達裝置40更前方側。In addition, in the above embodiment, the first spindle 31a (second spindle 32a) is provided on the front side of the power transmission device 40, and the motor 35a of the main motor 35 or the first auxiliary motor 36 (second auxiliary motor 37) The first small motor 36a (the second small motor 37a) of) is provided on the rear side of the power transmission device 40, but it is not limited to this. For example, each member may be provided on the front side of the power transmission device 40.

又,在上述實施形態中,主電動機35的輸出為2200kW、第1輔助電動機36及第2輔助電動機37的輸出為75kW等,雖將電動機的輸出具體地記載出,但此等數值僅舉出為一例者,並不受此等所限制。In addition, in the above-mentioned embodiment, the output of the main motor 35 is 2200 kW, the output of the first auxiliary motor 36 and the second auxiliary motor 37 are 75 kW, etc. Although the output of the motor is specifically described, these numerical values are only listed As an example, it is not subject to these restrictions.

又,在上述實施形態中,雖將被壓延材3之平常的捲取速度設為1200mpm,將預定的低轉速設為150 mpm,但此等數值僅舉出為一例者,並不受此等所限制。In addition, in the above-mentioned embodiment, although the normal winding speed of the material to be rolled 3 is set to 1200 mpm and the predetermined low rotation speed is set to 150 mpm, these values are only given as an example and are not subject to these values. Limited.

又,在上述的實施形態中所示之4根軋輥形式的壓延機是舉出作為一例者,本發明的壓延設備所具備的壓延機並不限於此,亦可以是6根軋輥形式或者除此以外之形式的壓延機。In addition, the four-roller type calender shown in the above-mentioned embodiment is an example. The calender provided in the calendering equipment of the present invention is not limited to this, and it may be a six-roller type or in addition to this. Other forms of calenders.

1:壓延設備 3:被壓延材 5:連續式壓延機 5a:第1機架 5b:第2機架 5c:第3機架 5d:第4機架 5e:第5機架 5u:支承輥 5w:壓延輥 10:夾送輥 20:切斷機 20a:滾筒 20b:切斷刃 25:導引部 30:盤捲裝置 31:第1心軸裝置 31a:第1心軸 31b:第1旋轉軸 31c:第1心軸支承部 31d:第1旋轉軸支承部 31e:第1基座 31f:第1擴縮缸筒 32:第2心軸裝置 32a:第2心軸 32b:第2旋轉軸 32c:第2心軸支承部 32d:第2旋轉軸支承部 32e:第2基座 32f:第2擴縮缸筒 35:主電動機 35a:馬達 35b:主驅動軸 35c:主驅動軸支承部 35d:主驅動軸齒輪 36:第1輔助電動機 36a:第1小型馬達 36b:第1輔助驅動軸 36c:第1輔助驅動軸支承部 36d:第1輔助驅動軸齒輪 37:第2輔助電動機 37a:第2小型馬達 37b:第2輔助驅動軸 37c:第2輔助驅動軸支承部 37d:第2輔助驅動軸齒輪 40:動力傳達裝置 41:動力傳達部基座 42a:第1惰齒輪 42b:第2惰齒輪 43a:第1主離合齒輪 43b:第2主離合齒輪 44a:第1輔助離合齒輪 44b:第2輔助離合齒輪 45a:第1離合裝置 45b:第2離合裝置 46a、46b:固定手段 50:皮帶助捲機 55:控制部 60:壓延設備 65:逆轉式壓延機 65u:支承輥 65w:壓延輥 70:板厚測量器 80:帶材壓力機1: Calendering equipment 3: Calendered material 5: Continuous calender 5a: Frame 1 5b: Frame 2 5c: Frame 3 5d: 4th rack 5e: 5th rack 5u: Support roller 5w: calender roll 10: Pinch roller 20: Cutting machine 20a: roller 20b: Cutting edge 25: Guiding Department 30: Coiling device 31: The first spindle device 31a: 1st mandrel 31b: 1st axis of rotation 31c: 1st spindle support part 31d: 1st rotating shaft support part 31e: Base 1 31f: The first expansion and contraction cylinder 32: 2nd spindle device 32a: 2nd spindle 32b: 2nd axis of rotation 32c: 2nd spindle support part 32d: 2nd rotating shaft support part 32e: second base 32f: The second expansion and contraction cylinder 35: main motor 35a: Motor 35b: main drive shaft 35c: main drive shaft support 35d: main drive shaft gear 36: 1st auxiliary motor 36a: The first small motor 36b: 1st auxiliary drive shaft 36c: 1st auxiliary drive shaft support part 36d: 1st auxiliary drive shaft gear 37: 2nd auxiliary motor 37a: The second small motor 37b: 2nd auxiliary drive shaft 37c: 2nd auxiliary drive shaft support 37d: 2nd auxiliary drive shaft gear 40: power transmission device 41: Power Transmission Base 42a: 1st idler gear 42b: 2nd idler gear 43a: 1st main clutch gear 43b: 2nd main clutch gear 44a: 1st auxiliary clutch gear 44b: 2nd auxiliary clutch gear 45a: The first clutch device 45b: 2nd clutch device 46a, 46b: Fixing means 50: Belt winding machine 55: Control Department 60: Calendering equipment 65: Reverse calender 65u: backup roll 65w: calender roll 70: Plate thickness measuring instrument 80: Strip press

