JP2004035025A - Can with heat insulation label - Google Patents

Can with heat insulation label Download PDF

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Publication number
JP2004035025A
JP2004035025A JP2002192952A JP2002192952A JP2004035025A JP 2004035025 A JP2004035025 A JP 2004035025A JP 2002192952 A JP2002192952 A JP 2002192952A JP 2002192952 A JP2002192952 A JP 2002192952A JP 2004035025 A JP2004035025 A JP 2004035025A
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JP
Japan
Prior art keywords
label
heat
concave portion
film
heat insulation
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Pending
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JP2002192952A
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Japanese (ja)
Inventor
Tetsuya Yokoo
横尾 徹也
Soichi Takami
鷹見 聡一
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Toyo Seikan Group Holdings Ltd
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Toyo Seikan Kaisha Ltd
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Application filed by Toyo Seikan Kaisha Ltd filed Critical Toyo Seikan Kaisha Ltd
Priority to JP2002192952A priority Critical patent/JP2004035025A/en
Publication of JP2004035025A publication Critical patent/JP2004035025A/en
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  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a can body of excellent heat insulation which is easily carried by hand irrespective of the temperature of the content even when a can is heated or refrigerated. <P>SOLUTION: Embossed or bead-worked recessed parts are formed on a side of a barrel of a metal can body, and an outer circumference of the barrel with the recessed parts thereon is covered with a synthetic resin heat insulation label with a relatively small thickness of 40-150μm. A space is formed between the heat insulation label and a bottom of the recessed parts. The recessed parts are circumferentially provided on the side surface of the can barrel, and the area ratio of the space part to the side surface of the can barrel is in a range of 20-85%. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は缶容器に関するもので、より詳細には断熱性に優れ、加温または加冷されて販売された場合にも手で持ちやすい断熱被覆を施した缶に関する。
【0002】
【従来の技術】
近年、缶入りのコーヒー飲料やお茶、ウーロン茶などが、自動販売機やコンビニエンスストアのホットウォーマーなどで加温販売されている。加温販売の場合、加熱温度は通常50〜60℃である。この温度は、中味の飲料を口に含む温度としては適切なものの、手で直接缶体を掴み保持するには熱過ぎる場合があり、ハンカチなどを巻いたり、別途保持具を用意する必要があり不便であった。また、缶入り飲料は従来から自動販売機などで冷却されて販売されることが多かったが、この場合も、金属製の缶体が冷たくて持ちにくかったり、缶胴表面に水滴がついて滑りやすく持ちにくい場合もあった。特に口部をネジ式のキャップで密封した缶の場合には、開栓時に缶体をしっかりと把持せねばならず、缶体が熱っかたり冷たかったりすると開封操作が困難となる場合があった。このため特開昭52−112485、特開平3−240677、特開平11−255244などには缶胴表面に断熱性フィルムを巻き付け貼着した缶体が記載されているが、充分な断熱効果を得るには、フィルム厚さを厚くしたり特殊な発泡性フィルムを使用しなければならないといった問題があった。