第1圖是第1實施形態之壓延設備1的概略圖。 第2圖是第1實施形態之盤捲裝置30的上視概略圖。 第3圖是用以說明盤捲裝置30之動作的時序圖。 第4圖是第2實施形態之壓延設備60的概略圖。Fig. 1 is a schematic diagram of the rolling equipment 1 of the first embodiment. Fig. 2 is a schematic top view of the coiling device 30 of the first embodiment. FIG. 3 is a timing chart for explaining the operation of the coil device 30. As shown in FIG. Fig. 4 is a schematic diagram of the rolling equipment 60 of the second embodiment.

30:盤捲裝置 30: Coiling device

31:第1心軸裝置 31: The first spindle device

31a:第1心軸 31a: 1st mandrel

31b:第1旋轉軸 31b: 1st axis of rotation

31c:第1心軸支承部 31c: 1st spindle support part

31d:第1旋轉軸支承部 31d: 1st rotating shaft support part

31e:第1基座 31e: Base 1

31f:第1擴縮缸筒 31f: The first expansion and contraction cylinder

32:第2心軸裝置 32: 2nd spindle device

32a:第2心軸 32a: 2nd spindle

32b:第2旋轉軸 32b: 2nd axis of rotation

32c:第2心軸支承部 32c: 2nd spindle support part

32d:第2旋轉軸支承部 32d: 2nd rotating shaft support part

32e:第2基座 32e: second base

32f:第2擴縮缸筒 32f: The second expansion and contraction cylinder

35:主電動機 35: main motor

35a:馬達 35a: Motor

35b:主驅動軸 35b: main drive shaft

35c:主驅動軸支承部 35c: main drive shaft support

35d:主驅動軸齒輪 35d: main drive shaft gear

36:第1輔助電動機 36: 1st auxiliary motor

36a:第1小型馬達 36a: The first small motor

36b:第1輔助驅動軸 36b: 1st auxiliary drive shaft

36c:第1輔助驅動軸支承部 36c: 1st auxiliary drive shaft support part

36d:第1輔助驅動軸齒輪 36d: 1st auxiliary drive shaft gear

37:第2輔助電動機 37: 2nd auxiliary motor

37a:第2小型馬達 37a: The second small motor

37b:第2輔助驅動軸 37b: 2nd auxiliary drive shaft

37c:第2輔助驅動軸支承部 37c: 2nd auxiliary drive shaft support

37d:第2輔助驅動軸齒輪 37d: 2nd auxiliary drive shaft gear

40:動力傳達裝置 40: power transmission device

41:動力傳達部基座 41: Power Transmission Base

42a:第1惰齒輪 42a: 1st idler gear

42b:第2惰齒輪 42b: 2nd idler gear

43a:第1主離合齒輪 43a: 1st main clutch gear

43b:第2主離合齒輪 43b: 2nd main clutch gear

44a:第1輔助離合齒輪 44a: 1st auxiliary clutch gear

44b:第2輔助離合齒輪 44b: 2nd auxiliary clutch gear

45a:第1離合裝置 45a: The first clutch device

45b:第2離合裝置 45b: 2nd clutch device

46a、46b:固定手段 46a, 46b: Fixing means

Claims (4)