【0003】
【発明が解決しようとする課題】
本発明は前記の問題に着目してなされたもので、その目的は加温または冷蔵された飲料缶詰や食品缶詰が、中味の温度にかかわらず手に持ちやすく断熱性に優れ、また中味の保温性も良く、しかも特殊なフィルムを使用することなく比較的厚さの薄い簡単なフィルム構成の断熱性に優れたラベル付き缶体を提供することにある。さらに、缶体がネジ式のキャップで密封されている缶体であって缶詰が加温または冷蔵された場合でも、手で掴みやすく開けやすい缶を提供することにある。
【0004】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1記載の発明は、缶胴側面に凹部を設け、その缶胴外周を断熱フィルムで覆った缶であって、断熱ラベルと前記凹部の底との間に空隙を有することを特徴とする缶としたものである。断熱ラベルと凹部の金属製缶胴表面との間に空隙があることによって、ラベルが缶胴表面に直接接触しない部分があるので、缶内部に収容された内容物の熱が伝わりにくく、手で掴んでも熱さや冷たさを感じ難く、持ちやすい。また、缶胴表面に凹凸があり断熱ラベルを介しても幾分かその凹凸がラベル外面に形成されるので、缶胴が滑りにくく掴みやすい。缶胴側面の凹部は、缶胴の金属板にエンボス加工、ビード加工、折り曲げ加工などを施すことによって形成することができる。
また本発明の請求項2に記載の発明は、請求項1記載の缶において、前記凹部が缶胴側面に周状に設けられ、且つ前記空隙の部分が缶胴側面に占める面積の割合が、20〜85%であることを特徴とする。これによれば、凹部したがって断熱ラベルと缶胴金属が直接接触しない場所が、缶胴の全周にわたっており、手指で充分に掴める範囲で存在するので、缶が保持し易いという利点がある。なお、ここでの缶胴側面とは、缶体の底部とネックイン部との間の円筒状部(凹部も含む)の側面のことである。
さらに本発明の請求項3に記載の発明は、請求項1または2記載の缶において、前記缶は、断熱ラベルが、厚さ40〜150μmの合成樹脂製フィルムからなることを特徴とする。これによれば、比較的厚さの薄いラベルを使用するのでコスト的に比較的安価であるという利点がある。
また本発明の請求項4に記載の発明は、請求項1〜3の発明において、前記缶は、開口部をネジ式キャップで密封したことを特徴とする。ネジ式キャップは開栓時に比較的大きな力が必要であるが、本発明のよれば、中味が加温または加冷されている場合でも、缶胴が掴みやすく開けやすい缶が提供される。
【0005】
【発明の実施の形態】
以下、図面に基づいて、本発明の実施の形態を説明する。図1、2、3はそれぞれ、本発明の断熱ラベル付き缶1の正面図、そのA−A′断面図、及びB−B′断面図である。断熱ラベル付き缶は大別して金属製の缶胴1と、ネジ式のキャップ2、缶胴側面を被覆する断熱ラベル3からなる。缶胴1は、ぶりき,TFSなどのスチール板またはアルミニウム合金板等の金属板を、有底筒状にプレス成形したのち、開口端部を口絞り加工し、さらに口部にキャップと螺合する螺条を形成してある。なお口部は、有底筒状のカップをプレス成形した後、底部を加工して成形してもよい。その場合、カップの開口端側には、別体の缶底蓋が二重巻締めされる。また、口部は缶胴と一体成形のものに限らず、口部を有する別体の目金蓋を缶胴に巻締めた構成とすることも出来る。この場合には缶胴成形はプレス成形に限らず、矩形状の金属板を溶接、接着等して筒状に形成したものでもよい。さらに、蓋体として従来のタブを引き上げ開口するイージーオープン蓋を巻締める場合には、缶胴は通常の略円筒状の缶体とすることも出来る。
なお、開口部をネジ式キャップで密封した缶体においては、従来のタブ引き上げ式のイージーオープン蓋に比べ開栓時に缶胴をしっかりと保持する必要があり、本発明の効果が発揮されやすい。
【0006】
本発明の缶おいては、缶胴側面には凹部4が設けられている。缶胴側面の凹部は、金属製缶胴にエンボス加工、ビード加工、折り曲げ加工などを施すことによって形成することができる。また缶胴側面に部分的な張り出し加工を施すことにより、残りの部分を相対的に凹部とするようにしても構わない。この凹部4によって缶胴1とラベル3との間に空隙5が形成される。この空隙5の空気層の断熱効果によって、金属製缶胴あるいは缶胴と密着したラベルを把持する場合に比べ、加温または冷却された内容物の熱が手指に伝わりにくく缶体を保持しやすい。
【0007】
缶胴側面の凹部は缶胴側面に周状に設けられ、且つ前記空隙の部分が缶胴側面に占める面積の割合が、20〜85%であることが好ましい。この場合、断熱ラベルと缶胴金属が直接接触しない場所が、手指で充分に掴める広さで缶胴の全周にわたり存在するので、缶をどの方向から掴んでもラベル下の空隙からなる断熱部分が存在し、缶が保持し易いという利点がある。
【0008】
また凹部は、多数の小さな凹部が缶胴全周にわたって上記割合で分布させるのが、ラベルと間に空隙が出来やすく好ましい。例えば、図1の缶体では、図4、5に示すような一つの構成単位が菱形の窪みからなる多面体壁を缶胴側壁部に連続して全周に周状に設けてある。缶胴径約53〜66mmの200〜350ml入り缶の場合、菱形の窪み(凹部)の大きさは、缶体軸方向最大長さL及び缶周方向最大長さwが、それぞれ1〜3cm、特に1.5〜2.5cmの範囲にあり、また凹部の最大深さdは0.5〜5mmの範囲、特に0.8〜2mmの範囲にあることが好適である。これらの寸法L、w、dが、上記範囲よりも小さい場合には、ラベルと缶胴表面との間に空隙が形成し難く持ちにくくなり、また上記範囲よりも小さい場合には、凹部の加工が難しくなる。
なお本発明においては、凹部は菱形の構成単位面から成る多面体壁に限定されず、他の多角形や円形、あるいは周状や缶軸方向のビードとすることももちろん可能である。
【0009】
缶胴側面への凹部の形成は従来公知の方法が適用でき、例えば、図6のように缶体胴部10を内型11と外型12で挟んで型押して凹部を形成する。形成する凹部に対応して、使用する内型、外型にはそれぞれ凹み、突起を表面に有しているものであり、これらの内型及び外型を容器胴部を介して噛み合わせ、且つこれらを同期した速度で回転させるることにより、缶胴側壁表面への凹部の形成が行われる。
【0010】
本発明では、缶胴を構成する金属板の容器内外表面は、通常、塗料や熱可塑性樹脂フィルムなどの耐食性有機皮膜で被覆されている。この有機被覆は、金属素材、缶胴形成前あるいは成形ののち、あるいは凹部形成後に施こすことができる。保護被覆の形成は、保護塗料を設けることにより、或いは熱可塑性樹脂フィルムをラミネートすることにより行われる。
【0011】
保護塗料としては、熱硬化性及び熱可塑性樹脂からなる任意の保護塗料:例えばフェノール−エポキシ塗料、アミノ−エポキシ塗料等の変性エポキシ塗料:塩化ビニル−酢酸ビニル共重合体、塩化ビニル−酢酸ビニル共重合体部分ケン化物、塩化ビニル−酢酸ビニル−無水マレイン酸共重合体、エポキシ変性−、エポキシアミノ変性−或いはエポキシフェノール変性−ビニル塗料等のビニルまたは変性ビニル塗料:アクリル樹脂系塗料:スチレン−ブタジエン系共重合体等の合成ゴム系塗料等の単独または2種以上の組合せが使用される。
これらの塗料は、エナメル或いはラッカー等の有機溶剤溶液の形で、或いは水性分散液または水溶液の形で、ローラー塗装、スプレー塗装、浸漬塗装、静電塗装、電気泳動塗装等の形で金属素材に施す。勿論、前記樹脂塗料が熱硬化性の場合には、必要により塗料を焼付ける。保護塗膜は、耐食性と加工性との見地から、一般に乾燥状態で2乃至30μm、特に3乃至20μmの厚みを有することが望ましい。また、加工性を向上させるためには、塗膜中に、各種滑剤を含有させておくことができる。
【0012】
ラミネートに用いる熱可塑性樹脂フィルムとしては、ポリエチレン、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−酢酸ビニル共重合体、エチレン−アクリルエステル共重合体、アイオノマー等のオレフィン系樹脂フィルム、ポリエチレンテレフタレート、ポリブチレンテレフタレート、エチレンテレフタレート/イソフタレート共重合体等のポリエステルフィルム:ナイロン6、ナイロン6,6、ナイロン11、ナイロン12等のポリアミドフィルム:ポリ塩化ビニルフィルム:ポリ塩化ビニリデンフィルム等を挙げることができる。これらのフィルムは未延伸のものでも、二軸延伸のものでもよい。その厚みは、一般に3乃至50μm、特に5乃至40μmの範囲にあることが望ましい。フィルムの金属素材への積層は、熱融着法、ドライラミネーション、押出コート法等により行われ、フィルムと金属板との間に接着性(熱融着性)が乏しい場合には、例えばウレタン系接着剤、エポキシ系接着剤、酸変性オレフィン系接着剤、コポリアミド系接着剤、コポリエステル系接着剤を介在させることができる。
【0013】
つぎに、本発明の凹部を有する缶胴外周に巻かれる断熱ラベルについて説明する。使用するラベルの材料としては、ポリエチレンテレフタレート樹脂やポリブチレンテレフタレート樹脂等のポリエステル系樹脂、ポリエチレンテレフタレートとイソフタール酸との共重合体等よりなる共重合ポリエステル系樹脂、ポリエチレンあるいはポリプロピレン等のポリオレフィン系樹脂、ポリアミド系樹脂、あるいは以上の樹脂の混合体、積層体からなる合成樹脂製フィルムを例示でき、特にポリエチレンテレフタレート樹脂のようなポリエステル系樹脂からなる2軸延伸フィルムを使用するのが、耐熱性、透明性、加工性、強靱性、光沢性、コストの点で好ましい。また、合成樹脂製フィルムの肉厚寸法は、40乃至150μm、特に50乃至100μmとするのが断熱性、耐傷付き性、作業性、コストの点で好ましい。
なおラベルの材料としては上記のものが好ましいが、そのほかにも断熱効果に優れたものであれば、その材料組成・層構成等は上記のものに特に限定されず使用することができる。このような断熱ラベルとして、発泡プラスチックフィルム製ラベル、不織布製ラベル、紙ラベル、箔製ラベル等を例示することができる。これらのラベルは、単独で用いても、あるいは二種以上を材料を積層してラベルとして用いてもよい。
【0014】
本発明において、断熱ラベルは接着剤を介して缶胴表面に接着することが好ましい。接着剤で接着することにより缶体に熱がかかっても断熱ラベルが収縮せず、シュリンクラベルによる被覆と異なり耐熱性がよく、レトルト殺菌用途にも適用可能となる。接着剤としては、熱可塑性樹脂または熱硬化性樹脂を例示でき、特に、熱硬化性樹脂を使用するのが、加工性、耐熱性の点で好ましい。熱硬化樹脂は、ポリエステル系、ウレタン系、エポキシ系、アクリル系、アミノ系等のうち、単独またはこれらに硬化剤を添加した組成物および2種以上の樹脂を混合した組成物を、缶胴材料との接着性を考慮して適用する。また缶胴外観の改良等から種々の顔料を添加した接着剤を適用してもよい。
なお接着剤の塗布は、ラベルの全面に行ってもよいし、部分的に行ってもよい。部分的塗布によれば、例え、ばレトルト殺菌時に凹部の空隙部に残る空気をラベル端部から逃がす通り道を設けるようにすることも可能である。この他、空隙部に残る空気を逃がすことに関しては、ラベルに細かい穴を開けることなどによっても可能である。
【0015】
また断熱ラベルには、缶内面側あるいは外面側表面に印刷層を設けることが好ましい。印刷層の形成方法としては、グラビア印刷、フレキソ印刷等を例示でき、特に、グラビア印刷によって印刷層を形成する方法が、画質が鮮明で高級感のある印刷層が得られる点で好ましい。