一種盤捲裝置,是進行由壓延機所壓延之被壓延材的捲出及捲取中之至少任一方的盤捲裝置,其特徵為具備有: 主電動機,其具備有主驅動軸、及 第1心軸、及 第1旋轉軸,其以與上述第1心軸一起旋轉的方式同軸地結合於上述第1心軸、及 第1輔助電動機,其具有第1輔助驅動軸,用以使上述第1旋轉軸旋轉、及 第2心軸、及 第2旋轉軸,其以與上述第2心軸一起旋轉的方式同軸地結合於上述第2心軸、及 第2輔助電動機,其具有第2輔助驅動軸,用以使上述第2旋轉軸旋轉、及 動力傳達裝置,其被固定於基礎上,以相對於上述第1旋轉軸,藉由選擇性地連接上述主驅動軸與上述第1輔助驅動軸,而能夠將上述第1心軸的動力源在上述主電動機與上述第1輔助電動機之間進行切換之方式所構成,並且以相對於上述第2旋轉軸,藉由選擇性地連接上述主驅動軸與上述第2輔助驅動軸,而能夠將上述第2心軸的動力源在上述主電動機與上述第2輔助電動機之間進行切換之方式所構成。A coiling device is a coiling device that performs at least any one of unwinding and coiling of a rolled material rolled by a calender, and is characterized by having: The main motor, which has a main drive shaft, and 1st mandrel, and A first rotating shaft which is coaxially coupled to the first mandrel so as to rotate together with the first mandrel, and A first auxiliary motor having a first auxiliary drive shaft for rotating the first rotating shaft, and 2nd mandrel, and A second rotating shaft which is coaxially coupled to the second mandrel so as to rotate together with the second mandrel, and A second auxiliary motor having a second auxiliary drive shaft for rotating the second rotating shaft, and A power transmission device, which is fixed to the foundation, is capable of connecting the power source of the first spindle to the first rotating shaft by selectively connecting the main drive shaft and the first auxiliary drive shaft The main motor and the first auxiliary motor are configured to switch between the main motor and the first auxiliary motor, and the main drive shaft and the second auxiliary drive shaft can be selectively connected to the second rotating shaft. The power source of the second spindle is configured to switch between the main motor and the second auxiliary motor. 如申請專利範圍第1項所述的盤捲裝置,其中, 上述動力傳達裝置,係具有:第1離合裝置以及第2離合裝置; 該第1離合裝置,具有:將上述主驅動軸與上述第1旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能、以及將上述第1輔助驅動軸與上述第1旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能; 該第2離合裝置,具有:將上述主驅動軸與上述第2旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能、以及將上述第2輔助驅動軸與上述第2旋轉軸之間的連接狀態切換成傳動狀態與非傳動狀態的功能。The coiling device as described in item 1 of the scope of patent application, wherein: The above-mentioned power transmission device has: a first clutch device and a second clutch device; The first clutch device has a function of switching the connection state between the main drive shaft and the first rotating shaft between the transmission state and the non-transmission state, and the function of switching the first auxiliary drive shaft and the first rotation shaft between the transmission state and the non-transmission state. The function of switching between the connection state between the transmission state and the non-transmission state; The second clutch device has a function of switching the connection state between the main drive shaft and the second rotating shaft between the transmission state and the non-transmission state, and the function of switching the second auxiliary drive shaft and the second rotation shaft The function of switching between the connection state between the transmission state and the non-transmission state. 一種壓延設備,其特徵為具備有: 壓延機、以及 申請專利範圍第1或2項所記載的盤捲裝置; 供給由上述壓延機進行壓延前之被壓延材的捲材之側為載入側,排出由上述壓延機進行壓延後之被壓延材的捲材之側為載出側,於該載入側與該載出側中的至少一方設有上述盤捲裝置。A calendering equipment characterized by: Calender, and The coiling device described in item 1 or 2 of the scope of patent application; The side of the coil that supplies the rolled material before being rolled by the above-mentioned calender is the loading side, and the side of the coil that discharges the rolled material after being rolled by the above-mentioned calender is the unloading side. At least one of the load-out sides is provided with the aforementioned coiling device. 一種壓延方法,是對於具備有壓延機以及申請專利範圍第1或2項所記載的盤捲裝置,以排出由上述壓延機進行壓延後之被壓延材的捲材之側為載出側,使用:於該載出側設有上述盤捲裝置的壓延設備,來進行壓延的壓延方法,其特徵為,包含: 上述第1心軸的動力源為上述主電動機的狀態下,藉由上述第1心軸來捲取被壓延材的步驟、及 將上述主電動機的轉速減速至預定的低轉速,並且使上述第1輔助電動機的轉速配合上述低轉速之後,將上述第1心軸的動力源從上述主電動機切換成上述第1輔助電動機的步驟、及 在上述第1心軸以上述低轉速進行旋轉的狀態下,將已被捲取於上述第1心軸之被壓延材的末端部予以切斷的步驟、及 從上述第1心軸,將已被捲取於上述第1心軸之被壓延材的捲材予以卸下並排出的步驟、及 上述第2心軸的動力源為第2輔助電動機的狀態下,使上述第2輔助電動機的轉速配合上述低轉速之後,將上述第2心軸的動力源從上述第2輔助電動機切換成上述主電動機的步驟、以及 在上述第2心軸的動力源為上述主電動機,上述第2心軸以上述低轉速進行旋轉的狀態下,以上述第2心軸開始進行被壓延材之捲取的步驟。A calendering method is to use the coiling device described in item 1 or 2 with a calender and the scope of the patent application, and use the side of the coil that discharges the rolled material rolled by the above calender as the load-out side. : A calendering method for calendering with a calendering device equipped with the aforementioned coiling device on the load-out side, characterized in that it includes: In the state where the power source of the first mandrel is the main motor, the step of winding the material to be rolled by the first mandrel, and After decelerating the rotation speed of the main motor to a predetermined low rotation speed and matching the rotation speed of the first auxiliary motor to the low rotation speed, the step of switching the power source of the first spindle from the main motor to the first auxiliary motor ,and The step of cutting the end portion of the rolled material that has been wound on the first mandrel while the first mandrel is rotating at the low rotation speed, and From the first mandrel, the step of unloading and discharging the roll of the rolled material that has been wound on the first mandrel, and In the state where the power source of the second spindle is the second auxiliary motor, after adjusting the rotation speed of the second auxiliary motor to the low rotation speed, the power source of the second spindle is switched from the second auxiliary motor to the main The steps of the motor, and When the power source of the second mandrel is the main motor, and the second mandrel is rotated at the low rotation speed, the step of winding the material to be rolled is started with the second mandrel.
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