さらに断熱ラベルの最外表面には、缶体の滑り性向上、傷付き防止のために保護皮膜を設けることが好ましい。保護皮膜の材料としては、金属缶に通常使用されているアクリル系、ポリエステル系、エポキシ系、アルキッド系樹脂塗料の公知の仕上げワニスを例示できる。
【0016】
断熱ラベルとして、接着剤を介して缶胴側面に接着するタイプのラベルを使用する場合には、ラベルの缶胴への装着は、缶胴に凹部が加工された後の製缶工程で行われる。接着方法は従来公知の方法が適用でき、例えば特開平3−230940号公報、特開2001−179830号公報に記載されている。
【0017】
本発明において、断熱ラベルは、前記のような接着剤を介して缶胴に接着するタイプの他、シュリンクラベルやストレッチラベルのような缶胴に接着しないタイプのラベルを使用することも可能である。このようなラベルには、例えば厚さ40〜150μm、好ましくは50〜100μmのポリ塩化ビニル、ポリエステル、ポリスチレン、ポリプロピレン等の収縮性フィルムをチューブ状に形成したものが使用できる。
【0018】
シュリンクラベルやストレッチラベルからなる断熱ラベルの場合、ラベルの缶胴への装着は、缶体に内容物を充填し缶蓋またはキャップを巻き締め密封し殺菌工程を経た後に行われる。このようにすると断熱ラベルが、殺菌工程の熱によって収縮してしまうのを防ぐことができる。
【0019】
【実施例】
次に実施例をあげて本発明を具体的に説明する。
実施例1. 素板厚0.24mm、調質度T−2.5のティンフリースチール板の缶内面となる側に厚さ20μmの2軸延伸ポリエチレンテレフタレート/イソフタレート共重合フィルムを、一方、缶外面となる側に酸化チタンを20重量%含有する厚さ15μmの2軸延伸ポリエチレンテレフタレート/イソフタレート共重合フィルムをフィルムの融点で両面同時に熱接着、直ちに水冷することにより熱可塑性樹脂被覆金属板を得た。この両面熱可塑性樹脂被覆金属板にグラマーワックスを均一に塗布した後、絞り−薄肉化再絞り−しごき加工(薄肉化30%)により深絞りカップを成形した。この後、常法にしたがってドーミング成形を行った後、前記深絞りカップを215℃で1分間熱処理し、フィルムの加工歪みをとるとともに、潤滑剤を揮発させた。ついで開口部端の縁切りを行って、直径約53mm高さ約135mmの金属缶体を得た。この有底缶体の缶胴に、図6に示す方法で周状多面体パターンを周状に刻設し凹部を形成した。このパターンにおける構成単位面は四辺形であり、w=18.78mm、L=18.78mm、R=0.2mm及びh0=1.23mmとした。
一方、厚さ60μmのポリエチレンテレフタレート2軸延伸フィルムからなるラベル基材の片面に、ウレタン系樹脂からなるインキでグラビア印刷(厚さ約1μm)を施し印刷層を形成するとともに、その上に厚さ約5μmのポリエステル系熱硬化樹脂接着剤層を形成し、その接着剤層は乾燥状態とした。この印刷フィルムをその幅寸法を約90mm、長さ約170mmにスリットして、缶体に巻き付ける1缶分の断熱ラベル4とした。
ついで、凹部を形成した金属缶の缶胴を高周波誘導加熱によって加熱するとともに、底から高さ約10〜100mmの範囲までの缶胴の外周面に印刷済みの断熱ラベルを接着剤層側から当接させ、加圧ローラによって、缶胴の周方向全体に沿って接着させた。ついで、開口部を多段口絞り加工して口径42mmφの口部とし、この側壁に転造加工によりキャップと螺合する螺条を設け図1に示す断熱ラベル付き缶を得た。尚、缶胴の凹部の形成範囲は、底部上から肩部下までの缶胴部の約50%であった。
比較例1. 缶胴部に凹部を形成しないこと以外は、実施例1と同様にして断熱ラベル付き缶を得た。
【0020】
実施例2. 断熱ラベルとして、幅90mm,長さ170mm,厚さ60μmのポリプロピレン製シュリンクラベルをチューブ状に形成したものを用い、凹部を成形した缶体に装着して加熱収縮させる以外は、実施例1と同様にして断熱ラベル付き缶を得た。
比較例2. 缶胴部に凹部を形成しないこと以外は、実施例1と同様にして断熱ラベル付き缶を得た。
【0021】
これらの缶に、コーヒー飲料を充填しアルミ製キャップをキャッパーで巻き締め密封したのち、60℃の恒温器で1日保管した。その後、加温された缶を恒温器から素手で掴んで取り出し、体感する缶体の熱さを、東洋製罐株式会社所属の20人で構成するパネラーによって、官能検査で比較評価したところ、20人中15人が、実施例の缶の方が、熱さを感じず、掴みやすく開栓し易いとの結果であった。尚、残りの5人のパネラーは両者の缶とも同等という結果であった。
【0022】
【発明の効果】
本発明によれば、缶胴に巻き付けられた断熱ラベル下の缶胴凹部とラベルとの間に空隙の空気層の断熱効果によって、比較的簡単な厚さの薄い構成のフィルムで缶胴を覆うにもかかわらず、加温または冷蔵された缶詰が、中味の温度にかかわらず手に持ちやすく断熱性に優れた断熱ラベル付き缶が提供される。
【図面の簡単な説明】
【図1】本発明の断熱ラベル付き缶の一実施例を示す正面図である。
【図2】図1に示した缶のA−A′断面図である。
【図3】図1に示した缶のB−B′における断面図である。
【図4】図1に示した缶の缶胴側面に形成された凹部(多面体壁)の構成単位面の平面図である。
【図5】図1に示した構成単位面の垂直断面図である。
【図6】缶胴部への凹部の形成方法を説明する斜視図である。
【符号の説明】
1 缶胴
2 キャップ
3 断熱ラベル
4 凹部
5 空隙
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a can, and more particularly, to a can provided with an insulating coating which has excellent heat insulating properties and is easy to hold by hand even when sold after being heated or cooled.
[0002]
[Prior art]
BACKGROUND ART In recent years, canned coffee drinks, tea, oolong tea, and the like have been heated and sold at vending machines, hot warmers at convenience stores, and the like. In the case of heating sale, the heating temperature is usually 50 to 60 ° C. Although this temperature is appropriate as the temperature at which the content drink is contained in the mouth, it may be too hot to directly grasp and hold the can by hand, so it is necessary to wind a handkerchief etc. or prepare a separate holding tool It was inconvenient. In addition, canned beverages have often been sold after being cooled by vending machines, but in this case too, the metal can is cold and difficult to hold, and the surface of the can has slippery water drops. Sometimes it was hard to hold. Particularly, in the case of a can whose mouth is sealed with a screw-type cap, the can must be firmly grasped at the time of opening, and if the can is hot or cold, the opening operation may be difficult. . Therefore, JP-A-52-112485, JP-A-3-240677, JP-A-11-255244, and the like describe can bodies in which a heat insulating film is wound around and adhered to the surface of a can body, but a sufficient heat insulating effect is obtained. However, there is a problem that the film thickness must be increased or a special foamable film must be used.
[0003]
[Problems to be solved by the invention]
The present invention has been made in view of the above-mentioned problems, and its object is to provide a heated or chilled beverage or canned food which is easy to hold regardless of the temperature of the contents, has excellent heat insulating properties, and maintains the heat of the contents. It is an object of the present invention to provide a labeled can body having good heat-insulating properties and having a relatively thin and simple film structure without using a special film and having excellent heat insulating properties. It is still another object of the present invention to provide a can which is easy to grasp by hand and open even when the can is heated or refrigerated even when the can is sealed with a screw-type cap.
[0004]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 of the present invention provides a can provided with a concave portion on the side of the can body, and the outer periphery of the can body covered with a heat insulating film, wherein the heat insulating label and the bottom of the concave portion are provided. A can having a gap between the cans. Since there is a gap between the heat-insulating label and the concave metal can body surface, there is a part where the label does not directly contact the can body surface. It is hard to feel hot or cold even when grabbed, and easy to hold. In addition, since the surface of the can body has irregularities and some irregularities are formed on the outer surface of the label even through the heat insulating label, the can body is less slippery and easy to grasp. The concave portion on the side of the can body can be formed by subjecting the metal plate of the can body to embossing, beading, bending, or the like.
The invention according to claim 2 of the present invention is the can according to claim 1, wherein the concave portion is provided circumferentially on the can body side surface, and a ratio of an area occupied by the void portion on the can body side surface is: 20 to 85%. According to this, there is an advantage that the can is easy to hold because the concave portion, that is, the place where the heat insulating label does not directly contact the metal of the can body extends over the entire circumference of the can body and exists in a range that can be sufficiently grasped by fingers. Here, the side of the can body refers to the side of the cylindrical portion (including the concave portion) between the bottom of the can and the neck-in portion.
Further, the invention according to claim 3 of the present invention is characterized in that, in the can according to claim 1 or 2, the heat-insulating label is made of a synthetic resin film having a thickness of 40 to 150 μm. According to this, there is an advantage that the label is relatively inexpensive because a relatively thin label is used.
The invention according to claim 4 of the present invention is characterized in that, in the invention according to claims 1 to 3, the opening of the can is sealed with a screw-type cap. Although the screw-type cap requires a relatively large force at the time of opening, according to the present invention, it is possible to provide a can which can be easily grasped and opened even when the contents are heated or cooled.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIGS. 1, 2, and 3 are a front view, an AA 'sectional view, and a BB' sectional view of a can 1 with an insulated label of the present invention, respectively. A can with an insulated label is roughly divided into a can 1 made of metal, a screw-type cap 2, and an insulated label 3 that covers the side of the can. The can body 1 is formed by press-forming a metal plate such as a tin plate or TFS or a metal plate such as an aluminum alloy plate into a cylindrical shape having a bottom, then subjecting the opening end portion to a mouth drawing process, and further screwing the opening portion with a cap. Thread is formed. The mouth may be formed by pressing a bottomed cylindrical cup and then processing the bottom. In this case, a separate can bottom cover is double-tightened to the open end side of the cup. Further, the mouth is not limited to the one integrally formed with the can body, and a separate metal lid having the mouth may be wound around the can body. In this case, the forming of the can body is not limited to the press forming, but may be a rectangular metal plate formed into a tubular shape by welding, bonding, or the like. Further, when the conventional easy-open lid that lifts and opens the tab as the lid is fastened, the can body may be a normal substantially cylindrical can.
In a can body whose opening is sealed with a screw-type cap, it is necessary to hold the can body firmly at the time of opening, as compared with a conventional tab-lifting easy-open lid, and the effect of the present invention is easily exerted.
[0006]
In the can of the present invention, a concave portion 4 is provided on the side of the can body. The concave portion on the side of the can body can be formed by embossing, beading, bending, or the like on the metal can body. Further, the remaining portion may be made relatively concave by performing a partial overhanging process on the side surface of the can body. The recess 4 forms a gap 5 between the can body 1 and the label 3. Due to the heat insulating effect of the air layer of the gap 5, the heat of the heated or cooled contents is less likely to be transmitted to the fingers, and the can body is easily held, as compared with the case where the metal can body or the label in close contact with the can body is gripped. .
[0007]
It is preferable that the concave portion on the side surface of the can body is provided circumferentially on the side surface of the can body, and the ratio of the area occupied by the void portion to the side surface of the can body is 20 to 85%. In this case, there is a place where the heat-insulating label does not come into direct contact with the metal of the can body, and it is wide enough to be grasped by the fingers, and it exists over the entire circumference of the can body. It has the advantage that it can be easily held.
[0008]
In addition, it is preferable that a large number of small concave portions are distributed at the above-described ratio over the entire circumference of the can body, since a void is easily formed between the concave portion and the label. For example, in the can body of FIG. 1, a polyhedral wall composed of diamond-shaped depressions is provided circumferentially all around the can body, as shown in FIGS. In the case of a can having a can body diameter of about 53 to 66 mm and containing 200 to 350 ml, the size of the diamond-shaped depression (recess) is such that the maximum length L in the can body axial direction and the maximum length w in the can circumferential direction are 1 to 3 cm, respectively. In particular, it is preferably in the range of 1.5 to 2.5 cm, and the maximum depth d of the recess is in the range of 0.5 to 5 mm, especially in the range of 0.8 to 2 mm. When these dimensions L, w, and d are smaller than the above ranges, it is difficult to form a gap between the label and the surface of the can body, and it is difficult to hold them. Becomes difficult.
In the present invention, the concave portion is not limited to a polyhedral wall composed of rhombic constituent unit surfaces, but may be another polygonal shape, a circular shape, a circumferential shape, or a bead in a can axis direction.
[0009]
A conventionally known method can be applied to the formation of the concave portion on the side surface of the can body. For example, as shown in FIG. 6, the concave portion is formed by sandwiching the can body portion 10 between the inner mold 11 and the outer mold 12 and embossing. Corresponding to the recesses to be formed, the inner mold and the outer mold to be used are respectively recessed and have projections on the surface, and these inner molds and outer molds are engaged through the container body, and By rotating these at a synchronized speed, a recess is formed on the surface of the can body side wall.
[0010]
In the present invention, the inner and outer surfaces of the metal plate constituting the can body are usually covered with a corrosion-resistant organic film such as a paint or a thermoplastic resin film. This organic coating can be applied before or after forming the metal material or can body, or after forming the recess. The protective coating is formed by providing a protective coating or by laminating a thermoplastic resin film.
[0011]
As the protective coating, any protective coating composed of a thermosetting or thermoplastic resin: for example, a modified epoxy coating such as a phenol-epoxy coating or an amino-epoxy coating: a vinyl chloride-vinyl acetate copolymer, a vinyl chloride-vinyl acetate copolymer Partially saponified polymer, vinyl chloride-vinyl acetate-maleic anhydride copolymer, epoxy-modified, epoxyamino-modified or epoxyphenol-modified vinyl or modified vinyl paint such as vinyl paint: acrylic resin paint: styrene-butadiene A single or a combination of two or more of synthetic rubber paints such as a copolymer is used.
These paints are applied to metal materials in the form of an organic solvent solution such as enamel or lacquer, or in the form of an aqueous dispersion or aqueous solution, such as roller coating, spray coating, dip coating, electrostatic coating, electrophoretic coating, etc. Apply. Of course, when the resin coating is thermosetting, the coating is baked if necessary. From the viewpoint of corrosion resistance and workability, the protective coating preferably has a thickness of 2 to 30 μm, particularly 3 to 20 μm in a dry state. Further, in order to improve the processability, various lubricants can be contained in the coating film.
[0012]
Examples of the thermoplastic resin film used for lamination include olefin-based resin films such as polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, ethylene-acryl ester copolymer, and ionomer, polyethylene terephthalate, and polybutylene. Polyester films such as terephthalate and ethylene terephthalate / isophthalate copolymer: polyamide films such as nylon 6, nylon 6,6, nylon 11, and nylon 12: polyvinyl chloride films: polyvinylidene chloride films, and the like. These films may be unstretched or biaxially stretched. It is desirable that the thickness is generally in the range of 3 to 50 μm, particularly 5 to 40 μm. Lamination of the film on the metal material is performed by a heat fusion method, dry lamination, extrusion coating method, or the like. If the adhesiveness (heat fusion property) between the film and the metal plate is poor, for example, a urethane-based film is used. An adhesive, an epoxy-based adhesive, an acid-modified olefin-based adhesive, a copolyamide-based adhesive, and a copolyester-based adhesive can be interposed.
[0013]
Next, the heat insulating label of the present invention wound around the outer periphery of the can body having the concave portion will be described. As the material of the label to be used, a polyester resin such as a polyethylene terephthalate resin or a polybutylene terephthalate resin, a copolymerized polyester resin such as a copolymer of polyethylene terephthalate and isophthalic acid, a polyolefin resin such as polyethylene or polypropylene, Polyamide resin, or a mixture of the above resins, a synthetic resin film composed of a laminate, and a biaxially stretched film composed of a polyester resin such as a polyethylene terephthalate resin may be used. It is preferable in terms of workability, workability, toughness, glossiness and cost. The thickness of the synthetic resin film is preferably from 40 to 150 μm, particularly preferably from 50 to 100 μm, in view of heat insulation, scratch resistance, workability and cost.
It is to be noted that the above-mentioned materials are preferable as the material of the label. However, as long as the material has an excellent heat insulating effect, the material composition, the layer structure, and the like are not particularly limited to the above-mentioned materials, and can be used. Examples of such a heat insulating label include a foam plastic film label, a nonwoven fabric label, a paper label, and a foil label. These labels may be used alone, or two or more kinds of materials may be laminated to be used as labels.
[0014]
In the present invention, the heat insulating label is preferably adhered to the surface of the can body via an adhesive. By bonding with an adhesive, the heat-insulating label does not shrink even when heat is applied to the can body, and has good heat resistance unlike coating with a shrink label, and can be applied to retort sterilization applications. Examples of the adhesive include a thermoplastic resin and a thermosetting resin. In particular, it is preferable to use a thermosetting resin in terms of processability and heat resistance. The thermosetting resin is a polyester, urethane, epoxy, acrylic, amino, etc. alone or a composition obtained by adding a curing agent to these and a composition obtained by mixing two or more resins. It is applied in consideration of the adhesiveness with. Adhesives to which various pigments have been added may be applied to improve the appearance of the can body.
The application of the adhesive may be performed on the entire surface of the label or may be performed partially. According to the partial application, for example, it is also possible to provide a passage for allowing air remaining in the cavity of the concave portion to escape from the end of the label during retort sterilization. In addition, the air remaining in the gap can be released by making a fine hole in the label.
[0015]
In addition, it is preferable that the heat-insulating label is provided with a printing layer on the inner surface or outer surface of the can. Examples of the method of forming the print layer include gravure printing and flexographic printing, and the method of forming the print layer by gravure printing is particularly preferable in that a print layer with clear image quality and high quality can be obtained.
Further, it is preferable to provide a protective film on the outermost surface of the heat-insulating label for improving the slipperiness of the can body and preventing damage. Examples of the material of the protective film include known finish varnishes of acrylic, polyester, epoxy and alkyd resin paints commonly used for metal cans.
[0016]
When using a label of a type that adheres to the side of the can body via an adhesive as an insulated label, the mounting of the label on the can body is performed in a can-making process after the recess is formed in the can body. . As the bonding method, a conventionally known method can be applied, and is described in, for example, JP-A-3-230940 and JP-A-2001-179830.
[0017]
In the present invention, as the heat insulating label, in addition to the type that adheres to the can body via the above-described adhesive, a label that does not adhere to the can body such as a shrink label or a stretch label can also be used. . As such a label, for example, a label formed by forming a shrinkable film such as polyvinyl chloride, polyester, polystyrene, or polypropylene into a tube having a thickness of 40 to 150 μm, preferably 50 to 100 μm can be used.
[0018]
In the case of a heat-insulated label composed of a shrink label or a stretch label, the label is attached to the can body after filling the can body with a can lid or a cap and sealing it after passing through a sterilization step. This can prevent the heat-insulating label from shrinking due to the heat of the sterilization process.
[0019]
【Example】
Next, the present invention will be described specifically with reference to examples.
Embodiment 1 FIG. A 20 μm-thick biaxially stretched polyethylene terephthalate / isophthalate copolymer film having a thickness of 0.24 mm and a tin-free steel plate having a tempering degree of T-2.5 is formed on the side serving as the inner surface of the can. A 15 μm-thick biaxially oriented polyethylene terephthalate / isophthalate copolymer film containing 20% by weight of titanium oxide on the side was simultaneously heat-bonded on both sides simultaneously at the melting point of the film and immediately cooled with water to obtain a thermoplastic resin-coated metal plate. After uniformly applying the glamor wax to the metal plate coated with the thermoplastic resin on both sides, a deep drawing cup was formed by drawing, thinning, redrawing, and ironing (thinning 30%). Then, after performing doming molding according to a conventional method, the deep drawing cup was heat-treated at 215 ° C. for 1 minute to remove processing distortion of the film and volatilize the lubricant. Then, the edge of the opening was trimmed to obtain a metal can having a diameter of about 53 mm and a height of about 135 mm. On the can body of this bottomed can body, a circumferential polyhedron pattern was engraved circumferentially by the method shown in FIG. 6 to form a concave portion. The constituent unit surface in this pattern was a quadrilateral, with w = 18.78 mm, L = 18.78 mm, R = 0.2 mm, and h0 = 1.23 mm.
On the other hand, gravure printing (thickness: about 1 μm) is performed on one surface of a label base made of a biaxially stretched polyethylene terephthalate film having a thickness of 60 μm with an ink made of a urethane-based resin to form a printing layer. A polyester-based thermosetting resin adhesive layer of about 5 μm was formed, and the adhesive layer was in a dry state. The printed film was slit into a width of about 90 mm and a length of about 170 mm to form an insulated label 4 for one can wound around a can.
Next, while heating the can body of the metal can having the concave portion by high-frequency induction heating, a heat insulating label printed on the outer peripheral surface of the can body from the bottom to a height of about 10 to 100 mm is applied from the adhesive layer side. Then, they were adhered along the entire circumferential direction of the can body by a pressure roller. Subsequently, the opening was formed into a mouth having a diameter of 42 mm by multi-stage drawing, and a thread for screwing with the cap was formed on this side wall by rolling to obtain a can with a heat-insulating label shown in FIG. Note that the formation range of the concave portion of the can body was about 50% of the can body portion from above the bottom to below the shoulder.
Comparative Example 1 A can with an insulated label was obtained in the same manner as in Example 1 except that no concave portion was formed in the can body.
[0020]
Embodiment 2. FIG. The same as in Example 1 except that a tubular shrink label having a width of 90 mm, a length of 170 mm, and a thickness of 60 μm was used as a heat-insulating label in a tube shape, and was attached to a can body having a concave portion and heat-shrinked. To obtain a can with an insulated label.
Comparative Example 2. A can with an insulated label was obtained in the same manner as in Example 1 except that no concave portion was formed in the can body.
[0021]
These cans were filled with a coffee beverage, and an aluminum cap was wound tightly with a capper and sealed, and then stored in a 60 ° C. thermostat for 1 day. After that, the heated can was grasped with a bare hand from the incubator and taken out, and the heat of the can was felt by a panel consisting of 20 members of Toyo Seikan Co., Ltd. Of the 15 persons, the results of the cans of the examples were that they did not feel the heat and were easy to grasp and open. The results of the remaining five panelists were equivalent for both cans.
[0022]
【The invention's effect】
According to the present invention, the can body is covered with a thin film having a relatively simple thickness due to the heat insulating effect of the air layer in the gap between the can body recess and the label under the heat insulating label wound on the can body. Nevertheless, there is provided a can with a heat-insulated label, which can be easily held in a hand, regardless of the temperature of the heated or chilled can, and has excellent heat insulating properties.
[Brief description of the drawings]
FIG. 1 is a front view showing an embodiment of a can with an insulated label of the present invention.
FIG. 2 is a sectional view taken along line AA 'of the can shown in FIG.
FIG. 3 is a sectional view taken along line BB 'of the can shown in FIG.
FIG. 4 is a plan view of a structural unit surface of a concave portion (polyhedral wall) formed on a side surface of a can body of the can shown in FIG. 1;
FIG. 5 is a vertical sectional view of a structural unit surface shown in FIG. 1;
FIG. 6 is a perspective view illustrating a method of forming a concave portion in a can body.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Can body 2 Cap 3 Insulation label 4 Recess 5 Void

Claims (4)

缶胴側面に凹部を設け、その缶胴外周を断熱ラベルで覆った缶であって、断熱ラベルと前記凹部の底との間に空隙を有することを特徴とする缶。A can having a concave portion provided on a side surface of the can body and covering the outer periphery of the can body with a heat-insulating label, wherein the can has a gap between the heat-insulating label and the bottom of the concave portion. 前記凹部は缶胴側面に周状に設けられ、且つ前記空隙の部分が缶胴側面に占める面積の割合が、20〜85%であることを特徴とする請求項1記載の缶。2. The can according to claim 1, wherein the concave portion is provided circumferentially on the side surface of the can body, and a ratio of an area occupied by the void portion to the side surface of the can body is 20 to 85%. 3. 前記断熱ラベルが、厚さ40〜150μmの合成樹脂製フィルムからなることを特徴とする請求項1または2に記載の缶。The can according to claim 1, wherein the heat-insulating label is made of a synthetic resin film having a thickness of 40 to 150 μm. 前記缶は、開口部をネジ式キャップで密封したことを特徴とする請求項1乃至3のいずれか1項に記載の缶。The can according to any one of claims 1 to 3, wherein the can has an opening sealed with a screw-type cap.
JP2002192952A 2002-07-02 2002-07-02 Can with heat insulation label Pending JP2004035025A (en)

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JP2006143289A (en) * 2004-11-22 2006-06-08 Mitsubishi Materials Corp Cap preform, bottle can, and bottle can with cap
JP2009298428A (en) * 2008-06-12 2009-12-24 Showa Aluminum Kan Kk Metal can
EP2451723A2 (en) * 2009-07-09 2012-05-16 Crown Packaging Technology, Inc. Stay cool band
US8932706B2 (en) 2005-10-27 2015-01-13 Multi-Color Corporation Laminate with a heat-activatable expandable layer
JP2019202810A (en) * 2018-05-24 2019-11-28 ユニバーサル製缶株式会社 Can body and manufacturing method of the same
JP2019202809A (en) * 2018-05-24 2019-11-28 ユニバーサル製缶株式会社 Can body and manufacturing method of the same

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JP2006143289A (en) * 2004-11-22 2006-06-08 Mitsubishi Materials Corp Cap preform, bottle can, and bottle can with cap
US8932706B2 (en) 2005-10-27 2015-01-13 Multi-Color Corporation Laminate with a heat-activatable expandable layer
JP2009298428A (en) * 2008-06-12 2009-12-24 Showa Aluminum Kan Kk Metal can
EP2451723A2 (en) * 2009-07-09 2012-05-16 Crown Packaging Technology, Inc. Stay cool band
US20120177789A1 (en) * 2009-07-09 2012-07-12 Christopher Paul Ramsey Stay cool band
JP2019202810A (en) * 2018-05-24 2019-11-28 ユニバーサル製缶株式会社 Can body and manufacturing method of the same
JP2019202809A (en) * 2018-05-24 2019-11-28 ユニバーサル製缶株式会社 Can body and manufacturing method of the same

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